JP2009250020A - Surface improvement construction method for structure, surface improvement material for structure and its manufacturing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To simply carry out a repair and an improvement for a structure constructed and installed near a road by a site work. <P>SOLUTION: A tabular cover body 1 having an area opposed to the surface of the structure B constructed and installed near the road and being formed of a synthetic resin material is fitted. Grooves 3 ensuring the flowing of rainwater are formed to a rear 12 in the cover body 1, and bolt inserting holes 4 inserting mounting bolts are penetrated at a plurality of places. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention belongs to the technical field related to the surface improvement of structures (including roads themselves) constructed and installed near roads.

  Structures constructed and installed near roads are susceptible to damage due to vehicle collisions, etc., and require frequent repairs, and often require various modifications to improve visibility from the perspective of traffic safety measures. It will be. Since this structure is constructed and installed in a non-portable manner such as concrete, repair and renovation must be carried out by site construction with various restrictions. For this reason, there is a demand for the development of a technology that can easily carry out repairs and repairs on structures constructed and installed near roads.

Conventionally, as a technique related to the structure of a structure constructed and installed near a road, for example, the following is known.
Japanese Utility Model Publication No. 2-78614 Patent Document 1 describes a curb block in which concrete is filled inside a box-shaped cover material formed of a synthetic resin material.

  About the curb block concerning patent document 1, it is anticipated that the damage of the main-body part which consists of concrete is reduced by making a cover material show a buffer material function.

  In the curb block according to Patent Document 1, only the technology including a structure for reducing damage to the curb block, which is a structure at the time of factory shipment, is disclosed, and it is related to the repair and repair after the construction of the structure. Since technology is not provided, there is a problem that it is not feasible for repairing and renovating structures constructed and installed near roads.

  The present invention has been made in consideration of such problems, and is a surface improvement method for a structure that can easily perform repairs and repairs of structures built and installed near roads by site construction. To provide a surface improvement material for a structure suitable for use in a surface improvement method for the structure, and a method for producing a surface improvement material for a structure effective for manufacturing the surface improvement material for a structure Is an issue.

  In order to solve the above-mentioned problems, the surface improvement method for a structure according to the present invention employs the means described in claims 1 to 3 of the claims.

  That is, in claim 1, a plate-shaped structure in which a bolt hole is drilled in the surface of a structure constructed and installed near a road, a bolt insertion hole is penetrated, and a groove for ensuring rainwater flow is provided in the back surface. Cover the structure with the structural surface improvement material, insert the mounting bolt into the bolt insertion hole of the structural surface improvement material and screw it into the bolt hole of the structural material, and place the structural surface improvement material on the surface of the structure. Install with bolts.

  With this method, the surface of the structure to be constructed and installed near the road is covered with a surface improvement material for the structure that can be firmly attached with bolts, so that the surface improvement, which is the repair or repair of the surface of the structure, can be achieved. Install. In addition, a groove that ensures the flow of rainwater is provided on the back of the surface improvement material for structures, so that rainwater accumulates between the structure surface improvement materials and structures, and the surface improvement materials for structures and structures Things are prevented from deteriorating.

  Further, in claim 2, in the surface improvement method for a structure according to claim 1, when the surface improvement material for a structure is put on the structure, an adhesive is applied to the surface improvement material for the structure and the joint surface of the structure. It is characterized by doing.

  In this means, the adhesive strength is applied to the structure surface improving material and the joint surface of the structure, so that the mounting strength of the structure surface improving material to the structure is increased.

  According to a third aspect of the present invention, in the surface improvement method for a structure according to the first or second aspect, when the surface improvement material for a structure is bolted to the structure, the surface improvement for the structure is located at a damaged portion of the structure. The mounting bolt is inserted into the bolt insertion hole of the material at the end, and then the bolted hole is filled with a repair material having a fluidity and solidifying property later on the damaged portion of the structure. It is characterized by that.

  In this method, repairing by filling the repair material by filling the damaged portion with a repair material having fluidity and solidifying property later using a bolt insertion hole provided in the surface improvement material for structures. Can be used in combination. Further, since the repair material is filled in the damaged portion already covered with the structural surface improving material, it is not necessary to secure a special curing period after the repair material is filled.

  In order to solve the above-described problems, the surface improvement material for a structure according to the present invention employs the means described in claims 4 to 6 of the claims.

  That is, in claim 4, a plate-shaped cover body having an area facing the surface of a structure constructed and installed near a road is formed of a synthetic resin material. The groove | channel which ensures distribution | circulation is provided and the bolt insertion hole which an attachment bolt is penetrated by the several places is penetrated.

  This means can be provided as a molded product of a synthetic resin material by being formed into a plate shape with a synthetic resin material.

  According to a fifth aspect of the present invention, in the surface improvement material for a structure according to the fourth aspect, the cover main body is provided with a tapered surface having an inclination that descends from the surface toward the edge on at least a part of the edge. And

  In this means, a taper surface having an inclination descending from the surface is provided on the edge of the cover body, so that a steep step between the cover body and the surrounding structure disappears and the structure is deformed to the surrounding area. Correspondence becomes possible.

  According to a sixth aspect of the present invention, in the surface improvement material for a structure according to the fourth or fifth aspect, the cover body is provided with an uneven structure on the surface.

  In this means, the uneven structure is provided on the surface of the cover body, so that the uneven structure can be used as a sign or the like.

  According to a seventh aspect of the present invention, in the surface improvement material for a structure according to any one of the fourth to sixth aspects, the cover body is provided with a reflecting material that reflects light on the surface.

  In this means, the reflection material is attached to the surface of the cover body, so that the presence of the cover body is indicated by light reflection.

  In order to solve the above-mentioned problems, the method for producing a surface improvement material for a structure according to the present invention employs means described in claims 8 and 9 of the claims.

  That is, in claim 8, when manufacturing the structural surface improvement material according to any one of claims 4 to 7, a material obtained by washing and drying synthetic resin waste is used as a manufacturing material. It is formed by melting and compressing.

  In this means, the cost of material is reduced by using the synthetic resin material waste that has been washed and dried as the manufacturing material. Moreover, it can manufacture easily by metal mold | die molding by fuse | melting material and carrying out compression formation.

  According to a ninth aspect of the present invention, in the method for producing a structural surface improving material according to the eighth aspect, the synthetic resin waste as the production material is washed and dried at a high temperature.

  By this means, the washing and drying of the synthetic resin material waste, which is the manufacturing material, is performed at a high temperature, so that the washing and drying can be reliably performed in a short time.

  The surface improvement method for a structure according to the present invention covers the surface of the structure with a surface improvement material for a structure that can be firmly attached with bolts, thereby improving the surface of the structure. Since construction is performed, there is an effect that a structure constructed and installed near the road can be easily repaired and repaired by site construction. In addition, a groove that ensures the flow of rainwater is provided on the back of the surface improvement material for structures, so that rainwater accumulates between the structure surface improvement materials and structures, and the surface improvement materials for structures and structures Since it is prevented that a thing deteriorates, there exists an effect which the durability of construction becomes high.

  Further, as claimed in claim 2, since the surface strength improver for structures and the bonding surface of the structure are coated with an adhesive, the mounting strength of the surface improver for structures to the structure is increased. Is effective.

  Further, as claimed in claim 3, by using a bolt insertion hole provided in the surface improvement material for a structure, filling the damaged portion with a repair material having fluidity and solidifying property later, Since repair by filling can be used in combination, there is an effect that the structure constructed and installed near the road can be repaired more reliably. In addition, since the repair material is filled in the damaged part already covered with the surface improvement material for structures, there is no need to secure a special curing period after filling the repair material, so the construction period is not prolonged. There is.

  Since the surface improvement material for a structure according to the present invention is formed into a plate shape with a synthetic resin material, it can be provided as a molded product of the synthetic resin material, so that it can be manufactured inexpensively and easily. .

  Furthermore, as claimed in claim 5, by providing a tapered surface with an inclination descending from the surface on the edge of the cover body, a steep step between the cover body and the surrounding structure disappears, and the surrounding area of the structure. Therefore, it is possible to prevent the pedestrian from whispering to ensure the safety of walking and the like, and to have a good fit around the structure.

  Further, as claimed in claim 6, since the concavo-convex structure is provided on the surface of the cover main body, the concavo-convex structure can be used for applications such as a sign, so that the use is expanded.

  Further, as claimed in claim 7, since the reflection material is attached to the surface of the cover body, the presence of the cover body is indicated by the reflection of light, so that it is effective for installation along the road on which the lighted vehicle travels. effective.

  The method for producing a surface improvement material for a structure according to the present invention uses a synthetic resin material waste that has been washed and dried as a production material, thereby reducing material costs and melting and compressing the material. Therefore, since it can be easily manufactured by molding, there is an effect that the surface improving material for a structure can be manufactured at a low cost.

  Furthermore, as claimed in claim 9, since the washing and drying of the synthetic resin waste that is the production material is performed at a high temperature, the washing and drying can be carried out reliably in a short time. The quality can be improved at a low cost, and the quality of the surface improvement material for a structure as a product can be improved at a low cost.

  BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the best mode for carrying out a surface improvement method for a structure, a surface improvement material for a structure, and a manufacturing method thereof according to the present invention will be described with reference to the drawings.

  FIGS. 1-10 shows the 1st example of the best form for implementing the surface improvement construction method of the structure based on this invention, the surface improvement material for structures, and its manufacturing method.

  In the first example, a structure relating to a structure B composed of curb blocks installed with a step formed at the boundary between the road R and the sidewalk F is shown.

  First, the structure of the structural surface improvement material C of the first example will be described.

  As shown in FIG. 1, the surface improvement material C for a structure of the first example includes a cover main body 1, a tapered surface 2, a groove 3, and a bolt insertion hole 4.

  The cover main body 1 is formed in a curved plate shape that is formed of a synthetic resin material so as to have an area that continuously faces the upper surface Ba and the side surface Bb of the structure B. As the synthetic resin material, a material excellent in weather resistance and impact resistance is employed. The surface 11 of the cover body 1 is formed as a flat surface similar to the upper surface Ba and the side surface Bb of the structure B. The back surface 12 of the cover body 1 is formed in an uneven surface with a plurality of ribs 13 extending in a direction from the upper surface Ba of the structure B toward the side surface Bb.

  The taper surface 2 is provided on the upper edge (the edge on the side facing the upper surface Ba of the structure B) and the lower edge (the edge on the side facing the side surface Bb of the structure B). It is formed to have an inclination that descends from the surface 11 toward the upper edge and the lower edge.

  The groove 3 is provided in a concave portion between the ribs 13 on the back surface 12 of the cover body 1 described above to ensure the circulation of rainwater, and communicates from the upper surface Ba of the structure B toward the side surface Bb.

  A plurality of bolt insertion holes 4 are penetrated through the surface 11 and the back surface 12 respectively at positions facing the upper surface Ba and the side surface Bb of the structure B of the cover body 1.

  Since the structure surface improvement material C of the first example has a simple structure, it can be easily manufactured at low cost by using a synthetic resin material molding technique. In addition, handling is easy because no special conditions are required for transportation and storage.

  As a manufacturing method using synthetic resin material molding technology, polyvinyl chloride sheets used and discarded in agricultural vinyl houses that are synthetic resin materials are effectively used as manufacturing materials, agricultural vinyl houses, etc. This makes it possible to eliminate the waste disposal cost and reduce the cost of the material.

  As shown in FIG. 2, the manufacturing material is reliably washed and dried at a high temperature (for example, 300 ° C.) in a short time, thereby improving the quality at a low cost. Therefore, the quality of the curb block as a product can be improved at a low cost. The cleaned and dried production material is heated and melted in an electric furnace or the like, and colored as necessary (a phosphorescent or fluorescent material can be selected as necessary). Then, it is injected into a mold and compression molded. When polyvinyl chloride is selected as the production material, it is particularly excellent in weather resistance and the like, and a high durability performance is obtained.

  Next, the surface improvement method for the structure will be described based on the description of the use example for the surface improvement material C for the structure of the first example.

  As the first step, as shown in FIGS. 3 and 4, bolt holes H are formed on the surface (upper surface Ba, side surface Bb) of the structure B to be repaired. The bolt holes H are for screwing the mounting bolts 5 for attaching the structure surface improvement material C to the structure B by bolting, and the number corresponding to the positions corresponding to the bolt insertion holes 4 of the cover body 1 is provided. .

  In the subsequent process, the sleeve 6 is driven into the bolt hole H as shown in FIGS. The sleeve 6 is provided with a retaining wedge 61 on the outer peripheral surface and a slit 62 in the axial direction. The sleeve 6 has a plastic deformability that allows the mounting bolt 5 to bite into the inner peripheral surface and is pulled out into the bolt hole H. It is fixed.

  In the subsequent process, as shown in FIGS. 3 and 6, the structure surface improvement material C is put on the structure B. At this time, since the lower edge of the cover body 1 is thinned by the tapered surface 2 and can be somewhat elastically deformed, it is possible to improve the comfort of the road R.

  In subsequent steps, as shown in FIGS. 3 and 7, the mounting bolt 5 is inserted into the bolt insertion hole 4 of the cover body 1 and screwed into the bolt hole H (sleeve 6). At this time, if necessary, the mounting bolt 5 is not inserted into the bolt insertion hole 4 of the cover body 1 positioned near the damaged portion Bc of the structure B, and the tube is inserted into the bolt insertion hole 4 of the cover body 1. A repair material S having fluidity such as mortar and solidifying later is filled in the damaged portion Bc of the structure B by inserting T or the like.

  In the subsequent process, as shown in FIGS. 3 and 8, the mounting bolt 5 is also inserted into the bolt insertion hole 4 of the cover main body 1 located near the damaged portion Bc of the structure B, and the bolt hole H (sleeve 6) is inserted. ).

  In the subsequent process, as shown in FIGS. 3 and 9, the bolt cover 7 is fitted into the bolt insertion hole 4 of the cover body 1. The bolt cover 7 conceals the head of the mounting bolt 5 to improve the overall aesthetics and prevent soil and sand from adhering to the mounting bolt 5.

  According to the first example, since the structure B is covered with the surface improvement material C for the structure that can be attached by bolting, the damaged material Bc of the structure B is not filled with the repair material S as shown in FIG. In addition, troublesome surface finishing of the structure B and detachment and separation of the filling portion in the mortar coating repair can be solved. Therefore, the workability and durability of repair are enhanced. In particular, a groove 3 that allows the rainwater to flow down on the surface of the structure B is provided on the back surface of the structure surface improvement material C, and rainwater accumulates between the structure B and the structure surface improvement material C. Therefore, the durability of repair is extremely high. In addition, the groove | channel 3 provided in the back surface of the surface improvement material C for structures will also provide a buffer function with respect to collisions, such as a vehicle, by forming a space | gap between the structures B.

  Further, the repair material S is filled in the damaged portion Bc of the structure B by using the bolt insertion hole 4 of the surface improvement material C for the structure, so that the repair by the mortar filling which has been generally performed conventionally is also used. Therefore, the structure B can be repaired more reliably. In particular, since the repair material S is filled in the damaged portion Bc of the structure B already covered with the surface improvement material C for the structure, it is not necessary to secure a special curing period after filling the repair material S. Repair by filling can be used in combination without extending the construction period.

  Further, the cover body 1 of the surface improvement material C for a structure has a bolt insertion hole 4 through which a mounting bolt 5 is inserted at a position facing the upper surface Ba and the side surface Bb of the structure B. The main body 1 can be attached so as to cover the structure B precisely. Therefore, the fit of the surface improvement material C for structures to the structure B is improved.

  Moreover, since the taper surface 2 provided in the upper edge of the cover main body 1 of the surface improvement material C for structures lose | disappears the sudden level | step difference of the sidewalk F, a pedestrian's whip is prevented and the safety | security of walking is ensured. be able to.

  In addition to the repair of the structure B, the surface improvement material C for a structure can be used for refurbishment in order to improve the visibility from a traffic safety countermeasure side by coloring or the like.

  FIG. 11 shows a second example of the best mode for carrying out the surface improvement method for a structure, the surface improvement material for a structure, and the manufacturing method thereof according to the present invention.

  In the second example, the reflecting material 8 that reflects light is attached to the surface 11 at a position facing the upper part of the side surface Bb of the structure B of the cover body 1 of the surface improvement material C for the structure.

  According to the second example, the presence of the surface improvement material C for the structure (structure B) can be visually clarified by the reflection of light caused by the lighting of a vehicle or the like, so it is effective for installation along the road R. It becomes.

  In addition, about the reflector 8, it can accommodate in the inside of a metal mold | die at the time of shaping | molding of the surface improvement material C for structures, and it can be set as insert molding.

  FIG. 12 shows a third example of the best mode for carrying out the surface improvement method for a structure, the surface improvement material for a structure, and the manufacturing method thereof according to the present invention.

  In the third example, the cover body 1 of the structural surface improving material C is formed in a flat plate shape with a flexible material.

  According to the third example, the cover body 1 of the surface improvement material C for a structure is bent and put on the structure B. Therefore, it can be used for a structure B having a slightly different shape and is versatile. Get higher.

  FIG. 13 shows a fourth example of the best mode for carrying out the surface improvement method for a structure, the surface improvement material for a structure, and the manufacturing method thereof according to the present invention.

  In the fourth example, the upper edge side of the cover body 1 of the surface improvement material C for a structure is expanded to an area exceeding the upper surface Ba of the structure B, and a hemispherical uneven structure 14 is formed on the surface 11 of the expanded extension. Is provided. Further, the bolt insertion hole 4 is also disposed in this extended portion.

  According to the fourth example, the concavo-convex structure 14 can be used as a sign, and the structure surface improvement material C can be used as a road sign for blind persons.

  FIG. 14 shows a fifth example of the best mode for carrying out the surface improvement method for a structure, the surface improvement material for a structure, and the manufacturing method thereof according to the present invention.

  In the fifth example, the structural surface improving material C has a flat plate shape similar to that of the third example, and a chevron-shaped uneven structure 14 is provided on the surface 11 of the cover body 1 of the structural surface improving material C.

  According to the fifth example, by installing in the line L that becomes the lane and separation line of the road R that is the structure B, the lane and the separation line can be renovated to contribute to safe driving of the vehicle. it can.

  As described above, in addition to the illustrated examples, the groove 3 provided in the cover main body 1 of the structural surface improving material C can be formed by protrusions other than the ribs 13.

  Further, when the structural surface improvement material C is used for repair, it is possible to fill the damaged material Bc of the structure B with the repair material S before the structural surface improvement material C is put on the structure B. .

  BRIEF DESCRIPTION OF THE DRAWINGS It is a perspective view of the 1st example of the best form for implementing the surface improvement construction method of the structure based on this invention, the surface improvement material for structures, and its manufacturing method.   It is a flowchart of the process which shows the manufacture example of FIG.   FIG. 2 is a construction state diagram of FIG. 1.   FIG. 4 is a cross-sectional view of the first step in FIG. 3.   FIG. 5 is a sectional view of a step following FIG. 4.   FIG. 6 is a cross-sectional view of the process following FIG. 5.   FIG. 7 is a cross-sectional view of a step following FIG. 6.   FIG. 8 is a sectional view of a step following FIG. 7.   It is sectional drawing of the process following FIG.   FIG. 10 is a longitudinal sectional view of FIG. 9.   It is a perspective view of the 2nd example of the best form for implementing the surface improvement construction method of a structure concerning the present invention, the surface improvement material for structures, and its manufacturing method.   It is a perspective view of the 3rd example of the best form for carrying out the surface improvement construction method of a structure concerning the present invention, the surface improvement material for structures, and its manufacturing method.   It is a perspective view of the 4th example of the best form for carrying out the surface improvement construction method of a structure concerning the present invention, the surface improvement material for structures, and its manufacturing method.   It is a perspective view of the 5th example of the best form for carrying out the surface improvement method of a structure concerning the present invention, the surface improvement material for structures, and its manufacturing method.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Cover main body 11 Surface 12 Back surface 14 Concavity and convexity structure 2 Tapered surface 3 Groove 4 Bolt insertion hole 5 Mounting bolt 8 Reflective material B Structure Ba Top surface Bb Side surface Bc Damaged part C Surface improvement material for structures

Claims (9)

  Bolt holes are drilled on the surface of structures constructed and installed near the road, and a plate-shaped surface improvement material for structures is provided with bolt insertion holes and grooves on the back to ensure rainwater flow. Of the structure in which the mounting bolt is inserted into the bolt insertion hole of the surface improvement material for the structure and screwed into the bolt hole of the structure, and the surface improvement material for the structure is attached to the surface of the structure by bolting. Surface improvement method.   2. The structure improvement method according to claim 1, wherein when the surface improvement material for a structure is put on the structure, an adhesive is applied to the joint surface of the structure surface improvement material and the structure. Surface improvement method for objects.   3. The surface improvement method for a structure according to claim 1 or 2, wherein when the surface improvement material for a structure is bolted to the structure, the surface improvement material for the structure located at a damaged portion of the structure is inserted into the bolt insertion hole. A structure characterized by leaving the insertion of the mounting bolt at the end, filling the damaged portion of the structure with fluidity from the bolt insertion hole, and then filling it with a repair material that solidifies later. Surface improvement method.   Equipped with a plate-shaped cover body made of synthetic resin that has an area facing the surface of a structure constructed and installed near the road, and the cover body has a groove on the back to ensure the flow of rainwater A surface improvement material for a structure in which bolt insertion holes through which mounting bolts are inserted are passed through a plurality of locations.   5. The surface improvement material for a structure according to claim 4, wherein the cover main body is provided with a tapered surface having an inclination descending from the surface toward the edge on at least a part of the edge. Wood.   6. The surface improvement material for a structure according to claim 4 or 5, wherein the cover body is provided with an uneven structure on the surface.   The structural surface improvement material according to any one of claims 4 to 6, wherein the cover body is provided with a reflective material that reflects light on a surface thereof.   When manufacturing any one of the surface improvement materials for structures according to claims 4 to 7, a material obtained by washing and drying synthetic resin waste is used as a manufacturing material to melt and compress the material. A method for producing a surface improvement material for a structure, characterized in that:   9. The method for producing a surface improvement material for a structure according to claim 8, wherein cleaning and drying of the synthetic resin material waste as the production material is performed at a high temperature. .

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