JP2003126916A - Production method and equipment for pipe with helical groove - Google Patents
Production method and equipment for pipe with helical grooveInfo
- Publication number
- JP2003126916A JP2003126916A JP2001320153A JP2001320153A JP2003126916A JP 2003126916 A JP2003126916 A JP 2003126916A JP 2001320153 A JP2001320153 A JP 2001320153A JP 2001320153 A JP2001320153 A JP 2001320153A JP 2003126916 A JP2003126916 A JP 2003126916A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- tube
- forming
- spiral grooved
- pipe material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は螺旋溝付管の製造方
法およびその製造装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a spiral grooved tube and an apparatus for manufacturing the same.
【0002】[0002]
【従来の技術】従来、自動車用クーラの熱交換器の伝熱
管等に用いられる螺旋溝付管の製造方法として、複数の
成形ロールを、その軸心を管軸に対して傾斜させて管の
外周に配置し、成形ロールを管の求心方向へ押し付ける
とともに相対的に管の外周で回転させることにより、管
を圧延して管に螺旋状の溝を形成する方法が、例えば特
開平10−249445号公報中の従来の技術として開
示されている。2. Description of the Related Art Conventionally, as a method for manufacturing a spiral grooved tube used for a heat exchanger tube of a heat exchanger of an automobile cooler, a plurality of forming rolls are formed by inclining their axial centers with respect to the tube axis. A method of rolling the pipe to form a spiral groove in the pipe by arranging the roll on the outer periphery, pressing the forming roll in the centripetal direction of the pipe and rotating relatively on the outer periphery of the pipe is disclosed in, for example, Japanese Patent Laid-Open No. 10-249445. It is disclosed as the prior art in the publication.
【0003】この製造方法においては、図9に示すよう
に、例えば管101の外周に3個の成形ロール102〜
104を配置して螺旋溝を成形する際において、成形ロ
ール102〜104による圧延中に管101の断面が図
10に示すように変形して角張り部105を有する角張
形状の管製品106になる問題がある。この角張り現象
は管の剛性不足、成形ロール及び圧延機を含めた機械系
の剛性不足、過大な圧下量、過大な圧延速度等により発
生し、その角張りの形状は図10に示すような三角や図
11に示す四角、またはそれ以上の多角形になる。In this manufacturing method, as shown in FIG. 9, for example, three forming rolls 102 to
When arranging 104 and forming a spiral groove, the cross section of the pipe 101 is deformed as shown in FIG. 10 during rolling by the forming rolls 102 to 104 to form a square-shaped pipe product 106 having a square portion 105. There's a problem. This squeezing phenomenon occurs due to insufficient rigidity of the pipe, insufficient rigidity of the mechanical system including forming rolls and rolling mills, excessive reduction amount, excessive rolling speed, etc., and the shape of the squeezing is as shown in FIG. It becomes a triangle, a square shown in FIG. 11, or a polygon having more than that.
【0004】この問題を解決するために、特開平10−
249445号公報に記載の発明では、図12に示すよ
うに、1個の成形ロール201に、円周外延工具部20
2,203を所定ピッチで2群に分けて配置し、この両
群の間に非圧延部204を設け、このような成形ロール
201で管205に螺旋溝を成形する方法が提案されて
いる。To solve this problem, Japanese Patent Laid-Open No. 10-
In the invention described in Japanese Patent No. 249445, as shown in FIG. 12, one forming roll 201 is provided with a circumferential extension tool part 20.
There has been proposed a method in which 2, 203 are arranged in two groups at a predetermined pitch, a non-rolled portion 204 is provided between the two groups, and a spiral groove is formed in the tube 205 by such a forming roll 201.
【0005】この方法によれば、前記の問題は解決され
るとしても前記のように成形ロールの形状が非常に複雑
になるという問題がある。According to this method, even if the above problem is solved, there is a problem that the shape of the forming roll becomes very complicated as described above.
【0006】また、他の従来の技術として、管材の外周
面に嵌合するダイを設け、該ダイの内部に1個の成形ロ
ールを設けるとともに該成形ロールから所定距離離れた
位置に力付加部材を設け、成形ローラで管に螺旋溝を成
形するとともに該成形された直後の螺旋溝に対し力付加
部材により力を付与して、管のゆがみを抑制する方法
が、例えば特開昭59−27740号公報に開示されて
いる。As another conventional technique, a die fitted to the outer peripheral surface of the pipe material is provided, one forming roll is provided inside the die, and a force applying member is provided at a position separated from the forming roll by a predetermined distance. Is provided and a spiral groove is formed in the pipe by a forming roller, and a force is applied to the spiral groove immediately after the formation by a force applying member to suppress the distortion of the pipe, for example, Japanese Patent Laid-Open No. 59-27740. It is disclosed in the publication.
【0007】[0007]
【発明が解決使用とする課題】ところで、一般的に螺旋
溝の精度を高くするためには、前記図9に示すように管
の円周上に複数の成形ロールを略等間隔に配置して、こ
れを管の求心方向に均一に押し付けることが好ましい。By the way, generally, in order to increase the accuracy of the spiral groove, a plurality of forming rolls are arranged at substantially equal intervals on the circumference of the pipe as shown in FIG. It is preferable to press this uniformly in the centripetal direction of the tube.
【0008】そのため、前記特開昭59−27740号
公報に記載の前記の方法において、そのロールと力付加
部材を複数配置しようとすると、管軸方向に複数個のダ
イを並べて配置しなければならず、装置自体が複雑かつ
大規模なものになる問題がある。Therefore, in the method described in JP-A-59-27740, when it is attempted to arrange a plurality of rolls and force applying members, a plurality of dies must be arranged side by side in the tube axis direction. However, there is a problem that the device itself becomes complicated and large-scale.
【0009】そこで本発明は、前記の各問題を解決する
螺旋溝付管の製造方法および製造装置を提供することを
目的とするものである。Therefore, an object of the present invention is to provide a method and an apparatus for manufacturing a spiral grooved tube which solves the above problems.
【0010】[0010]
【課題を解決するための手段】前記の課題を解決するた
めに、請求項1記載の第1の発明は、管素材に螺旋溝を
形成する複数の成形ロールが、管素材の円周方向に互い
に間隙を有して管素材の外周に配置され、かつ、その複
数の成形ロールが管素材の求心方向に押し付けられると
ともに管素材の外周を相対的に回転および管軸方向に相
対的に移動されることにより螺旋溝付管を製造する方法
において、成形ロール同士の間隙で、螺旋溝が成形され
た管における螺旋溝付部の外周形状を保持するようにし
たことを特徴とする螺旋溝付管の製造方法である。In order to solve the above-mentioned problems, a first invention according to claim 1 is that a plurality of forming rolls forming spiral grooves in a pipe material are arranged in a circumferential direction of the pipe material. They are arranged on the outer circumference of the tube material with a gap between them, and the plurality of forming rolls are pressed in the centripetal direction of the tube material and are relatively rotated around the outer circumference of the tube material and relatively moved in the tube axis direction. In the method for producing a spiral grooved tube by means of the above-mentioned method, the outer peripheral shape of the spiral grooved portion of the spiral grooved tube is held in the gap between the forming rolls. Is a manufacturing method.
【0011】本発明においては、複数の成形ロールによ
り螺旋溝が精度良く成形されるとともに、隣接する成形
ロールの間隙において、螺旋溝が成形された管における
螺旋溝付部の外周の形状を保持するように、すなわち、
螺旋溝付部の外周面の変形を防止するようにしたので、
螺旋溝付部の角張りや偏平等の変形が防止される。According to the present invention, the spiral groove is accurately formed by the plurality of forming rolls, and the shape of the outer periphery of the spiral grooved portion in the pipe in which the spiral groove is formed is maintained in the gap between the adjacent forming rolls. Like, that is,
Since the outer peripheral surface of the spiral grooved part is prevented from being deformed,
Deformation of the spiral grooved portion such as squareness and flatness is prevented.
【0012】請求項2記載の第2の発明は、前記第1の
発明において、成形ロールにおける螺旋溝付部が形成さ
れて出てくる側において、螺旋溝付部の管軸の曲がりや
ねじれを防止するようにした螺旋溝付管の製造方法であ
る。According to a second aspect of the present invention, in the first aspect of the present invention, the bending or twisting of the pipe shaft of the spiral grooved portion is prevented on the side where the spiral grooved portion is formed and emerges. It is a method of manufacturing a spiral grooved tube that is designed to be prevented.
【0013】本発明においては、前記の成形ロールによ
って成形された螺旋溝付部が、成形ロールから出てくる
ときに、その螺旋溝付部の管軸の曲がりやねじれが防止
される。In the present invention, when the spiral grooved portion formed by the forming roll comes out of the forming roll, the bending or twisting of the tube shaft of the spiral grooved portion is prevented.
【0014】請求項3記載の第3の発明は、前記第1又
は第2の発明において、管素材用回転駆動手段により管
素材を回転し、この管素材が回転されるのに伴い、前記
成形ロールおよび前記螺旋溝付部の外周形状を保持する
外周形状保持部材を有する成形工具が管軸方向に移動す
るようにした螺旋溝付管の製造方法である。なお、ここ
での成形工具の管軸方向の移動とは、ネジ切り作用と同
様な螺旋構成形により、成形工具が管軸方向へ従動する
こと、もしくは、成形工具に前記の従動を補助する駆動
力を付与して成形工具を管軸方向へ駆動させること、の
両者を意味する。According to a third aspect of the present invention, in the first or second aspect of the invention, the tube material is rotated by the tube material rotation driving means, and the molding is performed as the tube material is rotated. A method for manufacturing a spiral grooved pipe, wherein a forming tool having a roll and an outer peripheral shape holding member that holds the outer peripheral shape of the spiral grooved portion is moved in the pipe axis direction. The movement of the forming tool in the pipe axis direction means that the forming tool is driven in the pipe axis direction by a spiral configuration similar to the thread cutting action, or a drive that assists the forming tool in the follower movement. This means both applying a force to drive the forming tool in the tube axis direction.
【0015】本発明においては、管素材が回転駆動さ
れ、この管素材の回転により成形工具が管軸方向へ移動
されるため、管素材の全長が短い、または直径が小さ
い、または軽量である場合に、回転駆動力を小さくで
き、駆動装置がコンパクトになる。In the present invention, since the tube material is driven to rotate and the molding tool is moved in the tube axis direction by the rotation of the tube material, the tube material has a short overall length, a small diameter, or a light weight. Moreover, the rotational driving force can be reduced, and the driving device can be made compact.
【0016】請求項4記載の第4の発明は、前記第3の
発明において、前記成形工具を、前記管素材用回転駆動
手段から遠ざかる方向へ移動するようにした螺旋溝付管
の製造方法である。A fourth invention according to claim 4 is the method for manufacturing a spiral grooved pipe according to the third invention, wherein the forming tool is moved in a direction away from the rotary drive means for pipe material. is there.
【0017】本発明においては、管素材の一端を管素材
用回転駆動手段で保持し、成形工具を管素材用回転駆動
手段より遠ざかる方向へ移動することにより、管素材の
他端を自由端(フリーの状態)にすることができる。し
たがって、螺旋溝の成形時において管に、その全長が縮
む作用が働いた場合に、その作用に追従し管が容易に縮
み、螺旋溝部の減肉が発生しない。In the present invention, one end of the tube material is held by the tube material rotation driving means, and the molding tool is moved in a direction away from the tube material rotation driving means, whereby the other end of the tube material is moved to the free end ( It can be in a free state). Therefore, when the pipe has an action of shrinking its entire length during the formation of the spiral groove, the pipe follows the action and the pipe is easily shrunk, and the thinning of the spiral groove portion does not occur.
【0018】請求項5記載の第5の発明は、前記第1又
は第2の発明において、成形工具用回転駆動手段によ
り、前記成形ロールおよび前記螺旋溝付部の外周形状を
保持する外周形状保持部材を有する成形工具を回転し、
この回転に伴い、前記管素材が管軸方向に移動するよう
にした螺旋溝付管の製造方法である。According to a fifth aspect of the present invention, in the first or second aspect of the invention, an outer peripheral shape holding means for holding the outer peripheral shape of the forming roll and the spiral grooved portion by a forming tool rotation driving means. Rotate the forming tool with the member,
This is a method for manufacturing a spiral grooved tube in which the tube material moves in the tube axis direction with this rotation.
【0019】管素材の全長が長い(数メートル)、また
は重い場合には成形工具の方を回転駆動した方が駆動力
を小さくでき、駆動装置のコンパクト化が可能となるた
め、本発明は、このような場合に有効である。When the length of the pipe material is long (several meters) or heavy, the driving force can be made smaller by rotating the forming tool, and the driving device can be made compact. This is effective in such cases.
【0020】請求項6記載の第6の発明は、前記第1又
は第2の発明において、管素材の回転を阻止し、前記成
形ロールおよび前記螺旋溝付部の外周形状を保持する外
周形状保持部材を有する成形工具を成形工具用回転駆動
手段により回転し、この回転に伴い、成形工具が成形工
具用回転駆動手段とともに管軸方向へ移動するようにし
た螺旋溝付管の製造方法である。According to a sixth aspect of the present invention, in the first or second aspect of the invention, the outer peripheral shape is retained to prevent the tube material from rotating and retain the outer peripheral shapes of the forming roll and the spiral grooved portion. A method for producing a spiral grooved tube, wherein a molding tool having a member is rotated by a rotation driving means for a molding tool, and the molding tool is moved along with the rotation driving means for the molding tool in the axial direction of the tube along with the rotation.
【0021】なお、ここでの成形工具の管軸方向の移動
とは、ネジ切り作用と同様な螺旋構成形により、成形工
具が管軸方向へ従動すること、もしくは、成形工具側に
前記の従動を補助する駆動力を付与して成形工具を管軸
方向へ駆動させること、の両者を意味する。本発明にお
いても前記第1及び第2の発明と同様の作用、効果が得
られる。The movement of the forming tool in the direction of the pipe axis means that the forming tool is driven in the direction of the pipe axis by the spiral structure similar to the thread cutting action, or the above-mentioned driven side is moved to the side of the forming tool. Is applied to drive the forming tool in the tube axis direction. Also in the present invention, the same operation and effect as those of the first and second inventions can be obtained.
【0022】請求項7記載の第7の発明は、管素材に螺
旋溝を形成する複数の成形ロールが、管素材の円周方向
に互いに間隙を有して管素材の外周に配置され、かつ、
その複数の成形ロールが管素材の求心方向に押し付けら
れるとともに管素材の外周を相対的に回転および管軸方
向に相対的に移動されることにより螺旋溝付管を製造す
る装置において、成形された螺旋溝付部の外周形状を保
持する外周形状保持部材を、成形ロール同士の間隙に配
置したことを特徴とする螺旋溝付管の製造装置である。According to a seventh aspect of the present invention, a plurality of forming rolls forming spiral grooves in the pipe material are arranged on the outer periphery of the pipe material with gaps in the circumferential direction of the pipe material. ,
The plurality of forming rolls are pressed in the centripetal direction of the tube material, and the outer circumference of the tube material is relatively rotated and relatively moved in the tube axis direction to form a spiral grooved tube in an apparatus. The apparatus for manufacturing a spiral grooved pipe is characterized in that an outer peripheral shape holding member that holds the outer peripheral shape of the spiral grooved portion is arranged in the gap between the forming rolls.
【0023】本発明によれば、前記第1の発明の作用と
同様の作用を発揮する。According to the present invention, the same operation as that of the first invention is exhibited.
【0024】請求項8記載の第8の発明は、前記第7の
発明において、成形ロールにおける螺旋溝付部が形成さ
れて出てくる側において、螺旋溝付部の管軸の曲がりや
ねじれを防止するガイドを設けた螺旋溝付管の製造装置
である。According to an eighth aspect of the present invention, in the seventh aspect of the present invention, the bending or twisting of the tube shaft of the spiral grooved portion on the side where the spiral grooved portion is formed and emerges. It is an apparatus for manufacturing a spiral grooved tube provided with a guide for preventing.
【0025】本発明によれば、前記第2の発明の作用と
同様の作用を発揮する。According to the present invention, the same operation as that of the second invention is exhibited.
【0026】[0026]
【発明の実施の形態】図1乃至図8に示す実施例に基づ
いて本発明の実施の形態について説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described based on the embodiments shown in FIGS.
【0027】図1及び図3は第1実施例を示す。1 and 3 show a first embodiment.
【0028】図1において、ベース1上には施盤、電気
ドリル等からなる管素材用回転駆動手段2が固定されて
おり、該管素材用回転駆動手段2の先部には管素材3を
取外し可能に保持するチャック4が設けられている。そ
して、管素材3の一端部をチャック4で保持してその管
素材3を管素材用回転駆動手段2により管軸を中心とし
て回転するようになっている。また、前記の管素材3
は、水平方向に配置された状態でチャック4に保持さ
れ、かつ回転させられる。In FIG. 1, a tube material rotation driving means 2 composed of a lathe, an electric drill and the like is fixed on a base 1, and the tube material 3 is detached from the tip of the tube material rotation driving means 2. A chuck 4 for holding the chuck 4 is provided. Then, one end of the tube material 3 is held by the chuck 4, and the tube material 3 is rotated about the tube axis by the tube material rotation driving means 2. In addition, the above tube material 3
Are held and rotated by the chuck 4 in a state of being arranged in the horizontal direction.
【0029】前記ベース1上には、前記チャック4に保
持された状態にある管素材3の軸心と平行して移動用の
ガイド5が設けられており、そのガイド5上に螺旋溝を
成形する成形工具6が管軸方向に自由に移動できるよう
に設けられている。A guide 5 for movement is provided on the base 1 in parallel with the axis of the tube material 3 held by the chuck 4, and a spiral groove is formed on the guide 5. The forming tool 6 is provided so as to be freely movable in the tube axis direction.
【0030】前記成形工具6は主に、成形ロール7、ロ
ール位置調整部材8、該ロール位置調整部材8を駆動す
る調整用駆動手段9、外周形状保持部材10、円筒状の
入口ガイド11、円筒状の出口ガイド12から構成され
ている。The forming tool 6 mainly comprises a forming roll 7, a roll position adjusting member 8, an adjusting driving means 9 for driving the roll position adjusting member 8, an outer peripheral shape holding member 10, a cylindrical inlet guide 11, and a cylinder. The outlet guide 12 has a shape of a circle.
【0031】次に、前記成形工具6の各構成部品につい
て説明する。Next, each component of the forming tool 6 will be described.
【0032】成形ロール7は、図2に示すように腕13
により水平な支軸14によって回転自在に支持され、か
つ、その支軸14が、装着される管素材3の軸心に対し
て傾斜して配置され、該成形ロール7を管素材3の管壁
に押し付けて、管素材3との相対回転により管素材3に
螺旋溝を成形するようになっている。該成形ロール7
は、図の実施例では管素材3の外周に2個対向して配置
されているが、3個以上設けてもよい。このような複数
の成形ロール7は、成形時のバランスを良くすることか
ら、等間隔に配置することが好ましく、例えば3個の場
合は120°間隔に配置する。The forming roll 7 has an arm 13 as shown in FIG.
Is rotatably supported by a horizontal support shaft 14, and the support shaft 14 is arranged so as to be inclined with respect to the axis of the pipe material 3 to be mounted, and the forming roll 7 is attached to the pipe wall of the pipe material 3. The spiral groove is formed in the tube material 3 by being pressed against the tube material 3 and rotating relative to the tube material 3. The forming roll 7
In the illustrated embodiment, two pieces are arranged so as to face the outer circumference of the tube material 3, but three or more pieces may be provided. Such a plurality of forming rolls 7 are preferably arranged at equal intervals in order to improve the balance at the time of forming. For example, in the case of three forming rolls, they are arranged at 120 ° intervals.
【0033】成形工具6の枠体15には、管素材3の軸
心と直交する方向に案内軸16が架設され、該案内軸1
6に一対の移動部材17が摺動可能に備えられている。
そして、該一対の移動部材17,17に前記の腕13,
13が設けられ、一対の移動部材17,17を図2にお
いて相対的に近づけることにより、腕13,13を介し
て両成形ロール7,7が管素材3の求心方向に移動し、
一対の移動部材17,17を図2において相対的に離間
する方向に移動することにより、腕13,13を介して
両成形ロール7,7が管素材3の反求心方向に移動する
ようになっている。A guide shaft 16 is erected on the frame 15 of the forming tool 6 in a direction orthogonal to the axis of the tube material 3, and the guide shaft 1
6, a pair of moving members 17 is slidably provided.
Then, the arm 13,
13, the pair of moving members 17, 17 are brought relatively close to each other in FIG. 2, so that both forming rolls 7, 7 move in the centripetal direction of the tube material 3 via the arms 13, 13.
By moving the pair of moving members 17, 17 in the direction in which they are relatively separated from each other in FIG. 2, both of the forming rolls 7, 7 are moved in the direction opposite to the centripetal direction of the tube material 3 via the arms 13, 13. ing.
【0034】前記ロール位置調整部材8は前記2個の成
形ロール7,7を同時に、かつ均等量移動させるもの
で、図の実施例ではパンタグラフ状に形成され、そのリ
ンクの節部18が前記両移動部材17,17に連結され
ている。The roll position adjusting member 8 moves the two forming rolls 7 and 7 at the same time and by an equal amount. In the embodiment shown in the drawing, the roll position adjusting member 8 is formed in a pantograph shape, and the link node portion 18 is formed on both sides. It is connected to the moving members 17, 17.
【0035】前記調整用駆動手段9は、前記パンタグラ
フの上部の節部19に連結したロッド20と、該ロッド
20を昇降(往復)させるネジ式又は油圧シリンダなど
の駆動部21とからなり、該ロッド20を上動させるこ
とにより、パンタグラフ式のロール位置調整部材8が閉
じて、2個の成形ロール7,7が同時、かつ、均等量、
管素材3の求心方向に移動し、また、ロッド20を下動
させることにより、パンタグラフ式のロール位置調整部
材8が開いて、2個の成形ロール7,7が同時、かつ、
均等量、管素材3に対して反求心方向へ移動するように
なっている。The adjusting drive means 9 comprises a rod 20 connected to a node portion 19 at the upper part of the pantograph and a drive portion 21 such as a screw type or hydraulic cylinder for moving the rod 20 up and down (reciprocating). By moving the rod 20 upward, the pantograph-type roll position adjusting member 8 is closed, and the two forming rolls 7 and 7 are simultaneously and in equal amounts.
By moving the tube material 3 in the centripetal direction and moving the rod 20 downward, the pantograph type roll position adjusting member 8 is opened, and the two forming rolls 7 and 7 are simultaneously and
The pipe material 3 is moved by an equal amount in the direction opposite to the centripetal direction.
【0036】前記外周形状保持部材10は、プレート状
に形成されて、図2及び図3に示すように、前記隣接す
る成形ロール7,7の間に位置して配置され、図の例で
は2個対向して配置されている。該外周形状保持部材1
0は管素材3の軸心から放射方向に向って配置され、そ
の外端は成形工具6の枠体15に固着されている。ま
た、内端面は、成形ロール7により成形された螺旋溝部
における管3の外周面に接触または近接する保持面10
aに形成され、該保持面10aは、螺旋溝部における管
3の外周面、すなわち螺旋溝の両側に位置する山部にお
ける頂面の周方向の曲率と略同一の曲率の曲面に形成さ
れている。更に、外周形状保持部材10の保持面10a
は、図1に示すように、管軸方向において、螺旋溝の1
ピッチ以上の長さに形成されている。そして、この保持
面10aの管軸方向における略中間部に前記の成形ロー
ル7が位置するようになっている。前記の外周形状保持
部材10の保持面10aによって、螺旋溝が成形された
管の螺旋溝付部の外周形状を保持、すなわち螺旋溝付部
の外周面の変形を防止するようになっている。また、特
に成形ロール7が2個の場合には、外周形状保持部材1
0によって、管材3が成形ロール7,7間の定位置で位
置決めされるようになっている。The outer peripheral shape holding member 10 is formed in a plate shape and is arranged between the adjacent forming rolls 7 as shown in FIGS. 2 and 3, and in the example shown in FIG. They are arranged facing each other. The outer peripheral shape holding member 1
0 is arranged in the radial direction from the axis of the tube material 3, and its outer end is fixed to the frame body 15 of the forming tool 6. The inner end surface of the holding surface 10 is in contact with or close to the outer peripheral surface of the tube 3 in the spiral groove formed by the forming roll 7.
The holding surface 10a is formed on the outer peripheral surface of the tube 3 in the spiral groove portion, that is, a curved surface having substantially the same curvature as the circumferential curvature of the top surface of the mountain portion located on both sides of the spiral groove. . Further, the holding surface 10a of the outer peripheral shape holding member 10
As shown in FIG. 1, is the spiral groove 1 in the axial direction.
It is formed to be longer than the pitch. Then, the forming roll 7 is located at a substantially intermediate portion of the holding surface 10a in the tube axis direction. The holding surface 10a of the outer circumferential shape holding member 10 holds the outer circumferential shape of the spiral grooved portion of the pipe in which the spiral groove is formed, that is, prevents the outer circumferential surface of the spiral grooved portion from being deformed. Further, particularly when the number of forming rolls 7 is 2, the outer peripheral shape maintaining member 1
With 0, the pipe material 3 is positioned at a fixed position between the forming rolls 7, 7.
【0037】外周形状保持部材10は、図の例では2個
設けたが、前記のように成形ロール7を3個以上配置す
る場合は、外周形状保持部材10を各成形ロール7間に
位置するように等間隔に3個以上配置することが好まし
い。Two outer peripheral shape holding members 10 are provided in the illustrated example, but when three or more forming rolls 7 are arranged as described above, the outer peripheral shape holding member 10 is located between the forming rolls 7. Thus, it is preferable to arrange three or more at equal intervals.
【0038】前記入口ガイド11及び出口ガイド12は
円筒状に形成され、その中心部に貫通形成した挿通穴1
1a,12aに管素材3が貫通するように、前記成形ロ
ール7及び外周形状保持部材10の両側、すなわち管素
材3の軸方向の両側に位置して前記枠体15に固着され
ている。該入口ガイド11及び出口ガイド12の挿通穴
11a,12aの内径は、その内面が成形された螺旋溝
部における管3の外周面、すなわち螺旋溝の両側に位置
する山部の頂面に近接又は接触するように、管素材3と
略同径に設定されており、この入口ガイド11及び出口
ガイド12によって、成形された管の螺旋溝付部に、螺
旋溝の成形力による管軸の曲がりやねじれなどが生じる
ことがないようにしている。The inlet guide 11 and the outlet guide 12 are formed in a cylindrical shape, and the insertion hole 1 is formed through the center thereof.
The tube material 3 is fixed to the frame body 15 at both sides of the forming roll 7 and the outer peripheral shape holding member 10, that is, both sides in the axial direction of the tube material 3 so that the tube material 3 penetrates through 1a and 12a. The inner diameters of the insertion holes 11a and 12a of the inlet guide 11 and the outlet guide 12 are close to or in contact with the outer peripheral surface of the pipe 3 in the spiral groove portion whose inner surface is formed, that is, the top surfaces of the mountain portions located on both sides of the spiral groove. Therefore, the diameter of the pipe material 3 is set to be substantially the same, and the inlet guide 11 and the outlet guide 12 allow the spiral grooved portion of the molded pipe to bend or twist the pipe shaft due to the forming force of the spiral groove. I try not to cause such problems.
【0039】図1において、前記管素材用回転駆動手段
2と反対側に位置して管の受台22がベース1上に固設
されており、管素材3の他端側を回転ロール23上で支
承して、成形時における管の撓みや振れを防止するよう
になっている。In FIG. 1, a tube pedestal 22 is fixedly provided on the base 1 at a side opposite to the tube material rotation driving means 2, and the other end side of the tube material 3 is placed on the rotary roll 23. It is designed to prevent bending and deflection of the pipe during molding.
【0040】次に前記第1実施例の構造による螺旋溝付
管の製造方法について説明する。Next, a method of manufacturing the spiral grooved tube having the structure of the first embodiment will be described.
【0041】先ず、成形工具6における駆動部21によ
りロッド20を下動してパンタグラフ式のロール位置調
整部材8を開き、両成形ロール7,7の対向間隔を管素
材3の外径よりも広くしておく。First, the rod 20 is moved downward by the drive unit 21 of the forming tool 6 to open the pantograph type roll position adjusting member 8 so that the facing distance between both forming rolls 7 is made wider than the outer diameter of the tube material 3. I'll do it.
【0042】次に、螺旋溝が成形されていない管素材3
を、前記成形工具6における入口ガイド11の挿通穴1
1a、両成形ロール7,7の間、外周形状保持部材1
0,10の間、出口ガイド12の挿通穴12aに挿通す
るとともに、その管素材3の一端部を管素材用回転駆動
手段2のチャック4で保持し、他端側を受台22の回転
ロール23で支承する。Next, the tube material 3 in which the spiral groove is not formed
Is the insertion hole 1 of the inlet guide 11 in the forming tool 6.
1a, between the forming rolls 7, 7, the outer peripheral shape holding member 1
Between 0 and 10, it is inserted into the insertion hole 12a of the outlet guide 12, one end of the tube material 3 is held by the chuck 4 of the tube material rotation driving means 2, and the other end side is a rotating roll of the pedestal 22. Support with 23.
【0043】また、成形工具6内に前記のように管素材
3を挿通した状態において、成形工具6を螺旋溝の成形
開始位置(図1のA位置)まで管素材用回転駆動手段2
側へ移動する。Further, in the state where the pipe material 3 is inserted into the forming tool 6 as described above, the forming tool 6 is rotated to the forming start position of the spiral groove (position A in FIG. 1) for the pipe material rotation driving means 2
Move to the side.
【0044】次に、駆動部21によりロッド20を上動
してロール位置調整部材8を閉じ方向へ動かし、両成形
ロール7,7を管素材3の求心方向へ移動させ、該両成
形ロール7,7で管素材3の管壁を押し付けて凹ませ
る。Next, the driving unit 21 moves the rod 20 upward to move the roll position adjusting member 8 in the closing direction to move both forming rolls 7 and 7 in the centripetal direction of the tube blank 3 to form the forming rolls 7. , 7, the tube wall of the tube material 3 is pressed to make it concave.
【0045】次に、管素材用回転駆動手段2により管素
材3を、その軸心回りに回転させる。これにより、両成
形ロール7,7の支軸14が管素材3の軸心に対して傾
斜しているため、成形ロール7,7で管素材3に螺旋溝
を成形しながら成形工具6が管素材用回転駆動手段2か
ら遠ざかる方向(図1の矢印B方向)へ移動(従動)し
て螺旋溝付管が製造される。なお、成形ロール7,7の
支軸14の傾斜方向と管素材3の回転方向は、前記のよ
うに、管素材3の回転により成形工具6が管素材用回転
駆動手段2から遠ざかる方向に移動するように設定され
ている。Next, the tube material 3 is rotated about its axis by the tube material rotation driving means 2. As a result, since the support shafts 14 of both forming rolls 7 and 7 are inclined with respect to the axis of the pipe material 3, the forming tools 6 form the spiral groove in the pipe material 3 and The spiral grooved tube is manufactured by moving (driven) in a direction away from the material rotation driving means 2 (direction of arrow B in FIG. 1). The inclination direction of the support shaft 14 of the forming rolls 7, 7 and the rotating direction of the tube material 3 are moved in the direction in which the forming tool 6 moves away from the tube material rotation driving means 2 by the rotation of the tube material 3, as described above. Is set to.
【0046】前記の成形工具6の移動に際し、成形工具
6が重くて従動しにくく、成形性及び形状精度が悪くな
る場合には、成形工具6を管軸方向へ移動させる駆動源
を設けて、成形工具6に前記移動方向への従動を補助す
る駆動力を付与してもよい。When the molding tool 6 is moved and the molding tool 6 is difficult to follow when the molding tool 6 is moved, and the moldability and the shape accuracy are deteriorated, a drive source for moving the molding tool 6 in the tube axis direction is provided. A driving force for assisting the following in the moving direction may be applied to the forming tool 6.
【0047】前記のような螺旋溝の成形時においては、
成形ロール7,7間に外周形状保持部材10,10が配
置されていることにより、成形された螺旋溝部の管外周
面が変形しようとした場合に、外周形状保持部材10,
10の保持面10aによりその変形が阻止され、螺旋溝
付管の角張り、偏平等の変形が防止される。また、特に
実施例のように、成形ロール7が2個の場合において
は、外周形状保持部材10によって、管材3が成形ロー
ル7,7間の定位置で位置決めされるため、一層前記の
角張りや偏平等の変形が防止される。When forming the spiral groove as described above,
Since the outer peripheral shape holding members 10, 10 are arranged between the forming rolls 7, 7, when the outer peripheral surface of the pipe of the formed spiral groove portion is about to be deformed, the outer peripheral shape holding member 10,
The holding surface 10a of 10 prevents the deformation of the spiral grooved tube, and prevents the spiral grooved tube from being deformed, such as being angular or flat. Further, particularly in the case where the number of forming rolls 7 is two as in the embodiment, since the pipe member 3 is positioned at a fixed position between the forming rolls 7 and 7 by the outer peripheral shape holding member 10, the above-mentioned angling is further performed. And deformation such as flatness is prevented.
【0048】また、成形ロール7,7及び外周形状保持
部材10,10からなる螺旋溝成形部の出口側には出口
ガイド12が設けられているため、螺旋溝が成形された
部分の管の外周面が出口ガイド12により支承され、成
形ロール7,7の成形力が管素材3に作用することによ
って管軸が曲がったり、ねじれ等が生じることを防止で
きる。Further, since the outlet guide 12 is provided on the outlet side of the spiral groove forming portion composed of the forming rolls 7, 7 and the outer peripheral shape holding members 10, 10, the outer periphery of the pipe in the portion where the spiral groove is formed. The surface is supported by the outlet guide 12, and it is possible to prevent the tube axis from being bent or twisted due to the forming force of the forming rolls 7 and 7 acting on the tube material 3.
【0049】更に、前記のような入口ガイド11を設け
ることにより、一層管軸の曲がりやねじれ等が生じるこ
とを防止できる。Further, by providing the inlet guide 11 as described above, it is possible to further prevent the tube axis from being bent or twisted.
【0050】また、前記のように管素材3側を回転し、
この回転により成形工具6側が管軸方向に移動(又はア
シスト的に駆動)するように構成することにより、管素
材3の全長が短い場合、又は直径が小さい場合、又は軽
量である場合に、管素材3の駆動力を小さくすることが
でき、駆動装置のコンパクト化を図ることができる。Further, as described above, the tube material 3 side is rotated,
This rotation causes the molding tool 6 side to move (or be driven as an assist) in the pipe axis direction, so that the pipe material 3 has a short overall length, a small diameter, or a lightweight pipe. The driving force of the material 3 can be reduced, and the driving device can be made compact.
【0051】また、螺旋溝の成形時に成形工具6が管素
材3の固定側である管素材用回転駆動手段2から遠ざか
る方向へ移動するとともに、管素材3の前記固定側と反
対の側がフリーであることにより、成形ロール7により
管素材3の管壁を凹状に曲げた場合、その曲げ量に応じ
て管素材3のフリー側が自由に管軸方向に移動するた
め、螺旋溝部の減肉が発生しない。When the spiral groove is formed, the forming tool 6 moves in a direction away from the tube material rotation driving means 2 which is the fixed side of the tube material 3, and the side of the tube material 3 opposite to the fixed side is free. Therefore, when the tube wall of the tube material 3 is bent in a concave shape by the forming roll 7, the free side of the tube material 3 is freely moved in the tube axis direction according to the bending amount, so that the thinning of the spiral groove portion occurs. do not do.
【0052】なお、図示しないが、管素材3の内部にマ
ンドレルを挿入配置して成形精度を高めてもよい。ま
た、螺旋溝の成形開始や終了位置などの制御は、エンコ
ーダなどで行ってもよい。Although not shown, a mandrel may be inserted and arranged inside the tube material 3 to improve the molding accuracy. Further, control of the start and end positions of forming the spiral groove may be performed by an encoder or the like.
【0053】図4乃至図7は第2実施例を示す。4 to 7 show a second embodiment.
【0054】本第2実施例は、管素材3側を回転しない
ように固定し、成形工具6側を管軸回りに回転して管素
材3に螺旋溝を成形するようにしたものである。In the second embodiment, the tube material 3 side is fixed so as not to rotate, and the forming tool 6 side is rotated around the tube axis to form a spiral groove in the tube material 3.
【0055】図4において、ベース1上には成形工具用
回転駆動手段31が固設され、該成形工具用回転駆動手
段31により回転される回転体32に、成形工具6が連
結して備えられている。成形工具6には、その中央部に
前記第1実施例と同様の複数の成形ロール7と、複数の
外周形状保持部材10と、入口ガイド11と、出口ガイ
ド12が、前記第1実施例と同様に配置されて備えられ
ている。そして、これらの部材の中心部に、前記第1実
施例と同様に管素材3が挿通されるようになっている。
また、このように挿通された管素材3は、回転体32及
び成形工具回転駆動手段31内を移動可能に貫通するよ
うになっている。In FIG. 4, a rotation driving means 31 for forming tools is fixedly mounted on the base 1, and the forming tool 6 is connected to a rotating body 32 rotated by the rotation driving means 31 for forming tools. ing. The forming tool 6 has a plurality of forming rolls 7 similar to those of the first embodiment, a plurality of outer peripheral shape holding members 10, an inlet guide 11, and an outlet guide 12 in the central portion thereof, which are different from those of the first embodiment. It is similarly arranged and equipped. The tube material 3 is inserted through the central portions of these members as in the first embodiment.
Further, the tube material 3 thus inserted is movably penetrated through the rotary body 32 and the molding tool rotation driving means 31.
【0056】前記の成形工具6は、成形工具用回転駆動
手段31によって回転される回転体32と一体になって
管素材3の管軸回りに回転するようになっている。The molding tool 6 is adapted to rotate around the tube axis of the tube material 3 integrally with the rotating body 32 rotated by the rotation driving means 31 for the molding tool.
【0057】ベース1上には、配置される管素材3に平
行する方向において移動用のガイド5が設けられてお
り、該ガイド5上に管固定部材33が、ガイド5方向に
沿って自由に移動できるように備えられている。該管固
定部材33には、管素材3を固定保持するチャック34
が設けられており、該チャック34は、シリンダ35に
よる上チャック34aの昇降により、管素材3を回転不
能に挟持したり、離したりすることができるようになっ
ている。A guide 5 for moving is provided on the base 1 in a direction parallel to the pipe material 3 to be arranged, and a pipe fixing member 33 is freely mounted on the guide 5 along the guide 5 direction. It is equipped so that it can be moved. The tube fixing member 33 has a chuck 34 for fixing and holding the tube material 3.
The chuck 34 is configured such that the tube material 3 can be non-rotatably pinched or separated by the lifting and lowering of the upper chuck 34a by the cylinder 35.
【0058】前記管固定部材33を挟んで前記成形工具
用回転駆動手段31と反対側のベース1上には受台36
が固定配置されており、該受台36に回転ロール37を
設けてその回転ロール37上に管素材3を移動可能に支
承するようになっている。A pedestal 36 is provided on the base 1 on the opposite side of the molding tool rotation driving means 31 with the tube fixing member 33 interposed therebetween.
Is fixedly arranged, and the receiving base 36 is provided with a rotating roll 37, and the tube material 3 is movably supported on the rotating roll 37.
【0059】本第2実施例による螺旋溝付管の製造方法
について説明する。A method of manufacturing the spiral grooved tube according to the second embodiment will be described.
【0060】先ず、管固定部材33を図4に示す螺旋溝
成形開始位置Aに移動配置し、管素材3を、成形工具用
回転駆動手段31、回転体32、成形工具6、管固定部
材33のチャック34内に挿通し、前記管固定部材33
に、そのチャック34により管素材3を回転不能に固定
する。First, the pipe fixing member 33 is moved to the spiral groove forming start position A shown in FIG. 4, and the pipe material 3 is rotated by the forming tool rotation driving means 31, the rotating body 32, the forming tool 6, and the pipe fixing member 33. Of the pipe fixing member 33.
Then, the tube material 3 is non-rotatably fixed by the chuck 34.
【0061】次で、成形工具6における成形ロール7を
前記第1実施例と同様に管素材3の求心方向に移動させ
て、該成形ロール7で管素材3の管壁を押し付けて凹ま
せる。Next, the forming roll 7 in the forming tool 6 is moved in the centripetal direction of the pipe material 3 as in the first embodiment, and the pipe wall of the pipe material 3 is pressed by the forming roll 7 to make it concave.
【0062】次に、成形工具用回転駆動手段31により
回転体32とともに成形工具6を管軸回りに回転させ
る。これにより、前記第1実施例と同様の作用によって
管素材3の外周に螺旋溝が成形される。また、この成形
により管素材3は図4の矢印B方向へ押し移動され、管
素材3を固持した管固定部材33は図4の矢印B方向に
従動する。Next, the molding tool 6 is rotated around the tube axis together with the rotating body 32 by the molding tool rotation driving means 31. As a result, a spiral groove is formed on the outer circumference of the tube material 3 by the same action as in the first embodiment. Further, by this molding, the pipe material 3 is pushed and moved in the direction of arrow B in FIG. 4, and the pipe fixing member 33 that holds the pipe material 3 follows the direction of arrow B in FIG.
【0063】このように、管素材3側の回転を阻止し、
成形工具6側を回転しても前記第1実施例と同様の成形
作用により管素材3に螺旋溝を成形することができ、前
記第1実施例の成形と同様の効果を発揮することができ
る。In this way, the rotation of the tube material 3 side is blocked,
Even if the forming tool 6 side is rotated, the spiral groove can be formed in the pipe material 3 by the same forming action as that of the first embodiment, and the same effect as the forming of the first embodiment can be exhibited. .
【0064】図8は第3実施例を示す。FIG. 8 shows a third embodiment.
【0065】本第3実施例は、前記第2実施例における
回転体32及び成形工具6を備えた成形工具用回転駆動
手段31を、ベース1上に設けた前記ガイド5に移動可
能に備え、前記第2実施例の管固定部材33をベース1
上に固定したものである。その他の構造は前記第2実施
例と同様であるため、前記と同一部材には前記と同一の
符号を付してその説明は省略する。In the third embodiment, the molding tool rotation driving means 31 having the rotating body 32 and the molding tool 6 in the second embodiment is movably provided in the guide 5 provided on the base 1. The pipe fixing member 33 of the second embodiment is used as the base 1
It is fixed on the top. Since the other structure is the same as that of the second embodiment, the same members as those described above are designated by the same reference numerals and the description thereof will be omitted.
【0066】本第3実施例において、管素材3を前記第
2実施例と同様に管固定部材33、成形工具6、回転体
32、成形工具用回転駆動手段31内に挿通し、管素材
3を管固定部材33のチャック34に回転不能に固定し
た後、成形工具用回転駆動手段31により成形工具6を
管軸回りに回転すると、成形工具6により前記実施例と
同様に管素材3に螺旋溝が成形される。In the third embodiment, the pipe material 3 is inserted into the pipe fixing member 33, the forming tool 6, the rotating body 32, and the forming tool rotation driving means 31 as in the second embodiment, and the pipe material 3 is inserted. After non-rotatably fixed to the chuck 34 of the tube fixing member 33, the forming tool 6 is rotated around the tube axis by the forming tool rotation driving means 31, the forming tool 6 spirals the tube material 3 in the same manner as in the above embodiment. The groove is formed.
【0067】この第3実施例では管素材3側が固定さ
れ、成形工具6側が管軸方向に移動可能であるため、螺
旋溝の成形時に成形工具6、回転体32、成形工具用回
転駆動手段31が、ベース1上のガイド5に沿って、す
なわち管軸方向に沿って矢印C方向に移動(従動)す
る。In the third embodiment, since the pipe material 3 side is fixed and the forming tool 6 side is movable in the pipe axial direction, the forming tool 6, the rotating body 32, and the forming tool rotation driving means 31 at the time of forming the spiral groove. Moves (follows) in the direction of arrow C along the guide 5 on the base 1, that is, along the tube axis direction.
【0068】本第3実施例においても、螺旋溝の成形は
前記第1実施例と同様の作用により行われ、前記第1実
施例と同様の効果を発揮する。Also in the third embodiment, the spiral groove is formed by the same action as that of the first embodiment, and the same effect as that of the first embodiment is exhibited.
【0069】なお、本第3実施例においては、重い成形
工具用回転駆動手段31、回転体32を有する成形工具
6側が移動するため、成形工具6側、すなわち成形工具
用回転駆動手段31を図8の矢印C方向への移動させる
駆動源を設けて、成形工具用回転駆動手段31に前記矢
印C方向への従動を補助する駆動力を付与するとよい。In the third embodiment, since the heavy molding tool rotation driving means 31 and the molding tool 6 side having the rotating body 32 move, the molding tool 6 side, that is, the molding tool rotation driving means 31 is shown in FIG. It is advisable to provide a drive source for moving 8 in the direction of arrow C to give a driving force for assisting the rotation driving means 31 for the forming tool in the direction of arrow C.
【0070】前記第2及び第3実施例においては、長尺
の管素材3を間欠的に送給しながらその管素材3に螺旋
溝を成形することができる。したがって、図8に示した
ように、コイル状に巻かれた管素材3を間欠的に送給し
て、所定箇所に螺旋溝を成形し、かつ、所定の長さに順
次切断することにより、歩留りの向上を図ることができ
る。In the second and third embodiments, it is possible to form a spiral groove in the long pipe material 3 while intermittently feeding the long pipe material 3. Therefore, as shown in FIG. 8, the tube material 3 wound in a coil shape is intermittently fed, a spiral groove is formed at a predetermined position, and the pipe material 3 is sequentially cut into a predetermined length. The yield can be improved.
【0071】なお、前記のようにコイル状に巻かれた管
素材3を使用する場合には、その送給途中に直伸機38
を設ける。また、板材をロール造管して送給してもよ
い。このような直伸機やロール造管機は前記螺旋溝製造
機に、一体ラインとして並べることができる。When the tube material 3 wound into a coil as described above is used, the straight drawing machine 38 is fed during the feeding.
To provide. Alternatively, the plate material may be roll-formed and fed. Such a straight drawing machine and a roll pipe forming machine can be arranged as an integrated line on the spiral groove manufacturing machine.
【0072】[0072]
【発明の効果】以上のようであるから、請求項1記載の
発明によれば、螺旋溝管の角張りや偏平等の変形を防止
できる。As described above, according to the first aspect of the present invention, it is possible to prevent the spiral groove tube from being deformed such as being square or flat.
【0073】請求項2記載の発明によれば、更に、螺旋
溝付管の管軸の曲がりやねじれ等を防止できる。According to the second aspect of the invention, it is possible to further prevent the pipe axis of the spiral grooved pipe from being bent or twisted.
【0074】請求項3記載の発明によれば、回転駆動力
を小さくできて駆動装置のコンパクト化が可能になる。According to the third aspect of the invention, the rotational driving force can be reduced and the driving device can be made compact.
【0075】請求項4記載の発明によれば、螺旋溝成形
時において溝部の減肉の発生を防止できる。According to the fourth aspect of the present invention, it is possible to prevent the occurrence of wall thinning in the groove portion at the time of forming the spiral groove.
【0076】請求項5記載の発明によれば、管素材が長
い場合や重い場合において、駆動装置のコンパクト化が
可能になる。According to the fifth aspect of the present invention, the drive device can be made compact when the pipe material is long or heavy.
【0077】請求項6記載の発明においても前記請求項
1及び請求項2の発明と同様の効果を発揮できる。Also in the invention of claim 6, the same effects as those of the inventions of claims 1 and 2 can be exhibited.
【0078】請求項7記載の発明によれば、前記請求項
1の発明の効果と同様の効果を発揮する製造装置を提供
できる。According to the invention of claim 7, it is possible to provide a manufacturing apparatus which exhibits the same effects as the effects of the invention of claim 1.
【0079】請求項8記載の発明によれば、前記請求項
2の発明の効果と同様の効果を発揮する製造装置を提供
できる。According to the invention described in claim 8, it is possible to provide a manufacturing apparatus exhibiting the same effect as that of the invention of claim 2.
【図1】本発明の第1実施例を示す螺旋溝付管の製造装
置を示す側断面図。FIG. 1 is a side sectional view showing an apparatus for manufacturing a spiral grooved tube showing a first embodiment of the present invention.
【図2】図1の成形工具6を図の右側から見た図。FIG. 2 is a view of the forming tool 6 of FIG. 1 viewed from the right side of the drawing.
【図3】図2における成形ロールと外周形状保持部材を
示す拡大正面図。FIG. 3 is an enlarged front view showing a forming roll and an outer peripheral shape maintaining member in FIG.
【図4】本発明の第2実施例を示す螺旋溝付管の製造装
置を示す側面図。FIG. 4 is a side view showing an apparatus for manufacturing a spiral grooved tube showing a second embodiment of the present invention.
【図5】図4における成形工具の成形ロール部を示す
図。5 is a view showing a forming roll portion of the forming tool in FIG.
【図6】図5におけるD−D線断面図。6 is a cross-sectional view taken along the line DD in FIG.
【図7】図5における管固定部材を示す正面図。FIG. 7 is a front view showing the pipe fixing member in FIG.
【図8】本発明の第3実施例を示す螺旋溝付管の製造装
置を示す側面図。FIG. 8 is a side view showing an apparatus for manufacturing a spiral grooved tube showing a third embodiment of the present invention.
【図9】従来の成形ロールによる螺旋溝付管の成形を説
明する図。FIG. 9 is a view for explaining the forming of a spiral grooved tube with a conventional forming roll.
【図10】図9の成形ロールによる成形時に生じる管の
変形状態を示す図。FIG. 10 is a view showing a deformed state of a pipe that occurs during molding by the molding roll of FIG.
【図11】図9の成形ロールによる成形によって生じる
管の他の変形例を示す図。FIG. 11 is a view showing another modified example of the tube caused by the molding by the molding roll of FIG. 9.
【図12】従来の他の成形ロールを示す図。FIG. 12 is a view showing another conventional forming roll.
2 管素材用回転駆動手段 3 管素材 6 成形工具 7 成形ロール 10 外周形状保持部材 12 出口ガイド 31 成形工具用回転駆動手段 32 回転体 33 管固定部材 2 Tube material rotation drive means 3 tube material 6 forming tools 7 Forming roll 10 Peripheral shape retention member 12 Exit guide 31 Rotational drive means for forming tools 32 rotating body 33 Pipe fixing member
Claims (8)
ールが、管素材の円周方向に互いに間隙を有して管素材
の外周に配置され、かつ、その複数の成形ロールが管素
材の求心方向に押し付けられるとともに管素材の外周を
相対的に回転および管軸方向に相対的に移動されること
により螺旋溝付管を製造する方法において、成形ロール
同士の間隙で、螺旋溝が成形された管における螺旋溝付
部の外周形状を保持するようにしたことを特徴とする螺
旋溝付管の製造方法。1. A plurality of forming rolls forming a spiral groove in a pipe material are arranged on the outer periphery of the pipe material with a gap therebetween in the circumferential direction of the pipe material, and the plurality of forming rolls are formed into the pipe material. In the method for manufacturing a spiral grooved tube by pressing in the centripetal direction and rotating the outer circumference of the tube material relatively and moving relatively in the tube axis direction, the spiral groove is formed in the gap between the forming rolls. A method for manufacturing a spiral grooved tube, characterized in that the outer peripheral shape of the spiral grooved portion in the formed tube is retained.
れて出てくる側において、螺旋溝付部の管軸の曲がりや
ねじれを防止するようにした請求項1記載の螺旋溝付管
の製造方法。2. The method for producing a spiral grooved pipe according to claim 1, wherein bending and twisting of the tube shaft of the spiral grooved portion are prevented on the side where the spiral grooved portion is formed and emerges in the forming roll. Method.
転し、この管素材が回転されるのに伴い、前記成形ロー
ルおよび前記螺旋溝付部の外周形状を保持する外周形状
保持部材を有する成形工具が管軸方向に移動するように
した請求項1又は2記載の螺旋溝付管の製造方法。3. A pipe material is rotated by a pipe material rotation drive means, and the pipe material has an outer peripheral shape holding member which holds the outer peripheral shapes of the forming roll and the spiral grooved portion as the pipe material is rotated. The method for producing a spiral grooved tube according to claim 1 or 2, wherein the forming tool is moved in the tube axis direction.
手段から遠ざかる方向へ移動するようにした請求項3記
載の螺旋溝付管の製造方法。4. The method for producing a spiral grooved tube according to claim 3, wherein the forming tool is moved in a direction away from the rotary drive means for tube material.
形ロールおよび前記螺旋溝付部の外周形状を保持する外
周形状保持部材を有する成形工具を回転し、この回転に
伴い、前記管素材が管軸方向に移動するようにした請求
項1又は2記載の螺旋溝付管の製造方法。5. A molding tool rotation driving means rotates a molding tool having an outer peripheral shape retaining member for retaining the outer peripheral shapes of the molding roll and the spiral grooved portion, and the tube material is made into a pipe by the rotation. The method for manufacturing a spiral grooved tube according to claim 1 or 2, wherein the spiral grooved tube is moved in the axial direction.
および前記螺旋溝付部の外周形状を保持する外周形状保
持部材を有する成形工具を成形工具用回転駆動手段によ
り回転し、この回転に伴い、成形工具が成形工具用回転
駆動手段とともに管軸方向へ移動するようにした請求項
1又は2記載の螺旋溝付管の製造方法。6. A forming tool having an outer peripheral shape holding member for preventing rotation of a pipe material and holding the outer peripheral shapes of the forming roll and the spiral grooved portion is rotated by a forming tool rotation driving means, and this rotation is performed. Accordingly, the method for manufacturing a spiral grooved pipe according to claim 1 or 2, wherein the forming tool is moved in the pipe axis direction together with the forming tool rotation driving means.
ールが、管素材の円周方向に互いに間隙を有して管素材
の外周に配置され、かつ、その複数の成形ロールが管素
材の求心方向に押し付けられるとともに管素材の外周を
相対的に回転および管軸方向に相対的に移動されること
により螺旋溝付管を製造する装置において、成形された
螺旋溝付部の外周形状を保持する外周形状保持部材を、
成形ロール同士の間隙に配置したことを特徴とする螺旋
溝付管の製造装置。7. A plurality of forming rolls forming a spiral groove in a pipe material are arranged on the outer periphery of the pipe material with a gap therebetween in the circumferential direction of the pipe material, and the plurality of forming rolls are formed into the pipe material. In the device for manufacturing the spiral grooved pipe by being pressed in the centripetal direction and relatively rotating the outer periphery of the pipe material and relatively moving in the pipe axial direction, the outer peripheral shape of the formed spiral grooved portion is changed. A peripheral shape holding member to hold,
An apparatus for manufacturing a spiral grooved tube, which is arranged in a gap between molding rolls.
れて出てくる側において、螺旋溝付部の管軸の曲がりや
ねじれを防止するガイドを設けた請求項7記載の螺旋溝
付管の製造装置。8. The spiral grooved pipe according to claim 7, wherein a guide for preventing bending or twisting of the pipe shaft of the spiral grooved portion is provided on the side of the forming roll where the spiral grooved portion is formed and emerges. Manufacturing equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001320153A JP2003126916A (en) | 2001-10-18 | 2001-10-18 | Production method and equipment for pipe with helical groove |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001320153A JP2003126916A (en) | 2001-10-18 | 2001-10-18 | Production method and equipment for pipe with helical groove |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003126916A true JP2003126916A (en) | 2003-05-08 |
Family
ID=19137589
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001320153A Pending JP2003126916A (en) | 2001-10-18 | 2001-10-18 | Production method and equipment for pipe with helical groove |
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Country | Link |
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JP (1) | JP2003126916A (en) |
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---|---|---|---|---|
KR100619501B1 (en) * | 2005-06-22 | 2006-09-06 | 최상일 | Device for forming spiral on a pipe for heat-exchange |
JP2006312196A (en) * | 2005-05-09 | 2006-11-16 | Denso Corp | Grooved pipe manufacturing method and its apparatus, and grooved pipe |
JP2007098457A (en) * | 2005-10-07 | 2007-04-19 | Comco Corp | Apparatus and method for grooving metallic tube |
JP2008043959A (en) * | 2006-08-11 | 2008-02-28 | Sango Co Ltd | Method and apparatus of manufacturing spirally grooved tube |
KR100847107B1 (en) * | 2006-03-24 | 2008-07-18 | 주식회사 태성 | Heat exchange spiral pipe making device and spiral pipe making method that use this |
US9669499B2 (en) | 2004-11-09 | 2017-06-06 | Denso Corporation | Double-wall pipe, method of manufacturing the same and refrigerant cycle device provided with the same |
CN113894170A (en) * | 2021-10-13 | 2022-01-07 | 北京科技大学 | Double-roller driving extrusion forming device and process for hollow screw rod |
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2001
- 2001-10-18 JP JP2001320153A patent/JP2003126916A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US9669499B2 (en) | 2004-11-09 | 2017-06-06 | Denso Corporation | Double-wall pipe, method of manufacturing the same and refrigerant cycle device provided with the same |
JP2006312196A (en) * | 2005-05-09 | 2006-11-16 | Denso Corp | Grooved pipe manufacturing method and its apparatus, and grooved pipe |
JP4628858B2 (en) * | 2005-05-09 | 2011-02-09 | 株式会社デンソー | Double tube manufacturing method and apparatus |
KR100619501B1 (en) * | 2005-06-22 | 2006-09-06 | 최상일 | Device for forming spiral on a pipe for heat-exchange |
JP2007098457A (en) * | 2005-10-07 | 2007-04-19 | Comco Corp | Apparatus and method for grooving metallic tube |
KR100847107B1 (en) * | 2006-03-24 | 2008-07-18 | 주식회사 태성 | Heat exchange spiral pipe making device and spiral pipe making method that use this |
JP2008043959A (en) * | 2006-08-11 | 2008-02-28 | Sango Co Ltd | Method and apparatus of manufacturing spirally grooved tube |
CN113894170A (en) * | 2021-10-13 | 2022-01-07 | 北京科技大学 | Double-roller driving extrusion forming device and process for hollow screw rod |
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