JP2010001500A - Pearlite-base high-carbon steel rail excellent in ductility - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the lowering of a ductility in a rail, to lower the dangerous property to the development of a ductility-breakage of the rail and to obtain the elongated service life of the rail, by making fine of an austenitic structure before forming a pearlite structure, in the rail with pearlite structure containing high carbon, which is used for a heavy load railway. <P>SOLUTION: This pearlite-base high-carbon steel rail excellent in the durability, is the steel rail containing, by mass, >0.85-1.40% C, 0.10-2.00% Si, 0.10-2.00% Mn, 0.01-0.05% Ti and <0.0040% N, wherein the rail head part has the pearlite structure, and in the optional cross sectional surface in the pearlite structure, the number of Ti-based precipitations having a particle size of ≥10 nm but ≤100 nm (carbide, nitride, carbo-nitride) per the area to be inspected of 1 mm<SP>2</SP>is 50,000-500,000. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a pearlite high carbon steel rail for the purpose of improving ductility in a rail used in heavy-duty railways and the like.

High carbon content pearlite steel has been used as a rail material for railways because of its excellent wear resistant steel. However, since the carbon content is very high, there is a problem that ductility and toughness are low.
For example, in an ordinary carbon steel rail having a carbon content of 0.6 to 0.7 mass% shown in Non-Patent Document 1, the impact value at room temperature in the JIS No. 3 U-notch Charpy impact test is about 12 to 18 J / cm ^2. When such a rail is used in a low temperature region such as a cold region, there is a problem that a brittle fracture is caused from a minute initial defect or a fatigue crack.

Further, in recent years, rail steel has been further increased in carbon to improve wear resistance, resulting in a problem that ductility and toughness are further reduced.
In general, to improve the ductility and toughness of pearlite steel, it is effective to refine the pearlite structure (pearlite block size), specifically the austenite grains before pearlite transformation and the pearlite structure during pearlite transformation. It is said that.

As austenite grain refinement methods, there are methods such as reducing the heating temperature when heating the steel slab for rail rolling, reducing the rolling temperature during hot rolling, and increasing the amount of reduction during hot rolling.
However, even if the austenite grain refinement immediately after rolling can be achieved by these methods in the manufacture of rails, there is a problem that grain growth occurs before the start of heat treatment, resulting in a decrease in ductility.

In order to refine the pearlite structure during pearlite transformation, transformation from the austenite grains using transformation nuclei is promoted (Patent Document 1).
However, for pearlite transformation from austenite grains using transformation nuclei, there are problems such as difficulty in controlling the amount of transformation nuclei and instability of pearlite transformation from within the grains. Could not be achieved.

  From these problems, in order to drastically improve the ductility and toughness of the pearlite structure rail, there is a method in which the pearlite structure is refined by performing low-temperature reheating after rail rolling and then accelerating cooling to accelerate the pearlite structure. It has been used (Patent Document 2). However, in recent years, the high carbon of the rail has progressed to improve wear resistance, and during the low temperature reheating treatment, coarse carbides remain undissolved in the austenite grains, and the ductility and toughness of the pearlite structure after accelerated cooling decreases. There was a problem. Moreover, since it is reheating, there also existed economical problems, such as high manufacturing cost and low productivity.

  Therefore, a pearlite rail having improved ductility by using pinning by precipitates, suppressing austenite grain growth, and miniaturizing a pearlite block, and a manufacturing method thereof have been developed (see Patent Documents 3 and 4). .

  However, in the case of the pearlite rails described in Patent Documents 3 and 4 and the manufacturing method thereof, in order to finely disperse fine AlN, heating must be performed at a low temperature, ensuring roll formability, and the inside of the head. There is a problem in ductility degradation due to the formation of proeutectoid cementite.

JP-A-6-279928 JP 63-128123 A JP 2002-302737 A JP 2004-76112 A JISE1101-1990

  The present invention finely precipitates Ti-based precipitates (for example, carbide, nitride, carbonitride) during hot rolling, suppresses austenite grain growth after rolling until heat treatment, refines the pearlite block size, The purpose is to improve ductility.

The present invention achieves the above object, and the gist thereof is as follows.
(1) By mass%, C: more than 0.85 to 1.40%, Si: 0.10 to 2.00%, Mn: 0.10 to 2.00%, Ti: 0.01 to 0.05 %, N <0.0040%, the balance being Fe and inevitable impurities, the rail head having a pearlite structure, and in an arbitrary cross section in the pearlite structure, Ti having a particle size of 10 nm to 100 nm A pearlite rail having excellent ductility, characterized in that 50,000 to 500,000 precipitates (for example, carbide, nitride, carbonitride) are present per 1 mm ^{2 of} test area.
The rail of the above (1) can further contain the following components a) to h) by mass%.
a) One or two of Cr: 0.05 to 2.00%, Mo: 0.01 to 0.50%,
b) V: 0.02 to 0.10%, Nb: one or two of 0.002 to 0.050%,
c) B: 0.0001 to 0.0050%,
d) Co: 0.10 to 2.00%, Cu: 0.05 to 1.00%, 1 type or 2 types,
e) Ni: 0.01-1.00%,
f) One or two of Mg: 0.0005 to 0.0200%, Ca: 0.0005 to 0.0150%,
g) Al: 0.0100-1.00%,
h) Zr: 0.0001 to 0.2000%

  According to the present invention, in a high-rail with a high carbon-containing pearlite structure used in heavy-duty railways, the Ti content and the N content are kept within appropriate ranges, and fine Ti-based precipitates (for example, carbides) during hot rolling. , Nitrides, carbonitrides) to suppress the austenite grain growth between passes and after rolling, resulting in a fine pearlite structure, improving the ductility of the steel rail and improving the service life It is possible to plan. Moreover, since there is no need for reheating, production efficiency does not decrease.

The present invention is described in detail below.
The present inventors examined a method for suppressing austenite grain growth, which is destabilizing the ductility improvement of the rail. As a result, austenite grain growth basically has a good correlation with the temperature of the rail steel, and the grain growth is remarkably suppressed by cooling the rail steel after rolling, that is, by lowering the temperature of the rail steel. This was confirmed by experiments.

  However, with this method, it is possible to prevent austenite grains from growing in the laboratory, but in actual production of rails, it is very difficult to sufficiently control the cooling of each part of the rail cross section with a complicated shape. It is difficult to. As a result, when the austenite grains in each part of the rail cross section become non-uniform and the ductility becomes unstable, or when the cooling becomes excessive, the pearlite transformation starts partially due to the temperature decrease, and as a result There was a problem that the hardness of the rail steel was uneven.

  Therefore, the present inventors have focused on a method for suppressing the grain growth of austenite grains by adjusting the component system of rail steel. As a method for suppressing grain growth, pinning by various precipitates was examined.

  In general, the effect of pinning grain growth by precipitates increases as the number of precipitates contained in the steel increases and the size decreases. Therefore, in order to suppress the growth of crystal grains, it is important not only to increase the number of precipitates but also to further reduce the size of the precipitates. Moreover, in order to make it precipitate finely, the element which forms a precipitate must be in solid solution in steel at the time of heating a steel strip for rail rolling.

  Among them, by suppressing the N content within the Ti-added rail to 0.0040% or less, it is possible to avoid the formation of coarse Ti nitride that does not have a pinning effect, and to heat the steel strip for rail rolling. In the temperature range, it dissolves in the steel, and in the final rolling temperature range of the rail (850 to 1000 ° C.) and the subsequent cooling process, Ti-based precipitates are finely generated, and the effect of suppressing grain growth in the rail steel manufacturing process Found it expensive.

  In addition, if the Ti content is increased, the precipitation start temperature becomes higher, and the number of fine precipitates increases, so in the rail rolling process, not only final rolling but also grain growth suppression between rolling passes in the intermediate shaping stage. Was also found to be effective.

(1) Reasons for limiting the size and number of precipitates Next, the inventors changed the amount of Ti in the steel in which the N amount was reduced to less than 0.040% and the thermomechanical treatment conditions by laboratory experiments. By changing the dispersion state of Ti precipitates, the growth and size of austenite grains were suppressed, and the size and number of Ti-based precipitates that did not adversely affect ductility were examined.

Here, a method for measuring the number and size of Ti-based precipitates will be described.
For the number of Ti-based precipitates, an extracted replica sample or a thin film sample is prepared from an arbitrary location on the rail steel, and this is measured using a transmission electron microscope (TEM). It measures per area of 1000 μm ² or more, and converts this to the number per unit area. For example, when one field of view is observed as 100 mm × 80 mm at a magnification of 20,000 times, the observation area per field is 20 μm ² , so at least 50 fields are observed. At this time, if the number of precipitates having a particle diameter of 10 to 100 nm is 100 in 50 fields (1000 μm ² ), the number of particles can be converted to 100,000 per 1 mm ² .

  At the time of observation, whether the Ti-based precipitate is carbide, nitride, or carbonitride is determined by composition analysis using an energy dispersive X-ray spectrometer (EDX) attached to the TEM, and electron diffraction by the TEM. This is done by analyzing the crystal structure of the image.

  Next, the size can be obtained by measuring the particle size of the Ti-based precipitate observed by the above-described replica method or the like. In the measurement of the particle diameter, when the Ti-based precipitate is nearly spherical, the diameter of the sphere equal to that of the Ti-based precipitate is defined as the particle diameter. However, the precipitate is not a perfect sphere but an ellipsoid or a rectangular parallelepiped. The particle diameter of was the average value of the major axis (long side) and the minor axis (short side).

As a result of intensive studies using the above-mentioned method, in the case of Ti-based precipitates having a particle diameter of more than 100 nm, the suppression of sufficient austenite grain growth by pinning cannot be achieved in the case of Ti-based precipitates of less than 10 nm. confirmed. In addition, even when precipitates having a particle size of 10 nm to 100 nm are generated, the effect of suppressing austenite grain growth becomes significant when the number of particles having a particle size of 10 to 100 nm is 50,000 or more per 1 mm ² . It has been found that when the ductility is improved and the number exceeds 500,000, the ductility is decreased.

For the above reasons, the Ti-based precipitates contained in the steel rail have a particle diameter of 10 nm or more and 100 nm or less, and the Ti-based precipitates having a particle diameter of 10 to 100 nm are in the range of 50,000 to 500,000 per 1 mm ^2. The austenite grain growth is remarkably suppressed, the pearlite block size is reduced, and the ductility is improved without adversely affecting the basic properties of the rail such as wear resistance.

  Next, the inventors of the present invention manufactured a rail steel in which the size of Ti-based precipitates and the number per unit area fall within the above range, and as a result of investigating its ductility, grain growth of austenite grains was suppressed, and pearlite blocks It was confirmed that the ductility was improved by the refinement effect.

Moreover, in the rail with improved ductility, as a result of arranging the carbon amount, the average particle diameter of Ti-based precipitates having a particle diameter of 10 to 100 nm, and the number of precipitates, it was confirmed that the following relationship may exist.
El> 26-15 × [C] + 0.4 × π × 10 ⁻⁷ × [d] × [N] (1)
Here, El is the total elongation (%) in the tensile test, C is the amount of carbon (% by mass), π is the circumference, d is the average particle size (nm) of precipitates having a particle size of 10 to 100 nm, and N is 1 mm. The number of precipitates per ² (pieces / mm ² ).

  From the above results, by keeping the size and number of Ti-based precipitates in the steel rail within a certain range, the rail characteristics such as wear resistance are not adversely affected, and the ductility of the steel rail is further increased. By improving and reducing unstable fractures such as brittle fractures, it can be expected to improve the service life of rails.

Next, the reason why the chemical components of the rail steel are limited to the above claims will be described in detail.
C is an effective element that promotes pearlite transformation and ensures wear resistance. If the C content is 0.85% or less, the volume ratio of the cementite phase in the pearlite structure cannot be secured, and the wear resistance cannot be maintained in heavy-duty railways. Further, if the amount of C exceeds 1.40%, even if the production method of the present invention is applied, the grain growth is not suppressed, the generation of proeutectoid cementite becomes remarkable, and coarse Ti carbide is formed. Therefore, ductility is reduced. For this reason, the amount of C was limited to 0.85 to 1.40%. When the carbon content is 0.95% or more, the wear resistance is further improved, and the effect of improving the service life of the rail is high.

  Si is an essential component as a deoxidizing material. An element that improves the hardness (strength) of the rail head by solid solution strengthening in the ferrite phase in the pearlite structure, and suppresses the formation of proeutectoid cementite structure and suppresses the decrease in ductility in hypereutectoid steel. It is. However, if it is less than 0.10%, the effect cannot be expected sufficiently. Moreover, when it exceeds 2.00%, the ductility of a ferrite phase will fall and the ductility of a rail will not improve. For this reason, the amount of Si was limited to 0.10 to 2.00%.

  Mn is an element that increases the hardenability, lowers the pearlite transformation temperature, and refines the pearlite lamella spacing to increase the hardness of the rail head and at the same time suppresses the formation of a proeutectoid cementite structure. However, if it is less than 0.10%, these effects are small, and if it exceeds 2.00%, the hardenability is remarkably increased, a martensite structure harmful to toughness is easily generated, and segregation is promoted. Pro-eutectoid cementite, which is harmful to the ductility of the rail, is easily generated in the segregated portion, and the ductility is lowered. For this reason, the amount of Mn was limited to 0.10 to 2.00%.

  Ti suppresses recrystallization of processed austenite by forming fine Ti carbides, Ti nitrides, Ti carbonitrides at the dislocations and austenite grain boundaries generated during hot rolling during hot rolling, or It is an element effective in suppressing the grain growth of austenite grains after recrystallization, miniaturizing the austenite structure, and improving the ductility of rail steel. However, at 0.01% or less, the effect cannot be sufficiently expected, and no improvement in ductility due to austenite refinement is observed. On the other hand, if the Ti content exceeds 0.05%, coarse Ti carbides and carbonitrides that cause ductile deterioration are generated. For this reason, Ti amount was limited to 0.01 to 0.05%.

  N is not an element to be added intentionally, but if it is contained in an amount of 0.0040% or more, in the molten steel, most of the Ti crystallizes out as nitride of Ti, and becomes coarse in the molten steel, and the heating stage during rail rolling It is possible to deposit fine Ti-based precipitates (carbides, nitrides, carbonitrides) to suppress austenite grain growth during hot rolling and immediately after hot rolling. Disappear. For this reason, the amount of N was limited to less than 0.0040%.

  In addition, the rail manufactured with the above component composition improves the hardness (strengthening) of the pearlite structure, improves the ductility and toughness of the pearlite structure, prevents softening of the heat-affected zone in the weld, and the cross-sectional hardness inside the rail head For the purpose of controlling the distribution, Cr, Mo, V, Nb, B, Co, Cu, Ni, Mg, Ca, Al, and Zr are added as necessary.

The reasons for limiting these components will be described in detail below.
Cr raises the equilibrium transformation point of pearlite and, as a result, refines the pearlite structure and contributes to higher hardness (strength), and at the same time, strengthens the cementite phase and improves the hardness (strength) of the pearlite structure. It is an element that improves wear resistance. However, if it is less than 0.05%, the effect is small, and if excessive addition exceeding 2.00% is performed, the hardenability is remarkably increased, a large amount of martensite structure is formed, and the ductility of the rail steel is lowered. . For this reason, the Cr content is limited to 0.05 to 2.00%.

  Mo, like Cr, is an element that increases the equilibrium transformation point of pearlite and, as a result, refines the pearlite structure, thereby contributing to higher hardness (strength) and improving the hardness (strength) of the pearlite structure. However, if it is less than 0.01%, the effect is small, and the effect of improving the hardness of the rail steel is not seen at all. Moreover, when excessive addition exceeding 0.50% is performed, the transformation rate of a pearlite structure will fall remarkably and it will become easy to produce | generate the martensitic structure harmful to the ductility of rail steel. For this reason, Mo addition amount was limited to 0.01 to 0.50%.

  V suppresses the grain growth of austenite grains by the V carbide and V carbonitride precipitated in the cooling process after hot rolling, and V depends on the V carbide and V carbonitride precipitated in the cooling process after hot rolling. It is an element effective for improving the hardness (strength) as well as increasing the ductility of the pearlite structure by precipitation hardening. Further, it is an element that stably generates carbides and carbonitrides at the time of reheating and prevents softening of the heat affected zone of the weld joint. However, the effect cannot be expected at less than 0.005%, and no improvement in the hardness of the pearlite structure or improvement in the ductility is observed. Moreover, when it exceeds 0.050%, coarse V carbide and V nitride will produce | generate and the ductility of rail steel will fall. For this reason, the amount of V was limited to 0.005 to 0.050%.

  Nb suppresses the grain growth of austenite grains by Nb carbide and Nb carbonitride precipitated in the cooling process after hot rolling, and is also caused by Nb carbide and Nb carbonitride precipitated in the cooling process after hot rolling. It is an element effective for improving the hardness (strength) as well as increasing the ductility of the pearlite structure by precipitation hardening. Further, it is an element that stably generates carbides and carbonitrides at the time of reheating and prevents softening of the heat affected zone of the weld joint. However, the effect cannot be expected at less than 0.002%, and no improvement in the hardness of the pearlite structure or improvement in ductility is observed. Moreover, when it adds exceeding 0.050%, coarse Nb carbide | carbonized_material and Nb nitride will produce | generate and the ductility of rail steel will fall. For this reason, the amount of Nb was limited to 0.002 to 0.050%.

  B forms iron boride at the prior austenite grain boundaries, refines the formation of proeutectoid cementite structure, and at the same time reduces the cooling rate dependence of the pearlite transformation temperature and makes the head hardness distribution uniform. Therefore, it is an element that prevents the deterioration of the ductility of the rail and extends the life, but if it is less than 0.0001%, the effect is not sufficient, and the generation of proeutectoid cementite structure and the hardness distribution of the rail head are improved. unacceptable. Further, if added over 0.0050%, coarse iron carbon borides are formed at the prior austenite grain boundaries, and the ductility toughness of the rail steel is greatly reduced. Limited to 0050%.

  Co is an element that dissolves in ferrite in the pearlite structure and improves the hardness (strength) of the pearlite structure by solid solution strengthening, and further increases the transformation energy of the pearlite to make the pearlite structure finer. Although it is an element that improves ductility, if less than 0.10%, the effect cannot be expected. Moreover, if added over 2.00%, the ductility of the ferrite phase in a pearlite structure will fall remarkably, and the ductility of a rail steel will fall remarkably. For this reason, the amount of Co was limited to 0.10 to 2.00%.

  Cu is an element that dissolves in the ferrite in the pearlite structure and improves the hardness (strength) of the pearlite structure by solid solution strengthening, but if less than 0.05%, the effect cannot be expected. Moreover, when it adds exceeding 1.00%, it will become easy to produce | generate a martensitic structure harmful | toxic to the abrasion resistance of a rail head, and the ductility of rail steel by remarkable hardenability improvement. Furthermore, the ductility of the ferrite phase in the pearlite structure is significantly lowered, and the ductility of the rail steel is lowered. For this reason, the amount of Cu was limited to 0.05 to 1.00%.

  Ni is an element that prevents embrittlement during hot rolling due to the addition of Cu, and at the same time, increases the hardness (strength) of pearlite steel by solid solution strengthening to ferrite. However, if it is less than 0.01%, the effect is remarkably small, and if added over 1.00%, the ductility of the ferrite phase in the pearlite structure is remarkably lowered, and the ductility of the rail steel is lowered. For this reason, the amount of Ni was limited to 0.01 to 1.00%.

  Mg combines with O, S, Al, etc. to form fine oxides and sulfides, and suppresses crystal grain growth and refining austenite grains during reheating during rail rolling. It is an element effective for improving the ductility of the pearlite structure. Furthermore, MgO, MgS finely disperses MnS, forms a thin Mn band around MnS, contributes to the formation of pearlite transformation, and as a result, by reducing the pearlite block size, the ductility of the pearlite structure It is an effective element for improving However, if it is less than 0.0005%, the effect is weak, and if it exceeds 0.0200%, a coarse oxide of Mg is generated and the ductility of the rail steel is lowered. For this reason, the amount of Mg was limited to 0.0005 to 0.0200%.

  Ca has a strong binding force with S and forms a sulfide as CaS. Further, CaS finely disperses MnS, forms a Mn dilute band around MnS, and contributes to the generation of pearlite transformation. As a result, it is an effective element for improving the ductility of the pearlite structure by reducing the pearlite block size. However, if the amount is less than 0.0005%, the effect is weak, and if added over 0.0150%, a coarse oxide of Ca is generated, and the ductility of the rail steel is lowered. Limited to 0150%.

  Al is an essential component as a deoxidizer. In addition, it is an element that moves the eutectoid transformation temperature to the higher temperature side and the amount of eutectoid carbon to the higher carbon side, and is an effective element for increasing the strength of the pearlite structure and suppressing the formation of the proeutectoid cementite structure. However, if it is less than 0.0050%, the effect is weak, and if added over 1.00%, it becomes difficult to make a solid solution in the steel, and coarse alumina inclusions that become the starting point of fatigue damage are generated. In addition, the ductility of the rail steel is reduced, oxides are generated during welding, and the weldability is significantly reduced. Therefore, the Al content is limited to 0.0050 to 1.00%.

Since ZrO ₂ as an inclusion has good lattice matching with austenite, Zr becomes a solidification nucleus of high-carbon rail steel that is a solidification primary crystal, and increases the equiaxed crystallization rate of the solidification structure. It is an element that suppresses the formation of a segregation zone at the center of one piece and suppresses the formation of a pro-eutectoid cementite structure formed in the rail segregation part. However, if the amount of Zr is less than 0.0001%, the number of ZrO ₂ -based inclusions is small and does not exhibit a sufficient effect as a solidification nucleus. As a result, a pro-eutectoid cementite structure is generated in the segregation part, and the ductility of the rail steel is reduced. On the other hand, if the amount of Zr exceeds 0.2000%, a large amount of coarse Zr-based inclusions are generated, and the ductility of the rail steel is lowered. For this reason, the amount of Zr was limited to 0.0001 to 0.2000%.

In addition to the above components, elements contained in the rail steel include P and S.
P is an element that deteriorates the ductility of the rail steel. If it exceeds 0.035%, its influence cannot be ignored. Therefore, the P content is 0.035% or less. Preferably, it is 0.020% or less.

  S is an element which exists in steel mainly in the form of inclusions (MnS or the like) and causes embrittlement of the steel. In particular, when the S content exceeds 0.035%, the adverse effect on brittleness cannot be ignored. Therefore, the content of S is set to 0.035% or less. Preferably, it is 0.020% or less.

Next, the manufacturing conditions of the present invention will be described in detail.
The rail steel containing the above components is composed of the above-described component composition. The rail steel is melted in a commonly used melting furnace such as a converter or an electric furnace, and this molten steel is ingot-bundled. Alternatively, a steel strip for rail rolling is cast by a continuous casting method.

  In the hot rolling process, the rail rolling steel slab is subjected to reheating treatment, but when it is 1,200 ° C. or less, coarse Ti-based precipitates precipitated during cooling after casting become insoluble, Austenite grain growth pinning cannot be achieved. Therefore, the heating temperature is 1,200 ° C. or higher, and it is desirable that the holding time of 1,200 ° C. or higher is 40 minutes or longer in order to sufficiently dissolve coarse Ti-based precipitates in the steel.

  Although hot rolling is performed immediately after the heating and holding, Ti dissolved in the steel in the steel strip heating step for rail rolling can be strain-induced precipitated and distributed finely and with high density. However, when the rolling temperature exceeds 1,100 ° C., the formation of Ti-based precipitates is slow, and even if the precipitation is caused by the strain due to rolling, the precipitates are likely to be coarsened, so the particle diameter exceeds 100 nm. . In addition, when rolling at a temperature lower than 900 ° C., precipitates having a particle diameter of less than 10 nm are likely to be generated, and an effect of suppressing recrystallization due to fine precipitates is generated, so that a uniform structure cannot be obtained. Therefore, it is preferable to perform finish rolling between 1,100-900 degreeC. Further, in this temperature range, the Ti-based precipitates are likely to precipitate finer as the rolling temperature is lower.

In the rolling process, when finish rolling is performed at 900 to 1,100 ° C. where a Ti-based precipitate having a particle size of 10 to 100 nm is generated, the larger the strain in one pass, the more the dislocations that are the precipitation sites of the Ti-based precipitate. Since the density increases and the generation of Ti-based precipitates is promoted, finer and larger amounts can be deposited. However, finishing the cross-sectional reduction rate per pass during rolling is more than 30%, exceeds the number is 500,000 / mm ² of 10~100nm of Ti-based precipitates, ductility conversely decreases End up. Furthermore, it becomes difficult to ensure formability in rail rolling. Also, if the cross-sectional reduction rate per pass during finish rolling is less than 5%, a sufficient amount of dislocations to promote the formation of Ti-based precipitates cannot be introduced, and the particle size is 10 to 100 nm. Ti-based precipitates cannot be deposited at 50,000 / mm ² or more, and the effects of the present invention cannot be obtained. For this reason, it is preferable that the cross-sectional reduction rate per pass at the time of finish rolling is in the range of 5 to 30%.

  It is desirable that the head metal structure of the steel rail of the present invention formed through the above components and manufacturing method is a pearlite structure having high wear resistance. In order to stably generate this pearlite structure and increase the hardness, it is desirable to perform accelerated cooling from the austenite temperature range to the head after hot rolling.

  First, the accelerated cooling rate start temperature will be described. When the accelerated cooling rate start temperature on the rail head surface is less than 700 ° C., pearlite transformation starts before accelerated cooling, the high hardness of the rail head cannot be achieved, and the wear resistance cannot be ensured. Moreover, depending on the carbon content and alloy composition of the steel, a pro-eutectoid cementite structure is generated, and the ductility of the rail head surface is reduced. For this reason, it is preferable that the accelerated cooling rate start temperature of the rail head surface be 700 ° C. or higher.

  Next, the range of the accelerated cooling rate will be described. If the accelerated cooling rate on the surface of the rail head is less than 2 ° C./sec, the high hardness of the rail head cannot be achieved under the rail manufacturing conditions, and it is difficult to ensure the wear resistance of the rail head. Furthermore, depending on the carbon content and alloy composition of the steel, a pro-eutectoid cementite structure is formed, and the ductility of the head of the rail is lowered. When the accelerated cooling rate exceeds 30 ° C./sec, a martensite structure is generated in this component system, and the ductility of the rail head is greatly reduced. For this reason, it is preferable that the range of the accelerated cooling rate of the rail head surface is 2 to 30 ° C./sec.

  Next, the range of the accelerated cooling temperature will be described. If the accelerated cooling of the rail head is stopped at a temperature exceeding 600 ° C., excessive recuperation occurs from the inside of the rail after the accelerated cooling is completed. As a result, the pearlite transformation temperature rises due to the temperature rise, the pearlite structure cannot have a high hardness, and the wear resistance cannot be ensured. In addition, the pearlite structure becomes coarse and the duct head ductility also decreases. For this reason, it is desirable to perform accelerated cooling to at least 600 ° C.

  In addition, in order to ensure the hardness of the rail head surface and to prevent the formation of a martensite structure that is likely to be generated in a segregation portion or the like inside the head, the lower limit is substantially 400 ° C. After accelerated cooling, it is allowed to cool to room temperature.

  Depending on the selection of the component system, a trace amount of pro-eutectoid ferrite structure, bainite structure, and martensite structure may be mixed in the pearlite structure of the rail column part, the head surface part, the inside of the head part, and the bottom part. However, even if these structures are mixed, the toughness inside the rail head will not be adversely affected. Therefore, the pearlite rail structure with excellent toughness has a proeutectoid ferrite structure up to about 2% in area ratio. , Bainite structure and martensite structure may be included.

Next, examples of the present invention will be described.
Table 1 shows steel rails in which the component ranges and the dispersion state of Ti-based precipitates are within the above claims. These steel rails were heated at a heating temperature of 1,250 ° C. or more for 60 minutes or more, after the components were adjusted in the converter, and the rail rolling steel pieces cast by the continuous casting method. In the hot rolling after heating and holding, finish rolling was performed at 900 to 950 ° C. with a cross-sectional reduction rate of about 10% per pass.

  After hot rolling, accelerated cooling was performed from a temperature range of 760 to 800 ° C. at a cooling rate of 3 to 8 ° C./sec, and the accelerated cooling was terminated when the rail surface temperature reached 560 to 580 ° C.

  Table 1 also shows the microstructure of the 2 mm position below the rail head surface and the total elongation value of the tensile test conducted by collecting test pieces from the position shown in FIG.

  Table 2 shows steel rails whose component ranges and Ti-based precipitate dispersion states are outside the above claims. For the comparative steels a to i, steel rails were produced under the same production conditions as the steels of the present invention. For the comparative steel j, since the cross-sectional reduction rate during the finish rolling in the hot rolling process is as small as 3%, the number of introduced dislocations and the number of Ti-based precipitate precipitation sites are reduced, so the particle diameter is 10 to 100 nm. In the case where the number of Ti-based precipitates is small, for the comparative steel k, finish rolling was performed at a cross-sectional reduction rate of 33% per pass, so that more dislocations were introduced, and the precipitation sites of Ti-based precipitates were increased. Since the number of Ti-based precipitates having a particle diameter of 10 to 100 nm is excessive, the comparative steel l was subjected to finish rolling at about 1,130 ° C., so the production rate of Ti-based precipitates was slow, This is an example in which precipitates are coarsened even when distortion caused by rolling is used. The cooling of the comparative steels j to l after hot rolling was the same as that of the steel of the present invention and the comparative steels a to i.

  Table 2 also shows the microstructure of the 2 mm position below the rail head surface and the total elongation value of the tensile test conducted by collecting test pieces from the position shown in FIG.

The configuration of the rail is as follows.
(1) Invention steel rail (13)
Reference signs A to M: Steel rails having the above-mentioned component ranges and the size and number of precipitates within the above-mentioned ranges.
(2) Comparison steel rail (12 pieces)
Symbols a to g: Steel rails (7) in which the addition amount of C, Si, Mn, Ti, N is outside the above-mentioned claims.
Symbols h to l: Steel rails (four) in which the state of dispersion of precipitates in the steel rail is outside the above-mentioned claims within the above-described component range.

The tensile test conditions are as follows.
(3) Head tensile test Tester: Universal small tensile tester Test piece shape: JIS Z2201 No. 4 Similar Test piece sampling position: 5 mm below the head surface (see Fig. 2)
Parallel part length: 25 mm, parallel part diameter: 6 mm, distance between stretch measurement scores: 21 mm
Tensile speed: 10 mm / min, test temperature: normal temperature (20 ° C.)

  As shown in Tables 1 and 2, the rail steel of the present invention (reference symbols A to M) has an added amount of C, Si, Mn, Ti, and N compared to the comparative rail steel (reference symbols a to l). By keeping the dispersion state of Ti-based precipitates within the above-mentioned limited range within a certain range, no proeutectoid cementite structure, martensite structure, coarse precipitates, etc. that adversely affect the ductility of steel rails are generated. A rail having a pearlite structure excellent in ductility can be produced. As an example, FIG. 3 shows the pearlite structure of the steel rail F of the present invention observed with an optical microscope, and FIG. 4 shows the martensite structure (the center of the photograph) generated in the pearlite structure of the comparative steel rail f.

  As shown in Table 1, Table 2 and FIG. 5, J and K of the steel rails of the present invention are components, and the particle size of 10 to 100 is larger than that of codes C and G having substantially the same Ti-based precipitate size of particle size of 10 to 100 nm. Since the number of Ti-based precipitates of 100 nm is large (the volume fraction of Ti-based precipitates in the steel is large), the pinning effect of austenite grain growth is further enhanced, and the ductility is improved by austenite grain refinement, On the other hand, the comparative steel rail g differs from the steel E of the present invention in that the Ti addition amount is less than 0.01%, so the number of Ti-based precipitates having a particle diameter of 10 to 100 nm is remarkably small, and the austenite grains are refined. This could not be achieved, and the effects of the present invention were not expressed.

Further, as shown in Table 1, Table 2, and FIG. 5, the steels L and M of the present invention have Ti-based precipitates precipitated more finely than the H and I rails of the same components, so austenite. The pinning effect of grain growth is further increased and the ductility is improved. On the other hand, since the comparative steel rail l has a Ti-based precipitate size outside the above-mentioned limited range, the effect of the present invention cannot be exhibited. . As an example, FIGS. 6, 7 and 8 show transmission electron microscope (TEM) photographs of precipitates observed on the steel rails M and H of the present invention and the comparative steel rail l.
In addition, in steel containing high C like a rail, since the influence of elements other than C with respect to total elongation is small compared with C, it can be arranged mainly by the relationship with C amount.

  According to these present inventions, the contents of C, Si, Mn, Ti, and N are contained within a certain range, and further, the dispersion state of the Ti-based precipitate is contained within the above-mentioned limited range. It is possible to improve the ductility of the steel rail by about 10 to 30% compared to the conventional case, and it is possible to stably manufacture a rail exhibiting a pearlite structure excellent in ductility.

The figure showing each organizational unit of a perlite organization. The figure which shows the test piece taking-out position of the tension test done in the Example. Optical micrograph showing pearlite structure of steel rail F of the present invention Optical micrograph showing martensite structure formed in pearlite structure of comparative steel rail f The figure which arranged the result of the tension test by the amount of C on the horizontal axis, and the total elongation value on the vertical axis. TEM photograph showing Ti precipitates observed on steel rail M of the present invention TEM photograph showing Ti precipitates observed on steel rail H of the present invention TEM photograph showing Ti precipitates observed on steel rail 1 of the present invention

Claims (9)

% By mass
C: more than 0.85 to 1.40%,
Si: 0.10 to 2.00%,
Mn: 0.10 to 2.00%,
Ti: 0.01-0.05%,
Containing N <0.0040%, the balance consisting of Fe and inevitable impurities,
The rail head has a pearlite structure, and in an arbitrary cross section in the pearlite structure, there are 50,000 to 500,000 Ti-based precipitates having a particle diameter of 10 nm to 100 nm per 1 mm ^{2 of the} test area. A pearlitic high carbon steel rail with excellent ductility. In mass%,
Cr: 0.05 to 2.00%,
Mo: 0.01 to 0.50%
The pearlitic high carbon steel rail excellent in ductility according to claim 1, wherein one or two of the above are contained, and the balance is composed of Fe and inevitable impurities. In mass%,
V: 0.005-0.500%,
Nb: 0.002 to 0.050%
The pearlitic high carbon steel rail excellent in ductility according to claim 1 or 2, wherein one or two of the above are contained, and the balance is composed of Fe and inevitable impurities. In mass%,
B: 0.0001 to 0.0050%
The pearlitic high carbon steel rail excellent in ductility according to any one of claims 1 to 3, wherein the balance is made of Fe and inevitable impurities. In mass%,
Co: 0.10 to 2.00%,
Cu: 0.05-1.00%
The pearlite type high carbon steel rail excellent in ductility according to any one of claims 1 to 4, wherein one or two of the above are contained, and the balance is composed of Fe and inevitable impurities. In mass%,
Ni: 0.01 to 1.00%
The pearlitic high-carbon steel rail excellent in ductility according to any one of claims 1 to 5, wherein the balance is made of Fe and inevitable impurities. In mass%,
Mg: 0.0005 to 0.0200%,
Ca: 0.0005 to 0.0150%
The pearlitic high carbon steel rail excellent in ductility according to any one of claims 1 to 6, wherein one or more of the above are contained, and the balance is Fe and inevitable impurities. In mass%,
Al: 0.0050 to 1.00%
The pearlitic high carbon steel rail excellent in ductility according to any one of claims 1 to 7, wherein the balance is made of Fe and inevitable impurities. In mass%,
Zr: 0.0001 to 0.2000%
The pearlitic high carbon steel rail excellent in ductility according to any one of claims 1 to 8, wherein the balance is made of Fe and inevitable impurities.