JP2010075126A - Automatic direction controller for combine harvester - Google Patents

Automatic direction controller for combine harvester Download PDF

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JP2010075126A
JP2010075126A JP2008249351A JP2008249351A JP2010075126A JP 2010075126 A JP2010075126 A JP 2010075126A JP 2008249351 A JP2008249351 A JP 2008249351A JP 2008249351 A JP2008249351 A JP 2008249351A JP 2010075126 A JP2010075126 A JP 2010075126A
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culm
mowing
planting
cutting
automatic
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Hirohiko Yubihara
宏彦 指原
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Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
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Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an automatic direction controller for a combine harvester that enables an operator to surely recognize that mowing in a sparsely planted cultivated field and to correct the travel direction by manual steering immediately upon detecting the diversion of the mowing travel direction. <P>SOLUTION: The automatic direction controller for a combine harvester including grain culm sensors 1a, 1b that detect the position of a mower 13 by contacting an unmown grain culm, and a controller 2 that controls the travel direction according to the detection result, is provided with a means S22 of determining sparse planting with a wider plant interval relative to that of conventional planting and a means S23 of informing an operator that the mowing in a sparsely planted cultivated field as soon as recognizing sparse planting after starting the mowing. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、圃場に植立する穀稈を刈り取って脱穀処理するコンバインの自動方向制御装置に関する。   The present invention relates to an automatic direction control device for a combine that harvests threshing cereals planted in a field.

コンバインは、オペレータの運転操作を楽にするために、刈取部に取付けられて刈取るべき未刈穀稈を接触により穀稈位置を検出する穀稈センサの検出信号により、機体進行方向に続く刈取条の未刈穀稈列に追従走行するべく機体の進行方向を制御するようにしている。(特開2007−215490号公報参照)
上記進行方向制御装置の穀稈センサは、刈取部に取付けられて未刈穀稈をその片側方の所定の検出範囲内で検出する接触式の検出レバーを備え、この検出レバーを刈取部の先端の分草杆の左右両側方に張り出すように構成したものである。その方向制御は、機体の前進とともに相互隣接の2つの植付け条の間を左右の穀稈センサが前進すると、その何れかが穀稈と接触した時に接触側の穀稈から遠ざかるように機体の進行方向を制御処理するものである。
特開2007−215490号公報
In order to make the operator's operation easier, the combine is a cutting line that follows the moving direction of the fuselage by the detection signal of the culm sensor that detects the position of the culm by touching an uncut culm that is attached to the mowing unit and is to be cut. The advancing direction of the aircraft is controlled so as to follow the uncut grain rows. (See JP 2007-215490 A)
The grain culm sensor of the traveling direction control device includes a contact-type detection lever that is attached to the reaping part and detects an unmilled cereal cereal within a predetermined detection range on one side thereof, and the detection lever is connected to the tip of the reaping part. It is constructed so as to project on both the left and right sides of the weed. As the aircraft advances, when the left and right grain sensors advance between two adjacent planting ridges, the aircraft moves so that when one of them touches the grain basket, it moves away from the contact side grain. The direction is controlled.
JP 2007-215490 A

しかしながら、上記進行方向制御装置は、隣接穀稈列の中央を穀稈に接触しないように方向制御することから次の株に接近しない限り方向修正がされないので、収量効率向上のために近年試行されている疎植圃場においては株間22cmの上記標準植え圃場より株間が長い(例えば、株間30cm)ことから、圃場状況の局部的な変動等によって追従ミスを生じて走行方向が乱れるおそれがあった。   However, since the above-mentioned traveling direction control device controls the direction so that the center of the adjacent culm row does not come into contact with the culm, the direction is not corrected unless the next strain is approached. In the sparsely planted field, the distance between the plants is longer than that of the standard planted field of 22 cm between the plants (for example, 30 cm between the plants).

そこで、本発明では、オペレータが疎植圃場を刈り取っていることしっかり認識し、刈取走行方向が乱れようとすると直ちに手動操向によって走行方向を修正出来るようにすることが課題である。   Therefore, in the present invention, it is a problem to recognize that the operator is cutting the sparsely planted field and to correct the traveling direction by manual steering as soon as the cutting traveling direction is disturbed.

上記本発明の課題は、次の技術手段により解決される。
即ち、未刈穀稈に接触して該未刈穀稈に対する刈取部(13)の位置を検出する穀稈センサ(1a,1b)と、該穀稈センサ(1a,1b)の検出結果に基づいて走行方向を自動的に制御する制御装置(2)を設け、刈取対象の穀稈列の植付間隔が所定の植付間隔よりも広い疎植状態であることを判定する手段(23)を設け、刈取開始後に疎植状態であることを判定した場合に、オペレータに疎植された圃場での刈取中であることを知らせる手段(21)を設けたことを特徴とするコンバインの自動方向制御装置とした。
The problems of the present invention are solved by the following technical means.
That is, based on the detection result of the culm sensor (1a, 1b) and the culm sensor (1a, 1b) for detecting the position of the harvesting part (13) with respect to the uncropped culm in contact And a control device (2) for automatically controlling the traveling direction, and means (23) for determining that the planting interval of the culm row to be harvested is a loose planting state wider than a predetermined planting interval. An automatic directional control of a combine provided with means (21) for notifying the operator that cutting is being performed in a sparsely planted field when it is determined that the sparsely planted state has been established after the start of cutting. The device.

この構成で、コンバインに搭乗して運転作業中のオペレータがうっかりしていても疎植された圃場の刈取中であることを報知手段21で知り、自動方向制御が誤作動した場合には手動で直ちに走行方向を修正しながら収穫作業を続行する。   With this configuration, even when an operator who is riding on the combiner and inadvertently operating is inadvertently, the informing means 21 knows that the sparsely planted field is being harvested, and if the automatic direction control malfunctions manually, Immediately continue harvesting while correcting the direction of travel.

この発明によると、標準植付圃場や疎植圃場をランダムに刈取作業を行っているオペレータが、いち早く疎植圃場の刈り取り作業中であることを知ることが出来て、方自動方向制御の誤作動に対して手動操向に切り換えて対応でき、作業能率を向上させることができる。   According to the present invention, an operator who is randomly cutting a standard planting field or a sparsely planted field can quickly know that the sparsely planted field is being trimmed, and the automatic direction control malfunctions. Therefore, it is possible to cope with the problem by switching to manual steering, and the work efficiency can be improved.

図に示すように、コンバインの自動方向制御は、刈取部13に取付けた左右の穀稈センサ1a,1bと、その検出信号によって機体の進行方向を調節するために変速伝動機の左右のサイドクラッチと左右のブレーキを作動させて入り切り制御する制御装置2とから構成される。   As shown in the figure, the automatic direction control of the combine is performed by adjusting the left and right grain sensors 1a and 1b attached to the cutting unit 13 and the left and right side clutches of the transmission to adjust the traveling direction of the airframe according to the detection signal. And a control device 2 that controls on / off by operating the left and right brakes.

コンバインは、図1に示すように、コンバインの既刈側である機体右側に操作席10やグレンタンク11を備え、同操作席10の前側で機体本体部12の前端位置に昇降可能に刈取部13を配置して構成され、この刈取部13の刈取幅の左右の外側位置に穀稈センサ1a,1bを配置する。また、14は脱穀部であり、前記刈取部13で刈り取った穀稈を脱穀選別するものであり、この脱穀選別された穀粒は刈取走行に伴って順次グレンタンク11に送られ、積み替えまでの間一時的に貯留される。   As shown in FIG. 1, the combine is provided with an operation seat 10 and a grain tank 11 on the right side of the fuselage, which is the already trimmed side of the combine, and a cutting portion that can be moved up and down to the front end position of the fuselage main body 12 on the front side of the operation seat 10. 13 is arranged, and the culm sensors 1a and 1b are arranged at the left and right outer positions of the cutting width of the cutting unit 13. Further, 14 is a threshing unit, which threshs and sorts the cereals harvested by the reaping unit 13, and the cerealed and sorted grains are sequentially sent to the Glen tank 11 along with the reaping and running until the transshipment. Stored temporarily.

左右穀稈センサ1a,1bは、未刈穀稈をその片側方の所定の検出範囲内で接触揺動する揺動レバーにより検出する接触レバー式の構成である。左側の穀稈センサ1aは、機体の未刈側から内方に張り出して刈取幅の左最外側の穀稈15の位置を検出し、また、右側の穀稈センサ1bは、機体の既刈側から内方に張り出して刈取幅の右最外側の穀稈16の位置を検出する。   The left and right cereal sensors 1a and 1b have a contact lever type configuration in which an uncut cereal cocoon is detected by a swing lever that swings in a predetermined detection range on one side thereof. The left culm sensor 1a projects inward from the uncut side of the aircraft to detect the position of the left outermost culm 15 of the cutting width, and the right culm sensor 1b is the trimmed side of the aircraft The position of the rightmost outermost culm 16 protruding from the cutting width is detected.

また、左右穀稈センサ1a,1bによる距離の検出は、揺動レバーの揺動角度と対応する電圧値を出力する角度センサを使用し、そのセンサ値が所定の電圧範囲内に入るように、検出対象株の穀稈までの接近度合いに応じて旋回出力することにより、検出センサ位置への寄り過ぎを防止し、高精度の追従を可能とする。   Moreover, the detection of the distance by the left and right grain sensor 1a, 1b uses an angle sensor that outputs a voltage value corresponding to the swing angle of the swing lever, and the sensor value falls within a predetermined voltage range. By turning and outputting in accordance with the degree of approach of the detection target strain to the culm, it is possible to prevent the detection sensor from being too close to the position of the detection sensor and to perform high-precision tracking.

自動方向制御の制御ブロック構成は、図2の構成図に示すように、方向制御コントローラによる制御装置2の入力側には、方向制御実行選択のスイッチ3、左右の穀稈センサ1a,1b、左右の方向センサ4a,4b、パワステ左右ポジションセンサ5、車速検出センサ6等の信号を入力するべく接続し、出力側には、コンバインの旋回のために旋回内側となる左右駆動輪の駆動動力を調節する変速伝動機のサイドクラッチ左出力信号7aとサイドクラッチ右出力信号7b、圃場の状態を示すパネル表示信号21、ブレーキ作動信号22等を出力する。   As shown in the block diagram of FIG. 2, the control block configuration of the automatic direction control includes, on the input side of the control device 2 by the direction control controller, a switch 3 for selecting the direction control execution, the left and right cereal sensors 1a and 1b, Direction sensors 4a, 4b, power steering left / right position sensor 5, vehicle speed detection sensor 6, etc. are connected to input signals, and the output side adjusts the driving power of the left and right drive wheels on the inside of the turn for turning the combine. A side clutch left output signal 7a and a side clutch right output signal 7b, a panel display signal 21 indicating the state of the field, a brake operation signal 22 and the like are output.

制御部1の内部構成は、各種のデジタル信号入力処理部8とアナログ信号入力処理部9とパルス信号入力処理部17を備えてデジタル情報、アナログ情報、および、車速パルス情報の信号処理をし、これらの情報により進行方向を決定する方向制御手段18、その方向制御出力に基づいて左右の旋回駆動指令を出力する左右の旋回出力処理部19a,19bとブレーキ出力処理部24と圃場判定処理部23、車速パルスを車速情報に変換する車速パルスカウント手段20等から構成する。   The internal configuration of the control unit 1 includes various digital signal input processing units 8, an analog signal input processing unit 9, and a pulse signal input processing unit 17, and performs signal processing of digital information, analog information, and vehicle speed pulse information, Direction control means 18 that determines the traveling direction based on these information, left and right turning output processing units 19a and 19b that output left and right turning driving commands based on the direction control output, a brake output processing unit 24, and a field determination processing unit 23. The vehicle speed pulse counting means 20 converts the vehicle speed pulse into vehicle speed information.

制御装置2による自動方向制御については、方向制御選択スイッチ3がオンの場合に、方向制御手段18が左右いずれかの穀稈センサ1a,1bの検出信号により、機体進行方向に続く未刈穀稈列に追従走行するべく左右の旋回方向を決定し、これと対応して左右の旋回出力処理部19a,19bとブレーキ出力処理部24が自動方向制御処理を行い、穀稈センサ1a,1bが株に接触する時間と走行速度から算出する株間隔で判定する疎植圃場の判定結果をパネル表示信号21として出力する。   For the automatic direction control by the control device 2, when the direction control selection switch 3 is on, the direction control means 18 uses the detection signal of either the left or right kernel sensor 1a, 1b, and the uncut kernel The left and right turning directions are determined so as to follow the train, and the left and right turning output processing units 19a and 19b and the brake output processing unit 24 perform automatic direction control processing correspondingly. The panel display signal 21 outputs the determination result of the sparsely planted field that is determined by the stock interval calculated from the time of contact with the vehicle and the traveling speed.

詳細には、図3のフローチャートに示すように、ステップS1で方向制御実行選択のスイッチ3により方向制御が入力され、ステップS2とステップS3で左右の穀稈センサ1a,1bのうちのいずれか接触基準側として選択された側により、例えば、左側の穀稈センサ1aが基準の場合は、その側の刈取幅内の最外側穀稈15までの内側方向距離の判別処理(ステップS10とステップS12)および逆側センサ1bの検出信号による判別処理(ステップS11)を合わせて距離が所定値になるまでの間、所定値より近接している場合は接触基準側の方に機体を旋回するべく旋回出力のセット(ステップS13)をし、距離が検出範囲内で所定値より離れている場合は接触基準側の逆方に機体を旋回するべく旋回出力のセット(ステップS14)をする。   Specifically, as shown in the flowchart of FIG. 3, the direction control is input by the switch 3 for selecting the direction control execution in step S1, and one of the left and right grain sensors 1a and 1b is contacted in steps S2 and S3. Depending on the side selected as the reference side, for example, when the left culm sensor 1a is a reference, a determination process of the inner direction distance to the outermost culm 15 within the cutting width on that side (step S10 and step S12) When the distance is closer to the predetermined value by combining the discrimination process (step S11) based on the detection signal of the reverse side sensor 1b and the distance, when the distance is closer than the predetermined value, the turning output is made to turn the body toward the contact reference side. (Step S13), and if the distance is within a detection range from the predetermined value, the turning output is set (step S) to turn the aircraft in the direction opposite to the contact reference side. 4) a.

上記旋回出力(ステップS13とステップS14)は、検出された内側方向距離が所定値となるまで継続することにより、それぞれの刈取方向の株間距離によることなく、上記左側穀稈センサ1aの側の刈取幅内の最外側穀稈列15に対する刈取位置を維持して機体を追従走行することができるので、標準植え圃場に限らず、間隔を空けて少ない苗量で施肥量を同一とすることにより標準植え圃場と同程度の収量、品質が得られる疎植圃場についても対応することができる。   The turning output (step S13 and step S14) is continued until the detected inner direction distance reaches a predetermined value, so that the cutting on the left side of the left grain sensor 1a is performed without depending on the inter-strain distance in each cutting direction. Since it is possible to follow the aircraft while maintaining the cutting position with respect to the outermost culm row 15 within the width, it is not limited to the standard planting field, and it is standard by making the amount of fertilization the same with a small amount of seedlings at intervals. It is also possible to deal with sparsely planted fields where yield and quality comparable to those of planted fields can be obtained.

逆側の右側穀稈センサ1bを接触基準側として選択した場合についても、左右を入れ替えた上記同様の判別処理(ステップS4とステップS6)および旋回出力(ステップS7とステップS8)により、前記同様に、右側穀稈センサ1bの側の刈取幅内の最外側穀稈列16に対する刈取位置を維持して機体を追従走行することができるので、前記同様に標準植え圃場に限らず、疎植圃場についても対応することができる。   Also in the case where the right side cereal sensor 1b on the opposite side is selected as the contact reference side, the same discrimination processing (step S4 and step S6) and turning output (step S7 and step S8) as above are performed in the same manner as described above. Since the machine body can follow the aircraft while maintaining the cutting position with respect to the outermost culm row 16 within the cutting width on the right cereal sensor 1b side, the sparsely planted field is not limited to the standard planting field as described above. Can also respond.

圃場の株植付け状態が疎植の場合は、圃場の凹凸や硬軟によって自動方向制御の精度が悪くなりオペレータが手動によって走行方向を修正することが必要になる場合がある。このために、図4のフローチャートに示す疎植表示を行っている。   When the planted state of the field is sparse planting, the accuracy of the automatic direction control is deteriorated due to unevenness and hardness of the field, and the operator may need to manually correct the traveling direction. For this purpose, the sparse planting display shown in the flowchart of FIG. 4 is performed.

すなわち、刈り取り作業を開始し(S20)、前記の自動方向制御を行い(S21)、所定距離を走行後に、疎植圃場かどうかの判断を行う(S22)。この判断は、条方向の株間隔が22mm以上であれば疎植圃場と判断する。そして、疎植圃場であれば、液晶モニタの表示部に文字やイラストで表示したり自動方向制御で点灯しているランプを点滅したりしてオペレータに知らせる。オペレータはこの表示がなされると操向レバーを操作する準備をして自動方向制御の誤作動に備えるのである。その後、自動方向制御を続行するのである(S24)。なお、操向レバーを操作すると、直ちに自動方向制御がキャンセルされて手動制御が生かされる手動操作優先制御となっている。   That is, the mowing operation is started (S20), the automatic direction control is performed (S21), and after traveling a predetermined distance, it is determined whether the field is a sparsely planted field (S22). This judgment will be judged as a sparsely planted field if the streak interval is 22 mm or more. Then, in the case of a sparsely planted field, the operator is notified by displaying characters or illustrations on the display unit of the liquid crystal monitor or blinking a lamp that is lit by automatic direction control. When this display is made, the operator prepares to operate the steering lever and prepares for a malfunction of automatic direction control. Thereafter, the automatic direction control is continued (S24). It should be noted that when the steering lever is operated, the automatic operation control is immediately canceled and the manual operation priority control in which the manual control is utilized.

尚、前記は、疎植圃場の表示を自動方向制御の判断機能を利用して表示させたが、オペレータが圃場を直接見て判断し、疎植圃場を表示するための表示ボタンを押して表示させるようにしても良い。   In the above, the display of the sparsely planted field is displayed by using the automatic direction control determination function. However, the operator makes a determination by directly viewing the field and presses the display button for displaying the sparsely planted field. You may do it.

また、前記の液晶モニタの表示部は、モニタの表示切換ボタンを押すたびに、エンジンの負荷状態やグレンタンク11への穀粒の溜まり具合や走行速度を表示する作業監視画面から自動方向制御の状態を表示する自動方向制御画面及び機体各部のメンテナンス管理情報を表示するメンテナンス画面に切換るようにしても良い。   The display unit of the liquid crystal monitor performs automatic direction control from a work monitoring screen that displays the engine load state, the amount of grains stored in the Glen tank 11 and the traveling speed each time the display switching button of the monitor is pressed. You may make it switch to the automatic direction control screen which displays a state, and the maintenance screen which displays the maintenance management information of each part of an airframe.

さらに、液晶モニタの表示部に示す疎植圃場の表示は、通常の作業監視画面と所定時間ごとに表示を切り換えるようにしても良い。   Further, the display of the sparsely planted field shown on the display unit of the liquid crystal monitor may be switched between a normal work monitoring screen and every predetermined time.

自動方向制御説明の平面図である。It is a top view of automatic direction control explanation. 自動制御ブロック図である。It is an automatic control block diagram. 自動制御のフローチャート図である。It is a flowchart figure of automatic control. 疎植表示制御のフローチャート図である。It is a flowchart figure of sparse planting display control.

符号の説明Explanation of symbols

1a 左側穀稈センサ
1b 右側穀稈センサ
2 制御装置
13 刈取部
21 報知手段
23 疎植判定手段
DESCRIPTION OF SYMBOLS 1a Left side grain sensor 1b Right side grain sensor 2 Control apparatus 13 Cutting part 21 Notification means 23 Sparse planting judgment means

Claims (1)

未刈穀稈に接触して該未刈穀稈に対する刈取部(13)の位置を検出する穀稈センサ(1a,1b)と、該穀稈センサ(1a,1b)の検出結果に基づいて走行方向を自動的に制御する制御装置(2)を設け、刈取対象の穀稈列の植付間隔が所定の植付間隔よりも広い疎植状態であることを判定する手段(23)を設け、刈取開始後に疎植状態であることを判定した場合に、オペレータに疎植された圃場での刈取中であることを知らせる手段(21)を設けたことを特徴とするコンバインの自動方向制御装置。 Based on the detection result of the culm sensor (1a, 1b) and the culm sensor (1a, 1b) which detects the position of the cutting part (13) with respect to the uncropped culm A control device (2) for automatically controlling the direction is provided, and a means (23) for determining that the planting interval of the culm row to be harvested is a sparse planting state wider than a predetermined planting interval, An automatic direction control device for a combine, comprising means (21) for notifying an operator that cutting is being performed in a sparsely planted field when it is determined that the sparsely planted state is reached after the start of cutting.
JP2008249351A 2008-09-27 2008-09-27 Automatic direction controller for combine harvester Pending JP2010075126A (en)

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