CN111300581A - Door plate and manufacturing process thereof - Google Patents
Door plate and manufacturing process thereof Download PDFInfo
- Publication number
- CN111300581A CN111300581A CN202010129360.7A CN202010129360A CN111300581A CN 111300581 A CN111300581 A CN 111300581A CN 202010129360 A CN202010129360 A CN 202010129360A CN 111300581 A CN111300581 A CN 111300581A
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- China
- Prior art keywords
- door frame
- core plate
- core
- door
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/74—Door leaves consisting of frame and panels, e.g. of raised panel type with wooden panels or frame
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention discloses a door plate and a manufacturing process thereof, and the door plate comprises a door frame and a core plate, wherein an embedded groove is formed in the inner side wall of the door frame, the core plate comprises a core plate body and an embedded part, the embedded part is arranged on the outer side wall of the core plate body, and when the core plate body is embedded in the door frame, the embedded part is embedded in the embedded groove so as to connect the core plate and the door frame together. The embedded structure enables the core plate and the door frame to be firmly connected.
Description
Technical Field
The invention relates to the field of home furnishing, in particular to a door plate and a manufacturing process thereof.
Background
Current door plant is mostly a plank, paints and carves some decorative patterns at the plank, and along with the development of science and technology, people's standard of living's improvement, to the requirement of plank outward appearance and practical degree higher and higher, also have some door plants to establish the core in the door frame, nevertheless the core is connected insecure with the door frame, in the use, the core easily drops in following the door frame, and there is the hidden danger in the user's use. After both installed, because of core and door frame are mostly different materials, receive the wet heat expansion of weather influence or receive the degree that can warp behind the cold shrink different, warp the back, not only the outward appearance can receive the influence, life also can shorten moreover.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems occurring in the prior art to some extent, and it is an object of the present invention to provide a door panel in which a door frame is firmly coupled to a core panel.
The above purpose is realized by the following technical scheme:
the utility model provides a door plant, includes door frame and core be equipped with the embedded groove on door frame's the inside wall the core includes core body and embedding part, the embedding part is established on the lateral wall of core body, works as the core body inlays to be located when in the door frame, the embedding part is embedded into so that in the embedded groove the core with door frame links together.
As a further improvement of the present invention, when the insertion portion is inserted into the insertion groove, the outer side wall of the core plate body abuts against the inner side wall of the door frame.
As a further improvement of the present invention, the rear surface of the core plate body is flush with the rear surface of the door frame, and a process slit is provided on an edge of the rear surface of the core plate body.
As a further improvement of the present invention, the front surface of the core plate body is higher than the front surface of the door frame.
As a further improvement of the invention, the door frame comprises a plurality of frame strips, the frame strips are connected end to end, and the cross sections of the frame strips are concave.
As a further improvement of the invention, the core board is a medium density fiberboard, and the door frame is a solid wood frame.
Another objective of the present invention is to provide a manufacturing process of a door panel, which can be processed according to different material characteristics of the door frame and the core plate.
The above purpose is realized by the following technical scheme:
a manufacturing process of a door panel is applied to the door panel, and comprises the following steps:
(1) punching a blank on the core plate;
(2) selecting materials and modeling the door frame;
(3) assembling and polishing the core plate and the door frame;
(4) the door frame is pasted with beautiful pattern paper;
(5) processing the core plate;
(6) removing the masking paper of the door frame, and sticking the masking paper on the core plate;
(7) processing the door frame;
(8) and tearing off the masking paper on the core plate.
As a further improvement of the present invention, the step of processing the core plate includes: brushing PE paint on the core plate; polishing the core plate; repeatedly brushing PE paint on the core plate and polishing the core plate until the surface of the core plate is smooth; white finish paint is coated on the core plate; and (5) painting the core plate with colored paint.
As a further improvement of the present invention, the step of processing the door frame includes: polishing the door frame for the first time; performing first color correction on the door frame; sealing primer on the door frame; polishing the door frame for the second time; carrying out secondary color correction on the door frame; and finishing paint on the door frame.
Compared with the prior art, the invention at least comprises the following beneficial effects:
1. the invention provides a door plate, and an embedded structure enables the core plate and the door frame to be firmly connected.
2. The edge of the rear surface of the core plate body is provided with the process seam, so that deformation caused by different wet expansion and contraction rates due to different materials of the door frame and the core plate is prevented.
3. The invention provides a manufacturing process of a door plate, which can be used for respectively processing according to different material characteristics of a door frame and a core plate, so that the door frame and the core plate can be well matched and assembled together, and can also be processed according to the material characteristics to manufacture the appearance characteristics meeting the requirements of people.
Drawings
FIG. 1 is a cross-sectional view of a door panel of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1 according to the present invention;
FIG. 3 is a structural view of a door panel of the present invention;
FIG. 4 is a flow chart of a manufacturing process of a door panel according to the present invention.
Detailed Description
The present invention is illustrated by the following examples, but the present invention is not limited to these examples. Modifications to the embodiments of the invention or equivalent substitutions of parts of technical features without departing from the spirit of the invention are intended to be covered by the scope of the claims of the invention.
Referring to fig. 1 to 3, a door panel according to the present invention includes a door frame 1 and a core 2, an insertion groove 11 is formed on an inner sidewall of the door frame 1, the core 2 includes a core body 21 and an insertion portion 22, the insertion portion 22 is formed on an outer sidewall of the core body 21, and when the core body 21 is inserted into the door frame 1, the insertion portion 22 is inserted into the insertion groove 11 to connect the core 2 and the door frame 1. The door frame 1 and the core plate 2 are connected together through an embedded structure, and the connection is firm, so that the core plate 2 is prevented from falling from the door frame 1, and danger is caused to users. In this embodiment, the embedded portion 22 is a protrusion on the periphery of the outer sidewall of the core plate body 21.
When the insertion portion 22 is inserted into the insertion groove 11, the outer side wall of the core plate body 21 abuts against the inner side wall of the door frame 1. The rear surface of the core plate body 21 is flush with the rear surface of the door frame 1, and a process slit 23 is provided on the edge of the rear surface of the core plate body 21. Door frame 1 can be said plank, metal or other materials, and core 2 can be fine board, plank, metal, glass or other materials, door frame 1 with the material of core 2 can be the same material, also can be different materials, and when door frame 1 and core 2 were different materials, the setting of technology seam 23 prevented because of door frame 1 is different with the core 2 material, and the wet expansion shrinkage factor is different and leads to the deformation. The deformation not only affects the overall beauty, but also increases the danger that the core plate 2 is connected with the door frame 1 and is not firmly dropped after the expansion deformation, thereby causing potential safety hazards and shortening the service life. The core board 2 is a medium density fiberboard. The door frame 1 is a solid wood frame.
The front surface of the core plate body 21 is higher than the front surface of the door frame 1. The decorative pattern of the front surface of the core plate body 21 can be protruded, if the 3D decorative pattern is carved on the front surface of the core plate body 21, the decorative pattern can be protruded and vivid due to the fact that the front surface of the core plate body 21 is higher than the front surface of the door frame 1, and the decorative pattern can meet the requirements of people. And the rear surface of the core plate body 21 is flush with the rear surface of the door frame 1, so that the door body is prevented from being excessively bulged, and the space saving is facilitated.
The door frame 1 comprises a plurality of frame strips, the frame strips are connected end to end, and the cross sections of the frame strips are concave. The door frame 1 may be formed by enclosing a plurality of frame strips, and usually four frame strips enclose a rectangle, but is not limited to the conventional design, and may also be formed by enclosing five, six or more frame strips to form a polygonal shape, which may be specifically designed according to the needs of users.
Example two:
referring to fig. 4, a manufacturing process of a door panel according to the present invention is shown, and applied to a door panel according to the first embodiment, including the following steps: (1) blanking the core plate S1; (2) selecting materials for the door frame and making a model S2; (3) framing the core plate and the door frame and polishing S3; (4) the door frame is stuck with beautiful grain paper S4; (5) processing the core plate S5; (6) tearing off the masking paper of the door frame, and pasting the masking paper on the core board S6; (7) processing the door frame S7; (8) and (5) removing the masking paper on the core board S8. When the core board is processed, the door frame is stuck with the figure paper; when the door frame is processed, the core board is pasted with the beautiful grain paper. The two are processed respectively without mutual influence. The door frame and the core plate can be processed according to different material characteristics of the door frame and the core plate respectively, so that the door frame and the core plate can be well matched and assembled together, and the appearance characteristics meeting the requirements of people can be processed according to the material characteristics of the door frame and the core plate.
The step of processing the core plate comprises the following steps: brushing PE paint on the core plate; polishing the core plate; repeatedly brushing PE paint on the core plate and polishing the core plate until the surface of the core plate is smooth; white finish paint is coated on the core plate; and (5) painting the core plate with colored paint. In this embodiment, the step of processing the core plate includes: brushing PE paint on the core plate; polishing the core plate; brushing the PE paint for the second time on the core plate; polishing the white finish on the core plate for the second time; and (5) painting the core plate with colored paint. In this embodiment, the core board is painted with the PE paint for the second time and polished for the second time, and then the white finish paint and the colored paint are applied, but the PE paint is painted and polished for a plurality of times according to the actual polishing condition of the core board and the smoothness of the surface. The PE paint can fill holes in the core plate, the protruding blocks on the core plate can be ground by polishing, the core plate is painted after the PE paint is polished to be smooth, the surface of the core plate is smooth, and the appearance is not affected due to the fact that local unevenness occurs. The core board is painted with the white finish paint, so that the color of the core board material is prevented from influencing the color paint. For example, if the core board has a darker color and the colored paint has a lighter color, if the core board is not painted with white paint first and is directly painted with colored paint, the color of the colored paint cannot be well highlighted under the influence of the color of the core board, or a plurality of layers of colored paint are needed for coloring, so that the material itself is greatly lost. And the white paint is coated, and the coloring of the colored paint cannot be influenced no matter what color the core plate is.
The step of processing the door frame includes: polishing the door frame for the first time; performing first color correction on the door frame; sealing primer on the door frame; polishing the door frame for the second time; carrying out secondary color correction on the door frame; and finishing paint on the door frame.
The door frame is first sanded to remove most of the bumps that make it uneven. The door frame is repainted to a desired color because the wooden boards have their own color and texture. In the embodiment, only the door frame is polished and repaired once, and the door frame can be polished and repaired twice or many times according to actual conditions so as to obtain a smooth and flat surface of the door frame and a desired color effect.
The seal primer can fill the holes on the template to make the template smooth, and the wood has grease, so that the seal primer needs to be applied. The door frame is polished again to prevent unevenness caused by unevenness of the top seal primer.
And painting the door frame after color modification again, wherein the finish paint has a surface feeling effect, namely the surface touch feeling, and can change the permeability or brightness of wood, such as frosting feeling of the door frame.
The above preferred embodiments should be considered as examples of the embodiments of the present application, and technical deductions, substitutions, improvements and the like similar to, similar to or based on the embodiments of the present application should be considered as the protection scope of the present patent.
Claims (9)
1. The door plate is characterized by comprising a door frame and a core plate, wherein an embedded groove is formed in the inner side wall of the door frame, the core plate comprises a core plate body and an embedded part, the embedded part is arranged on the outer side wall of the core plate body, and when the core plate body is embedded in the door frame, the embedded part is embedded into the embedded groove so that the core plate and the door frame are connected together.
2. A door skin according to claim 1, wherein said outer side wall of said core body abuts said inner side wall of said door frame when said insert is inserted into said insert slot.
3. A door panel according to claim 2, wherein the rear surface of said core body is flush with the rear surface of said door frame, and a process seam is provided on an edge of the rear surface of said core body.
4. A door skin according to claim 3, wherein said core body has a front surface that is higher than a front surface of said door frame.
5. A door skin according to claim 1, 2, 3 or 4, characterized in that said door frame comprises a plurality of frame strips, said frame strips being connected end to end, said frame strips having a "concave" cross-section.
6. A door panel as claimed in claim 1, 2, 3 or 4, wherein said core is a medium density fiberboard and said door frame is a solid wood frame.
7. A process for manufacturing a door panel, which is applied to the door panel according to any one of claims 1 to 6, comprising the steps of:
(1) punching a blank on the core plate;
(2) selecting materials and modeling the door frame;
(3) assembling and polishing the core plate and the door frame;
(4) the door frame is pasted with beautiful pattern paper;
(5) processing the core plate;
(6) removing the masking paper of the door frame, and sticking the masking paper on the core plate;
(7) processing the door frame;
(8) and tearing off the masking paper on the core plate.
8. The process of claim 7, wherein: the step of processing the core plate comprises the following steps:
brushing PE paint on the core plate;
polishing the core plate;
repeatedly brushing PE paint on the core plate and polishing the core plate until the surface of the core plate is smooth;
white finish paint is coated on the core plate;
and (5) painting the core plate with colored paint.
9. The process of claim 7, wherein: the step of processing the door frame includes:
polishing the door frame for the first time;
performing first color correction on the door frame;
sealing primer on the door frame;
polishing the door frame for the second time;
carrying out secondary color correction on the door frame;
and finishing paint on the door frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010129360.7A CN111300581A (en) | 2020-02-28 | 2020-02-28 | Door plate and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010129360.7A CN111300581A (en) | 2020-02-28 | 2020-02-28 | Door plate and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111300581A true CN111300581A (en) | 2020-06-19 |
Family
ID=71153027
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010129360.7A Pending CN111300581A (en) | 2020-02-28 | 2020-02-28 | Door plate and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111300581A (en) |
Citations (9)
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|---|---|---|---|---|
| JP2009281058A (en) * | 2008-05-22 | 2009-12-03 | Pal Co Ltd | Method for manufacturing of frame-member assembly lighting door |
| CN201865516U (en) * | 2011-03-18 | 2011-06-15 | 浙江双雄门业有限公司 | Waterproof and deformation-proof door plate structure |
| CN202273384U (en) * | 2011-11-01 | 2012-06-13 | 肖健 | Inner rabbet type frame composite wood plate |
| CN103521773A (en) * | 2013-09-25 | 2014-01-22 | 深圳光韵达光电科技股份有限公司 | Post-processing technology for SLS workpiece surface |
| CN106696042A (en) * | 2017-01-04 | 2017-05-24 | 湖北美兰木业有限责任公司 | Lacquer finish home furniture plate and manufacturing method thereof |
| CN206352455U (en) * | 2016-12-20 | 2017-07-25 | 苏州铨智动机械科技有限公司 | A kind of technique crack structure of doorframe |
| CN107009473A (en) * | 2017-05-09 | 2017-08-04 | 成都百威凯诚科技有限公司 | A kind of modern timber manufacturing process |
| CN107433667A (en) * | 2017-07-14 | 2017-12-05 | 成都市翻鑫家科技有限公司 | A kind of door-plate manufacture craft |
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-
2020
- 2020-02-28 CN CN202010129360.7A patent/CN111300581A/en active Pending
Patent Citations (9)
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|---|---|---|---|---|
| JP2009281058A (en) * | 2008-05-22 | 2009-12-03 | Pal Co Ltd | Method for manufacturing of frame-member assembly lighting door |
| CN201865516U (en) * | 2011-03-18 | 2011-06-15 | 浙江双雄门业有限公司 | Waterproof and deformation-proof door plate structure |
| CN202273384U (en) * | 2011-11-01 | 2012-06-13 | 肖健 | Inner rabbet type frame composite wood plate |
| CN103521773A (en) * | 2013-09-25 | 2014-01-22 | 深圳光韵达光电科技股份有限公司 | Post-processing technology for SLS workpiece surface |
| CN206352455U (en) * | 2016-12-20 | 2017-07-25 | 苏州铨智动机械科技有限公司 | A kind of technique crack structure of doorframe |
| CN106696042A (en) * | 2017-01-04 | 2017-05-24 | 湖北美兰木业有限责任公司 | Lacquer finish home furniture plate and manufacturing method thereof |
| CN107009473A (en) * | 2017-05-09 | 2017-08-04 | 成都百威凯诚科技有限公司 | A kind of modern timber manufacturing process |
| CN107433667A (en) * | 2017-07-14 | 2017-12-05 | 成都市翻鑫家科技有限公司 | A kind of door-plate manufacture craft |
| CN108240160A (en) * | 2017-11-08 | 2018-07-03 | 上海爱朴木业有限公司 | Solid wood plain batton door and its manufacturing method |
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Application publication date: 20200619 |