JP2009254027A - Brazing method of stator winding, brazing correction method of stator winding, and stator winding of rotating electric machine - Google Patents

Brazing method of stator winding, brazing correction method of stator winding, and stator winding of rotating electric machine Download PDF

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JP2009254027A
JP2009254027A JP2008095372A JP2008095372A JP2009254027A JP 2009254027 A JP2009254027 A JP 2009254027A JP 2008095372 A JP2008095372 A JP 2008095372A JP 2008095372 A JP2008095372 A JP 2008095372A JP 2009254027 A JP2009254027 A JP 2009254027A
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brazing
hollow
wire
refrigerant supply
strands
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Toshiaki Fuse
俊明 布施
Akiko Suyama
章子 須山
Yoshiyasu Ito
義康 伊藤
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Toshiba Corp
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Toshiba Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a brazing method which easily performs preplaced brazing between all brazing faces, and easily keep brazing intervals between element wires constant. <P>SOLUTION: The brazing method of the stator winding comprises: a first process which is a preparation step of obtaining element wire bundles of prescribed sizes by aligning a plurality of the hollow element wires composed of hollow wires, and bonds metal coatings on external peripheral faces of the hollow element wires in order to keep the intervals between the hollow element wires; and a second process in which a plurality of the element wire bundles obtained at the first process are sequentially laminated and inserted into a coolant feeding/discharging box having an opening in a state where a lid is removed, brazing materials are sandwiched between the element wire groups, between the element wire bundles and the coolant feeding/discharging box, and between the lid and the coolant feeding/discharging box, and a stator winding end is obtained by brazing the brazing materials between the element wires by raising a temperature to a brazing temperature in the atmosphere in a state where the lid is arranged at the opening of the coolant feeding/discharging box. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、直接冷却方式の回転電機固定子巻線の端部と、該巻線を構成する中空素線内に冷却媒体の給排及び電気的通電を同時に行うための冷媒給排箱のろう付方法及び固定子巻線並びに固定子巻線の補修方法に関する。   The present invention relates to a solder supply / discharge box for simultaneously supplying / discharging a cooling medium and electrically energizing a cooling medium in an end portion of a direct cooling type rotating electric machine stator winding and a hollow wire constituting the winding. The present invention relates to an attaching method, a stator winding, and a stator winding repair method.

大型タービン発電機の固定子の1例として図15に示すように、固定子鉄心21のスロットに挿入される固定子巻線22を構成する導体素線自体を中空線からなる中空素線で構成し、中空素線内に冷媒例えば水を通して巻線導体内部から直接冷却するように構成したものがある。   As an example of a large turbine generator stator, as shown in FIG. 15, the conductor wire itself constituting the stator winding 22 inserted into the slot of the stator core 21 is formed of a hollow wire made of a hollow wire. However, there is a hollow wire that is directly cooled from the inside of the winding conductor through a coolant such as water.

これは、中空素線からなるコイル素線23に直接冷媒を給排するために、図16に示すように巻線導体の電気的通電と冷媒の流通とを同時に行うための冷媒給排箱(クリップ)6が設けられている。冷媒給排箱6とコイル素線23の接合は、有底角筒状の一方の面に開口部6aを有した冷媒給排箱6にコイル素線23を挿入後、開口部6aに蓋7を嵌めた状態で冷媒給排箱6と蓋(カバー)7とコイル素線23を同時にろう付けによって接合している。   In order to supply and discharge the refrigerant directly to and from the coil element wire 23 made of a hollow element wire, as shown in FIG. Clip) 6 is provided. The refrigerant supply / discharge box 6 and the coil wire 23 are joined by inserting the coil wire 23 into the refrigerant supply / discharge box 6 having the opening 6a on one side of the bottomed rectangular tube shape, and then covering the opening 6a with the lid 7. The refrigerant supply / exhaust box 6, the lid (cover) 7 and the coil wire 23 are joined together by brazing at the same time.

特許文献1においては、水冷却大型発電機固定子巻線(ステータコイル)の端部と冷媒給排箱6のろう付において、ろう付品質を一定に管理するために、冷媒給排箱6内に温度センサとファイバースコープを挿入し、温度とろう材の溶融・流出状況を監視し、ろう付温度とろう付部の加圧を制御している。また、冷媒給排箱6内の酸素濃度を測定・管理している。
特開平9−28062号公報
In Patent Document 1, in the brazing of the end of the water-cooled large generator stator winding (stator coil) and the refrigerant supply / exhaust box 6, in order to maintain the brazing quality constant, A temperature sensor and a fiberscope are inserted into the pipe, and the temperature and the melting / flowing state of the brazing material are monitored to control the brazing temperature and the pressure of the brazing part. The oxygen concentration in the refrigerant supply / discharge box 6 is measured and managed.
JP-A-9-28062

しかし、特許文献1においては、この冷媒給排箱6とのろう付は、図17、図18に示すように、多数の中実線素線1及び中空線素線2からなる素線束EBと冷媒給排箱6と蓋7を同時にろう付するという構造上の問題があるとともに、素線束EBの構成上ろう材の挿入位置が限られる場合が多く、全てのろう付面間に置きろうできない場合が多い。このため、ろう材を設置しにくい素線間にろう材の浸入しにくい部分が発生しやすい。   However, in Patent Document 1, this brazing with the refrigerant supply / exhaust box 6 is performed as shown in FIGS. 17 and 18, in which a strand bundle EB composed of a number of solid wires 1 and hollow wires 2 and a refrigerant are used. When there is a structural problem that the supply / discharge box 6 and the lid 7 are brazed at the same time, and the insertion position of the brazing material is often limited due to the configuration of the wire bundle EB, and cannot be placed between all brazing surfaces There are many. For this reason, it is easy to generate | occur | produce the part into which a brazing material does not enter easily between the strands in which it is difficult to install a brazing material.

このような欠陥は、特許文献1のように、ろう付状態を監視し、その状態によりろう付条件を制御しても、ろう付欠陥の発生を防止できない場合が多い。   In many cases, such a defect cannot prevent the occurrence of a brazing defect even if the brazing state is monitored and the brazing condition is controlled according to the state as in Patent Document 1.

本発明の目的は、素線束にした際、素線間の密着を防止でき、ろう材が侵入しない欠陥部の発生を防止できる固定子巻線のろう付方法及び固定子巻線のろう付補修方法並びに回転電機の固定子巻線を提供することにある。   An object of the present invention is to provide a method for brazing a stator winding and a brazing repair of a stator winding that can prevent close contact between the strands and prevent the occurrence of a defective portion where the brazing material does not enter when the strand is bundled. The object is to provide a method and a stator winding for a rotating electrical machine.

前記目的を達成するため、請求項1に対応する発明は、中空線からなる中空素線を複数本並べて所定寸法の素線束を得るための準備であって、前記中空素線相互の間隔を保つための金属コーティングを前記中空素線の外周面に付着させる第1の工程と、蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、を含むことを特徴とする固定子巻線のろう付方法である。   In order to achieve the above object, the invention corresponding to claim 1 is a preparation for obtaining a bundle of strands having a predetermined size by arranging a plurality of hollow strands made of hollow wires, and maintaining a space between the hollow strands. A plurality of wire bundles obtained in the first step in a refrigerant supply / discharge box having a first step of attaching a metal coating to the outer peripheral surface of the hollow wire and an opening with the lid removed Are inserted in order, and a brazing material is sandwiched between the wire bundles, between the wire bundles and the refrigerant supply / exhaust box, and between the lid and the refrigerant supply / exhaust box, and the lid is attached to the opening of the refrigerant supply / exhaust box. And a second step of obtaining a stator winding end by brazing the brazing material between the strands by raising the temperature to a brazing temperature in the atmosphere in a provided state. This is a method of brazing a stator winding.

前記目的を達成するため、請求項3に対応する発明は、中空線からなる中空素線と、中実線からなる中実素線を交互に並べて所定寸法の素線束を得るための準備であって、前記中空素線の前記中実素線と対向する外周面又は前記中実素線の前記中空素線と対向する外周面に、前記中空素線、又は、前記中実素線の外周面との間隔を保つための金属コーティングを付着させる第1の工程と、蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、を含むことを特徴とする固定子巻線のろう付方法である。   In order to achieve the above object, the invention corresponding to claim 3 is a preparation for obtaining a bundle of strands having a predetermined size by alternately arranging hollow strands made of hollow wires and solid strands made of solid wires. An outer peripheral surface of the hollow strand facing the solid strand or an outer peripheral surface of the solid strand facing the hollow strand, the hollow strand, or an outer peripheral surface of the solid strand A plurality of wire bundles obtained in the first step are sequentially stacked and inserted into a refrigerant supply / discharge box having an opening with a lid removed, and a first step of attaching a metal coating for maintaining the interval In addition, a brazing material is sandwiched between the wire bundles, between the wire bundle and the refrigerant supply / discharge box, and between the lid and the refrigerant supply / discharge box, and the cover is provided at the opening of the refrigerant supply / discharge box. Second, obtaining a stator winding end by raising the temperature to the brazing temperature in the atmosphere and brazing the brazing material between the strands. A step, a brazing method of the stator winding, which comprises a.

前記目的を達成するため、請求項5に対応する発明は、中空線からなる中空素線と、中実線からなる中実素線を任意に並べて所定寸法の素線束を得るための準備であって、前記中空素線、前記中実素線のうち隣接する前記中空素線、前記中実素線との間隔を保つための金属コーティングを前記中空素線の外周面に付着させる第1の工程と、蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層収納し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、を含むことを特徴とする固定子巻線のろう付方法である。   In order to achieve the above object, the invention corresponding to claim 5 is a preparation for obtaining a bundle of strands having a predetermined size by arbitrarily arranging a hollow strand made of a hollow wire and a solid strand made of a solid wire. A first step of adhering a metal coating for maintaining an interval between the hollow strands, the adjacent hollow strands of the solid strands, and the solid strands to an outer peripheral surface of the hollow strands; A plurality of strands obtained in the first step are sequentially stacked and stored in a refrigerant supply / discharge box having an opening with the lid removed, and between the strands, the strand bundle and the refrigerant supply / discharge A brazing material is sandwiched between boxes, the lid and the refrigerant supply / exhaust box, and the brazing material is heated to a brazing temperature in the atmosphere with the lid provided at the opening of the refrigerant supply / exhaust box. A second step of brazing between the strands to obtain a stator winding end, and a stator winding comprising: It is a method with cormorant.

前記目的を達成するため、請求項10に対応する発明は、少なくとも冷媒を供給可能な中空線からなる中空素線を複数本並べて所定寸法の素線束を、複数個それぞれの一端を冷媒給排箱内に、積層挿入し、前記素線束間及び前記冷媒給排箱と前記素線束の間をろう付けした固定子巻線端部を備えた回転電機の固定子巻線において、前記冷媒給排箱は前記素線束間のろう付け不良を補修する際に、主要部と従要部に分離可能に構成したことを特徴とする回転電機の固定子巻線である。   In order to achieve the above object, the invention corresponding to claim 10 is characterized in that at least a plurality of hollow wires made of hollow wires capable of supplying a refrigerant are arranged to form a bundle of strands of a predetermined size, and a plurality of one ends of each of the plurality of hollow wires In a stator winding of a rotating electrical machine having a stator winding end portion inserted and stacked, and brazed between the wire bundles and between the refrigerant supply / discharge box and the wire bundles, the refrigerant supply / discharge box is A stator winding of a rotating electrical machine, wherein a main part and a subordinate part are separable when repairing a brazing defect between the wire bundles.

前記目的を達成するため、請求項11に対応する発明は、蓋を外した状態の開口部を有する冷媒給排箱内に、中空線からなる中空素線を複数本並べて所定寸法の素線束又は前記中空線からなる中空素線及び前記中実線からなる中実素線を交互又は任意に並べて所定寸法の素線束を、順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けした固定子巻線端部を有する固定子巻線において、前記蓋と前記冷媒給排箱の開口部との接合部に生じたろう付欠陥部にコールドスプレ−でコーティングを付着させるようにした固定子巻線のろう付補修方法である。   In order to achieve the above object, the invention corresponding to claim 11 is directed to a bundle of hollow wires having a predetermined size by arranging a plurality of hollow wires made of hollow wires in a refrigerant supply / discharge box having an opening with a lid removed. The hollow strands made of the hollow wires and the solid strands made of the solid solid wires are alternately or arbitrarily arranged, and a bundle of strands of a predetermined size is sequentially stacked and inserted between the bundles of strands, the strand bundle and the refrigerant supply / discharge A brazing material is sandwiched between boxes, the lid and the refrigerant supply / exhaust box, and the brazing material is heated to a brazing temperature in the atmosphere with the lid provided at the opening of the refrigerant supply / exhaust box. In a stator winding having a stator winding end brazed between each strand, a coating with a cold spray is applied to a brazing defect portion formed at a joint between the lid and the opening of the refrigerant supply / discharge box. This is a brazing repair method for the stator windings to be attached.

本発明によれば、素線束にした際、素線間の密着を防止でき、ろう材が侵入しない欠陥部の発生を防止できる固定子巻線のろう付方法及び固定子巻線のろう付補修方法並びに回転電機の固定子巻線を提供することができる。   According to the present invention, when a bundle of strands is formed, a stator winding brazing method and a stator winding brazing repair capable of preventing adhesion between the strands and preventing occurrence of a defective portion into which the brazing material does not enter. A method and a stator winding of a rotating electrical machine can be provided.

以下、本発明の各実施形態を図面を用いて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(ろう付方法の実施形態)
図1〜4、図8及び図9を用いて第1の実施形態を説明するが、これは以下に述べる第1の工程と、第2の工程からなる固定子巻線のろう付方法である。第1の工程は、図1及び図3に示すように中空線からなる中空素線2と、図3及び図4に示すように中実線からなる中実素線1を交互に並べて所定寸法の素線束EBを得るための準備であって、中空素線2の中実素線1と対向する外周面又は中実素線1の中空素線2と対向する外周面に、中空素線2、又は、中実素線1の外周面との間隔を保つための金属コーティング3を付着し、中実素線1の中空素線2又は中空素線2の中実素線1と対向する外周面であって中空素線2又は中実素線1の外周面に付着されている金属コーティング3とは重ならない位置にろう材コーティング4を付着させることである。
(Embodiment of brazing method)
The first embodiment will be described with reference to FIGS. 1 to 4, 8, and 9. This is a method of brazing a stator winding that includes a first step and a second step described below. . In the first step, a hollow wire 2 made of a hollow wire as shown in FIGS. 1 and 3 and a solid wire 1 made of a solid wire as shown in FIGS. 3 and 4 are alternately arranged to have a predetermined size. Preparation for obtaining a bundle of strands EB, on the outer peripheral surface facing the solid strand 1 of the hollow strand 2 or on the outer peripheral surface facing the hollow strand 2 of the solid strand 1, Or the metal coating 3 for maintaining the space | interval with the outer peripheral surface of the solid strand 1 is adhered, and the outer peripheral surface facing the hollow strand 2 of the solid strand 1 or the solid strand 1 of the hollow strand 2 In this case, the brazing material coating 4 is attached to a position where it does not overlap the metal coating 3 attached to the outer peripheral surface of the hollow wire 2 or the solid wire 1.

第2の工程は、図1の蓋7を外した状態の開口部を有する冷媒給排箱(クリップ)6内に、第1の工程で得た複数の素線束EBを順次積層挿入し、図1に示すように各素線束EB間、素線束EBと冷媒給排箱6間、蓋7と冷媒給排箱6間にろう材例えば板ろう材5を挟み、冷媒給排箱6の開口部に蓋7を設けた状態で大気中でろう付温度まで昇温してろう材を各素線間にろう付けして図2に示すようにろう付部8を有する固定子巻線端部を得ることである。   In the second step, a plurality of wire bundles EB obtained in the first step are sequentially stacked and inserted into a refrigerant supply / discharge box (clip) 6 having an opening with the lid 7 removed in FIG. 1, a brazing material, for example, a brazing filler metal 5 is sandwiched between the wire bundles EB, between the wire bundles EB and the refrigerant supply / exhaust box 6, and between the lid 7 and the refrigerant supply / exhaust box 6. In the state where the lid 7 is provided, the temperature is raised to the brazing temperature in the atmosphere, and the brazing material is brazed between the strands, and the stator winding end portion having the brazing portion 8 as shown in FIG. Is to get.

第1の実施形態の固定子巻線のろう付方法によれば、第1の工程で、図3に示すように中空素線2の中実素線1と対向する外周面又は中実素線1の中空素線2と対向する外周面に、中空素線2、又は、中実素線1の外周面との間隔を保つための金属コーティング3を付着させたことで、従来の問題点を改善できる。ここで、従来の問題点は、多数の素線束EBと冷媒給排箱6を同時にろう付するという構造上の問題、および素線束EBの構成上ろう材の挿入位置が限られる場合が多く全てのろう付面間に置きろうできない場合が多いという問題である。これに対して本実施形態では、素線を素線束EBにした際、素線間の密着を防止でき、ろう材が侵入しない欠陥部の発生を防止できる。   According to the brazing method of the stator winding of the first embodiment, in the first step, as shown in FIG. 3, the outer peripheral surface or the solid strand facing the solid strand 1 of the hollow strand 2 as shown in FIG. By attaching a metal coating 3 for maintaining a distance from the outer peripheral surface of the hollow element wire 2 or the solid element wire 1 to the outer peripheral surface facing the hollow element wire 1, the conventional problem is solved. Can improve. Here, the conventional problems are often the structural problem of brazing a number of wire bundles EB and the refrigerant supply / discharge box 6 at the same time, and the insertion position of the brazing material is often limited due to the configuration of the wire bundle EB. The problem is that there are many cases where it cannot be placed between brazing surfaces. On the other hand, in the present embodiment, when the strands are made into the strand bundle EB, the close contact between the strands can be prevented, and the generation of a defective portion into which the brazing material does not enter can be prevented.

金属コーティング3は、図9の側面図の(1)、(2)、(3)に示すように点状のもの、(4)に示す線状のもの、あるいはこれらを混合したものでもよい。中実素線1と中空素線2は、電気伝導度の良好な純銅を用いているので、この金属コーティング3も純銅としたが、りん銅ろう材、あるいは、純銅やりん銅ろう材と、硬くもろい化合物などを生成しない他の材質をコーティングしてもよい。   The metal coating 3 may be a dot-like one as shown in (1), (2), (3) in the side view of FIG. 9, a linear one shown in (4), or a mixture thereof. Since the solid wire 1 and the hollow wire 2 are made of pure copper having good electrical conductivity, the metal coating 3 is also made of pure copper. However, the phosphor copper brazing material, or pure copper or phosphor copper brazing material, Other materials that do not produce hard and brittle compounds may be coated.

金属コーティング3の厚さは、りん銅ろうのろう付に適した0.05〜0.25mmとした。線状にコーティングする場合は、ろう付時のろう材の流れを妨げないようにすることが望ましい。また、金属コーティング3の厚さを中空線2の長手方向に対して一定方向に漸次厚くなるようにすることも可能である。また、中空線2の高さ方向に対して漸次厚くなるようにすることも可能である。   The thickness of the metal coating 3 was set to 0.05 to 0.25 mm suitable for brazing phosphor copper brazing. When coating in a linear form, it is desirable not to disturb the flow of the brazing material during brazing. It is also possible to make the thickness of the metal coating 3 gradually thicker in a certain direction with respect to the longitudinal direction of the hollow wire 2. It is also possible to gradually increase the thickness of the hollow wire 2 in the height direction.

このように素線間のすき間が一定方向に規則的に変化するようにしておけば、そのすき間の狭い方から広いほうに、ろうの流れをそろえることができる。   If the gaps between the strands change regularly in a certain direction in this way, the flow of wax can be aligned from the narrower to the wider gaps.

そして、図1及び図3並びに図4に示すように、中実素線1の外周面にろう材コーティング4を付着させる。ろう材コーティング4と、金属コーティング3とは、中実素線1と中空素線2を束にした場合に、重ならないように付着させるようにする。また、ろう材コーティング4は金属コーティング3の厚さを超えないようにする。金属コーティング3と、ろう材コーティング4は、後述するコールドスプレーや溶射で付着する。   Then, as shown in FIGS. 1, 3, and 4, the brazing material coating 4 is attached to the outer peripheral surface of the solid wire 1. The brazing material coating 4 and the metal coating 3 are attached so as not to overlap when the solid wire 1 and the hollow wire 2 are bundled. Also, the brazing material coating 4 should not exceed the thickness of the metal coating 3. The metal coating 3 and the brazing material coating 4 are attached by cold spraying or thermal spraying to be described later.

図1に示すように、コーティングした素線1、2を列状にし、板ろう材5と交互に重ね合わせて、冷媒給排箱(クリップ)6に挿入し、蓋(カバー)7で押さえる。板ろう材5には、りん銅ろう材を用いた。これを大気中でりん銅ろうのろう付温度まで昇温しろう付すると、図2のように素線間にろう材が回り、ろう付部8で囲まれてろう付が完了する。   As shown in FIG. 1, the coated strands 1 and 2 are arranged in a line, alternately overlapped with the brazing filler metal 5, inserted into a refrigerant supply / discharge box (clip) 6, and pressed by a lid (cover) 7. As the sheet brazing material 5, a phosphor copper brazing material was used. When this is heated up to the brazing temperature of phosphor copper brazing in the atmosphere, the brazing material turns between the strands as shown in FIG.

以上述べた第1の実施形態は、中空素線2と、中実素線1を交互に並べて所定寸法の素線束を得るためのろう付方法であるが、これを次のように変形して実施できる。すなわち、中空素線2と中実素線1を交互ではなく任意に配置したり、中実素線1を設けず中空素線2のみの配置であっても同様に実施でき、中空素線2のみの場合には金属コーティング3と、ろう材コーティング4はいずれも中空素線2の外周面に形成する。この場合も前述した実施形態と同様な作用効果が得られる。   The first embodiment described above is a brazing method for obtaining a bundle of strands having a predetermined size by alternately arranging the hollow strands 2 and the solid strands 1, and this is modified as follows. Can be implemented. That is, the hollow strands 2 and the solid strands 1 can be arranged arbitrarily, not alternately, or can be similarly implemented even if only the hollow strands 2 are arranged without providing the solid strands 1. In the case of only the case, both the metal coating 3 and the brazing material coating 4 are formed on the outer peripheral surface of the hollow wire 2. In this case, the same effect as that of the above-described embodiment can be obtained.

また、前述の実施形態で素線1、2の外周面に付着させたろう材コーティング4を、図8及び図9に示すように付着させず素線1、2の外周面に金属コーティング3のみを付着させてもよい。   In addition, the brazing material coating 4 attached to the outer peripheral surfaces of the wires 1 and 2 in the above-described embodiment is not attached as shown in FIGS. 8 and 9 and only the metal coating 3 is applied to the outer peripheral surfaces of the wires 1 and 2. It may be attached.

次に、図5及び図6に示すように、ろう付部の表面にろう付後コーティング9を付着させる。コーティング材質は純銅、あるいはりん銅ろう材が適しているが、水中環境で、純銅やりん銅ろう材と電気化学的に、腐食しにくい材料であればよい。コーティング方法としては、コールドスプレー、溶射が適している。ろう付後コーティング9で、ろう付部8の全面を覆ってもよいし、あるいはろう付欠陥が発生している部分、あるいはろう付欠陥が発生しやすい部分に限定してもよい。また、ろう付後コーティング9を付着させた後、高周波誘導加熱などで加熱し、付着させたコーティングを拡散させて、付着力をより増加させてもよい。   Next, as shown in FIGS. 5 and 6, a post-brazing coating 9 is attached to the surface of the brazed portion. As the coating material, pure copper or phosphor copper brazing material is suitable, but any material that does not corrode electrochemically with pure copper or phosphor copper brazing material in an underwater environment may be used. As a coating method, cold spraying and thermal spraying are suitable. The entire surface of the brazing part 8 may be covered with the coating 9 after brazing, or may be limited to a part where a brazing defect is generated or a part where a brazing defect is likely to occur. In addition, after the brazing coating 9 is adhered, it may be heated by high-frequency induction heating or the like to diffuse the adhered coating to further increase the adhesion.

本実施形態によれば、中実素線1に金属コーティング3を付着させたので、素線束EBにした際、素線間の密着を防止でき、ろう材が侵入しない欠陥部の発生を防止できる。また、素線間の間隔を金属コーティング3の厚さで制御できるので、ろう付に適した厚さにでき、素線間へのろう材の流入を良好にできる。さらに、金属コーティング3の厚さを変化させ、素線間のすき間を漸次変化できるので、溶融ろう材の流れをすき間の狭い方から広い方に制御でき、ろう付時に発生しやすい気泡の巻き込みによるボイド欠陥の発生を防止できる。素線間にろう材コーティング4を付着させているので、素線間への溶融ろう材の呼び水となり、素線間でのろう付欠陥が発生しにくくなる。これらのコーティング3、4をコールドスプレーで行っているので、コーティングが容易である。また、ろう付後ろう付部の表面に、コーティングを行っているので、ろう付部8に微小なボイド欠陥などが残存していても、これを覆うことができ、ろう付部からの冷却水のリーク、およびこの微小ボイド内に水が浸入することで発生する腐食によるリークを防止できる。さらに、コーティングをコールドスプレーで行うので、コーティングが容易で、かつ付着力が強固である。   According to the present embodiment, since the metal coating 3 is attached to the solid wire 1, when the wire bundle EB is formed, the close contact between the wires can be prevented, and the occurrence of a defective portion where the brazing material does not enter can be prevented. . Moreover, since the space | interval between strands can be controlled by the thickness of the metal coating 3, it can be set as the thickness suitable for brazing and can make the inflow of the brazing material between strands favorable. Furthermore, since the gap between the strands can be gradually changed by changing the thickness of the metal coating 3, the flow of the molten brazing material can be controlled from the narrower to the wider gap, and by the inclusion of bubbles that are likely to occur during brazing. Generation of void defects can be prevented. Since the brazing material coating 4 is adhered between the strands, the brazing filler metal is called between the strands, and brazing defects between the strands are less likely to occur. Since these coatings 3 and 4 are performed by cold spraying, coating is easy. In addition, since the surface of the brazed portion after brazing is coated, even if a minute void defect or the like remains in the brazed portion 8, it can be covered with cooling water from the brazed portion. And leakage due to corrosion that occurs when water enters the microvoids can be prevented. Furthermore, since the coating is performed by cold spraying, the coating is easy and the adhesion is strong.

(固定子巻線の実施形態)
次に、図10、図11、図12を参照して、本ろう付における問題点について説明する。本ろう付において、素線間だけでなく、冷媒給排箱6と蓋7のろう付部にもろう付欠陥部10が発生しやすく、発電機を使用している間に、微細なボイド欠陥に冷却水が浸入し、腐食が進行し、蓋7のろう付部から水がリークする場合がある。
(Embodiment of stator winding)
Next, problems in the brazing will be described with reference to FIGS. 10, 11, and 12. In this brazing, not only between the wires, but also the brazing defect portion 10 is likely to occur in the brazing portion of the refrigerant supply / discharge box 6 and the lid 7. In some cases, cooling water permeates, the corrosion progresses, and water leaks from the brazed portion of the lid 7.

このため、冷媒給排箱6は素線束EB間のろう付け不良を補修する際に、主要部と従要部に分離可能に構成した回転電機の固定子巻線である。具体的には、図11及び図12に示すように、冷媒給排箱6に分割冷媒給排箱(分割クリップ)14を分離可能にろう付けしたものであり、図11は冷媒給排箱6と分割冷媒給排箱14のクリップ間ろう付面がろう付されていない状態又は両者が分離された状態を示している。図12は冷媒給排箱6と分割冷媒給排箱14がろう付けされた状態を示し、図12中15はクリップ間ろう付部を示している。   For this reason, the refrigerant supply / discharge box 6 is a stator winding of a rotating electric machine configured to be separable into a main part and a subordinate part when repairing a brazing defect between the wire bundles EB. Specifically, as shown in FIGS. 11 and 12, a divided refrigerant supply / discharge box (divided clip) 14 is brazed to the refrigerant supply / discharge box 6 in a separable manner, and FIG. 11 shows the refrigerant supply / discharge box 6. And the state where the brazing surface between the clips of the divided refrigerant supply / exhaust box 14 is not brazed or both are separated. FIG. 12 shows a state in which the refrigerant supply / discharge box 6 and the divided refrigerant supply / discharge box 14 are brazed, and reference numeral 15 in FIG. 12 denotes an inter-clip brazing portion.

(ろう付補修方法の実施形態)
一方、図10のような場合は、従来TIG溶接補修したり、高周波誘導加熱やバーナ加熱でろう付補修しているが、材質が銅で熱伝導がよいため、熱が逃げやすく補修しにくかった。そこで、本実施形態では、図7(a)におけるろう付欠陥部10に、コールドガススプレイシステムを用いて図7(b)における純銅の補修コーティング11を付着させている。図7(b)におけるろう付欠陥部10のみでもよいし、図7(c)におけるろう付部全体にコーティングしてもよい。また、コーティング後、高周波誘導加熱などにより、コーティング部を拡散処理して、付着力をより強固にしてもよい。ろう材を付着させて、加熱ろう付補修してもよい。
(Embodiment of brazing repair method)
On the other hand, in the case shown in FIG. 10, conventional TIG welding repair or brazing repair by high-frequency induction heating or burner heating has been performed, but since the material is copper and heat conduction is good, heat is easy to escape and difficult to repair. . Therefore, in this embodiment, the repair coating 11 of pure copper in FIG. 7B is attached to the brazing defect portion 10 in FIG. 7A using a cold gas spray system. Only the brazing defect portion 10 in FIG. 7B may be used, or the entire brazing portion in FIG. 7C may be coated. Further, after coating, the coating portion may be diffused by high-frequency induction heating or the like to further strengthen the adhesion. Heat brazing repair may be performed by attaching a brazing material.

ここで、本発明に使用するコールドガススプレイシステムについて、図13及び図14を参照して説明する。これはスプレイ装置本体30を有し、キャリーアガス粉末供給系及びヘリウムガス、窒素ガスを供給するプロセスガス供給系を備え、さらにノズル31を備え、このノズル31から高速ガス流が照射されるようになっている。スプレイ装置本体30は、コントロール盤32と、ヒータ33と、粉末供給系35、36と、アクティブジェットヒータ34等を備えている。金属粉末を高温(350〜800℃)、高圧(3〜4MPa)で噴射させるものである。   Here, the cold gas spray system used in the present invention will be described with reference to FIGS. This has a spray device main body 30, a carrier gas powder supply system, a process gas supply system for supplying helium gas and nitrogen gas, a nozzle 31, and a high-speed gas flow emitted from the nozzle 31. It has become. The spray device main body 30 includes a control panel 32, a heater 33, powder supply systems 35 and 36, an active jet heater 34, and the like. Metal powder is injected at high temperature (350 to 800 ° C.) and high pressure (3 to 4 MPa).

本実施形態では、補修コーティング11をコールドガススプレイシステムで行っているので、補修が容易であるとともに、コーティングの付着力に優れている。また、発電機の設置場所にコールドガススプレイシステムを搬入して補修することも可能である。   In this embodiment, since the repair coating 11 is performed by a cold gas spray system, the repair is easy and the adhesion of the coating is excellent. It is also possible to carry in and repair the cold gas spray system at the place where the generator is installed.

前述の実施形態では、固定子巻線として、中空線からなる中空素線と、中実線からなる中実素線を交互に並べて所定寸法の素線束を得るようにしたものを例に挙げたが、これに限らず、中空線からなる中空素線のみだけのもの、或いは、中空線からなる中空素線と、中実線からなる中実素線を任意に並べて所定寸法の素線束を得るようにしたもののいずれであってもよいことは明らかである。   In the above-described embodiment, the stator winding is exemplified by a hollow wire made of a hollow wire and a solid wire made of a solid wire alternately arranged to obtain a wire bundle of a predetermined size. However, the present invention is not limited to this, only a hollow wire made of a hollow wire, or a hollow wire made of a hollow wire and a solid wire made of a solid wire are arbitrarily arranged to obtain a wire bundle of a predetermined size. Obviously, any of these may be used.

本発明における固定子巻線のろう付方法の第1の実施形態を説明するためのろう付前の状態を示す正面図。The front view which shows the state before brazing for demonstrating 1st Embodiment of the brazing method of the stator winding | coil in this invention. 本発明における固定子巻線のろう付方法の第2の実施形態を説明するためのろう付後の状態を示す正面図。The front view which shows the state after brazing for demonstrating 2nd Embodiment of the brazing method of the stator winding | coil in this invention. 図1の一部を示す正面図。The front view which shows a part of FIG. 図1の一部を示す側面図。The side view which shows a part of FIG. 本発明における固定子巻線のろう付方法の第2の実施形態を説明するためのろう付前の状態を示す正面図。The front view which shows the state before brazing for demonstrating 2nd Embodiment of the brazing method of the stator winding | coil in this invention. 本発明における固定子巻線のろう付方法の第2の実施形態を説明するためのろう付後の状態を示す正面図。The front view which shows the state after brazing for demonstrating 2nd Embodiment of the brazing method of the stator winding | coil in this invention. 本発明における固定子巻線のろう付補修方法を説明するための工程図。The process figure for demonstrating the brazing repair method of the stator winding | coil in this invention. 本発明における固定子巻線のろう付方法の第3の実施形態を説明するためのろう付後の状態を示す正面図。The front view which shows the state after brazing for demonstrating 3rd Embodiment of the brazing method of the stator winding | coil in this invention. 図8の側面図。The side view of FIG. 本発明における固定子巻線のろう付方法の変形例を説明するためのろう付後の状態を示す正面図。The front view which shows the state after brazing for demonstrating the modification of the brazing method of the stator winding | coil in this invention. 本発明における固定子巻線のろう付方法の変形例を説明するためのろう付後の状態を示す正面図。The front view which shows the state after brazing for demonstrating the modification of the brazing method of the stator winding | coil in this invention. 本発明における固定子巻線のろう付方法の変形例を説明するためのろう付後の状態を示す正面図。The front view which shows the state after brazing for demonstrating the modification of the brazing method of the stator winding | coil in this invention. 本発明方法を実施するために使用するコールドガススプレイシステムを説明するための概略構成図。The schematic block diagram for demonstrating the cold gas spray system used in order to implement the method of this invention. 本発明方法を実施するために使用するコールドガススプレイシステムを説明するためのブロック図。The block diagram for demonstrating the cold gas spray system used in order to implement this invention method. 本発明の対象である固定子巻線の上半部のみを示す概略構成図。The schematic block diagram which shows only the upper half part of the stator winding | coil which is the object of this invention. 従来の固定子巻線のろう付方法を説明するための斜視図。The perspective view for demonstrating the brazing method of the conventional stator winding | coil. 従来の固定子巻線のろう付方法を説明するためのものであって、ろう付前の状態を示す正面図。The front view which is for demonstrating the brazing method of the conventional stator winding | winding, and shows the state before brazing. 従来の固定子巻線のろう付方法を説明するためのものであって、ろう付後の状態を示す正面図。The front view which is for demonstrating the brazing method of the conventional stator winding | winding, and shows the state after brazing.

符号の説明Explanation of symbols

1…中実線素線、 2…中空線素線、 3…金属コーティング、 4…ろう材コーティング、 5…板ろう材、 6…冷媒給排箱(クリップ)、 6a…開口部、 7…蓋(カバー)、 8…ろう付部、 9…ろう付後コーティング、 10…ろう付欠陥部、 11…補修コーティング、 14…分割冷媒給排箱、 21…固定子鉄心、 22…固定子巻線、 23…コイル素線、 30…スプレイ装置本体、 31…ノズル、 32…コントロール盤、 33…ヒータ、 34…アクティブジェットヒータ、 35、36…粉末供給系。   DESCRIPTION OF SYMBOLS 1 ... Solid wire strand, 2 ... Hollow wire strand, 3 ... Metal coating, 4 ... Brazing material coating, 5 ... Plate brazing material, 6 ... Refrigerant supply / discharge box (clip), 6a ... Opening, 7 ... Cover ( Cover), 8 ... brazing part, 9 ... coating after brazing, 10 ... defective part of brazing, 11 ... repair coating, 14 ... divided refrigerant supply / discharge box, 21 ... stator core, 22 ... stator winding, 23 DESCRIPTION OF SYMBOLS ... Coil strand, 30 ... Sprayer main body, 31 ... Nozzle, 32 ... Control panel, 33 ... Heater, 34 ... Active jet heater, 35, 36 ... Powder supply system.

Claims (11)

中空線からなる中空素線を複数本並べて所定寸法の素線束を得るための準備であって、前記中空素線相互の間隔を保つための金属コーティングを前記中空素線の外周面に付着させる第1の工程と、
蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、
を含むことを特徴とする固定子巻線のろう付方法。
A preparation for obtaining a bundle of strands having a predetermined size by arranging a plurality of hollow strands made of hollow wires, wherein a metal coating for keeping a space between the hollow strands is attached to an outer peripheral surface of the hollow strands. 1 process,
A plurality of wire bundles obtained in the first step are sequentially stacked and inserted into a refrigerant supply / discharge box having an opening with the lid removed, and the wire bundles and the refrigerant supply / discharge box are placed between the wire bundles. In the meantime, a brazing material is sandwiched between the lid and the refrigerant supply / exhaust box, and the brazing material is heated to a brazing temperature in the atmosphere with the lid provided at the opening of the refrigerant supply / exhaust box. A second step of brazing between the strands to obtain a stator winding end;
A method of brazing a stator winding, comprising:
中空線からなる中空素線を複数本並べて所定寸法の素線束を得るための準備であって、前記中空素線相互の間隔を保つための金属コーティングを前記中空素線の外周面に付着し、前記中空素線のうち外周面に付着されている金属コーティングとは重ならない前記中空素線の外周面の位置にろう材コーティングを付着させる第1の工程と、
蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、
を含むことを特徴とする固定子巻線のろう付方法。
A preparation for obtaining a bundle of strands of a predetermined size by arranging a plurality of hollow strands made of hollow wires, and attaching a metal coating for maintaining a space between the hollow strands to the outer peripheral surface of the hollow strands, A first step of attaching a brazing material coating to a position of the outer peripheral surface of the hollow strand that does not overlap with the metal coating attached to the outer peripheral surface of the hollow strand;
A plurality of wire bundles obtained in the first step are sequentially stacked and inserted into a refrigerant supply / discharge box having an opening with the lid removed, and the wire bundles and the refrigerant supply / discharge box are placed between the wire bundles. In the meantime, a brazing material is sandwiched between the lid and the refrigerant supply / exhaust box, and the brazing material is heated to a brazing temperature in the atmosphere with the lid provided at the opening of the refrigerant supply / exhaust box. A second step of brazing between the strands to obtain a stator winding end;
A method of brazing a stator winding, comprising:
中空線からなる中空素線と、中実線からなる中実素線を交互に並べて所定寸法の素線束を得るための準備であって、前記中空素線の前記中実素線と対向する外周面又は前記中実素線の前記中空素線と対向する外周面に、前記中空素線、又は、前記中実素線の外周面との間隔を保つための金属コーティングを付着させる第1の工程と、
蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、
を含むことを特徴とする固定子巻線のろう付方法。
It is a preparation for obtaining a bundle of strands of a predetermined size by alternately arranging hollow strands made of hollow wires and solid strands made of solid solid wires, and an outer peripheral surface of the hollow strands facing the solid strands Or a first step of attaching a metal coating for keeping a space between the hollow element wire or the outer peripheral surface of the solid element wire to an outer peripheral surface of the solid element wire facing the hollow element wire; ,
A plurality of wire bundles obtained in the first step are sequentially stacked and inserted into a refrigerant supply / discharge box having an opening with the lid removed, and the wire bundles and the refrigerant supply / discharge box are placed between the wire bundles. In the meantime, a brazing material is sandwiched between the lid and the refrigerant supply / discharge box, and the temperature of the brazing material is raised to the brazing temperature in the atmosphere with the cover provided at the opening of the refrigerant supply / discharge box. A second step of brazing between the strands to obtain a stator winding end;
A method of brazing a stator winding, comprising:
中空線からなる中空素線と、中実線からなる中実素線を交互に並べて所定寸法の素線束を得るための準備であって、前記中空素線の前記中実素線と対向する外周面又は前記中実素線の前記中空素線と対向する外周面に、前記中空素線、又は、前記中実素線の外周面との間隔を保つための金属コーティングを付着し、前記中実素線の前記中空素線又は前記中空素線の前記中実素線と対向する外周面であって前記中空素線又は前記中実素線の外周面に付着されている金属コーティングとは重ならない位置にろう材コーティングを付着させる第1の工程と、
蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、
を含むことを特徴とする固定子巻線のろう付方法。
It is a preparation for obtaining a bundle of strands of a predetermined size by alternately arranging hollow strands made of hollow wires and solid strands made of solid solid wires, and an outer peripheral surface of the hollow strands facing the solid strands Alternatively, the solid element wire is attached to the outer peripheral surface of the solid element wire facing the hollow element wire so as to maintain a distance from the outer peripheral surface of the hollow element wire or the solid element wire. The outer peripheral surface of the hollow element wire or the solid element wire of the hollow element wire that is opposed to the metal coating attached to the outer surface of the hollow element wire or the solid element wire A first step of depositing a brazing filler metal coating;
A plurality of wire bundles obtained in the first step are sequentially stacked and inserted into a refrigerant supply / discharge box having an opening with the lid removed, and the wire bundles and the refrigerant supply / discharge box are placed between the wire bundles. In the meantime, a brazing material is sandwiched between the lid and the refrigerant supply / discharge box, and the temperature of the brazing material is raised to the brazing temperature in the atmosphere with the cover provided at the opening of the refrigerant supply / discharge box. A second step of brazing between the strands to obtain a stator winding end;
A method of brazing a stator winding, comprising:
中空線からなる中空素線と、中実線からなる中実素線を任意に並べて所定寸法の素線束を得るための準備であって、前記中空素線、前記中実素線のうち隣接する前記中空素線、前記中実素線との間隔を保つための金属コーティングを前記中空素線の外周面に付着させる第1の工程と、
蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層収納し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、
を含むことを特徴とする固定子巻線のろう付方法。
A hollow strand made of a hollow wire and a solid strand made of a solid solid wire are arbitrarily arranged to obtain a wire bundle of a predetermined size, and the hollow wire and the solid wire are adjacent to each other. A first step of attaching a metal coating for maintaining a space between the hollow strand and the solid strand to the outer peripheral surface of the hollow strand;
A plurality of wire bundles obtained in the first step are sequentially stacked and stored in a refrigerant supply / discharge box having an opening with the lid removed, and between the wire bundles, the wire bundle and the refrigerant supply / discharge box. In the meantime, a brazing material is sandwiched between the lid and the refrigerant supply / exhaust box, and the brazing material is heated to a brazing temperature in the atmosphere with the lid provided at the opening of the refrigerant supply / exhaust box. A second step of brazing between the strands to obtain a stator winding end;
A method of brazing a stator winding, comprising:
中空線からなる中空素線と、中実線からなる中実素線を任意に並べて所定長さの素線束を得るための準備であって、前記中空素線、前記中実素線のうち隣接する前記中空素線、前記中実素線との間隔を保つための金属コーティングを前記中空素線の外周面に付着し、前記中実素線の前記中空素線又は前記中空素線の前記中実素線と対向する外周面であって前記中空素線又は前記中実素線の外周面に付着されている金属コーティングとは重ならない位置にろう材コーティングを付着させる第1の工程と、
蓋を外した状態の開口部を有する冷媒給排箱内に、前記第1の工程で得た複数の素線束を順次積層収納し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けして固定子巻線端部を得る第2の工程と、
を含むことを特徴とする固定子巻線のろう付方法。
It is a preparation for obtaining a bundle of strands having a predetermined length by arbitrarily arranging a hollow strand made of a hollow wire and a solid strand made of a solid solid wire, which are adjacent to each other among the hollow strand and the solid strand. A metal coating for maintaining a space between the hollow strand and the solid strand is attached to an outer peripheral surface of the hollow strand, and the hollow strand of the solid strand or the solid of the hollow strand A first step of attaching a brazing material coating to a position that is an outer peripheral surface facing the element wire and does not overlap a metal coating that is attached to the outer peripheral surface of the hollow element wire or the solid element wire;
A plurality of wire bundles obtained in the first step are sequentially stacked and stored in a refrigerant supply / discharge box having an opening with the lid removed, and between the wire bundles, the wire bundle and the refrigerant supply / discharge box. In the meantime, a brazing material is sandwiched between the lid and the refrigerant supply / discharge box, and the temperature of the brazing material is raised to the brazing temperature in the atmosphere with the cover provided at the opening of the refrigerant supply / discharge box. A second step of brazing between the strands to obtain a stator winding end;
A method of brazing a stator winding, comprising:
前記第2の工程で得られた固定子巻線端部であって前記冷媒給排箱と前記蓋との前記ろう付け部の表面に耐腐食性のコーティングを付着させる第3の工程と、を更に含むことを特徴とする請求項1〜6のいずれか一項に記載の固定子巻線のろう付方法。   A third step of attaching a corrosion-resistant coating to the surface of the brazed portion of the refrigerant supply / discharge box and the lid, which is the stator winding end obtained in the second step; The method for brazing a stator winding according to any one of claims 1 to 6, further comprising: 前記金属コーティング及び又は前記ろう材コーティングの付着は、粉末を噴射させる手段で行うことを特徴とする請求項1〜6のいずれか一項に記載の固定子巻線のろう付方法。   The method of brazing a stator winding according to any one of claims 1 to 6, wherein the metal coating and / or the brazing material coating is attached by means of spraying powder. 前記冷媒給排箱の開口部に前記蓋を設けた状態で、前記蓋と前記冷媒給排箱の開口部との接合部又は前記蓋と前記冷媒給排箱のろう付欠陥部にコールドスプレ−でコーティングを付着させる工程を含む請求項1〜6のいずれか一項に記載の固定子巻線のろう付方法。   In a state where the lid is provided at the opening of the refrigerant supply / discharge box, a cold spray is applied to a joint portion between the lid and the opening of the refrigerant supply / discharge box or a brazing defect portion of the cover and the refrigerant supply / discharge box. The method of brazing a stator winding according to any one of claims 1 to 6, further comprising a step of depositing a coating. 少なくとも冷媒を供給可能な中空線からなる中空素線を複数本並べて所定寸法の素線束を、複数個それぞれの一端を冷媒給排箱内に、積層挿入し、前記素線束間及び前記冷媒給排箱と前記素線束の間をろう付けした固定子巻線端部を備えた回転電機の固定子巻線において、
前記冷媒給排箱は前記素線束間のろう付け不良を補修する際に、主要部と従要部に分離可能に構成したことを特徴とする回転電機の固定子巻線。
At least a plurality of hollow wires made of hollow wires capable of supplying a refrigerant are arranged side by side, and a plurality of wire bundles of a predetermined size are inserted into a refrigerant supply / discharge box, and one end of each of the plurality of hollow strands is inserted into the refrigerant supply / discharge box. In a stator winding of a rotating electric machine having a stator winding end brazed between a box and the wire bundle,
A stator winding of a rotating electrical machine, wherein the refrigerant supply / discharge box is configured to be separable into a main part and a subordinate part when repairing a brazing defect between the wire bundles.
蓋を外した状態の開口部を有する冷媒給排箱内に、中空線からなる中空素線を複数本並べて所定寸法の素線束又は前記中空線からなる中空素線及び前記中実線からなる中実素線を交互又は任意に並べて所定寸法の素線束を、順次積層挿入し、前記各素線束間、前記素線束と前記冷媒給排箱間、前記蓋と前記冷媒給排箱間にろう材を挟み、前記冷媒給排箱の開口部に前記蓋を設けた状態で大気中でろう付温度まで昇温して前記ろう材を前記各素線間にろう付けした固定子巻線端部を有する固定子巻線において、
前記蓋と前記冷媒給排箱の開口部との接合部に生じたろう付欠陥部にコールドスプレ−でコーティングを付着させるようにした固定子巻線のろう付補修方法。
A plurality of hollow wires made of hollow wires are arranged in a refrigerant supply / discharge box having an opening with the lid removed, and a solid wire bundle of a predetermined size or a hollow wire made of the hollow wire and a solid wire made of the solid wire. A strand of wires having a predetermined size is sequentially stacked and inserted by alternately or arbitrarily arranging the strands, and brazing material is inserted between the strands of the wire, between the strand of bundles and the refrigerant supply / discharge box, and between the lid and the refrigerant supply / discharge box. A stator winding end portion that sandwiches and brazes the brazing material between the strands by raising the temperature to a brazing temperature in the atmosphere with the lid provided on the opening of the refrigerant supply / discharge box In the stator winding,
A stator winding brazing repair method in which a coating is applied to a brazing defect portion formed at a joint portion between the lid and the refrigerant supply / discharge box with a cold spray.
JP2008095372A 2008-04-01 2008-04-01 Brazing method of stator winding, brazing correction method of stator winding, and stator winding of rotating electric machine Withdrawn JP2009254027A (en)

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KR101572524B1 (en) 2014-01-08 2015-11-27 두산중공업 주식회사 Method for brazing water clip and water clip assembly and water clip brazing apparatus
US10014740B2 (en) 2014-05-26 2018-07-03 General Electric Technology Gmbh Chamber for conductors of electric machines
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Publication number Priority date Publication date Assignee Title
KR101572524B1 (en) 2014-01-08 2015-11-27 두산중공업 주식회사 Method for brazing water clip and water clip assembly and water clip brazing apparatus
US10014740B2 (en) 2014-05-26 2018-07-03 General Electric Technology Gmbh Chamber for conductors of electric machines
CN108933489A (en) * 2017-05-26 2018-12-04 通用电气航空系统有限责任公司 conductor and forming method thereof
US10826345B2 (en) 2017-05-26 2020-11-03 Ge Aviation Systems Llc Conductor and method of forming thereof
JP2021005536A (en) * 2019-06-27 2021-01-14 株式会社デンソーエアクール Induction heating apparatus and manufacturing method of heat exchanger
JP7238637B2 (en) 2019-06-27 2023-03-14 株式会社デンソーエアクール induction heating device
CN114406387A (en) * 2022-01-04 2022-04-29 武汉船用电力推进装置研究所(中国船舶重工集团公司第七一二研究所) Brazing device and method for motor stator cooling water pipe

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