JP2009164468A - Electric double-layer capacitor module - Google Patents

Electric double-layer capacitor module Download PDF

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JP2009164468A
JP2009164468A JP2008002248A JP2008002248A JP2009164468A JP 2009164468 A JP2009164468 A JP 2009164468A JP 2008002248 A JP2008002248 A JP 2008002248A JP 2008002248 A JP2008002248 A JP 2008002248A JP 2009164468 A JP2009164468 A JP 2009164468A
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electric double
double layer
electrode terminal
negative electrode
positive electrode
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Satoru Itabashi
悟 板橋
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Nissin Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To lower resistance by making contact resistance between a terminal for a positive electrode and a terminal for a negative electrode small as much as possible, when a plurality of electric double-layer capacitors are connected in series. <P>SOLUTION: An electrolyte is encapsulated in a capacitor body 11 which is made by coating a capacitor element with a laminate film, and the terminal 12 for positive electrode and the terminal 13 for negative electrode are lead out from the capacitor body 11 to make the plurality of electric double-layer capacitors C<SB>1</SB>-C<SB>4</SB>, and they are connected in series to produce a module. The electric double-layer capacitors C<SB>1</SB>-C<SB>4</SB>are placed side by side in plane view and housed in a case 10, and the terminal 12 for positive electrode of one electric double-layer capacitors C<SB>2</SB>-C<SB>4</SB>and the terminal 13 for negative electrode of the other electric double-layer capacitors C<SB>1</SB>-C<SB>3</SB>adjoining to each other are electrically connected by welding. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、例えば落雷などの原因で工場などの生産ラインに影響を及ぼす瞬時電圧低下を補償する瞬時電圧低下対策装置(瞬低対策装置)の電源として使用される蓄電容量の大きな電気二重層コンデンサモジュールに関する。   The present invention is an electric double layer capacitor having a large storage capacity used as a power source for an instantaneous voltage drop countermeasure device (instantaneous voltage drop countermeasure device) that compensates for an instantaneous voltage drop that affects a production line such as a factory due to a lightning strike, for example. Regarding modules.

例えば落雷などの原因で工場などの生産ラインに影響を及ぼす瞬時電圧低下を補償する瞬時電圧低下対策装置(瞬低対策装置)の電源として、蓄電容量の大きな電気二重層コンデンサ(キャパシタ)が賞用されている。この電気二重層コンデンサは、活性炭を主成分とするシート状の正極体と負極体とを、絶縁性を有するシート状のセパレータを介して交互に積層したコンデンサ要素を外装材で被覆し、その外装材の内部に電解液を封入した構造を具備する。   For example, an electric double-layer capacitor (capacitor) with a large storage capacity is used as a power source for an instantaneous voltage drop countermeasure device (instantaneous voltage drop countermeasure device) that compensates for an instantaneous voltage drop that affects production lines such as lightning. Has been. This electric double layer capacitor has a capacitor element in which a sheet-like positive electrode body and a negative electrode body, each having active carbon as a main component, are alternately laminated via an insulating sheet-like separator, and is covered with an exterior material. It has a structure in which an electrolyte is sealed inside the material.

この種の電気二重層コンデンサには、前述したコンデンサ要素を平板状とした積層形と、コンデンサ要素を渦巻状に巻回した巻回形とに大別され、また、そのコンデンサ要素を収容した外装材の形態別に、金属製ケースを用いた缶ケースタイプのものと、ラミネートフィルムを用いたラミネートタイプのものがある。特に、電気二重層コンデンサの大容量化、高占積率化および軽量化の点で、ラミネートタイプで積層形のものが賞用されている(例えば、特許文献1参照)。   This type of electric double layer capacitor is broadly divided into a laminated type in which the above-described capacitor element is formed into a flat plate shape and a wound type in which the capacitor element is wound in a spiral shape, and an exterior housing the capacitor element. Depending on the form of the material, there are a can case type using a metal case and a laminate type using a laminate film. In particular, a laminated type laminated type is used for increasing the capacity, increasing the space factor, and reducing the weight of the electric double layer capacitor (see, for example, Patent Document 1).

この電気二重層コンデンサは、コンデンサ要素を二枚のラミネートフィルムで挟み込んだ矩形薄板状のコンデンサ本体を具備する。コンデンサ要素を囲撓するラミネートフィルムは、アルミの導電層を挟んでその外側に絶縁性を有する保護層を重ね合わせ、内側に絶縁性を有する接着層を重ね合わせた三層構造のものである。   This electric double layer capacitor includes a rectangular thin plate capacitor body in which a capacitor element is sandwiched between two laminate films. The laminate film that surrounds the capacitor element has a three-layer structure in which an aluminum protective layer is sandwiched between layers and an insulating protective layer is stacked on the outer side, and an insulating adhesive layer is stacked on the inner side.

この電気二重層コンデンサでは、二枚のラミネートフィルムをその全周に亘る重ね合わせ部分を加熱プレスすることにより前述の接着層で接合一体化し、それら二枚のラミネートフィルム間にコンデンサ要素を囲撓するように電解液を封入すると共に、コンデンサ要素から正極用端子および負極用端子をラミネートフィルムを介してコンデンサ本体の外部に導出した構造を具備する。   In this electric double layer capacitor, two laminated films are joined and integrated with the above-mentioned adhesive layer by heat-pressing the overlapping part over the entire circumference, and the capacitor element is bent between the two laminated films. Thus, the electrolytic solution is sealed, and the positive electrode terminal and the negative electrode terminal are led out of the capacitor body through the laminate film from the capacitor element.

特許文献1では、高容量および高出力を得るため、複数個の電気二重層コンデンサをそのコンデンサ本体の厚み方向に重ね合わせてケース内に収容することにより構成された電気二重層コンデンサモジュールが開示されている。   Patent Document 1 discloses an electric double layer capacitor module configured by stacking a plurality of electric double layer capacitors in the thickness direction of the capacitor main body and accommodating them in a case in order to obtain high capacity and high output. ing.

つまり、図13に示すように、従来の電気二重層コンデンサモジュールは、複数個の電気二重層コンデンサ1をそのコンデンサ本体2の厚み方向に重ね合わせてケース3内に収容し、各電気二重層コンデンサ1を直列に接続した構造を具備する。各電気二重層コンデンサ1は、コンデンサ本体2から導出された正極用端子4と負極用端子5を同一方向(垂直方向上方)に向けて起立させた状態で並置されている。
特開2003−282377号公報
That is, as shown in FIG. 13, the conventional electric double layer capacitor module includes a plurality of electric double layer capacitors 1 that are stacked in the thickness direction of the capacitor body 2 and accommodated in the case 3. 1 is connected in series. Each electric double layer capacitor 1 is juxtaposed in a state in which the positive electrode terminal 4 and the negative electrode terminal 5 led out from the capacitor body 2 are erected in the same direction (vertically upward).
JP 2003-282377 A

ところで、例えば特許文献1で開示されているように、複数個の電気二重層コンデンサ1を直列に接続することにより、所定の電圧が得られるようにモジュール化している。この種の電気二重層コンデンサ1では、低抵抗で大出力電流が得られるように、コンデンサ要素には低抵抗化を配慮した材料が選定されている。また、ケース3内で重ね合わされた電気二重層コンデンサ1のコンデンサ本体2をその厚み方向に沿って加圧することにより低抵抗化を図るようにしている。   By the way, for example, as disclosed in Patent Document 1, a plurality of electric double layer capacitors 1 are connected in series to be modularized so as to obtain a predetermined voltage. In this type of electric double layer capacitor 1, a material considering the low resistance is selected for the capacitor element so that a large output current can be obtained with a low resistance. In addition, the resistance is reduced by pressing the capacitor body 2 of the electric double layer capacitor 1 superposed in the case 3 along its thickness direction.

一方、ケース3内に収容された各電気二重層コンデンサ1は、そのコンデンサ本体2の厚み方向(電気二重層コンデンサ1の重ね合わせ方向)で隣接する一方の電気二重層コンデンサ1の正極用端子4と他方の電気二重層コンデンサ1の負極用端子5とが対向するように配置されている。   On the other hand, each electric double layer capacitor 1 accommodated in the case 3 has a positive electrode terminal 4 of one electric double layer capacitor 1 adjacent in the thickness direction of the capacitor body 2 (the overlapping direction of the electric double layer capacitor 1). And the negative electrode terminal 5 of the other electric double layer capacitor 1 are arranged to face each other.

その対向する正極用端子4と負極用端子5とを電気的に接続すると共に、重ね合わせ端部に位置する一方の電気二重層コンデンサ1の正極用端子4と他方の電気二重層コンデンサ1の負極用端子5とをケース3の外部に引き出すことにより、各電気二重層コンデンサ1を直列に接続するようにしている。   The positive electrode terminal 4 and the negative electrode terminal 5 that face each other are electrically connected, and the positive electrode terminal 4 of one electric double layer capacitor 1 and the negative electrode of the other electric double layer capacitor 1 that are located at the overlapping end portion. The electric double layer capacitors 1 are connected in series by pulling out the service terminals 5 to the outside of the case 3.

ここで、隣接する一方の電気二重層コンデンサ1の正極用端子4と他方の電気二重層コンデンサ1の負極用端子5とを電気的に接続するに際して、その端子間の接触抵抗を可能な限り小さくして低抵抗化を図るためには、超音波溶接やスポット溶接などの溶接による手段が好ましい。   Here, when the positive electrode terminal 4 of one adjacent electric double layer capacitor 1 and the negative electrode terminal 5 of the other electric double layer capacitor 1 are electrically connected, the contact resistance between the terminals is made as small as possible. In order to reduce the resistance, means such as ultrasonic welding or spot welding is preferable.

しかしながら、重ね合わされた各電気二重層コンデンサ1の正極用端子4と負極用端子5について、電気二重層コンデンサ1が薄板状構造であることから、コンデンサ本体2の厚み方向(電気二重層コンデンサ1の重ね合わせ方向)で隣接する端子間すきまが非常に小さい。そのため、隣接する一方の電気二重層コンデンサ1の正極用端子4と他方の電気二重層コンデンサ1の負極用端子5とを電気的に接続するに際して、超音波溶接あるいはスポット溶接用の溶接ヘッドをその端子間すきまに挿入配置することが困難である。   However, since the electric double layer capacitor 1 has a thin plate structure with respect to the positive electrode terminal 4 and the negative electrode terminal 5 of each electric double layer capacitor 1 superimposed, the thickness direction of the capacitor body 2 (the electric double layer capacitor 1 The clearance between adjacent terminals in the overlapping direction is very small. Therefore, when electrically connecting the positive electrode terminal 4 of one adjacent electric double layer capacitor 1 and the negative electrode terminal 5 of the other electric double layer capacitor 1, a welding head for ultrasonic welding or spot welding is used. It is difficult to insert and arrange in the clearance between terminals.

このことから、隣接する一方の電気二重層コンデンサ1の正極用端子4と他方の電気二重層コンデンサ1の負極用端子5とを電気的に接続するには、正極用端子4と負極用端子5とをねじ止めにより接続したり、あるいは、図14に示すように接続金具6を用いた加締めにより接続したりしているのが現状であった。接続金具6を用いた加締めによる接続の場合には、加締め用工具7が溶接ヘッドと比較して小さいことから、コンデンサ本体2の厚み方向で隣接する端子間すきまが小さくても、その端子間すきまに加締め用工具7を挿入配置することが容易である。   Therefore, in order to electrically connect the positive electrode terminal 4 of one adjacent electric double layer capacitor 1 and the negative electrode terminal 5 of the other electric double layer capacitor 1, the positive electrode terminal 4 and the negative electrode terminal 5 are connected. Are connected by screwing, or are connected by caulking using the connection fitting 6 as shown in FIG. In the case of connection by caulking using the connection fitting 6, since the caulking tool 7 is smaller than the welding head, even if the clearance between adjacent terminals in the thickness direction of the capacitor body 2 is small, the terminal It is easy to insert and arrange the caulking tool 7 in the clearance.

しかしながら、隣接する一方の電気二重層コンデンサ1の正極用端子4と他方の電気二重層コンデンサ1の負極用端子5とを電気的に接続するのに、正極用端子4と負極用端子5とをねじ止めにより接続したり、あるいは接続金具6を用いた加締めにより接続したりしていたのでは、端子間の接触抵抗が大きい。このように端子間の接触抵抗が大きいのでは、コンデンサ要素の低抵抗化を図っていても、電気二重層コンデンサモジュール全体の低抵抗化を図ることが困難となる。   However, in order to electrically connect the positive electrode terminal 4 of one adjacent electric double layer capacitor 1 and the negative electrode terminal 5 of the other electric double layer capacitor 1, the positive electrode terminal 4 and the negative electrode terminal 5 are connected to each other. If the connection is made by screwing or the connection fitting 6 is used for the connection, the contact resistance between the terminals is large. When the contact resistance between the terminals is thus large, it is difficult to reduce the resistance of the entire electric double layer capacitor module even if the resistance of the capacitor element is reduced.

そこで、本発明は前述の問題点に鑑みて提案されたもので、その目的とするところは、複数個の電気二重層コンデンサを直列に接続するに際して、正極用端子と負極用端子間の接触抵抗を可能な限り小さくして低抵抗化を図り得る電気二重層コンデンサモジュールを提供することにある。   Accordingly, the present invention has been proposed in view of the above-mentioned problems, and the object of the present invention is to provide a contact resistance between a positive electrode terminal and a negative electrode terminal when a plurality of electric double layer capacitors are connected in series. It is an object of the present invention to provide an electric double layer capacitor module that can reduce the resistance as much as possible.

前述の目的を達成するための技術的手段として、本発明は、コンデンサ要素をラミネートフィルムで被覆したコンデンサ本体の内部に電解液を封入すると共にそのコンデンサ本体から正極用端子および負極用端子を導出した複数個の電気二重層コンデンサを直列に接続したモジュールであって、電気二重層コンデンサを平面状に並置してケース内に収容し、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接により電気的に接続したことを特徴とする。   As technical means for achieving the above-mentioned object, the present invention encloses an electrolytic solution in a capacitor body in which a capacitor element is covered with a laminate film, and leads out a positive electrode terminal and a negative electrode terminal from the capacitor body. A module in which a plurality of electric double layer capacitors are connected in series, the electric double layer capacitors are juxtaposed in a plane and accommodated in a case, and the positive electrode terminal of one adjacent electric double layer capacitor and the other electric The negative electrode terminal of the double layer capacitor is electrically connected by welding.

本発明では、電気二重層コンデンサを平面状に並置してケース内に収容したことにより、コンデンサ本体から導出された正極用端子および負極用端子の周囲に溶接ヘッドを配置するためのスペースを確保することができる。その結果、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接により電気的に接続することが可能となり、正極用端子と負極用端子間の接触抵抗を可能な限り小さくして低抵抗化を図ることが容易となる。   In the present invention, the electric double layer capacitors are juxtaposed in a plane and accommodated in the case, thereby securing a space for arranging the welding head around the positive electrode terminal and the negative electrode terminal derived from the capacitor body. be able to. As a result, it becomes possible to electrically connect the positive electrode terminal of one adjacent electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor by welding, and the contact resistance between the positive electrode terminal and the negative electrode terminal As much as possible, it becomes easy to achieve low resistance.

なお、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接により電気的に接続するに際しては、正極用端子および負極用端子の形状を種々変更することにより両端子の重合部分を形成し、その重合部分で溶接することが可能である。また、正極用端子および負極用端子の形状を変更することなく、両端子間に接続金具を配してその接続金具と端子との重合部分で溶接することも可能である。   In addition, when the positive electrode terminal of one adjacent electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor are electrically connected by welding, the shapes of the positive electrode terminal and the negative electrode terminal are variously changed. Thus, it is possible to form a superposed portion of both terminals and to weld at the superposed portion. Further, without changing the shapes of the positive electrode terminal and the negative electrode terminal, it is also possible to arrange a connection fitting between the two terminals and weld at the overlapping portion of the connection fitting and the terminal.

本発明におけるコンデンサ本体は矩形状をなし、そのコンデンサ本体の一辺側から正極用端子および負極用端子を導出すると共に、各電気二重層コンデンサの正極用端子および負極用端子を同一方向へ向けて配置することが望ましい。   The capacitor body in the present invention has a rectangular shape, and the positive electrode terminal and the negative electrode terminal are led out from one side of the capacitor body, and the positive electrode terminal and the negative electrode terminal of each electric double layer capacitor are arranged in the same direction. It is desirable to do.

このように、矩形状をなすコンデンサ本体の一辺側から正極用端子および負極用端子を導出することにより、正極用端子および負極用端子の導出部分が一箇所で済み、正極用端子および負極用端子を導出したラミネートフィルムのシール部分が必要最小限で済む。また、各電気二重層コンデンサの正極用端子および負極用端子を同一方向へ向けて配置することにより、溶接による電気的な接続の作業が効率よく行える。   Thus, by deriving the positive electrode terminal and the negative electrode terminal from one side of the rectangular capacitor body, the lead terminal for the positive electrode and the negative electrode terminal can be provided in one place, and the positive electrode terminal and the negative electrode terminal Therefore, the necessary minimum sealing portion of the laminate film is obtained. In addition, by arranging the positive electrode terminal and the negative electrode terminal of each electric double layer capacitor in the same direction, the electrical connection work by welding can be performed efficiently.

本発明における電気二重層コンデンサを垂直方向に起立させた状態でケース内に収容し、各電気二重層コンデンサの正極用端子および負極用端子を垂直方向上方へ向けて配置することが望ましい。   It is desirable that the electric double layer capacitor according to the present invention is accommodated in the case in a state where it is erected in the vertical direction, and the positive electrode terminal and the negative electrode terminal of each electric double layer capacitor are arranged facing upward in the vertical direction.

このように、電気二重層コンデンサを垂直方向に起立させた状態でケース内に収容し、各電気二重層コンデンサの正極用端子および負極用端子を垂直方向上方へ向けて配置することにより、正極用端子および負極用端子が導出されたラミネートフィルムのシール部分から、そのラミネートフィルム内に封入した電解液が外部へ漏出することを防止することができる。   In this way, the electric double layer capacitor is accommodated in the case in a vertically standing state, and the positive electrode terminal and the negative electrode terminal of each electric double layer capacitor are arranged facing upward in the vertical direction. The electrolyte solution sealed in the laminate film can be prevented from leaking outside from the seal portion of the laminate film from which the terminal and the negative electrode terminal are derived.

本発明においては、電気二重層コンデンサを平面状に並置すると共にそのコンデンサ本体の厚み方向に複数列に亘って配置し、平面状並置の両端で異なる列に位置する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接ヘッドによる接合が可能な位置に引き出して重合し、正極用端子と負極端子の重合部分を溶接により電気的に接続した構造とすることも可能である。   In the present invention, the electric double layer capacitors are juxtaposed in a planar shape and arranged in a plurality of rows in the thickness direction of the capacitor body, and the positive electrode of one electric double layer capacitor located in a different row at both ends of the planar juxtaposition The terminal for negative electrode and the terminal for negative electrode of the other electric double layer capacitor are pulled out to a position where they can be joined by the welding head and polymerized, and the overlapping part of the positive electrode terminal and negative electrode terminal may be electrically connected by welding. Is possible.

このように、複数個の電気二重層コンデンサを平面状に並置すると共にそのコンデンサ本体の厚み方向に複数列に亘って配置した構造とする場合、平面状配置の両端で異なる列に位置する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接ヘッドによる接合が可能な位置に引き出して重合することにより、正極用端子と負極用端子の重合部分を溶接により電気的に接続することが可能となる。   As described above, when a plurality of electric double layer capacitors are juxtaposed in a planar shape and arranged in a plurality of rows in the thickness direction of the capacitor body, one of the two capacitors located in different rows at both ends of the planar arrangement. The positive electrode terminal of the electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor are pulled out to a position where they can be joined by the welding head and polymerized, so that the overlapping portion of the positive electrode terminal and the negative electrode terminal is electrically connected by welding. Can be connected to each other.

その結果、複数個の電気二重層コンデンサを平面状に並置すると共にそのコンデンサ本体の厚み方向に複数列に亘って配置した構造とする場合であっても、正極用端子と負極用端子間の接触抵抗を可能な限り小さくして低抵抗化を図ることが容易となる。   As a result, even when a plurality of electric double layer capacitors are juxtaposed in a plane and arranged in a plurality of rows in the thickness direction of the capacitor body, contact between the positive electrode terminal and the negative electrode terminal It becomes easy to reduce the resistance as much as possible to reduce the resistance.

本発明によれば、電気二重層コンデンサを平面状に並置してケース内に収容したことにより、コンデンサ本体から導出された正極用端子および負極用端子の周囲に溶接ヘッドを配置するためのスペースを確保することができる。その結果、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接により電気的に接続することが可能となり、正極用端子と負極用端子間の接触抵抗を可能な限り小さくして低抵抗化を図ることが容易となる。   According to the present invention, since the electric double layer capacitors are juxtaposed in a plane and accommodated in the case, a space for arranging the welding head around the positive electrode terminal and the negative electrode terminal derived from the capacitor body is provided. Can be secured. As a result, it becomes possible to electrically connect the positive electrode terminal of one adjacent electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor by welding, and the contact resistance between the positive electrode terminal and the negative electrode terminal As much as possible, it becomes easy to achieve low resistance.

これにより、複数個の電気二重層コンデンサを直列に接続するに際して、正極用端子と負極用端子間の接触抵抗を可能な限り小さくして低抵抗化を図った高性能の電気二重層コンデンサモジュールを提供することができる。   As a result, when a plurality of electric double layer capacitors are connected in series, a high performance electric double layer capacitor module that achieves low resistance by reducing the contact resistance between the positive electrode terminal and the negative electrode terminal as much as possible. Can be provided.

本発明に係る電気二重層コンデンサモジュールの実施形態を以下に詳述する。この電気二重層コンデンサモジュールは、複数個の電気二重層コンデンサをケース内に収容し、それら電気二重層コンデンサを直列に接続した構造を具備する。   Embodiments of the electric double layer capacitor module according to the present invention will be described in detail below. This electric double layer capacitor module has a structure in which a plurality of electric double layer capacitors are accommodated in a case and the electric double layer capacitors are connected in series.

以下の実施形態における電気二重層コンデンサは、コンデンサ要素を矩形平板状とした積層形で、そのコンデンサ要素を収容する外装材として、二枚のラミネートフィルムでコンデンサ要素を挟み込んで被覆し、その内部に電解液を封入した矩形薄板状のコンデンサ本体を具備するラミネートタイプのものである。   The electric double layer capacitor in the following embodiment is a laminated form in which the capacitor element is a rectangular flat plate, and covers and covers the capacitor element by sandwiching the capacitor element with two laminate films as an exterior material that accommodates the capacitor element. It is a laminate type comprising a rectangular thin plate capacitor body in which an electrolytic solution is enclosed.

コンデンサ要素は、シート状の正極体と負極体とを、絶縁性を有するシート状のセパレータを介して交互に積層した構造を備え、その積層体の一方の面に正極体を配置して正極側とし、他方の面に負極体を配置して負極側としている。各正極体および負極体は、活性炭を主成分とする活物質層をアルミ製の集電体に被着形成した構造を具備し、コンデンサ要素の一辺側から、各正極体あるいは負極体のそれぞれを電気的に接続した状態で正極用端子および負極用端子が導出されている。   The capacitor element has a structure in which a sheet-like positive electrode body and a negative electrode body are alternately laminated via an insulating sheet-like separator, and the positive electrode body is arranged on one surface of the laminate body, and the positive electrode side And the negative electrode body is arranged on the other surface to be the negative electrode side. Each positive electrode body and negative electrode body has a structure in which an active material layer mainly composed of activated carbon is formed on an aluminum current collector. From each side of the capacitor element, each positive electrode body or negative electrode body is attached. The positive electrode terminal and the negative electrode terminal are led out in an electrically connected state.

ラミネートフィルムは、アルミの導電層を挟んでその外側に絶縁性を有する保護層を重ね合わせ、内側に絶縁性を有する接着層を重ね合わせた三層構造で、コンデンサ要素の正極側に位置する一方のラミネートフィルムと、コンデンサ要素の負極側に位置する他方のラミネートフィルムとの重ね合わせ部分を全周に亘って熱溶着により接合する。これにより、ラミネートフィルム内にコンデンサ要素を収容すると共に電解液を封入し、コンデンサ要素の一辺側から延びる一対の正極用端子および負極用端子をラミネートフィルムの外部に導出している。   Laminate film is a three-layer structure in which an insulating conductive layer is placed on the outside with an aluminum conductive layer sandwiched, and an insulating adhesive layer is placed on the inside. The laminated portion of the laminate film and the other laminate film located on the negative electrode side of the capacitor element are joined by thermal welding over the entire circumference. Accordingly, the capacitor element is accommodated in the laminate film and the electrolytic solution is sealed, and a pair of positive electrode terminal and negative electrode terminal extending from one side of the capacitor element is led out of the laminate film.

この種の電気二重層コンデンサでは、高容量および高出力を得るため、複数個の電気二重層コンデンサを直列に接続し、所定の電圧が得られるようにモジュール化した構成を必要としている。この電気二重層コンデンサにおいて、低抵抗で大出力電流が得られるように、コンデンサ要素に低抵抗化を配慮した材料が選定され、ケース内に収容された電気二重層コンデンサのコンデンサ本体をその厚み方向に沿って加圧することにより低抵抗化を図るようにしている。また、複数個の電気二重層コンデンサを直列に接続するに際して、一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子との電気的な接続は、その端子間の接触抵抗を可能な限り小さくして低抵抗化を図るため、超音波溶接やスポット溶接などの溶接により行うのがよい。   In order to obtain a high capacity and high output, this type of electric double layer capacitor requires a modularized structure in which a plurality of electric double layer capacitors are connected in series to obtain a predetermined voltage. In this electric double layer capacitor, a material with low resistance is selected for the capacitor element so that a large output current can be obtained with low resistance, and the capacitor body of the electric double layer capacitor housed in the case is oriented in the thickness direction. The resistance is reduced by pressurizing along. Also, when connecting a plurality of electric double layer capacitors in series, the electrical connection between the positive electrode terminal of one electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor is the contact between the terminals. In order to reduce resistance by reducing the resistance as much as possible, it is preferable to perform welding by ultrasonic welding or spot welding.

そこで、低抵抗で大出力電流が得られる電気二重層コンデンサモジュールとして、電気二重層コンデンサを平面状に並置してケース内に収容し、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接により電気的に接続した構造とする。このように、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を電気的に接続することにより、複数個の電気二重層コンデンサを直列に接続し、所定の電圧が得られるようにモジュール化し、高容量および高出力の電気二重層コンデンサモジュールを実現する。   Therefore, as an electric double layer capacitor module capable of obtaining a large output current with low resistance, the electric double layer capacitors are juxtaposed in a plane and accommodated in a case, and the positive electrode terminal of one adjacent electric double layer capacitor and the other The negative electrode terminal of the electric double layer capacitor is electrically connected by welding. In this way, a plurality of electric double layer capacitors are connected in series by electrically connecting the positive electrode terminal of one adjacent electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor. It is modularized so as to obtain a high voltage and a high output electric double layer capacitor module.

図1〜図3に示す第一の実施形態における電気二重層コンデンサモジュールは、複数個(例えば、図では4個)の電気二重層コンデンサC1〜C4を平面状に並置して垂直方向に起立させた状態でケース10内に一列配置で収容し、各電気二重層コンデンサC1〜C4のコンデンサ本体11の一辺側から導出された正極用端子12と負極用端子13を同一方向(垂直方向上方)へ向けて配置する。 The electric double layer capacitor module according to the first embodiment shown in FIGS. 1 to 3 includes a plurality of (for example, four in the figure) electric double layer capacitors C 1 to C 4 arranged in a plane in the vertical direction. In an upright state, the case 10 is housed in a row in a row, and the positive electrode terminal 12 and the negative electrode terminal 13 led out from one side of the capacitor body 11 of each electric double layer capacitor C 1 to C 4 are arranged in the same direction (vertical). (Upward in the direction).

この第一の実施形態では、隣接する一方の電気二重層コンデンサC2〜C4の正極用端子12と他方の電気二重層コンデンサC1〜C3の負極用端子13を帯板状の接続金具14を介して溶接により電気的に接続する。ケース10内で両端に位置する二つの電気二重層コンデンサC1,C4のうち、一方の電気二重層コンデンサC1の正極用端子12と他方の電気二重層コンデンサC4の負極用端子13は、図示しないが、引き出し用端子としてケース10の外部に引き出される。 In the first embodiment, the positive electrode terminal 12 of one of the adjacent electric double layer capacitors C 2 to C 4 and the negative electrode terminal 13 of the other electric double layer capacitor C 1 to C 3 are connected to each other in a strip-shaped connection fitting. 14 is electrically connected via welding. Of the two electric double layer capacitor C 1, C 4 positioned at both ends in the case 10, one of the electric double layer negative electrode terminal 13 of the capacitor C for the positive electrode terminal 12 of one and the other of the electric double layer capacitor C 4 is Although not shown, it is drawn out of the case 10 as a lead-out terminal.

なお、電気二重層コンデンサC1〜C4において、低抵抗で大出力電流が得られるように、コンデンサ要素に低抵抗化を配慮した材料が選定され、図示しないが、ケース10内に収容された電気二重層コンデンサC1〜C4のコンデンサ本体11をその厚み方向に沿って加圧することにより低抵抗化を図っている。 In addition, in the electric double layer capacitors C 1 to C 4 , a material that takes low resistance into consideration is selected for the capacitor element so that a large output current can be obtained with low resistance. The resistance is reduced by pressing the capacitor body 11 of the electric double layer capacitors C 1 to C 4 along its thickness direction.

隣接する一方の電気二重層コンデンサC2〜C4の正極用端子12と他方の電気二重層コンデンサC1〜C3の負極用端子13の電気的な接続は、図4(A)(B)に示す要領で行われる。 The electrical connection between the positive electrode terminal 12 of one of the adjacent electric double layer capacitors C 2 to C 4 and the negative electrode terminal 13 of the other electric double layer capacitor C 1 to C 3 is shown in FIGS. It is performed in the manner shown in.

まず、隣接する一方の電気二重層コンデンサC2〜C4の正極用端子12と他方の電気二重層コンデンサC1〜C3の負極用端子13との間に接続金具14を跨ぐように配置する。そして、その接続金具14の端部と正極用端子12および負極用端子13との重合部分に対応させて、超音波溶接やスポット溶接などの溶接ヘッド15を配置する。この溶接ヘッド15により、接続金具14の端部と正極用端子12および負極用端子13との重合部分を溶接することで、隣接する一方の電気二重層コンデンサC2〜C4の正極用端子12と他方の電気二重層コンデンサC1〜C3の負極用端子13とを接続金具14を介して電気的に接続する。 First, arranged so as to straddle the connection fitting 14 between one of the electric double layer capacitor C 2 positive electrode terminal 12 of the -C 4 and the other of the electric double layer capacitor C 1 -C negative electrode terminals 13 of the three adjacent . Then, a welding head 15 such as ultrasonic welding or spot welding is disposed so as to correspond to the overlapping portion between the end of the connection fitting 14 and the positive electrode terminal 12 and the negative electrode terminal 13. The welding head 15 welds the overlapping portion of the end portion of the connection fitting 14 to the positive electrode terminal 12 and the negative electrode terminal 13, so that the positive electrode terminal 12 of one of the adjacent electric double layer capacitors C 2 to C 4 is welded. And the negative electrode terminal 13 of the other electric double layer capacitors C 1 to C 3 are electrically connected via a connection fitting 14.

溶接ヘッド15は、正極用端子12および負極用端子13側に配置されたベース部15aと、接続金具14側に配置されたヘッド部15bとで備え、接続金具14の端部と正極用端子12および負極用端子13との重合部分をベース部15aとヘッド部15bとで挟み込むことにより、その重合部分を溶接するものである。この溶接ヘッド15は、その構造上、ベース部15a側よりもヘッド部15b側で広いスペースを必要とする。なお、溶接ヘッド15のベース部15aを接続金具14側に配置し、ヘッド部15bを正極用端子12および負極用端子13側に配置することも可能である。   The welding head 15 includes a base portion 15a disposed on the positive electrode terminal 12 and the negative electrode terminal 13 side, and a head portion 15b disposed on the connection fitting 14 side, and the end of the connection fitting 14 and the positive electrode terminal 12 are provided. Further, the overlapped portion with the negative electrode terminal 13 is sandwiched between the base portion 15a and the head portion 15b to weld the overlapped portion. Due to its structure, the welding head 15 requires a larger space on the head portion 15b side than on the base portion 15a side. It is also possible to arrange the base portion 15a of the welding head 15 on the connection fitting 14 side and the head portion 15b on the positive electrode terminal 12 and negative electrode terminal 13 side.

この第一の実施形態における電気二重層コンデンサモジュールでは、電気二重層コンデンサC1〜C4を平面状に並置したことにより、コンデンサ本体11から導出された正極用端子12および負極用端子13の周囲に溶接ヘッド15を配置するためのスペースを確保することができる。その結果、隣接する一方の電気二重層コンデンサC2〜C4の正極用端子12と他方の電気二重層コンデンサC1〜C3の負極用端子13を溶接により電気的に接続することが可能となり、正極用端子12と負極用端子13間の接触抵抗を可能な限り小さくして低抵抗化を図ることが容易となる。 In the electric double layer capacitor module according to the first embodiment, the electric double layer capacitors C 1 to C 4 are arranged side by side in a plane, so that the periphery of the positive electrode terminal 12 and the negative electrode terminal 13 derived from the capacitor body 11 is obtained. Thus, a space for arranging the welding head 15 can be secured. As a result, it is possible to electrically connect the positive electrode terminal 12 of one of the adjacent electric double layer capacitors C 2 to C 4 and the negative electrode terminal 13 of the other electric double layer capacitor C 1 to C 3 by welding. It becomes easy to reduce the resistance by reducing the contact resistance between the positive electrode terminal 12 and the negative electrode terminal 13 as much as possible.

なお、この第一の実施形態では、両端子12,13間に接続金具14を配してその接続金具14と端子12,13との重合部分で溶接しているが、隣接する一方の電気二重層コンデンサC2〜C4の正極用端子12と他方の電気二重層コンデンサC1〜C3の負極用端子13を溶接により電気的に接続するに際しては、正極用端子12および負極用端子13の形状を種々変更することにより両端子12,13の重合部分を形成し、その重合部分で溶接することが可能である。この場合、接続金具14が不要となり、部品点数の削減が容易となる。 In the first embodiment, the connection fitting 14 is arranged between the terminals 12 and 13 and welded at the overlapping portion of the connection fitting 14 and the terminals 12 and 13. When the positive electrode terminal 12 of the multilayer capacitors C 2 to C 4 and the negative electrode terminal 13 of the other electric double layer capacitors C 1 to C 3 are electrically connected by welding, the positive electrode terminal 12 and the negative electrode terminal 13 are connected. By changing the shape variously, it is possible to form overlapping portions of both terminals 12 and 13 and to weld at the overlapping portions. In this case, the connection fitting 14 becomes unnecessary, and the number of parts can be easily reduced.

各電気二重層コンデンサC1〜C4では、矩形状をなすコンデンサ本体11の一辺側から正極用端子12および負極用端子13を導出することにより、正極用端子12および負極用端子13の導出部分が一箇所で済み、正極用端子12および負極用端子13を導出したラミネートフィルムのシール部分が必要最小限で済む。また、電気二重層コンデンサモジュールとしては、複数個の電気二重層コンデンサC1〜C4の各正極用端子12および負極用端子13を同一方向へ向けて配置することにより、溶接による電気的な接続の作業が効率よく行える。 In each of the electric double layer capacitors C 1 to C 4 , the positive electrode terminal 12 and the negative electrode terminal 13 are derived by deriving the positive electrode terminal 12 and the negative electrode terminal 13 from one side of the rectangular capacitor body 11. However, the number of the sealing portions of the laminate film from which the positive electrode terminal 12 and the negative electrode terminal 13 are led out is minimized. In addition, as the electric double layer capacitor module, the positive electrode terminals 12 and the negative electrode terminals 13 of the plurality of electric double layer capacitors C 1 to C 4 are arranged in the same direction, whereby electrical connection by welding is performed. Can be done efficiently.

さらに、この電気二重層コンデンサモジュールでは、電気二重層コンデンサC1〜C4を垂直方向に起立させた状態でケース10内に収容し、各電気二重層コンデンサC1〜C4の正極用端子12および負極用端子13を垂直方向上方へ向けて配置したことにより、正極用端子12および負極用端子13が導出されたラミネートフィルムのシール部分から、そのラミネートフィルム内に封入した電解液が外部へ漏出することを防止することができる。 Further, in this electric double layer capacitor module, the electric double layer capacitors C 1 to C 4 are accommodated in the case 10 in a state where they are erected in the vertical direction, and the positive terminal 12 of each electric double layer capacitor C 1 to C 4 is stored. And the negative electrode terminal 13 arranged vertically upward, the electrolyte solution enclosed in the laminate film leaks out from the seal portion of the laminate film from which the positive electrode terminal 12 and the negative electrode terminal 13 are derived. Can be prevented.

以上で説明した第一の実施形態では、4個の電気二重層コンデンサC1〜C4を平面状に1列配置(列:水平方向)で並置した場合を例示したが、本発明はこれに限定されることなく、図5〜図7に示す第二の実施形態のような構成とすることも可能である。なお、図1〜図3と同一部分には同一参照符号を付して重複説明は省略する。 In the first embodiment described above, the case where the four electric double layer capacitors C 1 to C 4 are arranged in a single row in a plane (column: horizontal direction) is illustrated, but the present invention is not limited thereto. Without being limited, it is also possible to adopt a configuration as in the second embodiment shown in FIGS. The same parts as those in FIGS. 1 to 3 are denoted by the same reference numerals, and redundant description is omitted.

図5〜図7に示す第二の実施形態における電気二重層コンデンサモジュールは、8個の電気二重層コンデンサC1〜C8を平面状に並置して垂直方向に起立させた状態でケース10内に1列2段配置(4個1列の上下2段配置)で収容し、各電気二重層コンデンサC1〜C8のコンデンサ本体11の一辺側から導出された正極用端子12および負極用端子13を同一方向(垂直方向上方)へ向けて配置した構成を具備する。 The electric double layer capacitor module according to the second embodiment shown in FIGS. 5 to 7 includes eight electric double layer capacitors C 1 to C 8 arranged side by side in a plane and standing in the vertical direction. Are housed in one row and two rows (four rows and one row, upper and lower two rows), and are connected to the positive electrode terminal 12 and the negative electrode terminal derived from one side of the capacitor body 11 of each of the electric double layer capacitors C 1 to C 8. 13 is arranged in the same direction (vertically upward).

この第二の実施形態では、隣接する一方の電気二重層コンデンサC2〜C8の正極用端子12と他方の電気二重層コンデンサC1〜C7の負極用端子13を接続金具14,14aを介して溶接により電気的に接続する。この正極用端子12と負極用端子13との接続は、第一の実施形態における図4(A)(B)の要領と同様であるため、その説明は省略する。 In this second embodiment, the positive electrode terminal 12 of one of the adjacent electric double layer capacitors C 2 to C 8 and the negative electrode terminal 13 of the other electric double layer capacitor C 1 to C 7 are connected to the fittings 14 and 14a. And electrically connected by welding. Since the connection between the positive electrode terminal 12 and the negative electrode terminal 13 is the same as that shown in FIGS. 4A and 4B in the first embodiment, the description thereof is omitted.

なお、第二の実施形態では、上段に位置する一方の電気二重層コンデンサC4の負極用端子13と下段に位置する他方の電気二重層コンデンサC5の正極用端子12とを電気的に接続する必要がある。これら二つの電気二重層コンデンサC4,C5の負極用端子13と正極用端子12とを接続するため、コ字状の接続金具14aを使用する。 In the second embodiment, the negative electrode terminal 13 of one electric double layer capacitor C 4 located in the upper stage is electrically connected to the positive electrode terminal 12 of the other electric double layer capacitor C 5 located in the lower stage. There is a need to. In order to connect the negative electrode terminal 13 and the positive electrode terminal 12 of these two electric double layer capacitors C 4 and C 5 , a U-shaped connection fitting 14 a is used.

また、ケース10内で一端に位置する二つの電気二重層コンデンサC1,C8のうち、上段に位置する一方の電気二重層コンデンサC1の正極用端子12と、下段に位置する他方の電気二重層コンデンサC8の負極用端子13は、図示しないが、引き出し用端子としてケース10の外部に引き出される。 Of the two electric double layer capacitors C 1 and C 8 located at one end in the case 10, the positive electrode terminal 12 of one electric double layer capacitor C 1 located at the upper stage and the other electricity located at the lower stage. Although not shown, the negative electrode terminal 13 of the double layer capacitor C 8 is drawn out of the case 10 as a lead terminal.

この第二の実施形態における電気二重層コンデンサモジュールにおいても、電気二重層コンデンサC1〜C8を平面状に並置したことにより、正極用端子12および負極用端子13の周囲に溶接ヘッド15を配置するためのスペースを確保でき、正極用端子12と負極用端子13を溶接により電気的に接続することが可能となり、両端子12,13間の接触抵抗を可能な限り小さくして低抵抗化を図ることが容易である。 Also in the electric double layer capacitor module according to the second embodiment, the welding head 15 is arranged around the positive electrode terminal 12 and the negative electrode terminal 13 by arranging the electric double layer capacitors C 1 to C 8 in a plane. Space can be secured, the positive electrode terminal 12 and the negative electrode terminal 13 can be electrically connected by welding, and the contact resistance between the terminals 12 and 13 is made as low as possible to reduce the resistance. Easy to plan.

また、各電気二重層コンデンサC1〜C8において、正極用端子12および負極用端子13の導出部分がコンデンサ本体11の一辺側の一箇所で済むことから、正極用端子12および負極用端子13を導出したラミネートフィルムのシール部分が必要最小限で済む。また、電気二重層コンデンサモジュールとしては、各正極用端子12および負極用端子13を同一方向へ向けて配置することで、溶接による電気的な接続の作業が効率よく行える。 Further, in each of the electric double layer capacitors C 1 to C 8 , since the lead-out portion of the positive electrode terminal 12 and the negative electrode terminal 13 is only required at one place on one side of the capacitor body 11, the positive electrode terminal 12 and the negative electrode terminal 13 are used. Therefore, the necessary minimum sealing portion of the laminate film is obtained. Further, as the electric double layer capacitor module, by arranging the positive electrode terminals 12 and the negative electrode terminals 13 in the same direction, the electrical connection work by welding can be efficiently performed.

さらに、この電気二重層コンデンサモジュールでは、電気二重層コンデンサC1〜C8を垂直方向に起立させた状態でケース10内に収容し、各電気二重層コンデンサC1〜C8の正極用端子12および負極用端子13を垂直方向上方へ向けて配置したことにより、正極用端子12および負極用端子13が導出されたラミネートフィルムのシール部分から、そのラミネートフィルム内に封入した電解液が外部へ漏出することを防止することができる。 Further, in this electric double layer capacitor module, the electric double layer capacitors C 1 to C 8 are accommodated in the case 10 in a state where they are erected in the vertical direction, and the positive terminal 12 of each electric double layer capacitor C 1 to C 8 is stored. And the negative electrode terminal 13 arranged vertically upward, the electrolyte solution enclosed in the laminate film leaks out from the seal portion of the laminate film from which the positive electrode terminal 12 and the negative electrode terminal 13 are derived. Can be prevented.

なお、この第二の実施形態においても、正極用端子12および負極用端子13の形状を種々変更することにより両端子12,13の重合部分を形成し、その重合部分で溶接することが可能である。この場合、接続金具14,14aが不要となり、部品点数の削減が容易となる。   Also in this second embodiment, it is possible to form the overlapping portions of the terminals 12 and 13 by variously changing the shapes of the positive electrode terminal 12 and the negative electrode terminal 13 and to weld at the overlapping portions. is there. In this case, the connection fittings 14 and 14a are unnecessary, and the number of parts can be easily reduced.

以上で説明した第一の実施形態と第二の実施形態では、複数個の電気二重層コンデンサC1〜C8を平面状に1列1段配置と1列2段配置で並置した場合について説明したが、本発明はこれに限定されることなく、図8〜図12に示す第三の実施形態のような構成とすることも可能である。なお、図1〜図7と同一部分には同一参照符号を付して重複説明は省略する。 In the first embodiment and the second embodiment described above, a case where a plurality of electric double layer capacitors C 1 to C 8 are arranged side by side in a one-row, one-stage arrangement and a one-row, two-stage arrangement is described. However, the present invention is not limited to this, and can be configured as in the third embodiment shown in FIGS. The same parts as those in FIGS. 1 to 7 are denoted by the same reference numerals, and redundant description is omitted.

図8〜図10に示す第三の実施形態における電気二重層コンデンサモジュールは、24個の電気二重層コンデンサC1〜C24を平面状に並置すると共にそのコンデンサ本体11の厚み方向に複数列(例えば、図では8列)に亘って配置して垂直方向に起立させた状態でケース10内に収容し、各電気二重層コンデンサC1〜C24のコンデンサ本体11の一辺側から導出された正極用端子12および負極用端子13を同一方向(垂直方向上方)へ向けて配置した構成を具備する。つまり、この電気二重層コンデンサモジュールでは、3個の電気二重層コンデンサC1〜C24を1列に配置すると共に、その3個1列の電気二重層コンデンサC1〜C24をそのコンデンサ本体11の厚み方向に8列で配置している。 The electric double layer capacitor module according to the third embodiment shown in FIGS. 8 to 10 includes 24 electric double layer capacitors C 1 to C 24 arranged side by side in a plane, and a plurality of rows (in the thickness direction of the capacitor body 11 ( For example, the positive electrode is disposed in the case 10 in a state where it is arranged over 8 rows in the figure and is erected in the vertical direction, and is derived from one side of the capacitor body 11 of each of the electric double layer capacitors C 1 to C 24. And the negative electrode terminal 13 are arranged in the same direction (vertically upward). That is, in this electric double layer capacitor module, three electric double layer capacitors C 1 to C 24 are arranged in one row, and the three electric double layer capacitors C 1 to C 24 are connected to the capacitor main body 11. Are arranged in 8 rows in the thickness direction.

この第三の実施形態では、隣接する一方の電気二重層コンデンサC2〜C24の正極用端子12と他方の電気二重層コンデンサC1〜C23の負極用端子13を接続金具14,14bを介して溶接により電気的に接続する。 In this third embodiment, the positive electrode terminal 12 of one of the adjacent electric double layer capacitors C 2 to C 24 and the negative electrode terminal 13 of the other electric double layer capacitor C 1 to C 23 are connected to the fittings 14 and 14b. And electrically connected by welding.

具体的には、列方向(水平方向)に配置された3個の電気二重層コンデンサC1〜C24のうち、中央に位置する電気二重層コンデンサC2,C5,C8,C11,C14,C17,C20,C23の正極用端子12と、それと列方向で隣接する電気二重層コンデンサC1,C4,C7,C10,C13,C16,C19,C22の負極用端子13とを接続金具14で電気的に接続すると共に、中央に位置する電気二重層コンデンサC2,C5,C8,C11,C14,C17,C20,C23の負極用端子13と、それと列方向で隣接する電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21、C24の正極用端子12とを接続金具14で電気的に接続する。 Specifically, among the three electric double layer capacitors C 1 to C 24 arranged in the column direction (horizontal direction), the electric double layer capacitors C 2 , C 5 , C 8 , C 11 , C 12 , C 17 , C 20 , C 23 positive electrode terminal 12 and electric double layer capacitors C 1 , C 4 , C 7 , C 10 , C 13 , C 16 , C 19 , C adjacent to the terminal 12 in the column direction. 22 are connected to the negative electrode terminal 13 by the connecting metal fitting 14 and the electric double layer capacitors C 2 , C 5 , C 8 , C 11 , C 14 , C 17 , C 20 , C 23 are located in the center. The negative electrode terminal 13 and the electric double layer capacitors C 3 , C 6 , C 9 , C 12 , C 15 , C 18 , C 21 , and C 24 positive electrode terminals 12 adjacent thereto in the column direction are connected to the metal fitting 14. Connect it electrically.

この両端子12,13の溶接による接続は、第一の実施形態における図4(A)(B)の要領と同様であるため、その説明は省略するが、その溶接作業は、3個1列の電気二重層コンデンサC1〜C24をそのコンデンサ本体11の厚み方向に8列で配置する前、つまり、3個1列の状態のものについて予め個々に行うことになる。 Since the connection of both the terminals 12 and 13 by welding is the same as the procedure of FIGS. 4A and 4B in the first embodiment, the description thereof is omitted, but the welding operation is performed in three rows and one row. Before the electric double layer capacitors C 1 to C 24 are arranged in eight rows in the thickness direction of the capacitor main body 11, that is, in the state of three in one row, this is performed individually in advance.

列方向(水平方向)に配置された3個の電気二重層コンデンサC1〜C24のうち、中央に位置する電気二重層コンデンサC2,C5,C8,C11,C14,C17,C20,C23の両側で異なる列に位置する一方の電気二重層コンデンサC4,C7,C10,C13,C16,C19,C22の正極用端子12と他方の電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21の負極用端子13を接続金具14bで溶接により電気的に接続するに際しては、以下の要領でもって行う。図11は図10のX部の部分拡大図であり、図12は図10のY部の部分拡大図である。 Of the three electric double layer capacitors C 1 to C 24 arranged in the column direction (horizontal direction), electric double layer capacitors C 2 , C 5 , C 8 , C 11 , C 14 , C 17 located in the center are arranged. , C 20 , C 23 , one electrical double layer capacitor C 4 , C 7 , C 10 , C 13 , C 16 , C 19 , C 22 positive terminal 12 and the other When the negative electrode terminals 13 of the multilayer capacitors C 3 , C 6 , C 9 , C 12 , C 15 , C 18 , and C 21 are electrically connected by welding with the connection fitting 14b, the following procedure is performed. 11 is a partially enlarged view of a portion X in FIG. 10, and FIG. 12 is a partially enlarged view of a portion Y in FIG.

図11および図12に示すように、前述した一方の電気二重層コンデンサC4,C7,C10,C13,C16,C19,C22の正極用端子12と他方の電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21の負極用端子13を溶接ヘッド15による接合が可能な位置に引き出すため、正極用端子12および負極用端子13に接続金具14bを列方向(水平方向)に張り出すように溶接により接続する。 As shown in FIGS. 11 and 12, one of the electric double layer capacitors C 4 , C 7 , C 10 , C 13 , C 16 , C 19 , C 22 is connected to the positive electrode terminal 12 and the other electric double layer capacitor. In order to pull out the negative electrode terminal 13 of C 3 , C 6 , C 9 , C 12 , C 15 , C 18 , C 21 to a position where the welding head 15 can be joined, it is connected to the positive electrode terminal 12 and the negative electrode terminal 13. The metal fittings 14b are connected by welding so as to project in the row direction (horizontal direction).

この接続金具14bの一端部を正極用端子12および負極用端子13に接続する溶接作業は、3個1列の電気二重層コンデンサC1〜C24をそのコンデンサ本体11の厚み方向に8列で配置する前、つまり、3個1列の状態のものについて予め個々に行っておく。 The welding operation for connecting one end of the connection fitting 14b to the positive electrode terminal 12 and the negative electrode terminal 13 is performed by connecting three electric double layer capacitors C 1 to C 24 in eight rows in the thickness direction of the capacitor body 11. Prior to the placement, that is, in the state of three rows and one row, it is performed individually in advance.

その後、3個1列の電気二重層コンデンサC1〜C24をそのコンデンサ本体11の厚み方向に8列で配置した状態で、異なる列に位置する一方の電気二重層コンデンサC4,C7,C10,C13,C16,C19,C22の正極用端子12と他方の電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21の負極用端子13とに接続されて列方向に張り出している二つの接続金具14bの他端部同士を溶接により接続する。この場合、二つの接続金具14bの他端部を相互に近接させるように屈曲させて重合し、その重合部分を溶接により接続する。 Then, three one column of the electric double-layer capacitor C 1 -C 24 in a state of being arranged in eight rows in the thickness direction of the capacitor body 11, the two one electrical located in different rows layer capacitor C 4, C 7, C 10 , C 13 , C 16 , C 19 , C 22 positive terminal 12 and the other electric double layer capacitors C 3 , C 6 , C 9 , C 12 , C 15 , C 18 , C 21 negative terminal The other end portions of the two connection fittings 14b connected to 13 and projecting in the column direction are connected by welding. In this case, the other end portions of the two connection fittings 14b are bent and superposed so as to be close to each other, and the superposed portions are connected by welding.

なお、ケース10内で一端に位置する二つの電気二重層コンデンサC1,C24のうち、一方の電気二重層コンデンサC1の正極用端子12と他方の電気二重層コンデンサC24の負極用端子13は、図示しないが、引き出し用端子としてケース10の外部に引き出される。 Of the two electric double layer capacitors C 1 and C 24 located at one end in the case 10, the positive electrode terminal 12 of one electric double layer capacitor C 1 and the negative electrode terminal of the other electric double layer capacitor C 24. Although not shown, 13 is pulled out of the case 10 as a lead terminal.

この二つの接続金具14bの他端部同士の重合部分の溶接作業は、図11および図12に示す要領でもって行えばよい。   What is necessary is just to perform the welding operation | work of the superimposition part of the other end parts of these two connection metal fittings 14b in the way shown in FIG. 11 and FIG.

まず、図10のX部における一方の電気二重層コンデンサC4,C7,C10,C13,C16,C19,C22の正極用端子12と他方の電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21の負極用端子13の接続は、図11に示すように、コンデンサ本体11の厚み方向両側に位置する二組の両端子12,13について、接続金具14bを列方向内側(図中右側)に張り出させ、その接続金具14bの他端部同士の重合部分を溶接ヘッド15のベース部15aとヘッド部15bとで挟み込むことにより溶接する。 First, one electric double layer capacitor C 4 , C 7 , C 10 , C 13 , C 16 , C 19 , C 22 positive terminal 12 and the other electric double layer capacitor C 3 , C in the X part of FIG. 6 , C 9 , C 12 , C 15 , C 18 , C 21 are connected to the negative electrode terminals 13 as shown in FIG. , The connection fitting 14b is projected inward in the row direction (right side in the drawing), and welding is performed by sandwiching the overlapped portion between the other ends of the connection fitting 14b between the base portion 15a and the head portion 15b of the welding head 15. .

この時、溶接ヘッド15のベース部15aをコンデンサ本体11の厚み方向内側に配置し、ヘッド部15bをコンデンサ本体11の厚み方向外側に配置する。溶接ヘッド15は、その構造上、ベース部15a側よりもヘッド部15b側で広いスペースを必要とすることから、そのヘッド部15bをコンデンサ本体11の厚み方向外側に配置することでその溶接ヘッド15による接続作業を可能にしている。   At this time, the base portion 15 a of the welding head 15 is disposed inside the capacitor body 11 in the thickness direction, and the head portion 15 b is disposed outside the capacitor body 11 in the thickness direction. Since the welding head 15 requires a larger space on the head portion 15b side than on the base portion 15a side due to its structure, the welding head 15 is disposed by placing the head portion 15b outside the capacitor body 11 in the thickness direction. The connection work by is enabled.

また、コンデンサ本体11の厚み方向中央に位置する一組の両端子12,13については、接続金具14bを列方向外側(図中左側)に張り出させ、その接続金具14bの他端部同士の重合部分を溶接ヘッド15のベース部15aとヘッド部15bとで挟み込むことにより溶接する。この場合、二つの接続金具14bの両側で広いスペースが存在することから、いずれか一方の側(図中下側)に溶接ヘッド15のベース部15aを配置し、他方の側(図中上側)にヘッド部15bを配置することになるが、ベース部15aとヘッド部15bの配置は図示と逆であっても可能である。   Further, for the pair of terminals 12 and 13 located in the center of the capacitor body 11 in the thickness direction, the connection fitting 14b is projected outward in the row direction (left side in the figure), and the other ends of the connection fitting 14b are connected to each other. The overlapped portion is welded by being sandwiched between the base portion 15a and the head portion 15b of the welding head 15. In this case, since there is a wide space on both sides of the two connection fittings 14b, the base portion 15a of the welding head 15 is arranged on either side (lower side in the figure) and the other side (upper side in the figure). However, the arrangement of the base portion 15a and the head portion 15b may be opposite to that shown in the figure.

次に、図10のY部における一方の電気二重層コンデンサC4,C7,C10,C13,C16,C19,C22の正極用端子12と他方の電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21の負極用端子13の接続は、図12に示すように、コンデンサ本体11の厚み方向に位置する二組の両端子12,13について、接続金具14bを列方向内側(図中左側)に張り出させ、その接続金具14bの他端部同士の重合部分を溶接ヘッド15のベース部15aとヘッド部15bとで挟み込むことにより溶接する。 Next, one electric double layer capacitor C 4 , C 7 , C 10 , C 13 , C 16 , C 19 , C 22 positive electrode terminal 12 and the other electric double layer capacitor C 3 , in the Y part of FIG. As shown in FIG. 12, the connection of the negative electrode terminals 13 of C 6 , C 9 , C 12 , C 15 , C 18 , and C 21 is performed in two sets of both terminals 12 and 13 positioned in the thickness direction of the capacitor body 11. , The connection fitting 14b is projected inward in the row direction (left side in the figure), and welding is performed by sandwiching the overlapped portion between the other ends of the connection fitting 14b between the base portion 15a and the head portion 15b of the welding head 15. .

また、コンデンサ本体11の厚み方向に位置する残り二組の両端子12,13については、接続金具14bを列方向外側(図中右側)に張り出させ、その接続金具14bの他端部同士の重合部分を溶接ヘッド15のベース部15aとヘッド部15bとで挟み込むことにより溶接する。   Further, with respect to the remaining two sets of both terminals 12 and 13 located in the thickness direction of the capacitor body 11, the connection fitting 14b is projected outward in the row direction (right side in the figure), and the other ends of the connection fitting 14b are connected to each other. The overlapped portion is welded by being sandwiched between the base portion 15a and the head portion 15b of the welding head 15.

これら四組の両端子12,13を溶接する場合、溶接ヘッド15のベース部15aをコンデンサ本体11の厚み方向内側に配置し、広いスペースが存在するコンデンサ本体11の厚み方向外側に溶接ヘッド15のヘッド部15bを配置する。このように、溶接ヘッド15のヘッド部15bをコンデンサ本体11の厚み方向外側に配置することでその溶接ヘッド15による接続作業を可能にしている。   When these four sets of both terminals 12 and 13 are welded, the base portion 15a of the welding head 15 is arranged on the inner side in the thickness direction of the capacitor body 11, and the welding head 15 is placed on the outer side in the thickness direction of the capacitor body 11 where a wide space exists. A head portion 15b is disposed. In this way, by arranging the head portion 15b of the welding head 15 on the outer side in the thickness direction of the capacitor body 11, connection work by the welding head 15 is enabled.

以上のように、複数個の電気二重層コンデンサC1〜C24を平面状に並置すると共にそのコンデンサ本体11の厚み方向に複数列に亘って配置した構造とする場合、平面状配置の両端で異なる列に位置する一方の電気二重層コンデンサC4,C7,C10,C13,C16,C19,C22の正極用端子12と他方の電気二重層コンデンサC3,C6,C9,C12,C15,C18,C21の負極用端子13を接続金具14bでもって溶接ヘッドによる接合が可能な位置に引き出すことにより、正極用端子12と負極用端子13から引き出された接続金具14bで溶接により電気的に接続することが可能となり、正極用端子12と負極用端子13間の接触抵抗を可能な限り小さくして低抵抗化を図ることが容易となる。 As described above, when a plurality of electric double layer capacitors C 1 to C 24 are juxtaposed in a plane and arranged in a plurality of rows in the thickness direction of the capacitor body 11, at both ends of the plane arrangement. One electric double layer capacitor C 4 , C 7 , C 10 , C 13 , C 16 , C 19 , C 22 positive electrode terminal 12 and the other electric double layer capacitor C 3 , C 6 , C located in different rows 9 , C 12 , C 15 , C 18 , C 21 negative electrode terminals 13 were pulled out from the positive electrode terminals 12 and the negative electrode terminals 13 by pulling them out to positions where they can be joined by the welding heads with the connection fittings 14b. It becomes possible to electrically connect by welding with the connection fitting 14b, and it becomes easy to reduce the contact resistance between the positive electrode terminal 12 and the negative electrode terminal 13 as much as possible.

また、各電気二重層コンデンサC1〜C24において、正極用端子12および負極用端子13の導出部分がコンデンサ本体11の一辺側の一箇所で済むことから、正極用端子12および負極用端子13を導出したラミネートフィルムのシール部分が必要最小限で済む。また、電気二重層コンデンサモジュールとしては、各正極用端子12および負極用端子13を同一方向へ向けて配置することで、溶接による電気的な接続の作業が効率よく行える。 Further, in each of the electric double layer capacitors C 1 to C 24 , the lead-out portion of the positive electrode terminal 12 and the negative electrode terminal 13 is only required at one place on one side of the capacitor body 11. Therefore, the necessary minimum sealing portion of the laminate film is obtained. Further, as the electric double layer capacitor module, by arranging the positive electrode terminals 12 and the negative electrode terminals 13 in the same direction, the electrical connection work by welding can be efficiently performed.

さらに、この電気二重層コンデンサモジュールでは、電気二重層コンデンサC1〜C24を垂直方向に起立させた状態でケース10内に収容し、各電気二重層コンデンサC1〜C24の正極用端子12および負極用端子13を垂直方向上方へ向けて配置したことにより、正極用端子12および負極用端子13が導出されたラミネートフィルムのシール部分から、そのラミネートフィルム内に封入した電解液が外部へ漏出することを防止することができる。 Further, in this electric double layer capacitor module, the electric double layer capacitors C 1 to C 24 are accommodated in the case 10 in a state where they are erected in the vertical direction, and the positive terminal 12 of each electric double layer capacitor C 1 to C 24 is stored. And the negative electrode terminal 13 arranged vertically upward, the electrolyte solution enclosed in the laminate film leaks out from the seal portion of the laminate film from which the positive electrode terminal 12 and the negative electrode terminal 13 are derived. Can be prevented.

なお、この第三の実施形態においても、正極用端子12および負極用端子13の形状を種々変更することにより両端子12,13の重合部分を形成し、その重合部分で溶接することが可能である。この場合、接続金具14,14bが不要となり、部品点数の削減が容易となる。   Also in this third embodiment, it is possible to form the overlapping portions of both terminals 12 and 13 by variously changing the shapes of the positive electrode terminal 12 and the negative electrode terminal 13 and to weld at the overlapping portions. is there. In this case, the connection fittings 14 and 14b are unnecessary, and the number of parts can be easily reduced.

なお、本発明は前述した実施形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   It should be noted that the present invention is not limited to the above-described embodiments, and can of course be implemented in various forms without departing from the gist of the present invention. All equivalents and equivalents of the claims, and all modifications within the scope of the claims are embraced by the claims.

本発明における第一の実施形態で、電気二重層コンデンサを4個1列配置で構成した電気二重層コンデンサモジュールの概略構成を示す斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing a schematic configuration of an electric double layer capacitor module in which four electric double layer capacitors are arranged in a row in the first embodiment of the present invention. 図1の正面図である。It is a front view of FIG. 図1の左側面図である。It is a left view of FIG. 電気二重層コンデンサの正極用端子あるいは負極用端子に接続金具を溶接ヘッドにより溶接する要領を説明するためのもので、(A)は溶接前の状態を示す側面図、(B)は溶接後の状態を示す側面図である。It is for demonstrating the point which welds a connection metal fitting to the positive electrode terminal or negative electrode terminal of an electric double layer capacitor with a welding head, (A) is a side view which shows the state before welding, (B) is after welding. It is a side view which shows a state. 本発明における第二の実施形態で、電気二重層コンデンサを4個1列の上下2段配置で構成した電気二重層コンデンサモジュールの概略構成を示す斜視図である。It is a perspective view which shows schematic structure of the electric double layer capacitor module which comprised the electric double layer capacitor by 2 steps | paragraphs of upper and lower 2 steps | paragraphs arrangement | positioning by 2nd embodiment in this invention. 図5の正面図である。FIG. 6 is a front view of FIG. 5. 図5の右側面図である。FIG. 6 is a right side view of FIG. 5. 本発明における第三の実施形態で、電気二重層コンデンサを3個1列の8列配置で構成した電気二重層コンデンサモジュールの概略構成を示す斜視図である。It is a perspective view which shows schematic structure of the electrical double layer capacitor module which comprised the electrical double layer capacitor by 8 rows arrangement | sequence of 3 pieces in 1 row in 3rd embodiment in this invention. 図8の正面図である。It is a front view of FIG. 図8の平面図である。It is a top view of FIG. 図10のX部を示す部分拡大図である。It is the elements on larger scale which show the X section of FIG. 図10のY部を示す部分拡大図である。It is the elements on larger scale which show the Y section of FIG. 電気二重層コンデンサモジュールの従来例を示す斜視図である。It is a perspective view which shows the prior art example of an electrical double layer capacitor module. 図13の電気二重層コンデンサの正極用端子と負極用端子の接続例を示す側面図である。It is a side view which shows the example of a connection of the terminal for positive electrodes of the electric double layer capacitor of FIG. 13, and the terminal for negative electrodes.

符号の説明Explanation of symbols

10 ケース
11 コンデンサ本体
12 正極用端子
13 負極用端子
15 溶接ヘッド
1〜C24 電気二重層コンデンサ
10 case 11 the capacitor body 12 positive electrode terminal 13 negative electrode terminal 15 the welding head C 1 -C 24 electric double-layer capacitor

Claims (4)

コンデンサ要素をラミネートフィルムで被覆したコンデンサ本体の内部に電解液を封入すると共に前記コンデンサ本体から正極用端子および負極用端子を導出した複数個の電気二重層コンデンサを直列に接続したモジュールであって、前記電気二重層コンデンサを平面状に並置してケース内に収容し、隣接する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接により電気的に接続したことを特徴とする電気二重層コンデンサモジュール。   A module in which an electrolytic solution is sealed inside a capacitor body in which a capacitor element is covered with a laminate film, and a plurality of electric double layer capacitors, in which a positive electrode terminal and a negative electrode terminal are derived from the capacitor body, are connected in series, The electric double layer capacitors are juxtaposed in a plane and accommodated in a case, and the positive electrode terminal of one adjacent electric double layer capacitor and the negative electrode terminal of the other electric double layer capacitor are electrically connected by welding. Electric double layer capacitor module characterized by 前記コンデンサ本体は矩形状をなし、そのコンデンサ本体の一辺側から正極用端子および負極用端子を導出すると共に、各電気二重層コンデンサの正極用端子および負極用端子を同一方向へ向けて配置した請求項1に記載の電気二重層コンデンサモジュール。   The capacitor body has a rectangular shape, the positive electrode terminal and the negative electrode terminal are led out from one side of the capacitor main body, and the positive electrode terminal and the negative electrode terminal of each electric double layer capacitor are arranged in the same direction. Item 2. The electric double layer capacitor module according to Item 1. 前記電気二重層コンデンサを垂直方向に起立させた状態でケース内に収容し、各電気二重層コンデンサの正極用端子および負極用端子を垂直方向上方へ向けて配置した請求項1又は2に記載の電気二重層コンデンサモジュール。   3. The electric double layer capacitor according to claim 1, wherein the electric double layer capacitor is accommodated in a case in a vertically standing state, and a positive electrode terminal and a negative electrode terminal of each electric double layer capacitor are arranged upward in the vertical direction. Electric double layer capacitor module. 前記電気二重層コンデンサを平面状に並置すると共にそのコンデンサ本体の厚み方向に複数列に亘って配置し、平面状並置の両端で異なる列に位置する一方の電気二重層コンデンサの正極用端子と他方の電気二重層コンデンサの負極用端子を溶接ヘッドによる接合が可能な位置に引き出して重合し、前記正極用端子と負極端子の重合部分を溶接により電気的に接続した請求項1〜3のいずれか一項に記載の電気二重層コンデンサモジュール。   The electric double layer capacitors are juxtaposed in a plane and arranged in a plurality of rows in the thickness direction of the capacitor body, and the positive electrode terminal and the other one of the electric double layer capacitors located in different rows at both ends of the plane juxtaposition 4. The negative electrode terminal of the electric double layer capacitor is pulled out and polymerized to a position where it can be joined by a welding head, and the overlapping portion of the positive electrode terminal and the negative electrode terminal is electrically connected by welding. The electric double layer capacitor module according to one item.
JP2008002248A 2008-01-09 2008-01-09 Electric double-layer capacitor module Pending JP2009164468A (en)

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Publication number Priority date Publication date Assignee Title
JP2011222771A (en) * 2010-04-09 2011-11-04 Jsr Corp Power storage device, device module and manufacturing method thereof
JP2015153971A (en) * 2014-02-18 2015-08-24 ローム株式会社 capacitor device
CN107430943A (en) * 2015-03-24 2017-12-01 株式会社村田制作所 Double layer capacitor

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JP2003151526A (en) * 2001-11-14 2003-05-23 Nissan Motor Co Ltd Battery pack and its installing method
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JP2006221938A (en) * 2005-02-09 2006-08-24 Toyota Motor Corp Film packaged electric storage device

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WO2003044882A1 (en) * 2001-11-20 2003-05-30 Tdk Corporation Electrode active material, electrode, lithium ion secondary cell, method for producing electrode active material, and method for producing lithium ion secondary cell
JP2006221938A (en) * 2005-02-09 2006-08-24 Toyota Motor Corp Film packaged electric storage device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011222771A (en) * 2010-04-09 2011-11-04 Jsr Corp Power storage device, device module and manufacturing method thereof
JP2015153971A (en) * 2014-02-18 2015-08-24 ローム株式会社 capacitor device
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