JP2009287357A - Joint structure of steel pipes - Google Patents

Joint structure of steel pipes Download PDF

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JP2009287357A
JP2009287357A JP2008144070A JP2008144070A JP2009287357A JP 2009287357 A JP2009287357 A JP 2009287357A JP 2008144070 A JP2008144070 A JP 2008144070A JP 2008144070 A JP2008144070 A JP 2008144070A JP 2009287357 A JP2009287357 A JP 2009287357A
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steel pipe
steel pipes
joint
steel
joint structure
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JP4943379B2 (en
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Shunsuke Moriyasu
俊介 森安
Koichi Iguchi
公一 井口
Kenji Saikai
健二 西海
Masataka Takagi
優任 高木
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Nippon Steel Corp
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a joint structure of steel pipes which eliminates a need for field welding, excels in work efficiency, and sufficiently secures required joint strength in spite of the low manufacturing cost. <P>SOLUTION: The joint structure of the steel pipes for joining the two steel pipes to each other in the axial direction comprises a joint member fitted to inner peripheral surfaces of the steel pipes astride the two steel pipes whose joint end faces at the axial end parts abut on each other, mounting jigs arranged on outer peripheral surfaces of the two steel pipes in the peripheral direction, and a cord-like body extended among the plurality of the mounting jigs on the two steel pipes in a manner of reciprocating between the steel pipes in the axial direction so that it may be wound around the two steel pipes. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、鋼管杭等として使用する複数の鋼管をその軸方向に接続可能とする鋼管の継手構造に関するものである。   The present invention relates to a joint structure for steel pipes that can connect a plurality of steel pipes used as steel pipe piles or the like in the axial direction thereof.

従来より、鋼管杭のような杭分野において、二つの鋼管をその軸方向に接続するための技術としては、大別すると、現場溶接による方法と機械式継手による方法との二つが提案されている。このうち、機械式継手による方法をタイプ別に分類すると、「ねじ込みによる継手構造」、「ボルト接合による継手構造」、「嵌め合わせによる継手構造」と分類できる。   Conventionally, in the field of piles such as steel pipe piles, as a technique for connecting two steel pipes in the axial direction, two methods, a method using on-site welding and a method using mechanical joints, have been proposed. . Of these, the mechanical joint methods can be classified by type into “joint structure by screwing”, “joint structure by bolt joint”, and “joint structure by fitting”.

ここでいうねじ込みによる継手構造とは、例えば特許文献1に示すように、接続しようとする一方の鋼管の端部外周面にねじ切りされた雄ねじ部を設け、他方の鋼管の内周面にねじ切りされた雌ねじ部を設け、それぞれの鋼管がねじ結合することにより接続可能とする構造のことをいう。   The joint structure by screwing here is, for example, as shown in Patent Document 1, provided with a threaded male threaded portion on the outer peripheral surface of one end of the steel pipe to be connected, and threaded on the inner peripheral surface of the other steel pipe. This means a structure in which a female threaded portion is provided and each steel pipe can be connected by screwing.

ボルト接合による継手構造とは、例えば特許文献2、特許文献3に示すように、接続しようとする二つの鋼管の端部を跨るように連結用金具を配置し、この連結用金具と二つの鋼管とを貫通するボルトにより、それぞれの鋼管をボルト接合する構造のことをいう。   The joint structure by bolt joining is, for example, as shown in Patent Document 2 and Patent Document 3, in which a connecting metal fitting is arranged so as to straddle the ends of two steel pipes to be connected, and this connecting metal fitting and two steel pipes It means a structure in which each steel pipe is bolted by a bolt that penetrates through.

嵌め合わせによる継手構造とは、例えば特許文献4、特許文献5に示すように、接続しようとする二つの鋼管内に、これら鋼管の内径と略同一の外径からなる鋼管のような接続用部材を嵌合させることによって、二つの鋼管を接続可能とする構造のことをいう。   The joint structure by fitting is a connecting member such as a steel pipe having an outer diameter substantially the same as the inner diameter of these steel pipes in two steel pipes to be connected, as shown in Patent Document 4 and Patent Document 5, for example. Is a structure that allows two steel pipes to be connected by fitting them together.

因みに、特許文献4においては、下側の鋼管に径方向外方に突出する突起部を設け、この突起部を上側の鋼管に設けられた係入凹部に挿入させた後に、両鋼管を回転移動させて、係入凹部に更に設けられた係合部にこの突起部を係合させることによって、二つの鋼管を接続可能とする継手構造が開示されている。   Incidentally, in Patent Document 4, the lower steel pipe is provided with a protruding portion that protrudes radially outward, and after inserting the protruding portion into the engaging recess provided in the upper steel pipe, both the steel pipes are rotated and moved. Then, a joint structure is disclosed in which two steel pipes can be connected by engaging the protrusion with an engaging portion further provided in the engaging recess.

特開2002−256549号公報JP 2002-256549 A 特開平9−125376号公報JP-A-9-125376 特開2001−279665号公報JP 2001-279665 A 特開平11−21882号公報Japanese Patent Laid-Open No. 11-21882 特開2003−90035号公報JP 2003-90035 A

しかしながら、現場溶接により鋼管を接続する場合、その問題点としては、溶接時間が長いこと、天候に左右されること等による施工期間、施工費用が増大し易いこと、更には溶接の品質に個人差があり、信頼性の確保が難しいことが挙げられる。   However, when connecting steel pipes by on-site welding, the problems are that the welding time is long, the construction period and construction costs are likely to increase due to the weather, etc. It is difficult to ensure reliability.

また、ねじ込みよる継手構造の場合、雄ねじ部、雌ねじ部をねじ切り加工する際に高い精度が要求される上、他の継手構造と比較して製造コストが増大し易いという問題点が挙げられる。また、雄ねじ部や雌ねじ部に泥等が付着してしまうとこれを取り除いてから接合作業を行なう必要が生じてしまい、鋼管の保管管理が面倒なものとなってしまうという問題点もある。また、雄ねじ部、雌ねじ部が設けられた二つの鋼管を正確に位置合わせしつつ接続作業をする必要があり、施工性の観点から好ましくないという問題点もある。   Further, in the case of a joint structure by screwing, there is a problem that high accuracy is required when threading the male screw part and the female screw part, and the manufacturing cost is likely to increase as compared with other joint structures. Further, if mud or the like adheres to the male screw portion or the female screw portion, it becomes necessary to perform a joining operation after removing the mud or the like, and there is a problem that the storage management of the steel pipe becomes troublesome. In addition, it is necessary to perform the connection work while accurately aligning the two steel pipes provided with the male screw portion and the female screw portion, which is not preferable from the viewpoint of workability.

また、ボルト接合による継手構造の場合、ボルトの雄ねじに螺合させるための雌ねじ構造を設ける必要があるところ、このような雌ねじ構造を設けようとすると特許文献2のように、その構造が複雑なものとなり易く、製造コストが増大し易いという問題点がある。また、雌ねじ構造を設けずに、特許文献3に示すように、ワンサイドボルトを用いるという手法も考えられるが、高価なワンサイドボルトを複数用いることとすると結局施工コストが高騰してしまうという問題点がある。また、ボルト穴の位置や角度によっては現場でのボルトナットの締結作業が困難となる場合があり、施工性の点から好ましくないという問題点がある。   Further, in the case of the joint structure by bolt joining, it is necessary to provide a female screw structure for screwing into the male screw of the bolt. When such a female screw structure is provided, the structure is complicated as in Patent Document 2. There is a problem that the manufacturing cost tends to increase. Further, as shown in Patent Document 3 without providing a female screw structure, a method of using one-side bolts is also conceivable, but if a plurality of expensive one-side bolts are used, the construction cost will eventually increase. There is a point. In addition, depending on the position and angle of the bolt hole, it may be difficult to fasten the bolt and nut on site, which is not preferable from the viewpoint of workability.

また、嵌め合わせによる継手構造の場合、現場溶接による接合や他の継手構造と比較して構成が簡単であり、施工性、施工コスト、製造コストの観点から優れているというメリットがある。しかしながら、嵌め合わせによる継手構造の場合、例えば特許文献4や特許文献5に開示された技術のように、一方の鋼管に設けた突起を他方の鋼管に設けた溝内に嵌入させるという構造をとるため、大径化された鋼管にこれら技術を適用する場合に溝の加工精度が低下しやすく、鋼管接続後にズレが生じやすく、所定の継手強度を確保しにくいという問題点が挙げられる。また、例えば、特許文献4に開示された技術では、回転したり負荷する方向が変化したりすると抜けやすいことが予測され、適用範囲が杭分野の中でも負荷される方向がほとんど変化しない小径な地滑り防止杭に限定されており、支持杭のような杭基礎としては使えないという問題点がある。   In addition, in the case of a joint structure by fitting, there is a merit that the configuration is simple compared to joining by field welding and other joint structures, and it is superior in terms of workability, construction cost, and manufacturing cost. However, in the case of a joint structure by fitting, for example, as in the techniques disclosed in Patent Literature 4 and Patent Literature 5, a projection provided on one steel pipe is inserted into a groove provided on the other steel pipe. Therefore, when these techniques are applied to a steel pipe having a large diameter, there are problems that the processing accuracy of the groove is likely to be lowered, deviation is likely to occur after the steel pipe is connected, and it is difficult to ensure a predetermined joint strength. In addition, for example, in the technique disclosed in Patent Document 4, it is predicted that it is easy to come off when the direction of rotation or load changes, and the small-range landslide whose application range is hardly changed even in the pile field. There is a problem that it is limited to the prevention pile and cannot be used as a pile foundation such as a support pile.

そこで、本発明は、上述した問題点に鑑みて案出されたものであり、その目的とするところは、現場溶接が不要であり、施工性に優れ、製造コストが安価であるにも拘わらず、要求される継手強度を十分に確保可能な鋼管の継手構造を提供することを目的する。   Therefore, the present invention has been devised in view of the above-described problems, and the purpose thereof is to eliminate the need for on-site welding, excellent workability, and low manufacturing costs. An object of the present invention is to provide a steel pipe joint structure capable of sufficiently securing the required joint strength.

本願発明者は、上述した課題を解決するために、鋭意検討の研究の末、下記の鋼管の継手構造を発明した。   In order to solve the above-described problems, the inventor of the present application has invented the following steel pipe joint structure after extensive studies.

本願請求項1に係る鋼管の継手構造は、二つの鋼管をその軸方向に接続可能とする鋼管の継手構造において、軸方向の端部における接合端面が互いに突き合わせられた前記二つの鋼管に跨って、これらの鋼管の内周面に嵌合される継手部材と、前記二つの鋼管の外周面において、その周方向に複数設けられる取付治具と、前記鋼管の軸方向を複数往復するように前記二つの鋼管における複数の取付治具に張り渡されて、当該二つの鋼管に巻き付けられる索状体とを備えることを特徴とする。   The steel pipe joint structure according to claim 1 of the present invention is a steel pipe joint structure that allows two steel pipes to be connected in the axial direction, and straddles the two steel pipes whose joint end faces at the end portions in the axial direction are butted against each other. The fitting member fitted to the inner peripheral surface of these steel pipes, the outer jigs of the two steel pipes, a plurality of mounting jigs provided in the circumferential direction, and the axial direction of the steel pipe so as to reciprocate a plurality of times. A cord-like body wound around a plurality of mounting jigs in the two steel pipes and wound around the two steel pipes is provided.

本願請求項2に係る鋼管の継手構造は、本願請求項1に係る発明において、前記継手部材は、前記一方の鋼管の端部に固定されて設けられるとともに、前記他方の鋼管の内径と略同一径の外径からなる円筒状に形成されていることを特徴とする。   The steel pipe joint structure according to claim 2 of the present application is the invention according to claim 1 of the present application, wherein the joint member is fixedly provided at an end of the one steel pipe and is substantially the same as the inner diameter of the other steel pipe. It is characterized by being formed in a cylindrical shape having an outer diameter.

本願請求項3に係る鋼管の継手構造は、本願請求項1又は2に係る発明において、前記継手部材は、前期一方の鋼管の端部から突出される長さが前記鋼管の外径の1.0倍以上であることを特徴とする。   The joint structure of the steel pipe according to claim 3 of the present application is the invention according to claim 1 or 2, wherein the joint member has a length protruding from an end of one steel pipe in the previous period of 1. mm of the outer diameter of the steel pipe. It is 0 times or more.

本願請求項4に係る鋼管の継手構造は、本願請求項1〜3の何れか1項に係る発明において、前記継手部材は、円筒状に形成されているとともに、前記鋼管の周方向に複数に分割されていることを特徴とする。   The joint structure of the steel pipe according to claim 4 of the present invention is the invention according to any one of claims 1 to 3, wherein the joint member is formed in a cylindrical shape and is provided in a plurality in the circumferential direction of the steel pipe. It is characterized by being divided.

本願請求項5に係る鋼管の継手構造は、本願請求項1〜4の何れか1項に係る発明において、前記取付治具は、前記鋼管の外周面がなす円周を等分するように間隔を空けて設けられていることを特徴とする。   The steel pipe joint structure according to claim 5 of the present invention is the invention according to any one of claims 1 to 4, wherein the mounting jig is spaced so as to equally divide the circumference formed by the outer peripheral surface of the steel pipe. It is characterized by being provided with a gap.

本願請求項6に係る鋼管の継手構造は、本願請求項1〜5の何れか1項に係る発明において、前記索状体は、その両端に設けられた雄ねじ部が前記取付治具に設けられた挿通孔内に挿通されるとともに、雌ねじを有する定着部材がその両端の雄ねじ部に螺合されることによって前記取付治具に対して定着されていることを特徴とする。   The joint structure of a steel pipe according to claim 6 of the present invention is the invention according to any one of claims 1 to 5, wherein the cord-like body is provided with male screw portions provided at both ends thereof on the mounting jig. The fixing member is inserted into the insertion hole and fixed to the mounting jig by being screwed into the male screw portions at both ends thereof.

本願請求項1に係る鋼管の継手構造によれば、接続された二つの鋼管に対して引張圧縮、軸ねじり、曲げの何れの方向に荷重が作用した場合においても、継手部材、索状体によって抵抗することができ、これにより、要求される継手強度を十分に確保可能となっている。   According to the joint structure of a steel pipe according to claim 1 of the present application, even when a load is applied in any direction of tension, compression, axial torsion, and bending to two connected steel pipes, This makes it possible to sufficiently ensure the required joint strength.

また、本発明における鋼管の継手構造では、二つの鋼管の接続作業時において、何れか一方の鋼管を継手部材に差し込み、これら鋼管に索状体を張り渡して緊張させるのみの簡単な作業によって接続作業を完了させることができ、作業者の技量に負うことがなく、迅速な施工が可能となり、施工性の観点から非常に優れている。また、接続作業時において、接続すべき二つの鋼管の間での取付治具の位置関係が多少ずれている場合であっても、容易に索状体を張り渡して巻きつけることができるため、二つの鋼管の周方向の位置合わせ作業を厳密にする必要がなく、施工能率を向上させることが可能となっている。   Further, in the steel pipe joint structure according to the present invention, when two steel pipes are connected, one of the steel pipes is inserted into the joint member, and the cords are stretched over these steel pipes and connected by simple work. The work can be completed, the work of the operator is not affected, and a quick construction is possible, which is very excellent from the viewpoint of workability. In addition, during the connection work, even if the positional relationship of the mounting jig between the two steel pipes to be connected is somewhat shifted, it is possible to easily stretch and wind the cord-like body, There is no need to strictly align the circumferential direction of the two steel pipes, and the construction efficiency can be improved.

また、本発明における鋼管の継手構造では、ボルト接合による継手構造と比較して材料個数が少なく、施工コスト、製造コストの低減を図ることが可能となっている。また、接続すべき二つの鋼管の間での取付治具の位置関係を厳密にする必要がないため、製造段階において取付治具を取り付ける位置についても許容誤差範囲を広くとれる構造となっており、製造精度の点で負担を軽減可能となっている。   In addition, the steel pipe joint structure according to the present invention has a smaller number of materials as compared with the joint structure by bolt joining, and it is possible to reduce the construction cost and the manufacturing cost. In addition, since there is no need to make the positional relationship of the mounting jig between the two steel pipes to be connected, it has a structure that allows a wide tolerance range for the mounting position of the mounting jig in the manufacturing stage, The burden can be reduced in terms of manufacturing accuracy.

また、本願請求項2に係る鋼管の継手構造によれば、継手部材が、一方の鋼管の内径と略同一径の外径からなる円筒状に形成されているため、上側鋼管の内周面の全周に亘ってその外周面が接触した状態で嵌合され、下側鋼管と上側鋼管との接続部において高い断面剛性が得られることになる。また、継手部材を一方の鋼管の端部に固定して設ける構成としているので、継手部材を機械加工等することなく溶接接合により取り付けることができ、従来からの他の継手構造と比較して、製造コストの低減を図ることが可能となっている。   Moreover, according to the steel pipe joint structure according to claim 2 of the present application, since the joint member is formed in a cylindrical shape having an outer diameter substantially the same as the inner diameter of one steel pipe, the inner peripheral surface of the upper steel pipe It fits in the state which the outer peripheral surface contacted over the perimeter, and high cross-sectional rigidity will be obtained in the connection part of a lower steel pipe and an upper steel pipe. In addition, since the joint member is configured to be fixed to the end of one steel pipe, the joint member can be attached by welding without machining or the like, compared with other conventional joint structures, It is possible to reduce the manufacturing cost.

また、本願請求項3に係る鋼管の継手構造によれば、曲げ引張り荷重が接続される二つの鋼管に作用した場合に、継手部材と二つの鋼管との間でテコの原理が作用し、二つの鋼管の接続部に要求される継手強度を十分に得ることができる。   Further, according to the joint structure of the steel pipe according to claim 3 of the present application, when the bending tensile load acts on the two steel pipes to be connected, the lever principle acts between the joint member and the two steel pipes. The joint strength required for the connection of two steel pipes can be sufficiently obtained.

また、本願請求項4に係る鋼管の継手構造によれば、継手部材を分割して形成された分割片を、一つずつ鋼管の内周面に取り付けることができ、加工性を向上させることができる   Moreover, according to the steel pipe joint structure according to claim 4 of the present application, the split pieces formed by dividing the joint member can be attached to the inner peripheral surface of the steel pipe one by one, thereby improving workability. it can

また、本願請求項5に係る鋼管の継手構造によれば、二つの鋼管に張り渡される索状体から取付治具に作用する力が均等になり、継手強度が安定して発揮されることになる。   Moreover, according to the joint structure of the steel pipe which concerns on this-application Claim 5, the force which acts on a mounting jig from the cord-like body stretched over two steel pipes becomes equal, and joint strength is exhibited stably. Become.

また、本願請求項6に係る鋼管の継手構造によれば、索状体を定着させる作業や索状体に引張荷重を導入する作業を容易に行うことが可能となる。   Moreover, according to the steel pipe joint structure according to claim 6 of the present application, it is possible to easily perform the work of fixing the cord-like body and the operation of introducing a tensile load into the cord-like body.

以下、本発明を実施するための形態として、二つの鋼管をその軸方向に接続可能とする鋼管の継手構造について、図面に基づいて説明する。   Hereinafter, as a mode for carrying out the present invention, a steel pipe joint structure capable of connecting two steel pipes in the axial direction will be described with reference to the drawings.

図1〜図4は、本発明を適用した鋼管の継手構造1により、上下に間隔を空けて垂直に配置された二つの鋼管3、4を接続する前後の状態の一例を示す図である。図1は、接続すべき二つの鋼管3、4の接続前の状態を示す斜視図であり、図2は、図1の縦断側面図である。また、図3は、接続すべき二つの鋼管3、4の接続後の状態を示す斜視図であり、図4は、図3の縦断側面図である。   1-4 is a figure which shows an example of the state before and behind connecting the two steel pipes 3 and 4 arrange | positioned perpendicularly at intervals up and down by the steel pipe joint structure 1 to which this invention is applied. FIG. 1 is a perspective view showing a state before connection of two steel pipes 3 and 4 to be connected, and FIG. 2 is a longitudinal side view of FIG. Moreover, FIG. 3 is a perspective view which shows the state after the connection of the two steel pipes 3 and 4 which should be connected, and FIG. 4 is a vertical side view of FIG.

接続すべき二つの鋼管3、4は、略同径の外径からなる鋼管とされている。一方の鋼管3は、図2に示すように、図示しない軸方向の一方の下端部が地中に埋設されており、軸方向の他方の上端部3aにおける接合端面3bの上側に、他方の鋼管2の下端部4aにおける接合端面4bが突き合わされて配置されている。二つの鋼管3、4を接続した後には、図4に示すように、互いに突き合わされている接合端面3b、4bが接触した状態で配置される。   The two steel pipes 3 and 4 to be connected are steel pipes having substantially the same outer diameter. As shown in FIG. 2, one of the steel pipes 3 has one lower end portion in the axial direction (not shown) embedded in the ground, and the other steel pipe is disposed above the joining end surface 3b in the other upper end portion 3a in the axial direction. The joint end surface 4b in the lower end portion 4a of 2 is abutted and disposed. After connecting the two steel pipes 3 and 4, as shown in FIG. 4, it arrange | positions in the state which the joining end surfaces 3b and 4b which faced each other contact.

これら鋼管3、4は、鋼管杭として用いられるものである。以下、下側に配置されている鋼管3を下側鋼管3、上側に配置されている鋼管4を上側鋼管4という。   These steel pipes 3 and 4 are used as steel pipe piles. Hereinafter, the steel pipe 3 disposed on the lower side is referred to as the lower steel pipe 3, and the steel pipe 4 disposed on the upper side is referred to as the upper steel pipe 4.

本発明における継手構造1は、図3、図4に示すように、継手部材5と、取付治具7と、索状体9とを備えている。   As shown in FIGS. 3 and 4, the joint structure 1 according to the present invention includes a joint member 5, a mounting jig 7, and a cord-like body 9.

継手部材5は、図1に示すように、下側鋼管3の上端部3aから上側に突出されている。継手部材5は、円筒状の鋼管から構成されている。継手部材5を構成する鋼管は、その外径が下側鋼管3、上側鋼管4の内周面の内径と略同一径とされている。これにより、継手部材5は、下側鋼管3、上側鋼管4の内周面の全周に亘ってその外周面が接触した状態で、下側鋼管3、上側鋼管4の内周面に嵌合可能とされている。継手部材5は、その下端側が下側鋼管3の内周面に差し込まれることによって嵌合されて設けられている。継手部材5は、図2に示すように、製造の段階において、その軸方向の一端側の外周縁5aに沿って下側鋼管3の内周面に対して溶接接合され、更に、下側鋼管3の端部3aの内周縁3cに沿ってその外周面が溶接接合されている。   As shown in FIG. 1, the joint member 5 protrudes upward from the upper end portion 3 a of the lower steel pipe 3. The joint member 5 is composed of a cylindrical steel pipe. The steel pipe constituting the joint member 5 has an outer diameter substantially the same as the inner diameter of the inner peripheral surface of the lower steel pipe 3 and the upper steel pipe 4. Thus, the joint member 5 is fitted to the inner peripheral surfaces of the lower steel pipe 3 and the upper steel pipe 4 in a state where the outer peripheral surfaces are in contact with the entire circumference of the inner peripheral surface of the lower steel pipe 3 and the upper steel pipe 4. It is possible. The lower end side of the joint member 5 is fitted and provided by being inserted into the inner peripheral surface of the lower steel pipe 3. As shown in FIG. 2, the joint member 5 is welded and joined to the inner peripheral surface of the lower steel pipe 3 along the outer peripheral edge 5a on one end side in the axial direction at the manufacturing stage. The outer peripheral surface is weld-joined along the inner peripheral edge 3c of the end portion 3a.

継手部材5は、下側鋼管3、上側鋼管4の接続後において、図3に示すように、その上端側が上側鋼管4の下端部4aの内周面に差し込まれることによって嵌合されて設けられており、これによって、下側鋼管3、上側鋼管4に跨って、これらの鋼管3、4の内周面に嵌合されることになる。これにより、継手部材5は、下側鋼管3、上側鋼管4の径方向のずれ動きを拘束し、下側鋼管3、上側鋼管4の芯ずれを防止することになる。   As shown in FIG. 3, after the lower steel pipe 3 and the upper steel pipe 4 are connected, the joint member 5 is provided by being fitted by being inserted into the inner peripheral surface of the lower end portion 4 a of the upper steel pipe 4. Thus, the lower steel pipe 3 and the upper steel pipe 4 are straddled and fitted to the inner peripheral surfaces of these steel pipes 3 and 4. Thereby, the joint member 5 restrains the radial movement of the lower steel pipe 3 and the upper steel pipe 4 and prevents the lower steel pipe 3 and the upper steel pipe 4 from being misaligned.

取付治具7は、図1に示すように、下側鋼管3の上端部3a、上側鋼管4の下端部4a近傍の外周面に、周方向に間隔を空けて複数個に亘って設けられている。図5(a)は、取付治具7の構成を示す拡大断面図である。取付治具7は、図3、図5(a)に示すように、索状体9を引っ掛けて取り付けるために設けられている。取付治具7は、下側鋼管3、上側鋼管4の外周面から外側に突出するように設けられている。取付治具7は、本実施の形態において、所定の厚みの鋼板から構成されており、その板厚方向に貫通する挿通孔71が形成されている。取付治具7は、溶接により下側鋼管3、上側鋼管4に接合されている。   As shown in FIG. 1, the mounting jig 7 is provided on the outer peripheral surface in the vicinity of the upper end portion 3 a of the lower steel pipe 3 and the lower end portion 4 a of the upper steel pipe 4 so as to be spaced apart in the circumferential direction. Yes. FIG. 5A is an enlarged cross-sectional view showing the configuration of the mounting jig 7. As shown in FIGS. 3 and 5A, the attachment jig 7 is provided for hooking and attaching the cord-like body 9. The attachment jig 7 is provided so as to protrude outward from the outer peripheral surfaces of the lower steel pipe 3 and the upper steel pipe 4. In the present embodiment, the mounting jig 7 is made of a steel plate having a predetermined thickness, and has an insertion hole 71 penetrating in the plate thickness direction. The attachment jig 7 is joined to the lower steel pipe 3 and the upper steel pipe 4 by welding.

図6は、取付治具7の下側鋼管3、上側鋼管4に対する配置状態を示す下側鋼管3の平面図である。取付治具7は、図6に示すように、下側鋼管3、上側鋼管4の外周面がなす円を等分するように間隔を空けて配置されている。本実施の形態において取付治具7は、鋼管の外周面がなす円周を8等分するように間隔を空けて配置されており、45°ピッチで8個配置されている。   FIG. 6 is a plan view of the lower steel pipe 3 showing an arrangement state with respect to the lower steel pipe 3 and the upper steel pipe 4 of the attachment jig 7. As shown in FIG. 6, the mounting jig 7 is arranged with an interval so as to equally divide the circle formed by the outer peripheral surfaces of the lower steel pipe 3 and the upper steel pipe 4. In the present embodiment, the mounting jigs 7 are arranged at intervals so as to divide the circumference formed by the outer peripheral surface of the steel pipe into eight equal parts, and eight mounting jigs are arranged at a 45 ° pitch.

図7は、索状体9の両端の取付治具7に対する定着状態を示す下側鋼管3、上側鋼管4の側面図である。索状体9は、本実施の形態において、軸方向の両端に加工を施すことにより、図7に示すような、ねじ切りされた雄ねじ部91が設けられたワイヤーロープから構成されている。索状体9は、図3に示すように、下側鋼管3、上側鋼管4の軸方向を複数回に亘って往復するようにして、下側鋼管3、上側鋼管4に設けられた複数の取付治具7に張り渡されながら、下側鋼管3、上側鋼管4の周方向に巻き付けられている。本実施の形態において、索状体9は、複数の取付治具7に対して挿通孔71に挿通された状態で取り付けられている。索状体9は、図7に示すように、その軸方向の両端の雄ねじ部91が取付治具7の挿通孔71に挿通されたうえで、雄ねじ部91に対して螺合可能な雌ねじを有するナットのような定着部材93が螺合されることによって、下側鋼管3、上側鋼管4の取付治具7に定着されている。索状体9は、その両側の定着部材93のうちの何れか一方又は両方の定着部材93を強固に締め付けることにより所定の引張荷重が導入されており、これによって、下側鋼管3、上側鋼管4に作用する引き抜き力や回転移動させようとする力に対して抵抗可能となっている。   FIG. 7 is a side view of the lower steel pipe 3 and the upper steel pipe 4 showing a fixing state with respect to the attachment jig 7 at both ends of the cable-like body 9. In the present embodiment, the cord-like body 9 is composed of a wire rope provided with a threaded male thread portion 91 as shown in FIG. 7 by processing both ends in the axial direction. As shown in FIG. 3, the cord-like body 9 is configured to reciprocate the axial direction of the lower steel pipe 3 and the upper steel pipe 4 a plurality of times so that a plurality of the steel pipes 3 and the upper steel pipe 4 are provided. While being stretched around the mounting jig 7, the lower steel pipe 3 and the upper steel pipe 4 are wound in the circumferential direction. In the present embodiment, the cord-like body 9 is attached to the plurality of attachment jigs 7 while being inserted through the insertion holes 71. As shown in FIG. 7, the cable-like body 9 has a female screw that can be screwed into the male screw portion 91 after the male screw portions 91 at both ends in the axial direction are inserted into the insertion holes 71 of the mounting jig 7. The fixing member 93 such as a nut is screwed to fix the fixing member 93 to the lower steel pipe 3 and the upper steel pipe 4. A predetermined tensile load is introduced into the cord-like body 9 by firmly fastening one or both of the fixing members 93 on both sides thereof, whereby the lower steel pipe 3 and the upper steel pipe are introduced. It is possible to resist the pulling force acting on 4 and the force to rotate.

本実施の形態において、索状体9は、図3に示すように、45°ピッチで下側鋼管3、上側鋼管4の取付治具7に対して交互に張り渡されており、二つの鋼管3、4の接合端面3b、4bで面対称となるように、二本の索状体9が設けられている。   In the present embodiment, as shown in FIG. 3, the cord-like bodies 9 are alternately stretched over the attachment jig 7 of the lower steel pipe 3 and the upper steel pipe 4 at a 45 ° pitch. Two cord-like bodies 9 are provided so as to be plane-symmetrical at the joint end surfaces 3b and 4b of the three and four.

次に、上述のような鋼管の継手構造1により、二つの鋼管をその軸方向に接続するための施工手順の一例について説明する。   Next, an example of a construction procedure for connecting two steel pipes in the axial direction by the steel pipe joint structure 1 as described above will be described.

施工手順としては、まず、アースオーガ等で先行して掘削しながら鋼管杭を地中に埋め込む中掘り工法によって下側鋼管3を所定深さにまで打設する。この後、下側鋼管3の上端部3aと上側鋼管4の下端部4aとが突き合わされるように配置し、下側鋼管3の上端部3aから突出されている継手部材5を上側鋼管4の下端部4aの内周面に差し込んで嵌合させる。   As a construction procedure, first, the lower steel pipe 3 is driven to a predetermined depth by an intermediate digging method in which a steel pipe pile is buried in the ground while excavating with an earth auger or the like. Thereafter, the upper end 3 a of the lower steel pipe 3 and the lower end 4 a of the upper steel pipe 4 are disposed so as to abut each other, and the joint member 5 protruding from the upper end 3 a of the lower steel pipe 3 is connected to the upper steel pipe 4. It is inserted and fitted into the inner peripheral surface of the lower end 4a.

この後に、索状体9の一端の雄ねじ部91を適当な取付治具7の挿通孔71に挿通させて、これに定着部材93を螺合させて取付治具7に対して仮止めする。この後に、図3に示すように、索状体9を、下側鋼管1と上側鋼管2の軸方向を複数回に亘って往復するようにして、下側鋼管3、上側鋼管4に設けられた複数の取付治具7に張り渡しながら、下側鋼管3、上側鋼管4の周方向に巻きつける。この後、索状体9の他端の雄ねじ部91を取付治具7の挿通孔71に挿通させて、これに定着部材93を螺合させて索状体9の両端を定着し、索状体9の両側の何れか一方の定着部材93を強固に締め付けることで、索状体9に引張り荷重を導入して索状体9を緊張させる。これによって、下側鋼管1と上側鋼管2が接続されて、接続作業が完了する。なお、本発明は、中堀り工法以外にもプレボーリング工法等の埋め込み工法全般に対応することができる。   Thereafter, the male thread portion 91 at one end of the cord-like body 9 is inserted into the insertion hole 71 of an appropriate attachment jig 7, and the fixing member 93 is screwed into the insertion hole 71 to be temporarily fixed to the attachment jig 7. Thereafter, as shown in FIG. 3, the cord-like body 9 is provided on the lower steel pipe 3 and the upper steel pipe 4 so as to reciprocate in the axial direction of the lower steel pipe 1 and the upper steel pipe 2 a plurality of times. Further, the lower steel pipe 3 and the upper steel pipe 4 are wound in the circumferential direction while being stretched over the plurality of mounting jigs 7. Thereafter, the male thread portion 91 at the other end of the cord-like body 9 is inserted into the insertion hole 71 of the mounting jig 7, and the fixing member 93 is screwed into this to fix both ends of the cord-like body 9. By tightening any one of the fixing members 93 on both sides of the body 9, a tensile load is introduced into the cable body 9 to tension the cable body 9. Thereby, the lower steel pipe 1 and the upper steel pipe 2 are connected, and the connection work is completed. The present invention can be applied to all embedding methods such as a pre-boring method in addition to the digging method.

次に、このような構成からなる鋼管の継手構造1の作用効果について説明する。   Next, the effect of the steel pipe joint structure 1 having such a configuration will be described.

図8(a)〜図8(c)は、本発明における鋼管の継手構造1により接続された二つの鋼管3、4を示す概略正面図である。本発明における鋼管の継手構造1では、一方の鋼管3の端部から突出されている継手部材5を他方の鋼管4に嵌合させたうえで、鋼管3、4の軸方向を複数往復するように、それぞれの鋼管3、4における複数の取付治具7に索状体9を張り渡して、二つの鋼管3、4に巻き付ける構造をとっている。これにより、図8(a)に示すような、接続された二つの鋼管3、4を引き離すような方向Aに引張り荷重が作用した場合や、図8(b)に示すような、二つの鋼管3、4を回転移動させるような方向Bに荷重が作用した場合には、索状体9によって抵抗可能となる。また、図8(c)に示すような、継手構造上、最も問題となる方向Cに曲げ引張り荷重が作用した場合には、継手部材5、索状体9によって抵抗可能となる。即ち、本発明により、図8に示すような、方向A、方向B、方向Cの何れの方向に荷重が作用した場合においても、継手部材5、索状体9によって抵抗することができ、これにより、要求される継手強度を十分に確保可能となっている。   FIG. 8A to FIG. 8C are schematic front views showing two steel pipes 3 and 4 connected by the steel pipe joint structure 1 in the present invention. In the steel pipe joint structure 1 according to the present invention, the joint member 5 protruding from the end of one steel pipe 3 is fitted to the other steel pipe 4, and then a plurality of axial directions of the steel pipes 3 and 4 are reciprocated. In addition, a cord-like body 9 is stretched around a plurality of mounting jigs 7 in the respective steel pipes 3 and 4 and is wound around the two steel pipes 3 and 4. As a result, when a tensile load is applied in the direction A that separates the two connected steel pipes 3 and 4 as shown in FIG. 8A, or two steel pipes as shown in FIG. 8B. When a load is applied in the direction B in which the 3 and 4 are rotated, the cable 9 can resist the load. Further, when a bending tensile load is applied in the direction C which is the most problematic on the joint structure as shown in FIG. 8C, the joint member 5 and the cord-like body 9 can resist each other. That is, according to the present invention, even when a load is applied in any of the directions A, B, and C as shown in FIG. 8, the joint member 5 and the cord-like body 9 can resist. Thus, the required joint strength can be sufficiently secured.

また、本発明における鋼管の継手構造1では、二つの鋼管3、4の接続作業時において、何れか一方の鋼管を継手部材5に差し込み、これら鋼管3、4に索状体9を張り渡して緊張させるのみの簡単な作業によって接続作業を完了させることができ、作業者の技量に負うことがなく、迅速な施工が可能となり、施工性の観点から非常に優れている。また、接続作業時において、接続すべき二つの鋼管3、4の間での取付治具7の位置関係が多少ずれている場合であっても、容易に索状体9を張り渡して巻きつけることができるため、二つの鋼管3、4の周方向の位置合わせ作業を厳密にする必要がなく、施工能率を向上させることが可能となっている。   In the steel pipe joint structure 1 according to the present invention, at the time of connecting the two steel pipes 3, 4, one of the steel pipes is inserted into the joint member 5, and the cord-like body 9 is stretched over the steel pipes 3, 4. The connection work can be completed by a simple work that only requires tension, the work of the operator is not incurred, and a quick construction is possible, which is excellent from the viewpoint of workability. Further, at the time of connection work, even when the positional relationship of the mounting jig 7 between the two steel pipes 3 and 4 to be connected is slightly deviated, the cord-like body 9 is easily stretched and wound. Therefore, it is not necessary to strictly align the circumferential positions of the two steel pipes 3 and 4, and the construction efficiency can be improved.

また、本発明における鋼管の継手構造1では、ボルト接合による継手構造と比較して材料個数が少なく、施工コスト、製造コストの低減を図ることが可能となっている。また、接続すべき二つの鋼管3、4の間での取付治具7の位置関係を厳密にする必要がないため、製造段階において取付治具を取り付ける位置についても許容誤差範囲を広くとれる構造となっており、製造精度の点で負担を軽減可能となっている。   Further, in the steel pipe joint structure 1 according to the present invention, the number of materials is small as compared with the joint structure by bolt joining, and it is possible to reduce the construction cost and the manufacturing cost. In addition, since it is not necessary to make the positional relationship of the mounting jig 7 between the two steel pipes 3 and 4 to be connected to each other, the structure in which the tolerance range can be widened for the position where the mounting jig is mounted in the manufacturing stage. Therefore, the burden can be reduced in terms of manufacturing accuracy.

因みに、接続された二つの鋼管3、4は、互いに突き合わされている接合端面3b、4bが接触した状態で配置されている。このため、二つの鋼管3、4の軸方向に作用する軸方向荷重をスムーズに伝達可能となっている。   Incidentally, the two connected steel pipes 3 and 4 are arranged in a state in which the joining end faces 3b and 4b that are in contact with each other are in contact with each other. For this reason, it is possible to smoothly transmit the axial load acting in the axial direction of the two steel pipes 3 and 4.

また、本発明における継手部材5が、一方の鋼管4の内径と略同一径の外径からなる円筒状に形成されている場合、上側鋼管4の内周面の全周に亘ってその外周面が接触した状態で嵌合され、下側鋼管3と上側鋼管4との接続部において高い断面剛性が得られることになる。また、継手部材5を一方の鋼管4の端部に固定して設ける構成とする場合、継手部材5は、機械加工等することなく溶接接合により取り付ける構造とできるので、従来からの他の継手構造と比較して、製造コストの低減を図ることが可能となっている。   Further, when the joint member 5 in the present invention is formed in a cylindrical shape having an outer diameter that is substantially the same as the inner diameter of one of the steel pipes 4, the outer peripheral surface thereof extends over the entire circumference of the inner peripheral surface of the upper steel pipe 4. Are fitted in contact with each other, and high cross-sectional rigidity is obtained at the connection portion between the lower steel pipe 3 and the upper steel pipe 4. Moreover, when it is set as the structure which fixes and provides the joint member 5 to the edge part of one steel pipe 4, since the joint member 5 can be set as the structure attached by welding joining, without machining etc., other conventional joint structures Compared to the above, it is possible to reduce the manufacturing cost.

本発明における鋼管の継手構造1に用いられる各構成要素は、以下のように構成されていてもよい。   Each component used for the steel pipe joint structure 1 in the present invention may be configured as follows.

本発明の適用の対象となる、軸方向に接続されるべき鋼管3、4は、例えば、構造物の基礎として用いられる支持杭、摩擦杭のような基礎杭の他、地滑り防止杭として用いられていてもよく、特にその用途について限定するものではない。   The steel pipes 3 and 4 to be connected in the axial direction, to which the present invention is applied, are used as, for example, a support pile used as a foundation of a structure, a foundation pile such as a friction pile, and a landslide prevention pile. There is no particular limitation on its use.

継手部材5は、円筒状の鋼管から構成される場合に限定するものではないが、上述のように、その外径が二つの鋼管3、4の内周面の内径と略同一径とされて、二つの鋼管3、4に跨って嵌合されるような円筒状の鋼管であることが好ましい。継手部材5の材質は、鋼製に限らず、鉄系金属、非鉄系金属の何れから構成されていてもよい。   The joint member 5 is not limited to a case where the joint member 5 is composed of a cylindrical steel pipe. However, as described above, the outer diameter of the joint member 5 is substantially the same as the inner diameter of the inner peripheral surfaces of the two steel pipes 3 and 4. The cylindrical steel pipe is preferably fitted over the two steel pipes 3 and 4. The material of the joint member 5 is not limited to steel but may be composed of any of ferrous metals and non-ferrous metals.

継手部材5は、図2に示すような、下側鋼管3の端部3aにおける接合端面3bから突出されている長手方向長さL1を、鋼管3の外径Dの1.0倍以上とすることが好ましい。この理由について説明する。   As shown in FIG. 2, the joint member 5 has a longitudinal length L <b> 1 protruding from the joint end surface 3 b at the end 3 a of the lower steel pipe 3, which is 1.0 times or more the outer diameter D of the steel pipe 3. It is preferable. The reason for this will be described.

図8(c)に示す方向Cのような曲げ引張り荷重が接続される二つの鋼管3、4に作用した場合、二つの鋼管3、4の接続部2に作用する応力は、下側鋼管3に嵌合されている側の継手部材5の一端側5bと、上側鋼管4に嵌合されている側の継手部材5の他端側5cとを介して、二つの鋼管3、4の接続部2から離れた箇所にまで伝達される。ここで、継手部材5の一端側5bを支点、他端側5cを作用点とすると、テコの原理により、継手部材5の他端側5bの長さが長いほど、二つの鋼管3、4の接続部2に作用する応力が軽減されて上側鋼管4に伝達されることになる。本願発明者は、二つの鋼管3、4の接続部2に要求される継手強度を十分に得ることのできる継手部材5の他端側5bの長さ、即ち、下側鋼管3の端部3aから突出されている長手方向長さL1について鋭意研究を重ねた結果、長さL1が1.0倍以上であれば、継手に要求される耐荷重を満足することを見出した。従って、継手部材5の長さL1は、鋼管3の外径Dの1.0倍以上とすることが好ましい。   When a bending tensile load as in the direction C shown in FIG. 8C is applied to the two steel pipes 3, 4, the stress acting on the connecting portion 2 of the two steel pipes 3, 4 is lower steel pipe 3. The connection part of the two steel pipes 3 and 4 via one end side 5b of the joint member 5 on the side fitted to the upper side and the other end side 5c of the joint member 5 on the side fitted to the upper steel pipe 4 It is transmitted to a place away from 2. Here, assuming that one end side 5b of the joint member 5 is a fulcrum and the other end side 5c is an action point, the longer the other end side 5b of the joint member 5 is, the longer the length of the two steel pipes 3 and 4 is. The stress acting on the connecting portion 2 is reduced and transmitted to the upper steel pipe 4. The inventor of the present application can determine the length of the other end side 5b of the joint member 5 that can sufficiently obtain the joint strength required for the connection portion 2 of the two steel pipes 3, 4, that is, the end portion 3a of the lower steel pipe 3. As a result of intensive research on the length L1 protruding from the length, it was found that the load resistance required for the joint is satisfied if the length L1 is 1.0 times or more. Therefore, the length L1 of the joint member 5 is preferably 1.0 times or more the outer diameter D of the steel pipe 3.

なお、図2に示すような、継手部材5が下側鋼管3に嵌合されている長手方向長さL2は、下側鋼管3の端部3aにおける接合端面3bからの長さL1と特に対応していなくとも上記のような効果が発揮される。このため、継手部材5の長さL2は、特に限定するものではないが、例えば、鋼管3の外径Dの0.5倍以上とされていてもよい。   In addition, as shown in FIG. 2, the longitudinal length L2 in which the joint member 5 is fitted to the lower steel pipe 3 particularly corresponds to the length L1 from the joining end surface 3b in the end portion 3a of the lower steel pipe 3. Even if it does not do, the above effects are exhibited. For this reason, the length L2 of the joint member 5 is not particularly limited, but may be, for example, 0.5 times or more the outer diameter D of the steel pipe 3.

図9は、継手部材5の他の構成について示す斜視図である。継手部材5は、円筒状の鋼管から構成される場合、この図9に示すように、周方向に複数に亘って適宜分割されてもよい。この場合、継手部材5を分割して形成された分割片51を、一つずつ鋼管1の内周面に取り付けることができ、加工性を向上させることができる。また、継手部材53は、その突出された端部付近の内部に、鉄筋を周方向に亘って取り付けてもよく、これによって、継手部材3の断面剛性を向上させることができる。   FIG. 9 is a perspective view showing another configuration of the joint member 5. When the joint member 5 is composed of a cylindrical steel pipe, as shown in FIG. 9, the joint member 5 may be appropriately divided in a plurality in the circumferential direction. In this case, the division | segmentation piece 51 formed by dividing | segmenting the coupling member 5 can be attached to the internal peripheral surface of the steel pipe 1 one by one, and workability can be improved. Moreover, the joint member 53 may attach a reinforcing bar to the inside of the vicinity of the protruded end portion in the circumferential direction, thereby improving the cross-sectional rigidity of the joint member 3.

取付治具7を配置する個数は、下側鋼管3、上側鋼管4の径によるが、特に限定するものではなく、索状体9を巻きつけ定着する状況に応じて適宜、間隔を決めてもよい。また、取付治具7を配置する箇所は、鋼管3、4の端部の近傍であることが好ましいが、特にこれに限定するものではない。また、取付治具7は、接続すべき鋼管3、4の外周面がなす円周を等分するように配置する必要はなく、適当な間隔をあけて配置するようにしても、本発明所期の効果が発揮される。なお、取付治具7が鋼管3、4の外周面がなす円周を等分するように配置されている場合、二つの鋼管3、4に張り渡される索状体9から取付治具7に作用する力が均等になり、継手強度が安定して発揮されることになる。また、取付治具7の材質は、鋼製に限らず、鉄系金属、非鉄系金属の何れかから構成されていてもよい。   The number of the mounting jigs 7 to be arranged depends on the diameters of the lower steel pipe 3 and the upper steel pipe 4, but is not particularly limited, and the interval may be appropriately determined according to the situation in which the cord 9 is wound and fixed. Good. Moreover, although the location which arrange | positions the attachment jig | tool 7 is preferable in the vicinity of the edge part of the steel pipes 3 and 4, it does not specifically limit to this. Further, the mounting jig 7 does not have to be arranged so as to equally divide the circumference formed by the outer peripheral surfaces of the steel pipes 3 and 4 to be connected. The effect of the period is demonstrated. In addition, when the attachment jig 7 is arranged so as to equally divide the circumference formed by the outer peripheral surfaces of the steel pipes 3 and 4, the cable-like body 9 stretched between the two steel pipes 3 and 4 is changed to the attachment jig 7. The acting force becomes uniform, and the joint strength is stably exhibited. In addition, the material of the mounting jig 7 is not limited to steel, and may be made of either ferrous metal or non-ferrous metal.

取付治具7は、少なくとも索状体9を引っ掛けて取り付けることができれば、その形状について特に限定するものではない。取付治具7の取り得る形状の一例としては、例えば図5(a)に示すような、任意の形状の部材に索状体9を挿通させるための挿通孔71を有するものが挙げられる。この形状の場合、挿通孔71に挿通しさえすれば索状体9が抜け出ることがないので、索状体9の取り付け作業を確実に行なうことが可能となる。   The shape of the attachment jig 7 is not particularly limited as long as at least the cord-like body 9 can be hooked and attached. As an example of the shape that the mounting jig 7 can take, there may be mentioned one having an insertion hole 71 for allowing the cord-like body 9 to pass through a member having an arbitrary shape as shown in FIG. In the case of this shape, as long as it is inserted into the insertion hole 71, the cord-like body 9 will not come out, so the attachment work of the cord-like body 9 can be performed reliably.

図5(b)は、取付治具7の他の構成を示す拡大断面図である。取付治具7は、この図5(b)に示すように、鋼管3、4の外周面から突出される係合部75と、一端側が係合部75に固定され、係合部75に引っ掛けられた索状体9よりも鋼管3、4の外周側に設けられる抜け止め部77とからL字状に形成された取付治具73から構成されていてもよい。抜け止め部77の他端側と鋼管1、2の外周面との間には開口部79が形成されている。このような構成の場合、索状体9の取り付け作業時に、開口部79を通して係合部75に索状体9を引っ掛けるのみによって、迅速に取り付け作業を完了させることが可能となる。   FIG. 5B is an enlarged cross-sectional view showing another configuration of the mounting jig 7. As shown in FIG. 5 (b), the mounting jig 7 has an engaging portion 75 protruding from the outer peripheral surface of the steel pipes 3 and 4, and one end side fixed to the engaging portion 75, and is hooked on the engaging portion 75. You may be comprised from the attachment jig | tool 73 formed in the L shape from the retaining part 77 provided in the outer peripheral side of the steel pipes 3 and 4 rather than the cable-shaped body 9 made. An opening 79 is formed between the other end side of the retaining portion 77 and the outer peripheral surface of the steel pipes 1 and 2. In the case of such a configuration, the attachment work can be completed quickly only by hooking the rope-like body 9 to the engaging portion 75 through the opening 79 during the attachment work of the rope-like body 9.

索状体9は、変形の自由度が大きく、所定の引張荷重を作用させた場合に破断しない程度の強度を有するものであることが好ましく、例えば、金属線、天然繊維、合成繊維等の単線、より線のような索状のものが挙げられ、具体例としては、ワイヤーロープ、PC(Prestressed Concrete)鋼線、PC鋼より線等が挙げられる。   It is preferable that the cord-like body 9 has a large degree of freedom of deformation and has a strength that does not break when a predetermined tensile load is applied. For example, a single wire such as a metal wire, natural fiber, synthetic fiber, or the like A cord-like thing like a stranded wire is mentioned, and specific examples include a wire rope, a PC (Prestressed Concrete) steel wire, a PC steel stranded wire, and the like.

索状体9を用いる本数は、特に限定するものではなく、一本のみであっても、三本以上であってもよいし、鋼管3、4に対して巻きつけられる周回数についても、二周以上であってもよく特に限定するものではない。また、索状体9は、二つの鋼管3、4の取付治具7に対して交互に張り渡されている必要はなく、任意の条件下で鋼管1、2の軸方向に複数往復するように張り渡されていてもよい。   The number of the cords 9 used is not particularly limited, and may be only one or three or more, and the number of turns wound around the steel pipes 3 and 4 is also two. It may be more than a circumference and is not particularly limited. Further, the cord-like body 9 does not need to be alternately stretched with respect to the mounting jig 7 of the two steel pipes 3 and 4, and a plurality of the cord-like bodies 9 reciprocate in the axial direction of the steel pipes 1 and 2 under an arbitrary condition. It may be stretched over.

索状体9は、所定の引張荷重が導入された状態で、その両端が取付治具7のような部材を介して鋼管3、4に定着されていれば、その両端を鋼管3、4に定着する構造については特に限定しない。しかし、索状体9を定着させる作業や索状体9に引張荷重を導入する作業を容易に行う観点からは、上述のように、その両端に雄ねじ部91が設けられた索状体9を用い、これを取付治具7の挿通孔71に挿通させて、これに定着部材93を螺合させる構成とすることが好ましい。なお、取付治具として図5(b)に示すような取付治具73を用いることによってナットのような定着部材93の取り付けが困難となる場合においては、図5(b)に示す取付治具73に加えて、索状体9の雄ねじ部91を定着容易とするために図5(a)に示す取付治具7を設けることとしてもよいのは勿論である。   If the both ends of the cable-like body 9 are fixed to the steel pipes 3 and 4 via a member such as the mounting jig 7 in a state where a predetermined tensile load is introduced, the both ends are attached to the steel pipes 3 and 4. The structure for fixing is not particularly limited. However, from the viewpoint of facilitating the work of fixing the cable-like body 9 and the work of introducing a tensile load into the cable-like body 9, as described above, the cable-like body 9 provided with the male screw portions 91 at both ends thereof is used. It is preferable that the fixing member 93 is screwed into the insertion hole 71 of the mounting jig 7. In the case where it is difficult to attach the fixing member 93 such as a nut by using the attachment jig 73 as shown in FIG. 5B as the attachment jig, the attachment jig shown in FIG. In addition to 73, it is of course possible to provide a mounting jig 7 shown in FIG. 5 (a) in order to easily fix the male thread portion 91 of the cord-like body 9.

本実施例においては、本発明の継手強度を照査するため、解析コードMARCを用いて、数値解析を行った。図10(a)は、本発明における鋼管の継手構造1により、左右に水平に配置された二つの鋼管3、4を接続した状態を示す図であり、図10(b)は、左右に間隔を空けて配置された鋼管3、4に対する継手部材5の長さL1、L2について示す図である。本実施例においては、図10(a)に示すように、全長8mの鋼管3、4の軸方向の端部を、本発明における継手構造1により接続したモデルを組んだ。モデル化に用いた値は下表1の通りである。索状体9としてはワイヤーロープを採用した。また、取付治具7は、二つの鋼管3、4の端部の近傍に、周方向に45°の間隔を空けてそれぞれの鋼管3、4につき8個配置することとした。索状体9としてのワイヤーロープは、45°ピッチで二つの鋼管3、4の取付治具7に対して交互に張り渡されており、二つ鋼管3、4の接合端面3b、4bで面対称となるように、二本設けることとした。なお、継手部材5の外周面に接する鋼管3、4の内周面の摩擦係数は0.2とした。このようなモデルを組んで、図10(a)に示すように、各鋼管3、4の軸方向の中間部に矢印で示すような方向に荷重を作用させ、四点載荷によって二つの鋼管3、4の接続部2に純曲げ荷重を作用させた。   In this example, in order to check the joint strength of the present invention, numerical analysis was performed using the analysis code MARC. FIG. 10 (a) is a diagram showing a state in which two steel pipes 3 and 4 arranged horizontally on the left and right sides are connected by the steel pipe joint structure 1 in the present invention, and FIG. It is a figure shown about length L1, L2 of the coupling member 5 with respect to the steel pipes 3 and 4 arrange | positioned at intervals. In this example, as shown in FIG. 10 (a), a model was constructed in which the axial ends of steel pipes 3 and 4 having a total length of 8 m were connected by the joint structure 1 of the present invention. The values used for modeling are shown in Table 1 below. A wire rope was adopted as the cord-like body 9. Further, eight mounting jigs 7 are arranged in the vicinity of the ends of the two steel pipes 3 and 4 for each of the steel pipes 3 and 4 with an interval of 45 ° in the circumferential direction. The wire ropes as the cord-like bodies 9 are alternately stretched over the mounting jigs 7 of the two steel pipes 3 and 4 at a 45 ° pitch, and are surfaced at the joining end faces 3b and 4b of the two steel pipes 3 and 4. Two were provided so as to be symmetrical. In addition, the friction coefficient of the inner peripheral surface of the steel pipes 3 and 4 in contact with the outer peripheral surface of the joint member 5 was set to 0.2. By constructing such a model, as shown in FIG. 10 (a), a load is applied in the direction indicated by the arrow to the intermediate portion of each steel pipe 3, 4 in the axial direction, and two steel pipes 3 are loaded by four-point loading. 4, a pure bending load was applied to the connection part 2.

Figure 2009287357
Figure 2009287357

上記のモデルで、図10(b)に示すような、一方の鋼管3の端部3aからの継手部材5の突出長さL1を、鋼管3、4の外径Dに対して0.5D、1.0D、1.5Dの三通りに変化させ、継手強度を検証した。なお、継手部材5の一方の鋼管3に嵌合されている長さL2は、0.5Dとした。   In the above model, the protrusion length L1 of the joint member 5 from the end 3a of one steel pipe 3 as shown in FIG. 10 (b) is 0.5D with respect to the outer diameter D of the steel pipes 3 and 4. The joint strength was verified by changing to three types of 1.0D and 1.5D. In addition, the length L2 fitted to one steel pipe 3 of the joint member 5 was set to 0.5D.

継手強度は、二つの鋼管3、4の接続部2に作用させた曲げ荷重に対する接続部2の管径方向の変位を測定することによって評価することとした。図11は、測定により得られた解析結果を示す。なお、図11における降伏荷重とは、鋼材の降伏応力をモーメント換算した値であり、許容荷重とは、鋼材の許容応力をモーメント換算した値であり、設計耐荷重とは、降伏荷重の1/3の数値で、継手に要求される要求性能である。また、図11において鋼管と示され、黒丸で記載したデータは、図10(a)に示される二本の鋼管3、4を本発明に係る継手構造1で接続することに代えて、全長16mの一本の鋼管に対して上記と同様の条件下で曲げ荷重を作用させて、この鋼管の中間部である両端から8mの位置の管径方向の変位をプロットしたものである。この一本の鋼管の降伏応力、許容応力、外径等は表1に示される条件と同様である。   The joint strength was evaluated by measuring the displacement in the pipe diameter direction of the connecting portion 2 with respect to the bending load applied to the connecting portion 2 of the two steel pipes 3 and 4. FIG. 11 shows the analysis result obtained by the measurement. Note that the yield load in FIG. 11 is a value obtained by converting the yield stress of the steel material into a moment, the allowable load is a value obtained by converting the allowable stress of the steel material into a moment, and the design load resistance is 1 / yield of the yield load. The numerical value of 3 is the required performance required for the joint. Further, the data shown as a steel pipe in FIG. 11 and indicated by a black circle is that the two steel pipes 3 and 4 shown in FIG. 10A are connected by the joint structure 1 according to the present invention, and the total length is 16 m. A bending load is applied to a single steel pipe under the same conditions as described above, and the displacement in the pipe radial direction at a position 8 m from both ends, which is the middle part of the steel pipe, is plotted. The yield stress, allowable stress, outer diameter, etc. of this single steel pipe are the same as the conditions shown in Table 1.

図11の解析結果より、継手部材5の突出長さL1が0.5Dの場合、設計耐荷重に対してやや継手強度が低めであることが確認された。また、継手部材5の突出長さL1が1.0Dの場合、設計耐荷重より高い継手強度が得られ、継手に要求される曲げ設計耐荷重を満たすものであることが確認された。また、継手部材5の突出長さL1が1.5Dの場合、鋼管3、4の降伏荷重とほぼ同一になり、高い継手強度を発揮することが確認された。この結果から、継手部材5の突出長さL1を1.0D以上確保すれば、二つの鋼管3、4と継手部材5との間でテコの原理が働き、継手に要求される曲げ設計耐荷重を満足することが確認された。   From the analysis result of FIG. 11, when the protrusion length L1 of the joint member 5 is 0.5D, it was confirmed that the joint strength is slightly lower than the design load resistance. Moreover, when the protrusion length L1 of the joint member 5 was 1.0D, it was confirmed that a joint strength higher than the design load resistance was obtained, and that the bending design load resistance required for the joint was satisfied. Moreover, when the protrusion length L1 of the joint member 5 is 1.5D, it was confirmed that the yield load of the steel pipes 3 and 4 was almost the same, and high joint strength was exhibited. From this result, if the protrusion length L1 of the joint member 5 is secured to 1.0D or more, the lever principle works between the two steel pipes 3 and 4 and the joint member 5, and the bending design load resistance required for the joint It was confirmed that you satisfy.

なお、継手部材5の突出長さL1を1.5Dより長くすると継手部の曲げ荷重に対する強度はさらに向上すると予測されるが、継手部の強度が鋼管3、4の強度を上回る必要性はなく、このモデルの場合、適切な継手部材5の突出長さL1の上限は約1.5Dである。また、継手部材5と索状体9(ワイヤーロープ)の曲げ引張り荷重の分担は、継手部材5の突出長さL1が0.5Dの場合、継手部材:索状体(ワイヤーロープ)=7:3となり、継手部材5の突出長さL1が1.0Dの場合、継手部材:索状体(ワイヤーロープ)=8:2となり、継手部材5の突出長さL1が1.5Dの場合、継手部材:索状体(ワイヤーロープ)=9:1となり、継手部材5の長さが長くなるほど継手部材5の荷重負担の割合が増大する結果となった。   In addition, although it is estimated that when the protrusion length L1 of the joint member 5 is longer than 1.5D, the strength against the bending load of the joint portion is further improved, the strength of the joint portion need not exceed the strength of the steel pipes 3 and 4. In the case of this model, the upper limit of the protrusion length L1 of the suitable joint member 5 is about 1.5D. In addition, when the protruding length L1 of the joint member 5 is 0.5D, the joint member 5 and the cord-like body 9 (wire rope) share the bending tensile load: joint member: cord-like body (wire rope) = 7: 3, when the protrusion length L1 of the joint member 5 is 1.0D, the joint member: cord-like body (wire rope) = 8: 2, and when the protrusion length L1 of the joint member 5 is 1.5D, the joint Member: cord-like body (wire rope) = 9: 1, and the result was that the proportion of the load burden on the joint member 5 increased as the length of the joint member 5 increased.

特許文献4に記載の開示技術もテコの原理が作用することで、本発明と同等の継手強度を発揮する可能性はある。しかしながら、実施例と同サイズで特許文献1の継手構造を製造した場合、継手強度を満足させるためには連結用の突起部の個数を増やすことが想定され、製造面において加工数の増加や加工精度の低下により、加工上の負担が重くなる。また、施工面においても、連結用の突起部が増加することで現場での位置決めが困難になることや、加工精度の低下によりガタツキが生じることが考えられる。それに対して、本発明は二つの鋼管3、4の連結材として索状体9を用いており、現場での施工において、上下の鋼管3、4の連結位置を厳密に決める必要がなく、施工能率を向上させることができる。また、施工面においても比較的、許容誤差範囲を広く取れる構造であり、製造精度の点において負担を軽減できるという効果がある。   The disclosed technique described in Patent Document 4 also has the possibility of exhibiting joint strength equivalent to that of the present invention due to the lever principle acting. However, when the joint structure disclosed in Patent Document 1 is manufactured in the same size as the embodiment, it is assumed that the number of projections for connection is increased in order to satisfy the joint strength. The reduction in accuracy increases the processing burden. Also, on the construction surface, it is conceivable that positioning on the site becomes difficult due to an increase in connecting projections, and rattling occurs due to a decrease in processing accuracy. On the other hand, the present invention uses the cable-like body 9 as a connecting material for the two steel pipes 3 and 4, and it is not necessary to strictly determine the connecting positions of the upper and lower steel pipes 3 and 4 in the construction on site. Efficiency can be improved. Moreover, it is a structure that allows a relatively wide allowable error range in terms of construction, and has the effect of reducing the burden in terms of manufacturing accuracy.

なお、前述した実施形態は、何れも本発明を実施するにあたっての具体化の例を示したものに過ぎず、これらによって本発明の技術的範囲が限定的に解釈されてはならないものである。本発明における継手構造は、例えば、上述の実施形態において説明した、上下に垂直に配置される二つの鋼管を接続する継手として用いる場合のみではなく、上述の実施例において説明した、左右に水平に配置される二つの鋼管を接続する継手として用いることとしてもよい。即ち、本発明はその技術思想、またはその主要な特徴から逸脱することなく、様々な形で実施することができる。   The above-described embodiments are merely examples of implementation in carrying out the present invention, and the technical scope of the present invention should not be construed as being limited thereto. The joint structure in the present invention is not only used as a joint for connecting two steel pipes arranged vertically up and down as described in the above embodiment, but horizontally in the left and right as described in the above example. It is good also as using as a coupling which connects two steel pipes arranged. That is, the present invention can be implemented in various forms without departing from the technical idea or the main features thereof.

接続すべき二つの鋼管の接続前の状態を示す斜視図である。It is a perspective view which shows the state before the connection of the two steel pipes which should be connected. 接続すべき二つの鋼管の接続前の状態を示す縦断側面図である。It is a vertical side view which shows the state before the connection of the two steel pipes which should be connected. 接続すべき二つの鋼管を接続した後の状態を示す斜視図である。It is a perspective view which shows the state after connecting two steel pipes which should be connected. 接続すべき二つの鋼管を接続した後の状態を示す縦断側面図である。It is a vertical side view which shows the state after connecting the two steel pipes which should be connected. 取付治具の形状の一例を示す拡大断面図である。It is an expanded sectional view which shows an example of the shape of an attachment jig. 取付治具の配置状態を説明するための鋼管の平面図である。It is a top view of the steel pipe for demonstrating the arrangement | positioning state of an attachment jig. 索状体の両端の取付治具に対する定着状態を説明するための鋼管の側面図である。It is a side view of the steel pipe for demonstrating the fixing state with respect to the attachment jig of the both ends of a cable-like body. 本発明の作用効果について説明するための概略正面図である。It is a schematic front view for demonstrating the effect of this invention. 継手部材を分割した状態を説明するための斜視図である。It is a perspective view for demonstrating the state which divided | segmented the coupling member. 継手部材の突出長さと継手強度との関係を説明するために用いた解析モデルについて説明するための図である。It is a figure for demonstrating the analysis model used in order to demonstrate the relationship between the protrusion length of a joint member, and joint strength. 継手部材の突出長さL1と継手強度との関係を示す図である。It is a figure which shows the relationship between protrusion length L1 of a joint member, and joint strength.

符号の説明Explanation of symbols

1 継手構造
2 接続部
3 下側鋼管
3a 端部
3b 接合端面
3c 内周縁
4 上側鋼管
4a 端部
4b 接合端面
5 継手部材
5a 外周縁
5b 一端部
5c 他端部
7 取付治具
9 索状体
51 分割片
71 挿通孔
75 係合部
77 抜け止め部
79 開口部
91 雄ねじ部
93 定着部材
DESCRIPTION OF SYMBOLS 1 Joint structure 2 Connection part 3 Lower side steel pipe 3a End part 3b Joining end surface 3c Inner peripheral edge 4 Upper steel pipe 4a End part 4b Joining end surface 5 Joint member 5a Outer peripheral edge 5b One end part 5c Other end part 7 Jig 9 Split piece 71 Insertion hole 75 Engagement part 77 Retaining part 79 Opening part 91 Male thread part 93 Fixing member

Claims (6)

二つの鋼管をその軸方向に接続可能とする鋼管の継手構造において、
軸方向の端部における接合端面が互いに突き合わせられた前記二つの鋼管に跨って、これらの鋼管の内周面に嵌合される継手部材と、
前記二つの鋼管の外周面において、その周方向に複数設けられる取付治具と、
前記鋼管の軸方向を複数往復するように前記二つの鋼管における複数の取付治具に張り渡されて、当該二つの鋼管に巻き付けられる索状体とを備えること
を特徴とする鋼管の継手構造。
In a steel pipe joint structure that allows two steel pipes to be connected in the axial direction,
A joint member fitted to the inner peripheral surface of these steel pipes, straddling the two steel pipes where the joining end faces at the end portions in the axial direction are abutted with each other;
On the outer peripheral surface of the two steel pipes, a plurality of mounting jigs provided in the circumferential direction,
A steel pipe joint structure comprising: a cord-like body wound around a plurality of attachment jigs in the two steel pipes so as to reciprocate in a plurality of axial directions of the steel pipes.
前記継手部材は、前記一方の鋼管の端部に固定されて設けられるとともに、前記他方の鋼管の内径と略同一径の外径からなる円筒状に形成されていること
を特徴とする請求項1に記載の鋼管の継手構造。
2. The joint member is fixed to an end of the one steel pipe and is formed in a cylindrical shape having an outer diameter substantially the same as the inner diameter of the other steel pipe. The steel pipe joint structure described in 1.
前記継手部材は、前記一方の鋼管の端部から突出される長さが前記鋼管の外径の1.0倍以上であること
を特徴とする請求項1又は2に記載の鋼管の継手構造。
3. The steel pipe joint structure according to claim 1, wherein a length of the joint member protruding from an end of the one steel pipe is 1.0 times or more of an outer diameter of the steel pipe.
前記継手部材は、円筒状に形成されているとともに、前記鋼管の周方向に複数に分割されていること
を特徴とする請求項1〜3の何れか1項に記載の鋼管の継手構造。
The steel pipe joint structure according to any one of claims 1 to 3, wherein the joint member is formed in a cylindrical shape and is divided into a plurality of parts in a circumferential direction of the steel pipe.
前記取付治具は、前記鋼管の外周面がなす円周を等分するように間隔を空けて設けられていること
を特徴とする請求項1〜4の何れか1項に記載の鋼管の継手構造。
The steel pipe joint according to any one of claims 1 to 4, wherein the mounting jig is provided at an interval so as to equally divide a circumference formed by an outer peripheral surface of the steel pipe. Construction.
前記索状体は、その両端に設けられた雄ねじ部が前記取付治具に設けられた挿通孔内に挿通されるとともに、雌ねじを有する定着部材がその両端の雄ねじ部に螺合されることによって前記取付治具に対して定着されていること
を特徴とする請求項1〜5の何れか1項に記載の鋼管の継手構造。
The cord-like body has male screw portions provided at both ends thereof inserted into insertion holes provided in the mounting jig, and fixing members having female screws are screwed into the male screw portions at both ends. The steel pipe joint structure according to any one of claims 1 to 5, wherein the steel pipe joint structure is fixed to the mounting jig.
JP2008144070A 2008-06-02 2008-06-02 Steel pipe joint structure Expired - Fee Related JP4943379B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011208373A (en) * 2010-03-29 2011-10-20 Nippon Steel & Sumikin Metal Products Co Ltd Mechanical joint structure of steel pipe pile
JP2014031717A (en) * 2013-11-22 2014-02-20 Nippon Steel & Sumikin Metal Products Co Ltd Mechanical joint structure of steel pipe pile
JP2017048621A (en) * 2015-09-03 2017-03-09 新日鐵住金株式会社 Correction structure of steel pipe pile joint and correction method
JP2017155469A (en) * 2016-03-01 2017-09-07 新日鐵住金株式会社 Steel pipe joint structure and steel pipe joining method
JP2017223072A (en) * 2016-06-17 2017-12-21 新日鐵住金株式会社 Method and structure for joining steel pipe

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003343190A (en) * 2002-05-29 2003-12-03 Nippon Steel Corp Method and structure for connecting short steel pipe for pipe roofing method
JP2005299375A (en) * 2004-03-18 2005-10-27 Jfe Steel Kk Vertical joining method for steel pipe
JP2005351412A (en) * 2004-06-11 2005-12-22 Jfe Steel Kk Connection method for steel pipes

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003343190A (en) * 2002-05-29 2003-12-03 Nippon Steel Corp Method and structure for connecting short steel pipe for pipe roofing method
JP2005299375A (en) * 2004-03-18 2005-10-27 Jfe Steel Kk Vertical joining method for steel pipe
JP2005351412A (en) * 2004-06-11 2005-12-22 Jfe Steel Kk Connection method for steel pipes

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011208373A (en) * 2010-03-29 2011-10-20 Nippon Steel & Sumikin Metal Products Co Ltd Mechanical joint structure of steel pipe pile
JP2014031717A (en) * 2013-11-22 2014-02-20 Nippon Steel & Sumikin Metal Products Co Ltd Mechanical joint structure of steel pipe pile
JP2017048621A (en) * 2015-09-03 2017-03-09 新日鐵住金株式会社 Correction structure of steel pipe pile joint and correction method
JP2017155469A (en) * 2016-03-01 2017-09-07 新日鐵住金株式会社 Steel pipe joint structure and steel pipe joining method
JP2017223072A (en) * 2016-06-17 2017-12-21 新日鐵住金株式会社 Method and structure for joining steel pipe

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