JP2009279815A - Continuous vulcanization apparatus for rubber hose - Google Patents
Continuous vulcanization apparatus for rubber hose Download PDFInfo
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- JP2009279815A JP2009279815A JP2008133409A JP2008133409A JP2009279815A JP 2009279815 A JP2009279815 A JP 2009279815A JP 2008133409 A JP2008133409 A JP 2008133409A JP 2008133409 A JP2008133409 A JP 2008133409A JP 2009279815 A JP2009279815 A JP 2009279815A
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- rubber hose
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Abstract
Description
本発明はゴムホースの連続加硫装置に関し、更に詳しくは、前工程から供給されるタイミングにかかわらず、未加硫ゴムホースを連続加硫することができるゴムホースの連続加硫装置に関する。 The present invention relates to a continuous vulcanizing device for a rubber hose, and more particularly to a continuous vulcanizing device for a rubber hose capable of continuously vulcanizing an unvulcanized rubber hose regardless of the timing supplied from the previous step.
エアコン等の種々の用途に用いられるゴムホースについては、単一品種を効率良く大量生産するため、連続的に加硫する連続加硫製法が近年用いられつつあり、その中でも常圧の加硫槽中で連続的に加硫する方法が採用されている(例えば、特許文献1を参照)。この連続加硫を行う加硫槽には、ゴム押出や補強層被覆などを行う前工程から製造ロット毎に断続的に未加硫ゴムホースが供給されるため、加硫槽内のゴムホースの移動経路に、あらかじめ耐熱性のダミーロープを掛け渡しておくことが行われている。このようにすることで、加硫工程の前工程から未加硫のゴムホースが加硫槽に供給されてくると、このダミーロープの一端に未加硫ゴムホースの先端を接続し、他端を加硫槽の出口側から巻き取ることにより、すぐに未加硫ゴムホースを加硫槽内に引き込んで移動させつつ加硫することができる。加硫槽内に引き込まれる未加硫ゴムの末端には、別のダミーロープを取り付けておき、連続加硫の終了後には再び加硫槽内の移動経路にダミーロープが掛け渡されているようにして、次の製造ロットの未加硫ゴムホースが供給されるまで待機することになる。 For rubber hoses used in various applications such as air conditioners, a continuous vulcanization process for continuous vulcanization is being used in recent years in order to efficiently produce a single product in large quantities. The method of vulcanizing continuously is employed (for example, see Patent Document 1). Since the unvulcanized rubber hose is intermittently supplied for each production lot from the previous process of rubber extrusion, reinforcement layer coating, etc., to the vulcanizing tank that performs this continuous vulcanization, the path of movement of the rubber hose in the vulcanizing tank In addition, a heat-resistant dummy rope is preliminarily hung. In this way, when an unvulcanized rubber hose is supplied to the vulcanization tank from the previous step of the vulcanization step, the tip of the unvulcanized rubber hose is connected to one end of this dummy rope and the other end is vulcanized. By winding from the outlet side of the vulcanizing tank, the unvulcanized rubber hose can be immediately vulcanized while being drawn into the vulcanizing tank and moved. At the end of the unvulcanized rubber drawn into the vulcanizing tank, another dummy rope is attached, and after the continuous vulcanization is completed, the dummy rope seems to be over the moving path in the vulcanizing tank again. Thus, the system waits until the unvulcanized rubber hose of the next production lot is supplied.
しかし、逆の見方をすると、上記のような手順では、ダミーロープを加硫槽内のゴムホースの移動経路に掛け渡すまでは、前工程から加硫工程へ未加硫ゴムホースを供給することができないということになる。そのため、加硫槽が大型化して移動経路が長くなると、前工程を停止する期間が長くなるため、かえってゴムホースの生産効率が低下してしまうという問題があった。 However, from the opposite viewpoint, in the procedure as described above, the unvulcanized rubber hose cannot be supplied from the previous process to the vulcanization process until the dummy rope is passed over the moving path of the rubber hose in the vulcanization tank. It turns out that. For this reason, when the vulcanization tank is enlarged and the movement path becomes longer, the period for stopping the previous process becomes longer, which causes a problem that the production efficiency of the rubber hose is lowered.
このような問題を解決するには、様々な長さのダミーロープを準備しておき、前工程から未加硫ゴムホースが供給されるタイミングに合わせて適当な長さのダミーロープを使用すればよいが、生産現場で行うには現実的ではない。
本発明の目的は、前工程から供給されるタイミングにかかわらず、未加硫ゴムホースを連続加硫することができるゴムホースの連続加硫装置を提供することにある。 An object of the present invention is to provide a continuous vulcanizing device for a rubber hose capable of continuously vulcanizing an unvulcanized rubber hose regardless of the timing supplied from the previous step.
上記の目的を達成する本発明のゴムホースの連続加硫装置は、未加硫ゴムホースを加硫槽内の移動経路に沿って移動させながら加硫するゴムホースの連続加硫装置において、前記ゴムホースの移動経路に無端状の紐状部材を掛け渡して回転させると共に、該紐状部材が前記加硫槽の入口及び出口で該加硫槽の外部を通過するようにしたことを特徴とするものである。 The rubber hose continuous vulcanizing apparatus of the present invention that achieves the above object is a rubber hose continuous vulcanizing apparatus that vulcanizes while moving an unvulcanized rubber hose along a moving path in a vulcanizing tank. An endless string-like member is looped over the path and rotated, and the string-like member passes through the outside of the vulcanizing tank at the inlet and outlet of the vulcanizing tank. .
紐状部材の移動経路の途中には、紐状部材の張力を調整する張力調整手段を設けることが望ましい。また、紐状部材には、金属製のワイヤ又はチェーンを用いるのがよい。 It is desirable to provide tension adjusting means for adjusting the tension of the string-like member in the middle of the movement path of the string-like member. Moreover, it is preferable to use a metal wire or chain for the string-like member.
本発明のゴムホースの連続加硫装置によれば、加硫槽内におけるゴムホースの移動経路に無端状の紐状部材を掛け渡して回転させると共に、その紐状部材が加硫槽の入口及び出口で加硫槽の外部を通過するようにしたので、未加硫ゴムホースの先端を紐状部材の途中に固定することで、いつでも未加硫ゴムホースを加硫槽内へ引き込んで移動させつつ加硫することができるので、前工程から供給されるタイミングにかかわらず未加硫ゴムホースを連続加硫することができる。 According to the continuous vulcanizing apparatus for a rubber hose of the present invention, an endless string-like member is looped over the moving path of the rubber hose in the vulcanizing tank and rotated, and the string-like member is at the inlet and outlet of the vulcanizing tank. Since it passes through the outside of the vulcanizing tank, the end of the unvulcanized rubber hose is fixed in the middle of the string-like member, so that the unvulcanized rubber hose can be pulled into the vulcanizing tank and vulcanized at any time. Therefore, the unvulcanized rubber hose can be continuously vulcanized regardless of the timing supplied from the previous step.
以下に、本発明の実施の形態について、図面を参照して説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図1は、本発明の実施形態からなるゴムホースの連続加硫装置(以下、単に「連続加硫装置」という。)の構造を示す。 FIG. 1 shows the structure of a rubber hose continuous vulcanizing apparatus (hereinafter simply referred to as “continuous vulcanizing apparatus”) according to an embodiment of the present invention.
この連続加硫装置1は、加硫槽2の内部に設置された複数の大型プーリー3により形成されたゴムホースの移動経路に沿って、入口4から出口5へ無端状の紐状部材6を掛け渡したものである。この紐状部材6は、加硫槽2の外部において、複数の小型プーリー7に掛け回されている。小型プーリー7の少なくとも1個は、図示しない電動機により回転駆動され、加硫槽2の入口4から出口5へ向かう方向に紐状部材6を回転させるようになっている。 This continuous vulcanizer 1 hangs an endless string-like member 6 from an inlet 4 to an outlet 5 along a moving path of a rubber hose formed by a plurality of large pulleys 3 installed inside a vulcanizing tank 2. It is what you gave. The string-like member 6 is wound around a plurality of small pulleys 7 outside the vulcanizing tank 2. At least one of the small pulleys 7 is rotationally driven by an electric motor (not shown) so as to rotate the string-like member 6 in a direction from the inlet 4 to the outlet 5 of the vulcanizing tank 2.
上記の連続加硫装置1を用いたゴムホースの加硫方法を、図2に基づいて以下に説明する。 A rubber hose vulcanization method using the continuous vulcanizer 1 will be described below with reference to FIG.
前工程から供給された未加硫ゴムホース8の先端を、図2(a)に示すように、入口4手前の紐状部材6の途中に、弾性部材で挟持するなどして取り外し可能に固定する。紐状部材6は回転しているため、図2(b)に示すように、未加硫ゴムホース8は紐状部材6と共に入口4から加硫槽2内へ引き込まれ、複数の大型プーリー3により形成される移動経路に沿って移動しながら加硫される。未加硫ゴムホース8が加硫槽2内へ引き込まれる際には、未加硫ゴムホース8の途中を紐状部材6に適宜固定するようにしてもよい。そして、図2(c)に示すように、出口5から出てきた加硫後のゴムホース9の先端を紐状部材6から取り外し、後工程へ供給する。 As shown in FIG. 2A, the tip of the unvulcanized rubber hose 8 supplied from the previous step is detachably fixed to the middle of the string-like member 6 in front of the inlet 4 by an elastic member. . Since the string-like member 6 is rotating, the unvulcanized rubber hose 8 is drawn into the vulcanizing tank 2 from the inlet 4 together with the string-like member 6 as shown in FIG. It is vulcanized while moving along the formed movement path. When the unvulcanized rubber hose 8 is drawn into the vulcanizing tank 2, the middle of the unvulcanized rubber hose 8 may be appropriately fixed to the string-like member 6. And as shown in FIG.2 (c), the front-end | tip of the rubber hose 9 after the vulcanization which came out from the exit 5 is removed from the string-like member 6, and it supplies to a post process.
このように連続加硫装置1を構成したので、未加硫ゴムホース8の先端を紐状部材6の途中に固定することで、いつでも未加硫ゴムホース8を加硫槽2内へ引き込んで移動させつつ加硫することができるので、前工程から供給されるタイミングにかかわらず未加硫ゴムホース8を連続加硫することができ、ゴムホースの生産効率を向上することができる。 Since the continuous vulcanizing apparatus 1 is configured as described above, the unvulcanized rubber hose 8 is always drawn into the vulcanizing tank 2 and moved by fixing the tip of the unvulcanized rubber hose 8 in the middle of the string-like member 6. Therefore, the unvulcanized rubber hose 8 can be continuously vulcanized regardless of the timing supplied from the previous step, and the production efficiency of the rubber hose can be improved.
紐状部材6については、加硫槽2内の温度に長時間耐えられるように、耐熱性及び耐久性に優れた金属製のワイヤー又はチェーンを用いることが望ましい。 As for the string-like member 6, it is desirable to use a metal wire or chain excellent in heat resistance and durability so that it can withstand the temperature in the vulcanizing tank 2 for a long time.
また、紐状部材6が熱膨張により伸長して弛みが生じ、大型プーリー3などから脱落するのを防止するため、紐状部材6には張力を加えて緊張させることが望ましい。そのため、例えば図3に示すように、少なくとも1個の小型プーリー7にアキュムレータ10からなる張力調整手段を取り付けて、小型プーリー7の位置を移動させて紐状部材6に適度な張力を与えるようにするのがよい。 Further, in order to prevent the string-like member 6 from being elongated due to thermal expansion to cause slack and falling off from the large pulley 3 or the like, it is desirable to apply tension to the string-like member 6 to tension it. Therefore, for example, as shown in FIG. 3, tension adjusting means comprising an accumulator 10 is attached to at least one small pulley 7, and the position of the small pulley 7 is moved to give an appropriate tension to the string-like member 6. It is good to do.
1 連続加硫装置
2 加硫槽
3 大型プーリー
4 入口
5 出口
6 紐状部材
7 小型プーリー
8 未加硫ゴムホース
9 加硫後のゴムホース
10 アキュムレータ
DESCRIPTION OF SYMBOLS 1 Continuous vulcanizer 2 Vulcanization tank 3 Large pulley 4 Inlet 5 Outlet 6 String member 7 Small pulley 8 Unvulcanized rubber hose 9 Rubber hose 10 after vulcanization Accumulator
Claims (3)
前記ゴムホースの移動経路に無端状の紐状部材を掛け渡して回転させると共に、該紐状部材が前記加硫槽の入口及び出口で該加硫槽の外部を通過するようにしたゴムホースの連続加硫装置。 In the continuous vulcanization device for rubber hose that vulcanizes while moving the unvulcanized rubber hose along the moving path in the vulcanizing tank,
An endless string-like member is looped over the moving path of the rubber hose and rotated, and the string hose is passed through the outside of the vulcanizing tank at the inlet and outlet of the vulcanizing tank. Sulfur equipment.
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JP2008133409A JP2009279815A (en) | 2008-05-21 | 2008-05-21 | Continuous vulcanization apparatus for rubber hose |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101817298A (en) * | 2010-04-19 | 2010-09-01 | 常州朗博汽车零部件有限公司 | Circular hollow car door seat silica gel sealing ring and manufacture method thereof |
CN102873893A (en) * | 2012-09-19 | 2013-01-16 | 东莞日进电线有限公司 | Silicone tube production line and process |
CN106853671A (en) * | 2015-12-09 | 2017-06-16 | 深圳市嘉杰橡塑有限公司 | A kind of method for silicone tube production |
CN106853665A (en) * | 2015-12-09 | 2017-06-16 | 深圳市嘉杰橡塑有限公司 | A kind of upper curing cage for silicone tube production |
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2008
- 2008-05-21 JP JP2008133409A patent/JP2009279815A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101817298A (en) * | 2010-04-19 | 2010-09-01 | 常州朗博汽车零部件有限公司 | Circular hollow car door seat silica gel sealing ring and manufacture method thereof |
CN102873893A (en) * | 2012-09-19 | 2013-01-16 | 东莞日进电线有限公司 | Silicone tube production line and process |
CN106853671A (en) * | 2015-12-09 | 2017-06-16 | 深圳市嘉杰橡塑有限公司 | A kind of method for silicone tube production |
CN106853665A (en) * | 2015-12-09 | 2017-06-16 | 深圳市嘉杰橡塑有限公司 | A kind of upper curing cage for silicone tube production |
CN106853671B (en) * | 2015-12-09 | 2018-12-04 | 深圳市嘉杰橡塑有限公司 | A method of it is produced for silicone tube |
CN106853665B (en) * | 2015-12-09 | 2019-05-14 | 深圳市嘉杰橡塑有限公司 | A kind of upper curing cage for silicone tube production |
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