JP2009163457A - Excessive material allocation processor, excessive material allocation processing method and program - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To rapidly and optimally perform an operation for allocating one excessive material to a plurality of product classes. <P>SOLUTION: A CPU of a server 101 extracts insufficient product classes from order information and production information included in production management information, compares part-specific quality performances recorded in quality performance information with part-specific standard values of a product recorded in product class master information, compares part-specific quality performance information of a rejected product with the standard value of each extracted insufficient product class, and extracts a product class in which a part of the rejected product passes as an allocatable product class. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a surplus material allocation processing device, a surplus material allocation processing method, and a program for allocating a surplus material generated after manufacturing a product to another product type.

  In general, when manufacturing materials such as metals (including intermediate products), surplus materials that do not meet the quality standards required by customers are newly allocated and reused for other varieties. Patent Document 1 proposes a technique for performing this operation promptly and in a timely manner.

  In this technology, an attribute code is individually assigned to attributes such as product size, defect determination result, component, etc., and an attribute code is also assigned to the product of the order, and the attributes of the order are compared with each other. For example, a product that satisfies the code is allocated.

  Although this technology makes it possible to carry out provisioning work quickly, items such as manufacturing cost and delivery date, which are emphasized by companies, have not been taken into consideration.

As a technique for solving this problem, the technique of Patent Document 2 has been proposed. In this technique, an evaluation score is assigned to Patent Document 1 in consideration of manufacturing cost and delivery date, and a combination that maximizes the evaluation score is obtained and allocated.
JP 2000-353007 A JP 2003-330528 A

  However, when reusing the remaining material of a product, the quality has changed depending on the longitudinal part (for example, the temperature measured during the manufacturing process and the components at the time of sample collection). In addition to applying one type, there are cases where a plurality of types are allocated by allocating / cutting a necessary length from one surplus material.

  Such a case cannot be dealt with by the technique of Patent Document 2 in which one product is applied from surplus materials generated in one material product (including intermediate products). Therefore, in order to make optimal allocation from multiple varieties based on the quality performance information of each part, the person in charge needs complicated work, and it takes a lot of time to find a combination that can be allocated. Was spending.

  Moreover, since know-how is required, the person in charge is fixed, and there is a problem that it takes time to acquire know-how to change the person in charge.

  The present invention has been made to solve the above-described problems, and an object of the present invention is to provide one surplus material from a combination of quality performance information of each part of the surplus material generated and information related to allocation. It is to provide a mechanism capable of quickly and optimally allocating a plurality of varieties.

  The present invention includes product type master recording means for recording a product type master defining a standard value for each product type, order information including quantity and delivery date to be manufactured for each product type, and production information including production results and product allocation quantity. Recorded production management information recording means, insufficient product extraction means for extracting the insufficient product from the order information and production information recorded in the production management information recording device, and quality performance information for each part of the manufactured product The quality determination is performed by comparing the quality result recording means to be performed, the quality result information for each part recorded in the quality result recording means, and the standard value for each product type recorded in the product master recording means. And the quality result information for each part recorded in the quality result recording means and the standard value recorded in the product type master recording means for the product rejected by the quality judgment means. The varieties extracting means for extracting the varieties conforming to the standard for each part of the product, the deficient varieties extracted by the deficient varieties extracting means and the varieties extracted by the compatible varieties extracting means, And a provisionable variety extracting means for extracting possible varieties.

  According to the present invention, a plurality of varieties can be allocated from one surplus material by allocating / cutting a necessary length. In addition, there are effects such as quick and optimal allocation.

  Accordingly, it is possible to efficiently allocate surplus materials and realize improvement in productivity and reduction in production cost.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

  FIG. 1 is a system configuration diagram showing a configuration of a surplus material allocation system showing an embodiment of the present invention.

  Note that the configuration of various terminals connected to the network 105 in FIG. 1 is an example, and it goes without saying that there are various configuration examples depending on applications and purposes.

  As shown in FIG. 1, the server 101 can transmit and receive data via a client 102, a quality information measuring device 103, a host server 104, and a network 105. The server 101 has a database function and can store various data.

  The client 102 can display information such as accumulated data and processing results of the server 101.

  The quality information measuring device 103 is a device that measures the quality of the product (temperature measured during the manufacturing process, components at the time of sample collection, etc.).

  The host server 104 centrally manages order information from customers (necessary amount / delivery date for each product type) and production results (length / position, etc. for each product type).

  Next, the hardware configuration of the server 101 shown in FIG. 1 will be described with reference to FIG.

  FIG. 2 is a block diagram illustrating a hardware configuration of the server 101 illustrated in FIG.

  In FIG. 2, reference numeral 201 denotes a CPU that comprehensively controls each device and controller connected to the system bus 204.

  Further, the ROM 202 or the external memory 211 is necessary for realizing a BIOS (Basic Input / Output System) or an operating system program (hereinafter referred to as OS) that is a control program of the CPU 201 and functions executed by each server or each PC. Various programs to be described later are stored.

  The RAM 203 functions as a main memory, work area, and the like for the CPU 201. The CPU 201 implements various operations by loading a program necessary for execution of processing into the RAM 203 and executing the program.

  An input controller (input C) 205 controls input from a pointing device such as a keyboard 209 or a mouse (not shown). A video controller (VC) 206 controls display on a display device such as the display 210. The display device may be a liquid crystal display, a CRT, or another display device. These are used by the administrator as needed. The present invention is not directly related.

  The memory controller (MC) 207 is a hard disk (HD), floppy (registered trademark) disk (FD), or PCMCIA card that stores a boot program, browser software, various applications, font data, user files, editing files, various data, and the like. Controls access to an external memory 211 such as a CompactFlash (registered trademark) memory connected to the slot via an adapter.

  A communication I / F controller (communication I / FC) 208 is connected to and communicates with an external device via the network 105, and executes a communication control process in the network 105. For example, Internet communication using TCP / IP is possible. Note that the CPU 201 enables display on the display 210 by executing outline font rasterization processing on a display information area in the RAM 203, for example.

  Further, the CPU 201 enables a user instruction with a mouse cursor (not shown) on the display 210.

  Note that the hardware configurations of the client 102 and the higher-level server 104 are the same as those of the server 101, and a description thereof will be omitted.

  The surplus material allocation processing program for realizing the present invention is recorded in the external memory 211 and is executed by the CPU 201 by being loaded into the RAM 203 as necessary. Furthermore, the definition file and various information tables used by the program according to the present invention are stored in the external memory, and a detailed description thereof will be described later.

  FIG. 3 is a functional block diagram showing a functional configuration of the surplus material allocation system of the present invention.

  The product master information management unit 301 manages and stores information on the product master (FIG. 4).

  FIG. 4 is a table configuration diagram showing an example of the table configuration of the product type master.

  The product master information management unit 301 uses the product master table (FIG. 4) to place an order 502 for each product 501, a manufacturing rank (high manufacturing cost (high) to low (low)) 503, quality standard ( 504 is managed.

  The production management information management unit 302 manages and accumulates information on production management (FIG. 5).

  FIG. 5 is a table configuration diagram illustrating an example of a table configuration of production management information.

  The production management information management unit 302 uses the production management information table (FIG. 5) to determine the required amount (necessary length) 602 and delivery date 603 requested by the customer for each type 601 and the amount of completed production ( Completion length) 604 and in-process amount (in-process length) 605 are managed and stored. Each data stored in the production management information table (FIG. 5) is acquired from the upper server 104.

  The quality result management unit 303 manages and accumulates the quality results (required component ranges, etc.) of various products received from the device for measuring the quality of the product (quality information measuring machine 103).

  The manufacturing performance management unit 304 manages and accumulates information on manufacturing performance (FIG. 6).

  FIG. 6 is a table configuration diagram illustrating an example of a table configuration of manufacturing results.

  The manufacturing result management unit 304 manages and stores the type 702 and length (product length) 703 for each manufactured product block (specified by the manufacturing management No. 701) in the manufacturing result table (FIG. 6). Further, the manufacturing result management unit 304 determines whether the quality results acquired by the quality result management unit 303 are within the range of the quality standard 504 defined in the product type master (FIG. 4), and the determination result is a table of manufacturing results. (Quality determination result 704, position 705, quality record 706 in FIG. 6).

  The surplus material allocation unit 305 performs a surplus material allocation process, and stores the data after the allocation is determined in the allocation information table (FIG. 7) as allocation information.

  FIG. 7 is a table configuration diagram illustrating an example of a table configuration of allocation information.

  As shown in FIG. 7, the surplus material allocation unit 305 uses, as allocation information, product management No. 801, product type 802, product length 803, quality determination result 804, position 805, quality record, as allocation information. Save to 806.

  The surplus material allocation result display and instruction unit 306 displays the surplus material allocation result determined on the server 101 on the screen of the client 102, and after receiving the content, receives an input or an instruction based on a user operation on the client 102. .

  3, the product master information management unit 301, the production management information management unit 302, the quality performance management unit 303, the manufacturing performance management unit 304, and the surplus material allocation unit 305 are stored in the external memory 211 by the CPU 201 of the server 101. This corresponds to a functional unit realized by loading a stored program into the RAM 203 and executing it.

  The surplus material allocation result display and instruction unit 306 corresponds to a functional unit realized by the CPU 201 of the client 102 loading a program stored in the external memory 211 into the RAM 203 and executing the program.

  Hereinafter, with reference to FIG. 8, an outline of a process for determining the quality of a product and a process for allocating another product from surplus materials will be described.

  FIG. 8 is a diagram illustrating an image of processing for determining the quality of a product and processing for allocating another product from surplus materials.

  As indicated by 401 to 406 in FIG. 8, the product block of the manufacturing management No. “**** 1” corresponding to the portion from 0 to 500 is out of the quality standard range for component 1 (406). As shown, it is judged as “surplus material”.

  More specifically, “350 to 450” is required as the quality standard for “component 1” of the product “A” in the product master (FIG. 4).

  On the other hand, the product performance (FIG. 6) of the product block of the production management No. “**** 1” is “330” at positions “0” to “100” and “200” to “200” In “500”, “340” is measured. In this case, since the product block of the production management No. “**** 1” is out of the required quality standard, the result of the quality determination is “fail”. Therefore, the product block with the production management number “**** 1” is out of the quality standard range, and is temporarily treated as “surplus material” as indicated by 407. On the other hand, the manufacturing control numbers “****** 2” and “****** 3” corresponding to the portion from 500 to 1500 are in accordance with the required quality standards. “Pass”.

  Here, the production management number is “****”, but if it is another type (B to E), the product block of the production management number “****” is within the quality standard range. . Therefore, it is possible to allocate a product block of manufacturing management No. “*** 1” as a surplus material separately to the product type.

  In the example of FIG. 8, as a result of determining the quality for each part (position 0, 100, 200, 300, 400, 500) of the surplus material (product block of production management No. “*** 1”), 408 As shown in FIG. 3, it is possible to allocate to three different varieties (variety D, varieties B, and varieties C). In the past, the person in charge handled this allocation work. In this example, the quality standard and the order destination are associated with each other in the table of the product type master, and when surplus materials are allocated, the quality standard is prioritized and the order destination is not considered. The ordering party may be given priority.

  Hereinafter, a basic processing flow of the surplus material allocation system according to the embodiment of the present invention will be described with reference to FIG. 9 while using the example of FIG.

  FIG. 9 is a flowchart showing surplus material allocation processing according to the embodiment of the present invention. Note that the processing in this flowchart is realized by the CPU 201 of the server 101 loading a program stored in the external memory 211 into the RAM 203 and executing it.

  First, when an execution request for surplus material allocation processing is received from the client 102, the CPU 201 of the server 101 starts the processing of this flowchart.

  First, in step S901, the CPU 201 of the server 101 acquires production management information / manufacturing performance information.

  Specifically, the CPU 201 of the server 101 acquires product type master information from the upper server 104 via the network 105 and stores it in the product type master information management unit 301 on the database of the server 101. The product master information acquired / stored here is information corresponding to the product 501, the order destination 502, the production rank 503 for each product, and the quality standard 504 in the product master table (FIG. 4).

  Further, the CPU 201 of the server 101 acquires production management information from the host server 104 via the network 105 and accumulates it in the production management information management unit 302 on the database of the server 101. The production management information acquired and accumulated here is information corresponding to the type 601 in the production management information table (FIG. 5), the required length 602 for each type, the delivery date 603, the completion length 604, and the in-process length 605. is there.

  Further, the CPU 201 of the server 101 acquires manufacturing result information from the upper server 104 via the network 105 and stores it in the manufacturing result management unit 304 on the database of the server 101. In addition, in this embodiment, although shown as a 100 mm unit as an example of steel products, this should just be changed according to the management level of a product. Note that the manufacturing performance information acquired and accumulated here is information corresponding to the manufacturing management number (701), the product type (702), and the product length (information corresponding to 703) in the manufacturing performance information table (FIG. 6). .

  Next, in step S902, the CPU 201 of the server 101 acquires quality results of various products and reflects them on the manufacturing result table.

  Specifically, the CPU 201 of the server 101 acquires manufacturing performance information from the quality information measuring device 103 via the network 105, accumulates it in the quality performance management unit 303 on the database of the server 101, and sends it to the manufacturing performance management unit 304. Reflect data. The manufacturing performance information acquired / reflected here is the position 705 of the manufacturing performance information (FIG. 6), the quality performance 706 for every 100 mm in the longitudinal direction (component information for judging whether it is within or outside the quality standard) Is information corresponding to.

  Next, in step S903, the CPU 201 of the server 101 determines whether the quality after manufacture is within the range of the quality standard (= pass) or out of range (= fail) from the quality record 706 of FIG. The quality judgment result 704 of the manufacturing performance table (FIG. 6) on the database is written. Information on the product master table is used for the quality standard range.

  Then, the CPU 201 of the server 101 determines that the quality determination result = failed product (manufacturing management No.) is a surplus material, and proceeds to the next step S904.

  In the example of FIG. 8, the quality record / component 1 of production management No = “*** 1” is determined to be out of the standard, and is determined to be a surplus material. More specifically, in the product type master of FIG. 4, the quality standard / component 1 of product = A is in the range of “350 to 450”, and in the manufacturing results of FIG. 6, the production management number = “**** 1”. Since the value of the position “0 to 500” of the component 1 is “330 to 340”, the production control No = “**** 1” is determined to be out of specification, and the quality determination result is “fail”. Become.

  Next, in step S904, the CPU 201 of the server 101 allocates the quality determination result 704 = failed production management No = “**** 1” to other types, so that the quality record 706 in FIG. , The product type that falls within the range of the quality standard 504 of the other product type shown in FIG. 4 is extracted. As for the quality results, both end positions that meet the quality standards are determined from the component values at each position of the surplus material.

  For example, the products whose quality results (component 1, component 2,...) 706 in FIG. 6 fall within the quality standard 504 in FIG. 4 are B (position 200 to 500), C (position 400 to 500), and D (position). 0 to 500) · E (positions 0 to 500) are extracted as corresponding varieties.

  Although not shown in the flowchart of FIG. 9, if the number of applicable types is zero in step S904, the CPU 201 of the server 101 advances the processing to step S910 with the quality determination result = failed.

  Next, in step S905, the CPU 201 of the server 101 corresponds to the product type extracted in step S904 from the production management information in FIG. 604-calculated from the in-process length 605)> 0 "is extracted. This is to reserve surplus materials for varieties for which manufacturing is insufficient.

  For example, the production ranks B (shortage length 200), C (shortage length 100), and D (shortage length 300) in FIG. Note that E is determined to be a variety that is not insufficiently manufactured.

  Although not shown in the flowchart of FIG. 9, if the number of applicable products is 0 in step S905, the CPU 201 of the server 101 advances the processing to step S910 with the quality determination result = failed.

  Next, in step S906, the CPU 201 of the server 101 rearranges the types extracted in step S905 in descending order of the product master manufacturing rank 503 in FIG. The manufacturing rank also indicates the level of cost spent for manufacturing, and this rearrangement process is performed in order to apply a manufacturing rank that is as high as possible.

  For example, in the manufacturing rank of FIG. 4, B (High) → C (High) → D (Middle) is rearranged.

  Next, in step S907, the CPU 201 of the server 101 prioritizes the product extracted and rearranged in step S906 from the products with the same manufacturing rank (high in the example) that are close to the delivery date of the order. 5 are arranged in order from the shortest period from the production management information to the delivery date 603 in FIG. As a result of this rearrangement, the top product type is determined as an allocation candidate.

  For example, in the delivery date of FIG. 5, the order is rearranged in the order of C (November 1) → B (November 3).

  Next, in step S908, the CPU 201 of the server 101 uses the product length that is insufficient in the product type determined in step S907 (calculated from the necessary length (602) -completed length (604) -in-process length (605)). The maximum length that can be allocated = the positions of both ends that fall within the quality standard are determined. Then, after confirmation, it is accumulated in the surplus material allocation unit 305 on the database of the server 101. Specifically, the production management No. 801, product type 802, product length 803, quality determination result 804, position 805, and quality record 806 in the allocation information (FIG. 7) are stored in the surplus material allocation unit 305 in the database of the server 101. To do. The determined product length 803 is added to the completed length 604 (FIG. 5) on the database of the server 101.

  For example, in the case of product type C / insufficient length = 100, positions 400 to 500 are determined as allocation targets from the manufacturing results in FIG. 6 and are stored in the allocation information. Further, the determined product length “100” is added to the completed length “500” in FIG.

  Next, in step S909, the CPU 201 of the server 101 determines that the remaining material can be allocated even after the allocation in step S908 (usually, a product that can be shipped has a minimum length and is set in advance in the server 101 is stored in the external memory 211), the process returns to step S904, and the allocation of the remaining part is repeated again.

  In the example of FIG. 8, as shown by 408, after allocating the type C from the surplus material, the allocation of the type B and further the type D is repeatedly determined.

  On the other hand, in step S909, if the remaining material is not long enough to be allocated after the allocation in step S908, the CPU 201 of the server 101 exits the loop of S904 to S909 and stores all the information for which the allocation has been confirmed from the remaining material. Then, it transmits to the client 102 that requested execution of the surplus material allocation process, and waits for an instruction from the client.

  In the client 102, the surplus material allocation result display and instruction unit 306 displays the information that the allocation has been determined from the surplus material received from the server 101 on the screen (display 210), a cutting image of the surplus material, and a new allocation. Displays the quality and information on the quality and quality of each part. Then, the surplus material allocation result display and instruction unit 306 of the client 102 waits for input of a “decision” or “cancel” instruction.

  It should be noted that the user instructs “decision” if the display content on the screen is satisfactory, and instructs “cancel” if it is necessary to change the display content on the screen.

  When the “decision” or “cancel” instruction is input by the surplus material allocation result display and instruction unit 306, the input instruction is transmitted to the server 101.

    In response to this, the server 101 receives an instruction from the client 102. When the input instruction is “decision”, the CPU 201 of the server 101 transmits the production management information (FIG. 5) and the allocation information (FIG. 7) on the database of the server 101 to the upper server 104, The process ends.

  On the other hand, if the instruction result from the client 102 is “cancel”, the server 101 terminates the process as it is, and repeats the allocation process for the next surplus material, although not shown.

  In the case of “cancel”, the input data received by the person in charge accepted by the client 102 is received, and the data is registered in the production management information (FIG. 5) and the allocation information (FIG. 7) on the database of the server 101. At the same time, it may be transmitted to the upper server 104 and the process may be terminated.

  In this embodiment, in S906 and S907, the processing is rearranged according to the cost and the delivery date. However, the processing is performed on items that require various management judgments such as priorities among customers, future production schedules, and orders received. May be.

  As described above, according to the present embodiment, it is possible to automatically and quickly reserve surplus materials generated after manufacturing.

  In the present embodiment, the surplus material allocation control for steel products has been described. However, the surplus material allocation system of the present invention is not limited to the surplus material allocation control for steel products, but the surplus material allocation control for other industrial products. Needless to say, these are also included in the present invention.

  It should be noted that the configuration and contents of the various data described above are not limited to this, and it goes without saying that the various data and configurations are configured according to the application and purpose.

  Although one embodiment has been described above, the present invention can take an embodiment as, for example, a system, apparatus, method, program, or recording medium, and specifically includes a plurality of devices. The present invention may be applied to a system including a single device.

  The configuration of a data processing program that can be read by the server 101 of the surplus material allocation system according to the present invention will be described below with reference to the memory map shown in FIG.

  FIG. 10 is a diagram for explaining a memory map of a recording medium (storage medium) for storing various data processing programs readable by the server 101 of the surplus material allocation system according to the present invention.

  Although not specifically shown, information for managing a program group stored in the recording medium, for example, version information, creator, etc. is also stored, and information depending on the OS on the program reading side, for example, a program is identified and displayed. Icons may also be stored.

  Further, data depending on various programs is also managed in the directory. In addition, when a program or data to be installed is compressed, a program to be decompressed may be stored.

  The functions shown in FIG. 9 in this embodiment may be performed by the host computer by a program installed from the outside. In this case, the present invention is applied even when an information group including a program is supplied to the output device from a recording medium such as a CD-ROM, a flash memory, or an FD, or from an external recording medium via a network. Is.

  As described above, a recording medium in which a program code of software for realizing the functions of the above-described embodiments is recorded is supplied to the system or apparatus, and the computer (or CPU or MPU) of the system or apparatus is stored in the recording medium. It goes without saying that the object of the present invention can also be achieved by reading and executing the program code.

  In this case, the program code itself read from the recording medium realizes the novel function of the present invention, and the recording medium storing the program code constitutes the present invention.

  As a recording medium for supplying the program code, for example, a flexible disk, hard disk, optical disk, magneto-optical disk, CD-ROM, CD-R, DVD-ROM, magnetic tape, nonvolatile memory card, ROM, EEPROM, A silicon disk or the like can be used.

  Further, by executing the program code read by the computer, not only the functions of the above-described embodiments are realized, but also an OS (operating system) or the like running on the computer based on the instruction of the program code. It goes without saying that a case where the function of the above-described embodiment is realized by performing part or all of the actual processing and the processing is included.

  Furthermore, after the program code read from the recording medium is written in a memory provided in a function expansion board inserted in the computer or a function expansion unit connected to the computer, the function expansion is performed based on the instruction of the program code. It goes without saying that the case where the CPU or the like provided in the board or the function expansion unit performs part or all of the actual processing and the functions of the above-described embodiments are realized by the processing.

  Further, the present invention may be applied to a system composed of a plurality of devices or an apparatus composed of a single device. Needless to say, the present invention can be applied to a case where the present invention is achieved by supplying a program to a system or apparatus. In this case, by reading a recording medium storing a program represented by software for achieving the present invention into the system or apparatus, the system or apparatus can enjoy the effects of the present invention.

  Furthermore, by downloading and reading out a program represented by software for achieving the present invention from a server, database, etc. on a network using a communication program, the system or apparatus can enjoy the effects of the present invention. It becomes.

  In addition, all the structures which combined each embodiment mentioned above and its modification are also included in this invention.

It is a system configuration figure showing the composition of the surplus material allocation system which shows one embodiment of the present invention. It is a block diagram which shows the hardware constitutions of the server 101 shown in FIG. It is a functional block diagram which shows the function structure of the surplus material allocation system of this invention. It is a table block diagram which shows an example of the table structure of a kind master. It is a table block diagram which shows an example of the table structure of production management information. It is a table block diagram which shows an example of a table structure of a manufacture performance. It is a table block diagram which shows an example of the table structure of allocation information. It is a figure showing the image of the process which performs allocation at the time of product quality determination, and another kind from surplus material. It is a flowchart which shows the surplus material allocation process of embodiment of this invention. It is a figure explaining the memory map of the recording medium (storage medium) which stores the various data processing program which can be read by the server of the surplus material allocation system which concerns on this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 101 Server 102 Client 103 Quality information measuring device 104 Host server 301 Product master information management unit 302 Production management information management unit 303 Quality performance management unit 304 Manufacturing performance management unit 305 Surplus material allocation unit 306 Surplus material allocation result display and instruction unit

Claims (6)

A product master recording means for recording a product master defining standard values for each product product,
Production management information recording means for recording order information including quantity to be manufactured and delivery date for each product type, and production information including production results and product allocation quantity;
A shortage variety extracting means for extracting a shortage variety from the order information and production information recorded in the production management information recording means;
Quality record recording means for recording quality record information for each part of the manufactured product;
Quality determination means for performing quality determination by comparing the quality performance information for each part recorded in the quality performance recording means and the standard value for each product type recorded in the product master recording means;
Compare the quality record information for each part recorded in the quality record recording means with the standard value recorded in the product type master record means for the product that is rejected by the quality judgment means, and for each part of the product A compatible variety extracting means for extracting a variety that conforms to the standard;
A surplus material characterized by comprising an allocatable variety extracting means for comparing the deficient variety extracted by the deficient variety extracting means with the variety extracted by the compatible variety extracting means and extracting a variety that can be allocated. Allocation processing device.   2. The surplus material allocating process according to claim 1, further comprising an allocating unit that rearranges the varieties extracted by the allocable varieties extracting unit according to a priority order, and determines a cultivar having the highest priority as an allocated varieties. apparatus. The allocation means determines the allocated varieties and parts that can be allocated to the allocated varieties,
3. The surplus material allocation according to claim 2, wherein the production information recorded in the production management information recording means is updated based on the determined allocation type and information on a portion that can be allocated to the allocation type. Processing equipment.   If the size of a part that has not been determined as an allocatable part among the parts of the product that have been rejected by the quality judging means is greater than or equal to a threshold value, 4. The surplus material allocation processing apparatus according to claim 3, wherein determination of a portion that can be allocated by the allocation unit is repeatedly executed. Production master recording means that records the product master that defines the standard value for each product product type, and production management that records order information including the quantity to be manufactured and delivery date for each product type, and production information including production results and product allocation quantities A surplus material allocation processing method in a surplus material allocation processing device having information recording means and quality performance recording means for recording quality performance information for each part of a manufactured product,
A deficient variety extracting means for extracting a deficient variety from the order information and production information recorded in the production management information recording means;
A quality determination step in which the quality determination unit compares the quality record information for each part recorded in the quality record recording unit with the standard value for each type of product recorded in the type master recording unit; ,
Compare the quality record information for each part recorded in the quality record recording unit with the standard value recorded in the product type master record unit for the product that failed in the quality judgment step, and for each part of the product A compatible product extraction step for extracting a product compatible with the standard;
A surplus material characterized by having a reserveable variety extraction step of comparing the shortage variety extracted in the shortage variety extraction step with the variety extracted in the compatible variety extraction step and extracting a variety that can be reserved Reserve processing method. Computer
A product master recording means for recording a product master defining standard values for each product product,
Production management information recording means for recording order information including quantity to be manufactured and delivery date for each product type, and production information including production results and product allocation quantity;
A shortage variety extracting means for extracting a shortage variety from the order information and production information recorded in the production management information recording means;
Quality record recording means for recording quality record information for each part of the manufactured product;
Quality determination means for performing quality determination by comparing the quality performance information for each part recorded in the quality performance recording means and the standard value for each product type recorded in the product master recording means;
Compare the quality record information for each part recorded in the quality record recording means with the standard value recorded in the product type master record means for the product that is rejected by the quality judgment means, and for each part of the product A compatible variety extracting means for extracting a variety that conforms to the standard;
A program for comparing the shortage varieties extracted by the shortage varieties extraction means with the varieties extracted by the compatible varieties extraction means and functioning as a provisionable kind extraction means for extracting a kind that can be reserved.

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