JP2009281058A - Method for manufacturing of frame-member assembly lighting door - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a Japanese-style lighting door with extremely excellent workability at a low cost in a favorable work environment which uses Japanese paper itself to a lighting part of a door, which achieves expressions of Japanese-style design by making it stand out more vividly, and which expresses excellent design effect by chamfering design in the manner of a cut glass. <P>SOLUTION: In the method for manufacturing of the frame-member assembly lighting door with Japanese-style patterns, a translucent panel, a frame member, Japanese paper, an elastic member, an adhesive, a work bench, a ruler used for positioning, and a distinguishing mark are made available. An engagement groove used for engaging the end of the translucent panel is formed on the inner surfaces of a stile and a rail, and the elastic member is attached in the engagement groove. After spraying a little of crylics adhesives on the surface of the Japanese paper, the adhesive is cured. Then, moisture is eliminated to a sufficient degree, and the Japanese paper is gripped between the two translucent panels while positioning the Japanese paper in accordance with the distinguishing mark. Then the Japanese-paper-bearing translucent panel is manufactured, and the peripheral edge of the end of the Japanese-paper-bearing translucent panel is engaged with the engagement groove. Curing is performed until the adhesive hardens, and the painting finishing of the stile and the rail is performed as necessary. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a daylighting type door used for a hinged door, a sliding door or the like used in a building, and more particularly, to a method of manufacturing a door with a design imparted to the door surface to improve the appearance.

  2. Description of the Related Art Conventionally, various contrivances have been made to improve door design in daylighting type doors used in buildings such as houses, for example, hinged doors and sliding doors. For example, a transparent plate used for a daylighting portion of a door, that is, a transparent or semi-transparent glass plate, or a transparent plate such as a resin plate made of a transparent or semi-transparent synthetic resin molding, is colored. In addition, a transparent line such as a glass plate or a resin plate is cut with a line of an abstract pattern or a geometric pattern to give an abstract pattern or a geometric pattern. A lighting door has been used in which an abstract pattern or a geometric pattern is applied to the surface of a light-transmitting plate such as a plate or a resin plate by a printing means to improve the design.

  However, the above-described design imparting by the cutting means requires high technology in terms of processing technology, and the processing operation itself is complicated and expensive in terms of cost. In addition, finely and freely applying curved patterns reached the range of artistic works, and could not be a mass-produced product with a very industrial design.

  In addition, there is a limit to the design that can be obtained by simply coloring the light-transmitting plate. In addition, in the above-mentioned application of the design by the printing means, the printing applied to the surface of the glass plate or the resin plate is bald during the long-term use, the printing surface is scratched, discolored, or stained. And there was the fault that a special design did not last long.

  Therefore, in order to bring out a free design without relying only on a light-transmitting plate such as a glass plate or a resin plate, a different decorative tool is sandwiched between the light-transmitting plates such as a glass plate and attached. There is a description of doors and doors that allow the design to be configured without relying only on the light plate. (For example, refer to Patent Document 1).

JP 2001-32643 A (page 1-3, FIG. 1-5).

  By the way, in the door described in the above Japanese Patent Application Laid-Open No. 2001-32643, a fixed bar and a movable bar are attached to the daylighting portion of the opening of the door, and two sheets of glass are combined into a glass, and a decorative tool is sandwiched therebetween. It is set as the structure fixed to a door main body by the said mounting bar. In addition, the pair glass has a configuration in which a holder for holding a decorative tool is prepared and the decorative tool is held by this holder.

  In the door having such a structure, the structure is complicated because it is attached using the fixed beam, the movable beam, or the holder, and the manufacturing process is also complicated. Therefore, it is disadvantageous in terms of manufacturing cost and is expensive. Furthermore, high precision is required for the production of the fixed beam, the movable beam, or the holder, and if there is a dimensional error in the beam or the holder itself, there is a possibility that it cannot be attached or loosely occurs. Further, in the case of a wooden door during long-term use, the moisture content of the wooden part fluctuated due to the absorption and release of moisture in the room, and the crosspiece may be deformed accordingly. Even when the crosspiece is made of a material that does not deform due to moisture other than wood, if the material around the crosspiece is made of wood, the glass plate may be deformed at the place where the glass plate is attached. Backlash caused by that was also a big problem.

  In addition, for example, when Japanese paper is inserted as a decorative tool between the laminated glasses, it is necessary to arrange the Japanese paper over the entire daylighting unit. That is, during the use of the door for a long time after construction, the impact of the door opening / closing operation slightly changes the location of the Japanese paper and affects the design. A subtle change could not be prevented. In this case, however, the Japanese paper itself is not a decoration, and the Japanese paper is placed as a kind of daylighting board (translucent board), and a design made of a non-translucent material is designed on a part of the Japanese paper. Japanese paper itself could not be used as a decoration.

  For example, when Japanese paper is used as the decorative sheet, the Japanese paper is not arranged on the entire surface, but the Japanese paper is arranged only in a part to clarify the arrangement part and non-arrangement part of the Japanese paper. However, it has been extremely difficult in terms of manufacturing technology to impart design characteristics by the arrangement part and the non-arrangement part of the Japanese paper itself without changing the arrangement part of the Japanese paper.

  In addition, for example, it may be possible to fix the Japanese paper itself with an adhesive. However, in the manufacturing method using the conventional adhesive technology, the precious Japanese paper becomes wet and transparent, making it indistinguishable from the glass plate. The Japanese paper itself could not be used as a design design because of the contrast between the Japanese paper arrangement part and the non-arrangement part. In addition, Japanese paper was often discolored. Also, depending on the adhesive, the use of a solvent-based adhesive can alleviate the Japanese paper transparency phenomenon, but the production work environment deteriorates because odor is generated. The same applies to a surface decorative body made of, for example, cloth other than Japanese paper.

  The object of the present invention is that there is no need for a mounting bar or a holder for mounting the ornament, so the structure is simple, it can be processed sufficiently with normal processing accuracy, excellent in workability, and even during long-term use. There is no misalignment or discoloration of the decorative part, and it is made of a translucent material, and it can be used as a decorative body, such as Japanese paper or cloth that is easily made transparent by being wetted by an adhesive. Japanese paper and cloth, which are made of materials and easily become transparent, are placed only as part of the daylighting part of the door as a design design, and the Japanese design design is made clearer by comparing the arrangement part with the non-arrangement part. It can be expressed in a floating manner, and there is no backlash caused by ornaments using Japanese paper or cloth, translucent plates, etc. It is possible to express an excellent design effect of a cut glass style, to provide an inexpensive method for manufacturing a lantern lighting door that has good workability, does not generate odor, and does not deteriorate the working environment. .

In order to solve the above-mentioned problems, the method for manufacturing a awning daylighting door according to the present invention described in claim 1 is characterized in that the following procedure is performed when the awning daylighting door is manufactured.
1. 2 translucent plates, 2 vertical ridges, 2 horizontal ridges, a surface decoration, an elastic member, an adhesive, a workbench, positioning means,
2. Forming a fitting groove for fitting the end of the translucent plate on the inner surface of the vertical and horizontal planes;
3. An elastic member is mounted inside the fitting groove,
4). A small amount of acrylic adhesive is sprayed on the surface of the surface decorative body,
5. On the other hand, a positioning ruler for the translucent plate and a positioning means for the surface decorative body are arranged on the work table,
6). Place one of the translucent plates on the work table according to the positioning ruler,
7). Arranging the planar decorative body coated with adhesive at a predetermined position on the translucent plate according to the positioning means,
8). Place the other translucent plate on it, and make a translucent plate with a planar decorative body,
9. 9. Insert the edge of the translucent plate with the planar decorative body into the fitting groove provided on the vertical gutter with the fitting groove and the side gutter. Curing until the adhesive is hardened, and finishing the vertical and horizontal lines as required.

  According to the present invention based on such a manufacturing method, a planar decorative body sprayed with an adhesive is sandwiched between the two light-transmitting plates, and the manufacturing method is such that the periphery is surrounded and fixed by a brazing material. In addition, since no special mounting bars or holders are required for mounting the surface decoration, the structure is simple and it can be processed sufficiently with normal processing accuracy. There is no misalignment or discoloration, there is no wrinkle caused by ornaments using Japanese paper or cloth, translucent plates, etc., and it is made of a translucent material and is easily made transparent by wetting with an adhesive or the like. The cloth itself can also be used as a decorative body, and a lantern lighting door with a pattern such as Japanese paper or cloth can be provided at low cost.

According to a second aspect of the present invention, in the method of manufacturing a glazed daylight door according to the first aspect, the translucent plate is made of a transparent or translucent glass or synthetic resin molded body, and the planar decorative body is a semi-transparent body. It is a transparent Japanese paper piece, the elastic member is a soft synthetic resin foam, the adhesive is a water-based acrylic adhesive, the adhesive application amount is about 10 g / m ² or less, and the adhesive application About 5 minutes later, it is characterized by taking a curing time so that water is naturally removed.

  According to this invention by such a manufacturing method, since the said translucent board consists of transparent or semi-transparent glass or a synthetic resin molding, it becomes excellent also in manufacturing workability | operativity and cost. In addition, since the elastic member is a soft synthetic resin foam, it is possible to effectively prevent rattling of a translucent plate or the like using a member that is inexpensive in terms of cost, and the planar decorative body is translucent. Since it is made of Japanese paper, a door of Japanese style design using Japanese paper becomes possible.

  In addition, since the planar decorative body is fixed by an adhesive, even when the construction is in use for a long time after construction, the positional deviation of the planar decorative body, rattling or the like does not occur due to the impact during the door opening / closing operation.

  Moreover, since the adhesive used for fixing the planar decorative body is an adhesive made of a water-based acrylic resin, there is no odor or the like, and the manufacturing work environment is excellent.

Moreover, although it is an adhesive made of an aqueous acrylic resin, the application amount of the adhesive is about 10 g / m ² or less, and the curing time is set to be removed naturally for about 5 minutes after the application of the adhesive. Therefore, the phenomenon of Japanese paper transparency due to excessive application of adhesive can be effectively prevented. That is, a Japanese paper itself made of a translucent material and easily transparent when wet can be used as a decorative body, and a Japanese-style design door using Japanese paper becomes possible.

  According to a third aspect of the present invention, in the method for manufacturing a awning daylighting door according to the first or second aspect, as the positioning means, a position separated from the inner peripheral edge of the ridge by a predetermined separation dimension is recognized. An identification display is provided, and a planar decorative body is arranged according to the identification display, and a non-arranged portion of the planar decorative body is provided on the vertical and lateral rims, and the arrangement portion of the planar decorative body And the non-arranged portion are provided separately.

  According to the present invention by such a manufacturing method, a planar decorative body made of Japanese paper, cloth, or the like is arranged only in a part of the daylighting part of the door, and the arrangement part is separated from the non-arrangement part, By contrasting non-arranged parts, it is possible to express Japanese design designs more clearly. In addition, the non-arranged portion looks like a chamfered design, and a cut glass-like design effect can be exhibited.

  According to the first aspect of the present invention, the planar decorative body sprayed with the adhesive is sandwiched between the two light-transmitting plates, and the manufacturing method of surrounding and fixing the surrounding area with the saddle material is excellent in manufacturing workability. In addition, no special mounting bars or holders are required to mount the surface decorative body, so the structure is simple and it can be processed sufficiently with normal processing accuracy. Japanese paper or cloth made of semi-transparent material that is easily wetted by an adhesive or the like and does not cause backlash or discoloration. Etc. can be used as a decorative body itself, and can be provided at a low cost with a lantern lighting door with patterns such as Japanese paper or cloth.

  According to invention of Claim 2, since the said translucent board consists of a transparent or translucent glass or a synthetic resin molding, it becomes the thing excellent also in manufacturing workability | operativity and cost. In addition, since the elastic member is a soft synthetic resin foam, it is possible to effectively prevent rattling of a translucent plate or the like using a member that is inexpensive in terms of cost, and the planar decorative body is translucent. Since it is made of Japanese paper, a door of Japanese style design using Japanese paper becomes possible.

  In addition, since the planar decorative body is fixed by an adhesive, even when the construction is in use for a long time after construction, the positional deviation of the planar decorative body, rattling or the like does not occur due to the impact during the door opening / closing operation.

  Moreover, since the adhesive used for fixing the planar decorative body is an adhesive made of a water-based acrylic resin, there is no odor or the like, and the manufacturing work environment is excellent.

Moreover, although it is an adhesive made of an aqueous acrylic resin, the application amount of the adhesive is about 10 g / m ² or less, and the curing time is set to be removed naturally for about 5 minutes after the application of the adhesive. Therefore, the phenomenon of Japanese paper transparency due to excessive application of adhesive can be effectively prevented. That is, a Japanese paper itself made of a translucent material and easily transparent when wet can be used as a decorative body, and a Japanese-style design door using Japanese paper becomes possible.

  According to the invention described in claim 3, the planar decorative body made of Japanese paper or cloth is arranged only in a part of the daylighting portion of the door, and the arrangement portion and the non-arrangement portion are separated, so that the arrangement portion and the non-arrangement portion are separated. It is possible to express a Japanese-style design design more clearly by contrasting the arrangement part. In addition, the non-arranged portion looks like a chamfered design, and a cut glass-like design effect can be exhibited.

  Details of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view showing an adhesive application process of a braided daylighting door of the present invention, FIG. 2 is an explanatory view showing a sandwiching process of a planar decorative body of the present invention, and FIG. 3 is an explanation showing a braided process of the present invention. 4 is a front view of the daylighting door of the present invention, FIG. 5 is a cross-sectional view taken along line AA of FIG. 4, FIG. 6 is an enlarged view of a main part of FIG. 4, and FIG. . In the figure, reference numeral 1 denotes a daylighting door, 2 denotes a frame, 3 denotes a eaves, 3a denotes a vertical eaves, and 3b denotes a reed. 4 is a planar decorative body, 5 is an arrangement part, 6 is a non-arrangement part, 7 is a translucent plate with a planar decoration body, 7a is an edge thereof, 7b is an edge position of the inner peripheral edge of the collar, L is a separation dimension, 8 is a translucent plate, Q is a translucent member, E is an inner peripheral edge of the ridge, and U is a fitting groove provided along the inner periphery of the frame. D shows the elastic member provided in the fitting groove. P indicates Japanese paper, P1 indicates a pattern piece of Japanese paper, and P2 indicates a gap between the pattern pieces of Japanese paper. Moreover, S shows an adhesive agent and M shows the contact surface of a translucent board with a planar decorative body.

  Hereinafter, the procedure for manufacturing the glazed daylighting door of the present invention will be described. First, two translucent plates 8, two vertical ridges 3 a and two horizontal ridges 3 b, a planar decorative body 4 made of Japanese paper P, an elastic member D, an adhesive S, a work table H, and positioning means. prepare. Examples of the light-transmitting plate 8 include a colored or colorless transparent glass plate, a transparent synthetic resin plate made of acrylic resin, and the like.

  For the vertical rod 3a and the horizontal rod 3b, a material in which a decorative plate is attached to both front and back surfaces using LVL, plywood or the like as a core material can be exemplified as a suitable material. Examples of the decorative material for the decorative board include a veneer of natural name wood, a single board, a wood grain resin decorative sheet printed with a wood grain pattern and an abstract pattern, wood grain pattern decorative paper, and the like. Moreover, what consists of Japanese paper P, the thing made from cloth, etc. can be illustrated as a planar decoration. Here, for example, with regard to the planar decorative body 4 made of Japanese paper P, art Japanese paper produced by spreading fibers of a Japanese paper raw material in a pattern can be exemplified as a preferable one in consideration of design. The above materials are not limited to these.

  As for the elastic member D, a urethane resin foam, a polyethylene resin foam and the like can be exemplified as suitable ones. As the adhesive S, a water-based acrylic resin adhesive can be exemplified as a suitable one. The above materials are not limited to these. Here, details will be described below in the case where Japanese paper P is used as the planar decorative body 4.

  As the work table H, it is desirable that the work table H has a flat surface, has a plane size and a plane shape that can sufficiently correspond to the size of the daylighting door, and a height at which it is easy to work, and further has positioning means. The positioning means is a positioning means that enables the translucent plate 8 to be accurately placed at a predetermined position on the work table H. It is desirable that the positioning means is provided. Further, when the planar decorative body 4 is sandwiched between two transparent plates 8 at a predetermined position (predetermined arrangement position of the planar decorative body 4 with respect to the transparent plate 8), the predetermined position is clearly defined. It is preferable that an identification display J is provided so that the operator can identify it.

  As an example of positioning means for accurately placing the translucent plate 8 at a predetermined position on the work table H, for example, the upper edge of the translucent plate 8 and one of the left and right side edges are matched. A position ruler having an inverted L-shape in plan view that can be positioned by contact is suitable. By bringing the first light transmitting plate 8 into contact with the position ruler without any gap, the position of the first light transmitting plate 8 can be accurately determined. Further, as the positioning ruler, a material made of metal such as aluminum or stainless steel, an acrylic resin molded body, a vinyl chloride resin molded body, a polyethylene resin molded body, or the like, or a material made of a hard woody material is suitable. It can be illustrated as a thing. The shape of the bar is preferably a rod-shaped body having an appropriate length with a rectangular cross section. Install and fix in the vertical and horizontal directions, and install in a reverse L-shape in plan view. The material shape is an example of a suitable material, and is not limited to this. Further, it may be an L-shape instead of an inverted L-shape in plan view.

  In addition, as the identification display J for accurately determining the position of the planar decorative body 4 with respect to the translucent plate 8, as an example, a method of forming a colored line on the plane of the work table H is preferable. It can be illustrated as a thing. The first translucent plate 8 is accurately placed on the work table H according to the positioning ruler, and the position of the translucent plate 8 is determined. Since the translucent plate 8 is a transparent or translucent glass or synthetic resin molded body, the identification display J provided on the work table H can be seen through the translucent plate 8.

  That is, when the first translucent plate 8 is placed on the work table with the back surface thereof facing up, the translucent plate 8 is transparent, so that the operator can clearly recognize the identification display line J. Accordingly, using the recognized identification display line J as a clue, the operator manually operates the back surface of the first light-transmitting plate 8 (the upper surface on the work table, that is, the product). The planar decorative body 4 can be placed at a predetermined position on the inner surface) without causing a position error.

  In this way, the planar decorative body 4 is placed on the first translucent plate 8 according to the identification display J. This makes it possible to accurately determine the position of the planar decorative body 4 with respect to the translucent plate 8. By changing the color tone of the coloring line for each type of product and the size and type of the surface decoration 4, there is no fear that the position will be wrong even if various types of manufactured products are changed.

  Here, a fitting groove U for fitting the end edge 7a of the translucent plate 7 with a planar decorative body is formed in advance on the inner surface of the vertical rod 3a and the horizontal rod 3b, and the fitting groove U The one with the elastic member D mounted inside is prepared. A fitting groove U is formed on the inner surface of the vertical rod 3a and the horizontal rod 3b using a groove processing machine such as a tenoner, a groover, and an NC router. The size of the fitting groove U needs to be made larger than the thickness of the translucent plate 7 with a planar decorative body and the width of the inserted end portion in consideration of the space for mounting the elastic member D. . (See FIGS. 5 and 7).

  Next, a process of applying the adhesive S to the Japanese paper P is shown. (See FIG. 1). A planar decorative body 4 made of Japanese paper P is placed on a flat surface, and an adhesive S is sprayed onto the surface using a spray coating machine F.

  The adhesive S is applied to both surfaces or one surface of the planar decorative body 4. As described below, in the case of an aqueous acrylic resin adhesive, it is necessary to take sufficient curing so that the water is naturally removed after the adhesive is applied. Is preferably applied to one side of the planar decorative body 4.

  As the adhesive S used for bonding in this case, any adhesive may be used as long as it is suitable for the material of the planar decorative body 4 made of Japanese paper P. In particular, in the case of Japanese paper P and other papers, the adhesive S is water-based. In the case of an adhesive, after spraying the adhesive S, it is necessary to cure the moisture contained in the adhesive S by curing for a certain period of time (about 5 minutes).

  If the moisture is not sufficiently removed, the water contained in the adhesive S may cause the Japanese paper P and other papers to become transparent, and the pattern of the Japanese paper P may become extremely unclear. In particular, in the case of uncolored paper, the Japanese paper P or other paper as a precious ornament may become transparent, and the pattern may become extremely unclear.

  As described above, it is desirable to use an aqueous acrylic resin adhesive as a suitable one. Other than this water-based acrylic resin adhesive, an adhesive S made of a solvent-based acrylic resin can also be exemplified as a suitable material considering the odor problem.

  In the case of an acrylic resin adhesive, not only the risk of yellowing and deterioration due to ultraviolet rays is extremely low, but in particular, when the adhesive S made of a solvent acrylic resin is used, Even if the agent S is difficult to penetrate into the Japanese paper P and is made of a translucent material and easily wetted and transparent, it does not become transparent, and the Japanese paper P itself is only a part of the daylighting portion of the lighting door 1 as a design design. It is possible to express a Japanese-style design design by arranging and comparing the arrangement part 5 and the non-arrangement part 6, and can be exemplified as a suitable adhesive S if the odor problem is separated.

  Also, rubber adhesives are not suitable because they are yellowed or deteriorated when exposed to ultraviolet rays. Therefore, in view of yellowing due to ultraviolet rays, adhesion workability, adhesion to Japanese paper, cost, etc., an acrylic resin adhesive is preferable. In particular, an aqueous acrylic resin adhesive is desirable in consideration of odor problems.

  Therefore, it is preferable to use a solvent-based adhesive with an acrylic resin-based adhesive rather than a water-based adhesive, apart from odor. However, in the case of solvent-based adhesives, the following major problems arise. In particular, in recent years, environmental issues have been actively screamed, and not only the health problems of craftsmen at the manufacturing site, but also volatile organic compounds released from the adhesive used in the finished product, people who live there after the completion of the house It has also been pointed out that it causes health damage.

  As described above, the odor due to the volatile organic compound released from the solvent-based adhesive is treated as a major problem, and in the past, many solvent-based adhesives have been used in the bonding work site. Therefore, in recent years, there has been a significant switch from solvent-based adhesives to water-based adhesives.

  That is, if a solvent-based adhesive is frequently used, a large amount of odor is generated from the solvent-based adhesive, which causes a problem that the manufacturing work environment is significantly deteriorated. Therefore, in the present invention, among the acrylic adhesives, an aqueous adhesive is used to solve the odor problem, and at the same time, the Japanese paper P becomes transparent and the design property is impaired. Therefore, after spraying the adhesive S, it is cured for a certain period of time (about 5 minutes), and the water contained in the adhesive S is sufficiently discharged. It effectively prevents the Japanese paper P as a decorative body from becoming transparent and the pattern from becoming very unclear.

In addition, when an aqueous acrylic resin adhesive is used, it is necessary to pay close attention to the amount applied. If the amount applied is too large and the amount penetrating into the Japanese paper P is large, the adhesive S may penetrate into the Japanese paper P, the Japanese paper P may become slightly translucent, and the pattern may become slightly unclear. Therefore, when using an aqueous acrylic resin adhesive, it is particularly important to limit the amount of adhesive S applied. It is preferable that the application amount is about 10 g / m ² or less using a spray coating machine F capable of applying a small amount. Among these, about 5-7 g / m < ² > is suitable. Both the fixing force of the surface decoration body 4 made of Japanese paper P and the prevention of transparency of the surface decoration body 4 can be well balanced, the design and quality are improved, and the long-term stability is excellent. Therefore, both design properties and quality are excellent.

  Next, the work table H is prepared, and it is confirmed that the positioning ruler for the light transmitting plate 8 and the identification display J as the positioning means for the planar decorative body 4 are provided on the work table. Subsequently, according to the positioning ruler, any one of the translucent plates 8 is placed on the work table H with the back side facing up, and then the surface on which the adhesive S is applied. The shaped decorative body 4 is arranged at a predetermined position in accordance with the identification display J, and the other light transmitting plate 8 is placed thereon with the back side facing down to produce a light transmitting plate 7 with a planar decorative body. . (See FIG. 2).

  The step of sandwiching the planar decorative body 4 to which the adhesive S has been applied between the two light transmitting plates 8 will be described in more detail. A small amount of the adhesive S is applied to the surface of the planar decorative body 4, and the planar decorative body 4 to which a small amount of adhesive S is applied is sandwiched at a predetermined position between the two translucent plates 8.

  The predetermined position is a position separated from the inner peripheral edge E of the collar 3 by a predetermined separation dimension L when the planar decorative body 4 is placed. It is important to accurately place the planar decorative body 4 at this predetermined position. In this manner, the planar decorative body 4 is placed at a position separated from the inner peripheral edge E of the collar 3 by a predetermined separation dimension L, and is fixed by the adhesive S. An identification display line J is provided on the work table H so that the operator can clearly recognize the separation dimension L for this purpose. As described above, by providing the colored identification display lines J on the work table H in advance, the identification display lines J can be clearly and definitely recognized through the transparent translucent plate 8. In this way, the translucent plate 7 with a planar decorative body is accurately produced.

  In this example, the case where the paper-patterned paper and art Japanese paper are used as the surface decoration 4 is illustrated as the Japanese paper P. However, it is not limited to the type of Japanese paper or this design. The planar decorative body 4 is arranged with a gap of about 10 to 30 mm as the separation dimension L from the position of the inner peripheral edge E of the flange 3, and is sandwiched between the two translucent plates 8. In this way, a light transmitting plate 7 with a planar decorative body, which is cured for a certain time at room temperature and sandwiches the planar decorative body 4, is produced. The translucent plate 7 with the surface decorative body manufactured in this way is assembled with the vertical gutter and the horizontal gutter, and then the non-arranged portion 6 of the planar decorative body 4 is arranged on the peripheral edge of the vertical gutter 3a and the horizontal gutter 3b. Can be provided. That is, the arrangement part 5 and the non-arrangement part 6 of the planar decorative body 4 can be provided separately.

  By doing in this way, it becomes possible to express a Japanese-style design design more clearly by contrasting the arrangement | positioning part 5 and the non-arrangement | positioning part 6. FIG. Further, the non-arranged portion 6 looks like a chamfered design, and can exhibit a cut glass-like design effect.

  After that, the elastic member D is already attached in the fitting groove U provided on the inner surface of the flange 3, and the surface is prepared by using two already prepared vertical rods 3a and two horizontal rods 3b. The edge rim 7a of the translucent plate 7 with a decorative ornament is inserted into the fitting groove U. At this time, the edge peripheral edge 7a of the translucent plate 7 with the planar decorative body is brought into contact with the elastic member D attached inside the fitting groove. And the translucent member Q which consists of a translucent board containing the Japanese paper of this invention is produced. It is attached inside the frame 2. Next, the adhesive S is cured until it hardens, and the vertical iron 3a and the horizontal iron 3b are painted as necessary. In this way, the daylighting door 1 of the present invention is manufactured. (See FIG. 3).

  Hereinafter, the structure of the gauze lighting door of the present invention will be described. (See FIGS. 4 and 5). The daylighting door 1 of the present invention has a frame 2 surrounded by upper, lower, left, and right ridges 3 by combining a total of four ridges 3 of two vertical ridges 3a and two horizontal ridges 3b. The translucent member Q which consists of the translucent board 7 with a planar ornament is provided in the inside. Although not shown in the drawings, about 2 to 3 wooden dowels are provided on both the left and right edges of the reed 3b so as to project from the reed end. Also, dowel holes are provided in the vertical rod 3a that contacts the protruding portion of the wooden dowel. In this way, the protruding portion of the wooden dowel is inserted into the dowel hole, and the vertical rod 3a and the horizontal rod 3b are connected. At this time, the adhesive S may be used in combination.

  In this way, the four ridges 3 are combined in a square to form the frame 2. In this example, a vertical winning method in which the vertical rod 3a is combined through the vertical direction is shown. It is the frame 2 by what is called a kite. However, although the details have been described assuming that the glazed daylight door is suitable, the present invention can also be applied to other daylight doors. That is, the technology of the present invention is not limited to the braid shown in this example, and is produced by pasting a decorative plate on the front and back surfaces of the core material produced by combining the core materials, although not shown. Of course, it may be applied to a so-called flash structure door.

  A translucent member Q is provided inside the opening of the frame body 2. More specifically, the translucent member Q is formed by combining two translucent plates 8 having a flat plate shape so that their back surfaces are in contact with each other, and an aqueous acrylic resin adhesive is interposed therebetween. The applied planar decorative body 4 is sandwiched to form a light transmitting plate 7 with a planar decorative body, and is cured until the adhesive is dried and cured, thus completing the translucent member Q. .

  The contact surface M of the translucent plate 7 with the planar decorative body is located at a substantially intermediate portion in the thickness direction of the translucent plate 7 with the planar decorative body. Further, the surface decorative body 4 is partially formed on a part of the surface of the translucent plate 7 with the surface decorative body, not on the entire surface of the abutting surface M, and two transparent members from the front and back of the surface decorative body 4 are transmitted. It is provided so as to be sandwiched between the optical plates 8. In this way, the holding position of the planar decorative body 4 (location where the planar decorative body 4 exists) is the placement portion 5, and the non-clamping position of the planar decorative body 4 (location where the planar decorative body 4 does not exist). The non-arranged portion 6 is assumed.

  Further, the arrangement portion 5 of the planar decorative body 4 is provided at a position separated from the position of the inner peripheral edge E of the collar 3 by a predetermined separation dimension L. In this way, the non-arranged portion 6 is provided between the position of the inner peripheral edge E of the collar 3 and the end of the arrangement portion 5 of the planar decorative body 4. The distance L between the position of the inner peripheral edge E of the collar 3 and the arrangement portion 5 of the planar decorative body 4 is preferably about 10 to 30 mm in terms of design effect, although it depends on the size of the door itself. .

  In this way, when the daylighting door 1 of the present invention is viewed from the front, the lighting door 1 of the present invention is not exposed to a portion of about 10 to 30 mm from the inner peripheral edge E of the saddle frame 2 composed of four upper, lower, left and right cages. An arrangement portion 6 is provided. When the daylighting door 1 is viewed from the front, the design effect that the cut glass-like design can be expressed by being visually observed in this portion like a chamfered design can be realized.

  When light is projected from the back surface of the translucent member Q, there is a slight difference in the amount of light transmitted between the arrangement part 5 and the non-arrangement part 6, for example, the Japanese paper P or the Japanese paper as the surface decoration 4 Among them, when using thatched paper and art Japanese paper, which have high design properties, there is a slight difference in the amount of light transmitted, and this subtle difference highlights the pattern of thatched paper, making the lighting door extremely high in design. 1 is realized.

  In the previous stage of combining the flange 3, the fitting groove U is formed along the inner peripheral edge E of the flange 3 as described above. Further, an elastic member D is provided inside the fitting groove U. The processing dimension of the fitting groove U may be determined according to the thickness dimension of the translucent plate 8 and the thickness dimension of the planar decorative body 4.

  The elastic member D provided in the fitting groove U is combined with a translucent plate 8 made of a glass plate or the like, and the translucent plate 7 with a planar decorative body produced by sandwiching Japanese paper P or the like between the translucent plates 7 When the lighting door 1 is produced by fitting into the fitting groove U of the frame body 2 made of a set, the edge 7a of the translucent plate 7 with the planar decorative body is fitted into the fitting groove U Even if it uses, it has the function which eliminates the rattling sound which the translucent board 7 with a planar decoration body generate | occur | produces with the opening / closing operation | movement of a door.

  In other words, the backlash of the translucent plate 7 with the planar decorative body can be suppressed by the compression restoring force of the elastic member D. Further, since the light transmitting plate 7 with the surface decoration body is attached to the ridge so that the edge 7a of the light transmission plate 7 with the surface decoration body is covered with the elastic member D, the light transmission plate 7 with the surface decoration body is included. Improves the impact resistance performance, withstands long-term use, and improves durability.

  As a material of the elastic member D, an elastic member D made of urethane resin foam, polyethylene resin foam or the like can be exemplified as a suitable material. Besides these, natural rubber, synthetic rubber and the like can be exemplified as suitable ones.

  The height, width and thickness dimensions of the daylighting door 1 of the present invention may be the same as those of a conventional daylighting door. Moreover, as the translucent board 8 used for the translucent board 7 with a planar ornament used, it consists of a transparent or translucent glass or a synthetic resin molding. Preferred examples include colored or colorless, transparent or translucent glass plates, colored or colorless synthetic resin moldings made of transparent or translucent acrylic resin, and the like.

  Moreover, as the said planar decoration body 4, a colored transparent or colored opaque synthetic resin film etc. other than paper, such as Japanese paper, a color fine paper, and a fancy paper, can be illustrated as a suitable thing. A decorative body produced by cutting out these materials into various shapes can also be exemplified as a suitable one.

  Of the various materials of the planar decorative body 4, attention is paid to the Japanese paper P, and among the Japanese paper P, a paper with a high design and art Japanese paper are the most suitable materials. The woven pattern paper and art Japanese paper are Japanese paper excellent in design and design produced by applying various patterns in the process of spreading the Japanese paper P.

  Furthermore, it describes in detail according to the principal part enlarged view. (See FIGS. 6 and 7). In the enlarged front view shown in FIG. 6, in this example, as the Japanese paper P, an example using the above-described paper pattern paper and art Japanese paper is shown. In the case of Japanese paper P and other planar decorative bodies 4, especially in the case of thatched paper or art Japanese paper, as shown in the drawing, the location of the pattern piece P 1 of the Japanese paper P is the placement portion 5, that is, The portion of the gap P2 between the pattern pieces P1 and P1 of the Japanese paper P is also a non-arranged portion 6. Further, also in the pattern piece P1 of the Japanese paper P, the thick part and the thin part are slightly mixed and overlapped. In this way, the light is transmitted from the back surface of the translucent plate 7 with the planar decorative body. Is projected on the non-arranged portion 5 and the non-arranged portion 6, there is a slight difference in the amount of light transmission, and the slight difference in the amount of light transmission highlights the pattern of thatched pattern paper. A highly efficient daylighting door 1 is realized.

  Further, the planar decorative body 4 is fixed by an adhesive means S between the two translucent plates 8 constituting the transparent panel 7 with the planar decorative body. If the planar decorative body 4 is fixed in this way, even if the door is opened and closed for a long time after the construction and a shock is repeatedly applied to the door, the attachment position of the planar decorative body 4 may be shifted and the design property may be impaired. Absent.

Explanatory drawing which shows the adhesive agent application | coating process of the gauze lighting door of this invention. Explanatory drawing which shows the clamping process of the planar decorative body of this invention. Explanatory drawing which shows the braiding process of this invention. The front view of the lighting door of this invention. AA line sectional view of Drawing 4. The principal part enlarged front view of FIG. The principal part expanded sectional view of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Daylight door 2 Frame 3 ３ 3a Vertical ridge 3b Horizontal ridge 4 Planar decorative body 5 Arrangement part 6 Non-arrangement part 7 Translucent board with planar ornament 7a Edge of translucent board with planar ornament 7b Planar Edge position of inner peripheral edge L of translucent board with decorative body L Separation dimension 8 Translucent board Q Translucent member E Inner peripheral edge U of coffin D Elastic member P Japanese paper P1 Japanese paper pattern P2 Japanese paper pattern Gap between pieces J Identification display S Adhesive F Spray coating machine H Worktable M Contact surface of translucent plate with surface decoration

Claims (3)

It is characterized by the following procedure when manufacturing a glazed daylight door.
1. 2 translucent plates, 2 vertical ridges, 2 horizontal ridges, a surface decoration, an elastic member, an adhesive, a workbench, positioning means,
2. Forming a fitting groove for fitting the end of the translucent plate on the inner surface of the vertical and horizontal planes;
3. An elastic member is mounted inside the fitting groove,
4). A small amount of acrylic adhesive is sprayed on the surface of the surface decorative body,
5. On the other hand, a positioning ruler for the translucent plate and a positioning means for the surface decorative body are arranged on the work table,
6). Place one of the translucent plates on the work table according to the positioning ruler,
7). Arranging the planar decorative body coated with adhesive at a predetermined position on the translucent plate according to the positioning means,
8). Place the other translucent plate on it, and make a translucent plate with a planar decorative body,
9. 9. Insert the edge of the translucent plate with the planar decorative body into the fitting groove provided on the vertical gutter with the fitting groove and the side gutter. Curing until the adhesive is hardened, and finishing the vertical and horizontal lines as required. The translucent plate is made of a transparent or translucent glass or synthetic resin molded body, the planar decorative body is a translucent Japanese paper piece, the elastic member is a soft synthetic resin foam, and the adhesive is It is a water-based acrylic adhesive, the adhesive application amount is about 10 g / m ² or less, and a curing time is taken for about 5 minutes after the adhesive application so that water is naturally removed. Item 2. A method for manufacturing a glazed daylight door according to Item 1. As the positioning means, an identification display for recognizing a position separated from the inner peripheral edge of the kite by a predetermined separation dimension is provided, and a planar decorative body is arranged according to the identification display, and The non-arranged portion of the planar decorative body is provided on the peripheral edge of the collar, and the arranged portion and the non-arranged portion of the planar decorative body are provided separately. A method of manufacturing a lantern lighting door.

Images