JP2009210169A - Plate material holding device and heat treating method of plate material - Google Patents

Plate material holding device and heat treating method of plate material Download PDF

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JP2009210169A
JP2009210169A JP2008051985A JP2008051985A JP2009210169A JP 2009210169 A JP2009210169 A JP 2009210169A JP 2008051985 A JP2008051985 A JP 2008051985A JP 2008051985 A JP2008051985 A JP 2008051985A JP 2009210169 A JP2009210169 A JP 2009210169A
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plate material
plate
hot air
holding device
holding
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Toshio Hashizume
俊夫 橋詰
Masanori Shintani
昌徳 新谷
Kenji Kosaka
健児 高坂
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Chugai Ro Co Ltd
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Chugai Ro Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a plate material holding device and a method of uniformly heating a plate material capable of uniformly heating a plate material by a forced circulation type heating furnace. <P>SOLUTION: This plate material holding device for holding the plurality of plate materials 1 in parallel with each other in the heating furnace for forcibly circulating hot air to heat the plate materials 1 by allowing the hot air to pass between the plate materials includes a plurality of windbreak members 7 covering end faces at an upstream side in the hot air flowing direction of the plate materials at intervals, and shielding plates 10 extending from the windbreak members for covering an upstream side of one face of the plate material with a clearance. Furthermore, the windbreak members have holding tools for holding the plate materials. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、熱処理用の板材保持装置および板材の熱処理方法に関する。   The present invention relates to a plate material holding device for heat treatment and a heat treatment method for a plate material.

特許文献1および2に記載されているように、例えばフラットディスプレイパネルの製造において、ガラス基板のような板材を強制循環式の加熱炉で加熱するために、複数の板材を、熱風の流れ方向(一般的には垂直)に、互いに隙間を空けて平行に保持する保持装置が用いられる。   As described in Patent Documents 1 and 2, for example, in the manufacture of a flat display panel, in order to heat a plate material such as a glass substrate in a forced circulation heating furnace, a plurality of plate materials are flown in a hot air flow direction ( In general, a holding device is used that holds them in parallel with a gap therebetween.

強制循環式の加熱炉における熱交換は、Jonson−Rubesinの式に表されるような乱流熱伝達となる。乱流熱伝達では、熱風の上流側の温度上昇が下流側の温度上昇に比べて非常に大きい。このため、従来の熱処理方法では、板材の上流側の温度が高くなり、板材を均一に加熱することができないという問題があった。   The heat exchange in the forced circulation furnace is turbulent heat transfer as represented by the Johnson-Rubesin equation. In turbulent heat transfer, the temperature rise on the upstream side of the hot air is much larger than the temperature rise on the downstream side. For this reason, the conventional heat treatment method has a problem that the temperature on the upstream side of the plate material becomes high and the plate material cannot be heated uniformly.

特許文献2では、板材の下流側に対向する輻射板を配置することで、下流側の加熱効率を高める発明が記載されているが、板材の先端部の温度が高くなる点を十分に改善するには至っていない。
特開2005−114284号公報 特開2007−225233号公報
In patent document 2, although the invention which raises the heating efficiency of a downstream is described by arrange | positioning the radiation board facing the downstream of a board | plate material, the point which the temperature of the front-end | tip part of a board | plate material becomes high is fully improved. It has not reached.
JP 2005-114284 A JP 2007-225233 A

前記問題点に鑑みて、本発明は、強制循環式の加熱炉で板材を均一に加熱できる板材保持装置、および、均一な板材の加熱方法を提供することを課題とする。   In view of the above problems, an object of the present invention is to provide a plate material holding device capable of uniformly heating a plate material in a forced circulation heating furnace and a method for heating a uniform plate material.

前記課題を解決するために、本発明によれば、熱風を強制循環させる加熱炉内に複数の板材を平行に保持し、前記板材の間に前記熱風を挿通させて前記板材を加熱するための板材保持装置は、前記板材の前記熱風の流れ方向上流側の端面をそれぞれ隙間を空けて覆う複数の防風部材と、前記防風部材から延伸し、前記板材の片面の上流側を隙間を空けて覆う遮蔽板とを有するものとする。   In order to solve the above problems, according to the present invention, a plurality of plate members are held in parallel in a heating furnace for forcedly circulating hot air, and the hot air is inserted between the plate members to heat the plate members. The plate material holding device includes a plurality of windproof members that cover the upstream end surface of the plate material in the hot air flow direction with a gap therebetween, and extends from the windbreak member, and covers the upstream side of one side of the plate material with a gap. It shall have a shielding plate.

この構成によれば、防風部材と遮蔽板とが熱風を遮り、板材の上流側の片面に熱風が当たらないようにする。これにより、板材の上流部分が片面加熱となり、温度上昇が抑えられるため、板材の部分による温度上昇のバラツキを低減できる。また、防風部材および遮蔽板と板材との間に隙間を空けることで、防風部材および遮蔽板から板材に熱が伝導することを防止できる。   According to this configuration, the windproof member and the shielding plate block the hot air so that the hot air does not hit one surface on the upstream side of the plate material. Thereby, since the upstream part of a board | plate material becomes single-sided heating and a temperature rise is suppressed, the variation in the temperature rise by the part of a board | plate material can be reduced. Moreover, it can prevent that a heat | fever conducts to a board | plate material from a wind-proof member and a shielding board by making a clearance gap between a wind-proof member and a shielding board, and a board | plate material.

また、本発明の板材保持装置において、前記防風部材は、前記板材を保持するための保持具を有してもよい。   Moreover, the board | plate material holding | maintenance apparatus of this invention WHEREIN: The said wind-proof member may have a holder for hold | maintaining the said board | plate material.

この構成によれば、防風部材が保持具を支持する構造体を兼ねるので、構成が複雑にならない。   According to this configuration, since the windproof member also serves as a structure that supports the holder, the configuration is not complicated.

また、本発明の板材保持装置において、前記防風部材は、前記遮蔽板と反対側の後縁部が、前記板材の端面との前記熱風の流れ方向の距離の1/2以上、前記板材の板面から突出してもよい。   In the plate material holding device of the present invention, the windproof member has a rear edge portion on the side opposite to the shielding plate, the plate of the plate material having a distance of 1/2 or more of the distance in the hot air flow direction from the end surface of the plate material. It may protrude from the surface.

この構成によれば、防風部材と板材との隙間から、熱風が板材の遮蔽部材側に回り込んで、板材を両面から加熱しないようにできる。   According to this configuration, it is possible to prevent the hot air from flowing into the shielding member side of the plate material from the gap between the windproof member and the plate material and heating the plate material from both sides.

また、本発明の板材保持装置において、前記遮蔽板は、輻射率の低い材質、好ましくは、結晶化ガラスまたは他のセラミック系材料からなるとよい。   In the plate material holding device of the present invention, the shielding plate may be made of a material having a low emissivity, preferably crystallized glass or other ceramic material.

この構成によれば、遮蔽板が高温になったときにも、板材を輻射により加熱することがなく、板材の上流側の温度上昇を低減できる。   According to this configuration, even when the shielding plate reaches a high temperature, the plate material is not heated by radiation, and the temperature rise on the upstream side of the plate material can be reduced.

また、本発明による板材の加熱方法は、複数の板材を平行に保持し、前記板材の隙間に熱風を挿通して前記板材を加熱処理する板材の熱処理方法であり、前記板材の前記熱風の上流側の端面をそれぞれ覆う防風部材と、前記板材の片面の上流側を覆うように前記防風部材から延伸する遮蔽板とを配置する方法とする。   The plate material heating method according to the present invention is a plate heat treatment method in which a plurality of plate materials are held in parallel, and hot air is inserted into the gaps between the plate materials to heat-treat the plate material, upstream of the hot air of the plate material. A wind-proof member that covers each of the end surfaces on the side and a shielding plate that extends from the wind-proof member so as to cover the upstream side of one side of the plate member.

本発明によれば、板材の上流側の端部を覆う防風部材と、防風部材から延伸して板面の上流側を覆う遮蔽板とにより、板材の上流側の片面に直接熱風が当たることを防ぎ、熱風温度の高い上流側の熱伝達を低減して、板材を均一に加熱できる。   According to the present invention, hot wind directly hits one side of the upstream side of the plate by the wind-proof member that covers the upstream end of the plate and the shielding plate that extends from the wind-proof member and covers the upstream side of the plate. The heat transfer on the upstream side where the hot air temperature is high can be prevented and the plate material can be heated uniformly.

これより、本発明の実施形態について、図面を参照しながら説明する。
図1に、本発明の板材の加熱方法のひとつの実施形態を示す。本実施形態は、例えばプラズマディスプレイパネル用のガラス基板1を処理対象の板材として、加熱炉2内で加熱処理するものである。加熱炉2は、公知のローラハース式連続焼成炉であって、断熱材からなる炉体3の内部にローラコンベア4が設けられ、ローラコンベア4によってガラス基板1を保持した保持装置5を次々に加熱炉2内を通過させることで、連続的にガラス基板1を焼成(加熱)するものである。
Embodiments of the present invention will now be described with reference to the drawings.
In FIG. 1, one embodiment of the heating method of the board | plate material of this invention is shown. In the present embodiment, for example, a glass substrate 1 for a plasma display panel is heat-treated in a heating furnace 2 as a plate material to be processed. The heating furnace 2 is a known roller hearth type continuous firing furnace, in which a roller conveyor 4 is provided inside a furnace body 3 made of a heat insulating material, and the holding device 5 holding the glass substrate 1 is successively heated by the roller conveyor 4. The glass substrate 1 is continuously fired (heated) by passing through the furnace 2.

それ自身が本願発明のひとつの実施形態でもある保持装置5は、複数のガラス基板1を垂直に立てて、一定の間隔を空けて保持するようになっている。保持装置5は、フレーム6と、フレーム6に掛け渡された防風部材7と、防風部材7に配設された上保持部材8と、フレーム6の下部に配設された下保持部材9と、防風部材7から垂下された遮蔽板10とを有する。ガラス基板1は、上保持部材8と下保持部材9とに上下端を保持され、上端が防風部材7に覆われ、片側の板面の上部が防風部材7から連続する遮蔽板10によって覆われている。   The holding device 5, which itself is one embodiment of the present invention, is configured to hold a plurality of glass substrates 1 vertically and hold them at a predetermined interval. The holding device 5 includes a frame 6, a windproof member 7 hung over the frame 6, an upper holding member 8 provided on the windproof member 7, a lower holding member 9 provided on the lower part of the frame 6, And a shielding plate 10 suspended from the windbreak member 7. The glass substrate 1 is held at the upper and lower ends by the upper holding member 8 and the lower holding member 9, the upper end is covered by the windproof member 7, and the upper part of the plate surface on one side is covered by the shielding plate 10 continuous from the windproof member 7. ing.

加熱炉2は、保持装置5の上方に熱風の吹き出し口11が設けられ、矢印で示すように下向きに熱風が吹き出し、ガラス基板1および遮蔽板10の隙間を通過して、ローラコンベア4の下側まで真っ直ぐに吹き下ろすようになっている。吹き下ろした熱風は、ローラコンベア4の下側に配置されたヒータ(熱源)12によって再加熱され、ファン13によって、炉体3内の側方に設けた循環流路14を介して、加熱炉2の上部に導かれ、フィルタ15を通して再び吹き出し口11から吹き下ろされる。   The heating furnace 2 is provided with a hot air blowing port 11 above the holding device 5, hot air blows downward as indicated by an arrow, passes through the gap between the glass substrate 1 and the shielding plate 10, and is below the roller conveyor 4. It is designed to blow straight down to the side. The hot air blown down is reheated by a heater (heat source) 12 disposed on the lower side of the roller conveyor 4, and is heated by a fan 13 through a circulation channel 14 provided on the side in the furnace body 3. 2 and is blown down from the outlet 11 again through the filter 15.

図2に、保持装置5の詳細を示す。防風部材7は、C型鋼からなり、下側が開放するようにフレーム6の上部部材6aの下面に取り付けられている。上保持部材8は、防風部材7の内部に取り付けられ、下端がガラスパネル1を受け入れる凹形状をなしている。下保持部材9は、フレーム6の下部部材6bの上面に取り付けられ、上端がガラスパネル1を受け入れる凹形状をなしている。   FIG. 2 shows details of the holding device 5. The windproof member 7 is made of C-type steel, and is attached to the lower surface of the upper member 6a of the frame 6 so that the lower side is opened. The upper holding member 8 is attached to the inside of the windproof member 7 and has a concave shape in which the lower end receives the glass panel 1. The lower holding member 9 is attached to the upper surface of the lower member 6 b of the frame 6, and the upper end has a concave shape for receiving the glass panel 1.

遮蔽板10は、例えば、輻射率が低くなり、熱線を透過させないようにするために白色に着色した、好ましくはガラス基板1と同程度の比熱を有する厚さ3mm程度の耐熱結晶化ガラス板や他のセラミック系材料の板等からなり、上端が防風部材7に、例えばねじによって固定されている。   The shielding plate 10 is, for example, a heat-resistant crystallized glass plate having a low emissivity and colored in white so as not to transmit heat rays, preferably having a specific heat comparable to that of the glass substrate 1 and having a thickness of about 3 mm. It consists of a board | substrate etc. of another ceramic type material, and the upper end is being fixed to the wind-proof member 7 with the screw, for example.

図3に、防風部材7および遮蔽板10を配して、加熱炉2内でガラス基板1を加熱したときの温度分布を示す。ガラス基板1の上端近傍は、片面が遮蔽板10に覆われているため、片面にしか熱風が当たらない。このため、熱風からガラス基板1の上端部に伝達される熱量は、防風部材7および遮蔽板10を設けない場合に比べて略半分になり、その温度分布は図中に実線で示すように、破線で示した防風部材7および遮蔽板10を設けない場合の温度分布に比べて、遮蔽板10に覆われた部分の温度が低くなる。   FIG. 3 shows a temperature distribution when the windproof member 7 and the shielding plate 10 are arranged and the glass substrate 1 is heated in the heating furnace 2. In the vicinity of the upper end of the glass substrate 1, since one side is covered with the shielding plate 10, hot air hits only one side. For this reason, the amount of heat transferred from the hot air to the upper end portion of the glass substrate 1 is substantially halved compared to the case where the windproof member 7 and the shielding plate 10 are not provided, and the temperature distribution is as shown by the solid line in the figure, The temperature of the portion covered with the shielding plate 10 is lower than the temperature distribution in the case where the windproof member 7 and the shielding plate 10 shown by the broken line are not provided.

Jonson−Rubesinの式によると、熱風からガラス基板1への熱伝達率は、ガラス基板1の上端からの距離の0.2乗に反比例する。これによると、防風部材7および遮蔽板10を設けない場合、ガラス基板1および加熱炉2の条件が一般的なものであれば、ガラス基板1の上端から約100〜300mmの位置の温度が上端の温度の1/2の温度になる。防風部材7および遮蔽板10を配置することによって上流部分の伝熱量を半分に低減できることから、ガラス基板1の上端から、約100〜300mmの範囲を遮蔽板10で覆うようにすればよい。   According to the Johnson-Rubesin equation, the heat transfer rate from the hot air to the glass substrate 1 is inversely proportional to the 0.2th power of the distance from the upper end of the glass substrate 1. According to this, when the windproof member 7 and the shielding plate 10 are not provided, if the conditions of the glass substrate 1 and the heating furnace 2 are general, the temperature at a position of about 100 to 300 mm from the upper end of the glass substrate 1 is the upper end. It becomes the temperature of 1/2 of this temperature. Since the heat transfer amount in the upstream portion can be reduced by half by arranging the windproof member 7 and the shielding plate 10, the shielding plate 10 may cover the range of about 100 to 300 mm from the upper end of the glass substrate 1.

防風部材7および遮蔽板10は、ガラス基板1に直接接触すると、熱伝導によってガラス基板1を加熱してしまうので、防風部材7および遮蔽板10とガラス基板1との間に隙間を空けておく必要がある。また、熱風で加熱された防風部材7および遮蔽板10は、輻射によってガラス基板1を間接的に加熱し得る。よって、防風部材7および遮蔽板10は、ガラス基板1に比して極端に早く温度上昇しないように、ガラス基板1と同程度の熱容量を有することが望ましく、さらに、輻射率の小さい材質で形成、或いは、輻射率が低くなるように着色することが望ましい。特に、ガラス基板1に対向する遮蔽板10は、輻射によってガラス基板1を加熱しやすいので、殊更に、輻射率を低くすべきである。   When the wind-proof member 7 and the shielding plate 10 are in direct contact with the glass substrate 1, the glass substrate 1 is heated by heat conduction, so that a gap is left between the wind-proof member 7 and the shielding plate 10 and the glass substrate 1. There is a need. Moreover, the wind-proof member 7 and the shielding plate 10 heated with hot air can indirectly heat the glass substrate 1 by radiation. Therefore, it is desirable that the windproof member 7 and the shielding plate 10 have the same heat capacity as that of the glass substrate 1 so that the temperature does not rise extremely quickly as compared with the glass substrate 1, and is further formed of a material having a low emissivity. Or it is desirable to color so that an emissivity may become low. In particular, the shielding plate 10 facing the glass substrate 1 is easy to heat the glass substrate 1 by radiation.

また、防風部材7とガラス基板1の上端との隙間を大きくすると、防風部材7の後側に熱風が回り込み、防風部材7とガラス基板1との隙間からガラス基板1と遮蔽板10との隙間に吹き抜けるようになる。すると、ガラス基板1は両面から加熱されることになり、防風部材7および遮蔽板10の効果が小さくなってしまう。このような熱風の回り込みを防止するためには、図4に示すように、防風部材7の遮蔽板10と反対側の後縁部がガラス基板1の板面から板面の法線方向(水平方向)に突出する距離Hを、防風部材7の遮蔽板10と反対側の後縁部とガラス基板1の上端との垂直距離(熱風の流れ方向の距離)Vの1/2以上突出させるようにすればよい。なお、防風部材7の幅を拡げすぎると、熱風の流路が狭くなり、効率が低下してしまうことに注意が必要である。   Further, when the gap between the windproof member 7 and the upper end of the glass substrate 1 is increased, the hot air circulates to the rear side of the windproof member 7, and the gap between the glass substrate 1 and the shielding plate 10 from the gap between the windproof member 7 and the glass substrate 1. Blow through. Then, the glass substrate 1 will be heated from both surfaces, and the effect of the wind-proof member 7 and the shielding board 10 will become small. In order to prevent such hot air from wrapping around, as shown in FIG. 4, the rear edge of the windbreak member 7 on the side opposite to the shielding plate 10 is in the normal direction (horizontal direction) from the plate surface of the glass substrate 1 to the plate surface. The distance H projecting in the direction (direction) is made to project more than ½ of the vertical distance (distance in the direction of hot air flow) V between the rear edge of the windbreak member 7 opposite to the shielding plate 10 and the upper end of the glass substrate 1. You can do it. It should be noted that if the width of the windbreak member 7 is excessively widened, the flow path of the hot air becomes narrow and the efficiency is lowered.

さらに、図5に示すように、本発明は、ガラス基板1の下流側の昇温を促進する輻射板16と併用することで、ガラス基板1の位置による昇温速度の差を小さくすることができる。輻射板16は、表面に酸化膜を形成したステンレス箔のように、熱容量が小さく、輻射率の高いものが好ましい。   Furthermore, as shown in FIG. 5, the present invention can reduce the difference in the temperature increase rate depending on the position of the glass substrate 1 by using it together with the radiation plate 16 that promotes the temperature increase on the downstream side of the glass substrate 1. it can. The radiation plate 16 preferably has a small heat capacity and a high radiation rate, such as a stainless steel foil having an oxide film formed on the surface thereof.

本発明の実施形態のガラス基板の熱処理に係る加熱炉の断面図。Sectional drawing of the heating furnace which concerns on the heat processing of the glass substrate of embodiment of this invention. 図1の板材保持装置の部分断面図。The fragmentary sectional view of the board | plate material holding | maintenance apparatus of FIG. 図1の熱処理におけるガラス基板の温度分布を示す図。The figure which shows the temperature distribution of the glass substrate in the heat processing of FIG. 本発明によるガラス基板1と防風部材7との位置関係を示す図。The figure which shows the positional relationship of the glass substrate 1 and windproof member 7 by this invention. 図1の熱処理において輻射板を併用した場合のガラス基板の温度分布を示す図。The figure which shows the temperature distribution of the glass substrate at the time of using a radiation plate together in the heat processing of FIG.

符号の説明Explanation of symbols

1…ガラス基板
2…加熱炉
5…板材保持装置
6…フレーム
7…防風部材
8…上保持部材
9…下保持部材
10…遮蔽板
DESCRIPTION OF SYMBOLS 1 ... Glass substrate 2 ... Heating furnace 5 ... Plate material holding device 6 ... Frame 7 ... Windproof member 8 ... Upper holding member 9 ... Lower holding member 10 ... Shielding plate

Claims (6)

熱風を強制循環させる加熱炉内に複数の板材を平行に保持し、前記板材の間に前記熱風を挿通させて前記板材を加熱するための板材保持装置であって、
前記板材の前記熱風の流れ方向上流側の端面をそれぞれ隙間を空けて覆う複数の防風部材と、
前記防風部材から延伸し、前記板材の片面の上流側を隙間を空けて覆う遮蔽板とを有することを特徴とする板材保持装置。
A plate material holding device for holding a plurality of plate materials in parallel in a heating furnace for forcedly circulating hot air, and heating the plate material by inserting the hot air between the plate materials,
A plurality of windproof members that cover the end surface of the plate material on the upstream side in the flow direction of the hot air with a gap therebetween, and
A plate material holding device, comprising: a shielding plate extending from the windproof member and covering the upstream side of one surface of the plate material with a gap.
前記防風部材は、前記板材を保持するための保持具を有することを特徴とする請求項1に記載の板材保持装置。   The plate material holding device according to claim 1, wherein the windproof member has a holding tool for holding the plate material. 前記防風部材は、前記遮蔽板と反対側の後縁部が、前記板材の端面との前記熱風の流れ方向の距離の1/2以上、前記板材の板面から突出していることを特徴とする請求項1または2に記載の板材保持装置。   The windbreak member is characterized in that a rear edge portion on the opposite side to the shielding plate protrudes from the plate surface of the plate material by ½ or more of the distance in the hot air flow direction from the end surface of the plate material. The board | plate material holding | maintenance apparatus of Claim 1 or 2. 前記遮蔽板は、輻射率の低い材質からなることを特徴とする請求項1から3のいずれかに記載の板材保持装置。   The plate material holding device according to claim 1, wherein the shielding plate is made of a material having a low emissivity. 前記遮蔽板は、結晶化ガラスからなることを特徴とする請求項1から3のいずれかに記載の板材保持装置。   The plate material holding device according to any one of claims 1 to 3, wherein the shielding plate is made of crystallized glass. 複数の板材を平行に保持し、前記板材の隙間に熱風を挿通して前記板材を加熱処理する板材の熱処理方法において、
前記板材の前記熱風の上流側の端面をそれぞれ覆う防風部材と、前記板材の片面の上流側を覆うように前記防風部材から延伸する遮蔽板とを配置することを特徴とする板材の熱処理方法。
In a heat treatment method for a plate material that holds a plurality of plate materials in parallel and heat-treats the plate material by inserting hot air into the gap between the plate materials,
A heat-treating method for a plate material, comprising: a wind-proof member that covers an upstream end surface of the hot air of the plate material; and a shielding plate that extends from the wind-proof member so as to cover an upstream side of one surface of the plate material.
JP2008051985A 2008-03-03 2008-03-03 Plate material holding device and heat treating method of plate material Pending JP2009210169A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008051985A JP2009210169A (en) 2008-03-03 2008-03-03 Plate material holding device and heat treating method of plate material

Publications (1)

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JP2009210169A true JP2009210169A (en) 2009-09-17

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Country Status (1)

Country Link
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