JP2009197891A - Continuously variable transmission - Google Patents

Continuously variable transmission Download PDF

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JP2009197891A
JP2009197891A JP2008039877A JP2008039877A JP2009197891A JP 2009197891 A JP2009197891 A JP 2009197891A JP 2008039877 A JP2008039877 A JP 2008039877A JP 2008039877 A JP2008039877 A JP 2008039877A JP 2009197891 A JP2009197891 A JP 2009197891A
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disk
continuously variable
variable transmission
planetary
connecting plate
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JP4867931B2 (en
JP2009197891A5 (en
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Toshiro Toyoda
俊郎 豊田
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0467Elements of gearings to be lubricated, cooled or heated
    • F16H57/0479Gears or bearings on planet carriers

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • General Details Of Gearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a continuously variable transmission constructed with a carrier 23a whose elastic deformation is reduced, to compatibly secure transmitting efficiency and durability and miniaturize itself. <P>SOLUTION: An inner diameter d<SB>51</SB>of each of disk side supporting holes 51, 51 which are provided in a disk side connection plate 37a for supporting the one-side ends of first and second disk side planetary shafts 41a, 43a internally fitted thereto, respectively, is smaller than an inner diameter D<SB>52</SB>of each of counter disk side supporting holes 52, 52 which are provided in a supporting plate 36a and a counter disk side connection plate 39a for supporting the other-side ends of the planetary shafts 41a, 43a internally fitted thereto, respectively. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、車両(自動車)用自動変速装置として、或はポンプ等の各種産業機械の運転速度を調節する為の変速装置として利用する、トロイダル型無段変速機と遊星歯車式変速機とを組み合わせた無段変速装置の改良に関する。具体的には、この無段変速装置を構成するキャリアの弾性変形を低減でき、伝達効率の確保と耐久性の確保と小型化とを並立できる構造を実現するものである。   The present invention relates to a toroidal continuously variable transmission and a planetary gear type transmission that are used as an automatic transmission for vehicles (automobiles) or as a transmission for adjusting the operating speed of various industrial machines such as pumps. The present invention relates to an improvement of a combined continuously variable transmission. Specifically, it is possible to reduce the elastic deformation of the carrier constituting the continuously variable transmission, and to realize a structure in which transmission efficiency, durability and downsizing can be arranged side by side.

自動車用自動変速装置としてトロイダル型無段変速機を使用する事が研究され、一部で実施されている。又、トロイダル型無段変速機と遊星歯車式変速機とを組み合わせて無段変速装置を構成する事が、特許文献1〜4等に記載されている様に、従来から提案されている。図4〜7は、このうちの特許文献3、4に記載された無段変速装置を示している。この無段変速装置は、トロイダル型無段変速機1と、遊星歯車式変速機2とを組み合わせて成り、入力軸3と出力軸4とを有する。これら入力軸3と出力軸4との間には、上記トロイダル型無段変速機1の入力回転軸5と伝達軸6とを、これら両軸3、4と同心に設けている。そして、上記遊星歯車式変速機2のうちの前段ユニット7と中段ユニット8とを上記入力回転軸5と上記伝達軸6との間に掛け渡す状態で、後段ユニット9をこの伝達軸6と上記出力軸4との間に掛け渡す状態で、それぞれ設けている。   The use of a toroidal type continuously variable transmission as an automatic transmission for automobiles has been studied and implemented in part. In addition, as described in Patent Documents 1 to 4 and the like, it has been conventionally proposed to configure a continuously variable transmission by combining a toroidal type continuously variable transmission and a planetary gear type transmission. 4 to 7 show the continuously variable transmission described in Patent Documents 3 and 4 among them. This continuously variable transmission is formed by combining a toroidal-type continuously variable transmission 1 and a planetary gear type transmission 2 and has an input shaft 3 and an output shaft 4. Between the input shaft 3 and the output shaft 4, the input rotary shaft 5 and the transmission shaft 6 of the toroidal continuously variable transmission 1 are provided concentrically with the shafts 3 and 4. In the state where the front stage unit 7 and the middle stage unit 8 of the planetary gear type transmission 2 are spanned between the input rotation shaft 5 and the transmission shaft 6, the rear stage unit 9 is connected to the transmission shaft 6 and the transmission shaft 6. Each is provided in a state of being spanned between the output shaft 4.

又、上記トロイダル型無段変速機1は、1対の外側ディスク10a、10bと、特許請求の範囲に記載した第二のディスクに相当する、一体型の内側ディスク11と、複数のパワーローラ12、12とを備える。このうちの各外側ディスク10a、10bは、上記入力回転軸5を介して互いに同心に、且つ、同期した回転を自在として結合されている。又、上記内側ディスク11は、上記両外側ディスク10a、10b同士の間に、これら両外側ディスク10a、10bと同心に、且つ、これら両外側ディスク10a、10bに対する相対回転を自在として支持されている。更に、上記各パワーローラ12、12は、上記内側ディスク11の軸方向両側面と上記両外側ディスク10a、10bの軸方向片側面との間に、それぞれ複数個(図示の例の場合は2個)ずつ挟持されている。そして、これら両外側ディスク10a、10bの回転に伴って回転しつつ、これら両外側ディスク10a、10bと上記内側ディスク11との間で動力を伝達する。   The toroidal continuously variable transmission 1 includes a pair of outer disks 10a and 10b, an integrated inner disk 11 corresponding to the second disk described in the claims, and a plurality of power rollers 12. , 12. Outer disks 10a and 10b among these are connected concentrically with each other via the input rotary shaft 5 so as to freely rotate in synchronization. The inner disk 11 is supported between the outer disks 10a and 10b so as to be concentric with the outer disks 10a and 10b and to be relatively rotatable with respect to the outer disks 10a and 10b. . Further, a plurality of each of the power rollers 12 and 12 are provided between two axial side surfaces of the inner disk 11 and one axial side surface of the outer disks 10a and 10b (two in the illustrated example). ) Are pinched one by one. Power is transmitted between the outer disks 10a and 10b and the inner disk 11 while rotating with the rotation of the outer disks 10a and 10b.

又、この内側ディスク11はその軸方向両端部を、ケーシング13内に、それぞれ1対ずつの支柱14、14と、スラストアンギュラ玉軸受である転がり軸受15、15とにより、回転自在に支持している。又、上記両支柱14、14の両端部近傍に、それぞれ支持板16、16を支持している。そして、これら両支持板16、16同士の間に複数のトラニオン(支持部材)17、17を、その両端部に互いに同心に設けた枢軸18、18を中心とする揺動及び軸方向(図4〜5の上下方向)の変位を可能に支持している。又、上記各トラニオン17、17の内側面(互いに対向する面)に上記各パワーローラ12、12を、それぞれ支持軸19、19並びに複数組の転がり軸受を介して、回転並びに前記入力回転軸5の軸方向に関する若干の変位を自在に支持している。そして、上記各パワーローラ12、12の周面と、上記両外側ディスク10a、10bの軸方向片側面及び上記内側ディスク11の軸方向両側面とを転がり接触させている。   The inner disk 11 is rotatably supported at both ends in the axial direction by a pair of support columns 14 and 14 and rolling bearings 15 and 15 which are thrust angular ball bearings. Yes. Further, support plates 16 and 16 are supported in the vicinity of both ends of the both columns 14 and 14, respectively. Then, a plurality of trunnions (support members) 17, 17 are provided between the support plates 16, 16, and swing and axial directions about pivots 18, 18 provided concentrically with each other at both ends (FIG. 4). (5 up and down direction) is supported. Further, the power rollers 12 and 12 are respectively rotated on the inner side surfaces (surfaces facing each other) of the trunnions 17 and 17 through support shafts 19 and 19 and a plurality of sets of rolling bearings, and the input rotary shaft 5. A slight displacement in the axial direction is supported freely. The peripheral surfaces of the power rollers 12, 12 are brought into rolling contact with the axial side surfaces of the outer disks 10a, 10b and the axial side surfaces of the inner disk 11.

又、図示の無段変速装置の場合、前記入力回転軸5の基端部(図4の左端部)を図示しないエンジン(駆動源)のクランクシャフトに、前記入力軸3を介して結合し、このクランクシャフトにより上記入力回転軸5を回転駆動する様にしている。又、上記入力回転軸5の基端部と、上記エンジンに近い側(図4の左側)の外側ディスク10aとの間に、油圧式の押圧装置20を設け、上述の様に転がり接触させた各転がり接触部(トラクション部)に、適正な面圧を付与している。又、上記内側ディスク11に、中空回転軸21の基端部(図4の左端部)をスプライン係合させている。そして、この中空回転軸21を、特許請求の範囲に記載した第一のディスクに相当する、上記エンジンから遠い側(図4の右側)の外側ディスク10bの内側に挿通して、上記内側ディスク11の回転力を取り出し自在としている。更に、上記中空回転軸21の先端部(図4の右端部)で上記外側ディスク10bの外側面から突出した部分に、前記遊星歯車式変速機2の前段ユニット7を構成する為の、太陽歯車22を固設している。   In the case of the illustrated continuously variable transmission, the base end portion (left end portion of FIG. 4) of the input rotary shaft 5 is coupled to the crankshaft of an engine (drive source) (not shown) via the input shaft 3, The crankshaft is configured to rotationally drive the input rotary shaft 5. Further, a hydraulic pressing device 20 is provided between the base end portion of the input rotating shaft 5 and the outer disk 10a on the side close to the engine (left side in FIG. 4), and is brought into rolling contact as described above. Appropriate surface pressure is applied to each rolling contact portion (traction portion). Further, the base end portion (left end portion in FIG. 4) of the hollow rotary shaft 21 is spline-engaged with the inner disk 11. And this hollow rotating shaft 21 is inserted inside the outer disk 10b on the side far from the engine (the right side in FIG. 4) corresponding to the first disk described in the claims, and the inner disk 11 is inserted. The rotational force of can be taken out freely. Further, a sun gear for constituting the front stage unit 7 of the planetary gear type transmission 2 at a portion protruding from the outer surface of the outer disk 10b at the tip end portion (right end portion in FIG. 4) of the hollow rotary shaft 21. 22 is fixed.

一方、上記入力回転軸5の先端部(図4、5の右端部)で上記中空回転軸21から突出した部分と上記外側ディスク10bとの間に、キャリア23を掛け渡す様に設けて、この外側ディスク10bと上記入力回転軸5とが、互いに同期して回転する様にしている。そして、上記キャリア23の軸方向両側面の円周方向等間隔位置(一般的には3〜4個所位置)に、それぞれがダブルピニオン型である上記遊星歯車式変速機2の前段ユニット7及び前記中段ユニット8を構成する為の遊星歯車24〜26を、回転自在に支持している。更に、上記キャリア23の片半部(図4の右半部)周囲にリング歯車27を、回転自在に支持している。又、前記伝達軸6の基端部(図4の左端部)に固設した第二太陽歯車28を、上記リング歯車27の内径側に配置している。   On the other hand, a carrier 23 is provided between the outer disk 10b and a portion protruding from the hollow rotary shaft 21 at the tip of the input rotary shaft 5 (the right end in FIGS. 4 and 5). The outer disk 10b and the input rotation shaft 5 rotate in synchronization with each other. Then, the front stage unit 7 of the planetary gear type transmission 2 and each of which is a double pinion type at circumferentially equidistant positions (generally 3 to 4 positions) on both sides in the axial direction of the carrier 23 and the aforementioned Planetary gears 24 to 26 for constituting the middle unit 8 are rotatably supported. Further, a ring gear 27 is rotatably supported around one half of the carrier 23 (the right half of FIG. 4). A second sun gear 28 fixed to the base end portion (left end portion in FIG. 4) of the transmission shaft 6 is disposed on the inner diameter side of the ring gear 27.

又、前記後段ユニット9を構成する為の第二キャリア29を、前記出力軸4の基端部(図4の左端部)に結合固定している。そして、この第二キャリア29と上記リング歯車27とを、クラッチ装置を構成する低速用クラッチ30を介して結合している。又、上記伝達軸6の先端寄り(図4の右端寄り)部分に第三太陽歯車31を固設している。又、この第三太陽歯車31の周囲に、第二リング歯車32を配置し、この第二リング歯車32と前記ケーシング13等の固定の部分との間に、クラッチ装置を構成する高速用クラッチ33を設けている。更に、上記第二リング歯車32と上記第三太陽歯車31との間に配置した複数組の遊星歯車34、35を、上記第二キャリア29に回転自在に支持している。   A second carrier 29 for constituting the rear stage unit 9 is coupled and fixed to the base end portion (left end portion in FIG. 4) of the output shaft 4. And this 2nd carrier 29 and the said ring gearwheel 27 are couple | bonded via the low speed clutch 30 which comprises a clutch apparatus. Further, a third sun gear 31 is fixedly provided near the tip of the transmission shaft 6 (near the right end in FIG. 4). Further, a second ring gear 32 is disposed around the third sun gear 31, and a high speed clutch 33 constituting a clutch device is formed between the second ring gear 32 and a fixed portion such as the casing 13. Is provided. Further, a plurality of sets of planetary gears 34 and 35 disposed between the second ring gear 32 and the third sun gear 31 are rotatably supported by the second carrier 29.

上述の様に構成する無段変速装置の場合、入力回転軸5から1対の外側ディスク10a、10b、各パワーローラ12、12を介して一体型の内側ディスク11に伝わった動力は、前記中空回転軸21を通じて取り出される。そして、前記低速用クラッチ30を接続し、上記高速用クラッチ33の接続を断った、所謂低速モードの状態では、前記トロイダル型無段変速機1の変速比を変える事により、上記入力回転軸5の回転速度を一定にしたまま、前記出力軸4の回転速度を、所謂ギヤードニュートラルと呼ばれる停止状態を挟んで正転、逆転に変換自在となる。一方、上記高速用クラッチ33を接続し、上記低速用クラッチ30の接続を断った、所謂高速モードの状態では、上記トロイダル型無段変速機1の変速比を増速側に変化させる程、無段変速装置全体としての変速比も増速側に変化する。この状態で図4〜6に示した無段変速装置は、前記入力軸3から上記出力軸4に伝達する動力の一部を上記入力側回転軸5を介して前記トロイダル型無段変速機1をバイパスさせる、所謂パワースプリット状態となる。このパワースプリット状態では、上記トロイダル型無段変速機1を通過するトルクを低減できる為、このトロイダル型無段変速機1の耐久性向上と、無段変速装置全体としての伝達効率の向上とを図れる。   In the case of the continuously variable transmission configured as described above, the power transmitted from the input rotating shaft 5 to the integrated inner disk 11 via the pair of outer disks 10a and 10b and the power rollers 12 and 12 is the above described hollow. It is taken out through the rotating shaft 21. In the so-called low-speed mode in which the low-speed clutch 30 is connected and the high-speed clutch 33 is disconnected, the input rotary shaft 5 is changed by changing the gear ratio of the toroidal continuously variable transmission 1. The rotation speed of the output shaft 4 can be freely converted into forward rotation and reverse rotation with a so-called geared neutral stop state in between. On the other hand, in the so-called high speed mode in which the high speed clutch 33 is connected and the low speed clutch 30 is disconnected, the speed ratio of the toroidal-type continuously variable transmission 1 is not increased as the speed ratio is increased. The speed ratio of the step transmission as a whole also changes to the speed increasing side. 4 to 6 in this state, the toroidal continuously variable transmission 1 transmits part of the power transmitted from the input shaft 3 to the output shaft 4 via the input-side rotating shaft 5. Is in a so-called power split state. In this power split state, since the torque passing through the toroidal continuously variable transmission 1 can be reduced, the durability of the toroidal continuously variable transmission 1 is improved and the transmission efficiency of the continuously variable transmission as a whole is improved. I can plan.

上述の様な無段変速装置の運転時、上記内側ディスク11を軸方向両側から挟む位置に設けた各外側ディスク10a、10bは、前記入力回転軸5とキャリア23とを介して、同期して回転する。このうちのキャリア23は、支持板36と、ディスク側連結板37(図6、7)と、複数のディスク側結合部38、38(図7)と、反ディスク側連結板39(図6、7)と、複数の反ディスク側結合部40、40(図7)と、それぞれが特許請求の範囲に記載した遊星軸に相当する複数本の第一ディスク側遊星軸41と、複数本の反ディスク側遊星軸42と、それぞれが特許請求の範囲に記載した遊星軸に相当する複数本の第二ディスク側遊星軸43とを備える。又、このうちの支持板36と、ディスク側連結板37と、複数のディスク側結合部38、38と、反ディスク側連結板39と、複数の反ディスク側結合部40、40とは、炭素鋼、軸受鋼等、十分な強度及び剛性を有する金属材に削り出し加工を施す事により、図6〜7に詳示する様に、全体を一体に成形して成る。   During the operation of the continuously variable transmission as described above, the outer disks 10a and 10b provided at positions sandwiching the inner disk 11 from both sides in the axial direction are synchronized with each other via the input rotating shaft 5 and the carrier 23. Rotate. Of these, the carrier 23 includes a support plate 36, a disk side connection plate 37 (FIGS. 6 and 7), a plurality of disk side coupling portions 38 and 38 (FIG. 7), and an anti-disk side connection plate 39 (FIG. 6, FIG. 7), a plurality of anti-disk-side coupling portions 40, 40 (FIG. 7), a plurality of first disk-side planetary shafts 41 each corresponding to the planetary axis recited in the claims, and a plurality of anti-disk-side coupling portions A disk-side planetary shaft 42 and a plurality of second disk-side planetary shafts 43 each corresponding to the planetary shaft described in the claims are provided. Of these, the support plate 36, the disk side coupling plate 37, the plurality of disk side coupling portions 38, 38, the anti-disk side coupling plate 39, and the plurality of anti-disk side coupling portions 40, 40 are made of carbon. As shown in detail in FIGS. 6 to 7, the whole is integrally formed by machining a metal material having sufficient strength and rigidity such as steel and bearing steel.

上記支持板36の中心部には、内周面に雌スプライン部を設けた支持筒部44を一体に設けており、これら支持板36と支持筒部44とで、断面L字形で全体を円環状としている。又、上記ディスク側連結板37は、円輪状で、上記支持板36と同心に且つ軸方向に間隔をあけた状態で、上記各外側ディスク10a、10bのうちの、第一のディスクである前記エンジンから遠い側の外側ディスク10b側に配置されており、その片側面(図6〜7の左面)を、この外側ディスク10bの外側面に対向させている。又、上記各ディスク側結合部38、38は、上記支持板36と上記ディスク側連結板37とを結合固定するもので、これら両板36、37の互いに対向する側面同士の間に、円周方向に関して間欠的に配置されている。又、上記反ディスク側連結板39は、上記ディスク側連結板37と同様に、上記支持板36と同心に且つ軸方向に間隔をあけた状態で、上記エンジンから遠い側の外側ディスク10bと反対側に配置されている。又、上記各反ディスク側結合部40、40は、上記支持板36と上記反ディスク側連結板39とを結合固定するもので、これら両板36、39の円周方向に関して間欠的に配置されている。   A support tube portion 44 having a female spline portion on the inner peripheral surface is integrally provided at the center of the support plate 36. The support plate 36 and the support tube portion 44 are circular in shape with an L-shaped cross section. Annular. The disk-side connecting plate 37 is a ring-shaped, concentric with the support plate 36 and spaced axially, and is the first of the outer disks 10a and 10b. It is arranged on the side of the outer disk 10b far from the engine, and one side surface (the left surface in FIGS. 6 to 7) is opposed to the outer surface of the outer disk 10b. Each of the disk-side coupling portions 38, 38 is for coupling and fixing the support plate 36 and the disk-side coupling plate 37. Between the side surfaces of the plates 36, 37 facing each other, It is arranged intermittently with respect to the direction. Similarly to the disk side connection plate 37, the anti-disk side connection plate 39 is opposite to the outer disk 10b on the side farther from the engine, with the support plate 36 being concentric and spaced apart in the axial direction. Arranged on the side. The anti-disk side coupling portions 40 and 40 are for fixing and fixing the support plate 36 and the anti-disk side coupling plate 39, and are disposed intermittently with respect to the circumferential direction of the plates 36 and 39. ing.

又、前記各第一ディスク側遊星軸41は、それぞれの両端部を、上記支持板36と上記ディスク側連結板37との間で上記各ディスク側結合部38、38から円周方向に外れた位置に支持固定している。又、前記各反ディスク側遊星軸42は、それぞれの両端部を、上記支持板36と上記反ディスク側連結板39との間で上記各反ディスク側結合部40、40から円周方向に外れた位置に支持固定している。更に、前記各第二ディスク側遊星軸43は、それぞれの両端部を、上記ディスク側、反ディスク側両連結板37、39同士の間で、上記ディスク側、反ディスク側各結合部38、40から円周方向に外れた位置に支持固定している。この為に、上記各板36、37、39の一部で上記各結合部38、40から円周方向に外れた位置に、上記各遊星軸41〜43の端部を内嵌固定する為の支持孔45、45(図6、7)を設けている。又、上記支持板36の一部で上記各第二ディスク側遊星軸43を設けるべき部分に、切り欠き46、46(図7)を形成している。   The first disk-side planetary shafts 41 are circumferentially disengaged from the disk-side coupling portions 38, 38 between the support plate 36 and the disk-side connecting plate 37 at both ends. It is supported and fixed in position. Further, each of the anti-disk side planetary shafts 42 is disengaged from each of the anti-disk side coupling portions 40, 40 in the circumferential direction between the support plate 36 and the anti-disk side coupling plate 39. It is supported and fixed at the specified position. Further, each of the second disk side planetary shafts 43 has both end portions between the disk side and anti-disk side coupling plates 37, 39, and the disk side and anti-disk side coupling portions 38, 40. Is supported and fixed at a position deviated in the circumferential direction. For this purpose, the end portions of the planetary shafts 41 to 43 are fitted and fixed at positions where the plates 36, 37 and 39 are partly removed from the coupling portions 38 and 40 in the circumferential direction. Support holes 45 and 45 (FIGS. 6 and 7) are provided. Further, notches 46 and 46 (FIG. 7) are formed in portions of the support plate 36 where the second disk side planetary shafts 43 are to be provided.

上述の様に構成するキャリア23は、前記支持筒部44を前記入力回転軸5の中間部先端寄り部分にスプライン係合させ、ローディングナット47により抑え付ける事で、上記入力回転軸5に対し結合固定している。又、上記エンジンから遠い側の外側ディスク10bと上記キャリア23との間での回転伝達を行わせるべく、この外側ディスク10bの外側面複数個所に形成した凸部48と、上記ディスク側連結板37の外周縁部に形成した切り欠き49、49とを係合させている。   The carrier 23 configured as described above is coupled to the input rotary shaft 5 by causing the support cylinder portion 44 to be spline-engaged with a portion near the tip of the intermediate portion of the input rotary shaft 5 and restrained by a loading nut 47. It is fixed. Further, in order to transmit rotation between the outer disk 10b far from the engine and the carrier 23, convex portions 48 formed at a plurality of positions on the outer surface of the outer disk 10b, and the disk side connecting plate 37. Are engaged with notches 49, 49 formed in the outer peripheral edge portion.

無段変速装置の運転時に、前記エンジンから上記入力側回転軸5に伝達されたトルクは、ボールスプライン50を介してこのエンジンに近い側の外側ディスク10aに伝達される他、上記キャリア23を介して、このエンジンから遠い側の外側ディスク10bにも伝達される。即ち、このキャリア23は、このエンジンのトルクをこのエンジンから遠い側の外側ディスク10bに伝達する役目を有する。更に上記キャリア23は、前記押圧装置20が発生する推力(軸力)を上記エンジンから遠い側の外側ディスク10bに伝達する役目も有する。即ち、前記各転がり接触部(トラクション部)の面圧を確保する為に上記押圧装置20が発生する推力は、上記入力回転軸5及びこの入力回転軸5に固定した上記キャリア23を構成する支持板36、各ディスク側結合部38、38、ディスク側連結板37を介して、上記外側ディスク10bに加わる。   During operation of the continuously variable transmission, the torque transmitted from the engine to the input side rotating shaft 5 is transmitted to the outer disk 10a on the side close to the engine via the ball spline 50, and also via the carrier 23. Thus, it is also transmitted to the outer disk 10b far from the engine. That is, the carrier 23 has a function of transmitting the torque of the engine to the outer disk 10b on the side far from the engine. Furthermore, the carrier 23 also has a function of transmitting the thrust (axial force) generated by the pressing device 20 to the outer disk 10b on the side far from the engine. That is, the thrust generated by the pressing device 20 in order to ensure the surface pressure of each rolling contact portion (traction portion) is supported by the input rotating shaft 5 and the carrier 23 fixed to the input rotating shaft 5. The outer disk 10b is joined via the plate 36, the disk side coupling portions 38 and 38, and the disk side connecting plate 37.

従って、無段変速装置の運転時に上記キャリア23は、大きなトルク及び大きなアキシアル荷重を伝達する役目を有する。しかも、このトルクは、上記無段変速装置を搭載した自動車や各種産業機械の運転状況によって頻繁に、しかも大幅に変化し、これに伴って、前記押圧装置20の推力に基づいて加わるアキシアル荷重も大きく変化する。そして、このアキシアル荷重は、上記エンジンから遠い側の外側ディスク10bと、上記入力側回転軸5に結合固定される、前記支持板36との間で伝達される(外側ディスク10bと支持板36との一方が入力側となり、他方が出力側となる)。この為、上記キャリア23の一部(例えばディスク側連結板37)に、相当に大きな応力が発生する。特に、上記各転がり接触部(トラクション部)の面圧を確保するのに伴って発生する上記アキシアル荷重は、相当に大きくなる。尚、この様なアキシアル荷重は、トロイダル型無段変速機1を通過するトルク(トロイダル型無段変速機1で伝達するトルク)に比例する。そして、ギヤードニュートラル状態を実現できる無段変速装置の場合には、このギヤードニュートラル状態近傍の状態、即ち、車両の発進時に、相当に大きくなる。   Therefore, the carrier 23 has a role of transmitting a large torque and a large axial load during operation of the continuously variable transmission. Moreover, this torque changes frequently and greatly depending on the driving conditions of the automobile and various industrial machines equipped with the continuously variable transmission, and the axial load applied based on the thrust of the pressing device 20 is also accompanying this. It changes a lot. The axial load is transmitted between the outer disk 10b on the side far from the engine and the support plate 36 coupled and fixed to the input side rotating shaft 5 (the outer disk 10b and the support plate 36). One side becomes the input side and the other side becomes the output side). For this reason, a considerably large stress is generated in a part of the carrier 23 (for example, the disk side connecting plate 37). In particular, the axial load generated in association with ensuring the surface pressure of each rolling contact portion (traction portion) becomes considerably large. Note that such an axial load is proportional to the torque passing through the toroidal type continuously variable transmission 1 (torque transmitted by the toroidal type continuously variable transmission 1). In the case of a continuously variable transmission capable of realizing the geared neutral state, the speed is considerably increased in the state in the vicinity of the geared neutral state, that is, when the vehicle starts.

上述の様な大きなトルク並びに大きなアキシアル荷重は、上記キャリア23を弾性変形させる力となるが、このキャリア23の弾性変形が大きくなると、次の様な不都合を生じる可能性がある。即ち、このキャリア23が弾性変形すると、例えばこのキャリア23と隣接する外側ディスク10bも、このキャリア23のディスク側連結板37と共に弾性変形する。この様な外側ディスク10bの弾性変形は、この外側ディスク10bの側面と各パワーローラ12、12の周面との転がり接触部の接触状態を不安定にし(例えば接触点が理想的な位置からずれ)、不必要な変速比の変動や伝達効率の低下に繋がる可能性がある。   A large torque and a large axial load as described above become a force for elastically deforming the carrier 23. However, if the elastic deformation of the carrier 23 is increased, the following inconvenience may occur. That is, when the carrier 23 is elastically deformed, for example, the outer disk 10b adjacent to the carrier 23 is also elastically deformed together with the disk-side connecting plate 37 of the carrier 23. Such elastic deformation of the outer disk 10b makes the contact state of the rolling contact portion between the side surface of the outer disk 10b and the peripheral surfaces of the power rollers 12 and 12 unstable (for example, the contact point shifts from an ideal position). ), Which may lead to unnecessary change in the transmission ratio and a decrease in transmission efficiency.

又、上記キャリア23が大きく弾性変形すると、この弾性変形に伴ない、上記外側ディスク10bの軸方向変位量が大きくなる他、上記キャリア23とこのキャリア23の周囲に存在する部材とが干渉し易くなる。この様な干渉を防止する為には、例えば上記キャリア23とこのキャリア23に隣接する部材との間のクリアランス(隙間、ゆとり)を大きく取る必要があるが、この様にクリアランスを大きく取ると、その分、装置全体として大型化する可能性がある。特に、無段変速装置は限られた空間内に設置されるものであり、しかも、この無段変速装置のケーシング13内の限られた範囲内に多くの部材を組み込む必要がある為、上記クリアランスを十分に取る為の空間的余裕は少ない。この為、上述の様なキャリア23の弾性変形、並びに、これに伴う上記外側ディスク10bの軸方向変位量は、小さい程好ましい。   When the carrier 23 is elastically deformed, the amount of axial displacement of the outer disk 10b increases along with the elastic deformation, and the carrier 23 and members existing around the carrier 23 are likely to interfere with each other. Become. In order to prevent such interference, for example, a clearance (gap, clearance) between the carrier 23 and a member adjacent to the carrier 23 needs to be increased, but if the clearance is increased in this way, Accordingly, there is a possibility that the entire apparatus is increased in size. In particular, the continuously variable transmission is installed in a limited space, and many members need to be incorporated within a limited range in the casing 13 of the continuously variable transmission. There is little space to get enough. For this reason, it is preferable that the elastic deformation of the carrier 23 as described above and the axial displacement of the outer disk 10b associated therewith are as small as possible.

又、上記キャリア23の弾性変形に伴ない、このキャリア23に支持された第一、第二ディスク側、反ディスク側各遊星軸41〜43が傾斜する(中心軸が理想位置からずれる、入力回転軸5の中心軸と非平行になる)可能性もある。この様な各遊星軸41〜43の傾斜は、これら各遊星軸41〜43に回転自在に支持された各遊星歯車24〜26の噛合部に不必要な負荷が加わる原因となり、伝達効率を低下させる可能性がある他、これら各遊星歯車24〜26の耐久性の低下や損傷に繋がる可能性もある。更には、上記キャリア23の弾性変形に伴ない、このキャリア23のディスク側連結板37の片側面と外側ディスク10bの外側面とが擦れ合い易くなり、当該部分でフレッチング摩耗を生じる可能性がある。この様なフレッチング摩耗に関しても、耐久性の低下に繋がる等、好ましくない。   As the carrier 23 is elastically deformed, the first, second disk-side and counter-disk-side planetary shafts 41 to 43 supported by the carrier 23 are inclined (the center axis is deviated from the ideal position. There is also a possibility that the center axis of the axis 5 is not parallel. Such inclination of the planetary shafts 41 to 43 causes unnecessary loads to be applied to the meshing portions of the planetary gears 24 to 26 rotatably supported by the planetary shafts 41 to 43, thereby reducing transmission efficiency. In addition to this, there is a possibility that the durability of each of the planetary gears 24 to 26 is reduced or damaged. Furthermore, along with the elastic deformation of the carrier 23, one side surface of the disk-side connecting plate 37 of the carrier 23 and the outer surface of the outer disk 10b are likely to rub against each other, and there is a possibility that fretting wear occurs in the portion. . Such fretting wear is also undesirable because it leads to a decrease in durability.

尚、前述の図4〜7に示した従来構造の場合には、ディスク側連結板37に設けた、第一、第二ディスク側各遊星軸41、43の一端部(図6の左端部)を支持する為の支持孔45、45の内径Dを、上記支持板36又は上記反ディスク側連結板39に設けた、上記各遊星軸41、43の他端部(図6の右端部)を支持する為の支持孔45、45の内径dよりも大きくしている。
又、例えば図8〜10に示す様な従来構造の別例の場合、即ち、ディスク側連結板37と反ディスク側連結板39と間に設けた(軸方向に長い)遊星歯車26aの外径を、軸方向に関して一端側と他端側とでそれぞれ異ならせた構造の場合も、上述した従来構造の場合と同様である。即ち、ディスク側連結板37に設けた、第一、第二ディスク側各遊星軸41、43の一端部(図8の左端部)を支持する為の支持孔45、45の内径Dを、支持板36又は反ディスク側連結板39に設けた、上記各遊星軸41、43の他端部(図8の右端部)を支持する為の支持孔45、45の内径dよりも大きくしている。尚、上記図8〜10に示した構造の場合は、(軸方向に長い)上記遊星歯車26aを、上記ディスク側連結板37と支持板36との間に設けた(軸方向に短い)遊星歯車24よりも内径側に位置させ、上記遊星歯車26aの一端部(図8の左端部)を、この遊星歯車24と太陽歯車22(図4、6参照)とに噛合させる。又、この遊星歯車24にリング歯車27(図4、6参照)を噛合させると共に、上記遊星歯車26aの他端部(図8の右端部)を、第二太陽歯車28(図4、6参照)に噛合させる。この遊星歯車26aの他端部と噛合する別の遊星歯車は設けていない。
In the case of the conventional structure shown in FIGS. 4 to 7 described above, one end of each of the first and second disk-side planetary shafts 41 and 43 provided on the disk-side connecting plate 37 (left end in FIG. 6). The other end portions (the right end portion in FIG. 6) of the planetary shafts 41 and 43 provided with the inner diameter D of the support holes 45 and 45 in the support plate 36 or the anti-disk side connection plate 39 are provided. It is made larger than the internal diameter d of the support holes 45 and 45 for supporting.
Further, in the case of another example of the conventional structure as shown in FIGS. 8 to 10, for example, the outer diameter of the planetary gear 26a (long in the axial direction) provided between the disk side connecting plate 37 and the non-disk side connecting plate 39. In the case of a structure in which the one end side and the other end side are different from each other with respect to the axial direction, it is the same as in the case of the conventional structure described above. That is, the inner diameter D of the support holes 45 and 45 for supporting one end (the left end in FIG. 8) of the first and second disk side planetary shafts 41 and 43 provided on the disk side connecting plate 37 is supported. The inner diameter d of the support holes 45 and 45 for supporting the other end portions (the right end portions in FIG. 8) of the planetary shafts 41 and 43 provided on the plate 36 or the non-disk side connecting plate 39 is made larger. . In the case of the structure shown in FIGS. 8 to 10, the planetary gear 26a (long in the axial direction) is provided between the disk-side connecting plate 37 and the support plate 36 (short in the axial direction). Positioned on the inner diameter side of the gear 24, one end (the left end in FIG. 8) of the planetary gear 26a meshes with the planetary gear 24 and the sun gear 22 (see FIGS. 4 and 6). A ring gear 27 (see FIGS. 4 and 6) is engaged with the planetary gear 24, and the other end portion (right end portion in FIG. 8) of the planetary gear 26a is connected to the second sun gear 28 (see FIGS. 4 and 6). ). Another planetary gear that meshes with the other end of the planetary gear 26a is not provided.

特開2004−36877号公報JP 2004-368877 A 特開2004−218769号公報JP 2004-218769 A 特開2005−249181号公報JP 2005-249181 A 特開2006−242314号公報JP 2006-242314 A

本発明は、上述の様な事情に鑑みて、キャリアの弾性変形を低減でき、伝達効率の確保と耐久性の確保と小型化とを並立できる構造を実現すべく発明したものである。   In view of the circumstances as described above, the present invention has been invented to realize a structure that can reduce the elastic deformation of the carrier, and can ensure the transmission efficiency, the durability, and the miniaturization.

本発明の無段変速装置は、前述した従来から知られている無段変速装置と同様に、互いに同心に配置された、入力軸と、出力軸と、トロイダル型無段変速機と、遊星歯車式変速機とを備える。
そして、これらトロイダル型無段変速機と遊星歯車式変速機とを、トロイダル型無段変速機を構成する第一、第二のディスクのうちの第一のディスクと遊星歯車式変速機を構成するキャリアとを隣接させると共に、これら第一のディスクとキャリアとが同期して回転する状態に組み合わせている。
The continuously variable transmission according to the present invention includes an input shaft, an output shaft, a toroidal continuously variable transmission, and a planetary gear, which are arranged concentrically with each other, like the previously known continuously variable transmissions. Type transmission.
The toroidal continuously variable transmission and the planetary gear type transmission constitute the first disk and the planetary gear type transmission of the first and second disks constituting the toroidal type continuously variable transmission. The carrier is adjacent to each other, and the first disk and the carrier are combined so as to rotate synchronously.

又、上記キャリアは、支持板と、ディスク側連結板と、反ディスク側連結板と、複数本の遊星軸とを備える。
このうちの支持板は、上記トロイダル型無段変速機の中心部に設けられて上記入力軸と共に回転する、入力回転軸に支持固定している。
又、上記ディスク側連結板は、円輪状で、上記支持板と同心に且つ軸方向に間隔をあけた状態で上記第一のディスク側に配置され、その片側面をこの第一のディスクの外側面に対向させている。
又、上記反ディスク側連結板は、円輪状で、上記支持板と同心に且つ軸方向に間隔をあけた状態で、上記第一のディスクと反対側に配置している。
又、上記各遊星軸(例えば第一、第二ディスク側遊星軸)は、上記ディスク側連結板と上記支持板又は上記反ディスク側連結板との間に、それぞれの両端部を支持している。
そして、上記遊星歯車式変速機を構成する遊星歯車を、上記各遊星軸の周囲に回転自在に支持している。
更に、上記ディスク側連結板と上記第一のディスクとを、トルクの伝達を可能に組み合わせている。
The carrier includes a support plate, a disk side connection plate, an anti-disk side connection plate, and a plurality of planetary shafts.
The support plate is supported and fixed to an input rotation shaft that is provided at the center of the toroidal-type continuously variable transmission and rotates together with the input shaft.
The disk side connecting plate is in the shape of a ring and is arranged on the first disk side in a state of being concentric with the support plate and spaced apart in the axial direction. It faces the side.
The anti-disk-side connecting plate has an annular shape, and is disposed on the side opposite to the first disk in a state of being concentric with the support plate and spaced apart in the axial direction.
Each planetary shaft (for example, the first and second disk-side planetary shafts) supports both end portions between the disk-side connecting plate and the support plate or the counter-disk-side connecting plate. .
And the planetary gear which comprises the said planetary gear type transmission is rotatably supported around each said planetary shaft.
Further, the disk side connecting plate and the first disk are combined so that torque can be transmitted.

特に、本発明の無段変速装置に於いては、上記ディスク側連結板に設けた、上記各遊星軸(の一端部)を内嵌支持する為の支持孔(例えばディスク側支持孔)の内径を、上記支持板又は反ディスク側連結板に設けた、これら各遊星軸(の中間部又は他端部)を内嵌支持する為の支持孔(例えば反ディスク側支持孔)の内径よりも小さくしている。
この様な本発明の無段変速装置を実施する場合に、例えば請求項2に記載した発明の様に、上記各遊星軸の外周面のうちで、上記ディスク側連結板の支持孔に内嵌する部分(遊星軸の一端部外周面)を、他の部分(遊星軸の中間部外周面又は他端部外周面)よりも小径にする。
又、好ましくは請求項3に記載した発明の様に、上記各遊星軸の中心部に給油通路を設け、この給油通路に、上記支持板又は反ディスク側連結板に設けた給油通路(例えば上流側給油通路)を通じて油(潤滑油、トラクションオイル)を供給するものとし、上記ディスク側連結板には給油通路(例えば上流側給油通路)を設けない。
又、好ましくは請求項4に記載した発明の様に、上記ディスク側連結板の支持孔を、上記第一のディスク側の側面に開口しない、有底の袋孔とする。
In particular, in the continuously variable transmission according to the present invention, the inner diameter of a support hole (for example, a disk-side support hole) provided in the disk-side connecting plate for internally fitting and supporting each planetary shaft (one end thereof). Is smaller than the inner diameter of a support hole (for example, the anti-disk side support hole) provided in the support plate or the anti-disk side connecting plate for internally fitting and supporting each of these planetary shafts (the intermediate portion or the other end portion thereof). is doing.
When implementing such a continuously variable transmission according to the present invention, for example, as in the second aspect of the present invention, in the outer peripheral surface of each planetary shaft, it is fitted in the support hole of the disk side connecting plate. The part (one outer peripheral surface of the planetary shaft) to be made has a smaller diameter than the other parts (intermediate outer peripheral surface or other end outer peripheral surface of the planetary shaft).
Preferably, as in the invention described in claim 3, an oil supply passage is provided at the center of each planetary shaft, and an oil supply passage (for example, upstream) provided in the support plate or the non-disk side connection plate is provided in the oil supply passage. Oil (lubricating oil, traction oil) is supplied through the side oil supply passage), and no oil supply passage (for example, upstream oil supply passage) is provided in the disk side connecting plate.
Preferably, as in the invention described in claim 4, the support hole of the disk side connecting plate is a bottomed bag hole which does not open on the side surface on the first disk side.

上述の様に構成する本発明の無段変速装置によれば、キャリアの弾性変形を低減でき、伝達効率の確保と耐久性の確保と小型化とを並立できる。
即ち、第一のディスクとトルクの伝達を可能に組み合わされる、ディスク側連結板の支持孔の内径を小さくしている。この為、大きなトルク並びにアキシアル荷重が加わる(キャリアのうちで最も弾性変形し易い)上記ディスク側連結板の強度を確保して、このディスク側連結板、延いては、上記キャリア全体の弾性変形を低減できる。この結果、このキャリアとの干渉を防止する為のクリアランス(隙間、余裕)を低減でき、装置全体としての小型化を図れる他、このキャリアに支持される各遊星軸の傾斜も低減でき、伝達効率の確保、耐久性の確保、損傷の防止等を図れる。又、上記ディスク側連結板と上記第一のディスクとの当接部のフレッチング摩耗も低減でき、この面からも、耐久性の確保を図れる。尚、請求項3に記載した発明の様に、上記ディスク側連結板に給油通路を設けなければ、このディスク側連結板の更なる強度の確保、延いては、キャリアの弾性変形の低減を図れる。又、請求項4に記載した発明の様に、このディスク側連結板の支持孔を有底状の袋孔とする事でも、このディスク側連結板の更なる強度の確保、延いては、キャリアの弾性変形の低減を図れる。
According to the continuously variable transmission of the present invention configured as described above, the elastic deformation of the carrier can be reduced, and the transmission efficiency, the durability, and the size can be reduced.
That is, the inner diameter of the support hole of the disk-side connecting plate, which is combined with the first disk so as to be able to transmit torque, is reduced. For this reason, a large torque and an axial load are applied (the most elastic deformation among the carriers is easy), and the strength of the disk side connection plate is ensured. Can be reduced. As a result, the clearance (gap, margin) to prevent interference with this carrier can be reduced, the overall device can be reduced in size, and the inclination of each planetary shaft supported by this carrier can also be reduced. Ensuring durability, ensuring durability, preventing damage and the like. Further, fretting wear at the contact portion between the disk-side coupling plate and the first disk can be reduced, and durability can be ensured also from this surface. As in the third aspect of the present invention, if no oil supply passage is provided in the disk side connecting plate, further strength of the disk side connecting plate can be ensured, and elastic deformation of the carrier can be reduced. . Further, as in the invention described in claim 4, even if the support hole of the disk side connecting plate is a bottomed bag hole, further securing of the strength of the disk side connecting plate can be ensured. The elastic deformation can be reduced.

[実施の形態の第1例]
図1は、請求項1〜2に対応する、本発明の実施の形態の第1例を示している。尚、本例の特徴は、無段変速装置を構成するキャリア23aを弾性変形しにくくすべく、このキャリア23aの構造を工夫した点にある。その他の部分の構造及び作用は、前述の図4〜10に示した従来構造と同様であるから、同等部分に関する図示並びに説明は、省略若しくは簡略にし、以下、本例の特徴部分を中心に説明する。
[First example of embodiment]
FIG. 1 shows a first example of an embodiment of the present invention corresponding to claims 1 and 2. The feature of this example is that the structure of the carrier 23a is devised so that the carrier 23a constituting the continuously variable transmission is less likely to be elastically deformed. Since the structure and operation of the other parts are the same as those of the conventional structure shown in FIGS. 4 to 10 described above, the illustration and description of the equivalent parts are omitted or simplified, and the following description will focus on the characteristic parts of this example. To do.

上記キャリア23aは、支持板36aと、ディスク側連結板37a と、反ディスク側連結板39aと、それぞれが特許請求の範囲に記載した遊星軸に相当する複数本の第一、第二各ディスク側遊星軸41a、43aとを備える。このうちの第一ディスク側各遊星軸41aは、それぞれの両端部を、上記支持板36aと上記ディスク側連結板37aとに支持固定して、ピン57により回り止めを図っている。又、上記第二ディスク側各遊星軸43aは、それぞれの両端部を、上記ディスク側、反ディスク側両連結板37a、39aとに支持固定して、ピン57により回り止めを図っている。特に、本例の無段変速装置の場合には、上記ディスク側連結板37aに設けた、上記第一、第二各ディスク側遊星軸41a、43aの一端部(図1の左端部)を内嵌支持する為のディスク側支持孔51、51の内径d51を、上記支持板36a並びに反ディスク側連結板39aに設けた、上記各遊星軸41a、43aの他端部(図1の右端部)を内嵌支持する為の反ディスク側支持孔52、52の内径D52よりも小さくしている。 The carrier 23a includes a support plate 36a, a disk side connection plate 37a, and an anti-disk side connection plate 39a, each of which includes a plurality of first and second disk sides corresponding to the planetary shaft described in the claims. Planetary shafts 41a and 43a are provided. Of these, the first disk side planetary shafts 41a are supported and fixed at both ends by the support plate 36a and the disk side connection plate 37a, and are prevented from rotating by pins 57. The planetary shafts 43a on the second disk side support and fix both ends of the second disk side planetary shafts 43a on both the disk side and anti-disk side connection plates 37a and 39a, and prevent rotation by pins 57. In particular, in the case of the continuously variable transmission of this example, one end (the left end in FIG. 1) of each of the first and second disk-side planetary shafts 41a and 43a provided on the disk-side connecting plate 37a is connected to the inner side. The other end portions of the planetary shafts 41a and 43a (the right end portion in FIG. 1) provided with the inner diameter d51 of the disk-side support holes 51 and 51 for fitting and supporting in the support plate 36a and the anti-disk-side connecting plate 39a ) is smaller than the inner diameter D 52 of the counter-disk-side support hole 52, 52 for the inner fitting support.

上述の様に構成する本例の無段変速装置によれば、上記キャリア23aの弾性変形を低減でき、伝達効率の確保と耐久性の確保と小型化とを並立できる。
即ち、外側ディスク10b(図4、6参照)とトルクの伝達を可能に組み合わされる、上記ディスク側連結板37aのディスク側支持孔51、51の内径d51を小さくしている。この為、大きなトルク並びにアキシアル荷重が加わる(キャリア23aのうちで最も弾性変形し易い)上記ディスク側連結板37aの強度を確保して、このディスク側連結板37a、延いては、上記キャリア23a全体の弾性変形を低減できる。この結果、このキャリア23aとの干渉を防止する為のクリアランス(隙間、余裕)を低減でき、装置全体としての小型化を図れる他、このキャリア23aに支持された上記第一、第二各ディスク側遊星軸41a、43aの傾斜も低減でき、伝達効率の確保、耐久性の確保、損傷の防止等を図れる。又、上記ディスク側連結板37aと上記外側ディスク10bとの当接部のフレッチング摩耗も低減でき、この面からも、耐久性の確保を図れる。
According to the continuously variable transmission of this example configured as described above, it is possible to reduce the elastic deformation of the carrier 23a, and to ensure the transmission efficiency, the durability, and the miniaturization.
That, combined to allow the transmission of torque between the outer disk 10b (see FIGS. 4 and 6), has a smaller inner diameter d 51 of the disk-side support hole 51 of the disk-side connecting plate 37a. For this reason, a large torque and an axial load are applied (the most easily elastically deformed among the carriers 23a), the strength of the disk side connecting plate 37a is secured, and the disk side connecting plate 37a, and thus the carrier 23a as a whole. The elastic deformation of can be reduced. As a result, the clearance (gap, margin) for preventing interference with the carrier 23a can be reduced, the overall apparatus can be reduced in size, and the first and second disk sides supported by the carrier 23a can be reduced. The inclination of the planetary shafts 41a and 43a can be reduced, and transmission efficiency, durability, damage prevention, and the like can be achieved. Further, fretting wear at the contact portion between the disk-side connecting plate 37a and the outer disk 10b can be reduced, and durability can be ensured also from this surface.

[実施の形態の第2例]
図2は、請求項1〜3に対応する、本発明の実施の形態の第2例を示している。上述した実施の形態の第1例の構造の場合は、第一、第二各ディスク側遊星軸41a、43aの中心部にそれぞれ給油通路53、53を設けている。そして、これら各給油通路53、53に、ディスク側連結板37aに設けた上流側給油通路54、54を通じて、各遊星歯車24、26aを回転自在に支持するラジアルニードル軸受55、55に油(潤滑油、トラクションオイル)を供給している。この為に、上記ディスク側連結板37aに、径方向に貫通する状態で上記各上流側給油通路54、54を、上記第一、第二各ディスク側遊星軸41a、43aの本数分設けている。これに対して本例の場合には、反ディスク側連結板39bに上流側給油通路54、54を設け、この反ディスク側連結板39bに設けた上流側給油通路54、54を通じて、第一、第二各ディスク側遊星軸41b、43aに設けた給油通路53、53に、上記油を供給する様にしている。即ち、本例の場合は、ディスク側連結板37bに、給油通路(上流側給油通路54)を設けていない。そして、これに伴い、本例の場合には、上記第一ディスク側各遊星軸41bの他端部(図2の右端部)を、上記反ディスク側連結板39bに達するまで延長し(第一ディスク側各遊星軸41bの他端部を反ディスク側連結板39bの反ディスク側支持孔52aに内嵌支持し)、上記反ディスク側連結板39bの上流側給油通路54を通じて、上記第一ディスク側各遊星軸41bの給油通路53に上記油を供給している。
[Second Example of Embodiment]
FIG. 2 shows a second example of an embodiment of the present invention corresponding to claims 1 to 3. In the case of the structure of the first example of the above-described embodiment, the oil supply passages 53 and 53 are provided in the central portions of the first and second disk-side planetary shafts 41a and 43a, respectively. Then, through these oil supply passages 53 and 53, through the upstream oil supply passages 54 and 54 provided in the disk side connecting plate 37a, the radial needle bearings 55 and 55 that rotatably support the planetary gears 24 and 26a are oiled (lubricated). Oil, traction oil). For this purpose, the upstream side oil supply passages 54, 54 are provided in the disk side connecting plate 37a in the radial direction so as to correspond to the number of the first and second disk side planetary shafts 41a, 43a. . On the other hand, in the case of this example, the upstream side oil supply passages 54, 54 are provided in the anti-disk side connecting plate 39b, and the first, The oil is supplied to oil supply passages 53 and 53 provided in the second disk-side planetary shafts 41b and 43a. That is, in the case of this example, the oil supply passage (upstream oil supply passage 54) is not provided in the disk side connecting plate 37b. Accordingly, in the case of this example, the other end portion (the right end portion in FIG. 2) of each of the first disk side planetary shafts 41b is extended until it reaches the anti-disk side connecting plate 39b (first The other end of each of the disk-side planetary shafts 41b is fitted and supported in the anti-disk-side support hole 52a of the anti-disk-side connecting plate 39b), and through the upstream oil supply passage 54 of the anti-disk-side connecting plate 39b The oil is supplied to the oil supply passage 53 of each side planetary shaft 41b.

この様な本例の場合には、上記ディスク側連結板37bに上流側給油通路54、54を設けない分、このディスク側連結板37bの更なる強度の確保を図れ、キャリア23bの弾性変形をより低減できる。しかも、本例の場合は、上記ディスク側連結板37bに比べてトルク並びにアキシアル荷重が加わる程度が小さい反ディスク側連結板39bに、上流側給油通路54、54を設けている為、これら各上流側給油通路54、54の内径を大きくし易い。即ち、この様な上流側給油通路54、54を設ける場合、例えばこれら各上流側給油通路54、54の開口縁等に応力が集中する(応力が高くなる)傾向となる為、前述の実施の形態の第1例の構造の場合には、ディスク側連結板37aの強度を確保する都合上、各上流側給油通路54、54の内径を大きくしにくい。これに対して、本例の場合には、上述の様に、ディスク側連結板37bに比べてトルク並びにアキシアル荷重が加わる程度が小さい反ディスク側連結板39bに、上記各上流側給油通路54、54を設ける為、これら各上流側給油通路54、54の内径を大きくし易い。そして、この様に上流側給油通路54、54の内径を大きくできる分、これら各上流側給油通路54、54を流通する油に対する抵抗を低減できると共に、使用条件の厳しい遊星歯車24、26a、並びに、これら各遊星歯車24、26aを回転自在に支持するラジアルニードル軸受55、55に、より多くの油を供給できる。
その他の構成及び作用は、前述した第1例と同様であるから、重複する説明は省略する。
In the case of this example, since the upstream side oil supply passages 54, 54 are not provided in the disk side connecting plate 37b, the strength of the disk side connecting plate 37b can be secured, and the carrier 23b can be elastically deformed. It can be reduced more. In addition, in the case of this example, the upstream side oil supply passages 54 and 54 are provided in the anti-disk side connection plate 39b, to which the degree of torque and axial load applied is small compared to the disk side connection plate 37b. It is easy to increase the inner diameter of the side oil supply passages 54, 54. That is, when such upstream oil supply passages 54 and 54 are provided, for example, stress tends to concentrate on the opening edges of the respective upstream oil supply passages 54 and 54 (stress increases). In the case of the structure of the first example of the embodiment, it is difficult to increase the inner diameters of the upstream oil supply passages 54 and 54 in order to ensure the strength of the disk side connecting plate 37a. On the other hand, in the case of this example, as described above, each upstream-side oil supply passage 54, the anti-disk-side connection plate 39b, to which torque and an axial load are applied, is smaller than the disk-side connection plate 37b. Since 54 is provided, the inner diameters of these upstream oil supply passages 54 and 54 can be easily increased. In addition, since the inner diameter of the upstream oil supply passages 54, 54 can be increased in this way, the resistance to the oil flowing through each of the upstream oil supply passages 54, 54 can be reduced, and the planetary gears 24, 26a having severe use conditions, More oil can be supplied to the radial needle bearings 55 and 55 that rotatably support the planetary gears 24 and 26a.
Other configurations and operations are the same as those of the first example described above, and thus redundant description is omitted.

[実施の形態の第3例]
図3は、請求項1〜4に対応する、本発明の実施の形態の第2例を示している。本例の場合は、ディスク側連結板37cのディスク側支持孔51、51を、外側ディスク10b(図4、6参照)側(図3の左側)の側面に開口しない、有底の袋孔としている。この様な本例の場合は、上記ディスク側支持孔51、51が貫通孔でない分、上記ディスク側連結板37cの更なる強度の確保を図れ、キャリア23cの弾性変形をより低減できる。
尚、図示の例の場合は、第一、第二各ディスク側遊星軸41b、43aの一端面(図3の左端面)に開口する、給油通路53、53の下流端開口を、プラグ56、56により、それぞれ塞いでいる。但し、本例の場合は、上記ディスク側支持孔51、51を有底の袋孔としている為、上記各プラグ56、56を省略する事もできる。この場合には、これら各プラグ56、56の省略によるコストの低減を図れる。
その他の構成及び作用は、前述した第1例並びに上述した第2例と同様であるから、重複する説明は省略する。
[Third example of embodiment]
FIG. 3 shows a second example of an embodiment of the present invention corresponding to claims 1 to 4. In the case of this example, the disk-side support holes 51 and 51 of the disk-side coupling plate 37c are formed as bottomed bag holes that do not open on the side surface on the outer disk 10b (see FIGS. 4 and 6) side (left side in FIG. 3). Yes. In the case of this example, since the disk side support holes 51 and 51 are not through holes, it is possible to secure further strength of the disk side connection plate 37c and to further reduce the elastic deformation of the carrier 23c.
In the case of the illustrated example, the downstream end opening of the oil supply passages 53, 53 that opens to one end face (the left end face in FIG. 3) of the first and second disk-side planetary shafts 41b, 43a is connected to the plug 56, 56, respectively. However, in the case of this example, since the disk-side support holes 51, 51 are bottomed bag holes, the plugs 56, 56 can be omitted. In this case, the cost can be reduced by omitting these plugs 56 and 56.
Other configurations and operations are the same as those of the first example and the second example described above, and therefore, redundant description is omitted.

本発明の実施の対象となる無段変速装置の構造は、特許請求の範囲の請求項1に記載した条件を満たす限り、特に問わない。但し、前述の図4〜7に示した無段変速装置の様に、低速モード時にギヤードニュートラル状態を実現でき、高速モード時にパワースプリット状態を実現できる構造で実施すれば、本発明を適用する事の技術的意義が大きくなる。即ち、ギヤードニュートラル状態では、トロイダル型無段変速機を通過するトルクが非常に大きくなり、トラクション部での過大な滑りであるグロススリップ防止の為に押圧装置が発生する推力も大きくなって、キャリアに加わるスラスト荷重も大きくなる。この為、本発明の構造により、このキャリアの強度を確保し、このキャリアの弾性変形を低く抑える事で、顕著な効果を得られる。
又、図示の例は、本発明の対象となる無段変速装置を構成するトロイダル型無段変速機としてハーフトロイダル型のものを使用した場合に就いて説明したが、本発明は、ハーフトロイダル型に限らず、フルトロイダル型のトロイダル型無段変速機でも実施可能である。
The structure of the continuously variable transmission that is an object of the present invention is not particularly limited as long as the condition described in claim 1 of the claims is satisfied. However, as in the case of the continuously variable transmission shown in FIGS. 4 to 7 described above, the present invention can be applied if the geared neutral state can be realized in the low speed mode and the power split state can be realized in the high speed mode. The technical significance of In other words, in the geared neutral state, the torque passing through the toroidal type continuously variable transmission becomes very large, and the thrust generated by the pressing device to prevent gross slip, which is excessive slippage at the traction section, also increases. The thrust load applied to is also increased. For this reason, according to the structure of the present invention, a remarkable effect can be obtained by securing the strength of the carrier and keeping the elastic deformation of the carrier low.
Moreover, although the example of illustration demonstrated about the case where a half toroidal type thing was used as a toroidal type continuously variable transmission which comprises the continuously variable transmission used as the object of this invention, this invention is a half toroidal type. The present invention is not limited to this, and can also be implemented with a full toroidal toroidal continuously variable transmission.

本発明の実施の形態の第1例を示す、図8と同様の断面図。Sectional drawing similar to FIG. 8 which shows the 1st example of embodiment of this invention. 同第2例を示す、図1と同様の断面図。Sectional drawing similar to FIG. 1, showing the second example. 同第3例を示す、図1と同様の断面図。Sectional drawing similar to FIG. 1 showing the third example. 従来構造の第1例を示す断面図。Sectional drawing which shows the 1st example of a conventional structure. 図4のA−A断面図。AA sectional drawing of FIG. 図4のB部に相当する断面図。Sectional drawing equivalent to the B section of FIG. キャリアを取り出して示す斜視図。The perspective view which takes out and shows a carrier. 従来構造の別例を示す、図6と同方向から見た断面図。Sectional drawing which shows the other example of the prior art structure seen from the same direction as FIG. 図8の左側から見た斜視図。The perspective view seen from the left side of FIG. 図8の右側から見た斜視図。The perspective view seen from the right side of FIG.

符号の説明Explanation of symbols

1 トロイダル型無段変速機
2 遊星歯車式変速機
3 入力軸
4 出力軸
5 入力回転軸
6 伝達軸
7 前段ユニット
8 中段ユニット
9 後段ユニット
10a、10b 外側ディスク
11 内側ディスク
12 パワーローラ
13 ケーシング
14 支柱
15 転がり軸受
16 支持板
17 トラニオン
18 枢軸
19 支持軸
20 押圧装置
21 中空回転軸
22 太陽歯車
23、23a、23b、23c キャリア
24 遊星歯車
25 遊星歯車
26、26a 遊星歯車
27 リング歯車
28 第二太陽歯車
29 第二キャリア
30 低速用クラッチ
31 第三太陽歯車
32 第二リング歯車
33 高速用クラッチ
34 遊星歯車
35 遊星歯車
36、36a 支持板
37、37a、37b、37c ディスク側連結板
38 ディスク側結合部
39、39a、39b 反ディスク側連結板
40 反ディクス側結合部
41、41a、41b 第一ディスク側遊星軸
42 反ディスク側遊星軸
43、43a 第二ディスク側遊星軸
44 支持筒部
45 支持孔
46 切り欠き
47 ローディングナット
48 凸部
49 切り欠き
50 ボールスプライン
51 ディスク側支持孔
52、52a 反ディスク側支持孔
53 給油通路
54 上流側給油通路
55 ラジアルニードル軸受
56 プラグ
57 ピン
DESCRIPTION OF SYMBOLS 1 Toroidal type continuously variable transmission 2 Planetary gear type transmission 3 Input shaft 4 Output shaft 5 Input rotation shaft 6 Transmission shaft 7 Front stage unit 8 Middle stage unit 9 Rear stage unit 10a, 10b Outer disk 11 Inner disk 12 Power roller 13 Casing 14 Prop DESCRIPTION OF SYMBOLS 15 Rolling bearing 16 Support plate 17 Trunnion 18 Pivot 19 Support shaft 20 Pressing device 21 Hollow rotary shaft 22 Sun gear 23, 23a, 23b, 23c Carrier 24 Planetary gear 25 Planetary gear 26, 26a Planetary gear 27 Ring gear 28 Second sun gear 29 Second carrier 30 Low speed clutch 31 Third sun gear 32 Second ring gear 33 High speed clutch 34 Planetary gear 35 Planetary gear 36, 36a Support plate 37, 37a, 37b, 37c Disc side connecting plate 38 Disc side coupling portion 39 , 39a, 39b Anti-disk side connecting plate 40 Anti-disk side coupling portion 41, 41a, 41b First disk-side planetary shaft 42 Anti-disk-side planetary shaft 43, 43a Second disk-side planetary shaft 44 Support cylinder portion 45 Support hole 46 Notch 47 Loading nut 48 convex portion 49 notch 50 ball spline 51 disk side support hole 52, 52a anti-disk side support hole 53 oil supply passage 54 upstream oil supply passage 55 radial needle bearing 56 plug 57 pin

Claims (4)

互いに同心に配置された、入力軸と、出力軸と、トロイダル型無段変速機と、遊星歯車式変速機とを備え、これらトロイダル型無段変速機と遊星歯車式変速機とは、トロイダル型無段変速機を構成する第一、第二のディスクのうちの第一のディスクと遊星歯車式変速機を構成するキャリアとを隣接させると共に、これら第一のディスクとキャリアとが同期して回転する状態に組み合わされており、このキャリアは、上記トロイダル型無段変速機の中心部に設けられて上記入力軸と共に回転する、入力回転軸に支持固定された支持板と、この支持板と同心に且つ軸方向に間隔をあけた状態で上記第一のディスク側に配置され、その片側面をこの第一のディスクの外側面に対向させた、円輪状であるディスク側連結板と、上記支持板と同心に且つ軸方向に間隔をあけた状態で、上記第一のディスクと反対側に配置された、円輪状である反ディスク側連結板と、上記ディスク側連結板と上記支持板又は上記反ディスク側連結板との間に、それぞれの両端部を支持された複数本の遊星軸とを備えたものであって、上記遊星歯車式変速機を構成する遊星歯車をこれら各遊星軸の周囲に回転自在に支持しており、上記ディスク側連結板と上記第一のディスクとを、トルクの伝達を可能に組み合わせて成る無段変速装置に於いて、上記ディスク側連結板に設けた、上記各遊星軸を内嵌支持する為の支持孔の内径を、上記支持板又は反ディスク側連結板に設けた、これら各遊星軸を内嵌支持する為の支持孔の内径よりも小さくした事を特徴とする無段変速装置。   An input shaft, an output shaft, a toroidal type continuously variable transmission, and a planetary gear type transmission, which are arranged concentrically with each other, are provided with a toroidal type continuously variable transmission and a planetary gear type transmission. The first disk of the first and second disks constituting the continuously variable transmission is adjacent to the carrier constituting the planetary gear transmission, and the first disk and the carrier rotate in synchronization. The carrier is provided at the center of the toroidal-type continuously variable transmission and rotates together with the input shaft. The support plate is supported and fixed to the input rotation shaft, and is concentric with the support plate. And a disc-side coupling plate that is in the shape of a ring and is disposed on the first disc side with an axial interval therebetween, with one side faced to the outer side surface of the first disc, and the support Concentric with the board An anti-disk-side connecting plate that is in the shape of a ring and is disposed on the side opposite to the first disk with a space in the direction, and the disk-side connecting plate and the support plate or the anti-disk-side connecting plate A plurality of planetary shafts supported at both ends thereof, and the planetary gears constituting the planetary gear type transmission are rotatably supported around the planetary shafts. In the continuously variable transmission that combines the disk-side connecting plate and the first disk so that torque can be transmitted, the planetary shafts provided on the disk-side connecting plate are internally fitted. A continuously variable transmission characterized in that an inner diameter of a support hole for supporting is made smaller than an inner diameter of a support hole provided in the support plate or the anti-disk side connecting plate for supporting and fitting these planetary shafts. apparatus. 各遊星軸の外周面のうちで、ディスク側連結板の支持孔に内嵌する部分を、他の部分よりも小径にした、請求項1に記載した無段変速装置。   2. The continuously variable transmission according to claim 1, wherein a portion of the outer peripheral surface of each planetary shaft that is fitted into the support hole of the disk side coupling plate has a smaller diameter than other portions. 各遊星軸の中心部に給油通路を設け、この給油通路に、支持板又は反ディスク側連結板に設けた給油通路を通じて油を供給するものとし、ディスク側連結板には給油通路を設けない、請求項1〜2のうちの何れか1項に記載した無段変速装置。   An oil supply passage is provided at the center of each planetary shaft, and oil is supplied to the oil supply passage through an oil supply passage provided on the support plate or the anti-disk side connection plate, and no oil supply passage is provided on the disk side connection plate. The continuously variable transmission according to any one of claims 1 and 2. ディスク側連結板の支持孔が、第一のディスク側の側面に開口しない、有底の袋孔である、請求項1〜3のうちの何れか1項に記載した無段変速装置。   The continuously variable transmission according to any one of claims 1 to 3, wherein the support hole of the disk side connecting plate is a bottomed bag hole that does not open on a side surface on the first disk side.
JP2008039877A 2008-02-21 2008-02-21 Continuously variable transmission Expired - Fee Related JP4867931B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011133059A (en) * 2009-12-25 2011-07-07 Nsk Ltd Continuously variable transmission

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS548339A (en) * 1977-06-20 1979-01-22 Tatsuo Okazaki Nonnstage speed change gear
JPH112314A (en) * 1997-06-12 1999-01-06 Kubota Corp Planet gear speed changer
JP2003127688A (en) * 2001-10-25 2003-05-08 Tochigi Fuji Ind Co Ltd Power transmission device
JP2004308814A (en) * 2003-04-08 2004-11-04 Nsk Ltd Continuously variable transmission

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS548339A (en) * 1977-06-20 1979-01-22 Tatsuo Okazaki Nonnstage speed change gear
JPH112314A (en) * 1997-06-12 1999-01-06 Kubota Corp Planet gear speed changer
JP2003127688A (en) * 2001-10-25 2003-05-08 Tochigi Fuji Ind Co Ltd Power transmission device
JP2004308814A (en) * 2003-04-08 2004-11-04 Nsk Ltd Continuously variable transmission

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011133059A (en) * 2009-12-25 2011-07-07 Nsk Ltd Continuously variable transmission

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