JP2009242109A - Suspension balance and moving method of guide vehicle of coke furnace thereby - Google Patents

Suspension balance and moving method of guide vehicle of coke furnace thereby Download PDF

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JP2009242109A
JP2009242109A JP2009042681A JP2009042681A JP2009242109A JP 2009242109 A JP2009242109 A JP 2009242109A JP 2009042681 A JP2009042681 A JP 2009042681A JP 2009042681 A JP2009042681 A JP 2009042681A JP 2009242109 A JP2009242109 A JP 2009242109A
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balance
suspension
suspension balance
hydraulic cylinder
wire
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JP5540526B2 (en
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Kunito Suzaki
訓任 洲崎
Hideki Doyama
秀基 堂山
Tomokazu Fujita
智一 藤田
Kazutaka Gokan
和孝 後閑
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Mitsubishi Chemical Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To suspend a guide vehicle by a crane, even if there are a dust collecting duct and a trolley wire above the guide vehicle of a coke furnace. <P>SOLUTION: This suspension balance has a plurality of wires 28 with a hydraulic cylinder 29 for suspending a suspended cargo at multiple points in a lower part of a balance body 71, and has a plurality of wires 26 with a hydraulic cylinder 27 to be connected to the crane 31 in an upper part of the balance body 71. A tabular or an upper frame member 72 for constituting the upper part of the balance body 71, and one or more of members 76 for constituting the lower part of the balance body 71, are connected by a connecting member 75 arranged only on one end part side of the upper member. The suspension balance having a U-shaped vertical cross section of opening the other end part side is used. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、吊り天秤及び吊り天秤によるコークス炉のガイド車(ガイド車に該当する移動機を含む。)の移動方法並びに吊り天秤によるコークス炉のガイド車移動方法を使ったコークス炉設備の補修方法に関する。   The present invention relates to a suspension balance, a method of moving a coke oven guide wheel (including a mobile device corresponding to the guide vehicle) using a suspension balance, and a method of repairing coke oven equipment using a method of moving a coke oven guide vehicle using a suspension balance. About.

コークス炉は、通常、耐火レンガにより形成され、耐火レンガの壁面によって区画された複数の炭化室及び燃焼室が端部を揃えて平行に並んで、交互に配置されるように構成されている。各炭化室内に装入された石炭が、その炭化室の両側に配置された燃焼室から壁面を介して伝導する熱によって加熱され、乾留されることによりコークスが生成される。各炭化室の一方の端面には押出口が形成されており、生成された炭化室内のコークスは、押出口から挿入される押出機の押出部により、他方の端面に形成された排出口から押し出される。この時、押し出されたコークスは、ガイド車の格子と呼ばれる案内板内を通過し、消火車に積み込まれ、消火塔又は、CDQと呼ばれる乾式消火設備に運ばれる。   A coke oven is usually formed of refractory bricks, and is configured such that a plurality of carbonization chambers and combustion chambers partitioned by the walls of the refractory bricks are alternately arranged with their ends aligned in parallel. Coal charged in each carbonization chamber is heated by heat conducted through the wall surface from the combustion chambers arranged on both sides of the carbonization chamber, and coke is generated by dry distillation. An extrusion port is formed on one end surface of each carbonization chamber, and the coke generated in the carbonization chamber is pushed out from the discharge port formed on the other end surface by the extrusion portion of the extruder inserted from the extrusion port. It is. At this time, the extruded coke passes through a guide plate called a guide car grid, is loaded into a fire extinguisher, and is carried to a fire extinguisher or a dry fire extinguishing equipment called CDQ.

各炭化室の上面には、当該炭化室内に石炭を装入するための装入口が形成されている。押出口及び排出口は炉蓋により、装入口は装入蓋により、それぞれ開閉可能となっている。押出機は押出口側に配置され、その押出口の炉蓋の並びに沿ってレールが敷かれており、その上を水平移動することが可能である。また、ガイド車は排出口側に配置され、その炉蓋の並びにそってレールが敷かれており、その上を水平移動する。また、ガイド車のレールと平行にレールが敷かれており、このレール上を消火車が移動する。また、通常、排出口側のコークス炉の上部には窯出しで発生する粉塵や煤塵、そして熱風等を一箇所へ集めて外部へ放出するための集塵ダクトが設置されており、この集塵ダクトやその他の設備が、まとめてコークス炉の排出口側の端部からガイド車の上方へ向けてせり出した構造となっている。   On the upper surface of each carbonization chamber, an inlet for charging coal into the carbonization chamber is formed. The extrusion port and the discharge port can be opened and closed by a furnace lid, and the charging port can be opened and closed by a charging lid. The extruder is disposed on the side of the extrusion port, and rails are laid along the furnace lid of the extrusion port, and can be moved horizontally on the rail. Further, the guide wheel is arranged on the discharge port side, and a rail is laid along the furnace cover, and moves horizontally on the rail. A rail is laid in parallel with the rail of the guide car, and the fire extinguisher moves on this rail. Also, a dust collection duct is usually installed at the upper part of the coke oven on the discharge port to collect dust and soot generated from the kiln and hot air etc. in one place and discharge it to the outside. Ducts and other equipment are collectively projected from the end of the coke oven discharge port toward the top of the guide wheel.

上記のガイド車は炭化室から排出された直後の高温のコークスを受けるため、破損しやすく、また経年劣化もあるため、コークス炉の補修に併せて、ガイド車の更新をおこなう必要がある。従来は、ガイド車の劣化箇所や破損箇所の補修、又はガイド車自体の更新を実施する際は、そのガイド車を待避場所、すなわち、コークス炉の排出口側でコークスが排出しない場所へ移動させたあと、待避場所で補修をおこなったり、ガイド車を解体して撤去した後、新たなガイド車を組み立てたりしていた。   Since the above-mentioned guide car receives high-temperature coke immediately after being discharged from the carbonization chamber, it is easily damaged and has deteriorated over time. Therefore, it is necessary to update the guide car in conjunction with the repair of the coke oven. Conventionally, when a degraded or damaged part of a guide car is repaired or the guide car itself is updated, the guide car is moved to a sheltered place, that is, a place where coke is not discharged at the coke oven discharge port side. After that, repairs were made at the shelter, and after the guide car was dismantled and removed, a new guide car was assembled.

しかし、上記のような待避場所が確保できないコークス炉であったり、又、待避場所があったとしてもコークス炉の近くであるため高温であり、粉塵も多いため、上記のような補修や更新作業には、作業時間として数週間から数ヶ月を必要としていた。   However, because it is a coke oven that cannot secure a shelter as described above, or even if there is a shelter, it is close to the coke oven, so it is hot and has a lot of dust. Required several weeks to several months of work time.

これに対し、事前に新しいガイド車を地上で組み立て、試運転を行ってから、クレーン等でコークス炉のガイド車用レール上に据付をおこない、その後で、これまで使用していたガイド車をクレーン等で撤去して、地上で解体することができれば、短い期間でガイド車を更新することができる。   On the other hand, a new guide vehicle is assembled on the ground in advance and trial run, and then installed on the rail for the guide car of the coke oven with a crane or the like. If it can be removed and dismantled on the ground, the guide car can be updated in a short period of time.

ところで、大きくて重い吊荷をクレーン等によって吊り上げる際、通常、吊荷の姿勢を安定に維持するために吊り天秤が用いられる。例えば、特許文献1には、方形に組んだ吊り天秤の吊枠のコーナーにそれぞれ油圧シリンダを取り付け、各油圧シリンダのロッドの先端に係合した吊ロープを連結することによって、吊荷をクレーンによって吊り上げることが記載されている。   By the way, when a large and heavy suspended load is lifted by a crane or the like, a suspension balance is usually used to stably maintain the posture of the suspended load. For example, in Patent Document 1, a hydraulic cylinder is attached to each corner of a suspension frame of a square suspension balance, and a suspended rope engaged with a tip of a rod of each hydraulic cylinder is connected, whereby a suspended load is transferred by a crane. Lifting is described.

特開2004−244143号公報JP 2004-244143 A

しかしながら、特許文献1に記載された吊り天秤を使ってクレーンでコークス炉のガイド車を吊り上げようとすると、通常のコークス炉では、ガイド車の上方に集塵ダクトやトロリー線などがせり出しているため、それらが障害物となり、吊り天秤から出る吊ロープが障害物に接触するため、ガイド車を吊り上げることができず、クレーンで地上へ降ろすことが出来ない。また、障害物とガイド車との上下間隔は1.2〜1.7mと狭いため、障害物とガイド車との間に引き上げのための機械を挿入することも難しかった。   However, when the suspension car described in Patent Document 1 is used to lift the coke oven guide car with a crane, in a normal coke furnace, dust collection ducts, trolley wires, and the like are protruding above the guide car. They become obstacles, and the suspension rope coming out of the suspension balance comes into contact with the obstacles, so the guide car cannot be lifted and cannot be lowered to the ground with a crane. In addition, since the vertical distance between the obstacle and the guide wheel is as narrow as 1.2 to 1.7 m, it is difficult to insert a lifting machine between the obstacle and the guide wheel.

そこで本発明は、上記の集塵ダクトのような障害物があっても、コークス炉のガイド車を吊り上げることができる吊り天秤、及び吊り天秤を用いたコークス炉のガイド車移動方法、並びにコークス炉のガイド車移動方法を使ったコークス炉設備の補修方法を提供することを目的とする。   Accordingly, the present invention provides a suspension balance capable of lifting a coke oven guide wheel even when there is an obstacle such as the dust collection duct, a coke oven guide wheel moving method using the suspension balance, and a coke oven. It aims at providing the repair method of the coke oven equipment using the guide car movement method.

本発明者らは、上記課題を解決すべく鋭意検討した結果、油圧シリンダ付きワイヤーを複数、上部と下部とに具備し、その上部と下部とが連結部材で連結される、又は、その上部と下部とが一方の端部側にのみ設けた連結部材で連結される鉛直断面がコの字状である部分を有する吊り天秤を使うことで、その吊り天秤の凹み部分に、ガイド車の上方にせり出した障害物が挟まれるように用いて、前記障害物と吊りロープとの接触を避けて、コークス炉のガイド車を吊り上げることができることを見出し、本発明を完成するに至った。   As a result of intensive studies to solve the above problems, the present inventors have provided a plurality of wires with hydraulic cylinders in the upper part and the lower part, and the upper part and the lower part are connected by a connecting member, or the upper part thereof. By using a suspension balance having a U-shaped vertical cross section that is connected to the lower portion by a connection member provided only on one end side, the recessed portion of the suspension balance is placed above the guide wheel. It has been found that the guide wheel of the coke oven can be lifted by using the protruding obstacles so as to avoid the contact between the obstacles and the suspension rope, and the present invention has been completed.

なお、コの字状とは、凹みを形成するそれぞれの角が直角である必要はなく、それぞれが緩やかに曲がる、略C字状であってもよい。また、上部と下部とが同じ大きさである必要はなく、上下を繋ぐ連結部材は鉛直方向から傾いた斜め方向を向いたものでもよい。   Note that the U-shape does not have to be a right angle at each corner forming the dent, and may be a substantially C-shape that bends gently. Moreover, the upper part and the lower part do not need to be the same size, and the connecting member that connects the upper and lower sides may be oriented in an oblique direction inclined from the vertical direction.

また、断面がコの字状となるのは、鉛直方向の断面のうち、この吊り天秤を用いてコークス炉のガイド車を吊り上げる際に、コークス炉の炭化室の並びと平行となる断面でよい。   Further, the cross-section is U-shaped in the vertical direction, when the guide wheel of the coke oven is lifted using this suspension balance, the cross-section may be parallel to the coke chamber alignment of the coke oven. .

即ち、本発明は以下の[1]〜[8]を要旨とする。
[1] 天秤本体の下部に吊荷を多点吊りするための油圧シリンダを有するワイヤーを1つ以上具備し、且つ天秤本体の上部にクレーンと繋ぐための油圧シリンダ付きワイヤーを複数具備する吊り天秤であって、
前記天秤本体の上部を構成する上部材と、前記天秤本体の下部を構成する1以上の部材とが、連結部材で連結され、水平方向一方の端部側が開放されたコの字状の鉛直断面を有する吊り天秤。
[2] 天秤本体の下部に吊荷を多点吊りするための油圧シリンダを有するワイヤーを1つ以上具備し、且つ天秤本体の上部にクレーンと繋ぐための油圧シリンダ付きワイヤーを複数具備する吊り天秤であって、
前記天秤本体の上部を構成する上部材と、前記天秤本体の下部を構成する1以上の部材とが、前記上部材の一方の端部側に設けた連結部材で連結され、他方の端部側が開放されたコの字状の鉛直断面を有する吊り天秤。
[3] 上記油圧シリンダが、それぞれ独立して伸縮可能であり、上記天秤本体の上部の油圧シリンダが、上記吊り天秤本体の水平姿勢を維持する機能を有し、かつ、上記天秤本体の下部の油圧シリンダが吊荷を吊り上げる機能を有することを特徴とする、[1]又は[2]に記載の吊り天秤。
[4] 上記天秤本体の下部が、水平方向に延びる二本の腕材からなり、それぞれの対応する一方の端部に設けた縦柱材で上記上部材と連結している、[1]乃至[3]のいずれか一つに記載の吊り天秤。
[5] 上記連結部材が、鉛直方向を向いた縦柱材と、鉛直方向から傾いた1本又は複数本の斜め柱材とからなる、[1]乃至[4]のいずれか一つに記載の吊り天秤。
[6] 上記天秤本体の上部を構成する上部材が、板状又は枠状であることを特徴とする、[1]乃至[5]のいずれか一つに記載の吊り天秤。
[7] [1]乃至[6]のいずれか一つに記載の吊り天秤を用いた、コークス炉のガイド車の移動方法。
[8] [7]に記載のガイド車の移動方法によりガイド車を移動させることを特徴とする、ガイド車の交換方法。
That is, the gist of the present invention is the following [1] to [8].
[1] A suspension balance comprising at least one wire having a hydraulic cylinder for suspending a suspended load at multiple points at the lower part of the balance body, and a plurality of wires with hydraulic cylinders for connecting to a crane at the upper part of the balance body. Because
A U-shaped vertical cross section in which an upper member constituting the upper part of the balance body and one or more members constituting the lower part of the balance body are connected by a connecting member, and one end side in the horizontal direction is opened. A hanging balance with.
[2] Suspension balance comprising at least one wire having a hydraulic cylinder for suspending a suspended load at multiple points at the bottom of the balance body, and having a plurality of wires with a hydraulic cylinder for connecting to a crane at the top of the balance body. Because
The upper member constituting the upper part of the balance main body and one or more members constituting the lower part of the balance main body are connected by a connecting member provided on one end side of the upper member, and the other end side is A hanging balance having an open U-shaped vertical section.
[3] The hydraulic cylinders can be extended and contracted independently, the hydraulic cylinder at the upper part of the balance body has a function of maintaining the horizontal posture of the suspension balance body, and the lower part of the balance body is The suspension balance according to [1] or [2], wherein the hydraulic cylinder has a function of lifting a suspended load.
[4] The lower part of the balance main body is composed of two arm members extending in the horizontal direction, and is connected to the upper member by a vertical column member provided at one corresponding end portion thereof. The hanging balance according to any one of [3].
[5] The connection member according to any one of [1] to [4], wherein the connecting member includes a vertical column member facing in a vertical direction and one or a plurality of diagonal column members inclined from the vertical direction. Hanging balance.
[6] The suspension balance according to any one of [1] to [5], wherein the upper member constituting the upper portion of the balance body is plate-shaped or frame-shaped.
[7] A method for moving the guide car of the coke oven using the suspension balance according to any one of [1] to [6].
[8] A guide vehicle replacement method, wherein the guide vehicle is moved by the guide vehicle movement method according to [7].

この発明にかかる吊り天秤を用いると、吊荷の上部に障害物があり、かつ吊荷と障害物との上下間隔が狭くても吊荷を吊り上げ、移動することが可能となる。また、本発明の吊り天秤により、コークス炉のガイド車をクレーンで容易に吊り上げ、移動することができる。これにより、コークス炉用ガイド車の速やかな更新ができる。   When the suspension balance according to the present invention is used, it is possible to lift and move the suspended load even when there is an obstacle on the suspended load and the vertical distance between the suspended load and the obstacle is narrow. Moreover, the suspension balance of the present invention allows the coke oven guide wheel to be easily lifted and moved by a crane. As a result, the coke oven guide car can be quickly updated.

この発明の第一の実施形態にかかる吊り天秤の全体図Overall view of a hanging balance according to the first embodiment of the present invention この発明の第二の実施形態にかかる吊り天秤の全体図Overall view of a hanging balance according to a second embodiment of the present invention この発明の第三の実施形態にかかる吊り天秤の全体図Overall view of a hanging balance according to a third embodiment of the present invention この発明の第四の実施形態にかかる吊り天秤の全体図Overall view of a hanging balance according to a fourth embodiment of the present invention (a)この発明を実施する室炉式コークス炉及び押出機の俯瞰図、(b)(a)の横方向断面図(A) Overhead view of a chamber furnace type coke oven and an extruder for carrying out the present invention, (b) Cross sectional view in the lateral direction of (a) ガイド車の俯瞰図Top view of the guide car コークス炉、クレーン及び吊り天秤との関係を示す概略図Schematic showing the relationship with coke oven, crane and suspension balance (a)第一の実施形態にかかる吊り天秤を用いた図7のコークス炉端部近傍の拡大図、(b)(a)の右側から見た図(A) Enlarged view of the vicinity of the end of the coke oven in FIG. 7 using the suspension balance according to the first embodiment, (b) Viewed from the right side of (a). 第二の実施形態にかかる吊り天秤を用いたコークス炉端部近傍の斜視拡大図An enlarged perspective view of the vicinity of the end of the coke oven using the suspension balance according to the second embodiment. 第三の実施形態にかかる吊り天秤を用いたコークス炉端部近傍の斜視拡大図Enlarged perspective view of the vicinity of the end of the coke oven using the suspension balance according to the third embodiment. 第四の実施形態にかかる吊り天秤を用いたコークス炉端部近傍の斜視拡大図Enlarged perspective view of the vicinity of the end of the coke oven using the suspension balance according to the fourth embodiment.

以下、この発明の実施形態について添付図面を用いて詳細に説明する。
図1は、この発明にかかる吊り天秤の第一の実施形態を示す。吊り天秤本体21は、上部板材22と下部板材23とが、一方の端部に設けた連結部材である側面板材24で連結されている。上部板材22及び下部板材23はいずれも矩形板状である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 shows a first embodiment of a suspension balance according to the present invention. In the suspension balance main body 21, an upper plate 22 and a lower plate 23 are connected by a side plate 24 which is a connecting member provided at one end. Both the upper plate member 22 and the lower plate member 23 have a rectangular plate shape.

上部板材22の四隅には、それぞれワイヤー26が取り付けられており、それぞれのワイヤー26の他方の端部は上部板材22の上方で束ねられ、この吊り天秤を吊るクレーン31(後述する。)に繋がっている。それぞれのワイヤー26の一方の端部、すなわち上部板材22と接する箇所には油圧シリンダ27が設けてあり、それぞれの油圧シリンダ27が独立に伸縮可能である。吊り天秤本体21は一方の端部にのみ側面板材24が設けられているために重心が中央からずれており、姿勢が傾きやすいが、この上部板材22に設けた油圧シリンダ27を個々に伸縮させ、調整することにより、吊り天秤本体21の傾きを調整し、水平姿勢を保つことができる。   Wires 26 are respectively attached to the four corners of the upper plate member 22, and the other end of each wire 26 is bundled above the upper plate member 22, and is connected to a crane 31 (described later) that suspends the suspension balance. ing. A hydraulic cylinder 27 is provided at one end of each wire 26, i.e., at a position in contact with the upper plate member 22, and each hydraulic cylinder 27 can be expanded and contracted independently. The suspension balance main body 21 is provided with the side plate 24 only at one end portion, so that the center of gravity is shifted from the center and the posture tends to be inclined. However, the hydraulic cylinder 27 provided on the upper plate 22 is individually expanded and contracted. By adjusting, the inclination of the suspension balance main body 21 can be adjusted and the horizontal posture can be maintained.

また、下部板材23の四隅にも、それぞれワイヤー28が取り付けられている。それぞれのワイヤー28の他方の端部には油圧シリンダ29が設けられており、その油圧シリンダ29は吊荷に繋がっている。それぞれの油圧シリンダ29は独立に長さを調整可能である。この油圧シリンダ29を作動させ、縮めることで吊荷を地面から吊り上げることができる。また、この油圧シリンダ29の長さを個々に調整することにより、吊り上げた吊荷の姿勢を調整し、水平を保つことができる。   Wires 28 are also attached to the four corners of the lower plate member 23, respectively. A hydraulic cylinder 29 is provided at the other end of each wire 28, and the hydraulic cylinder 29 is connected to a suspended load. The length of each hydraulic cylinder 29 can be adjusted independently. By operating and contracting the hydraulic cylinder 29, the suspended load can be lifted from the ground. Further, by individually adjusting the length of the hydraulic cylinder 29, it is possible to adjust the posture of the suspended load and maintain the level.

上記の油圧シリンダ27,29を調整する際には、吊り天秤の水平姿勢や吊荷の吊り上げ状態を確認しながら、作業員が吊り天秤付近で操作することで、その伸縮が制御される。   When adjusting the hydraulic cylinders 27 and 29, the operator operates the suspension balance in the vicinity of the suspension balance while confirming the horizontal posture of the suspension balance and the lifting state of the suspended load.

なお、この第一の実施形態においては、上部板材22及び下部板材23が板状でなくてもよく、矩形の枠状であってもよい。また、上部板材22と下部板材23との大きさは同一であると好ましいが、重心の水平位置が同じであれば大きさが違っていても実施上問題はない。この場合、側面板材24は鉛直方向に対して斜めを向いたものとなる。ただし、強度の点から、上部板材22と下部板材23とが同一の形状で同一の大きさであると好ましく、かつ、その上部板材22及び下部板材23のそれぞれの一方の端部に、それぞれの板材に対して垂直である側面板材24が取り付けられていると最も好ましい。   In the first embodiment, the upper plate member 22 and the lower plate member 23 do not have to be plate-shaped, and may be a rectangular frame shape. In addition, it is preferable that the upper plate member 22 and the lower plate member 23 have the same size, but there is no practical problem even if the sizes are different as long as the horizontal position of the center of gravity is the same. In this case, the side plate 24 is inclined obliquely with respect to the vertical direction. However, from the viewpoint of strength, it is preferable that the upper plate member 22 and the lower plate member 23 have the same shape and the same size, and each of the upper plate member 22 and the lower plate member 23 has a respective one end. Most preferably, a side plate 24 that is perpendicular to the plate is attached.

図2は、この発明にかかる吊り天秤の第二の実施形態を示す。
この実施形態にかかる吊り天秤本体71は、矩形状の板材である上部板材72の対になる端部近傍に、それぞれ、コの字材73を取り付けたものである。このコの字材73は、平行に設けた上部腕材74と下部腕材76との一端を、連結部材である縦柱材75で連結したものである。上部腕材74が上部板材72に取り付けられ、縦柱材75が上部腕材74から下方に延び、その下端から直角に折れ曲がって水平方向に下部腕材76が延びている。二つのコの字材73の、下部腕材76が、上記の第一の実施形態における下部板材23の役割を果たす。すなわち、それぞれの下部腕材76の両端部下側に、下方へ延びるワイヤー28が取り付けてある。ワイヤー28のもう一方の端部には油圧シリンダ29が設けてあり、この油圧シリンダ29を独立に、又は一斉に伸縮させて、吊荷を引き上げることができる。また、上部腕材74に取り付けるワイヤー26の一方の端部は上部腕材74の上方で束ねられ、クレーン31に繋がっている。それぞれのワイヤー26の他方の端部には油圧シリンダ27を設けており、それぞれの油圧シリンダ27が独立に伸縮可能であり、吊り天秤本体71を水平にする姿勢制御を行う。なお、ワイヤー26を取り付ける箇所は上部腕材74に限定されるものではなく、上部板材72でもよい。
FIG. 2 shows a second embodiment of the suspension balance according to the present invention.
The suspension balance main body 71 according to this embodiment is obtained by attaching a U-shaped material 73 in the vicinity of an end portion of the upper plate material 72 which is a rectangular plate material. The U-shaped material 73 is formed by connecting one end of an upper arm member 74 and a lower arm member 76 provided in parallel by a vertical column member 75 as a connecting member. The upper arm member 74 is attached to the upper plate member 72, the vertical column member 75 extends downward from the upper arm member 74, is bent at a right angle from the lower end thereof, and the lower arm member 76 extends in the horizontal direction. The lower arm member 76 of the two U-shaped members 73 serves as the lower plate member 23 in the first embodiment. That is, a wire 28 extending downward is attached to the lower side of each end portion of each lower arm member 76. A hydraulic cylinder 29 is provided at the other end of the wire 28. The hydraulic cylinder 29 can be extended or contracted independently or simultaneously to lift the suspended load. Further, one end of the wire 26 attached to the upper arm member 74 is bundled above the upper arm member 74 and connected to the crane 31. A hydraulic cylinder 27 is provided at the other end of each wire 26, and each hydraulic cylinder 27 can be extended and contracted independently, and posture control for leveling the suspension balance body 71 is performed. The location where the wire 26 is attached is not limited to the upper arm member 74, but may be the upper plate member 72.

なお、上記の第二の実施形態において、上部腕材74を設けず、縦柱材75の上端を上部板材72に連結するものとした実施形態でもよい。この場合、上部板材72と縦柱材75と下部腕材76とで、鉛直断面コの字状となる。   In the second embodiment, the upper arm member 74 may not be provided, and the upper end of the vertical column member 75 may be connected to the upper plate member 72. In this case, the upper plate member 72, the vertical column member 75, and the lower arm member 76 have a U-shaped vertical section.

図3は、この発明にかかる吊り天秤の第三の実施形態を示す。
この実施形態にかかる吊り天秤本体71’は、上記の第二の実施形態の応用形態であり、違いは以下の通りである。
下部腕材76’はコの字状部の開放端と反対方向に延長して、上記の下部腕材76に比して長さを二倍程度としている。また、上部腕材74の縦柱材75と接合した一端と、上記の下部腕材76’の延長された端部とを連結する、鉛直方向から斜めに傾いた斜め柱材80を有する。これらの上部腕材74、縦柱材75、下部腕材76’、及び斜め柱材80で、変形コの字材81を形成し、これと上部板材72とで吊り天秤本体71’を構成する。
FIG. 3 shows a third embodiment of the suspension balance according to the present invention.
The suspension balance body 71 ′ according to this embodiment is an application form of the second embodiment, and the difference is as follows.
The lower arm member 76 ′ extends in the direction opposite to the open end of the U-shaped portion, and is about twice as long as the lower arm member 76. Further, the upper arm member 74 has an inclined column member 80 that is inclined obliquely from the vertical direction and connects one end of the upper arm member 74 joined to the vertical column member 75 and the extended end portion of the lower arm member 76 ′. The upper arm member 74, the vertical column member 75, the lower arm member 76 ′, and the oblique column member 80 form a deformed U-shaped member 81, and this and the upper plate member 72 constitute a suspended balance body 71 ′. .

すなわち、変形コの字材81の形状の概略としては、コの字の右側に、斜辺が右上を向くように直角二等辺三角形を取り付けたような形状をしている。ただし、下部腕材76’の延長部材と縦柱材75と斜め柱材80とは二等辺三角形でなくてもよく、縦柱材75よりも下部腕材76’の延長部分が長くなってもよいし、その逆でもよい。
下部腕材76’の下側には、両端とほぼ中央との三箇所に、下方へ延びるワイヤー28が取り付けてあり、それぞれのワイヤー28の下方端部には油圧シリンダ29が設けてある。これにより、ワイヤー28及び油圧シリンダ29が合計で六カ所設けられ、かつ、図3における右手前側に幅広となったことで、後述するガイド車の幅に対応して、第二の実施形態よりもバランスよくガイド車を吊り上げることができるようになる。これについては後述する。
That is, as an outline of the shape of the deformed U-shaped material 81, a right-angled isosceles triangle is attached to the right side of the U-shape so that the hypotenuse faces the upper right. However, the extension member of the lower arm member 76 ′, the vertical column member 75, and the oblique column member 80 may not be isosceles triangles, and the extension part of the lower arm member 76 ′ may be longer than the vertical column member 75. Good or vice versa.
On the lower side of the lower arm member 76 ′, wires 28 extending downward are attached at three locations, both ends and substantially in the center, and a hydraulic cylinder 29 is provided at the lower end portion of each wire 28. Thereby, the wire 28 and the hydraulic cylinder 29 are provided in a total of six locations, and widened to the right front side in FIG. 3, so that it corresponds to the width of the guide wheel to be described later than in the second embodiment. The guide car can be lifted in a balanced manner. This will be described later.

図4は、この発明にかかる吊り天秤の第四の実施形態を示す。
この実施形態にかかる吊り天秤本体71”は、上記の第二の実施形態の応用形態であり、違いは以下の通りである。
上部腕材74”はコの字状部の開放端と反対方向に延長して、上記の上部腕材74に比して長さを約二倍としている。この上部腕材74”、縦柱材75、及び下部腕材76とで逆ユの字材82を形成し、これと上部板材72とで吊り天秤本体71”を構成する。
FIG. 4 shows a fourth embodiment of the hanging balance according to the present invention.
The suspension balance body 71 "according to this embodiment is an application form of the second embodiment, and the difference is as follows.
The upper arm member 74 "extends in the direction opposite to the open end of the U-shaped portion and is approximately twice as long as the upper arm member 74. The upper arm member 74", the vertical column The material 75 and the lower arm material 76 form an inverted U-shaped material 82, and this and the upper plate material 72 constitute a suspension balance body 71 ".

この上部腕材74”の、延長した先端部の下側に、下方へ延びるワイヤー28’が取り付けてある。このワイヤー28’は、吊荷の高さに合った長さで良く、ワイヤー28と長さを合わせる必要は無い。   A downwardly extending wire 28 ′ is attached to the lower side of the upper end portion of the upper arm member 74 ″. The wire 28 ′ may have a length corresponding to the height of the suspended load. There is no need to match the length.

一方、上部腕材74”の上側には、延長した側と反対側の端部と、延長した部分のうちの中点近傍との二箇所に、クレーン31に繋げるワイヤー26を取り付けてあり、ワイヤー26の上部腕材74”側端部にはそれぞれ油圧シリンダ27が設けてある。ワイヤー26のうちの一対の取り付け位置が、延長した側の端部で無いのは、ガイド車自体に比べるとフード67が軽く、重心がガイド車側に寄っているためである。すなわち、延長した側の端部に取り付けると、重心から離れすぎて個々のワイヤー26にかかる負担が大きくなってしまう。そこで、上へ吊るワイヤー26を、上部腕材74”の延長した先端部分ではなく、より重心に近い延長部分の中点付近に取り付けることで、個々のワイヤー26にかかる負担を軽減している。   On the other hand, on the upper side of the upper arm member 74 ″, the wire 26 to be connected to the crane 31 is attached to the two ends of the end portion on the opposite side to the extended side and the vicinity of the midpoint of the extended portion. The hydraulic cylinders 27 are respectively provided at the end portions of the upper arm members 74 "of the 26. The reason why the pair of attachment positions of the wires 26 is not at the end on the extended side is that the hood 67 is lighter than the guide wheel itself and the center of gravity is closer to the guide wheel. That is, if it is attached to the end portion on the extended side, it is too far from the center of gravity and the burden on the individual wires 26 increases. Therefore, the load applied to the individual wires 26 is reduced by attaching the wire 26 suspended upward not to the extended tip portion of the upper arm member 74 "but near the midpoint of the extended portion closer to the center of gravity.

上記の第一から第四の実施形態のいずれにおいても、ワイヤー26及びワイヤー28、28’の本数は、必ずしも図1〜4に記載のような本数である必要はなく、吊荷と荷重との間での姿勢制御や、天秤全体の姿勢制御ができるのであれば、必要に応じてそのワイヤーの数を増やしても減らしてもよい。   In any of the first to fourth embodiments described above, the number of the wires 26 and the wires 28 and 28 ′ is not necessarily the number as shown in FIGS. The number of wires may be increased or decreased as necessary as long as the posture control of the balance and the posture control of the entire balance can be performed.

上記のそれぞれのワイヤー26、28,28’の全てについて油圧シリンダ27,29を設けてある必要は無いが、全てに取り付けられていると、吊り天秤の柔軟かつ正確に水平姿勢を保つことができるので好ましい。特に、後述するコークス炉に用いる場合、ガイド車61と集塵ダクト62との間隔は十分な余裕がなく、その間に下部板材23又は下部腕材76、76’を正確に挿入する必要があり、できるだけ水平を保って作業することが望ましいからである。また、それぞれのワイヤーに異なる荷重がかかるため、ワイヤーの伸びしろを調整する役目もある。   Although it is not necessary to provide the hydraulic cylinders 27 and 29 for all the wires 26, 28 and 28 ′ described above, if they are attached to all the wires 26, 28 and 28 ′, the horizontal posture of the suspension balance can be maintained flexibly and accurately. Therefore, it is preferable. In particular, when used in a coke oven, which will be described later, there is no sufficient space between the guide wheel 61 and the dust collecting duct 62, and it is necessary to accurately insert the lower plate member 23 or the lower arm members 76, 76 'between them, This is because it is desirable to keep the work as horizontal as possible. In addition, since different loads are applied to the respective wires, there is also a role of adjusting the stretchability of the wires.

さらに、第一の実施形態における、上部板材22、下部板材23、及び側面板材24、並びに、第二から第四の実施形態における上部板材72、上部腕材74、74”、下部腕材76、76’、縦柱材75、及び斜め柱材80(以下、これらをまとめて「本体構成材」という。)の材質は、それぞれが同じ材質であってもよいし、異なった材質であってもよい。吊荷の荷重に耐えられる材質であれば特に制限されない。   Further, in the first embodiment, the upper plate member 22, the lower plate member 23, and the side plate member 24, and the upper plate member 72, the upper arm members 74, 74 ″, the lower arm member 76 in the second to fourth embodiments, The material of 76 ′, the vertical column member 75, and the oblique column member 80 (hereinafter collectively referred to as “main body constituent member”) may be the same material or different materials. Good. The material is not particularly limited as long as it can withstand the load of the suspended load.

また、上記本体構成材は、吊荷の体重によりたわみや折損が発生しやすいので、十分に強度がある材質を用いることが好ましい。また、これらの部材の他に、吊荷を吊り上げた際に応力が発生しやすい箇所に補強部材を取り付けても良い。   Moreover, since the said main body structural material tends to generate | occur | produce a bending and breakage with the weight of a suspended load, it is preferable to use a material with sufficient intensity | strength. In addition to these members, a reinforcing member may be attached to a location where stress is likely to occur when the suspended load is lifted.

また、上記本体構成材の厚さは及び太さは、同じであっても異なっていても良い。また、下部板材23及び下部腕材76、76’の厚みは、障害物(例えば、トロリー線60や集塵ダクト62)と吊荷(例えば、ガイド車61)との隙間に、これらの下部板材23及び下部腕材76、76’が入ることが出来、かつ、吊荷を持ち上げても下部板材23及び下部腕材76、76’が隙間内でたわむ範囲で調整するとよい。   Moreover, the thickness and thickness of the main body constituting material may be the same or different. Further, the thickness of the lower plate member 23 and the lower arm members 76, 76 'is determined by the gap between the obstacle (for example, the trolley wire 60 and the dust collection duct 62) and the suspended load (for example, the guide wheel 61). 23 and the lower arm members 76 and 76 'can be adjusted, and the lower plate member 23 and the lower arm members 76 and 76' may be adjusted within a gap even when the suspended load is lifted.

さらに、上記本体構成材の大きさは特に限定されないが、吊荷や吊荷の上部にある障害物の大きさによって、適切な大きさを選定すればよい。特に、鉛直断面コの字状の吊り天秤の凹み部分に障害物を挟むように使用する際には、吊り天秤と障害物とが接触しないように上記本体構成材の大きさは長さを調整するのがよい。   Furthermore, although the magnitude | size of the said main body structural material is not specifically limited, What is necessary is just to select a suitable magnitude | size according to the magnitude | size of the obstacle in the upper part of a suspended load or a suspended load. In particular, when using the suspension balance so that the obstacle is sandwiched in the recessed portion of the U-shaped suspension balance, the size of the main body component is adjusted so that the suspension balance and the obstacle do not contact each other. It is good to do.

本発明にかかる吊り天秤は、鉛直断面コの字状の吊り天秤であるが、凹みを形成するそれぞれの角度が直角である必要はなく、それぞれが緩やかに曲がる略C字状であってもよい。また、第一の実施形態における上部板材22と下部板材23とを連結する側面板材24、及び第二、第四の実施形態における上部腕材74、74”と下部腕材76とを連結する縦柱材75は、吊荷を吊り上げることができる範囲で、鉛直方向に対して斜めに傾いていてもよい。さらに、第三の実施形態における斜め柱材80の傾きはある程度任意に調整してよい。ただし、斜め柱材80の下端が、延長された下部腕材76’の端部と接していることが強度上望ましい。このため、斜め柱材80の傾きは事実上下部腕材76’の長さに依存するものとなる。さらにまた、縦柱材75は一本ではなく、間隔をおいて設けられた複数本からなるものでもよい。同様に、斜め柱材80が複数本からなるものでもよい。この場合、下部腕材76’の端部と接合するものの他に、縦柱材75との間に一本又は複数本の斜めの柱が並ぶこととなる。   The suspension balance according to the present invention is a U-shaped suspension balance having a vertical cross section, but it is not necessary that each angle forming the dent is a right angle, and each of the suspension balances may have a substantially C-shape that bends gently. . Also, the side plate 24 that connects the upper plate 22 and the lower plate 23 in the first embodiment, and the vertical arm that connects the upper arm 74, 74 "and the lower arm 76 in the second and fourth embodiments. The column member 75 may be inclined obliquely with respect to the vertical direction as long as the suspended load can be lifted, and the inclination of the oblique column member 80 in the third embodiment may be arbitrarily adjusted to some extent. However, it is desirable in terms of strength that the lower end of the oblique column member 80 is in contact with the end of the extended lower arm member 76 '. Therefore, the inclination of the oblique column member 80 is actually that of the upper and lower arm member 76'. Furthermore, the length of the vertical column 75 is not limited to one, but may be a plurality of columns provided at intervals. In this case, the end of the lower arm member 76 ' In addition to those to be joined, so that the lined one or a plurality of oblique columns between Tatehashirazai 75.

次に、図5乃至図8を用いて、上記の第一の実施形態にかかる吊り天秤を用いてクレーン31によりコークス炉41で用いるガイド車61を引き上げる際の手順を示す。   Next, the procedure for lifting the guide wheel 61 used in the coke oven 41 by the crane 31 using the suspension balance according to the first embodiment will be described with reference to FIGS.

まず、コークス炉について説明する。図5(a)は、コークス炉41の上方向から見た概念図であり、図5(b)は横方向から見た概念図である。   First, the coke oven will be described. FIG. 5A is a conceptual diagram viewed from above the coke oven 41, and FIG. 5B is a conceptual diagram viewed from the lateral direction.

コークス炉41は、個々に分けられた複数列の炭化室42が平行に並んだ構造をしており、それぞれの炭化室42の両端部には炉蓋(図示せず。)が設けられてある。それぞれの炭化室42の上方には、石炭装入口44が炭化室42に沿って並んでおり、この石炭装入口44を通して、上方から石炭が供給される。また、それぞれの炭化室42の間には、燃焼室が設けられており、ここで燃焼した熱を行き渡らせて、隣接する炭化室42全体を加熱することができる。   The coke oven 41 has a structure in which a plurality of individually divided carbonization chambers 42 are arranged in parallel, and furnace lids (not shown) are provided at both ends of each carbonization chamber 42. . Above each carbonization chamber 42, coal charging ports 44 are arranged along the carbonization chamber 42, and coal is supplied from above through the coal charging ports 44. In addition, combustion chambers are provided between the respective carbonization chambers 42, and the entire adjacent carbonization chambers 42 can be heated by spreading the heat burned here.

これらの炭化室42の、一方の端部には、内部で発生したガスを回収する上昇管48が設けてある。この上昇管48がある側の端部に隣接して、通常、押出機51が設けられている。この押出機51は、炭化室42の並ぶ押出口の上記炉蓋に沿って設けられたレール52上を水平移動可能であり、この押出機51が備えるラム53、及びレベラバー54を、目的とする炭化室42に対して水平位置を合わせて押出口の上記炉蓋を開けて挿入することができるものである。   A rising pipe 48 for collecting the gas generated inside is provided at one end of the carbonization chamber 42. An extruder 51 is usually provided adjacent to the end on the side where the ascending pipe 48 is located. The extruder 51 can move horizontally on a rail 52 provided along the furnace lid of the extrusion port where the carbonization chambers 42 are arranged, and the ram 53 and the leveler bar 54 provided in the extruder 51 are intended. The furnace cover of the extrusion port can be opened and inserted with the horizontal position aligned with the carbonization chamber 42.

ラム53及びレベラバー54によって排出口から押し出されたコークスは、反対側の端部に接したガイド車61を介して、下方に待機している消火車63に載せられ、消冷塔(図示せず。)へ搬出されて冷却する。この搬出を行う炭化室42の全てにガイドを取り付けることは現実的ではなく、搬出を行う際にその炭化室42の端部にガイド車61と消火車63を移動させる。このガイド車61と消火車63をそれぞれ上記炉蓋に沿って移動させるためのガイド車用レール64と消火車用レール65が設けられている。ガイド車用レール64は、炭化室42の床面から0.5〜1m低い高さに、排出口の上記炉蓋に隣接して設けてある。一方、消火車用レール65は、ガイド車61内を水平移動した後に下方へ落とされたコークスを消火車63で受け止めるためのものであるので、ガイド車用レール64と並行しつつ、ガイド車用レール64の下方に設けてある。また、通常、ガイド車61から生じる塵を集める集塵ダクト62が、排出口の上記炉蓋の上方に設けてあり、ガイド車61の上部で塵を集められるように、端部からせり出してガイド車61の上方を覆う形となっている。さらに、集塵ダクト62と平行して、電源を供給するためのトロリー線60が設けてある。   The coke pushed out from the discharge port by the ram 53 and the leveler bar 54 is placed on a fire extinguisher 63 waiting on the lower side through a guide wheel 61 in contact with the opposite end, and a cooling tower (not shown). )) To cool. It is not realistic to attach a guide to all of the carbonization chambers 42 that carry out the carry-out, and the guide wheel 61 and the fire extinguisher 63 are moved to the end of the carbonization chamber 42 when carrying out the carry-out. A guide car rail 64 and a fire extinguisher rail 65 are provided for moving the guide car 61 and the fire extinguisher 63 along the furnace cover, respectively. The guide car rail 64 is provided at a height 0.5 to 1 m lower than the floor surface of the carbonization chamber 42 and adjacent to the furnace cover of the discharge port. On the other hand, since the fire extinguisher rail 65 is for receiving the coke dropped downward after moving horizontally in the guide car 61 by the fire extinguishing car 63, the rail for the guide car is used in parallel with the rail for the guide car 64. It is provided below the rail 64. Also, a dust collection duct 62 for collecting dust generated from the guide wheel 61 is usually provided above the furnace lid at the discharge port, and is guided from the end so that dust can be collected at the upper part of the guide wheel 61. The upper part of the car 61 is covered. Further, a trolley wire 60 for supplying power is provided in parallel with the dust collection duct 62.

図6にガイド車61の斜視図を示す。中央部分はコークスを受けて下方に落とす際に生じる粉塵や熱風を拡散させないようにするためのフード67で覆われている。図示しないが、フード67の内部にはコークスを案内するための格子があり、この格子の下には、ガイド車61全体を支える梁状材であるサドル68が、ガイド車用レール64方向に延びている。サドル68のフード67の下からはみ出た両端部分は一旦上に折れ曲がった後、中央部分よりもやや高い位置で水平に延びている。この両端部分の下に、ガイド車61をガイド車用レール64に沿って移動可能とするための車輪70が設けてある。水平方向から見るとサドル68の中央部分の上にフード67が被さり、フード67の裾の両横にサドル68の両端が延び、その下に取り付けた車輪70が見えるようになっている。また、ガイド車61のレール方向両端には、ガイド車61を運転、制御するための運転室77が設けてあり、この運転室77の真下に車輪70が位置する。図ではこの運転室77は三階層からなるものを示しているが、階層数は特に限定されるものではない。運転室77の底部には、端部に上記の油圧シリンダ29付きワイヤー28を取り付けることが可能な運転室床材78が設けてある。さらに、上記の集塵ダクト62に繋げるための集塵コネクタ66が、中央部分上部に突出して設けてある。   FIG. 6 shows a perspective view of the guide wheel 61. The central portion is covered with a hood 67 for preventing dust and hot air generated when coke is received and dropped downward. Although not shown, there is a lattice for guiding coke inside the hood 67, and a saddle 68, which is a beam-like material that supports the entire guide wheel 61, extends in the direction of the guide vehicle rail 64 below the lattice. ing. Both end portions of the saddle 68 protruding from the bottom of the hood 67 are once bent upward and then horizontally extended at a position slightly higher than the central portion. Below these both end portions, there are provided wheels 70 for enabling the guide wheel 61 to move along the guide wheel rails 64. When viewed from the horizontal direction, a hood 67 covers the center portion of the saddle 68, and both ends of the saddle 68 extend on both sides of the bottom of the hood 67 so that the wheel 70 attached therebelow can be seen. Further, at both ends of the guide wheel 61 in the rail direction, a driver's cab 77 for operating and controlling the guide wheel 61 is provided, and the wheel 70 is located directly below the driver's cab 77. In the figure, the cab 77 has three levels, but the number of levels is not particularly limited. A cab floor material 78 to which the wire 28 with the hydraulic cylinder 29 can be attached at the end is provided at the bottom of the cab 77. Further, a dust collecting connector 66 for connecting to the dust collecting duct 62 is provided so as to protrude from the upper center portion.

図7は、コークス炉41、クレーン31、及び作業時の実施形態にかかる吊り天秤との関係を示す。なお、図7では第二の実施形態に係る吊り天秤本体71を記載しているが、第一の実施形態に係る吊り天秤本体21や、第三の実施形態に係る吊り天秤本体71’、第四の実施形態にかかる吊り天秤本体71”であってもよい。ただし吊り天秤本体21の場合、集塵コネクタ66を取り外すことになる。図8(a)及び(b)は第一の実施形態にかかる吊り天秤を用いた際の拡大図を示す。また、図9は第二の実施形態、図10は第三の実施形態、図11は第四の実施形態にかかる吊り天秤を用いてガイド車を吊り上げる場合のガイド車周辺の斜視図である。   FIG. 7 shows the relationship between the coke oven 41, the crane 31, and the suspension balance according to the working embodiment. 7 shows the suspension balance body 71 according to the second embodiment, the suspension balance body 21 according to the first embodiment, the suspension balance body 71 ′ according to the third embodiment, The suspension balance body 71 '' according to the fourth embodiment may be used. However, in the case of the suspension balance body 21, the dust collecting connector 66 is removed. FIGS. 8A and 8B are the first embodiment. Fig. 9 shows an enlarged view of the suspension balance according to Fig. 9. Fig. 9 shows a second embodiment, Fig. 10 shows a third embodiment, and Fig. 11 shows a guide using the suspension balance according to the fourth embodiment. It is a perspective view of the guide vehicle periphery at the time of lifting a car.

なお、図10及び図11で、フード67の先端部分の下にあるガイド車用レール64’は、第三軌条と呼ばれる補助レールであり、主にフード67の重量を支えるために設けるものである。これは吊り天秤71’、71”の形状と直接に関係するものではなく、必ずしも必要ではないが、フード67側に大きな重量がかかる場合には、敷設することで安定性を高めることができる。すなわち、第一、第二の実施形態にかかる吊り天秤を用いるガイド車61がガイド車用レール64’用のサドル68’と車輪70’を有する場合もある。   In FIGS. 10 and 11, the guide vehicle rail 64 ′ below the tip portion of the hood 67 is an auxiliary rail called a third rail, and is provided mainly to support the weight of the hood 67. . This is not directly related to the shape of the suspension balances 71 ′ and 71 ″, and is not always necessary. However, when a large weight is applied to the hood 67 side, the stability can be improved by laying it. That is, the guide wheel 61 using the suspension balance according to the first and second embodiments may have a saddle 68 'and a wheel 70' for the guide wheel rail 64 '.

この発明にかかる吊り天秤(21、71、71’又は71”。以下、まとめて「21又は71」と略記する。)は、上記のコークスを排出する側の端部に設けられたトロリー線60及び集塵ダクト62との接触を回避して、上方からクレーン31によりガイド車61を吊り上げるのに用いる。トロリー線60は電源を供給するために、集塵ダクト62はコークス炉41内で生じる塵を集めるためにガイド車61の上方に設けてあるので、これらを吊り天秤本体(21又は71)の上部材(22、72,74)と下部材(23、76)との凹部分の間に収めることで、クレーン31のワイヤーがトロリー線60や集塵ダクト62に接触せずに、吊荷であるガイド車61を吊り上げることができる。なお、第一の実施形態の場合は下部板材23と干渉するため集塵コネクタ66を取り外す必要があるが、第二から第四の実施形態にかかる吊り天秤本体71は、下部側が板材や枠材ではなく、両端に下部腕材76が取り付けてあるだけで、中央部分が下方に向かっても開放されているため、下部腕材76の間に集塵コネクタ66が収まるので、集塵コネクタ66を取り外す必要がない。ただしそのために、第二から第四の実施形態では二つの下部腕材76間の距離を、少なくともガイド車61の上方にある集塵コネクタのレール方向長さよりも長くしておくとよい。   A suspension balance (21, 71, 71 ′ or 71 ″. Hereinafter, abbreviated as “21 or 71”) according to the present invention is a trolley wire 60 provided at an end portion on the side of discharging the coke. The guide wheel 61 is lifted from above by the crane 31 while avoiding contact with the dust collection duct 62. Since the trolley wire 60 supplies power and the dust collection duct 62 is provided above the guide wheel 61 for collecting dust generated in the coke oven 41, these are placed on the suspension balance body (21 or 71). The wire of the crane 31 is suspended without contacting the trolley wire 60 or the dust collection duct 62 by being accommodated between the concave portions of the members (22, 72, 74) and the lower members (23, 76). The guide wheel 61 can be lifted. In the case of the first embodiment, it is necessary to remove the dust collecting connector 66 because it interferes with the lower plate 23, but the suspension balance body 71 according to the second to fourth embodiments has a plate or frame material on the lower side. Instead, the lower arm member 76 is attached to both ends, and the central portion is opened downward, so that the dust collecting connector 66 is accommodated between the lower arm members 76. There is no need to remove it. However, for that purpose, in the second to fourth embodiments, it is preferable that the distance between the two lower arm members 76 is at least longer than the length of the dust collecting connector in the rail direction above the guide wheel 61.

本発明にかかる吊り天秤の上部材(上部板材22,上部板材72、又は上部腕材74、74”)をワイヤーでクレーン31のフック32に繋ぎ、吊り天秤本体(21又は71)を移動させる。その際、集塵ダクト62とガイド車61との上下方向の隙間に、吊り天秤の下部材(下部板材23又は下部腕材76、76’)が入るようにする。また、前記上部材に備えられた油圧シリンダ27を伸縮させることで、前記吊り天秤本体の水平姿勢を保つ。前記下部材が集塵ダクト62とガイド車61との上下方向の隙間に入った後、前記下部材に油圧シリンダ29を有するワイヤー28を必要数だけ繋ぎ、その油圧シリンダをガイド車61の運転室床材78に取り付ける。図8は、この運転室床材78に油圧シリンダ29を取り付けた例である。この、取り付ける位置は、図8(a)(b)に示すように、運転室床材78のレール方向と垂直な方向側の端部でもよいし、レールに平行な方向の端部でもよい。あるいは、サドル68の中央部分とガイド車用レール64との間に、ガイド車61を支えうる強度の板材69を入れて、この板材69と油圧シリンダ29を繋いでもよい。図9〜11は、この板材69に油圧シリンダ29を取り付けた例である。このうち、第三及び第四の実施形態にかかる図10及び図11では、図中手前に突き出た板材69のほぼ真上からワイヤー28(28’)が降ろされているため、斜めに張られたワイヤー28だけで板材69に繋がっている第二の実施形態よりも、バランスよくガイド車を吊り上げることができ、油圧シリンダ29にかかる負荷も小さいものとなる。   The upper member (upper plate member 22, upper plate member 72, or upper arm member 74, 74 ") according to the present invention is connected to the hook 32 of the crane 31 with a wire, and the suspension balance body (21 or 71) is moved. At that time, the lower member (the lower plate member 23 or the lower arm members 76, 76 ′) of the lifting balance is inserted into the vertical gap between the dust collection duct 62 and the guide wheel 61. Further, the upper member is provided. The horizontal posture of the suspension balance body is maintained by extending and contracting the hydraulic cylinder 27. After the lower member enters the vertical gap between the dust collection duct 62 and the guide wheel 61, the hydraulic cylinder is attached to the lower member. As many wires 28 having 29 are connected as necessary, and the hydraulic cylinders are attached to the cab floor material 78 of the guide wheel 61. Fig. 8 shows an example in which the hydraulic cylinders 29 are attached to the cab floor material 78. As shown in FIGS. 8A and 8B, the attachment position may be the end of the cab floor material 78 on the direction side perpendicular to the rail direction, or may be the end in the direction parallel to the rail. A plate member 69 having a strength capable of supporting the guide wheel 61 may be inserted between the central portion of the saddle 68 and the guide vehicle rail 64, and the plate member 69 and the hydraulic cylinder 29 may be connected. This is an example in which a hydraulic cylinder 29 is attached to a plate material 69. Among these, in Fig. 10 and Fig. 11 according to the third and fourth embodiments, the wire 28 (28 from almost right above the plate material 69 protruding forward in the figure. Since ') is lowered, the guide wheel can be lifted in a more balanced manner than in the second embodiment in which the wire is stretched only diagonally, and the load applied to the hydraulic cylinder 29 is small. It becomes as.

また、第三及び第四の実施形態にかかる図10及び図11では、板材69に二本の油圧シリンダ29を繋ぐとともに、中間のワイヤー28と炉側のワイヤー28とに繋がる油圧シリンダ29を運転室床材78に繋げることで、それぞれのワイヤー28が鉛直方向に近い傾きとなるため、ワイヤー28及び油圧シリンダ29にかかる負荷を軽減することができる。   10 and 11 according to the third and fourth embodiments, the two hydraulic cylinders 29 are connected to the plate material 69 and the hydraulic cylinder 29 connected to the intermediate wire 28 and the furnace-side wire 28 is operated. By connecting to the room floor material 78, each wire 28 has an inclination close to the vertical direction, so that the load on the wire 28 and the hydraulic cylinder 29 can be reduced.

ところで、上記下部材が具備するワイヤー28の上方端は、直接に吊り天秤本体(21又は71)の下部材に固定してもよいが、吊り天秤本体の下部に固定具ではなく滑車30を設け、上記下部材がこの滑車30に引っ掛けるようにしてワイヤー28を具備するようにしてもよい。この場合、ワイヤー28の上方端は、滑車30を介した上で、ガイド車61の上部に設けたワイヤ固定具79に固定される。このとき、炉側の油圧シリンダ29に繋がるワイヤー28は、炉と反対側に設けたワイヤ固定具79に固定し、炉と反対側の油圧シリンダ29に繋がるワイヤー28は、炉側に設けたワイヤ固定具79に固定するようにすると、シリンダーストロークやワイヤーの伸びを調整できるので好ましい。この場合、ワイヤー28同士が、ガイド車61の上方でクロスすることとなる。図8(a)はこのようにワイヤー28をクロスさせた例である。   By the way, the upper end of the wire 28 provided in the lower member may be directly fixed to the lower member of the suspension balance body (21 or 71), but a pulley 30 is provided instead of a fixture at the lower portion of the suspension balance body. The lower member may be provided on the pulley 30 so that the wire 28 is provided. In this case, the upper end of the wire 28 is fixed to a wire fixture 79 provided on the upper portion of the guide wheel 61 through the pulley 30. At this time, the wire 28 connected to the hydraulic cylinder 29 on the furnace side is fixed to a wire fixture 79 provided on the opposite side of the furnace, and the wire 28 connected to the hydraulic cylinder 29 on the opposite side of the furnace is provided on the furnace side. Fixing to the fixture 79 is preferable because the cylinder stroke and wire elongation can be adjusted. In this case, the wires 28 cross over the guide wheel 61. FIG. 8A shows an example in which the wires 28 are crossed in this way.

運転室床材78又は板材69と油圧シリンダ29を繋いだことを確認し、ワイヤー28の上方端が吊り天秤本体(21又は71)、又はガイド車61の上方にあるワイヤ固定具79に固定されたことを確認した後、油圧シリンダ29を作動させて縮め、ガイド車61の車輪をガイド車用レール64から上に外し、ガイド車用レール64からガイド車61を吊り上げる。その状態のまま、クレーン31でガイド車61を集塵ダクト62の下から水平移動させ、保管場所又は修理場所へ持っていき、降ろす。   After confirming that the cab floor material 78 or the plate material 69 and the hydraulic cylinder 29 are connected, the upper end of the wire 28 is fixed to the suspension balance body (21 or 71) or the wire fixture 79 above the guide wheel 61. After confirming this, the hydraulic cylinder 29 is operated and contracted, the wheel of the guide wheel 61 is removed from the guide wheel rail 64, and the guide wheel 61 is lifted from the guide wheel rail 64. In that state, the crane 31 is moved horizontally from the bottom of the dust collection duct 62 by the crane 31, and is taken to a storage place or a repair place and lowered.

上記の手順の際に、上記の吊り天秤本体の上部材と下部材との間に、従来は障害物となっていた集塵ダクト62や、それと平行に延びるトロリー線60のせり出した部分が収まるので、吊り天秤本体を集塵ダクト62及びトロリー線60の下にあるガイド車61の真上に配置させることができる。このとき、吊り天秤本体だけでなく、それに取り付けられたワイヤー26,28も、集塵ダクト62やトロリー線60と接触せずに済む。そして、クレーンを動かして引き上げるのではなく、下部材の下方に設けた油圧シリンダ29のみを動かすことで、吊り天秤自体を上下移動させることなく、ガイド車61を吊り上げることができる。ガイド車用レール64から浮かせてしまえば、クレーンにより水平移動させることができ、一旦ガイド車61がトロリー線60や集塵ダクト62の下方から外れてしまえば、クレーンの吊り上げによる上方向への移動も自在に可能となる。   During the above procedure, between the upper member and the lower member of the above-described suspension balance body, the dust collection duct 62 that has conventionally been an obstacle and the protruding portion of the trolley wire 60 extending in parallel therewith are accommodated. Therefore, the suspension balance body can be disposed directly above the guide wheel 61 under the dust collection duct 62 and the trolley wire 60. At this time, not only the suspension balance main body but also the wires 26 and 28 attached thereto do not need to contact the dust collection duct 62 and the trolley wire 60. The guide wheel 61 can be lifted without moving the lifting balance itself by moving only the hydraulic cylinder 29 provided below the lower member, rather than moving the crane up and down. Once lifted from the guide car rail 64, it can be moved horizontally by the crane, and once the guide car 61 is removed from below the trolley wire 60 or the dust collecting duct 62, it is moved upward by lifting the crane. Is also possible freely.

このガイド車61を補修する場合は、クレーン31により作業環境のよい補修場所へ移して、一旦ガイド車61をワイヤー28から離して補修作業を行う。補修作業完了後は再びガイド車61にワイヤー28を取り付ける。一方、このガイド車61を新たなガイド車61と交換する場合は、古いガイド車61を一旦保管場所に降ろして、上記下部材に取り付けたワイヤー28をガイド車61から取り外す。それから、取り外したワイヤー28を、予め用意しておいた新しいガイド車61に取り付ける。   In the case of repairing the guide wheel 61, the crane 31 is used to move to a repair place with a good work environment, and the guide wheel 61 is once separated from the wire 28 for repair work. After the repair work is completed, the wire 28 is attached to the guide wheel 61 again. On the other hand, when this guide wheel 61 is replaced with a new guide wheel 61, the old guide wheel 61 is once lowered to a storage location, and the wire 28 attached to the lower member is removed from the guide wheel 61. Then, the removed wire 28 is attached to a new guide wheel 61 prepared in advance.

いずれの場合も、ワイヤー28をガイド車61に取り付けた後、油圧シリンダ29を作動させてこのガイド車61を吊り上げ、クレーン31を動かしてコークス炉41の隣まで移動させる。このとき、上記と同様に吊り天秤本体(21又は71)の上記上部材と上記下部材との間に、集塵ダクト62のせり出した部分が収まるようにして、吊り下げているガイド車61をトロリー線60や集塵ダクト62の下に配置させ、ガイド車用レール64上へ降ろし、交換、補修作業を完了する。   In any case, after the wire 28 is attached to the guide wheel 61, the hydraulic cylinder 29 is operated to lift the guide wheel 61, and the crane 31 is moved to move to the side of the coke oven 41. At this time, the guide wheel 61 suspended so that the protruding portion of the dust collection duct 62 is accommodated between the upper member and the lower member of the suspension balance body (21 or 71) in the same manner as described above. It arrange | positions under the trolley wire 60 and the dust collection duct 62, and it lowers | hangs on the rail 64 for guide vehicles, and complete | finishes replacement | exchange and repair work.

21 吊り天秤本体
22 上部板材
23 下部板材
24 側面板材
26、28,28’ ワイヤー
27、29 油圧シリンダ
30 滑車
31 クレーン
32 フック
41 コークス炉
42 炭化室
44 石炭装入口
48 上昇管
51 押出機
52 レール
53 ラム
54 レベラバー
56 座張り部
60 トロリー線
61 ガイド車
62 集塵ダクト
63 消火車
64,64’ ガイド車用レール
65 消火車用レール
66 集塵コネクタ
67 フード
68,68’ サドル
69 板材
70,70’ 車輪
71,71’,71” 吊り天秤本体
72 上部板材
73 コの字材
74,74” 上部腕材
75 縦柱材
76,76’ 下部腕材
77 運転室
78 運転室床材
79 ワイヤ固定具
80 斜め柱材
81 変形コの字材
82 逆ユの字材
21 Lifting balance main body 22 Upper plate member 23 Lower plate member 24 Side plate members 26, 28, 28 'Wire 27, 29 Hydraulic cylinder 30 Pulley 31 Crane 32 Hook 41 Coke oven 42 Coking chamber 44 Coal inlet 48 Lift pipe 51 Extruder 52 Rail 53 Ram 54 Leveler bar 56 Seating section 60 Trolley wire 61 Guide wheel 62 Dust collection duct 63 Fire extinguishing vehicle 64, 64 'Guide vehicle rail 65 Fire extinguishing vehicle rail 66 Dust collecting connector 67 Hood 68, 68' Saddle 69 Plate material 70, 70 ' Wheel 71, 71 ′, 71 ″ Suspension balance body 72 Upper plate material 73 U-shaped material 74, 74 ″ Upper arm material 75 Vertical column material 76, 76 ′ Lower arm material 77 Driver's cab 78 Driver's cab floor material 79 Wire fixture 80 Diagonal column material 81 Deformed U-shaped material 82 Reverse-shaped material

Claims (8)

吊荷を吊り下げる吊り天秤本体の下部に吊荷を多点吊りするための油圧シリンダを有するワイヤーを1つ以上具備し、且つ天秤本体の上部にクレーンと繋ぐための油圧シリンダ付きワイヤーを複数具備する吊り天秤であって、
前記天秤本体の上部を構成する上部材と、前記天秤本体の下部を構成する1以上の部材とが、連結部材で連結され、水平方向一方の端部側が開放されたコの字状の鉛直断面を有する吊り天秤。
At least one wire with a hydraulic cylinder for suspending a suspended load at multiple points is provided at the lower part of the suspension balance body for suspending the suspended load, and a plurality of wires with hydraulic cylinders for connecting to the crane are provided at the upper part of the balance body. A hanging balance that
A U-shaped vertical section in which an upper member constituting the upper part of the balance body and one or more members constituting the lower part of the balance body are connected by a connecting member and one end side in the horizontal direction is opened. A hanging balance with.
吊荷を吊り下げる吊り天秤本体の下部に吊荷を多点吊りするための油圧シリンダを有するワイヤーを1つ以上具備し、且つ天秤本体の上部にクレーンと繋ぐための油圧シリンダ付きワイヤーを複数具備する吊り天秤であって、
前記天秤本体の上部を構成する上部材と、前記天秤本体の下部を構成する1以上の部材とが、前記上部材の一方の端部側に設けた連結部材で連結され、他方の端部側が開放されたコの字状の鉛直断面を有する吊り天秤。
At least one wire with a hydraulic cylinder for suspending a suspended load at multiple points is provided at the lower part of the suspension balance body for suspending the suspended load, and a plurality of wires with hydraulic cylinders for connecting to the crane are provided at the upper part of the balance body. A hanging balance that
The upper member constituting the upper part of the balance main body and one or more members constituting the lower part of the balance main body are connected by a connecting member provided on one end side of the upper member, and the other end side is A hanging balance having an open U-shaped vertical section.
上記油圧シリンダが、それぞれ独立して伸縮可能であり、上記天秤本体の上部の油圧シリンダが、上記吊り天秤本体の水平姿勢を維持する機能を有し、かつ、上記天秤本体の下部の油圧シリンダが吊荷を吊り上げる機能を有することを特徴とする、請求項1又は2に記載の吊り天秤。   The hydraulic cylinders can be extended and contracted independently, the hydraulic cylinder at the top of the balance body has a function of maintaining the horizontal posture of the suspension balance body, and the hydraulic cylinder at the bottom of the balance body is The suspension balance according to claim 1, wherein the suspension balance has a function of lifting a suspended load. 上記天秤本体の下部が、水平方向に延びる二本の腕材からなり、それぞれの対応する一方の端部に設けた縦柱材で上記上部材と連結している、請求項1乃至3のいずれか1項に記載の吊り天秤。   The lower part of the balance main body is composed of two arm members extending in the horizontal direction, and is connected to the upper member by a vertical column member provided at one corresponding end portion thereof. The hanging balance according to claim 1. 上記連結部材が、鉛直方向を向いた縦柱材と、鉛直方向から傾いた1本又は複数本の斜め柱材とからなる請求項1乃至4のいずれか1項に記載の吊り天秤。   The suspension balance according to any one of claims 1 to 4, wherein the connecting member includes a vertical column member facing in a vertical direction and one or a plurality of oblique column members inclined from the vertical direction. 上記天秤本体の上部を構成する上部材が、板状又は枠状であることを特徴とする、請求項1乃至5のいずれか1項に記載の吊り天秤。   The suspension balance according to any one of claims 1 to 5, wherein an upper member constituting an upper portion of the balance body is plate-shaped or frame-shaped. 請求項1乃至6のいずれか1項に記載の吊り天秤を用いた、コークス炉のガイド車の移動方法。   A method for moving a guide wheel of a coke oven using the suspension balance according to any one of claims 1 to 6. 請求項7に記載のガイド車の移動方法によりガイド車を移動させることを特徴とする、ガイド車の交換方法。   A guide car replacement method, wherein the guide car is moved by the guide car moving method according to claim 7.
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CN102372225A (en) * 2010-08-12 2012-03-14 五冶集团上海有限公司 Furnace door hoisting device for coke oven having height of 7m
CN104005341A (en) * 2014-06-13 2014-08-27 中铁重工有限公司 Balance display device and method for hydraulic reloading frame
CN104032682A (en) * 2014-06-13 2014-09-10 中铁重工有限公司 Chain opening method for hydraulic gantry transfer crane
CN109231003A (en) * 2018-11-16 2019-01-18 安徽马钢设备检修有限公司 A kind of method of deduster displacement installation

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CN102372225A (en) * 2010-08-12 2012-03-14 五冶集团上海有限公司 Furnace door hoisting device for coke oven having height of 7m
CN104005341A (en) * 2014-06-13 2014-08-27 中铁重工有限公司 Balance display device and method for hydraulic reloading frame
CN104032682A (en) * 2014-06-13 2014-09-10 中铁重工有限公司 Chain opening method for hydraulic gantry transfer crane
CN109231003A (en) * 2018-11-16 2019-01-18 安徽马钢设备检修有限公司 A kind of method of deduster displacement installation
CN109231003B (en) * 2018-11-16 2020-03-20 安徽马钢设备检修有限公司 Method for shifting and mounting dust remover

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