JP2009269961A - Rubber composition for bead filler - Google Patents

Rubber composition for bead filler Download PDF

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JP2009269961A
JP2009269961A JP2008120031A JP2008120031A JP2009269961A JP 2009269961 A JP2009269961 A JP 2009269961A JP 2008120031 A JP2008120031 A JP 2008120031A JP 2008120031 A JP2008120031 A JP 2008120031A JP 2009269961 A JP2009269961 A JP 2009269961A
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rubber
weight
recycled
parts
bead filler
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JP5353050B2 (en
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Tomoyuki Wada
智之 和田
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rubber composition for a bead filler, satisfying both of a high elastic modulus and a high strength at break, with a low rolling resistance, while aiming at the reduction of environmental load by blending regenerated rubber. <P>SOLUTION: This rubber composition is obtained by blending 2 to 20 pts.wt. regenerated rubber, ≥60 pts.wt. carbon black having 25 to 100 m<SP>2</SP>/g nitrogen adsorption specific surface area and 4 to 18 pts.wt. thermosetting resin based on 100 pts.wt. diene-based rubber containing ≥61 wt.% natural rubber, and 5 to 15 wt.% curing agent based on the blending amount of the above thermosetting resin, and is characterized in that the Mooney viscosity of the regenerated rubber is 35 to 65, the natural rubber-containing ratio in the rubber component of the regenerated rubber is ≥60 wt.%, and the weight-average molecular weight of sol of the regenerated rubber, obtained by a gel permeation chromatography is ≤60,000. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ビードフィラー用ゴム組成物に関し、さらに詳しくは、再生ゴムの配合により環境負荷の低減を図りつつ、高弾性率及び高破断強度と低転がり抵抗性とを両立するようにしたビードフィラー用ゴム組成物に関する。   The present invention relates to a rubber composition for bead fillers, and more specifically, a bead filler that achieves both high elastic modulus, high breaking strength, and low rolling resistance while reducing environmental burden by blending recycled rubber. The present invention relates to a rubber composition.

近年、乗用車用空気入りタイヤには、高速走行時の操縦安定性と共に、燃費性能を向上することが望まれている。前者の操縦安定性を向上するためには、ビードフィラーの弾性率(特に、動的弾性率)を高くする必要があり、その手段としてビードフィラー用ゴム組成物にカーボンブラックの配合量を多くすることが考えられる。しかし、カーボンブラックの増量はtanδが大きくなりヒステリシスロスの増大により転がり抵抗が悪化するという問題がある。また、熱硬化性樹脂を配合することにより弾性率を高くすることも提案されているが、配合量を多くすると耐クラック性の悪化を招くなどの問題がある(例えば、特許文献1参照)。   In recent years, pneumatic tires for passenger cars have been desired to improve fuel efficiency as well as steering stability during high-speed driving. In order to improve the former steering stability, it is necessary to increase the elastic modulus (especially dynamic elastic modulus) of the bead filler, and as a means for this, the amount of carbon black added to the rubber composition for the bead filler is increased. It is possible. However, the increase in carbon black has a problem that tan δ increases and rolling resistance deteriorates due to an increase in hysteresis loss. In addition, it has been proposed to increase the elastic modulus by blending a thermosetting resin, but if the blending amount is increased, there is a problem that crack resistance is deteriorated (for example, see Patent Document 1).

一方、地球環境を保護する観点から、空気入りタイヤのリサイクル率を高くすることが要求されるようになり、使用済みのタイヤやチューブから回収された再生粉末ゴムを新しいゴム原料中に配合することが提案されている(例えば、特許文献2参照)。しかしながら、このような再生ゴムをビードフィラー用ゴム組成物に配合すると破断強度や弾性率が低下したり、tanδの増大を招きヒステリシスロスが大きくなるため転がり抵抗が悪化するという問題があった。   On the other hand, from the viewpoint of protecting the global environment, it has become necessary to increase the recycling rate of pneumatic tires, and recycled powder rubber recovered from used tires and tubes must be blended into new rubber raw materials. Has been proposed (see, for example, Patent Document 2). However, when such recycled rubber is blended with the rubber composition for bead filler, there are problems that the breaking strength and the elastic modulus are lowered, or that tan δ is increased and the hysteresis loss is increased, so that the rolling resistance is deteriorated.

したがって、再生ゴムを使用してリサイクル率を高くしながら弾性率や破断強度、耐クラック性の確保と、燃費性能の両立を可能にしたビードフィラー用ゴム組成物は未だ実現されていない。
特開平5−51487号公報 特開平11−335488号公報
Therefore, a rubber composition for a bead filler that has made it possible to ensure both the elastic modulus, breaking strength and crack resistance and fuel efficiency while increasing the recycling rate using recycled rubber has not yet been realized.
Japanese Patent Laid-Open No. 5-51487 JP-A-11-335488

本発明の目的は、再生ゴムの配合により環境負荷の低減を図りつつ、高弾性率及び高破断強度と低転がり抵抗性とを両立するようにしたビードフィラー用ゴム組成物を提供することにある。   An object of the present invention is to provide a rubber composition for a bead filler that achieves both high elastic modulus, high breaking strength, and low rolling resistance while reducing the environmental load by blending recycled rubber. .

上記目的を達成する本発明のビードフィラー用ゴム組成物は、天然ゴムを61重量%以上含むジエン系ゴム100重量部に対し、再生ゴムを2〜20重量部、窒素吸着比表面積が25〜100m/gのカーボンブラックを60重量部以上、熱硬化性樹脂を4〜18重量部配合すると共に、硬化剤を前記熱硬化性樹脂配合量の5〜15重量%配合したゴム組成物であり、前記再生ゴムがムーニー粘度35〜65、該再生ゴム中のゴム成分の天然ゴム含有比率が60重量%以上、かつ該再生ゴム中のゾルのゲル透過クロマトグラフによる重量平均分子量が60000以下であることを特徴とする。 The rubber composition for bead fillers according to the present invention that achieves the above-mentioned object has 2 to 20 parts by weight of recycled rubber and a nitrogen adsorption specific surface area of 25 to 100 m with respect to 100 parts by weight of diene rubber containing 61% by weight or more of natural rubber. 2 / g of carbon black is 60 parts by weight or more, 4-18 parts by weight of a thermosetting resin, and a rubber composition containing 5-15% by weight of the thermosetting resin. The reclaimed rubber has a Mooney viscosity of 35 to 65, the natural rubber content ratio of the rubber component in the reclaimed rubber is 60% by weight or more, and the weight average molecular weight by gel permeation chromatography of the sol in the reclaimed rubber is 60000 or less. It is characterized by.

このビードフィラー用ゴム組成物は、空気入りタイヤのビードフィラー部を構成するのに好適である。   This rubber composition for bead filler is suitable for constituting a bead filler part of a pneumatic tire.

本発明のビードフィラー用ゴム組成物によれば、天然ゴムを61重量%以上含むジエン系ゴム100重量部に対し、再生ゴムを2〜20重量部、窒素吸着比表面積が25〜100m/gのカーボンブラックを60重量部以上、熱硬化性樹脂を4〜18重量部配合すると共に、硬化剤を前記熱硬化性樹脂配合量の5〜15重量%配合するようにしたので、高弾性率と低転がり抵抗性とを両立すると共に、リサイクル率を高くすることができる。特に、再生ゴムの性状を、ムーニー粘度を35〜65にし、再生ゴム中のゴム成分の天然ゴム含有比率を60重量%以上にすると共に、再生ゴム中のゾルのゲル透過クロマトグラフによる重量平均分子量を60000以下にしたので、弾性率を高く確保しながらヒステリシスロスを悪化させることなく、低転がり抵抗性を維持することができる。 According to the rubber composition for bead filler of the present invention, 2 to 20 parts by weight of recycled rubber and a nitrogen adsorption specific surface area of 25 to 100 m 2 / g with respect to 100 parts by weight of diene rubber containing 61% by weight or more of natural rubber. 60% by weight or more of the carbon black and 4-18 parts by weight of the thermosetting resin and 5-15% by weight of the thermosetting resin compounding amount of the thermosetting resin, While achieving both low rolling resistance, the recycling rate can be increased. In particular, the properties of the recycled rubber are such that the Mooney viscosity is 35 to 65, the natural rubber content of the rubber component in the recycled rubber is 60% by weight or more, and the weight average molecular weight by gel permeation chromatography of the sol in the recycled rubber. Therefore, the low rolling resistance can be maintained without deteriorating the hysteresis loss while ensuring a high elastic modulus.

本発明のビードフィラー用ゴム組成物において、ゴム成分はジエン系ゴムとし、そのジエン系ゴムは、天然ゴムを61重量%以上、好ましくは65〜80重量%含む。ジエン系ゴム中の天然ゴムが61重量%未満の場合には、破断強度が悪化する。マトリックスのゴム成分中の天然ゴム61重量%以上には、再生ゴムを除くものとする。   In the rubber composition for bead filler of the present invention, the rubber component is a diene rubber, and the diene rubber contains 61% by weight or more, preferably 65 to 80% by weight of natural rubber. When the natural rubber in the diene rubber is less than 61% by weight, the breaking strength is deteriorated. Recycled rubber is excluded from 61% by weight or more of natural rubber in the rubber component of the matrix.

天然ゴム以外のジエン系ゴムとしては、特に制限されるものではなく、ビードフィラー用ゴム組成物に通常用いられるイソプレンゴム、スチレン−ブタジエンゴム、ブタジエンゴム、アクリロニトリル−ブタジエンゴム、ブチルゴム等が挙げられる。好ましくはスチレン−ブタジエンゴム、ブタジエンゴムがよい。これらジエン系ゴムは、単独又は任意のブレンドとして使用することができる。   The diene rubber other than natural rubber is not particularly limited, and examples thereof include isoprene rubber, styrene-butadiene rubber, butadiene rubber, acrylonitrile-butadiene rubber, and butyl rubber that are usually used in the rubber composition for bead filler. Styrene-butadiene rubber and butadiene rubber are preferable. These diene rubbers can be used alone or as any blend.

上記ゴム成分に配合する混合物のうち、再生ゴムの配合量は、ジエン系ゴム100重量部に対し2〜20重量部、好ましくは5〜15重量部にする。再生ゴムの配合量が2重量部未満では、リサイクル率を高くすることができない。また、再生ゴムの配合量が20重量部を超える場合には、tanδが増大しヒステリシスロスが悪化するため転がり抵抗が大きくなると共に、破断強度が悪化する。   Of the mixture blended with the rubber component, the amount of recycled rubber is 2 to 20 parts by weight, preferably 5 to 15 parts by weight, per 100 parts by weight of the diene rubber. If the amount of recycled rubber is less than 2 parts by weight, the recycling rate cannot be increased. On the other hand, when the amount of recycled rubber exceeds 20 parts by weight, tan δ is increased and hysteresis loss is deteriorated, so that rolling resistance is increased and breaking strength is deteriorated.

本発明で使用する再生ゴムは、JIS K6313に規定された自動車用タイヤ、チューブ及びその他のゴム製品の使用済みのゴムなどを再生したもの並びにこれと同等の性状を有するものとする。再生ゴムの種類は、チューブ再生ゴム、タイヤ再生ゴム、その他の再生ゴムから選ばれるいずれでもよく、複数の種類を組合わせることもできる。なかでも、タイヤ再生ゴムが好ましい。なお、本発明では、再生ゴムは、JIS K6313の規定に従い、所謂粉末ゴム以外の脱硫処理が施された再生ゴムとする。   The recycled rubber used in the present invention is a recycled rubber of automobile tires, tubes and other rubber products defined in JIS K6313, and has the same properties. The type of recycled rubber may be any selected from tube recycled rubber, tire recycled rubber, and other recycled rubber, and a plurality of types may be combined. Of these, tire recycled rubber is preferable. In the present invention, the recycled rubber is a recycled rubber that has been subjected to desulfurization treatment other than so-called powder rubber in accordance with the provisions of JIS K6313.

再生ゴムの特性としては、ムーニー粘度(ML1+4)が35〜65、好ましくは40〜60のものを使用する。ムーニー粘度が35未満であると、混合時に分散が悪くなる。また、ムーニー粘度が65を超えると、tanδが増大し転がり抵抗が大きくなる。ここで、ムーニー粘度(ML1+4)とは、JIS K6300に準拠し、100℃で測定した値をいう。 The recycled rubber has a Mooney viscosity (ML 1 + 4 ) of 35 to 65, preferably 40 to 60. When the Mooney viscosity is less than 35, the dispersion becomes poor during mixing. On the other hand, when the Mooney viscosity exceeds 65, tan δ increases and rolling resistance increases. Here, Mooney viscosity (ML 1 + 4 ) refers to a value measured at 100 ° C. in accordance with JIS K6300.

また、再生ゴム中のゴム成分は、天然ゴム含有比率が60重量%以上、好ましくは60〜85重量%である。天然ゴム含有比率が60重量%未満であると、破断強度が低下する。なお、再生ゴム中の天然ゴム含有比率は、熱分解ガスクロマトグラフィー(PyGC)の測定により求められる値をいう。   The rubber component in the recycled rubber has a natural rubber content of 60% by weight or more, preferably 60 to 85% by weight. When the content ratio of the natural rubber is less than 60% by weight, the breaking strength is lowered. In addition, the natural rubber content ratio in recycled rubber means the value calculated | required by the measurement of pyrolysis gas chromatography (PyGC).

本発明で使用する再生ゴムは、ゾルの分子量がゲル透過クロマトグラフによる重量平均分子量で60000以下、好ましくは30000〜60000にする。ゾルの重量分子量が60000を超える場合には、tanδが大きくなり転がり抵抗が大きくなる。ここで、再生ゴム中のゾルは、常温でトルエンに溶解する成分とする。ゾルの分子量は再生ゴムをフィルムにしたものを切断し小片化し、約200倍量のトルエンに浸漬し24時間静置する。次いで、200メッシュの金網で再生ゴムを浸漬したトルエン溶液を濾過し、その濾液に含まれるゾルの分子量をゲル透過クロマトグラフ(Gel permeation chromatography(GPC))により重量平均分子量(ポリスチレン換算)で測定したものをいう。   The recycled rubber used in the present invention has a sol molecular weight of 60,000 or less, preferably 30,000 to 60,000, as a weight average molecular weight determined by gel permeation chromatography. When the weight molecular weight of the sol exceeds 60000, tan δ increases and rolling resistance increases. Here, the sol in the recycled rubber is a component that dissolves in toluene at room temperature. The molecular weight of the sol is obtained by cutting a regenerated rubber film into small pieces, dipping in about 200 times the amount of toluene, and allowing to stand for 24 hours. Next, the toluene solution in which the recycled rubber was immersed in a 200-mesh wire mesh was filtered, and the molecular weight of the sol contained in the filtrate was measured by gel permeation chromatography (GPC) in terms of weight average molecular weight (polystyrene conversion). Say things.

ゴム成分に配合する混合物のうち、熱硬化性樹脂の配合量は、ジエン系ゴム100重量部に対し、4〜18重量部、好ましくは10〜16重量部にする。熱硬化性樹脂の配合量が4重量部未満では、弾性率及び破断強度を十分に高くすることができない。また、熱硬化性樹脂の配合量が18重量部を越えると、耐クラック性が悪化すると共に、発熱性が大きくなる。なお、本発明では、動的弾性率(E′)を弾性率の指標とし、静的歪み10%、動的歪み±2%、周波数20Hz、温度60℃の条件で測定したものをいう。   In the mixture to be blended with the rubber component, the amount of the thermosetting resin is 4 to 18 parts by weight, preferably 10 to 16 parts by weight with respect to 100 parts by weight of the diene rubber. If the blending amount of the thermosetting resin is less than 4 parts by weight, the elastic modulus and breaking strength cannot be sufficiently increased. On the other hand, when the blending amount of the thermosetting resin exceeds 18 parts by weight, the crack resistance is deteriorated and the heat generation is increased. In the present invention, dynamic elastic modulus (E ′) is used as an index of elastic modulus, and measured under the conditions of static strain 10%, dynamic strain ± 2%, frequency 20 Hz, and temperature 60 ° C.

本発明に使用する熱硬化性樹脂としては、フェノール樹脂、エポキシ樹脂、ポリエステル樹脂、ウレタン樹脂、ユリア樹脂、メラミン樹脂等が挙げられる。なかでも、フェノール樹脂、メラミン樹脂がビードフィラー用ゴム組成物としての特性及び耐久性において良好である。特にフェノール樹脂が好ましく、アルキルフェノール樹脂または変性フェノール樹脂を使用してもよい。変性フェノール樹脂としてはカシュー変性フェノール樹脂、オイル変性フェノール樹脂、エポキシ変性フェノール樹脂、アニリン変性フェノール樹脂、メラミン変性フェノール樹脂などが例示され、とりわけカシュー変性フェノール樹脂が好ましい。   Examples of the thermosetting resin used in the present invention include phenol resin, epoxy resin, polyester resin, urethane resin, urea resin, melamine resin and the like. Especially, a phenol resin and a melamine resin are favorable in the characteristic and durability as a rubber composition for bead fillers. A phenol resin is particularly preferable, and an alkyl phenol resin or a modified phenol resin may be used. Examples of the modified phenolic resin include cashew modified phenolic resin, oil modified phenolic resin, epoxy modified phenolic resin, aniline modified phenolic resin, melamine modified phenolic resin, and cashew modified phenolic resin is particularly preferable.

熱硬化性樹脂に対する硬化剤の配合量は、熱硬化性樹脂配合量の5〜15重量%、好ましくは8〜12重量%にする。硬化剤の配合量が5重量%未満では、tanδが大きくなり転がり抵抗が大きくなる。また、硬化剤の配合量が15重量%を越えると、高温域での弾性率(特に動的弾性率E′)が低下する。   The blending amount of the curing agent with respect to the thermosetting resin is 5 to 15% by weight, preferably 8 to 12% by weight of the thermosetting resin blending amount. When the blending amount of the curing agent is less than 5% by weight, tan δ increases and rolling resistance increases. On the other hand, when the blending amount of the curing agent exceeds 15% by weight, the elastic modulus (particularly the dynamic elastic modulus E ′) in the high temperature range is lowered.

硬化剤としては、特に限定されるものではなく、熱硬化性樹脂の種類に応じたものを使用すればよい。例えば、ポリアミン系、酸無水物系、ポリフェノール系、ポリメルカプタン系等を例示することができる。なかでもポリアミン系の硬化剤が好ましい。特に、カシュー変性フェノール樹脂の硬化剤としては、例えばヘキサメチレンテトラミン、メラミン、メチロールメラミン等が挙げられる。特にヘキサメチレンテトラミンは、樹脂の硬度を上昇させる作用に優れる点で好ましい。   As a hardening | curing agent, it does not specifically limit and what is necessary is just to use the thing according to the kind of thermosetting resin. For example, a polyamine type, an acid anhydride type, a polyphenol type, a polymercaptan type, etc. can be illustrated. Of these, polyamine curing agents are preferred. In particular, examples of the curing agent for the cashew-modified phenol resin include hexamethylenetetramine, melamine, and methylolmelamine. In particular, hexamethylenetetramine is preferable in that it has an excellent effect of increasing the hardness of the resin.

ゴム成分に配合する混合物のうち、カーボンブラックの配合量は、ジエン系ゴム100重量部に対し60重量部以上であり、好ましくは65〜85重量部にする。カーボンブラックの配合量が60重量部未満の場合には、破断強度や弾性率を十分に高くすることができない。また、カーボンブラックの配合量が多すぎると発熱性が悪化すると共に、耐クラック性が悪化する。   In the mixture to be blended with the rubber component, the blending amount of carbon black is 60 parts by weight or more, preferably 65 to 85 parts by weight with respect to 100 parts by weight of the diene rubber. When the blending amount of carbon black is less than 60 parts by weight, the breaking strength and elastic modulus cannot be sufficiently increased. Moreover, when there are too many compounding quantities of carbon black, while exothermic property will deteriorate, crack resistance will deteriorate.

本発明において使用するカーボンブラックは、窒素吸着比表面積(NSA)が25〜100m/g、好ましくは40〜80m/gのものを使用する。カーボンブラックの窒素吸着比表面積が25m/g未満の場合には、破断強度や弾性率を十分に高くすることができない。窒素吸着比表面積が100m/gを超えるとtanδが大きくなり転がり抵抗が悪化する。カーボンブラックの窒素吸着比表面積(NSA)は、JIS K6217−2に準拠して求められるものとする。 The carbon black used in the present invention has a nitrogen adsorption specific surface area (N 2 SA) of 25 to 100 m 2 / g, preferably 40 to 80 m 2 / g. When the nitrogen adsorption specific surface area of carbon black is less than 25 m 2 / g, the breaking strength and elastic modulus cannot be sufficiently increased. When the nitrogen adsorption specific surface area exceeds 100 m 2 / g, tan δ increases and rolling resistance deteriorates. The nitrogen adsorption specific surface area (N 2 SA) of carbon black is determined in accordance with JIS K6217-2.

本発明のビードフィラー用ゴム組成物には、カーボンブラック以外の無機充填剤を配合してもよい。無機充填剤としては、例えば、シリカ、クレー、炭酸カルシウム、水酸化アルミニウム、マイカ、タルク等を例示することができる。   You may mix | blend inorganic fillers other than carbon black with the rubber composition for bead fillers of this invention. Examples of the inorganic filler include silica, clay, calcium carbonate, aluminum hydroxide, mica, talc and the like.

また、ビードフィラー用ゴム組成物には、加硫剤、加硫促進剤、老化防止剤、可塑剤などのゴム組成物に一般的に使用される各種添加剤を配合することができ、かかる添加剤は一般的な方法で混練してゴム組成物とし、加硫又は架橋するのに使用することができる。これらの添加剤の配合量は本発明の目的に反しない限り、従来の一般的な配合量とすることができる。   In addition, the rubber composition for bead filler can contain various additives generally used in rubber compositions such as vulcanizing agents, vulcanization accelerators, anti-aging agents, and plasticizers. The agent can be kneaded by a general method to obtain a rubber composition, which can be used for vulcanization or crosslinking. The blending amounts of these additives may be conventional conventional blending amounts as long as the object of the present invention is not adversely affected.

ビードフィラー用ゴム組成物は、公知のゴム用混練機械、例えば、バンバリーミキサー、ニーダー、ロール等を使用して、上記各成分を混合することによって製造することができる。   The rubber composition for bead filler can be produced by mixing each of the above components using a known rubber kneading machine such as a Banbury mixer, a kneader, or a roll.

本発明のビードフィラー用ゴム組成物は、再生ゴムを使用してリサイクル率を高くしながら、弾性率(動的弾性率E′)を高く維持し操縦安定性を確保すると共に、tanδを小さくし低転がり抵抗性を維持することができる。このビードフィラー用ゴム組成物は、ビードフィラー部に適用することが好ましく、このゴム組成物から構成されたビードフィラー部を有する空気入りタイヤは、操縦安定性に優れるとともに、燃費性能を向上することができる。   The rubber composition for bead fillers of the present invention uses recycled rubber to increase the recycling rate, while maintaining a high elastic modulus (dynamic elastic modulus E ′) to ensure steering stability and to reduce tan δ. Low rolling resistance can be maintained. This rubber composition for bead filler is preferably applied to the bead filler part, and a pneumatic tire having a bead filler part made of this rubber composition has excellent steering stability and improves fuel efficiency. Can do.

以下、実施例によって本発明をさらに説明するが、本発明の範囲はこれらの実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention further, the scope of the present invention is not limited to these Examples.

表1に示す配合からなる11種類のゴム組成物(実施例1〜5、比較例1〜6)を、それぞれ硫黄及び加硫促進剤を除く配合成分を秤量し、1.7Lのバンバリーミキサーで4分間混練し、温度160℃でマスターバッチを放出し室温冷却した。このマスターバッチを1.7Lのバンバリーミキサーに供し、硫黄及び加硫促進剤を加え混合し、ビードフィラー用ゴム組成物を調製した。   Eleven kinds of rubber compositions (Examples 1 to 5 and Comparative Examples 1 to 6) having the composition shown in Table 1 were weighed with the composition components except sulfur and a vulcanization accelerator, respectively, and a 1.7 L Banbury mixer. The mixture was kneaded for 4 minutes, and the master batch was discharged at a temperature of 160 ° C. and cooled at room temperature. This master batch was subjected to a 1.7 L Banbury mixer, and sulfur and a vulcanization accelerator were added and mixed to prepare a bead filler rubber composition.

得られた11種類のゴム組成物(実施例1〜5、比較例1〜6)を、それぞれ所定形状の金型中で、150℃、30分間加硫して試験片を作製し、下記に示す方法により、動的弾性率(E′)、tanδ及び破断強度の試験を行った。   The obtained 11 types of rubber compositions (Examples 1 to 5 and Comparative Examples 1 to 6) were each vulcanized in a predetermined mold at 150 ° C. for 30 minutes to prepare test pieces. The dynamic modulus (E ′), tan δ, and breaking strength were tested by the method shown.

動的弾性率(E)′,tanδ
東洋精機製作所社製粘弾性スペクトロメーターを用いて、温度60℃における動的弾性率(E′)及びtanδを、静的歪み10%、動的歪み±2%、周波数20Hzの条件で測定した。得られた結果は、比較例1の値をそれぞれ100とする指数で表わし表1に示した。動的弾性率(E)′の指数が大きいほど弾性率が高く操縦安定性に優れ、tanδの指数が小さいほどヒステリシスロスが小さく低転がり性に優れることを意味する。
Dynamic elastic modulus (E) ', tan δ
Using a viscoelasticity spectrometer manufactured by Toyo Seiki Seisakusho, the dynamic elastic modulus (E ′) and tan δ at a temperature of 60 ° C. were measured under the conditions of static strain 10%, dynamic strain ± 2%, and frequency 20 Hz. The obtained results are shown in Table 1, represented by an index with the value of Comparative Example 1 as 100. It means that the larger the index of the dynamic elastic modulus (E) ′, the higher the elastic modulus and the better the steering stability, and the smaller the index of tan δ, the smaller the hysteresis loss and the better the low rolling property.

破断強度
JIS K6251に準拠し、3号型ダンベル試験片、20℃、引張り速度500mm/分の条件で測定した。得られた結果は、比較例1の値を100とする指数で表わし表1に示した。この指数が大きいほど破断強度が高いことを意味する。
Breaking strength Based on JIS K6251, it measured on the conditions of No. 3 type | mold dumbbell test piece, 20 degreeC, and the tension speed of 500 mm / min. The obtained results are shown in Table 1 as an index with the value of Comparative Example 1 as 100. A larger index means a higher breaking strength.

Figure 2009269961
Figure 2009269961

なお、表1において使用した原材料の種類を下記に示す。
NR:天然ゴム、RSS#1
SBR:スチレン−ブタジエンゴム、日本ゼオン社製Nipol 1502
再生ゴム1:Gujarat社製GR555、(ムーニー粘度(ML1+4@100℃)=45、ゴム成分中の天然ゴム比率=80%、ゾルの重量平均分子量=30000)
再生ゴム2:村岡ゴム工業社製TBR100%タイヤリク、(ムーニー粘度(ML1+4@100℃)=60、ゴム成分中の天然ゴム比率=80%、ゾルの重量平均分子量=60000)
再生ゴム3:アセトン抽出量4.5重量%、クロロホルム抽出量2.2重量%の加硫ゴム(NR/BRの重量比が80/20のもの)を180℃に温調したラボプラストミル(容積60cc)で4分間せん断をかけて脱硫し作製したもの、(ムーニー粘度(ML1+4@100℃)=70、ゴム成分中の天然ゴム比率=80%、ゾルの重量平均分子量=200000)
再生ゴム4:アセトン抽出量4.5重量%、クロロホルム抽出量2.2重量%の加硫ゴム(NR/BRの重量比が20/80のもの)を180℃に温調したラボプラストミル(容積60cc)で8分間せん断をかけて脱硫し作製したもの、(ムーニー粘度(ML1+4@100℃)=40、ゴム成分中の天然ゴム比率=20%、ゾルの重量平均分子量=30000)
カーボンブラック1:東海カーボン社製シーストN(窒素吸着比表面積75m/g)
カーボンブラック2:キャボットジャパン社製N220(窒素吸着比表面積110m/g)
熱硬化性樹脂:カシュー変性フェノール樹脂、住友ベークライト社製PR217
硬化剤:ヘキサメチレンテトラミン、大内新興化学工業社製ヘキサメチレンテトラミン
亜鉛華:正同化学工業社製酸化亜鉛3種
ステアリン酸:日本油脂社製ビーズステアリン酸
オイル:昭和シェル石油社製エキストラクト4号S
硫黄:鶴見化学工業社製金華印油入微粉硫黄
加硫促進剤:フレキシス社製SANTOCURE TBBS
In addition, the kind of raw material used in Table 1 is shown below.
NR: natural rubber, RSS # 1
SBR: styrene-butadiene rubber, Nipol 1502 manufactured by Nippon Zeon
Recycled rubber 1: GR555 manufactured by Gujarat, (Mooney viscosity (ML 1 + 4 @ 100 ° C.) = 45, natural rubber ratio in rubber component = 80%, weight average molecular weight of sol = 30000)
Recycled rubber 2: TBR 100% tire Riku, manufactured by Muraoka Rubber Co., Ltd. (Mooney viscosity (ML 1 + 4 @ 100 ° C.) = 60, natural rubber ratio in rubber component = 80%, weight average molecular weight of sol = 60,000)
Recycled rubber 3: Laboplast mill (at a weight ratio of NR / BR of 80/20) vulcanized rubber with an acetone extraction amount of 4.5% by weight and a chloroform extraction amount of 2.2% by weight adjusted to 180 ° C. Desulfurized by shearing for 4 minutes at a volume of 60 cc), (Mooney viscosity (ML 1 + 4 @ 100 ° C.) = 70, natural rubber ratio in rubber component = 80%, weight average molecular weight of sol = 200000)
Recycled rubber 4: Laboplast mill (at a weight ratio of NR / BR of 20/80) vulcanized rubber having an acetone extraction amount of 4.5% by weight and a chloroform extraction amount of 2.2% by weight adjusted to 180 ° C. Desulfurized by shearing for 8 minutes at a volume of 60 cc), (Mooney viscosity (ML 1 + 4 @ 100 ° C.) = 40, natural rubber ratio in rubber component = 20%, weight average molecular weight of sol = 30000)
Carbon black 1: Seest N (nitrogen adsorption specific surface area 75 m 2 / g) manufactured by Tokai Carbon Co., Ltd.
Carbon black 2: N220 (nitrogen adsorption specific surface area 110 m 2 / g) manufactured by Cabot Japan
Thermosetting resin: Cashew modified phenolic resin, PR217 manufactured by Sumitomo Bakelite Co., Ltd.
Curing agent: Hexamethylenetetramine, Hexamethylenetetramine zinc manufactured by Ouchi Shinsei Chemical Industry, Inc .: Zinc oxide, 3 types manufactured by Shodo Chemical Industry Co., Ltd. Issue S
Sulfur: Fine powder sulfur vulcanization accelerator with Jinhua seal oil manufactured by Tsurumi Chemical Industry Co., Ltd .: SANTOCURE TBBS manufactured by Flexis

Claims (2)

天然ゴムを61重量%以上含むジエン系ゴム100重量部に対し、再生ゴムを2〜20重量部、窒素吸着比表面積が25〜100m/gのカーボンブラックを60重量部以上、熱硬化性樹脂を4〜18重量部配合すると共に、硬化剤を前記熱硬化性樹脂配合量の5〜15重量%配合したゴム組成物であり、前記再生ゴムがムーニー粘度35〜65、該再生ゴム中のゴム成分の天然ゴム含有比率が60重量%以上、かつ該再生ゴム中のゾルのゲル透過クロマトグラフによる重量平均分子量が60000以下であるビードフィラー用ゴム組成物。 2 to 20 parts by weight of recycled rubber and 60 parts by weight or more of carbon black having a nitrogen adsorption specific surface area of 25 to 100 m 2 / g with respect to 100 parts by weight of diene rubber containing 61% by weight or more of natural rubber, thermosetting resin 4 to 18 parts by weight, and a rubber composition containing a curing agent in an amount of 5 to 15% by weight of the thermosetting resin, the recycled rubber having a Mooney viscosity of 35 to 65, and the rubber in the recycled rubber A rubber composition for bead filler having a natural rubber content of 60% by weight or more as a component and a weight average molecular weight of 60000 or less by gel permeation chromatography of a sol in the recycled rubber. 請求項1に記載のビードフィラー用ゴム組成物によりビードフィラーを構成した空気入りタイヤ。   The pneumatic tire which comprised the bead filler with the rubber composition for bead fillers of Claim 1.
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Cited By (8)

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Publication number Priority date Publication date Assignee Title
JP2009270003A (en) * 2008-05-07 2009-11-19 Yokohama Rubber Co Ltd:The Rubber composition for side-reinforcing liner
JP2009269963A (en) * 2008-05-01 2009-11-19 Yokohama Rubber Co Ltd:The Rubber composition for rim cushion
WO2011065409A1 (en) 2009-11-27 2011-06-03 日本電気株式会社 Wireless communication system, wireless communication apparatus and wireless communication method
JP2012062429A (en) * 2010-09-17 2012-03-29 Yokohama Rubber Co Ltd:The Rubber composition for rim cushion
JP2016102150A (en) * 2014-11-28 2016-06-02 横浜ゴム株式会社 Rubber composition for tire bead insulation and pneumatic tire using the same
JP2017031305A (en) * 2015-07-31 2017-02-09 横浜ゴム株式会社 Rubber composition for bead filler
CN113226785A (en) * 2018-12-19 2021-08-06 米其林集团总公司 Tire having rubber composition comprising thermoplastic elastomer and rubber powder
EP4116113A1 (en) * 2021-07-07 2023-01-11 Sumitomo Rubber Industries, Ltd. Heavy duty tire

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009269963A (en) * 2008-05-01 2009-11-19 Yokohama Rubber Co Ltd:The Rubber composition for rim cushion
JP2009270003A (en) * 2008-05-07 2009-11-19 Yokohama Rubber Co Ltd:The Rubber composition for side-reinforcing liner
WO2011065409A1 (en) 2009-11-27 2011-06-03 日本電気株式会社 Wireless communication system, wireless communication apparatus and wireless communication method
JP2012062429A (en) * 2010-09-17 2012-03-29 Yokohama Rubber Co Ltd:The Rubber composition for rim cushion
JP2016102150A (en) * 2014-11-28 2016-06-02 横浜ゴム株式会社 Rubber composition for tire bead insulation and pneumatic tire using the same
WO2016084892A1 (en) * 2014-11-28 2016-06-02 横浜ゴム株式会社 Rubber composition for tire bead insulation, and pneumatic tire using same
JP2017031305A (en) * 2015-07-31 2017-02-09 横浜ゴム株式会社 Rubber composition for bead filler
CN113226785A (en) * 2018-12-19 2021-08-06 米其林集团总公司 Tire having rubber composition comprising thermoplastic elastomer and rubber powder
EP4116113A1 (en) * 2021-07-07 2023-01-11 Sumitomo Rubber Industries, Ltd. Heavy duty tire

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