JP2009163932A - Battery pack - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a battery pack capable of obtaining high reliability of electric connection between cells in a plurality of batteries, securing high reliability against vibration in transportation, and achieving high density assembly. <P>SOLUTION: The battery pack includes: flat battery cells each having an electrochemical power generation element, an outer packaging sealing the battery cell, and leads of a positive electrode and a negative electrode; a wiring board in which a slot part into which the leads of each cell are inserted in the stacked state of a plurality of battery cells, and a wiring pattern connecting in series and/or in parallel each lead inserted into the slot part with other lead are formed; a sheet-like member for heat insulation and buffer (a heat insulation buffer member); a case member having insulation properties in which the battery cells, the wiring board, and the heat insulation buffer member are housed; and a battery terminal connected to the wiring pattern of the wiring board and exposed to the outside of the case member, and the heat insulating buffer member is arranged between the cells of the stacked batteries. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a structure of a battery pack, and more particularly to a structure for enhancing vibration resistance of a battery pack in which a plurality of flat battery cells are stacked.

Secondary batteries, particularly lithium ion secondary batteries, have high capacity and high energy density, and are excellent in storage performance and charge / discharge repetition characteristics, and are therefore widely used in consumer devices.
In consumer equipment, miniaturization and high density are essential, and battery cells having leads in which a positive electrode and a negative electrode are led out from one side of a power generation element (electrochemical cell) housed in an exterior material are used. (For example, refer to Patent Document 1).
13 and 14 are perspective views showing a configuration example of a conventional battery pack. FIG. 13 shows the shape of one battery cell 100. Reference numeral 101 denotes a positive electrode lead, and reference numeral 102 denotes a negative electrode lead.

  When the battery cell having such a configuration is used to further increase the capacity and / or voltage of the secondary battery, it is used as a battery pack in which a plurality of battery cells are stacked. FIG. 14 is a perspective view showing a configuration of a battery pack in which a plurality of battery cells 100a to 100n are stacked. In FIG. 14, the battery cells that are vertically adjacent to each other are reversed and stacked. When stacked in this way, the leads adjacent to each other in the vertical direction have different polarities. Therefore, by welding these leads to each other, they are electrically connected in series, and a high voltage secondary battery can be obtained.

  Specifically, the positive electrode lead 101a of the first battery cell 100a and the negative electrode lead 102b of the second battery cell 100b that are stacked by being reversed are welded by spot welding. Next, the positive electrode lead 101b of the second battery cell 100b and the negative electrode lead 102c of the third battery cell 100c are connected in series by welding. The plurality of battery cells are stacked up to the nth battery cell 100n.

  For the battery cells connected as described above, the output wiring 103 is welded from the negative electrode lead 102a of the first battery cell 100a and the output wiring 104 is welded from the positive electrode lead 101n of the nth battery cell, and the voltage is applied. By outputting, a high voltage secondary battery can be obtained.

  In addition, it has a length of about 15 mm or more in consideration of workability in relation to connecting the lead derived from each battery cell by spot welding. Further, in order to prevent a short circuit between the leads, an insulating sheet (not shown) is disposed between the leads.

Further, from the viewpoint of safety, the voltage detection line 105 is connected to the spot welded portion of the lead so that the voltage value of each battery cell can be confirmed. By monitoring the voltage of the voltage detection line 105, it is possible to detect the occurrence of an abnormal voltage related to each battery cell.
JP 2006-73457 A

  However, the structure of the conventional battery pack can directly weld the lead of each stacked battery cell, but the lead must have a length of at least 15 mm from the viewpoint of workability when spot welding the lead. And there is a spatial loss.

  In terms of welding reliability with leads, spot welding can integrate objects by a simple method, but since the objects are only connected locally, sufficient reliability is ensured with regard to vibration resistance. There are cases where it is impossible. For example, when vibration is applied during transportation of a battery pack and each battery cell is displaced in the horizontal direction (perpendicular to the stacking direction), a force that peels off the welding between the leads is generated due to the displacement. The welded part may break.

  Further, regarding the output of the secondary battery having a plurality of battery cells having the above structure, it is necessary to separately route the lead (102a, 101n) to a desired position using the output wiring cable (103, 104). is there. Furthermore, in order to improve safety, it is necessary to detect the voltage value for each battery cell. For this purpose, the voltage detection cable 105 is welded simultaneously with the welding of the lead led out from each battery cell. And the number of cables will increase. When these cables are routed, if the wiring is not sufficiently fixed, the wire will rub against other members due to vibration during transportation, etc., or wear powder will be generated, or in the worst case, the wire will break. Then, it is detected as an abnormality and the output from the battery pack is cut off.

Furthermore, a board for detecting and controlling the voltage from these routed cables is required, and the arrangement of such a board separately causes a spatial loss, which increases the battery pack. It has a problem of end.
In addition, the exterior material that seals the power generation element is composed of a laminate material that is mainly made of aluminum and is thin. You need to be careful. Therefore, in order to maintain high safety, it is necessary to strengthen electrical connection portions and various fixed portions.

  In addition, for consumer equipment applications where cost reduction is required, it is more advantageous to use a large capacity battery cell than a plurality of small capacity battery cells from the viewpoint of reducing the number of parts. As the capacity is increased, the central portion of the battery cell is likely to be deformed in the stacking direction. In particular, regarding the fixing of various components, special considerations more than those of a small capacity battery cell are required.

  The present invention is intended to solve the above-described problems, and can obtain high reliability for electrical connection between a plurality of battery cells, and can also provide high reliability against vibration during transportation. A high-density battery pack that can be secured is provided.

  The present invention includes an electrochemical power generation element, an exterior material that seals the power generation element, a flat and flat battery cell having positive and negative leads led out of the exterior power generation element from the power generation element, and a plurality of A slot portion into which the lead of each battery cell is inserted in a state where the battery cells are stacked, and a wiring pattern for connecting each lead inserted into the slot portion in series and / or in parallel with other leads are formed. A wiring board, a sheet member for heat insulation and buffer (heat insulation buffer member), an insulating case member that accommodates each battery cell, the wiring board, and the heat insulation buffer member, and a wiring pattern of the wiring board And a battery terminal that is exposed to the outside of the case member, and the heat insulating cushioning member is disposed between the stacked battery cells. That.

  In the battery pack of the present invention, since the heat insulating cushioning member is disposed between the stacked battery cells, it is possible to obtain high reliability for electrical connection between the plurality of battery cells, and at the time of transportation. High reliability can be ensured against vibration such as. That is, by interposing a resin member between the battery cells, it is possible to prevent the battery cells from being rubbed directly during transportation of the battery pack or the product to which the battery pack is attached, and one battery among a plurality of battery cells. Even when a thermal abnormality occurs in the cells, the battery cells can be thermally insulated. As a result, a phenomenon in which a thermal abnormality is linked to other battery cells can be suppressed.

  More specifically, by configuring the battery pack as described above, each battery cell is fixed by a slit portion of the substrate in a direction perpendicular to the direction in which the battery cells are stacked. On the other hand, in the direction in which the battery cells are stacked, vibrations are alleviated by the heat insulating cushioning material (for example, 28a to 28 (n-1) in the example shown in FIG. 1) disposed between the battery cells. Therefore, the cell is protected from vibration, and vibration resistance can be enhanced.

  In this invention, the battery cell is one in which a power generation element that generates an electromotive force by an electrochemical reaction is sealed with an insulating exterior material, and a lead for taking out the electromotive force is connected to the power generation element. An example of the specific embodiment is a lithium ion cell having a non-aqueous electrolyte containing a lithium salt as a main power generation element. In an embodiment described later, the battery cell corresponds to the battery cell 1 (each battery cell 1a to 1n).

  The wiring board according to the present invention is made of, for example, a material that is also used as a wiring board for general electric circuits, that is, glass epoxy or paper phenol, and a conductive wiring pattern such as copper is formed on the surface thereof. In addition, a slot for inserting the lead is formed. The wiring board electrically connects leads of a plurality of battery cells to connect the battery cells in series and / or in parallel, and fixes the position of each battery cell by fixing the lead of each battery cell. It is. In the embodiments to be described later, the wiring board corresponds to the boards 6, 6-1, and 6-2.

  The heat insulating cushioning member according to the present invention is inserted between each battery cell to protect each battery cell against vibration and heat generation, and is a member particularly related to the features of the present invention. As the heat-insulating buffer member, a resinous sheet such as polycarbonate or polypropylene can be used. In the embodiment described later, the heat insulating buffer member corresponds to the heat insulating buffer sheet 28 (each sheet of 28a to 28 (n-1)).

  The case member according to the present invention is an insulating member that accommodates each battery cell, the wiring board, and the heat insulating buffer member, and is made of, for example, a material such as ABS resin or polycarbonate. In an embodiment described later, the case member corresponds to the base plate 20 and the upper lid 26 of the housing.

  The battery terminal according to the present invention is a terminal for taking out the electromotive force of each battery cell connected in series and / or in parallel to the outside of the battery pack, for example, nickel plating on the surface of a conductive metal material such as copper or brass The surface treatment is performed. In the embodiment described later, the battery terminal corresponds to the output terminal 15.

Hereinafter, preferred embodiments of the present invention will be described.
The heat insulating buffer member may have irregularities formed on the surface thereof. If it does in this way, while the heat insulation effect between battery cells will be raised further according to the ventilation effect of a crevice, an unevenness will change with respect to an impact, and the effect which absorbs an impact will be heightened more.
The unevenness is preferably, for example, a groove having a width of 2 mm and a depth of 0.5 mm provided for a sheet 24 having a thickness of 1 mm. Such a groove can be formed by a technique such as molding.

  The heat insulating buffer member may be made of a polycarbonate resin sheet or a polypropylene resin sheet. In this way, a heat insulating cushioning material excellent in flexibility, flame retardancy, durability and surface workability can be obtained.

  Furthermore, you may further provide the buffer member arrange | positioned between the said case member and the stacked battery cell. In this way, by arranging the buffer material between the uppermost battery cell and the upper lid of the battery pack, the upper battery cell and the plurality of battery cells are pressed down in the stacking direction, and also due to vibration. The influence can be suppressed.

  A binding member that binds the stacked battery cells together may be further provided. If it does in this way, each battery cell of the stacked state can be firmly integrated, and the problem that a battery cell shifts to vibrations at the time of transportation etc. can be controlled.

  The wiring board may be formed with a wiring pattern for detecting the voltage of each battery cell. In this way, there is no need to route the lead wire for detecting the voltage of each battery cell, so there is no risk of abrasion or disconnection of the lead wire coating due to vibration, and a more reliable battery pack is realized. be able to.

  Furthermore, a voltage detection circuit for detecting the voltage of each battery cell may be mounted on the wiring board. In this way, since the wiring for detecting the voltage of each battery cell and the voltage detection circuit are mounted on the same substrate, a more reliable battery pack can be realized and high-density mounting is possible. Become.

  Furthermore, the wiring board is further mounted with a protection circuit for cutting off the connection between each of the leads connected in series and / or in parallel with the battery terminal when the voltage detection circuit detects an abnormal voltage of the battery cell. Also good. In this way, since the protection circuit is mounted on the same substrate in addition to the wiring for detecting the voltage of each battery cell and the voltage detection circuit, a more reliable battery pack can be realized and high density Implementation becomes possible.

  Further, the wiring board is further formed with a wiring for transmitting a signal indicating an abnormal voltage when the voltage detection circuit detects an abnormal voltage of the battery cell, and a signal terminal for outputting the signal to the outside is connected. May be. In this manner, in addition to the wiring for detecting the voltage of each battery cell and the voltage detection circuit, the signal wiring indicating the abnormal voltage and the signal terminal for outputting the signal to the outside are mounted on the same substrate. Thus, a more reliable battery pack can be realized and high-density mounting becomes possible.

The power generation element may be a lithium ion battery.
The outer packaging material of the battery cell may be composed of a laminate sheet in which an insulating resin is coated on the front and back of the conductive metal layer. For example, an aluminum material can be used as the metal layer. For example, nylon resin or polypropylene resin can be used as the insulating resin.
The various preferable aspects shown here can also be combined.

  Hereinafter, the present invention will be described in more detail with reference to the drawings. In addition, the following description is an illustration in all the points, Comprising: It should not be interpreted as limiting this invention.

(Embodiment 1)
FIGS. 1 to 4 show views of inserting positive and negative electrode leads derived from battery cells into a substrate in the secondary battery pack of the present invention. In the present embodiment, a lead made of a thin metal material is used as the material.

  In FIG. 1, leads 2 and 3 having a positive electrode and a negative electrode are led out from the same side of a flat battery cell 1 in which a power generation element (not shown) is sealed with an exterior material. As shown in FIG. 2, the leads 2 and 3 are inserted into a printed board 6 having slits 4 and 5. Land patterns 7 and 8 are formed around the slits 4 and 5 of the printed board 6 so as to surround each slit. The land patterns 7 and 8 are electrically connected to a copper wiring pattern 9 formed on the printed circuit board 6. Each battery cell has a positive electrode lead and a negative electrode lead (for example, leads 2 and 3) inserted into corresponding slits (for example, slits 4 and 5), and a land pattern (for example, land patterns 7 and 8) around the slit. Are connected so as to be connected in series and / or in parallel. In the example of FIG. 2, each battery cell is connected in series.

By the above connection, the electromotive force (voltage) from each battery cell is synthesized and connected to the output terminal 15 (corresponding to the battery terminal) by the output wirings 10 and 11. The synthesized voltage is connected to an external circuit via the output terminal 15, and charging / discharging as a battery pack is performed.
As described above, the lead of the battery cell inserted into each slit of the wiring board 6 is bent at the tip of the lead as shown in FIG. This is to prevent the inserted leads 2 and 3 from coming out of the slits 4 and 5.

  Next, as shown in FIG. 4, the leads 2 and 3 and the land patterns 7 and 8 are fixed and connected using a low melting point conductive material 16 such as solder. As described above, a battery pack structure having a plurality of battery cells is obtained.

Details of the configuration and assembly procedure of the present invention will be described below.
In this embodiment, the outer shape (excluding the lead portion) of the battery cell 1 shown in FIG. 1 is, for example, 26 cm wide, 42 cm long, and 3 mm thick. It is possible to have a capacity of 15 Ah or more at this size. The size of a conventional small-capacity battery of about 3 Ah is about 8 cm wide, 15 cm long, and about 2 mm thick, but by obtaining a large capacity, the same capacity can be obtained as compared with the case of using 3 Ah battery cells. The number of battery cells can be reduced to 1/5. Accordingly, the number of wirings for detecting the voltage between the battery cells can be reduced, and further, the number of steps for connecting the wirings can be reduced, leading to cost reduction and high-density mounting. In applications where cost reduction is required, as exemplified by consumer equipment, it is necessary to pay attention to restrictions due to the volume of the storage part and handling of parts, but it is effective to increase the capacity while ensuring safety. It is a technique.

  Here, the size of the cell used in the prior art is smaller than that of the battery cell used in the experimental example described later (8 cm × 15 cm, thickness of about 2 mm), and it is not necessary to have the structure of the present invention. However, battery cells tend to be larger and have larger capacities from the viewpoint of cost reduction by reducing the number of parts and high-density mounting. The battery cell used in this embodiment and an experimental example described later is a large battery (26 cm × 42 cm, thickness of about 3 mm) as compared with a conventional battery cell, and has a capacity of 15 Ah or more. Therefore, the thickness with respect to the size of the battery cell is relatively thin compared to the conventional one, and when stacked, the center portion of the cell is particularly easily deformed in the stacking direction, and there is a problem that the vibration resistance is particularly weak. By applying the structure according to the present invention, it is possible to improve resistance to vibration.

The battery cell 1 includes a positive electrode, a negative electrode, a separator, and a non-aqueous electrolyte containing a lithium salt as power generation elements. Further, these power generation elements are sealed with an exterior member in a state where the positive electrode lead 3 and the negative electrode lead 2 are led out.
Regarding the positive electrode lead 3, aluminum or titanium is preferably used as a material to be bonded to the electrode in the power generation element. However, in consideration of a soldering process with a substrate in a subsequent process, for example, a nickel material is bonded to an aluminum material by ultrasonic bonding. It is good to succeed.

Regarding the negative electrode lead 2, nickel or copper is preferable as a material to be joined to the electrode in the power generation element, but nickel may be selected in consideration of a soldering process with a substrate in a later process.
The nickel lead member at this time has a width of 30 mm and a thickness of 0.1 mm.
In addition, a laminate film in which a resin coating is applied to an aluminum material is used for the exterior member. For example, nylon is attached as an exterior resin of an aluminum material, and an interior resin is attached to the inner surface. For example, a polypropylene film having a low melting point and good adhesion is suitable as the interior resin.

The laminate film may be laminated on both sides of the power generating element and the periphery thereof may be bonded together, or the center portion of one laminate film may be folded and the tip portion bonded. A sealer is used for fusing. By fusing in this way, moisture can be prevented from entering the battery.
The battery cells 1 thus configured are stacked in the following procedure.

FIG. 2 shows a diagram when the battery cells are stacked.
First, the printed circuit board 6 having the slits (4, 5) is fixed by the L-shaped angle 22 to the base plate 20 having an electrical insulating property larger than the battery cell size.
As another method for fixing the printed board, a groove may be provided in the base plate 20 and a printed board may be inserted into the groove. In this case, there is an advantage that the parts of the L-shaped angle 22 can be reduced, but it is preferable that the inserted printed board is fixed to the insertion portion with an adhesive or the like so as not to be shaken by vibration.

The positive and negative leads 2 and 3 of the first battery cell 1a are inserted into the printed circuit board thus fixed.
At this time, in order to further include a step of laminating a plurality of battery cells, after inserting the positive and negative leads 2 and 3, it is preferable to mechanically bend the ends of the leads as shown in FIG. By bending in this way, it is possible to eliminate the problem that the battery cell is displaced at the time of the work in the subsequent process or that the battery is detached from the inserted printed board.

Thus, after mounting the 1st battery cell 1a, the heat insulation buffer sheet 28a of thickness 1mm by which the tape which has adhesiveness on both surfaces was affixed is fixed to the upper part of the 1st battery cell 1a.
Then, the 2nd battery cell 1b is mounted, and the 1st battery cell 1a and the 2nd battery cell 1b are integrated via the above-mentioned double-sided tape. In this way, by interposing the heat insulating buffer sheet, even if one of the stacked battery cells abnormally generates heat, the influence of heat on the battery cells in the upper and lower positional relationship is reduced. In addition, it is possible to prevent the battery cells from being rubbed due to vibration.

  As a material of the heat insulating buffer sheet 28a, a flame retardant material made of polycarbonate was used. Polypropylene may be used in addition to polycarbonate as long as heat insulation and shock absorption can be achieved. However, the material satisfying the flame retardancy standard UL94-V0 may be less damaged when an abnormality occurs.

In addition, as a shape, a thin plate may be used as it is, but as shown in FIG. 5, by using a sheet with grooves 25 and having an uneven surface, heat insulation can be achieved between battery cells. The ventilation effect can be achieved by this groove when the battery cells are stacked. Moreover, this groove | channel can deform | transform with respect to the vibration of a lamination direction, and can have a function as a buffer material.
The direction of the groove may be either the long side direction or the short side direction.
The groove 25 may be formed by machining using an end mill, for example. Or it can form by shaping | molding as a method more suitable for mass production. If the width of the groove is too wide, the cell support area is insufficient and the cell is deformed so as to wave. When the width of the groove is too narrow, the space between the battery cells is too small, and the ventilation effect and the buffering effect cannot be sufficiently obtained. If the depth of the groove is too deep, the strength of the heat insulating cushioning material is insufficient, and the groove is broken by an impact. On the other hand, if the depth of the groove is shallow, the space between the battery cells is too small and the ventilation effect and the buffering effect cannot be sufficiently obtained. A preferred range is a resin thickness of 0.5 mm to 10 mm, a groove width of 0.5 mm to 5 mm, and a groove depth of 25% to 75% of the resin thickness. A particularly preferred range is a resin thickness of 0.7 mm to 2 mm, The groove width is 1 mm to 3 mm, and the groove depth is 40% to 60% of the resin thickness. The best values are a width of 2 mm and a depth of 0.5 mm for an insulating sheet 24 having a thickness of 1 mm. Note that a V-shaped groove is conceivable as a modification of the shape for forming parallel grooves as shown in FIG. The production method at this time is also possible by molding. In the case where the depth of the V-shaped groove is as shallow as about 0.5 mm to 1 mm, it can also be produced by pressing a sharp object.

As described above, the end portion of the lead is also bent with respect to the second battery cell 1b mounted in this manner, and the displacement of the battery cell and the disconnection from the printed circuit board due to the work in the next process are suppressed.
This operation is repeated up to the nth battery cell 1n.

  The battery cells stacked in this way are further fixed using a tape 23 as a binding member. At the time of fixing, the entire stacked battery cells are wound once by using the grooves 21 formed in the base plate 20. By doing in this way, each battery cell of the stacked state can be firmly integrated, and the problem that a battery cell shifts | deviates with respect to vibration at the time of transportation etc. can be suppressed. Note that the tape used for fixing is a tape having a width of 30 mm and a thickness of 0.5 mm.

Here, as shown in FIG. 2, the printed circuit board 6 on which the slit is formed has an outer shape that is larger by about 1 mm than the lead size. In addition, copper land patterns 7 and 8 having a width of about 0.5 mm are formed around the slit.
The positive electrode of the first battery cell 1 a and the negative electrode of the second battery cell 1 b are connected to the land patterns 7 and 8 by the copper wiring 9. Further, the positive electrode of the second battery cell 1b and the negative electrode of the third battery cell 1c are also formed with copper. The same wiring is formed up to the slit corresponding to the lead of the nth battery cell.

The output wirings 10 and 11 are drawn out from the land pattern of the slit corresponding to the negative electrode of the first battery cell 1a and the land pattern corresponding to the positive electrode of the nth battery cell 1n, respectively.
In the final step of stacking the battery cells, the printed circuit board 6 and the battery cells are electrically connected by soldering 16 to the leads 2 and 3 and the land patterns 7 and 8, as shown in FIG. Is done.

As a soldering method at this time, the distance between the land patterns with the leads in the vertical relationship is very narrow. Therefore, it is necessary to suppress a short circuit with a land pattern in the vicinity, and a jig having an opening in the shape of a mouth is used only for a portion to be soldered. By preparing such a jig, a short circuit with a nearby lead can be suppressed.
The assembly of the battery cell 1, the printed circuit board 6, and the base plate 20 thus formed is fixed to a separately prepared housing.

Also, a high-capacity secondary battery is obtained by outputting the potentials of the output wiring 10 drawn from the negative electrode of the first battery cell and the output wiring 11 drawn from the positive electrode of the nth battery cell from the output terminal 15. .
In the present embodiment, an example in which the output terminal 15 is formed as a round on the printed circuit board 6 has been described. However, if a terminal block capable of fixing a round terminal-shaped crimp terminal is connected to the output terminal portion, the safety is further improved. A high connection part can be obtained.

In addition, regarding the lead derived from the battery cell, a lead made of a thin metal plate is used in this embodiment, but a round bar-shaped lead may be used.
As shown in FIG. 2, the battery cell thus configured is fixed with a buffer material 27 interposed between the uppermost battery cell 1 n and the upper lid 26 of the housing.

  The cushioning material is made of a rubber-based material, and has a specification in which a material having a thickness of about 10 mm is compressed by about 5 mm. By compressing and using in this way, it is possible to suppress deformation of the center portion of the battery cell, and it is possible to maintain high reliability against vibration in the stacking direction. The size of the buffer material is set to cover the entire surface of the battery cell.

  FIG. 6 is a perspective view showing a modification of the first embodiment. In FIG. 6, the positive electrode lead 3 and the negative electrode lead 2 of each battery cell are made different in shape, and the shapes of the negative electrode side slit 4 and the positive electrode side slit 5 of the substrate 6 are made different from each other. And the wrong insertion of the negative electrode is prevented.

  In addition, since each lead penetrates the slit part of the substrate, it is stronger against vibrations etc. compared to the case where the lead is connected only by spot welding, and a strong and highly reliable connection part can be obtained. it can. In this way, after being inserted into the slit, the end of the lead part is bent to prevent the lead from coming off in the reverse direction, and further, the solder is poured into the lead insertion part, thereby making electrical connection. Made.

In addition, it is not necessary to separately route the wiring to a desired position with a cable or the like, and the impedance inside the pack can be reduced and the number of parts can be reduced.
In addition, the battery cell can be fixed. Furthermore, it is possible to prevent a short circuit between battery cells in the pack due to contact between leads due to a load such as vibration during transportation.
FIG. 7 is a perspective view showing a modification of the first embodiment. In FIG. 7, the exterior material of the battery cell 1 is formed of an aluminum can. In the above-described embodiment, an aluminum laminate film is used as an exterior material, and the power generation element is sealed by sealing the periphery with a sealer, but the power generation element is wound and inserted into an aluminum can. The present invention can also be applied to a battery having a structure in which a lid is caulked with a lid.

(Experimental example)
The vibration test results when this embodiment is adopted will be described below.
In addition, as a vibration test standard, the test content generally used in the transport regulations of lithium-ion batteries (200 Hz, 8G load with respect to x, y, z axes, test for a total of 6 hours) was applied.

From the above results, when the conventional small-capacity battery cell mounting method is applied to a large capacity as it is, as shown in the condition (2) in the above table, an electrical failure such as a welded part is removed in a vibration test. A problem occurred. Therefore, as a result of applying this embodiment, it was confirmed that there is no problem in an electrical test. In order to further improve the reliability, it is not sufficient to fix the plurality of battery cells as in the condition (1-2) by fixing them with tape. As shown in -1), it is desirable to adopt a method in which a cushioning material is installed and pressed between the uppermost battery cell and the upper lid of the pack.
From the above results, the effectiveness of the structure according to the present embodiment was confirmed.

(Embodiment 2-Monitoring of abnormal voltage of battery cell)
A second embodiment of the present invention will be described. Detailed description of the same configuration as that of the first embodiment will be omitted.

FIG. 8 shows a wiring 9 for connecting the first to n-th battery cells in series and a wiring 12 for detecting the voltage value of each battery cell from the positive electrode and the negative electrode of each battery cell. It is gathered at a location so that the voltage value can be confirmed.
At the final point after routing, a voltage value detection connector 13 is formed so that the voltage values can be monitored collectively from the outside.

By forming the wiring for detecting the voltage in the substrate in this way, there is no need to separately route the lead from each battery cell using a cable, reducing the number of members and vibration during transportation. It is possible to reduce friction between parts due to the above.
In addition, by monitoring the voltage value during the assembly of the battery cell, even when an unexpected external force is applied and a defect occurs in the battery cell, the battery cell can be easily replaced at an early stage.

FIG. 9 is an explanatory diagram of this embodiment.
FIG. 9 is a diagram illustrating a voltage detection circuit, a protection element, and a terminal for outputting an abnormal signal to a printed board for integrating leads from battery cells.
As shown in FIG. 9, a voltage detection circuit 14 is provided in the printed circuit board 6. Thereby, the voltage of each battery cell 1 can be monitored, and the operating state of the battery cell 1 can be confirmed. Furthermore, the switching element 16 having an ON / OFF function with respect to the signal from the voltage detection circuit 14 is mounted in the substrate 6 so that the value detected by the voltage detection circuit 14 can be reduced with respect to the battery cell 1. Charging or discharging can be cut off.

By doing in this way, in Embodiment 3, in order to confirm the voltage of the battery cell 1, it was necessary to route wiring using a cable etc. to the voltage detection circuit arrange | positioned at another position. This eliminates the need, reduces the number of parts, and can be mounted with high density.
Further, the voltage detection circuit 14 detects the voltage, and the protection circuit 17 is mounted in the substrate 6 so that the balance between the plurality of stacked battery cells is lost, for example, to prevent overcharging during charging, or The battery cell has a function of suppressing overdischarge and shortening its life.

  Further, when the voltage value of the battery cell 1 is larger or smaller than a certain set voltage, abnormal signals such as overcharge abnormality and overdischarge abnormality are output. By providing the abnormal output terminals 18 and 19 for that purpose, the abnormal lamp is turned on outside the battery pack, and the user or a serviceman can confirm the abnormal mode.

(Embodiment 3-Modified example of mounting form)
In the above embodiments, the electrode characteristics are mounted so that the same poles are provided with respect to the stacking direction. However, as shown in FIG. Similar effects can be obtained.
Moreover, in the above embodiment, although description which connected each battery cell in series was implemented, as shown in FIG. 11, the same effect can be acquired also in the structure which connects the lead | read | reed which has the same polarity, respectively. .

Further, in the above embodiment, the explanation was made by inserting leads into one printed circuit board at the time of stacking and synthesizing the output. However, as shown in FIG. 12, printed circuit boards (6-1, 6-2) are provided on both sides. Provide lead outlets on both sides.
In this case, the battery cells that are in a positional relationship with each other are stacked such that the lead extraction direction is opposite.

As a laminating method at this time, printed circuit boards are arranged on both sides, and it is impossible to assemble while inserting leads into slits of the printed circuit board. Therefore, a positioning jig is prepared so that the lead matches the position of the slit of the printed circuit board, and a battery cell stack is formed. Then, it fixes with a printed circuit board from both sides, a lead is bent, it solders, and the laminated structure of a battery cell is obtained.
By adopting such a configuration, it is possible to widen the welding interval between the leads on one printed circuit board, and the welding work of the leads to the board becomes easy.

  In addition to the embodiments described above, there can be various modifications of the present invention. These modifications should not be construed as not belonging to the scope of the present invention. The present invention should include the meaning equivalent to the scope of the claims and all modifications within the scope.

FIG. 3 is a first explanatory view showing the structure of the battery pack according to Embodiment 1. FIG. 3 is a second explanatory view showing the structure of the battery pack according to the first embodiment. FIG. 3 is a first explanatory diagram showing a method for fixedly connecting leads in the battery pack according to the first embodiment. FIG. 6 is a second explanatory diagram showing a method for fixedly connecting leads in the battery pack according to the first embodiment. It is explanatory drawing which shows the structure of the heat insulation buffer material which concerns on Embodiment 1. FIG. Explanatory drawing 1 showing a modification of the first embodiment Explanatory drawing 2 which shows the modification of Embodiment 1 Explanatory drawing of Embodiment 2 of this invention Explanatory drawing of Embodiment 3 of this invention Explanatory drawing of other embodiment of this invention Explanatory drawing of other embodiment of this invention Explanatory drawing of other embodiment of this invention It is a 1st perspective view which shows the structural example of the battery pack of a prior art. It is a 2nd perspective view which shows the structural example of the battery pack of a prior art.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Battery cell 2 Negative electrode lead 3 Positive electrode lead 4 Negative electrode side slit 5 Positive electrode side slit 6 Substrate 7 (Negative electrode side) Land pattern 8 (Positive electrode side) Land pattern 9 Wiring 10, 11 Output wiring 13 Connector 14 Voltage detection circuit 15 Output terminal 16 Switching element (protective element)
17 Protection circuit 18, 19 Abnormal output terminal 20 Base plate 21 Groove 22 L-shaped angle 23 Tape 24 Insulation sheet 25 Groove 26 Top cover 27 Buffer material 28 Heat insulation cushion sheet, heat insulation cushion material 100 Conventional battery cell structure 101 Conventional Technology positive electrode lead 102 Conventional technology negative electrode lead 103 Conventional technology (negative electrode side) output wiring 104 Conventional technology (positive electrode side) output wiring 105 Conventional technology voltage detection cable

Claims (11)

A flat battery cell having an electrochemical power generation element, an exterior material for sealing the power generation element, and positive and negative leads led out of the exterior power generation element from the power generation element;
A slot portion into which the lead of each battery cell is inserted in a state where a plurality of the battery cells are stacked, and a wiring pattern for connecting each lead inserted in the slot portion with other leads in series and / or in parallel are formed. A printed wiring board,
A sheet-like member for heat insulation and cushioning (heat insulation cushioning member);
A case member that accommodates each battery cell, the wiring board, and the heat insulating buffer member;
A battery terminal connected to the wiring pattern of the wiring board and exposed to the outside of the case member;
The said heat insulation buffer member is arrange | positioned between each stacked battery cell, The battery pack characterized by the above-mentioned.   The battery pack according to claim 1, wherein the heat insulating buffer member has irregularities formed on a surface thereof.   The battery pack according to claim 1, wherein the heat insulating buffer member is made of a sheet made of polycarbonate resin or polypropylene resin.   The battery pack according to claim 1, further comprising a buffer member disposed between the case member and the stacked battery cells.   The battery pack according to claim 1, further comprising a binding member that binds the stacked battery cells together.   The battery pack according to claim 1, wherein the wiring board is formed with a wiring pattern for detecting a voltage of each battery cell.   The battery pack according to claim 6, wherein a voltage detection circuit for detecting a voltage of each battery cell is mounted on the wiring board.   The wiring board is further provided with a protection circuit for cutting off the connection between each lead connected in series and / or in parallel with the battery terminal when the voltage detection circuit detects an abnormal voltage of the battery cell. 7. The battery pack according to 7.   The wiring board is further formed with a wiring for transmitting a signal indicating an abnormal voltage when the voltage detection circuit detects an abnormal voltage of the battery cell, and a signal terminal for outputting the signal to the outside is connected. Item 9. The battery pack according to Item 7 or 8.   The battery pack according to claim 1, wherein the power generation element is a lithium ion battery.   The battery pack according to any one of claims 1 to 10, wherein the outer packaging material of the battery cell is formed of a laminate sheet in which an insulating resin is coated on the front and back of the conductive metal layer.

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