JP2010024197A - Aqueous solution of saponin originating from strained lees of camellia seeds, and method of preparing the same - Google Patents

Aqueous solution of saponin originating from strained lees of camellia seeds, and method of preparing the same Download PDF

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JP2010024197A
JP2010024197A JP2008189221A JP2008189221A JP2010024197A JP 2010024197 A JP2010024197 A JP 2010024197A JP 2008189221 A JP2008189221 A JP 2008189221A JP 2008189221 A JP2008189221 A JP 2008189221A JP 2010024197 A JP2010024197 A JP 2010024197A
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saponin
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JP5339340B2 (en
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Motoyasu Nakanishi
幹育 中西
Yukitaka Hihara
行隆 日原
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TSUBAKI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an aqueous solution that contains highly pure saponin of good quality in a high concentration extracted from strained lees of camellia seeds, as a means of more effectively making use of strained lees of camellia seeds. <P>SOLUTION: The aqueous solution of saponin originating from strained lees of camellia seeds is characterized by comprising saponin extracted from strained lees of camellia seeds by subcritical water under the conditions of a treatment temperature of 100 to 347°C, a treatment pressure of 3.0 to 22.1 MPa, and a treatment time of 1 to 30 minutes. A process of preparing the same is disclosed. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、椿油の製造過程で排出される椿種子の搾り粕を有効利用するリサイクルの技術分野に関する。   The present invention relates to a technical field of recycling that effectively uses squeezed cocoons of cocoon seeds discharged in the process of producing cocoon oil.

椿油は、椿科植物の種子である椿種子から搾油されて製造され、古来より食用、薬用、化粧品、工業用など広く応用されている。椿油を採取するために椿種子を搾油した際、種皮および油を除かれた種核からなる搾り粕が残留する。原料に用いた椿種子の重量に対して、搾り粕として残る割合は多く、例えば本発明者らの実験によれば、椿油の搾油によって、重量にして椿油3割に対して搾り粕が7割残る。この搾油によって残留する搾り粕に対しては、天然資源としての有効な再利用方法が望まれている。   Camellia oil is produced by squeezing cocoon seeds, which are the seeds of vines, and has been widely applied since ancient times, including edible, medicinal, cosmetic and industrial uses. When cocoon seeds are squeezed in order to extract the cocoon oil, squeezed cocoons consisting of seed coats and seed nuclei from which the oil has been removed remain. For example, according to the experiments conducted by the present inventors, 70% of the squeezed koji is equivalent to 30% of the koji oil by weight. Remain. An effective reusable method as a natural resource is desired for squeezed residue remaining by this oil extraction.

再利用方法の一例として、椿油の搾り粕に含まれることが知られている、界面活性作用を持つ配糖体であるサポニンを利用する手段が考えられる。サポニンは界面活性作用から乳濁化、洗浄に用いることができ、また粘膜を刺激する作用を及ぼす(非特許文献1)。   As an example of the reuse method, a means for utilizing saponin, which is a glycoside having a surface-active action, which is known to be contained in squeezed rice bran oil, can be considered. Saponin can be used for emulsification and washing because of its surface-active effect, and also has an effect of stimulating the mucous membrane (Non-patent Document 1).

このサポニンの作用に注目し、また、椿種子の搾り粕およびそれに由来するサポニンは天然物由来であり、人体や農作物、環境への悪影響を及ぼすことがないことから、椿種子由来のサポニンの産業上の利用への研究が行われている。例えば、サポニンは界面活性作用、粘膜への刺激から一部生物の細胞膜を破壊するため、除虫の効果があり、また鰓呼吸を阻害し水中生物への毒性を発揮するため、椿科植物由来のサポニンを含有する組成物を家庭や農業において散布する防除剤、害虫駆除方法(例えば、特許文献1、2、3)に関する技術が開示されている。   Focusing on the action of this saponin, and the saponin saponin derived from cocoon seeds and the saponins derived from them are derived from natural products and do not adversely affect the human body, crops and the environment. Research into the above uses is underway. For example, since saponin destroys the cell membrane of some organisms due to surface activity and irritation to the mucous membrane, it has an insect repellent effect, and also inhibits respiration and exhibits toxicity to aquatic organisms. The technique regarding the control agent and the pest control method (for example, patent document 1, 2, 3) which spread the composition containing this saponin in a household or agriculture is disclosed.

これらの椿科植物由来のサポニンは、椿の種や皮を粉砕物とし、そのまま散布する場合(特許文献1、2)のほか、種や皮の粉砕物を水(特許文献1、3)や有機溶媒(特許文献1)によって処理し、サポニンを抽出して使用する方法による。   The saponins derived from these vines are not only when the seeds and skins of the moths are ground and sprayed as they are (Patent Documents 1 and 2), but also when the seeds and skins are ground (Patent Documents 1 and 3) It is based on the method of processing by an organic solvent (patent document 1) and extracting and using saponin.

一方、水は高温・高圧の臨界点において液体、気体の境界が消失し、臨界点に温度・圧力が近い亜臨界状態の水は、高い分子密度とエネルギーを兼ね備えた状態となり、非常に反応性が高くなる。この亜臨界状態の水は、分解能力がきわめて高くなるため、これらの水による処理を、廃棄物の処理方法、再利用可能な材料の製造方法として応用する手段が検討されている。例として、亜臨界状態の水による処理は、植物、魚骨や軟体動物の残滓、生ゴミやプラスチック等の分解処理および再利用可能な資源回収に、広く応用可能と考えられている。例えば特許文献4には、木質廃棄物などの植物由来廃棄物を亜臨界状態の水で処理することによる、タール状油成分を含む植物由来原料の製造方法が開示されている。   On the other hand, the boundary between liquid and gas disappears at the critical point of high temperature and high pressure, and the water in the subcritical state where the temperature and pressure are close to the critical point is in a state that combines high molecular density and energy and is very reactive. Becomes higher. Since the water in this subcritical state has a very high decomposition ability, means for applying the treatment with these waters as a waste treatment method and a reusable material production method has been studied. As an example, treatment with water in a subcritical state is considered to be widely applicable to decomposition treatment of plants, fish bones and mollusk residues, raw garbage, plastics, etc. and reusable resource recovery. For example, Patent Document 4 discloses a method for producing a plant-derived raw material containing a tar-like oil component by treating plant-derived waste such as woody waste with subcritical water.

「理化学辞典第5版」(1998)岩波書店"Science and chemistry dictionary fifth edition" (1998) Iwanami Shoten 特開平9−30916号公報JP-A-9-30916 特開2002−212016JP2002-212020 特開2003−342110号公報JP 2003-342110 A 特許第4061544号公報Japanese Patent No. 40615544

しかしながら、特許文献1〜3に述べられたような方法では、椿種子の搾り粕に含まれるサポニンを有効に利用するには困難がある。例えば、特許文献1、2に述べられている、搾り粕をそのまま利用し散布する方法においては、搾り粕の中で未抽出の状態でのサポニンの作用が有効に働くとは言い難い。搾り粕は、一般に高圧で椿種子を搾ったものであり、圧搾され、高密度に凝縮した状態にあるため、そのまま散布しても内部の成分が土壌や周囲の環境に浸出しにくく、したがって作用しづらいことが推測される。   However, in the methods as described in Patent Documents 1 to 3, it is difficult to effectively use the saponin contained in the cocoon seeds. For example, in the method of using and squeezing squeezed rice cake as described in Patent Documents 1 and 2, it is difficult to say that the action of saponin in an unextracted state in the squeezed rice cake works effectively. Squeeze is generally squeezed from high-pressure cocoon seeds, and is pressed and densely condensed. It is estimated that it is difficult.

また、椿種子の搾り粕を水に浸しサポニンを抽出する方法は、上記したように高密度に凝縮した状態の搾り粕から成分が抽出しづらい。特許文献1、2においては、抽出後のサポニンの含有量については記載されていないが、発明者らの研究によると、水による抽出では熱水を用いても0.9W/V%前後の濃度のサポニン水溶液しか得ることができない。サポニンの抽出量が少ないと、界面活性剤としての作用が充分には得られない。   Further, in the method of extracting saponin by immersing the squeezed pods of pod seeds in the water, it is difficult to extract the components from the squeezed pestle in a highly condensed state as described above. In Patent Documents 1 and 2, the content of saponin after extraction is not described, but according to the study by the inventors, a concentration of about 0.9 W / V% is obtained even when hot water is used for extraction with water. Only an aqueous solution of saponin can be obtained. If the amount of saponin extracted is small, a sufficient effect as a surfactant cannot be obtained.

さらに、水や熱水で抽出する方法では、抽出に時間を要するという問題がある。特許文献2においては、水からの浸出の工程において数時間を要すると記載されているが、発明者らの研究によると、水による抽出には少なくとも2時間を要し、抽出の過程において時間経過が長くなると、サポニンの有効成分の品質に影響する可能性がある。   Furthermore, the method of extracting with water or hot water has a problem that it takes time for extraction. In Patent Document 2, it is described that several hours are required in the process of leaching from water. However, according to the research by the inventors, at least two hours are required for extraction with water, and time elapses in the extraction process. If this is longer, it may affect the quality of the saponin active ingredient.

また、例えば特許文献1に記載されているような有機溶媒によって抽出を行う方法では、抽出されてくる成分が限られる。また、不純物が多く抽出されるため、分離のためにさらにカラム等の精製工程を要し、煩雑さおよび時間を要し、収率も低下する。また、抽出の過程で使用された有機溶媒が残留していると、サポニンやその水溶液を洗浄剤や除虫剤として用いた場合に、人体や農作物、環境に悪影響を及ぼす可能性がある。   Moreover, in the method of performing extraction with an organic solvent as described in Patent Document 1, for example, the components to be extracted are limited. In addition, since a large amount of impurities are extracted, a purification step such as a column is further required for separation, which requires complexity and time, and the yield also decreases. In addition, if the organic solvent used in the extraction process remains, there is a possibility of adversely affecting the human body, crops, and environment when saponin or an aqueous solution thereof is used as a cleaning agent or an insect repellent.

すなわち、これらの椿種子の搾り粕の利用方法には、いまだ課題が残っており、また使用量も限られているため、いまだ現在、椿油を搾油した後の搾り粕の大規模な有効利用の手段とはいえない状態にある。   In other words, there are still problems in the use of these squeezed seeds, and the amount of use is limited. It is in a state that cannot be said as a means.

一方で、超臨界状態の水、亜臨界状態の水は高い分解能力を持つため、高密度に凝縮した搾り粕を分解することができ、さらに、材料の成分が高い密度で小さい範囲に凝縮していればいるほど、小規模の分解装置によって、高いエネルギー状態を生かし集中的に材料を処理することができるので、搾り粕の処理に適している面がある。しかしながら、高温、高圧の超臨界状態の水は非常に反応性、酸化能力が高いため、抽出したサポニンを変質、または分解させてしまう可能性がある。超臨界状態の水は、多くの有機物を短時間で二酸化炭素にまで分解してしまうことがある。また、超臨界状態の水による処理には二酸化炭素を要し、高温高圧を要するためにエネルギーコストは非常に高い。   On the other hand, supercritical water and subcritical water have a high decomposing ability, so that the squeezed rice cake condensed at high density can be decomposed. The better, the smaller the cracker can handle the material intensively, taking advantage of the high energy state. However, high-temperature and high-pressure supercritical water is very reactive and has a high oxidation ability, and thus may extract or degrade the extracted saponin. Supercritical water may decompose many organic substances into carbon dioxide in a short time. In addition, carbon dioxide is required for the treatment with water in a supercritical state, and high temperature and pressure are required. Therefore, the energy cost is very high.

本発明者らは、椿種子の搾り粕をより有効利用できる手段として、搾り粕から抽出できる成分および、より有効な抽出方法について研究を重ねた。そして、超臨界状態の水よりも圧力、温度の低い亜臨界状態の水による抽出方法を椿油の搾り粕の処理方法に応用する着想を得て、さらに鋭意研究を進めていった。その結果、椿油の搾り粕を亜臨界水によって抽出することで、良質なサポニンを高純度、高濃度で含む水溶液を得られることを見出し、本発明を完成させるに至った。   The inventors of the present invention have made researches on components that can be extracted from pomace and more effective extraction methods as means for more effectively using pomace of cocoon seeds. Then, the idea of applying the extraction method with subcritical water, which has a lower pressure and temperature than supercritical water, to the processing method of squeezed squeezed oil was further pursued. As a result, it has been found that an aqueous solution containing high-quality saponin in high purity and high concentration can be obtained by extracting the squeezed cocoon oil with subcritical water, and the present invention has been completed.

本発明は、上記目的を達成するために、次の椿種子の搾り粕由来サポニン水溶液を提供する。   In order to achieve the above object, the present invention provides the following saponin aqueous solution derived from squeezed potato seeds.

本発明の椿種子の搾り粕由来サポニン水溶液は、椿種子の搾り粕を、処理温度100℃〜347℃、処理圧力3.0〜22.1MPaの亜臨界状態の水により1〜30分抽出し、サポニンを含有することを特徴とする。   The saponin-derived saponin aqueous solution of cocoon seeds according to the present invention is obtained by extracting cocoon seeds from cocoon seeds with subcritical water at a treatment temperature of 100 ° C. to 347 ° C. and a treatment pressure of 3.0 to 22.1 MPa for 1 to 30 minutes. And saponin.

そして、この椿種子の搾り粕由来サポニン水溶液は、椿種子が圧搾されて高密度に凝縮した搾り粕を原料に用いていることから、種子をそのまま用いる場合や砕いたのみの場合に比べて、サポニン水溶液においては不純物となる油やその反応物の含有量が一定に抑えられる。また成分が高密度に凝縮されているので、亜臨界状態の水による抽出のような反応性の高い抽出においては、原料の反応効率が高い。   And, the saponin aqueous solution derived from squeezed cocoon seeds uses squeezed cocoons that are squeezed and condensed at high density as a raw material, so compared to the case where the seeds are used as they are or just crushed, In the saponin aqueous solution, the content of oil as an impurity and its reaction product can be kept constant. In addition, since the components are condensed at a high density, the reaction efficiency of the raw material is high in highly reactive extraction such as extraction with subcritical water.

そして、種子が圧搾され、潰され分離された搾り粕を用いていることから、種子そのままの状態よりも断面が露出しており、圧搾された間隙に亜臨界状態の水が触れやすく、反応が起こりやすい。そのため、多種の成分が高濃度で椿種子の搾り粕から抽出され、多様なサポニンが高濃度で抽出される。   And since the seeds are squeezed, crushed and separated, the cross-section is exposed rather than the seeds as they are, and the subcritical water is easy to touch the pressed gap, and the reaction It is easy to happen. Therefore, various components are extracted from squeezed potato seeds at high concentrations, and various saponins are extracted at high concentrations.

そして、超臨界状態よりも処理圧力、温度の低い亜臨界状態の水を用いることで、サポニンの分解や反応が抑えられた状態で抽出されている。水は圧力および温度が臨界点以上の状態、すなわち超臨界状態において、液体と気体の境界面が消失し、液体に匹敵する密度と気体に匹敵する高いエネルギーを兼ね備える。この状態の水は強い反応性を持ち、有機物を無機物にまで完全に反応、分解する。これに対して、亜臨界状態の水は液体と気体の境界は消失しておらず、蒸発と凝縮が繰り返される状態の水であり、超臨界状態の水よりも分解力が低く、有機物を完全に分解してしまうことなく溶解、分離し取り出すことができる。   And it is extracted in a state in which decomposition and reaction of saponin are suppressed by using water in a subcritical state whose processing pressure and temperature are lower than those in the supercritical state. In the state where the pressure and temperature are above the critical point, that is, in the supercritical state, the interface between the liquid and the gas disappears, and the water has a density comparable to the liquid and a high energy comparable to the gas. Water in this state has a strong reactivity and completely reacts and decomposes organic matter into inorganic matter. In contrast, subcritical water does not lose the boundary between liquid and gas, it is water in which evaporation and condensation are repeated, and it has lower decomposition power than supercritical water, so that organic matter is completely removed. It can be dissolved, separated and taken out without being decomposed.

そして、この椿種子の搾り粕由来サポニン水溶液は、椿種子の搾り粕を原料として用いているため、油分として一定量の椿油を含有している。さらに、サポニンの界面活性作用により、この油分が水分に分散したエマルションを形成している。そのため、この椿種子の搾り粕由来サポニン水溶液は、サポニンの界面活性作用によって油分が展着剤として作用し、親水性の低い表面部などにも吸着効率を高める。   And the saponin-derived saponin aqueous solution of cocoon seeds contains cocoon seed squeezed cocoon as a raw material, and therefore contains a certain amount of cocoon oil as an oil component. Furthermore, an emulsion in which this oil is dispersed in water is formed by the surface-active action of saponin. Therefore, in this saponin-derived saponin aqueous solution, the oil component acts as a spreading agent due to the surface-active action of saponin, and the adsorption efficiency is enhanced even on a surface portion having low hydrophilicity.

そして、この椿種子の搾り粕由来サポニン水溶液は、亜臨界状態の水によって抽出されているので、有機溶媒等を含有していない。   And since the saponin aqueous solution derived from squeezed cocoon seeds is extracted with subcritical water, it does not contain an organic solvent or the like.

また、本発明の椿種子の搾り粕由来サポニン水溶液は、種核および種皮をそれぞれの断面が露出した状態で含有していることを特徴とする。   Moreover, the saponin-derived saponin aqueous solution of cocoon seeds according to the present invention is characterized in that it contains a seed nucleus and a seed coat in a state where each cross section is exposed.

そして、椿種子を構成する種子の種皮と種核の双方を含み、またそれらが搾油の際の圧搾によって破砕された断面が露出し、双方が分離された状態の搾り粕であるため、種子をそのまま種核が種皮に覆われた状態で用いる場合と異なり、種皮の表面だけでなく裏面や断面、また種核の表面、さらに断面からも、亜臨界状態の水による抽出が行われる。   And since it is a squeezed rice cake that contains both the seed coat and seed nucleus of the seeds that make up the cocoon seeds, and the cross-sections that are crushed by the squeezing at the time of oil extraction are exposed, both are separated. Unlike the case where the seed nucleus is used as it is covered with the seed coat as it is, the extraction with the water in the subcritical state is performed not only from the surface of the seed coat but also from the back and cross sections, from the surface of the seed nucleus, and from the cross section.

また、本発明の椿種子の搾り粕由来サポニン水溶液は、油分を0.1〜20W/V%含むことを特徴とする。   The saponin-derived saponin aqueous solution of cocoon seeds according to the present invention is characterized by containing 0.1 to 20 W / V% of oil.

そして、この椿種子の搾り粕由来サポニン水溶液は、搾油し油分を回収した後の搾り粕に由来する油分を適度に少量含んでおり、その油分には亜臨界状態の水によって多種の成分が抽出されている。また油分が適度に含まれているため、サポニンの界面活性作用によって適度な油分が水溶液中に分散している。   And the saponin aqueous solution derived from squeezed cocoon seeds contains a moderate amount of oil derived from squeezed squeezed oil after oil extraction and recovery of oil, and various components are extracted from the oil by subcritical water. Has been. Moreover, since the oil component is appropriately contained, the appropriate oil component is dispersed in the aqueous solution by the surface-active action of saponin.

また、本発明の椿種子の搾り粕由来サポニン水溶液の製造方法は、椿種子の搾り粕を、処理温度100℃〜347℃、処理圧力3.0〜22.1MPaの亜臨界状態の水により、処理時間1〜30分抽出する工程を含むことを特徴とする。   Moreover, the manufacturing method of the saponin aqueous solution derived from the cocoon seed of the cocoon seed of this invention is the subcritical state water of the processing temperature of 100 to 347 degreeC, and the processing pressure of 3.0 to 22.1 MPa, the squeezing seed of the cocoon seed, It includes a step of extracting a processing time of 1 to 30 minutes.

そして、この椿種子の搾り粕由来サポニン水溶液の製造方法は、水による浸出や有機溶媒による抽出に比べて工程が少なく充分に良質で濃度の高いサポニン水溶液が得られる。また、サポニンが反応、分解等することなく、特に高い収率でサポニンを含有する水溶液が得られる。さらに、水による浸出や有機溶媒による抽出に比べて短時間で充分な量のサポニンが抽出され、長時間の処理で分解されてくるような他の物質の混合が少ない。   And the manufacturing method of this saponin saponin aqueous solution of a cocoon seed has a sufficient quality and high density | concentration saponin aqueous solution with few processes compared with the leaching by water and extraction by an organic solvent. In addition, an aqueous solution containing saponin can be obtained in a particularly high yield without saponin reacting or decomposing. In addition, a sufficient amount of saponin is extracted in a short time compared to leaching with water or extraction with an organic solvent, and there is little mixing of other substances that are decomposed by long-time treatment.

本発明に係る椿種子の搾り粕由来サポニン水溶液によれば、搾油されて高密度に凝縮され、種子の断面が露出した椿種子の搾り粕から、反応性の高い亜臨界状態の水によってサポニンが効率よく抽出され、また超臨界状態よりも反応性の低い亜臨界状態の水を利用することで、多様な界面活性作用を持つ配糖体のサポニンを多く含有する水溶液が得られるので、界面活性剤としてのサポニンの作用を有効に用いることができ、虫類忌避剤や洗浄剤などに好適に用いることができる。   According to the saponin-derived saponin aqueous solution according to the present invention, the saponin is extracted from the squeezed cocoon seeds that have been squeezed and condensed to a high density, and the cross section of the seeds is exposed, by highly reactive subcritical water. By using subcritical water that is efficiently extracted and less reactive than the supercritical state, an aqueous solution containing a large amount of glycoside saponins with various surface-active effects can be obtained. The action of saponin as an agent can be used effectively, and it can be suitably used for insect repellents and cleaning agents.

さらに、製造の過程で有機溶媒等を使用していないので、椿油の搾り粕に由来する天然物のみを含有しているので、洗浄剤や除虫剤として用いた場合に、人体や農作物、環境に悪影響を及ぼすことがない。   Furthermore, since no organic solvent is used in the manufacturing process, it contains only natural products derived from squeezed cocoon oil, so when used as a cleaning agent or pesticide, the human body, crops, environment Does not adversely affect

さらに、廃物である椿油の搾り粕を原料として有効利用することができる。加えて、亜臨界状態の水による抽出処理によってサポニンその他の成分を除去した後の搾り粕は、低分子化され、油を除去されており、肥料などに有効に使用することができる。   Furthermore, the squeezed cocoon oil, which is a waste product, can be effectively used as a raw material. In addition, the pomace after the saponin and other components are removed by extraction with water in a subcritical state is reduced in molecular weight and oil is removed, and can be effectively used as a fertilizer.

さらに、椿種子由来の油分がサポニンの界面活性作用によって水溶液中に分散し、親水性の低い表面に対する展着剤として働く。例えば農業において、椿の木に噴霧し虫類忌避剤として用いる場合、水を弾きやすい葉の表面に対して、噴霧した水溶液が吸着されやすくなる。   Furthermore, the oil component derived from the cocoon seed is dispersed in the aqueous solution by the surface-active action of saponin, and acts as a spreading agent for the surface having low hydrophilicity. For example, in agriculture, when sprayed on an oak tree and used as an insect repellent, the sprayed aqueous solution tends to be adsorbed on the surface of the leaf where it is easy to play water.

また、本発明に係る椿種子の搾り粕由来サポニン水溶液によれば、種皮、種核から多種かつ多量の成分が無駄なく抽出され、界面活性剤として利用可能な多様のサポニンをはじめ豊富な成分を含む椿油の搾り粕由来のサポニン水溶液が得られる。   In addition, according to the present invention, the saponin aqueous solution derived from squeezed cocoon seeds is used to extract various and large amounts of ingredients without waste from seed coats and seed nuclei, and contains abundant ingredients including various saponins that can be used as surfactants. A saponin aqueous solution derived from the squeezed cocoon oil is obtained.

また、本発明に係る椿種子の搾り粕由来サポニン水溶液によれば、油分が含まれ、その油分は多種の成分が含まれ天然物の状態に近い。また適量の油分が含まれることで、親水性の低い表面に対する展着剤としての働きが効果的に行われる。   Moreover, according to the saponin-derived saponin aqueous solution of cocoon seeds according to the present invention, oil is contained, and the oil contains various components and is close to a natural product state. In addition, when an appropriate amount of oil is contained, the function as a spreading agent for a surface having low hydrophilicity is effectively performed.

また、本発明に係る椿種子の搾り粕由来サポニン水溶液の製造方法によれば、純度が高いサポニンを高濃度で含有した水溶液が得られ、水による浸出や有機溶媒によるサポニンの抽出よりも工程において少なく簡便である。そのため製造工程においても品質の劣化が最小限にとどめられる。   Moreover, according to the method for producing a saponin aqueous solution derived from squeezed cocoon seeds according to the present invention, an aqueous solution containing high-concentration saponin at a high concentration is obtained, and in the process than leaching with water or extraction of saponin with an organic solvent. It is few and simple. Therefore, quality degradation is minimized even in the manufacturing process.

さらに、含有するサポニンの質および収率が特に高い水溶液が得られ、椿種子の搾り粕を特に有効に資源として用いることができる。加えて、抽出が短時間である。また多様、多量のサポニンを含む水溶液が得られる。   Furthermore, an aqueous solution having a particularly high quality and yield of the saponin contained therein can be obtained, and the squeezed pods of cocoon seeds can be used particularly effectively as resources. In addition, the extraction is short. In addition, an aqueous solution containing various and large amounts of saponin can be obtained.

以下、本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail.

まず、実施の形態(1)を例に挙げて説明する。椿種子は、椿科植物の種子であり、主に椿油の原料となる品種、またその他の椿科の植物の種子も利用できる。種子が椿油の原料となる椿科植物の例としては、ヤブツバキ、サザンカ、チャノキなどがある。本実施の形態(1)では、ヤブツバキの種子をそのまま使用している。   First, the embodiment (1) will be described as an example. The camellia seeds are seeds of leguminous plants, and varieties that are mainly used as raw materials for camellia oil, and seeds of other legumes can also be used. Examples of vines from which seeds are used as raw materials for camellia oil include japonica, sasanqua, and chanoki. In this Embodiment (1), the seed of a camellia is used as it is.

椿種子の搾り粕は、椿種子から椿油を搾油した残滓として生じるものである。搾油は特許文献1、2などに記載されているように、椿科植物の種子をローラー、プレス等で粗砕、加圧し、油分の椿油と、固形の搾り粕を得る方法を用いることができる。搾り粕は、種子を粗砕して種皮と種核が分離しそれぞれが破砕し、加圧され平坦になっていることで、断面が多く露出し、亜臨界状態の水がそれらの断面の間に浸透しやすく、反応が起こりやすくなっている。   The cocoon seed squeezed is produced as a residue obtained by squeezing the cocoon oil from the cocoon seeds. As described in Patent Documents 1 and 2, etc., oil extraction can be carried out by crushing and pressurizing seeds of leguminous plants with a roller, a press, etc., and obtaining a cocoon oil and a solid squeezed potato. . The squeeze crushed the seeds into seed seed coats and seed nuclei that were separated and crushed and pressed and flattened. It is easy to penetrate and the reaction is likely to occur.

実施の形態(1)の椿種子の搾り粕由来サポニン水溶液は、この椿種子の搾り粕を、亜臨界状態の水により抽出を行ったものである。ここで亜臨界状態とは、水の臨界圧力である22.1MPa、臨界温度である347℃付近で、臨界温度、臨界圧力より低い状態にある水である。本実施の形態(1)においては、目安として、圧力が3.0MPa以上で臨界圧力である22.1MPa以下、温度が100℃から臨界温度である347℃以下の範囲である。   The saponin-derived saponin aqueous solution of the cocoon seed according to Embodiment (1) is obtained by extracting the cocoon seed from the cocoon seed with subcritical water. Here, the subcritical state is water in a state where the critical pressure of water is 22.1 MPa and the critical temperature is around 347 ° C., which is lower than the critical temperature and the critical pressure. In the present embodiment (1), as a guideline, the pressure is 3.0 MPa or more and the critical pressure is 22.1 MPa or less, and the temperature is from 100 ° C. to the critical temperature of 347 ° C. or less.

椿種子の搾り粕から亜臨界水で抽出された水溶液は、サポニンを含有し、洗浄剤や虫類忌避剤としての有用性から、2.0〜3.0W/V%含んでいることが望ましい。実施の形態(1)の椿種子の搾り粕由来サポニン水溶液では、2.5〜2.8W/V%のサポニンを含有する。   The aqueous solution extracted from submerged cocoon seeds with subcritical water preferably contains saponin and contains 2.0 to 3.0 W / V% in view of its usefulness as a cleaning agent and insect repellent. . The saponin-derived saponin aqueous solution of camellia seed according to Embodiment (1) contains 2.5 to 2.8 W / V% saponin.

次に、実施の形態(1)の椿種子の搾り粕由来サポニン水溶液の好適な製造方法について、図1に基づいて説明する。   Next, the suitable manufacturing method of the saponin aqueous solution derived from the persimmon seed of Embodiment (1) is demonstrated based on FIG.

まず、椿油の搾り粕は、椿種子1を搾油することによって得る。搾油方法は、圧力を加えて押しつぶす手段ならば適宜、手動、機械的ないずれの手段もとることができる。実施の形態(1)では、スクリュープレス2によって、椿種子1にそのまま圧力を加え、油分の椿油3と、固形分の椿種子の搾り粕4に分離する。この際、スクリュープレス2の操作でわずかに熱などが発生することがあるが、サポニンが化学反応しないよう、また品質の維持のため、加熱は最小限に抑えるのが望ましい。通常のスクリュープレスを稼動する際の発熱の範囲であれば、ほぼ問題となることはない。   First, squeezed cocoon oil is obtained by squeezing cocoon seed 1. The oil extraction method can be either manual or mechanical as long as it is a means for crushing by applying pressure. In Embodiment (1), the pressure is applied as it is to the cocoon seed 1 by the screw press 2 to separate the coconut oil 3 of the oil and the squeezed potato 4 of the solid cocoon seed. At this time, heat may be generated slightly by the operation of the screw press 2, but it is desirable to minimize the heating so that the saponin does not chemically react and in order to maintain the quality. If it is in the range of heat generation when operating a normal screw press, there is almost no problem.

ついで、この椿種子の搾り粕4を、亜臨界抽出が可能なように水と混合する。水は、抽出にあたっては水道水程度に混合物が少ないものであれば、問題なく用いることができるが、抽出後の水溶液の用途などにおいて純度を重視するならば、精製水や脱イオン水などを用いることもできる。実施の形態(1)では、精製水を用い、椿種子の搾り粕:水を、容積にして1:2となるよう混合し、搾り粕混合物5としている。   Next, the cocoon seed squeezed cocoon 4 is mixed with water so that subcritical extraction is possible. Water can be used without problems as long as the mixture is as small as tap water in extraction, but purified water, deionized water, etc. are used if importance is placed on the purity of the aqueous solution after extraction. You can also. In the embodiment (1), purified water is used, and the squeezed cocoon seeds: water is mixed so as to have a volume of 1: 2 to obtain a squeezed sachet mixture 5.

ついで、この搾り粕混合物5を、亜臨界抽出装置6を用いて亜臨界状態の水による抽出を行う。亜臨界抽出装置6は、水を亜臨界状態の圧力、温度の状態とできるものを適宜利用できるが、例えば特許文献4に記載されているような反応機を備えたものを使用できる。   Subsequently, this squeezed lees mixture 5 is extracted with subcritical water using a subcritical extraction device 6. As the subcritical extraction device 6, a device capable of bringing water into a subcritical pressure and temperature can be appropriately used. For example, a device equipped with a reactor as described in Patent Document 4 can be used.

本発明における亜臨界状態の水は、水の臨界点である22.1MPa、347℃以下であって、目安として3.0MPa、100℃以上の状態の水であり、水が高い分子密度とエネルギーを兼ね備えた状態となっている。   The water in the subcritical state in the present invention is water having a critical point of water of 22.1 MPa, 347 ° C. or lower, and as a guide, water in a state of 3.0 MPa, 100 ° C. or higher. It is in a state that combines.

特に、サポニンの分解や不純物の分解混入を防ぐためには、抽出に用いるには3.5〜6.5MPaが望ましい。温度は100〜160℃が、サポニンの分解、変質を防ぐ意味から望ましく、特に115〜125℃の範囲が、抽出できるサポニンが最も多くなるため特に望ましい。処理時間は1〜30分で、短時間行った方が好適な理由から5〜10分が特に望ましい。   In particular, in order to prevent decomposition of saponin and decomposition of impurities, 3.5 to 6.5 MPa is desirable for use in extraction. The temperature is preferably from 100 to 160 ° C. from the viewpoint of preventing saponin decomposition and alteration, and the range from 115 to 125 ° C. is particularly desirable because the saponin that can be extracted is the largest. The treatment time is 1 to 30 minutes, and 5 to 10 minutes is particularly desirable because it is preferable to perform the treatment for a short time.

この亜臨界抽出によって、固形の抽出残滓7と、椿種子の搾り粕由来サポニン水溶液8が得られる。   By this subcritical extraction, the solid extraction residue 7 and the saponin aqueous solution 8 derived from the cocoon seeds are obtained.

このサポニン水溶液には、椿種子の搾り粕に残留していた椿油に由来する油分が含まれている。搾油時の状態によって、サポニン水溶液に含まれる量は0.1〜20W/V%前後の値をとるが、この実施の形態(1)におけるスクリュープレスによる搾油の場合、12W/V%未満となる。   This saponin aqueous solution contains an oil component derived from the cocoon oil remaining in the squeezed potato seeds. Depending on the state at the time of oil extraction, the amount contained in the saponin aqueous solution takes a value of around 0.1 to 20 W / V%, but in the case of oil extraction by the screw press in this embodiment (1), it becomes less than 12 W / V%. .

次に、実施の形態(2)について説明する。実施の形態(2)は椿種子の搾り粕由来サポニン水溶液を用いた虫類忌避剤である。実施の形態(1)の製造方法による椿種子の搾り粕由来サポニン水溶液をそのまま用いるか、水で希釈、またはその他の家庭、農業用散布剤に混合して用いることができる。   Next, the embodiment (2) will be described. Embodiment (2) is an insect repellent using a saponin-derived saponin aqueous solution of cocoon seeds. The saponin-derived saponin aqueous solution obtained by the production method of Embodiment (1) can be used as it is, diluted with water, or mixed with other household and agricultural spraying agents.

椿種子の搾り粕由来サポニン水溶液は、サポニンの界面活性剤としての作用により、虫類の細胞組織を傷つけ、殺虫、除虫の作用を持つ。ここで虫類とは、昆虫をはじめ、軟体動物や節足動物などの無脊椎動物で、主に農業や家庭で忌避されることのある小型の生物を広く含むものとする。虫類忌避の目的として、過程や農業での散布や噴霧、例えば農作物の葉などに噴霧、貯水などの用水に混合し水中生物を忌避するなど各種用途に使用できる。   The saponin aqueous solution derived from the squeezed cocoon seed damages the insect cell tissue by the action of the saponin as a surfactant, and has an insecticidal and insecticidal action. Here, reptiles include insects, invertebrates such as molluscs and arthropods, and a wide range of small organisms that can be repelled mainly in agriculture and home. For the purpose of repelling insects, it can be used for various purposes such as spraying and spraying in the process and agriculture, for example spraying on the leaves of agricultural crops, mixing with water such as water storage and repelling aquatic organisms.

屋外に散布する場合、本実施の形態の2.8%前後のサポニンを含有する水溶液の場合、8〜12倍程度の希釈倍率で充分な除虫効果が得られる。これらを屋外の除虫したい領域に噴霧、散布すればよい。また、用水に混合する場合、10〜1000倍に希釈して用いることができる。   When spraying outdoors, in the case of an aqueous solution containing about 2.8% saponin of the present embodiment, a sufficient insecticidal effect can be obtained at a dilution factor of about 8 to 12 times. What is necessary is just to spray and spread these to the area | region which wants to remove insects outdoors. Moreover, when mixing with water for use, it can be diluted 10-1000 times and used.

この虫類忌避剤は、搾り粕に由来する他の固形成分などが含まれないため、家庭や農業での散布の場所や状況を問わず広く利用できる。サポニンが界面活性剤として細胞膜を傷つけるため、昆虫をはじめ、農業や家庭で忌避されることのある小型の生物の駆除や、除菌にも広く用いることができる。特に、椿科植物の木につく害虫であるチャドクガにも効果を発揮するため、椿油の産業における廃物の利用手段として好適である。   Since this insect repellent does not contain other solid components derived from squeezed rice cake, it can be widely used regardless of the place or situation of application at home or agriculture. Since saponin damages cell membranes as a surfactant, it can be widely used to control insects, small organisms that can be repelled in agriculture and households, and sterilization. In particular, it is also effective as a means of using waste in the industry of camellia oil because it exerts an effect also on Chadokuga, which is a pest that sticks to the wood of vines.

以下、実施例により更に具体的に本発明を説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to the following examples.

[試験例1]
[椿種子の搾り粕由来サポニン水溶液の製造試験]
ヤブツバキより採取した椿種1を40kg/1時間の速度でスクリュープレス2によって圧搾して搾油し、生じた板状の椿種子の搾り粕4を破砕し、その破砕物を水と1:2となるよう混合した。ついで、この搾り粕混合物5を、亜臨界装置6を用いて亜臨界状態の水による抽出を行った。
[Test Example 1]
[Production test of saponin aqueous solution derived from cocoon seeds]
Squeeze seed 1 collected from a camellia is squeezed and squeezed with a screw press 2 at a speed of 40 kg / 1 hour, and the resulting plate-shaped pod seed pomace 4 is crushed. It mixed so that it might become. Subsequently, this squeezed lees mixture 5 was extracted with subcritical water using a subcritical device 6.

亜臨界状態の水による抽出は、精製水を用いて、圧力5MPa、表1に示すそれぞれの温度で各5分間行い、椿種子の搾り粕由来サポニン水溶液8を得た。また、比較例として常圧、100℃による抽出も行った。各条件で抽出された水溶液中のサポニンの含有量を示す。

Figure 2010024197
Extraction with subcritical water was performed for 5 minutes each using purified water at a pressure of 5 MPa and at the temperatures shown in Table 1 to obtain an aqueous saponin solution 8 derived from squeezed potato seeds. As a comparative example, extraction at normal pressure and 100 ° C. was also performed. The saponin content in the aqueous solution extracted under each condition is shown.
Figure 2010024197

亜臨界状態の水の抽出温度110℃〜140℃の範囲では、いずれもサポニンの含有量が2.5〜2.8W/V%と有効に抽出されていた。また、いずれも常気圧の熱湯100℃による抽出の0.9W/V%よりも著しく含有量が大きかった。加えて、いずれも遊離アミノ酸としてテアニンは検出することができず、不純物が少ないことを示す。このうち、最もサポニン含有量が多かった120℃条件での水溶液を実施例1とした。   In the subcritical water extraction temperature range of 110 ° C. to 140 ° C., the saponin content was effectively extracted as 2.5 to 2.8 W / V% in all cases. Moreover, all were remarkably larger than 0.9 W / V% of extraction by 100 degreeC hot water of normal pressure. In addition, none of the theanine can be detected as a free amino acid, indicating that there are few impurities. Among these, the aqueous solution on 120 degreeC conditions with most saponin content was set as Example 1. FIG.

[試験例2]
[虫類忌避剤の忌避効果試験1]
長さ30cm、半径3.5cmの透明プラスチック製の筒の略中央に、実施例1の椿種子の搾り粕由来サポニン水溶液を染み込ませた虫類忌避剤綿を配置した。その筒に、サクラにつく害虫であるアメリカシロヒトリの幼虫3匹を入れて放置した。
[Test Example 2]
[Repellent effect test 1 of insect repellent]
In the center of a transparent plastic cylinder having a length of 30 cm and a radius of 3.5 cm, the insect repellent cotton impregnated with the saponin aqueous solution derived from the cocoon seeds of Example 1 was placed. Three larvae of white-spotted starfish, which are pests on the cherry blossoms, were placed in the tube and allowed to stand.

3日後には、幼虫はいずれも筒の両端へと逃げた状態で死亡していた。この結果から、本発明の椿種子の搾り粕由来サポニン水溶液を含有する虫類忌避剤が、一部昆虫の幼虫を駆除することができることを示す。   Three days later, all the larvae died while escaping to both ends of the tube. From this result, it is shown that the insect repellent containing the saponin aqueous solution derived from cocoon seeds according to the present invention can control some insect larvae.

[試験例3]
[虫類忌避剤の忌避効果試験2]
椿の木に害虫として発生するチャドクガの発生時期に、椿の木の前に、実施例1の椿種子の搾り粕由来サポニン水溶液を10倍希釈した虫類忌避剤を散布した。その後観察しても、散布した木の前にはチャドクガの発生が見られなかった。本発明の虫類忌避剤がチャドクガに対する忌避効果を示し、椿油の搾り粕を再利用した虫類忌避剤を、椿産業において有効に利用できることを示す。
[Test Example 3]
[Repellent effect test 2 of insect repellent]
At the time of occurrence of Chadokuga that occurs as an insect pest on the oak tree, an insect repellent obtained by diluting the saponin aqueous solution derived from the oak seeds of Example 1 10 times was sprayed before the oak tree. Even if it observed after that, generation | occurrence | production of Chadokuga was not seen in front of the sprayed tree. The repellant repellent of the present invention has a repellent effect on Chadokuga, and it shows that the repellant repellent reusing squeezed cocoon oil can be used effectively in the cocoon industry.

椿種子の搾り粕由来サポニン水溶液の製造方法を示す図である。It is a figure which shows the manufacturing method of the saponin aqueous solution derived from the persimmon seed of a persimmon seed.

符号の説明Explanation of symbols

1 椿種子
2 スクリュープレス
3 椿油
4 椿種子の搾り粕
5 搾り粕混合物
6 亜臨界抽出装置
7 抽出残滓
8 椿種子の搾り粕由来サポニン水溶液
DESCRIPTION OF SYMBOLS 1 椿 Seed 2 Screw press 3 椿 Oil 4 椿 Seed squeezed 5 5 Squeezed sachet mixture 6 Subcritical extraction device 7 Extraction residue 8 椿 Seed squeezed saponin aqueous solution

Claims (4)

椿種子の搾り粕を、処理温度100℃〜347℃、処理圧力3.0〜22.1MPaの亜臨界状態の水により1〜30分抽出し、サポニンを含有することを特徴とする椿種子の搾り粕由来サポニン水溶液。   An extract of cocoon seeds is extracted with subcritical water at a treatment temperature of 100 ° C. to 347 ° C. and a treatment pressure of 3.0 to 22.1 MPa for 1 to 30 minutes, and contains saponins. Squeeze-derived saponin aqueous solution. 上記椿種子の搾り粕が、種核および種皮をそれぞれの断面が露出した状態で含有していることを特徴とする請求項1に記載の椿種子の搾り粕由来サポニン水溶液。   The saponin-derived saponin aqueous solution of strawberry seeds according to claim 1, wherein the squeezed cocoon seeds contain seed nuclei and seed coats in a state where their cross-sections are exposed. 油分を0.1〜20W/V%含むことを特徴とする請求項1または2に記載の椿種子の搾り粕由来サポニン水溶液。   The saponin-derived saponin aqueous solution of strawberry seeds according to claim 1 or 2, comprising 0.1 to 20 W / V% of oil. 椿種子の搾り粕を、処理温度100℃〜347℃、処理圧力3.0〜22.1MPaの亜臨界状態の水により、処理時間1〜30分抽出する工程を含むことを特徴とする椿種子の搾り粕由来サポニン水溶液の製造方法。   The process includes extracting the squeezed pods of cocoon seeds with a subcritical water having a processing temperature of 100 ° C. to 347 ° C. and a processing pressure of 3.0 to 22.1 MPa for a processing time of 1 to 30 minutes. Method for producing saponin aqueous solution derived from squeezed koji.
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KR102235138B1 (en) * 2020-09-01 2021-04-02 두리화장품 주식회사 Cleaning composition containing subcritical natural extract

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CN103215138A (en) * 2013-05-10 2013-07-24 红塔烟草(集团)有限责任公司 Additive for improving quality of cut stem, as well as preparation method, device and application thereof
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KR102235138B1 (en) * 2020-09-01 2021-04-02 두리화장품 주식회사 Cleaning composition containing subcritical natural extract

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