JP2009195009A - Rotating electrical machine - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotating electric machine equipped with a stator suitable for the insulation of conduction coils. <P>SOLUTION: The rotating electric machine is provided with an insulator 200 which is arranged so as to be sandwiched between the lower conduction coil and the upper conduction coil adjacent to the lower conduction coil in the same slot 411. The insulator 200 turns around the lower conduction coil, and its end is fixed so as to be sandwiched between one face of the insulator 200 and the conduction coil in a sandwiching part 900. Furthermore, the insulator turns around the circumference of the upper conduction coil in the same direction as that of a portion of the insulator 200 which turns around the lower conduction coil, and its end is fixed so as to be sandwiched between the other face of the insulator 200 and the upper conduction coil in the sandwiching part 900. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a rotating electrical machine.

  Conventionally, a rotating magnetic field is generated in a stator by winding a coil in distributed winding in a number of slots provided so as to open to the inner peripheral side of the stator core and supplying an alternating current to the stator coil. A rotating electrical machine that generates rotational torque in the rotor by this rotating magnetic field is used.

  As such a rotating electric machine, a coil in which a temporarily formed coil is inserted into a slot and an insulator is formed in an S shape so as to insulate between a stator core and a conductive coil in the slot is known (for example, a patent). Reference 1).

JP-A-11-155270

  A rotating electrical machine having a slot stator whose slot opening width is equal to or larger than the slot width suppresses damage to the coil in insulating paper for insulating the conductive coil and stator core. An insulating paper shape that can withstand the voltage is required, but the prior art does not always fully consider this point.

  The objective of this invention is providing the rotary electric machine provided with the insulator suitable for insulation of a conductive coil.

  In the present invention, an insulator is provided so as to be sandwiched between a first conduction coil and a second conduction coil adjacent to the first conduction coil in the same slot, and the insulator circulates around the first conduction coil. The end portion is fixed so as to be sandwiched between one surface of the insulator and the first conductive coil at the sandwiched portion, and the second conductive coil is wound around the first conductive coil. A rotating electric machine that circulates in the same direction as the insulator portion and is fixed so that the end portion is sandwiched between the other surface of the insulator and the second conductive coil at the sandwiching portion.

  In the present invention, an insulator is provided so as to extend over one surface with respect to both the first conduction coil and the second conduction coil adjacent to the first conduction coil in the same slot. The conductive coil circulates and is fixed so that the end of the conductive coil is sandwiched between one surface of the insulator and the first conductive coil at the crossing portion, and the second conductive coil is surrounded by the first conductive coil. It is a rotating electrical machine that circulates in the opposite direction to the insulator portion that circulates in the direction, and that is fixed so that the end portion is sandwiched between one surface of the insulator and the second conductive coil at the crossover portion.

  In the present invention, an insulator is provided so as to extend over one surface with respect to both the first conduction coil and the second conduction coil adjacent to the first conduction coil in the same slot. After the conductive coil circulates and is sandwiched between the first conductive coil and the second conductive coil, the end portion extends between one surface of the insulator and the second conductive coil, and the insulator is formed at the crossover portion. The second conductive coil is fixed so as to be sandwiched between the second conductive coil and the second conductive coil circulates in the direction opposite to the insulator portion that circulates around the first conductive coil. The rotating electrical machine is fixed so as to be sandwiched between the surface of the insulator and the second conductive coil at the sandwiching portion.

  Further, the present invention is a rotating electrical machine in which an insulator of a plate material is formed in a wave shape and a plurality of conductive coils are covered so as to be sandwiched between the waves.

  ADVANTAGE OF THE INVENTION According to this invention, the rotary electric machine provided with the insulator suitable for insulation of a conductive coil can be obtained.

  Hereinafter, a rotating electrical machine according to an embodiment of the present invention will be described.

  This is a rotating electrical machine provided with an insulator suitable for insulation of a segment conduction coil that is formed in a rectangular cross section along a slot shape. For example, an insulator is wound around and covered with an insulator, and the insulator is inserted in advance in the stator slot, and the conductor coil is inserted from the stator rotation shaft. Thereby, when inserting a conduction coil, the conduction coil can prevent the damage | wound which arises from a stator core, and the effect which prevents the short circuit malfunction of a stator can be heightened further. Furthermore, the insulation distance is ensured by putting the insulator between the conductive coil and the stator core by stacking the insulator. Further, for example, a creeping distance can be ensured reliably in the different-phase conductive coil in the stator slot. The length of the insulator in which the conductive coil is wound can be adjusted according to each voltage.

  The rotary electric machine according to the present embodiment has an effect that, when applied to a drive motor for an automobile, a relatively large output can be obtained despite the fact that it is relatively small, and productivity can be improved. As the conductor of the stator coil, not only a conductor having a circular cross section but also a conductor having a substantially rectangular cross section can be used, and the space factor in the slot can be improved, so that the efficiency of the rotating electrical machine is improved.

  In this embodiment, a rotating magnetic field is generated in the stator by inserting a coil into a number of slots provided so as to open to the inner peripheral side of the stator core and supplying an alternating current to the stator coil. A rotating electrical machine that generates rotational torque in the rotor by this rotating magnetic field is used. These rotary electric machines include, for example, an induction motor using a cage rotor and a synchronous motor having a permanent magnet on the rotor. Since these induction motors and synchronous motors can also be used as generators, both of them are referred to as rotating electric machines.

  In each slot, a plurality of conductors are arranged in the radial direction with respect to the rotation axis and one conductor is arranged in the circumferential direction. With such an arrangement of the stator coils, it is possible to provide a rotating electrical machine having a structure in which productivity is improved. In addition, the in-phase windings arranged in adjacent slots are connected in series, and the stator coils are connected using the in-phase series windings connected in series as unit windings. Get better.

  The stator coil of this embodiment can be used for both a permanent magnet type rotating machine and an induction type rotating electrical machine. As an example of the case where it is used as an induction type rotating electrical machine, one having 8 magnetic poles is shown. In addition, the radial direction thickness of the magnetic path of the core back of the stator core can be reduced by setting the number of poles of the induction rotating electric machine to 6 poles or more, particularly 8 poles or 10 poles. Similarly, with respect to the rotor, the thickness in the radial direction of the magnetic path of the rotor yoke can be reduced by using 6 poles or more, particularly 8 poles or 10 poles. When the number of poles is increased, the efficiency is lowered due to the relationship with the cage-shaped conductor of the rotor. 6 to 10 poles are preferable as a rotating electrical machine used in the drive system of an automobile, and 8 to 10 poles are better among them, and 8 poles are very good. A rotating electrical machine used for a drive system of an automobile is a rotating electrical machine that starts a stopped engine, generates a torque for traveling a vehicle together with the engine, or travels a vehicle with a single torque.

  As an example of the rotating electrical machine, description will be made based on an electric motor used in a hybrid vehicle. The electric motor for a hybrid vehicle according to the present embodiment has both a function of a driving motor for driving wheels and a function of a generator for generating power, and the functions are switched depending on the running state of the vehicle. ing.

  As an embodiment, a rotary electric machine for a hybrid vehicle will be described with reference to the drawings.

  FIG. 1 is a side sectional view of an induction type rotating electrical machine that constitutes an embodiment of the present invention. FIG. 2 shows an exploded perspective view of each component of FIG. FIG. 3 shows a perspective view of the stator 4 of FIG.

  The induction type rotating electrical machine includes a bottomed cylindrical housing 1 that is open at one end in the axial direction, and a cover 2 that seals the open end of the housing 1. A water channel forming member 22 is provided inside the housing 1, one end of the water channel forming member 22 is fixed between the housing 1 and the cover 2, and a water channel 24 is formed between the stator 4 and the housing 1. Is done. Cooling water is taken into the water channel 24 from the cooling water intake 32, and the cooling water is discharged from the water channel 24 to the discharge port 34 to cool the rotating electrical machine. The housing 1 and the cover 2 are fastened by a plurality of, for example, six bolts 3.

  A water channel forming member 22 is provided on the inner periphery of the housing 1, and the stator 4 is fixed inside the water channel forming member 22 by shrink fitting or the like. The stator 4 includes a stator core 412 having a plurality of slots 411 provided at equal intervals in the circumferential direction, and a conductive coil 413 forming a three-phase stator coil wound in each slot 411. Yes. In this embodiment, there are 8 poles and 48 slots, and the stator coils are connected by star connection.

  In addition, the rotor 5 is disposed on the inner periphery of the stator core 412 so as to be rotatable through a minute gap so as to face the stator core 412. The rotor 5 is fixed to the shaft 6 and rotates integrally with the shaft 6. The shaft 6 is rotatably supported by ball bearings 7a and 7b that function as a pair of bearings provided in the housing 1 and the cover 2, respectively. Of these bearings 7 a and 7 b, the bearing 7 a on the cover 2 side is fixed by a substantially rectangular fixing plate 8 shown in FIG. 3, and the bearing 7 b on the bottom side of the housing 1 is provided at the bottom of the housing 1. Fixed to the recessed portion. For this reason, the rotor 5 rotates relative to the stator 4, and the shaft 6 is rotated by a pulley 12 attached to the cover 2 side end of the shaft 6 via a sleeve 9 and a spacer 10 with a nut 11. A rotational force is output to the outside, or a rotational force from the pulley 12 is input to the shaft 6. Since the outer periphery of the sleeve 9 and the inner periphery of the pulley 12 are slightly conical, the pulley 12 and the shaft 6 are firmly integrated by the tightening force of the nut 11 so that they can rotate integrally. It has become.

  The rotor 5 has conductor bars 511 extending in the rotation axis direction at equal intervals over the entire circumference in the circumferential direction, and a pair of short-circuit rings 512 are provided to short-circuit each conductor bar 511 at both ends in the rotation axis direction. It is a connected cage rotor. The conductor bar 511 is embedded in a rotor core 513 made of a magnetic material.

  The rotor core 513 is formed of a laminated steel plate formed by punching or etching an electromagnetic steel plate having a thickness of about 0.05 to 1 mm and laminating the formed electromagnetic steel plates. As shown in FIGS. 2 and 3, substantially fan-shaped cavities 514 are provided at equal intervals in the circumferential direction on the inner peripheral side for weight reduction. A plurality of spaces in which the respective conductor bars 511 are arranged are provided on the outer peripheral side. The rotor core 513 has a conductor bar 511 on the stator side, and a rotor yoke 530 for forming a magnetic circuit inside the conductor bar 511. In the present embodiment, the stator has an 8-pole stator coil, and the magnetic circuit formed in the rotor yoke 530 has a radial direction in comparison with an induction motor having a 2-pole or 4-pole stator coil. Can be made thinner. The thickness can be reduced by increasing the number of poles compared to 8 poles, but there is a problem in that the output and efficiency are lowered if 12 poles or more. Accordingly, the rotating electric machine for running the vehicle including the engine start function is preferably 6 to 10 poles, particularly 8 or 10 poles.

  Each conductor bar 511 and the short-circuit ring 512 are made of aluminum, and are formed so as to be integrated with the rotor core 513 by die casting. The short-circuit rings 512 arranged at both ends of the rotor core are provided so as to protrude from the rotor core 513 to both ends in the axial direction.

  A detection rotor 132 is provided on the bottom side of the housing 1, and the rotation sensor 13 for detecting the rotation speed and the rotor position detects the teeth of the detection rotor 132, thereby detecting the position of the rotor 5 and the rotor. 5 outputs an electrical signal for detecting the rotational speed of 5.

  The stator 4 shown in FIG. 3 has a stator core 412 in which 72 slots 411 are formed at equal intervals in the circumferential direction, and a stator coil inserted in the slot 411. The stator core 412 is made of a laminated steel plate formed by, for example, punching or etching a magnetic steel plate having a thickness of about 0.05 to 1 mm and laminating the formed magnetic steel plates, and is equally spaced in the circumferential direction. A plurality of slots 411 arranged radially are formed. In this embodiment, the number of slots is 72. Teeth 414 are provided between these slots 411, and each tooth 414 is integrated with an annular core back 430. That is, each tooth 414 and the core back 430 are integrally formed. Moreover, the inner peripheral side of the slot 411 is opened, and the coil which comprises a stator coil is inserted from this opening part. The circumferential width of the opening is substantially equal to or slightly larger than the coil mounting portion of each slot in which the coil is mounted.

  Next, the stator coil will be described with reference to FIG. In the present embodiment, a three-phase stator coil is provided. First, one phase will be described. In addition, the stator coil of this embodiment uses a conductor whose cross-sectional shape called a rectangular wire is substantially square and whose outer periphery is covered with an insulating coating. The square shape of the cross section of the conductive coil is the stator core 412. The circumferential direction is short and the radial direction is long. As described above, the surface of the conductor of the stator coil is coated for insulation.

  Moreover, the crossover wires are arranged on the coil ends, and the arrangement is orderly as a whole, and the entire rotating electrical machine is downsized. In addition, reliability can be ensured in terms of electrical insulation. In particular, recent rotating electrical machines for driving automobiles have a high operating voltage, and many of them exceed 100V. In some cases, a voltage of 400V or 600V may be applied, and the reliability between the lines of the conductive coil is important.

  Further, the insulator is made of an insulating member made of a plate material and has a thickness of about 0.1 to 0.5 mm. The overlapping portion 210 of the insulator is about 1 mm to 3 mm.

  4 to 8 show detailed views of the stator according to the first embodiment of the present invention. FIG. 4A is a partially enlarged perspective view of the stator 4 and shows a state in which a substantially S-shaped insulator 200 having an overlapping portion 210 is inserted into the slot 411. FIGS. 5A, 5 </ b> B, and 5 </ b> C are enlarged cross-sectional views in which a large number of substantially circular conductive coils 413 are inserted into an approximately S-shaped insulator 200 having an overlapping portion 210. FIGS. 6A and 6B are enlarged sectional views in which a large number of substantially rectangular conductive coils 413 are inserted into an approximately S-shaped insulator 200 having an overlapping portion 210. FIG. 7 is a process diagram showing a manufacturing process of the substantially S-shaped insulator 200 having the overlapping portion 210. FIG. 7A shows a configuration in a state of being inserted into a slot 411 of an approximately S-shaped insulator 200 having an overlapping portion 210. FIG. 8 is a process diagram showing a manufacturing process of the substantially S-shaped insulator 200 having the overlapping portion 210 including the bent portion 220.

  A conduction coil 413 is inserted into the stator 4 shown in FIGS. 5 and 6, and the insulator and the stator are configured so that the insulation distance between the conduction coil 413 and the stator core 412 is maintained.

  Next, the insulating configuration of the stator 4 will be described. As shown in FIGS. 5 and 6, the insulator is inserted in advance into the slot 411 of the stator core 412. A substantially round or rectangular conductive coil 413 is inserted there.

  A conductive coil 413 is inserted into the state of FIG. 4 as shown in FIGS. When the conduction coil 413 is inserted from the stator rotating shaft, the insulator is in a state having the overlapping portion 210, thereby preventing scratches and ground faults caused by contact between the conduction coil 413 and the stator core. Can do.

  Here, the insulator 200 is provided so as to be sandwiched between the lower conductive coil and the upper conductive coil adjacent to the conductive coil in the same slot 411. The insulator 200 circulates around the lower conductive coil, and its end portion is fixed so as to be sandwiched between one surface of the insulator 200 and the conductive coil at the sandwiching portion 900. Furthermore, the insulator 200 circulates around the upper conductive coil in the same direction as the portion of the insulator 200 that circulates around the lower conductive coil, and an end portion of the insulator 200 is above the other surface of the insulator 200 at the sandwiched portion 900. It is fixed so as to be sandwiched between conductive coils.

  Electrical insulation can be ensured without projecting from the end face of the stator core 412 and causing the conductive coil 413 and the stator core 412 to approach each other and cause a ground fault.

  Moreover, since the insulator 200 has the overlapping portion 210 in the slot 411, even if a deviation occurs when the insulator 200 is inserted into the stator core 412, it is possible to reliably prevent a ground fault between the stator core 412 and the conductive coil 413. It is an insulating structure that enables electrical insulation and is suitable for higher voltages.

  For example, when four or more conductive coils 413 are inserted into the slot 411, the conductive coils 413 having the same phase may be covered with the insulator 200. In the case of a different-phase conductive coil, the structure can prevent a short circuit.

  FIGS. 5A, 5B, and 5C are partial cross-sectional views of a stator having a substantially round conductive coil 413 inserted therein. By adjusting the length of the overlapping portion 210 that wraps the conductive coil 413 so that the conductive coil 413 and the stator core 412 do not approach each other and cause a ground fault, it is possible to ensure electrical insulation reliably.

  In addition, the substantially S-shaped insulator 200 having the overlapping portion 210 that encloses the conductive coil 413 is inserted in the opposite direction with respect to the stator core 412, and has an approximately inverted S-shape that overlaps to enclose the conductive coil 413. Good.

  Furthermore, even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210.

  In the case of a low voltage, the structure may not be such that adjacent conductive coils 413 are separated, but in the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that encloses the conductive coils 413 while reliably separating the adjacent conductive coils 413 is provided. preferable.

  6 (a) and 6 (b) are partial cross-sectional views of the stator 4 with a substantially square conductive coil 413 inserted therein. By adjusting the length of the overlapping portion 210 that wraps the conductive coil 413 so that the conductive coil 413 and the stator core 412 do not approach each other and cause a ground fault, it is possible to reliably ensure electrical insulation.

  Further, the substantially S-shaped insulator 200 having the overlapping portion 210 that encloses the conductive coil 413 is inserted in the opposite direction with respect to the stator core 412, and the substantially inverted S-shape having the overlapping portion 210 that encloses the conductive coil 413. Shape may be sufficient.

  Furthermore, even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210.

  In the case of a low voltage, the structure may not be such that adjacent conductive coils 413 are separated from each other, but in the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that encloses the conductive coils 413 while reliably separating adjacent conductive coils 413 is used. Short circuit can be prevented.

  FIGS. 7A to 7F show a method of forming the substantially S-shaped insulator 200 having the overlapping portion 210. The insulator 200 that is an insulating member is bent in advance with a predetermined length matching the outer periphery of the slot 411 and inserted into the slot 411 of the stator core 412.

  8A to 8D show a substantially S-shaped insulator 200 having an overlapping portion 210 provided with a structure for preventing the stator core 412 from shifting in the axial direction. 200 molding methods are shown.

  Since the conductive coil 413 protrudes from the end surface of the stator core 412 and the stator core 412 does not approach and short-circuit, the bent portion 220 of about 2 to 3 mm from the end surface of the stator core 412 is provided in advance. The portion is bent to form a substantially S shape. When the conductive coil 413 is inserted, the substantially S-shaped insulator 200 having the overlapping portion 210 can be prevented from being displaced in the axial direction.

  9 to 11 show detailed views of the stator of the second embodiment. FIG. 9A is a partially enlarged perspective view of the stator of the second embodiment, and shows a state where an approximately B-shaped insulator 200 having an overlapping portion 210 is inserted into the slot 411. FIGS. 10A and 10B are enlarged cross-sectional views in which a plurality of substantially rectangular conductive coils 413 are inserted into a substantially B-shaped insulator 200 having an overlapping portion 210. FIG. 11 is a process diagram showing a manufacturing process of the substantially B-shaped insulator 200 having the overlapping portion 210.

  A conduction coil 413 is inserted into the stator 4 shown in FIG. 10, and the insulator and the stator are configured so that the insulation distance between the conduction coil 413 and the stator core 412 is maintained.

  Next, the insulating configuration of the stator will be described. As shown in FIG. 10, the insulator is inserted in advance into the slot 411 of the stator core 412. A substantially round or rectangular conductive coil 413 is inserted there.

  As shown in FIG. 10, a conductive coil 413 is inserted into the state of FIG. When inserting the conductive coil from the stator rotating shaft, the insulator is in a state of having the overlapping portion 210, so that it is possible to prevent scratches and ground faults caused by contact between the conductive coil 413 and the stator core. it can.

  An insulator 200 is provided so as to extend to the left side of the figure for both the lower conduction coil in the figure and the upper conduction coil adjacent in the same slot 411. The insulator 200 circulates around the lower conductive coil 413 in the drawing, and is fixed so that the end portion is sandwiched between one surface A of the insulator 200 and the lower conductive coil at the crossover portion 910. In addition, this insulator circulates around the upper conductive coil in the figure in the direction opposite to the portion of the insulator 200 that circulates around the lower conductive coil 413, and its end portion is a surface A of the insulator 200 at the crossover portion 910. And is fixed so as to be sandwiched between the upper conductive coils.

  Electrical insulation can be ensured without projecting from the end face of the stator core 412 and causing the conductive coil 413 and the stator core 412 to approach each other and cause a ground fault.

  Moreover, since the insulator 200 has the overlapping portion 210 in the slot 411, even if a deviation occurs when the insulator 200 is inserted into the stator core 412, it is possible to reliably prevent a ground fault between the stator core 412 and the conductive coil 413. It is an insulating structure that enables electrical insulation and is suitable for higher voltages.

  For example, when four or more conductive coils 413 are inserted into the slot 411, the conductive coils 413 having the same phase may be covered with the insulator 200. In the case of a different-phase conductive coil, the structure can prevent a short circuit.

  FIGS. 10A and 10B are partial cross-sectional views of a stator into which a substantially rectangular conductive coil 413 is inserted. By adjusting the length of the overlapping portion 210 that wraps the conductive coil 413 so that the conductive coil 413 and the stator core 412 do not approach each other and cause a ground fault, it is possible to ensure electrical insulation reliably.

  In addition, a substantially B-shaped insulator 200 having an overlapping portion 210 that encloses the conductive coil 413 is inserted opposite to the stator core 412, and an overlapping 210 substantially inverted B-shaped that encloses the conductive coil 413. But you can.

  Furthermore, even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210.

  In the case of a low voltage, the structure may not be such that adjacent conductive coils 413 are separated, but in the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that encloses the conductive coils 413 while reliably separating the adjacent conductive coils 413 is provided. preferable.

  Furthermore, even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210.

  In the case of a low voltage, the structure may not be such that adjacent conductive coils 413 are separated from each other, but in the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that encloses the conductive coils 413 while reliably separating adjacent conductive coils 413 is used. Short circuit can be prevented.

  FIGS. 11A to 11E show a method of forming the substantially B-shaped insulator 200 having the overlapping portion 210. The insulator 200 that is an insulating member is bent in advance with a predetermined length matching the outer periphery of the slot 411 and inserted into the slot 411 of the stator core 412.

  Since the conductive coil 413 protrudes from the end surface of the stator core 412 and the stator core 412 does not approach and short-circuit, the bent portion 220 of about 2 to 3 mm from the end surface of the stator core 412 is provided in advance. The portion is bent to form a substantially B shape. When the conductive coil 413 is inserted, the substantially B-shaped insulator 200 having the overlapping portion 210 can be prevented from being displaced in the axial direction. When the overlapping portion 210 of the substantially B-shaped insulator 200 having the overlapping portion 210 is overlapped at the trough portion, a force acts in a direction spreading to each other, so that a space for inserting the conductive coil 413 is easily obtained. The structure is easy to insert a conductive coil. The same applies to a substantially round conductive coil.

  12 to 14 show detailed views of the stator of the third embodiment. FIG. 12A is a partially enlarged perspective view of the stator of the third embodiment, and shows a state in which an approximately 6-shaped insulator 200 having an overlapping portion 210 is inserted into the slot 411. FIG. 13 is an enlarged cross-sectional view in which a large number of substantially rectangular conductive coils 413 are inserted into an approximately six-shaped insulator 200 having an overlapping portion 210. FIG. 14 is a process diagram showing a manufacturing process of a substantially six-shaped insulator 200 having an overlapping portion 210.

  A conduction coil 413 is inserted into the stator 4 shown in FIG. 13, and the insulator and the stator are configured so that the insulation distance between the conduction coil 413 and the stator core 412 is maintained.

  Next, the insulating configuration of the stator will be described. As shown in FIG. 12, the insulator is inserted in advance into the slot 411 of the stator core 412. A substantially round or rectangular conductive coil 413 is inserted there.

  As shown in FIG. 13, a conductive coil 413 is inserted into the state of FIG. When inserting the conductive coil from the stator rotating shaft, the insulator is in a state of having the overlapping portion 210, so that it is possible to prevent scratches and ground faults caused by contact between the conductive coil 413 and the stator core. it can.

  An insulator 200 is provided so as to extend over one surface for both the lower conductive coil in the figure and the upper conductive coil adjacent to the lower conductive coil in the same slot 411. The insulator 200 circulates around the lower conductive coil and is sandwiched between the lower conductive coil and the upper conductive coil by the sandwiching portion 900, and then an end portion of one surface A of the insulator 200 and the upper conductive coil. It extends in between, and is fixed so as to be sandwiched between the insulator 200 and the upper conductive coil at the crossover portion 910. The insulator 200 circulates around the upper conductive coil in a direction opposite to the portion of the insulator 200 that circulates around the lower conductive coil, and an end portion of the insulator 200 is above the surface of the insulator 200 and above the sandwiched portion 900. It is fixed so as to be sandwiched between conductive coils.

  Electrical insulation can be ensured without projecting from the end face of the stator core 412 and causing the conductive coil 413 and the stator core 412 to approach each other and cause a ground fault.

  Moreover, since the insulator 200 has the overlapping portion 210 in the slot 411, even if a deviation occurs when the insulator 200 is inserted into the stator core 412, it is possible to reliably prevent a ground fault between the stator core 412 and the conductive coil 413. It is an insulating structure that enables electrical insulation and is suitable for higher voltages.

  For example, when four or more conductive coils 413 are inserted into the slot 411, the conductive coils 413 having the same phase may be covered with the insulator 200. In the case of a different-phase conductive coil, the structure can prevent a short circuit.

  FIG. 13 is a partial cross-sectional view of a stator having a substantially rectangular conductive coil 413 inserted therein. By adjusting the length of the overlapping portion 210 that wraps the conductive coil 413 so that the conductive coil 413 and the stator core 412 do not approach each other and cause a ground fault, it is possible to ensure electrical insulation reliably.

  In addition, a substantially 6-shaped insulator 200 having an overlapping portion 210 that encloses the conductive coil 413 is inserted oppositely with respect to the stator core 412, and an approximately 210-inverted 6-shaped shape that overlaps to enclose the conductive coil 413. But you can.

  Furthermore, even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210.

  In the case of a low voltage, the structure may not be such that adjacent conductive coils 413 are separated, but in the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that encloses the conductive coils 413 while reliably separating the adjacent conductive coils 413 is provided. preferable.

  Furthermore, even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210.

  In the case of a low voltage, the structure may not be such that adjacent conductive coils 413 are separated from each other, but in the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that encloses the conductive coils 413 while reliably separating adjacent conductive coils 413 is used. Short circuit can be prevented.

  FIGS. 14A to 14G show a method of forming the approximately six-shaped insulator 200 having the overlapping portion 210. The insulator 200 that is an insulating member is bent in advance with a predetermined length matching the outer periphery of the slot 411 and inserted into the slot 411 of the stator core 412.

  Since the conductive coil 413 protrudes from the end surface of the stator core 412 and the stator core 412 does not approach and short-circuit, the bent portion 220 of about 2 to 3 mm from the end surface of the stator core 412 is provided in advance. The shape is bent to form a shape of approximately 6. When the conductive coil 413 is inserted, the substantially S-shaped insulator 200 having the overlapping portion 210 can be prevented from being displaced in the axial direction.

  FIG. 15 is an enlarged cross-sectional view in which a large number of substantially rectangular conductive coils 413 are inserted into an approximately six-shaped insulator 200 having an overlapping portion 210.

  FIG. 15 is a cross-sectional view in which a substantially wave-shaped insulator 200 having an overlapping portion 210 is inserted into the slot 411 of the stator core 412. Electrical insulation can be ensured without projecting from the end face of the stator core 412 and causing the conductive coil 413 and the stator core 412 to approach each other and cause a ground fault.

  Since the insulator 200 has an overlapping portion 210 in the slot 411, even if a deviation occurs when the insulator 200 is inserted into the stator core 412, a ground fault between the stator core 412 and the conductive coil 413 is surely prevented to ensure electrical insulation. This is an insulating structure suitable for high voltage.

  For example, when four or more conductive coils 413 are inserted into the slot 411, the conductive coils 413 having the same phase may be covered with the insulator 200 in the same phase. In the case of the different-phase conductive coil 413, as shown in FIGS. 15A and 15B, the structure is such that the different-phase conductive coils 413 are separated from each other.

  15A is a partial cross-sectional view of a stator in which a substantially round conductive coil 413 is inserted, and FIG. 15B is a partially rectangular view of a stator having a substantially rectangular conductive coil 413 inserted therein.

  By adjusting the length of the overlapping portion 210 that wraps the conductive coil 413 so that the conductive coil 413 and the stator core 412 do not approach each other and cause a ground fault, it is possible to ensure electrical insulation reliably.

  Even if the insulating member covering the adjacent conductive coil 413 in the slot 411 of the stator core 412 is peeled off, it can be surely protected by the presence of the overlapping portion 210. In the case of a high voltage, an insulator 200 structure having an overlapping portion 210 that reliably encloses the conductive coil 413 as shown in FIG. The in-phase conductive coils may not be separated one by one.

  Since the structure is such that only a single insulating member is bent, the productivity can be improved. It is also possible to form a wave structure with a plurality of insulating members.

The side sectional view of the induction type rotating electrical machine which constitutes one embodiment of the present invention is shown. The expansion | deployment perspective view of each component of FIG. 1 is shown. The perspective view of the stator 4 of FIG. 1 is shown. FIG. 2 shows a detailed view of the stator of the first embodiment of the present invention. FIG. 6 shows an enlarged view of FIG. 5. FIG. 6 shows an enlarged cross-sectional view of FIG. 5. The manufacturing process figure of an insulator is shown. The manufacturing process figure of an insulator is shown. FIG. 4 shows a detailed view of a stator according to a second embodiment of the present invention. FIG. 10 shows an enlarged cross-sectional view of FIG. 9. The manufacturing process figure of an insulator is shown. The detailed drawing of the stator of 3rd Example of this invention is shown. The expanded sectional view of FIG. 12 is shown. The manufacturing process figure of an insulator is shown. The detailed drawing of the stator of 4th Example of this invention is shown.

Explanation of symbols

4 Stator 200 Insulator 411 Slot 412 Stator Core 413 Conductive Coil 900 Nipping Part 910 Crossing Part

Claims (4)

A stator that is electrically insulated by an insulator between the conductive coils that are loaded so as to be laminated in the slot in the radial direction and between the slot and the conductive coil; and a predetermined gap with respect to the stator. And a rotor provided rotatably through,
The insulator is provided so that the stator is sandwiched between a first conduction coil and a second conduction coil adjacent to the first conduction coil in the same slot;
The insulator circulates around the first conductive coil, and an end thereof is fixed so as to be sandwiched between one surface of the insulator and the first conductive coil at the sandwiching portion, and
The insulator circulates around the second conductive coil in the same direction as the insulator portion that circulates around the first conductive coil, and an end of the insulator is connected to the other surface of the insulator at the sandwiched portion. A rotating electric machine fixed so as to be sandwiched between the second conductive coils. A stator that is electrically insulated by an insulator between the conductive coils that are loaded so as to be laminated in the slot in the radial direction and between the slot and the conductive coil; and a predetermined gap with respect to the stator. And a rotor provided rotatably through,
The stator is provided with the insulator so as to extend over one surface with respect to both the first conduction coil and the second conduction coil adjacent to the first conduction coil in the same slot,
The insulator circulates around the first conductive coil, and its end is fixed so as to be sandwiched between one surface of the insulator and the first conductive coil at the crossover portion,
The insulator circulates around the second conductive coil in a direction opposite to the insulator portion that circulates around the first conductive coil, and an end portion of the insulator is the one of the insulators at the crossover portion. A rotating electrical machine fixed so as to be sandwiched between a surface and the second conductive coil. A stator that is electrically insulated by an insulator between the conductive coils that are loaded so as to be laminated in the slot in the radial direction and between the slot and the conductive coil; and a predetermined gap with respect to the stator. And a rotor provided rotatably through,
The stator is provided with the insulator so as to extend over one surface with respect to both the first conduction coil and the second conduction coil adjacent to the first conduction coil in the same slot,
The insulator circulates around the first conductive coil and is sandwiched between the first conductive coil and the second conductive coil, and then an end portion of the insulator is connected to one surface of the insulator and the second conductive coil. It extends between the conductive coils and is fixed so as to be sandwiched between the insulator and the second conductive coil at the transition portion,
The insulator circulates around the second conductive coil in a direction opposite to the insulator portion that circulates around the first conductive coil, and an end portion of the insulator is connected to the surface of the insulator and the surface of the insulator. A rotating electrical machine fixed so as to be sandwiched between second conductive coils. A rotating electrical machine that is installed in a slot and is electrically insulated by an insulator between a plurality of conductive coils stacked in a radial direction and between the slot and the conductive coil,
The insulator is made of a plate material, and the insulator formed in a wave shape covers the plurality of conductive coils so as to be sandwiched between the waves.

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