JP2009501851A - 超音波装置を用いた生地の処理のための装置及び方法 - Google Patents
超音波装置を用いた生地の処理のための装置及び方法 Download PDFInfo
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Abstract
Description
2 超音波装置
3 超音波ホーン
5 受けローラ(受け部)
6 ギャップ
7,7’,7” 生地層,上層,構成生地層,ウェブ(生地)
7a,7b,7a’ 側縁部
8,8’,8” 生地層,下層,構成生地層,ウェブ(生地)
9 溶接パターン,溶接接合部(溶接継目)
13 制御ユニット
14 センサ
16 カメラ(検出装置)
17,17’,17” 部分,検出部分
18 生地層(生地)
b1 幅,測定幅(寸法)
b3 距離(寸法)
d1 寸法
F 力
ΔF,ΔG 補正係数
Claims (15)
- 少なくとも2つの生地層を備える生地(7、8;7’、8’;7”、8”;18)の超音波装置(2)を用いた処理のための装置(1)であって、
前記超音波装置が、受け部(5)と共に配置された超音波ホーン(3)を備え、前記超音波ホーン(3)と前記受け部(5)との間に形成されたギャップ(6)内に前記生地(7、8;7’、8’;7”、8”;18)を位置決めすることを目的としており、
前記超音波ホーン(3)及び/または前記受け部(5)が、前記ギャップ(6)のサイズを調節可能なように移動可能に配置され、また当該装置(1)が前記処理の過程で前記生地に供給されるエネルギーによって決まる前記ギャップ(6)のサイズを調節するための制御ユニット(13)を備えることを目的としており、
当該装置(1)が、前記生地(7、8;7’、8’;7”、8”;18)の少なくとも1つの所定の寸法(b1;d1;b3)を決定するための検出装置(16)を備えると共に、
前記制御ユニット(13)が、少なくとも1つの前記寸法(b1;d1;b3)により決まる前記ギャップ(6)のサイズを調節するように設定されていることを特徴とする装置。 - 前記寸法が、前記少なくとも1つの生地層(7)において該生地層(7)の長手方向のほぼ横方向に延びる幅(b1)を含むことを特徴とする請求項1に記載の装置。
- 当該装置(1)が、前記超音波装置(2)が前記生地及び前記受け部(5)上に作用する力(F)を測定するためのセンサ(14)を備えると共に、
前記制御ユニット(13)が、前記力(F)によって決まる前記ギャップ(6)のサイズを調節するように設定されていることを特徴とする請求項1または2に記載の装置。 - 前記制御ユニット(13)が、前記幅(b1)の測定値を前記調節中に前記力(F)に対応する値に加えられる補正係数(ΔF;ΔG)に変換するように設定されていることを特徴とする請求項3に記載の装置。
- 前記幅(b1)の測定値と前記補正係数(ΔF;ΔG)との関係が、前記受け部(5)で行われる溶接パターンの形状及び機能によって決まることを特徴とする請求項4に記載の装置。
- 前記検出装置(16)が、前記生地(7、8;7’、8’;7”、8”;18)における所定の部分(17;17’;17”)の光学検査を包含し、ビデオカメラ、CCD装置または同等のものであることを特徴とする請求項1から5のいずれか1項に記載の装置。
- 前記受け部(5)が、回転受けローラからなることを特徴とする請求項1から6のいずれか1項に記載の装置。
- 前記超音波装置(2)が、積層体を形成するために少なくとも2つの前記生地(7、8;7’、8’;7”、8”;18)の超音波溶接の形式で処理を行うように設定されていることを特徴とする請求項1から7のいずれか1項に記載の装置。
- 前記生地層(7、8)が、下側の生地層(8)と溶接されるように配置される上側の生地層(7)を備えると共に、
前記上側の生地層(7)が、前記下側の生地層(8)の幅(b2)よりも狭い幅(b1)を有すると共に、
溶接継目(9)が、前記上側の生地層(7)の側縁部(7a、7b)に沿って形成されることを特徴とする請求項1から8のいずれか1項に記載の装置。 - 少なくとも2つの生地層(7、8;7’、8’;7”、8”;18)を備える生地の超音波装置(2)を用いた処理のための方法であって、
前記超音波装置が、受け部(5)と共に配置される超音波ホーン(3)を備える超音波装置(2)を備えると共に、
当該方法が、
前記超音波ホーン(3)と前記受け部(5)との間に形成されるギャップ(6)内に前記生地(7、8;7’、8’;7”、8”;18)を配置する工程と、
前記超音波ホーン(3)及び/または前記受け部(5)の可動調節を用いて前記ギャップ(6)のサイズを調節する工程と、
前記処理の過程で前記生地(7、8)に供給されるエネルギーによって前記ギャップ(6)のサイズを調節する工程と、
を備え、
当該方法が、さらに、
前記生地(7、8;7’、8’;7”、8”;18)の所定の寸法(b1;d1;b3)の少なくとも1つを測定する工程と、
少なくとも前記所定の寸法(b1;d1;b3)によって前記ギャップ(6)のサイズを調節する工程と、
を備えることを特徴とする方法。 - 前記寸法を決定する工程が、前記少なくとも1つの生地層(7)において該生地層(7)の長手方向のほぼ横方向に延びる幅(b1)を測定する工程を備えることを特徴とする請求項10に記載の方法。
- 前記超音波装置(2)が前記生地(7、8;7’、8’;7”、8”;18)及び前記受け部(5)に作用する力(F)を測定する工程と、
前記力(F)によって前記ギャップ(6)のサイズを調節する工程と、
を備えることを特徴とする請求項10または11に記載の方法。 - 前記幅(b1)の測定値を前記調節中に前記力(F)に対応する値に加えられる補正係数(ΔF;ΔG)に変換する工程を備えることを特徴とする請求項12に記載の方法。
- 前記生地(7、8)の少なくとも1つの前記所定の寸法(b1;d1;b3)を測定する工程が、前記生地(7、8;7’、8’;7”、8”;18)における所定の部分(17;17’;17”)の光学検査の形式であることを特徴とする請求項10から13のいずれかに記載の方法。
- 前記処理が、少なくとも2つの前記生地(7、8;7’、8’;7”、8”;18)の超音波溶接をする工程を備えることを特徴とする請求項10から14のいずれかに記載の方法。
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EP (1) | EP1910012B1 (ja) |
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JP4809435B2 (ja) | 2011-11-09 |
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US7776171B2 (en) | 2010-08-17 |
CN101222998A (zh) | 2008-07-16 |
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