JP2010046023A - Solid lactic acid fermented feed, method for producing the same, and apparatus for producing the feed - Google Patents

Solid lactic acid fermented feed, method for producing the same, and apparatus for producing the feed Download PDF

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JP2010046023A
JP2010046023A JP2008213558A JP2008213558A JP2010046023A JP 2010046023 A JP2010046023 A JP 2010046023A JP 2008213558 A JP2008213558 A JP 2008213558A JP 2008213558 A JP2008213558 A JP 2008213558A JP 2010046023 A JP2010046023 A JP 2010046023A
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lactic acid
solid
bag
acid bacteria
fermented feed
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Kazuhiko Nishimura
和彦 西村
Yasuhiro Fujitani
泰裕 藤谷
Tomohiro Seyama
智博 瀬山
Hiroaki Hirayasu
博章 平康
Osahisa Nakano
長久 中野
Tadaaki Mori
忠明 森
Tamotsu Uenaka
保 上中
Toshinori Kameoka
俊則 亀岡
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MORI PLANT KK
NPO BIOGAS SYSTEM KENKYUKAI
Osaka Prefecture
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NPO BIOGAS SYSTEM KENKYUKAI
Osaka Prefecture
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a solid lactic acid fermented feed containing lactobacillus in high concentration: to provide a method for efficiently producing the feed: and to provide an apparatus for producing the feed. <P>SOLUTION: The solid lactic acid fermented feed is produced by subjecting a mixture of crushed vegetable wastes and moisture-adjusting dry raw material such as bran to increase the lactobacillus so as to have a viable cell count of more than 1×10<SP>9</SP>cfu/g. The method for producing the feed comprises: crushing the vegetable wastes V with a crusher 1; sterilizing the vegetable wastes with a sterilizer 2, introducing part of the sterilized vegetable wastes into a lactobacillus-culturing container 3 to culture the lactobacillus; mixing the cultured lactobacillus material, the remaining part of the sterilized vegetable wastes, and the moisture-adjusting dry raw material such as bran F together at least using a mixer 4 to make them a solid-state mixture; filling the solid-state mixture in a bag 9 using a bagging machine 5 and also degassing the inside of the bag or exchanging the air in the bag for nitrogen gas; sealing the bag; and subjecting the mixture to lactic acid fermentation to increase the viable cell count so as to be more than 1×10<SP>9</SP>cfu/g. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、特定の食品廃棄物を乳酸醗酵させて乳酸菌を著しく増殖させた固形状乳酸醗酵飼料と、その製造方法及び製造設備に関する。   The present invention relates to a solid lactic acid fermented feed in which a specific food waste is lactically fermented and lactic acid bacteria are remarkably grown, and a manufacturing method and manufacturing equipment thereof.

近年、乳酸醗酵飼料は炎症の抑制、免疫能力の向上、蛋白質代謝の改善などが期待できる機能性飼料として注目されるようになり、食品廃棄物を有効利用して乳酸醗酵飼料を生産する研究が行われるようになってきた。このような機能性の乳酸醗酵飼料は、乳酸菌を高密度で含むものが好ましく、特に、生菌数が1.0×10cfu/gを超える乳酸醗酵飼料は極めて好適なものである。 In recent years, lactic acid fermented feeds have attracted attention as functional feeds that can be expected to suppress inflammation, improve immunity, improve protein metabolism, etc., and research to produce lactic acid fermented feeds effectively using food waste Has come to be done. Such a functional lactic acid fermented feed preferably contains lactic acid bacteria at a high density, and in particular, a lactic acid fermented feed having a viable count exceeding 1.0 × 10 9 cfu / g is extremely suitable.

しかしながら、豆腐粕、ふすま等の食品廃棄物を原料とする固形状の乳酸醗酵飼料は、乳酸菌の増殖があまり活発でなく、生菌数が1.0×10cfu/gを超えるように乳酸醗酵させることは難しい。また、現在、良質とされているサイレージでも、乳酸菌の生菌数は1.0×10cfu/g〜1.0×10cfu/g程度であり、乳酸菌の不足は否めない。 However, solid lactic acid fermented feed made from food waste such as tofu cake and bran is not so active in the growth of lactic acid bacteria, so that the number of viable bacteria exceeds 1.0 × 10 9 cfu / g. It is difficult to ferment. Moreover, even in silage that is currently of good quality, the number of living lactic acid bacteria is about 1.0 × 10 7 cfu / g to 1.0 × 10 8 cfu / g, and there is no denying the lack of lactic acid bacteria.

ところで、食品廃棄物を原料とする醗酵飼料の一つとして、ふすま・ぬか類、油かす類、農産製造かす類などの食品廃棄物(可食性粉粒体)と、乳酸桿菌および放線菌を含有する生菌液とを混合し、これを10〜35℃で嫌気条件下に醗酵させたものが提案されている(特許文献1)。この醗酵飼料は、排泄物の臭気を減少させ、排泄物の堆肥化を促進する効果があると言われるものであるが、乳酸菌数は測定されてなく、用いる原料から考察する限りでは、前記の豆腐粕、ふすま等の食品廃棄物を原料とする乳酸醗酵飼料の乳酸菌数と同程度もしくはそれ以下と推測される。   By the way, as one of the fermented feed made from food waste, it contains food waste (edible granules) such as bran, bran, oil cake, agricultural production residue, lactobacilli and actinomycetes It has been proposed to mix a living bacterial solution to be fermented under anaerobic conditions at 10 to 35 ° C. (Patent Document 1). This fermented feed is said to have the effect of reducing the odor of excrement and promoting composting of excrement, but the number of lactic acid bacteria has not been measured, It is estimated that the number of lactic acid bacteria in the lactic acid fermentation feed made from food waste such as tofu and bran is the same as or less than that.

以上のように、従来の固形状の乳酸醗酵飼料には、乳酸菌の生菌数が安定して1.0×10cfu/gを超えるようなものが見当たらず、それ故、酪農業界や畜産業界では、乳酸菌をこれまで以上の高濃度で含む高機能性の固形状乳酸醗酵飼料の早期開発を望む声が大きくなっている。
特開平11−243867号公報
As described above, in the conventional solid lactic acid fermented feed, there are no stable lactic acid bacteria that exceed 1.0 × 10 9 cfu / g. There is a growing demand in the industry for the early development of a highly functional solid lactic acid fermentation feed containing lactic acid bacteria at a higher concentration than ever before.
JP-A-11-243867

本発明は上記事情の下になされたもので、その解決しようとする第一の課題は、食品廃棄物の中から少なくとも二種の特定廃棄物を選択し、その混合物を乳酸醗酵させることによって、乳酸菌を従来よりも高濃度で含む固形状乳酸醗酵飼料を提供することにある。   The present invention has been made under the circumstances described above, and the first problem to be solved is to select at least two kinds of specific wastes from food wastes, and by subjecting the mixture to lactic acid fermentation, The object is to provide a solid lactic acid fermented feed containing lactic acid bacteria at a higher concentration than before.

そして、本発明が解決しようとする第二及び第三の課題は、上記の固形状乳酸醗酵飼料の効率的な製造方法、及び、この製造方法を実施するための製造設備を提供することにある。   The second and third problems to be solved by the present invention are to provide an efficient production method of the solid lactic acid fermentation feed and production equipment for carrying out this production method. .

第一の課題を解決するため、本発明に係る固形状乳酸醗酵飼料は、破砕された野菜屑とふすまなどの水分調整用乾燥原料との混合物を乳酸醗酵させ、乳酸菌をその生菌数が安定して1×10cfu/gを超えるように増殖させて成るものである。 In order to solve the first problem, the solid lactic acid fermentation feed according to the present invention is a lactic acid fermentation of a mixture of crushed vegetable waste and dry ingredients for moisture adjustment such as bran, and the number of viable bacteria is stable. Thus, it is grown to exceed 1 × 10 9 cfu / g.

本発明の固形状乳酸醗酵飼料においては、野菜屑とふすまなどの水分調整用乾燥原料との混合物に豆腐粕と廃シラップが更に混合されていることが好ましく、更にミネラルも混合されていることが好ましい。そして、豆腐粕はパン酵母と糖類を散布して密封保存されたものであることが好ましく、乳酸菌はラクトバチルス・プランタラム(Lactobacillus plantarum)であることが好ましい。また、本発明の固形状乳酸醗酵飼料は、袋に充填されて密封され、袋内が脱気又は窒素ガスに置換されたものであることが好ましい。   In the solid lactic acid fermented feed of the present invention, it is preferable that tofu cake and waste syrup are further mixed with a mixture of vegetable waste and dry ingredients for moisture adjustment such as bran, and further that minerals are also mixed. preferable. The tofu cake is preferably one that is sealed and stored by spraying baker's yeast and sugar, and the lactic acid bacterium is preferably Lactobacillus plantarum. Moreover, it is preferable that the solid lactic acid fermented feed of the present invention is filled with a bag and sealed, and the bag is degassed or replaced with nitrogen gas.

次に、第二の課題を解決する本発明の製造方法は、野菜屑を破砕して滅菌し、滅菌した野菜屑の一部で乳酸菌を培養し、この乳酸菌培養物と、滅菌した野菜屑の残部と、ふすまなどの水分調整用乾燥原料とを混合して固形状混合物とし、この固形状混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封し、袋内で乳酸醗酵させて乳酸菌をその生菌数が1×10cfu/gを超えるように増殖させることを特徴とするものである。 Next, the production method of the present invention that solves the second problem is to crush and sterilize vegetable waste, to cultivate lactic acid bacteria with a part of the sterilized vegetable waste, The remainder and dry ingredients for moisture adjustment such as bran are mixed to form a solid mixture. The solid mixture is filled into a bag and the bag is degassed or replaced with nitrogen gas and sealed. It is fermented to grow lactic acid bacteria so that the number of viable bacteria exceeds 1 × 10 9 cfu / g.

本発明の製造方法においては、破砕した野菜屑に廃シラップを加えて滅菌することが好ましく、また、乳酸菌培養物と、滅菌した野菜屑の残部と、ふすまなどの水分調整用乾燥原料に加えて、豆腐粕及び/又はミネラルを更に混合することが好ましい。   In the production method of the present invention, it is preferable to sterilize the crushed vegetable waste by adding waste syrup, and in addition to the lactic acid bacteria culture, the remainder of the sterilized vegetable waste, and dry ingredients for moisture adjustment such as bran It is preferable to further mix the tofu cake and / or mineral.

更に、第三の課題を解決する本発明の製造設備は、野菜屑を破砕する破砕機と、破砕した野菜屑を滅菌する滅菌器と、滅菌した野菜屑の一部を導入して乳酸菌を培養する乳酸菌培養器と、乳酸菌培養物と滅菌した野菜屑の残部とふすまなどの水分調整用乾燥原料等を混合して固形状混合物とする混合機と、固形状混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封する袋詰め機とを備えたことを特徴とするものである。   Furthermore, the production facility of the present invention that solves the third problem includes a crusher that crushes vegetable waste, a sterilizer that sterilizes the crushed vegetable waste, and cultures lactic acid bacteria by introducing a portion of the sterilized vegetable waste. A lactic acid bacteria culture device, a mixer that mixes the lactic acid bacteria culture, the remainder of the sterilized vegetable waste, dry ingredients for moisture adjustment such as bran, and the like, and fills the bag with the solid mixture and fills the bag And a bagging machine for sealing by replacing with degassing or nitrogen gas.

本発明の固形状乳酸醗酵飼料は、ふすまなどの水分調整用乾燥原料を混合するため、飼料中の水分が水分調整用乾燥原料により適度(好ましくは50%程度)に調整されて固形状となる。そして、破砕された野菜屑を混合するため、乳酸醗酵させると乳酸菌が活発に増殖して、固形状の飼料であるにも拘わらず、乳酸菌の生菌数が1×10cfu/gを超えるようになり、後述する実験結果(図3)で裏付けられるように、培養開始後5日ほど経過した時点で生菌数が最大となる。そして、生菌数が1×10cfu/gを超える高密度の状態は、培養開始後10日程度維持される。従って、この10日経過する頃までに本発明の固形状乳酸醗酵飼料を家畜等に給餌すると、高濃度で含まれる乳酸菌によって、炎症の抑制、免疫能力の向上、蛋白質代謝の改善など、種々の機能を期待できるようになる。上記のように野菜屑を混合すると、固形状の乳酸醗酵飼料でも、乳酸菌が生菌数1×10cfu/gを超えて活発に増殖するという事実は、本発明者らによって初めて知見されたものであり、本発明の固形状乳酸醗酵飼料やその製造方法は、この知見に基づいて完成されたものである。 Since the solid lactic acid fermented feed of the present invention is mixed with moisture-controlling dry materials such as bran, the water in the feed is moderately adjusted (preferably about 50%) by the water-controlling dry materials and becomes solid. . And in order to mix the crushed vegetable waste, when lactic acid fermentation is carried out, lactic acid bacteria actively proliferate, and the viable count of lactic acid bacteria exceeds 1 × 10 9 cfu / g despite being a solid feed. Thus, as supported by the experimental results (FIG. 3) described later, the number of viable bacteria becomes maximum when about 5 days have elapsed after the start of culture. The high density state in which the viable count exceeds 1 × 10 9 cfu / g is maintained for about 10 days after the start of culture. Therefore, when the solid lactic acid fermented feed of the present invention is fed to livestock or the like by the time when 10 days have passed, various lactic acid bacteria contained at a high concentration, such as suppression of inflammation, improvement of immune ability, improvement of protein metabolism, etc. The function can be expected. Mixing the vegetable waste, as described above, in solid form lactic fermentation feed, lactic acid bacteria fact that actively growing beyond viable cell number 1 × 10 9 cfu / g was first findings by the present inventors Therefore, the solid lactic acid fermented feed of the present invention and the production method thereof are completed based on this finding.

本発明の固形状乳酸醗酵飼料において、野菜屑とふすまなどの水分調整用乾燥原料との混合物に豆腐粕と廃シラップが更に混合されていると、豆腐粕により蛋白態窒素が増加して栄養価が上がり、しかも、廃シラップで乳酸醗酵が促進されて乳酸菌の増殖が一層活発になる。更にミネラルが混合されていると、固形状乳酸醗酵飼料の微量必須成分のバランスが良くなって、ミネラル欠乏症を予防できるようになり、また、ミネラルは乳酸菌を培養する上でも重要な成分である。   In the solid lactic acid fermented feed of the present invention, when the tofu koji and waste syrup are further mixed with a mixture of vegetable waste and dry ingredients for moisture adjustment such as bran, the protein nitrogen increases due to the tofu koji and the nutritional value In addition, lactic acid fermentation is promoted by waste syrup, and the growth of lactic acid bacteria becomes more active. Further, when minerals are mixed, the balance of trace essential components of the solid lactic acid fermented feed is improved, and mineral deficiency can be prevented. Minerals are also important components for culturing lactic acid bacteria.

上記のように豆腐粕を混合する場合、豆腐粕として、表面にパン酵母と糖類を散布して密封保存した豆腐粕を使用すると、豆腐粕が保存中に腐敗し難いため、固形状乳酸醗酵飼料の品質を低下させる心配がなくなり、しかも、保存中に温度調整や水分調整をする必要がないため、保存設備の簡素化及びエネルギーコストの削減を図ることができる。尚、この豆腐粕等の食品残渣の保存方法については、本出願人が先に特許出願(特願2005−10111、特開2006−197809)をしているので、これ以上の説明は省略する。   When tofu koji is mixed as described above, it is difficult to rot during storage because the tofu koji is sprayed with baker's yeast and sugar and stored in a sealed state. In addition, there is no need to adjust the temperature and moisture during storage, so that storage facilities can be simplified and energy costs can be reduced. In addition, about the preservation | save method of food residues, such as this tofu cake, since this applicant has applied for a patent previously (Japanese Patent Application No. 2005-10111, Unexamined-Japanese-Patent No. 2006-197809), description beyond this is abbreviate | omitted.

本発明の固形状乳酸醗酵飼料において、乳酸菌としてラクトバチルス・プランタラム(Lactobacillus plantarum)を使用すると、牛に対して嗜好性の高い固形状乳酸醗酵飼料を得ることができる。また、本発明の固形状乳酸醗酵飼料が袋に充填されて密封され、袋内が脱気又は窒素ガスに置換されていると、上述したように袋内で乳酸菌が活発に増殖して生菌数が1.0×10cfu/gを超え、この高濃度の状態が10日程度維持されることになる。 In the solid lactic acid fermented feed of the present invention, when Lactobacillus plantarum is used as a lactic acid bacterium, a solid lactic acid fermented feed having high palatability for cattle can be obtained. In addition, when the solid lactic acid fermented feed of the present invention is filled in a bag and sealed, and the bag is degassed or replaced with nitrogen gas, lactic acid bacteria actively proliferate in the bag as described above, and live bacteria The number exceeds 1.0 × 10 9 cfu / g, and this high concentration state is maintained for about 10 days.

次に、本発明の製造方法のように、破砕して滅菌した野菜屑の一部で乳酸菌を培養し、この乳酸菌培養物と、滅菌した野菜屑の残部と、ふすまなどの水分調整用乾燥原料を混合すると、乳酸菌を培養して混合する分だけ、種菌(市販の生菌剤)の使用量が減少するので経済的である。そして、固形状混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封し、袋内で乳酸醗酵させて乳酸菌を1×10cfu/gを超えるように増殖させると、大掛かりな特別の醗酵設備が不要となり、袋詰めしたまま即出荷できる利点がある。 Next, as in the production method of the present invention, the lactic acid bacteria are cultured in a part of the crushed and sterilized vegetable waste, the lactic acid bacteria culture, the remainder of the sterilized vegetable waste, and dry ingredients for moisture adjustment such as bran Is mixed, it is economical because the amount of inoculum (commercial viable agent) is reduced by the amount of lactic acid bacteria cultured and mixed. And when filling the bag with the solid mixture and sealing the inside of the bag by degassing or replacing with nitrogen gas, lactic acid fermentation in the bag and growing the lactic acid bacteria to exceed 1 × 10 9 cfu / g, There is no need for large-scale special fermentation equipment, and there is an advantage that it can be shipped immediately while being packed.

本発明の製造方法において、破砕した野菜屑に廃シラップを加えて滅菌すると、次の乳酸菌の培養工程で廃シラップにより乳酸菌の培養が促進され、乳酸菌を高濃度で含む乳酸菌培養物を得ることができる。そして、この乳酸菌培養物と、滅菌した野菜屑の残部と、ふすまなどの水分調整用乾燥原料に加えて、豆腐粕及び/又はミネラルを更に混合すると、蛋白態窒素を多量に含んだ栄養価の高い固形状乳酸醗酵飼料や、微量必須成分のバランスが良い固形状乳酸醗酵飼料を得ることができる。   In the production method of the present invention, when waste syrup is added to the crushed vegetable waste and sterilized, culturing of lactic acid bacteria is promoted by the waste syrup in the next lactic acid bacteria culture step, and a lactic acid bacteria culture containing high concentrations of lactic acid bacteria can be obtained. it can. And in addition to this lactic acid bacteria culture, the remainder of the sterilized vegetable waste, and dry ingredients for moisture adjustment such as bran, when tofu cake and / or minerals are further mixed, the nutritional value contains a large amount of protein nitrogen. A high solid lactic acid fermented feed and a solid lactic acid fermented feed with a good balance of trace essential components can be obtained.

また、本発明の製造設備のように、野菜屑を破砕する破砕機と、破砕した野菜屑を滅菌する滅菌器と、滅菌した野菜屑の一部を導入して乳酸菌を培養する乳酸菌培養器と、乳酸菌培養物と滅菌した野菜屑の残部とふすまなどの水分調整用乾燥原料等を混合して固形状混合物とする混合機と、固形状混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封する袋詰め機とを備えたものは、特別な装置が不要で簡単かつ安価に製造設備を構築でき、容易に実施できる利点がある。   Moreover, like the production equipment of the present invention, a crusher that crushes vegetable waste, a sterilizer that sterilizes the crushed vegetable waste, a lactic acid bacteria culture device that introduces a part of the sterilized vegetable waste and cultures lactic acid bacteria, , Lactic acid bacteria culture, the remainder of sterilized vegetable waste and dry ingredients for moisture adjustment such as bran to make a solid mixture, filling the bag with the solid mixture and degassing or nitrogen in the bag The one provided with a bagging machine that replaces and seals with gas has an advantage that a special facility is not required, a manufacturing facility can be easily and inexpensively constructed, and can be easily implemented.

以下、本発明の具体的な実施形態を詳述する。   Hereinafter, specific embodiments of the present invention will be described in detail.

本発明の固形状乳酸醗酵飼料の代表例は、破砕され加熱滅菌された野菜屑と、ふすまなどの水分調整用乾燥原料を主原料とし、この主原料に豆腐粕と廃シラップを加えて、これらの原料と乳酸菌培養物を均一に混合し、この固形状の混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封し、袋内で乳酸醗酵させて、乳酸菌をその生菌数が1×10cfu/gを超えるように増殖させたものである。この乳酸醗酵飼料においては、上記の各原料に加えてミネラルを混合してもよく、場合によっては、破砕した牧草やトーモロコシを混合してもよい。 Representative examples of the solid lactic acid fermented feed of the present invention are crushed and heat-sterilized vegetable scraps and dried raw materials for moisture adjustment such as bran, adding tofu cake and waste syrup to these main materials, The raw material and the lactic acid bacteria culture are mixed uniformly, the bag is filled with this solid mixture, the bag is degassed or replaced with nitrogen gas, sealed, and lactic acid fermented in the bag to produce the lactic acid bacteria. It was grown so that the number of bacteria exceeded 1 × 10 9 cfu / g. In this lactic acid fermented feed, minerals may be mixed in addition to the above raw materials, and in some cases, crushed grass and corn may be mixed.

野菜屑は、乳酸菌をその生菌数が1×10cfu/gを超えるように活発に増殖させるために極めて重要な原料であって、キャベツ、白菜、その他の食品残渣として入手される各種の野菜屑が使用可能であり、果物屑が含まれていても差し支えない。この野菜屑は、5mm以下の粒径を有するチップ状に破砕され、且つ、85℃付近の温度で30分ほど加熱滅菌されたものが好ましく使用される。また、ふすまなどの水分調整用乾燥原料は、固形状の乳酸醗酵飼料を得るために必要な原料であって、市場で入手される小麦ふすまの他に、米ぬか、米粉、小麦粉、乾燥豆腐粕なども使用可能である。 Vegetable waste is a very important raw material in order to actively growing as lactic acid bacteria that number of viable bacteria is more than 1 × 10 9 cfu / g, various are obtained cabbage, Chinese cabbage, as other food residue Vegetable waste can be used, and fruit waste can be included. This vegetable scrap is preferably used after being crushed into chips having a particle size of 5 mm or less and sterilized by heating at a temperature near 85 ° C. for about 30 minutes. In addition, dry ingredients for moisture adjustment such as bran are necessary for obtaining solid lactic acid fermented feed. In addition to wheat bran obtained on the market, rice bran, rice flour, flour, dried tofu, etc. Can also be used.

豆腐粕は、その有効利用を図ると共に飼料の栄養価を高める目的で混合されるものであって、前述したように、表面にパン酵母と糖類を散布し、保存用ビニル袋に投入して密封保存した、腐敗しにくい豆腐粕が好ましく使用される。そして、廃シラップは、乳酸醗酵を促進して乳酸菌の増殖を活発にする目的で混合されるものであって、果実加工工場から排出される種々の果実シラップがいずれも好ましく使用される。尚、豆腐粕や廃シラップや上記のふすまなどの水分調整用乾燥原料は、120℃付近の温度で20分程度加熱して滅菌したものが好ましく使用される。   Tofu cake is mixed for the purpose of its effective use and increasing the nutritional value of the feed. As described above, baker's yeast and sugar are sprayed on the surface and put into a vinyl bag for storage and sealed. Preserved tofu cake that is resistant to spoilage is preferably used. The waste syrup is mixed for the purpose of promoting lactic fermentation and activating the growth of lactic acid bacteria, and any of various fruit syrups discharged from a fruit processing factory is preferably used. In addition, the dry raw materials for moisture adjustment, such as tofu cake, waste syrup, and the above bran, are preferably used after being sterilized by heating at a temperature around 120 ° C. for about 20 minutes.

また、ミネラルは、飼料の微量必須成分のバランスを良くして家畜のミネラル欠乏症を予防する上で重要な成分であると同時に、乳酸菌を培養する上でも重要な成分であり、亜鉛、カリウム、カルシウム、クロム、セレン、鉄、銅、ナトリウム、マグネシウム、マンガン、ヨウ素、リンなどが少量混合される。特に、カルシウムは、家畜の骨組織の構成元素であると共に、乳酸菌を培養する際に発生する乳酸や酢酸をキレート化してpHの急激な低下を防止し、乳酸菌の培養を促進する働きがあるので重要である。   In addition, minerals are important for preventing the deficiency of livestock minerals by improving the balance of trace essential components in feeds, and also important for cultivating lactic acid bacteria, such as zinc, potassium and calcium. A small amount of chromium, selenium, iron, copper, sodium, magnesium, manganese, iodine, phosphorus, etc. are mixed. In particular, calcium is a constituent element of bone tissue of livestock and chelate lactic acid and acetic acid generated when cultivating lactic acid bacteria to prevent a rapid drop in pH and promote the cultivation of lactic acid bacteria. is important.

各原料の混合割合は特に制限されないが、廃シロップの混合割合には注意が必要である。即ち、廃シロップは乳酸菌を活発に増殖させるエネルギー源として重要であるが、後述の実験結果(図1)から判るように、水分を50質量%程度含む飼料において、廃シラップの混合割合が飼料固形分の50質量%を超えると、その高い浸透圧によって乳酸菌の増殖が抑えられるため、飼料固形分の50質量%以下(飼料固形分50質量部に対して25質量部以下)、好ましくは4〜20質量%程度(飼料固形分50質量部に対して2〜10質量部程度)に設定することが大切である。   The mixing ratio of each raw material is not particularly limited, but attention should be paid to the mixing ratio of waste syrup. That is, waste syrup is important as an energy source for actively growing lactic acid bacteria, but as can be seen from the experimental results (FIG. 1) described later, in the feed containing about 50% by weight of water, the mixing ratio of waste syrup is When the amount exceeds 50% by mass, the high osmotic pressure suppresses the growth of lactic acid bacteria. Therefore, the feed solid content is 50% by mass or less (25 parts by mass or less with respect to 50% by mass of feed solids), preferably 4 to It is important to set to about 20% by mass (about 2 to 10 parts by mass with respect to 50 parts by mass of feed solids).

乳酸菌の増殖に重要な役割を果たす野菜屑は多量に混合する必要がなく、後述の実験1〜3の結果から判るように、飼料固形分の5質量%程度(飼料固形分50質量部に対して2.5質量部程度)混合すれば、乳酸菌を1×10cfu/gを超える高密度で増殖させることができる。また、ふすまなどの水分調整用乾燥原料の混合割合は、飼料固形分の36〜48質量%程度(飼料固形分50質量部に対して18〜24質量部程度)に設定するのが適当であり、豆腐粕の混合割合も、水分調整用乾燥原料と略同一に設定するのが適当である。 Vegetable scraps that play an important role in the growth of lactic acid bacteria do not need to be mixed in large amounts. As can be seen from the results of Experiments 1 to 3 described later, about 5% by weight of feed solids (relative to 50 parts by weight of feed solids) About 2.5 parts by mass), the lactic acid bacteria can be grown at a high density exceeding 1 × 10 9 cfu / g. Moreover, it is appropriate to set the mixing ratio of the dry ingredients for moisture adjustment such as bran to about 36 to 48% by mass of feed solids (about 18 to 24 parts by mass with respect to 50 parts by mass of feed solids). The mixing ratio of the tofu cake is also set to be substantially the same as that of the moisture adjusting dry raw material.

乳酸菌は、常温、嫌気下に安定して急激に増殖し、牛に対して嗜好性の高い乳酸醗酵飼料を得ることができるラクトバチルス・プランタラム(Lactobacillus plantarum)が好ましく使用される。上記の原料に混合(植菌)される乳酸菌の濃度は、1×10cfu/g〜5×10cfu/g程度であれば十分であり、後述の実験結果(図2)から判るように、最低の植菌濃度1×10cfu/gでも48時間後には1×10cfu/g以上に増殖する。 Lactobacillus plantarum (Lactobacillus plantarum) is preferably used as the lactic acid bacterium, which can stably and rapidly grow under anaerobic conditions at room temperature and can obtain a lactic acid fermented feed having high palatability for cattle. The concentration of lactic acid bacteria mixed (inoculated) with the above-mentioned raw material is sufficient if it is about 1 × 10 6 cfu / g to 5 × 10 7 cfu / g, as can be seen from the experimental results described later (FIG. 2). to, the 48 hours after even minimum inoculation density 1 × 10 6 cfu / g to grow to more than 1 × 10 9 cfu / g.

この固形状乳酸醗酵飼料は、上記濃度の乳酸菌と前記の原料を混合し、この固形状の混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封し、袋内で嫌気下に常温で乳酸醗酵させたものであり、このように袋内で醗酵させると、後述する実験結果(図3)から判るように、乳酸菌が短時間で急激に増殖して生菌数が1×10cfu/gを超え、5日間ほど増殖を続けて生菌数がピークに達する。そしてピークを過ぎると生菌数が急激に減少し、10日を経過する頃までは上記の高濃度を維持するが、3週間経過した頃には生菌数が1×10cfu/g以下になって検出できなくなる。従って、この袋詰めされた固形状乳酸醗酵飼料を10日経過する頃までに家畜等に給餌すると、高濃度で含まれる乳酸菌によって、炎症の抑制、免疫能力の向上、蛋白質代謝の改善など、種々の機能を期待できることになる。 This solid lactic acid fermented feed is prepared by mixing lactic acid bacteria having the above-mentioned concentration and the above raw materials, filling the solid mixture into a bag and sealing the bag by degassing or replacing it with nitrogen gas, and anaerobic in the bag. Under the lactic acid fermentation at room temperature below, when fermented in the bag in this way, as can be seen from the experimental results (FIG. 3) described later, the lactic acid bacteria rapidly grow in a short time and the number of viable bacteria is 1 It exceeds × 10 9 cfu / g and continues to grow for about 5 days, and the number of viable bacteria reaches a peak. And after passing the peak, the number of viable bacteria decreases rapidly, and the above high concentration is maintained until about 10 days, but the number of viable cells is less than 1 × 10 5 cfu / g after about 3 weeks. It becomes impossible to detect. Therefore, when this packed solid lactic acid fermented feed is fed to livestock and the like by about 10 days, various lactic acid bacteria contained at a high concentration can suppress inflammation, improve immunity, improve protein metabolism, etc. The function of can be expected.

次に、本発明の固形状乳酸醗酵飼料について行った実験について説明する。   Next, an experiment conducted on the solid lactic acid fermented feed of the present invention will be described.

[実験1]
豆腐粕、キャベツ屑、廃シラップ、小麦ふすまを、下記の表1に示す混合割合で混合して、水分を50質量%含む4種類の培地(1)(2)(3)(4)を作製した。豆腐粕は表面にパン酵母と糖類を散布したものを使用し、廃シラップは栗シラップを使用し、キャベツ屑は粒径5mm以下に破砕したものを使用した。豆腐粕、廃シラップ、ふすまは、オートクレーブを用いて120℃で20分間加熱滅菌し、キャベツ屑は85℃で30分間加熱滅菌した。

Figure 2010046023
[Experiment 1]
Tofu cake, cabbage waste, waste syrup and wheat bran are mixed at the mixing ratio shown in Table 1 below to produce four types of media (1), (2), (3) and (4) containing 50% by mass of water. did. The tofu cake used was a product with baker's yeast and sugar spread on the surface, the waste syrup was chestnut syrup, and the cabbage waste was crushed to a particle size of 5 mm or less. Tofu cake, waste syrup and bran were heat sterilized at 120 ° C. for 20 minutes using an autoclave, and cabbage waste was heat sterilized at 85 ° C. for 30 minutes.
Figure 2010046023

MRS液体培地で増殖させた乳酸菌[ラクトバチルス・プランタラム(NBRC3070)]を5×10cfu/gとなるように上記の各培地に植菌し、これを遮光性プラスチック袋に充填すると共に袋内を脱気して密封し、24℃で遮光、嫌気条件下に24時間培養した。培養後、各培地中の生菌数をMRS寒天培地を用いてコロニーカウント法で測定した。その結果を図1のグラフに示す。 Lactic acid bacteria [Lactobacillus plantarum (NBRC3070)] grown in MRS liquid medium were inoculated into each of the above media so as to be 5 × 10 7 cfu / g, filled in light-shielding plastic bags and bags. The inside was deaerated and sealed, and cultured for 24 hours under anaerobic conditions, protected from light at 24 ° C. After culturing, the number of viable bacteria in each medium was measured by a colony count method using an MRS agar medium. The result is shown in the graph of FIG.

図1に示すように、廃シラップの混合割合が水分を除いた培地の4〜50質量%を占める培地(1)(2)(3)では、乳酸菌が24時間で1×10cfu/g以上の高密度に増殖し、特に、廃シラップの混合割合が20質量%を占める培地(2)の乳酸菌密度が高く、次いで、廃シラップの混合割合が4質量%を占める培地(1)の乳酸菌密度が高く、廃シラップの混合割合が50質量%を占める培地(3)は乳酸菌密度が低下した。そして、廃シラップのみの培地(4)は高浸透圧のため乳酸菌の増殖が妨げられ、1×10cfu/g以下となったため検出できなかった。 As shown in FIG. 1, in the mediums (1), (2), and (3) in which the mixing ratio of waste syrup accounts for 4 to 50% by mass of the medium excluding moisture, lactic acid bacteria are 1 × 10 9 cfu / g in 24 hours. The lactic acid bacteria of the culture medium (1) in which the density of lactic acid bacteria which grows in the above-mentioned high density, and the mixing ratio of waste syrup occupies 20% by mass is high, and then the mixing ratio of waste syrup accounts for 4% by mass. The density of lactic acid bacteria decreased in the medium (3), which has a high density and the mixing ratio of waste syrup accounts for 50% by mass. And the culture medium (4) containing only waste syrup could not be detected because the growth of lactic acid bacteria was hindered due to the high osmotic pressure, and it was 1 × 10 5 cfu / g or less.

この実験結果から、廃シロップの好ましい混合割合は、前述したように4〜20質量%の範囲内であることが判る。   From this experimental result, it can be seen that the preferable mixing ratio of the waste syrup is in the range of 4 to 20% by mass as described above.

[実験2]
前記表1の培地(1)を三つ作製し、MRS液体培地で培養した乳酸菌[ラクトバチルス・プランタラム(NBRC3070)]をPBSで希釈して、それぞれ1×10cfu/g、5×10cfu/g、5×10cfu/gとなるように三つの培地(1)に植菌し、実験1と同じ条件で48時間培養して、24時間経過時の生菌数と48時間経過時の生菌数を実験1と同様に測定した。その結果を図2のグラフに示す。
[Experiment 2]
Lactic acid bacteria [Lactobacillus plantarum (NBRC3070)] prepared in three mediums (1) in Table 1 above and cultured in an MRS liquid medium were diluted with PBS to 1 × 10 6 cfu / g, 5 × 10 respectively. Inoculate the three media (1) to 6 cfu / g and 5 × 10 7 cfu / g, and incubate for 48 hours under the same conditions as in Experiment 1. The number of viable bacteria after 24 hours and 48 hours The number of viable bacteria at the time was measured in the same manner as in Experiment 1. The result is shown in the graph of FIG.

図2に示すように、最も低い1×10cfu/gの植菌密度のものは、24時間経過した時点において、他の植菌密度の高いものよりも生菌数がかなり少なく、1×10cfu/gをわずかに下回っているが、48時間経過した時点では、他の植菌密度の高いものとの生菌数の差が大幅に縮まり、1×10cfu/gを超えて増殖していた。このことから、1×10cfu/g程度の乳酸菌を植菌しても、乳酸菌を1×10cfu/g以上の高密度で増殖させた乳酸醗酵飼料を製造することができ、生菌剤の使用を節減できることが判る。 As shown in FIG. 2, the lowest inoculum density of 1 × 10 6 cfu / g has significantly fewer viable cell counts than other higher inoculation density at 24 hours. Although it is slightly lower than 10 9 cfu / g, when 48 hours have passed, the difference in the number of viable bacteria from other high inoculation density is greatly reduced, exceeding 1 × 10 9 cfu / g. It was proliferating. Therefore, even when inoculated with about 1 × 10 6 cfu / g lactic acid bacteria, a lactic acid fermented feed in which the lactic acid bacteria are grown at a high density of 1 × 10 9 cfu / g or more can be produced. It can be seen that the use of the agent can be saved.

[実験3]
前記表1の培地(1)を作製し、実験1と同様に乳酸菌[ラクトバチルス・プランタラム(NBRC3070)]を5×10cfu/gとなるように上記培地(1)に植菌して、これを遮光性プラスチック袋に充填すると共に袋内を脱気して密封し、24℃で遮光、嫌気条件下に4週間に亘って培養を継続した。そして、途中で培地中の生菌数をコロニーカウント法で測定し、生菌数の経日変化を調べた。その結果を図3に示す。
[Experiment 3]
The medium (1) shown in Table 1 was prepared, and lactic acid bacteria [Lactobacillus plantarum (NBRC3070)] were inoculated into the medium (1) so as to be 5 × 10 7 cfu / g as in Experiment 1. This was filled in a light-shielding plastic bag and the inside of the bag was deaerated and sealed, and the culture was continued for 4 weeks under light-shielded and anaerobic conditions at 24 ° C. Then, the number of viable bacteria in the medium was measured by the colony count method on the way, and the daily change of the viable cell count was examined. The result is shown in FIG.

図3に示すように、培養1〜2日の間は生菌数が急激に増加して1×10cfu/gを超え、その後も増加を続けて培養5日程度でピークに達し、ピークを過ぎると急激に生菌数は減少するが、培養10日頃までは1×10cfu/g以上の高濃度を維持し、3週間経過すると生菌数が1×10cfu/g以下となって検出されなくなる。従って、乳酸菌密度の高い培養10日頃までに給餌すると、高濃度で含まれる乳酸菌によって、炎症の抑制、免疫能力の向上、蛋白質代謝の改善など、種々の機能を期待できることが判る。 As shown in FIG. 3, the number of viable bacteria increased rapidly during 1 to 2 days of culture and exceeded 1 × 10 9 cfu / g, and continued to increase thereafter until reaching a peak at about 5 days of culture. However, the viable cell count rapidly decreases until about 10 days of culture, and a high concentration of 1 × 10 9 cfu / g or more is maintained until about 10 days of culture. After 3 weeks, the viable cell count becomes 1 × 10 5 cfu / g or less. Will not be detected. Therefore, it can be seen that when fed by about 10 days of culture with a high density of lactic acid bacteria, various functions such as suppression of inflammation, improvement of immune ability, and improvement of protein metabolism can be expected by lactic acid bacteria contained at a high concentration.

[実験4]
キャベツ屑を27質量部、ふすまを23質量部の割合で混合して、必須原料のみからなる培地(水分50質量%)を作製した。この培地に、実験1と同様に乳酸菌[ラクトバチルス・プランタラム(NBRC3070)]を5×10cfu/gとなるように植菌し、実験1と同じ条件で48時間培養して、24時間経過時の生菌数と48時間経過時の生菌数を実験1と同様に測定した。その結果、24時間経過したときの生菌数は6.525×10cfu/g、48時間経過したときの生菌数は7.075×10cfu/gであった。
このことから、野菜屑(キャベツ屑)とふすま(水分調整用乾燥原料)のみでも、乳酸菌を1×10cfu/g以上の高密度で含む乳酸醗酵飼料を得ることが可能であることが判る。
[Experiment 4]
27 parts by mass of cabbage scraps and 23 parts by mass of bran were mixed to prepare a medium (water content of 50% by mass) consisting only of essential raw materials. In this medium, lactic acid bacteria [Lactobacillus plantarum (NBRC3070)] were inoculated to 5 × 10 7 cfu / g in the same manner as in Experiment 1 and cultured for 48 hours under the same conditions as in Experiment 1 for 24 hours. The number of viable cells at the time of passage and the number of viable cells at the time of 48 hours were measured in the same manner as in Experiment 1. As a result, the viable cell count after 6.5 hours was 6.525 × 10 9 cfu / g, and the viable cell count after 48 hours was 7.075 × 10 9 cfu / g.
This shows that it is possible to obtain a lactic acid fermented feed containing lactic acid bacteria at a high density of 1 × 10 9 cfu / g or more only with vegetable waste (cabbage waste) and bran (dry raw material for moisture adjustment). .

次に、図4を参照して、本発明の一実施形態に係る固形状乳酸醗酵飼料の製造方法と製造設備について説明する。   Next, with reference to FIG. 4, the manufacturing method and manufacturing equipment of the solid lactic acid fermented feed which concern on one Embodiment of this invention are demonstrated.

図4に示す製造設備は、野菜屑を5mm以下の粒径を有するチップ状に破砕する破砕機1と、この破砕された野菜屑と廃シラップを導入して加熱滅菌する滅菌器2と、この滅菌された野菜屑と廃シラップを導入して乳酸菌を培養する乳酸菌培養器3と、この乳酸菌培養物と、滅菌した野菜屑及び廃シラップの残部と、ふすまなどの水分調整用乾燥原料と、豆腐粕等を混合して固形状混合物とする混合機4と、この固形状混合物を袋に充填すると共に袋内を脱気して密封する袋詰め機5などを備えている。   The manufacturing equipment shown in FIG. 4 includes a crusher 1 that crushes vegetable waste into chips having a particle size of 5 mm or less, a sterilizer 2 that introduces the crushed vegetable waste and waste syrup and sterilizes by heat, and this Lactic acid bacteria incubator 3 for cultivating lactic acid bacteria by introducing sterilized vegetable waste and waste syrup, this lactic acid bacteria culture, the remainder of sterilized vegetable waste and waste syrup, dry ingredients for moisture adjustment such as bran, and tofu The mixing machine 4 which mixes a soot etc. to make a solid mixture, the bagging machine 5 which fills this solid mixture into a bag and deaerates and seals the inside of the bag are provided.

この製造設備によれば、まず、野菜屑Vが破砕機1に投入され、5mm以下の粒径を有するチップ状に破砕される。この破砕された野菜屑Vは滅菌器2に導入され、同じく滅菌器2に導入された廃シラップSと混合されて、85℃、30分の条件で加熱滅菌される。この滅菌器2は蒸気ボイラー6から供給される蒸気の熱で加熱滅菌するものである。尚、上記の野菜屑Vには果物屑が含まれていてもよい。   According to this manufacturing facility, first, vegetable scraps V are put into the crusher 1 and crushed into chips having a particle size of 5 mm or less. The crushed vegetable waste V is introduced into the sterilizer 2, mixed with the waste syrup S also introduced into the sterilizer 2, and sterilized by heating at 85 ° C. for 30 minutes. This sterilizer 2 is for heat sterilization with the heat of steam supplied from a steam boiler 6. The vegetable waste V may contain fruit waste.

滅菌された野菜屑及び廃シラップの一部は乳酸菌培養器3に導入され、残部は混合機4へ供給される。乳酸菌培養機3に導入された野菜屑及び廃シラップは、窒素ガスボンベ7から送られる窒素ガス下に、常温(20〜25℃)で、24時間、乳酸菌の培養が行われる。このように培養を24時間行うと、乳酸菌数(生菌数)が1×10cfu/g〜1×10cfu/g程度の乳酸菌培養物(液)が得られる。この乳酸菌培養器3は上記滅菌器2の2倍の容量を有するもので、24時間の培養が終わると、乳酸菌培養物の半分を混合機4に供給し、残り半分の乳酸菌培養物に、滅菌器2から供給される野菜屑及び廃シロップを加えて培養を繰り返すものである。それ故、市販の種菌(生菌剤)を1週間に1回程度補充するだけで上記密度の乳酸菌培養物が得られるので、種菌を節約することができ、経済的に有利である。 Part of the sterilized vegetable waste and waste syrup is introduced into the lactic acid bacteria incubator 3 and the remainder is supplied to the mixer 4. The vegetable scraps and waste syrup introduced into the lactic acid bacteria culture machine 3 are cultured at room temperature (20 to 25 ° C.) for 24 hours under nitrogen gas sent from a nitrogen gas cylinder 7. Thus, when culture | cultivation is performed for 24 hours, the lactic acid bacteria culture (liquid) whose lactic acid bacteria count (viable bacteria count) is about 1 * 10 < 6 > cfu / g-1 * 10 < 8 > cfu / g is obtained. This lactic acid bacteria culture device 3 has a capacity twice that of the sterilizer 2 and after 24 hours of cultivation, half of the lactic acid bacteria culture is supplied to the mixer 4 and the remaining half of the lactic acid bacteria culture is sterilized. The vegetable waste and waste syrup supplied from the vessel 2 are added and the culture is repeated. Therefore, a lactic acid bacterium culture having the above-mentioned density can be obtained only by replenishing a commercially available inoculum (viable agent) about once a week, so that the inoculum can be saved, which is economically advantageous.

乳酸菌培養物(液)の半分は混合機4に供給され、この乳酸菌培養物と、同じく混合機4に供給された野菜屑及びシラップと、ふすまF(水分調整用乾燥原料)と、豆腐粕Tとが、前述した混合割合で均一に混合されて、含水率が50重量%程度の固形状混合物が得られる。また、必要に応じてミネラルも混合される。尚、この図4には示されていないが、オートクレーブなどの加熱装置を設けて、ふすまFや豆腐粕Tを混合する前に120℃、20分の条件で加熱滅菌することが望ましい。   Half of the lactic acid bacteria culture (liquid) is supplied to the mixer 4, this lactic acid bacteria culture, vegetable waste and syrup also supplied to the mixer 4, bran F (dry material for moisture adjustment), and tofu cake T Are uniformly mixed at the mixing ratio described above to obtain a solid mixture having a water content of about 50% by weight. Moreover, a mineral is also mixed as needed. Although not shown in FIG. 4, it is desirable to provide a heating device such as an autoclave and sterilize by heating at 120 ° C. for 20 minutes before mixing the bran F and tofu cake T.

固形状混合物は混合機4から搬送コンベア8によって袋詰め機5のホッパー5aに供給され、この袋詰め機5によって遮光性のプラスチック袋9に充填されると共に、袋内が脱気されて、プラスチック袋9が密封される。このように袋詰めすると、袋内で乳酸醗酵し、前述したように乳酸菌が1×10cfu/gを超えて活発に増殖し、乳酸菌を高密度で含む固形状乳酸醗酵飼料となる。この高密度の状態は10日程度維持されるので、袋詰め後、すぐに出荷すれば、高密度の乳酸醗酵飼料を家畜に給餌することができる。 The solid mixture is supplied from the mixer 4 to the hopper 5a of the bagging machine 5 by the transporting conveyor 8, filled into the light-shielding plastic bag 9 by the bagging machine 5, and the inside of the bag is degassed to produce the plastic. The bag 9 is sealed. When packed in this manner, lactic acid fermentation is carried out in the bag, and as described above, lactic acid bacteria actively proliferate exceeding 1 × 10 9 cfu / g, and a solid lactic acid fermented feed containing lactic acid bacteria at high density is obtained. Since this high density state is maintained for about 10 days, a high density lactic acid fermented feed can be fed to livestock if shipped immediately after bagging.

この実施形態では、袋内の空気を脱気するタイプの袋詰め機5を採用しているが、これに代えて、袋内の空気を窒素ガスで置換するタイプの袋詰め機を採用しても勿論よい。   In this embodiment, a bag filling machine 5 that degass the air in the bag is adopted, but instead, a bag filling machine that replaces the air in the bag with nitrogen gas is adopted. Of course.

上記のように、本発明の製造方法及び製造設備は、特別な装置や高価な装置が必要でなく、しかも、袋内で乳酸醗酵させて乳酸菌を高密度で含む固形状乳酸醗酵飼料とするものであるから大掛かりな醗酵設備も不要であり、袋詰めしたまま即出荷でき、種菌(市販の生菌剤)を節約することもできるなど、経済的で容易に実施できるものである。   As described above, the production method and production equipment of the present invention do not require a special device or an expensive device, and furthermore, a solid lactic acid fermented feed containing lactic acid bacteria at high density by lactic acid fermentation in a bag. Therefore, a large-scale fermentation facility is not required, it can be shipped immediately in a bag, and the inoculum (commercial viable agent) can be saved, making it economical and easy to implement.

実験1の結果(廃シラップの混合割合を変えた場合の乳酸菌増殖の変化)を示すグラフである。It is a graph which shows the result of Experiment 1 (change of lactic acid bacteria growth when the mixing ratio of waste syrup is changed). 実験2の結果(培養開始時の乳酸菌濃度と24時間後、48時間後の乳酸菌濃度)を示すグラフである。It is a graph which shows the result (The lactic acid bacteria density | concentration at the time of culture | cultivation start, and the lactic acid bacteria density | concentration after 48 hours after 48 hours) of the experiment 2. 実験3の結果(長期間培養における培地中の乳酸菌数(生菌数)の経日変化)を示すグラフである。It is a graph which shows the result of Experiment 3 (Annual change of the number of lactic acid bacteria (viable bacteria number) in the culture medium in long-term culture). 本発明の一実施形態に係る製造方法及び製造装置の説明図である。It is explanatory drawing of the manufacturing method and manufacturing apparatus which concern on one Embodiment of this invention.

符号の説明Explanation of symbols

1 破砕機
2 滅菌器
3 乳酸菌培養器
4 混合器
5 袋詰め機
V 野菜屑
F ふすま(水分調整用乾燥原料)
T 豆腐粕
S 廃シラップ
DESCRIPTION OF SYMBOLS 1 Crusher 2 Sterilizer 3 Lactic acid bacteria culture device 4 Mixer 5 Bag filling machine V Vegetable waste F Bran (Dry raw material for moisture adjustment)
T tofu cake S waste syrup

Claims (10)

破砕された野菜屑とふすまなどの水分調整用乾燥原料との混合物を乳酸醗酵させ、乳酸菌をその生菌数が1×10cfu/gを超えるように増殖させて成ることを特徴とする固形状乳酸醗酵飼料。 A mixture of crushed vegetable waste and dry ingredients for moisture adjustment such as bran is subjected to lactic acid fermentation, and the lactic acid bacteria are grown so that the viable cell count exceeds 1 × 10 9 cfu / g. Shape lactic fermented feed. 混合物に豆腐粕と廃シラップが更に混合されていることを特徴とする請求項1に記載の固形状乳酸醗酵飼料。   The solid lactic acid fermented feed according to claim 1, wherein the mixture is further mixed with tofu cake and waste syrup. 混合物にミネラルが更に混合されていることを特徴とする請求項1又は請求項2に記載の固形状乳酸醗酵飼料。   The solid lactic acid fermented feed according to claim 1 or 2, wherein a mineral is further mixed in the mixture. 豆腐粕が、パン酵母と糖類を散布して密封保存されたものであることを特徴とする請求項2に記載の固形状乳酸醗酵飼料。   The solid lactic acid fermented feed according to claim 2, wherein the tofu koji is sealed and stored by spraying baker's yeast and sugars. 乳酸菌がラクトバチルス・プランタラム(Lactobacillus plantarum)であることを特徴とする請求項1に記載の固形状乳酸醗酵飼料。   The solid lactic acid fermented feed according to claim 1, wherein the lactic acid bacterium is Lactobacillus plantarum. 袋に充填されて密封され、袋内が脱気又は窒素ガスに置換されていることを特徴とする請求項1ないし請求項5のいずれかに記載の固形状乳酸醗酵飼料。   The solid lactic acid fermented feed according to any one of claims 1 to 5, wherein the bag is filled and sealed, and the inside of the bag is degassed or replaced with nitrogen gas. 野菜屑を破砕して滅菌し、滅菌した野菜屑の一部で乳酸菌を培養し、この乳酸菌培養物と、滅菌した野菜屑の残部と、ふすまなどの水分調整用乾燥原料とを混合して固形状混合物とし、この固形状混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封し、袋内で乳酸醗酵させて乳酸菌をその生菌数が1×10cfu/gを超えるように増殖させることを特徴とする固形状乳酸醗酵飼料の製造方法。 The vegetable waste is crushed and sterilized, and lactic acid bacteria are cultured in a portion of the sterilized vegetable waste. The lactic acid bacteria culture, the remainder of the sterilized vegetable waste, and dry ingredients for moisture adjustment such as bran are mixed and solidified. Fill the bag with this solid mixture and seal the bag by degassing or replacing it with nitrogen gas. The bag is sealed with lactic acid and the number of viable lactic acid bacteria is 1 × 10 9 cfu / g. A method for producing a solid lactic acid fermented feed, characterized in that it is allowed to grow so as to exceed. 破砕した野菜屑に廃シラップを加えて滅菌することを特徴とする請求項7に記載の製造方法。   The manufacturing method according to claim 7, wherein waste syrup is added to the crushed vegetable waste and sterilized. 乳酸菌培養物と、滅菌した野菜屑の残部と、ふすまなどの水分調整用乾燥原料に加えて、豆腐粕及び/又はミネラルを更に混合することを特徴とする請求項7又は請求項8に記載の製造方法。   The tofu cake and / or mineral is further mixed in addition to the lactic acid bacteria culture, the remainder of the sterilized vegetable waste, and dry ingredients for moisture adjustment such as bran. Production method. 野菜屑を破砕する破砕機と、破砕した野菜屑を滅菌する滅菌器と、滅菌した野菜屑の一部を導入して乳酸菌を培養する乳酸菌培養器と、乳酸菌培養物と滅菌した野菜屑の残部とふすまなどの水分調整用乾燥原料等を混合して固形状混合物とする混合機と、固形状混合物を袋に充填すると共に袋内を脱気又は窒素ガスに置換して密封する袋詰め機とを備えたことを特徴とする固形状乳酸醗酵飼料の製造設備。 A crusher that crushes vegetable waste, a sterilizer that sterilizes the crushed vegetable waste, a lactic acid bacteria culture device that introduces a portion of the sterilized vegetable waste and cultures lactic acid bacteria, and the remainder of the sterilized vegetable waste and sterilized vegetable waste A blender that mixes dry ingredients for moisture adjustment such as bran and a solid mixture, and a bagging machine that fills the bag with the solid mixture and seals the bag by degassing or replacing it with nitrogen gas A facility for producing a solid lactic acid fermented feed, comprising:
JP2008213558A 2008-08-22 2008-08-22 Solid lactic acid fermented feed, method for producing the same, and apparatus for producing the feed Pending JP2010046023A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015039322A (en) * 2013-08-21 2015-03-02 株式会社明治 Culture method of lactic acid bacterium and food material
CN110973359A (en) * 2019-11-21 2020-04-10 华南农业大学 Application of dry soybean curd residue in ensiling and preparing high-moisture material
CN113951381A (en) * 2021-09-26 2022-01-21 东北农业大学 Method for transforming cabbage tails into feed by using byproducts of powder making industry

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015039322A (en) * 2013-08-21 2015-03-02 株式会社明治 Culture method of lactic acid bacterium and food material
CN110973359A (en) * 2019-11-21 2020-04-10 华南农业大学 Application of dry soybean curd residue in ensiling and preparing high-moisture material
CN113951381A (en) * 2021-09-26 2022-01-21 东北农业大学 Method for transforming cabbage tails into feed by using byproducts of powder making industry

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