JP2009148722A - In-gas cavitation jet nozzle - Google Patents

In-gas cavitation jet nozzle Download PDF

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JP2009148722A
JP2009148722A JP2007330152A JP2007330152A JP2009148722A JP 2009148722 A JP2009148722 A JP 2009148722A JP 2007330152 A JP2007330152 A JP 2007330152A JP 2007330152 A JP2007330152 A JP 2007330152A JP 2009148722 A JP2009148722 A JP 2009148722A
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pressure water
low
water supply
supply conduit
nozzle
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JP5344813B2 (en
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Nobuo Nishida
信雄 西田
Osamu Kaguma
修 鹿熊
Masayuki Otsubo
雅之 大坪
Masato Sawada
昌人 澤田
Eiko Kuroe
栄光 黒江
Hiromitsu Morita
森田  浩充
Fumiyoshi Kano
史義 加納
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Denso Corp
Sugino Machine Ltd
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Sugino Machine Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an in-gas cavitation jet nozzle easy to be adjusted for stably generating cavitation and made compact in the nozzle surrounding. <P>SOLUTION: The in-gas cavitation jet nozzle for generating cavitation in gas comprises a high pressure water supply pipe having a high pressure water jetting port for jetting high pressure water at the tip end part and a low pressure water supply pipe having a low pressure water jetting port installed around the high pressure water jetting port for jetting low pressure water concentrically around the high pressure water as a center and the low pressure water supply pipe is installed along the axial line of the high pressure water supply pipe. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は気中キャビテーションジェットノズルの改良に関するものである。   The present invention relates to an improvement in an air cavitation jet nozzle.

高圧水の周囲に低圧水を同心円状に噴射して気中でキャビテーションを発生させる方法及び装置は既に報告されている。例えば、大気中に位置するノズルの第1及び第2噴出口からそれぞれ液体流を噴出させるものであり、第1噴出口から噴出される第1液体流は第2噴出口から噴出される局部的液体環境を形成する第2液体流によって取り囲まれており、この第1液体流は第2液体流よりも高速であってキャビテーション気泡を含み、これらの第1及び第2液体流を、大気中にある金属材料の表面に当て、キャビテーション気泡の崩壊により生じる衝撃力を被加工物の表面に発生させるものである(例えば、特許文献1参照)。また、気中キャビテーションは水中噴射キャビテーションより10倍以上大きい加工能力を有する(例えば、特許文献2参照)。   A method and apparatus for generating cavitation in the air by concentrically injecting low-pressure water around high-pressure water has already been reported. For example, the liquid flow is ejected from the first and second ejection ports of the nozzle located in the atmosphere, and the first liquid flow ejected from the first ejection port is locally ejected from the second ejection port. Surrounded by a second liquid stream that forms a liquid environment, the first liquid stream is faster than the second liquid stream and contains cavitation bubbles, and these first and second liquid streams are brought into the atmosphere. An impact force generated by the collapse of cavitation bubbles is generated on the surface of a workpiece by being applied to the surface of a certain metal material (see, for example, Patent Document 1). In addition, air cavitation has a processing capacity 10 times or more larger than underwater jet cavitation (see, for example, Patent Document 2).

キャビテーション気泡の崩壊による衝撃力は、種々の目的に使用されている。例えば、特許文献1での金属材料の残留応力改善の他に、歯車、バネ、金型等の機械部品の表面を改質したり及び洗浄を処理(例えば、特許文献2参照)やコンクリート、石材、金属等の掘削等にも使用することが可能である   The impact force due to the collapse of cavitation bubbles is used for various purposes. For example, in addition to improving the residual stress of metal materials in Patent Document 1, the surface of mechanical parts such as gears, springs, molds, etc. are modified and washed (for example, see Patent Document 2), concrete, stone It can be used for excavation of metal etc.

図4は従来の気中キャビテーションジェットノズルのノズル構成を示す説明図である。図に示す通り、従来の気中キャビテーションジェットノズル50としては低圧水51は高圧水52のノズル53に対して直角方向に流入し、その後、90度曲がって噴射されるのが常であった。   FIG. 4 is an explanatory view showing a nozzle configuration of a conventional air cavitation jet nozzle. As shown in the figure, as a conventional air cavitation jet nozzle 50, the low-pressure water 51 normally flows in a direction perpendicular to the nozzle 53 of the high-pressure water 52, and thereafter, is bent 90 degrees and injected.

特許第2957976号公報Japanese Patent No. 2957976 特開2003−62492号公報JP 2003-62492 A

ところで、このような気中キャビテーションジェットノズルにおいては、キャビテーションが均一に発生し難く、安定したキャビテーションを発生させるために低圧水供給量の調整及びノズル先端自体の調整が難しかった。このような場合には、低圧水供給量の変化に応じてノズル先端部内の構造自体を変化させなければ対応できない状況もあった。   By the way, in such an air cavitation jet nozzle, it is difficult for cavitation to occur uniformly, and it is difficult to adjust the low-pressure water supply amount and the nozzle tip itself in order to generate stable cavitation. In such a case, there was a situation that could not be dealt with without changing the structure itself in the nozzle tip in accordance with the change in the amount of low-pressure water supply.

また、実用面上では、低圧水導入用のホースのためノズルユニットが大きくなり、ノズル移動時には低圧用ホースの取り回しスペースが必要となりノズルと被加工物とが対峙する噴射空間(改質室、洗浄室、処理室等)を大きく確保する必要があった。また、ノズルの複数配列が実質的に困難である。また、気中キャビテーションジェット装置の新たな用途も限定されざるを得ない状況にあった。   In practical terms, the nozzle unit is large because of the hose for introducing low-pressure water, and a space for handling the low-pressure hose is necessary when moving the nozzle. Room, processing room, etc.) must be secured. Further, it is difficult to arrange a plurality of nozzles. In addition, the new use of the air cavitation jet device has been limited.

これらを鑑み、本発明は、安定したキャビテーションを発生させるための調整が容易で、しかも、ノズル周りをコンパクトとする気中キャビテーションジェットノズルを提供するものである。   In view of these, the present invention provides an air cavitation jet nozzle that is easy to adjust for generating stable cavitation and that is compact around the nozzle.

請求項1に記載された発明に係る気中キャビテーションジェットノズルは、高圧水を噴射する高圧水噴射口を先端部に設けた高圧水供給導管と、この高圧水噴射口の周囲に配されて高圧水を中心とした同心円状に低圧水を噴射する低圧水噴射口を先端部に設けた低圧水供給導管とを備え、気中でキャビテーションを発生させる気中キャビテーションジェットノズルにおいて、
前記低圧水供給導管が、前記高圧水供給導管の軸線に沿って設けられていることを特徴とするものである。
The air cavitation jet nozzle according to the first aspect of the present invention includes a high-pressure water supply conduit having a high-pressure water injection port for injecting high-pressure water at a tip portion, and a high-pressure water nozzle arranged around the high-pressure water injection port. In the air cavitation jet nozzle that has a low-pressure water supply pipe provided at the tip with a low-pressure water injection port that injects low-pressure water concentrically around water, and generates cavitation in the air,
The low-pressure water supply conduit is provided along the axis of the high-pressure water supply conduit.

請求項2に記載された発明に係る気中キャビテーションジェットノズルは、請求項1に記載の低圧水供給導管には、供給される低圧水を前記高圧水供給導管の軸線に沿った偏りの少ない流れとする1つ以上の整流手段が設けられていることを特徴とするものである。   An air cavitation jet nozzle according to a second aspect of the present invention is the low-pressure water supply conduit according to the first aspect, wherein the low-pressure water supplied is a flow with less bias along the axis of the high-pressure water supply conduit. One or more rectifying means are provided.

請求項3に記載された発明に係る気中キャビテーションジェットノズルは、請求項1又は2に記載の低圧水供給導管が前記高圧水供給導管の後端末よりも後端側から前記高圧水供給導管の軸線に沿って供給されることを特徴とするものである。   An air cavitation jet nozzle according to a third aspect of the present invention is the air cavitation jet nozzle according to the first or second aspect, wherein the low-pressure water supply conduit of the high-pressure water supply conduit from the rear end side of the rear end of the high-pressure water supply conduit. It is characterized by being supplied along the axis.

請求項4に記載された発明に係る気中キャビテーションジェットノズルは、請求項1〜3の何れか1項に記載の高圧水噴射口の端縁に対して低圧水噴射口の端縁を出入り可能に保持する高低圧水噴射口保持手段を更に備えたことを特徴とするものである。   The air cavitation jet nozzle according to the invention described in claim 4 is capable of entering and exiting the edge of the low-pressure water injection port with respect to the edge of the high-pressure water injection port according to any one of claims 1 to 3. Further, high-low pressure water injection port holding means for holding is provided.

請求項5に記載された発明に係る気中キャビテーションジェットノズルは、請求項4に記載の高低圧水噴射口保持手段は、
前記低圧水供給導管の端縁部を入れ子式に装着可能な座ぐり穴状のガイド孔と前記低圧水噴射口とを備えたノズル部と、
前記ガイド孔の内形に装着可能な外形と前記低圧水供給導管と面一となる内形と予め定められた幅長とを備えたリング部と、
前記ノズル部を前記低圧水供給導管に対して固定保持する固定保持手段とを備え、
前記リング部を前記低圧水供給導管端縁面と前記ガイド孔の座部とに突き合わせることを特徴とするものである。
The in-air cavitation jet nozzle according to the invention described in claim 5 is the high-low pressure water jet holding means according to claim 4,
A nozzle portion provided with a counterbore-shaped guide hole capable of nesting the end portion of the low-pressure water supply conduit and the low-pressure water injection port;
A ring portion having an outer shape that can be attached to the inner shape of the guide hole, an inner shape that is flush with the low-pressure water supply conduit, and a predetermined width length;
Fixed holding means for holding the nozzle portion fixed to the low-pressure water supply conduit;
The ring portion is butted against an end surface of the low-pressure water supply conduit and a seat portion of the guide hole.

本発明は、安定したキャビテーションを発生させるための調整が容易で、しかも、ノズル周りをコンパクトとする気中キャビテーションジェットノズルを得ることができるという効果がある。   ADVANTAGE OF THE INVENTION This invention has the effect that the adjustment for generating the stable cavitation is easy, and also the air cavitation jet nozzle which makes the nozzle periphery compact can be obtained.

本発明においては、高圧水を噴射する高圧水噴射口を先端部に設けた高圧水供給導管と、この高圧水噴射口の周囲に配されて高圧水を中心とした同心円状に低圧水を噴射する低圧水噴射口を先端部に設けた低圧水供給導管とを備え、気中でキャビテーションを発生させる気中キャビテーションジェットノズルにおいて、前記低圧水供給導管が前記高圧水供給導管に沿って設けられているものである。これにより、安定したキャビテーションを発生させることができ、しかも、ノズル周りをコンパクトとする気中キャビテーションジェットノズルを得ることができる。   In the present invention, a high-pressure water supply conduit having a high-pressure water injection port for injecting high-pressure water is provided at the tip, and low-pressure water is injected around the high-pressure water injection port in a concentric manner around the high-pressure water. An air cavitation jet nozzle for generating cavitation in the air, wherein the low pressure water supply conduit is provided along the high pressure water supply conduit. It is what. As a result, stable cavitation can be generated, and an air cavitation jet nozzle can be obtained in which the periphery of the nozzle is compact.

即ち、従来のキャビテーションジェットノズルは、低圧水はノズル先端部で高圧水のノズルに対して直角方向に流入して90度曲がって噴射されるため、例えば低圧水供給量を変化させると高圧水の周りに均一に取り巻いていた低圧水の噴射量に偏りが生じ、噴射量のバランスが崩れることにより、キャビテーションの発生が均一でなくなる。このため、安定したキャビテーションを発生させるために低圧水供給量の調整及びノズル先端自体の調整が難しかった。   That is, in the conventional cavitation jet nozzle, the low-pressure water flows in a direction perpendicular to the nozzle of the high-pressure water at the tip of the nozzle and is bent 90 degrees and is jetted. The injection amount of the low-pressure water surrounding the surrounding area is uneven, and the balance of the injection amount is lost, so that the occurrence of cavitation is not uniform. For this reason, it is difficult to adjust the low-pressure water supply amount and the nozzle tip itself in order to generate stable cavitation.

本発明の気中キャビテーションジェットノズルでは、低圧水供給導管が高圧水供給導管の軸線に沿って設けられることにより、低圧水が高圧水の噴射方向に沿って供給される。これにより、低圧水の供給量を変化させても高圧水の周りに均一に取り巻いていた低圧水の噴射量に偏りが生じ難く、安定したキャビテーションを発生させることができる。   In the air cavitation jet nozzle of the present invention, the low-pressure water supply conduit is provided along the axis of the high-pressure water supply conduit, so that the low-pressure water is supplied along the injection direction of the high-pressure water. Thereby, even if the supply amount of the low-pressure water is changed, the injection amount of the low-pressure water uniformly surrounding the high-pressure water is not easily biased, and stable cavitation can be generated.

また、低圧水供給導管が高圧水供給導管の軸線に沿って設けられることにより、従来のノズルには必須であったノズル先端部分での低圧用ホースの取り回しスペースが不要となり、ノズルと被加工物とが対峙する噴射空間(改質室、洗浄室、処理室等)を大きく確保する必要がなくなる。また、ノズルの複数配列も容易に行うことができ、気中キャビテーションジェット装置の新たな用途も開発可能となる等の利点もある。   In addition, since the low-pressure water supply conduit is provided along the axis of the high-pressure water supply conduit, the space for handling the low-pressure hose at the nozzle tip, which was essential for conventional nozzles, is no longer required. Therefore, it is not necessary to secure a large injection space (reforming chamber, cleaning chamber, processing chamber, etc.). In addition, a plurality of nozzles can be easily arranged, and there is an advantage that a new application of the air cavitation jet apparatus can be developed.

本発明の低圧水供給導管は高圧水供給導管の軸線に沿って設けられることにより、低圧水の噴射量に偏りが生じ難く、安定したキャビテーションを発生させることができる。より好ましくは、低圧水供給導管は供給される低圧水を高圧水供給導管の軸線に沿った偏りの少ない流れとする1つ以上の整流手段を設けることにより、低圧水供給導管内の流れの偏りを低減して安定したキャビテーションを発生させることができる。   Since the low-pressure water supply conduit of the present invention is provided along the axis of the high-pressure water supply conduit, it is difficult for the injection amount of the low-pressure water to be biased and stable cavitation can be generated. More preferably, the low pressure water supply conduit is provided with one or more rectifying means that make the supplied low pressure water a less biased flow along the axis of the high pressure water supply conduit, thereby providing a flow bias in the low pressure water supply conduit. And stable cavitation can be generated.

整流手段としては、例えば、低圧水供給導管の流路を塞ぐように配された板材に複数の連通孔を備えた整流板や低圧水の流れに沿って長尺部材を並べたり多数の管路を束ねた整流材などが採用される。尚、複数の整流板を低圧水供給導管内に配する場合には、好ましくは、隣接する整流板の対向する連通孔同士の配置をずらして連通孔を通る低圧水の流線をずらすことにより、定圧水供給導管内での低圧水の流れに偏りを生じさせない等の工夫を行う。   As the rectifying means, for example, a plate member arranged so as to block the flow path of the low-pressure water supply conduit, a rectifying plate provided with a plurality of communication holes, a long member arranged along the flow of low-pressure water, or a number of pipes A rectifying material that is bundled is used. When arranging a plurality of rectifying plates in the low-pressure water supply conduit, it is preferable to shift the flow lines of the low-pressure water passing through the communicating holes by shifting the arrangement of the opposing communicating holes of the adjacent rectifying plates. Measures will be taken such as not causing bias in the flow of low-pressure water in the constant-pressure water supply conduit.

本発明の高圧水供給導管は、数百〜数十MPもの高圧水が流れ、しかも、噴射ノズル径が数mm〜0.数mmであるため、高圧水供給導管が短くても噴射量の偏りによるキャビテーションの不安定さは少ない。そのため、従来のように高圧水供給導管を長く取る必要はなく、数十cm程度で充分である。そこで、更に好ましくは、低圧水供給導管が高圧水供給導管の後端末よりも後端側から前記高圧水供給導管の軸線に沿って供給されるものである。   In the high-pressure water supply conduit of the present invention, several hundred to several tens of MP of high-pressure water flows, and the diameter of the injection nozzle is several mm to 0.00 mm. Since it is several millimeters, even if the high-pressure water supply conduit is short, the instability of cavitation due to the uneven injection amount is small. Therefore, it is not necessary to take a long high-pressure water supply conduit as in the prior art, and about several tens of centimeters is sufficient. Therefore, more preferably, the low-pressure water supply conduit is supplied along the axis of the high-pressure water supply conduit from the rear end side of the rear end of the high-pressure water supply conduit.

本発明のノズル先端部には従来のような低圧水供給配管は連結されない。このため、ノズル先端部の自由度も増すことになり、従来は変更が不可能であった高圧水噴射口の端縁に対して低圧水噴射口の端縁を出入り可能に保持することが可能となる。好ましくは、高圧水噴射口の端縁に対して低圧水噴射口の端縁を出入り可能に保持する高低圧水噴射口保持手段を更に備える。高圧水と低圧水とが合流する位置によってキャビテーションによる壊食量、即ち、キャビテーションの威力が変化するため、合流点の位置調整が必要であり、前記高低圧水噴射口保持手段により、合流点の位置調整が可能となる。   A conventional low-pressure water supply pipe is not connected to the nozzle tip of the present invention. For this reason, the degree of freedom of the nozzle tip is also increased, and it is possible to hold the edge of the low-pressure water injection port so that it can enter and exit the edge of the high-pressure water injection port, which could not be changed in the past. It becomes. Preferably, a high-low pressure water injection port holding means for holding the edge of the low-pressure water injection port so as to be able to enter and exit from the edge of the high-pressure water injection port is further provided. The amount of erosion due to cavitation, that is, the power of cavitation changes depending on the position where high-pressure water and low-pressure water merge, so the position of the merging point needs to be adjusted. Adjustment is possible.

高低圧水噴射口保持手段としては、高圧水噴射口を備えたパーツと低圧水噴射口を備えたパーツとの何れか一方を固定し、他方を駆動手段に固定して相対距離を変動させてもよいが、より好ましくは、この高低圧水噴射口保持手段として、低圧水供給導管の端縁部を入れ子式に装着可能な座ぐり穴状のガイド孔と前記低圧水噴射口とを備えたノズル部と、ガイド孔の内形に装着可能な外形と前記低圧水供給導管と面一となる内形と予め定められた幅長とを備えたリング部と、ノズル部を前記低圧水供給導管に対して固定保持する固定保持手段とを備え、任意の幅長のリング部を装着して前記低圧水供給導管端縁面と前記ガイド孔の座部とに突き合わせることにより、高圧水噴射口の端縁に対して低圧水噴射口の端縁を出入り可能に保持することが可能となる。   As the high / low pressure water injection port holding means, either one of the part provided with the high pressure water injection port or the part provided with the low pressure water injection port is fixed, and the other is fixed to the driving means to change the relative distance. More preferably, the high-low pressure water injection port holding means includes a counterbore-shaped guide hole in which an end edge portion of the low-pressure water supply conduit can be installed in a nested manner and the low-pressure water injection port. A nozzle portion, a ring portion having an outer shape that can be mounted on the inner shape of the guide hole, an inner shape that is flush with the low-pressure water supply conduit, and a predetermined width, and a nozzle portion that is connected to the low-pressure water supply conduit A high-pressure water injection port by attaching a ring portion having an arbitrary width and abutting against the end surface of the low-pressure water supply conduit and the seat portion of the guide hole. Keep the edge of the low-pressure water jet port in and out of the edge of the It is possible.

図1は本発明の気中キャビテーションジェットノズルの一実施例の構成を示す説明図であり、a図は縦断面図、b図は側面図である。図2は図1のノズルの各横断面図であり、a図はA−A断面図、b図はB−B断面図、c図はC−C断面図、d図はD−D断面図、e図はE−E断面図である。   FIG. 1 is an explanatory view showing a configuration of an embodiment of an air cavitation jet nozzle according to the present invention, where a is a longitudinal sectional view and b is a side view. 2 is a cross-sectional view of each of the nozzles of FIG. 1. FIG. 2 is a cross-sectional view taken along the line AA, FIG. 2B is a cross-sectional view taken along the line BB, FIG. , E is an EE cross-sectional view.

図に示す通り、本実施例の気中キャビテーションジェットノズル装置は、大きく分けて本体部10と、その本体部10の上端部に配された高低圧水供給部20と、本体部10の下端部に配されたノズル部30との3つからなる。本体部10は高圧水がノズル部30方向に流れる高圧水供給導管11を中心としてその周囲に低圧水がノズル部30方向に流れる低圧水供給導管12の二重構造となっている。   As shown in the figure, the aerial cavitation jet nozzle device of the present embodiment is roughly divided into a main body 10, a high / low pressure water supply unit 20 arranged at the upper end of the main body 10, and a lower end of the main body 10. It consists of three with the nozzle part 30 distribute | arranged to. The main body 10 has a double structure of a low-pressure water supply conduit 12 in which low-pressure water flows in the direction of the nozzle portion 30 around the high-pressure water supply conduit 11 in which high-pressure water flows in the direction of the nozzle portion 30.

高低圧水供給部20はその後端面に図示しない低圧水供給ホースに連結される低圧水供給口21と、側面部に図示しない高圧水供給配管に連結される高圧水供給口22とを備える。図2のa図にも示す通り、高圧水供給口22はZ軸マニホールド23の高圧水供給導管11の後端部となる穿設孔24の側面から供給されている。このZ軸マニホールド23には低圧水供給口21からの低圧水を本体部10の低圧水供給導管12に流すために5つの連通孔25が形成されている。尚、この5つの連通孔25が低圧水の流れの偏りを解消するための第1の整流手段となっている。連通孔25の長さは穴径の5倍以上であり、穴径の断面積の合計は低圧水供給口面積の60パーセント以上である。   The high and low pressure water supply unit 20 includes a low pressure water supply port 21 connected to a low pressure water supply hose (not shown) at the rear end surface, and a high pressure water supply port 22 connected to a high pressure water supply pipe (not shown) on the side surface. As shown in FIG. 2 a, the high-pressure water supply port 22 is supplied from the side surface of the drilling hole 24 that is the rear end portion of the high-pressure water supply conduit 11 of the Z-axis manifold 23. In the Z-axis manifold 23, five communication holes 25 are formed in order to flow low-pressure water from the low-pressure water supply port 21 to the low-pressure water supply conduit 12 of the main body 10. The five communication holes 25 serve as first rectifying means for eliminating the uneven flow of the low-pressure water. The length of the communication hole 25 is 5 times or more of the hole diameter, and the total cross-sectional area of the hole diameter is 60% or more of the low-pressure water supply port area.

高低圧水供給部20は、本体部10の外殻となる円管13の上端に形成された突き合わせ部14で接合されている。Z軸マニホールド23の連通孔25を通過した低圧水は、図2のb図に示す通り、この突き合わせ部14に穿設された4つの連通孔15を介して本体部10の低圧水供給導管12に供給される。尚、この4つの連通孔15が低圧水の流れの偏りを解消するための第2の整流手段となっている。連通孔の長さは穴径の2倍以上であり、穴径の断面積の合計は低圧水供給口面積の75パーセント以上である。   The high / low pressure water supply unit 20 is joined by a butting portion 14 formed at the upper end of the circular tube 13 that is an outer shell of the main body 10. The low-pressure water that has passed through the communication hole 25 of the Z-axis manifold 23 passes through the four communication holes 15 formed in the butting portion 14 as shown in FIG. To be supplied. The four communication holes 15 serve as second rectifying means for eliminating the uneven flow of the low-pressure water. The length of the communication hole is twice or more the hole diameter, and the total cross-sectional area of the hole diameter is 75% or more of the low-pressure water supply port area.

本体部10内部では低圧水は本体部10の中心に配された高圧水供給導管11の回りに配された低圧水供給導管12内を流れるため、高圧水の噴射方向に沿って供給される。これにより、低圧水の流れに偏りが生じ難くなる。   In the main body 10, the low-pressure water flows in the low-pressure water supply conduit 12 disposed around the high-pressure water supply conduit 11 disposed in the center of the main body 10, and thus is supplied along the injection direction of the high-pressure water. As a result, the flow of low-pressure water is less likely to be biased.

高圧水は本体部10の内部を下流側に流れるに従い段階的に流れ断面を狭めることにより、高い圧力で噴射口から噴射される。先ず、本体部10の円管13の下端部に配されたフランジ部16で流れ断面を狭められる。図2のc図に示す通り、大小の連通孔17、18が穿設され、低圧水もフランジ部16によって若干流れ断面が狭められる。尚、これら連通孔17、18は低圧水の流れの偏りを解消するための第3の整流手段となっている。通孔の長さは穴径の2倍以上であり、穴径の断面積の合計は低圧水供給口面積の75パーセント以上である。 The high-pressure water is jetted from the jet port at a high pressure by gradually reducing the cross section as it flows through the inside of the main body 10 to the downstream side. First, the flow cross section is narrowed by the flange portion 16 disposed at the lower end portion of the circular tube 13 of the main body portion 10. As shown in FIG. 2 c, large and small communication holes 17 and 18 are formed, and the low-pressure water flows slightly by the flange portion 16 to narrow the cross section. The communication holes 17 and 18 serve as a third rectifying means for eliminating the uneven flow of the low-pressure water. The length of the communication hole is at least twice the hole diameter, the total cross-sectional area of the hole diameter is more than 75 percent of the low-pressure water supply port area.

フランジ部16の下端部にはノズル部30を保持するホルダ部19が装着されている。このホルダ部19においても、高圧水は流れ断面を狭められる。ホルダ部19の軸中心部は高圧水供給導管11に沿って下端方向に延設されこの延設部を覆うように高圧水ノズルホルダ部31が装着される。   A holder portion 19 that holds the nozzle portion 30 is attached to the lower end portion of the flange portion 16. Also in this holder part 19, the flow cross section of high pressure water is narrowed. The shaft center portion of the holder portion 19 extends along the high-pressure water supply conduit 11 in the lower end direction, and a high-pressure water nozzle holder portion 31 is mounted so as to cover the extended portion.

高圧水ノズルホルダ部31は、図2のd図に示す通り、ホルダ部19の延設部を中心とした同心円状に配列した8つの連通孔35が穿設され、低圧水も若干流れ断面が狭められる。尚、この8つの連通孔35が低圧水の流れの偏りを解消するための第4の整流手段となっている。連通孔の長さは穴径の2倍以上であり、穴径の断面積の合計は低圧水供給口面積の75パーセント以上である。   As shown in FIG. 2d, the high-pressure water nozzle holder portion 31 is provided with eight communication holes 35 arranged concentrically around the extending portion of the holder portion 19, so that the low-pressure water flows slightly in cross section. It is narrowed. The eight communication holes 35 serve as a fourth rectifying means for eliminating the uneven flow of the low-pressure water. The length of the communication hole is twice or more the hole diameter, and the total cross-sectional area of the hole diameter is 75% or more of the low-pressure water supply port area.

高圧水ノズルホルダ部31においても軸中心部は高圧水供給導管11に沿って下端方向に延設されこの延設部を覆うように高圧水ノズル32が装着されている。高圧水ノズル32の先端部の高圧水噴射口33には高圧水の流れ断面を更に狭めるオリフィス34が装着されている。最終部の整流手段は図2のE図に示す通り、高圧水ノズル外周の単なる空間であり、空間部の長さは高圧水ノズル外径の5倍以上あり、整流させて定圧水を噴射口に導く。また、空間部の断面積は低圧水供給口面積の60パーセント以上である。   Also in the high-pressure water nozzle holder portion 31, the shaft center portion extends along the high-pressure water supply conduit 11 in the lower end direction, and the high-pressure water nozzle 32 is mounted so as to cover the extended portion. An orifice 34 for further narrowing the flow cross section of the high pressure water is attached to the high pressure water injection port 33 at the tip of the high pressure water nozzle 32. As shown in FIG. 2E, the final flow straightening means is just a space around the outer periphery of the high pressure water nozzle, and the length of the space is at least five times the outer diameter of the high pressure water nozzle. Lead to. Moreover, the cross-sectional area of the space is 60% or more of the low-pressure water supply port area.

高圧水ノズルホルダ部31の外殻部には低圧水ノズル部36が装着されている。低圧水ノズル部36の先端部はテーパー状に縮径し、先端の低圧水噴射口38から低圧水を高圧水を中心とした同心円状に低圧水を噴射する。低圧水ノズル部36には、高圧水ノズルホルダ部31の外殻部を入れ子式に装着可能な座ぐり穴状のガイド孔37が備わり、入れ子式に装着した後で固定保持手段としての締め付けボルト39を緊締してガイド孔37の内径を縮径して固定される。Z軸マニホールド23とフランジ部16は整流機能と同時に高圧水供給導管11を低圧水供給導管内で保持する。   A low pressure water nozzle portion 36 is attached to the outer shell portion of the high pressure water nozzle holder portion 31. The tip of the low-pressure water nozzle portion 36 is tapered, and the low-pressure water is jetted concentrically from the low-pressure water jet port 38 at the tip centering on the high-pressure water. The low-pressure water nozzle part 36 is provided with a counterbore-shaped guide hole 37 into which the outer shell part of the high-pressure water nozzle holder part 31 can be installed in a telescopic manner, and a tightening bolt as a fixing and holding means after the telescopic attachment. 39 is tightened to reduce the inner diameter of the guide hole 37 and fixed. The Z-axis manifold 23 and the flange portion 16 hold the high-pressure water supply conduit 11 in the low-pressure water supply conduit simultaneously with the rectifying function.

高圧水ノズルホルダ部31の下端縁とガイド孔37の座部41との間には高圧水噴射口の端縁に対して低圧水噴射口の端縁を出入り可能とするリング部40が配される。リング部40はガイド孔37の内形に装着可能な外形と高圧水ノズルホルダ部31の低圧水供給導管と面一となる内形と予め定められた幅長とを備える。   Between the lower end edge of the high-pressure water nozzle holder 31 and the seat 41 of the guide hole 37, a ring portion 40 that allows the end of the low-pressure water injection port to enter and exit from the end of the high-pressure water injection port is disposed. The The ring portion 40 includes an outer shape that can be attached to the inner shape of the guide hole 37, an inner shape that is flush with the low-pressure water supply conduit of the high-pressure water nozzle holder portion 31, and a predetermined width.

任意の幅長のリング部40を選択してこれを装着し、リング部40を高圧水ノズルホルダ部31の低圧水供給導管端縁面とガイド孔37の座部41とに突き合わせて締め付けボルト39を緊締して固定することにより、図1のノズル先端部の一点鎖線で示したように高圧水噴射口33の端縁に対して低圧水噴射口38の端縁を出入り可能に保持することができる。   A ring part 40 having an arbitrary width is selected and mounted, and the ring part 40 is abutted against the edge surface of the low-pressure water supply conduit of the high-pressure water nozzle holder part 31 and the seat part 41 of the guide hole 37 to tighten the bolts 39. By tightening and fixing, the end edge of the low-pressure water injection port 38 can be held in and out of the end edge of the high-pressure water injection port 33 as shown by the one-dot chain line of the nozzle tip portion of FIG. it can.

以上のように、高圧水及び低圧水は高低圧水供給部20で各々供給されるため、高圧水及び低圧水を供給する配管やパイプは本発明の気中キャビテーションジェットノズルを2次元、3次元移動させる移動装置に付随して取付けることができる。このため、ノズルと被加工物とが対峙する噴射空間(改質室、洗浄室、処理室等)内で低圧水導入用配管がなくなり、ノズル周りがコンパクトになり、ノズルが移動する際の低圧水配管の取り回しが不要になり、噴射空間を大きく確保する必要がなくなる。   As described above, since the high-pressure water and the low-pressure water are respectively supplied from the high-low pressure water supply unit 20, the pipes and pipes for supplying the high-pressure water and the low-pressure water are two-dimensional and three-dimensional for the air cavitation jet nozzle of the present invention. It can be attached to the moving device to be moved. For this reason, there is no low-pressure water introduction pipe in the injection space (reforming chamber, cleaning chamber, processing chamber, etc.) where the nozzle and the workpiece are opposed, the nozzle periphery becomes compact, and the low pressure when the nozzle moves There is no need for water piping, and there is no need to secure a large injection space.

図3は両出口面の差を変えた場合のアルミ板の壊食量を示す線図である。尚、差が0は両出口面が同一面であり、ノズル面の差は高圧水の出口であるオリフィスの出口面に対して低圧ノズルの出口面が突出した距離の差を示し、差の増加は低圧ノズル出口面が前方(アルミ板方向)に位置することを意味する。図4に示す通り、高圧水と低圧水との合流点が変化するとキャビテーションによる壊食量、即ち、威力が変わることが判る。   FIG. 3 is a diagram showing the amount of erosion of the aluminum plate when the difference between the two exit faces is changed. When the difference is 0, both outlet surfaces are the same surface, and the difference between the nozzle surfaces indicates the difference in the distance at which the outlet surface of the low-pressure nozzle protrudes from the outlet surface of the orifice that is the outlet of high-pressure water. Means that the outlet surface of the low pressure nozzle is located forward (in the direction of the aluminum plate). As shown in FIG. 4, it can be seen that the amount of erosion caused by cavitation, that is, the power changes when the confluence of high-pressure water and low-pressure water changes.

本発明の気中キャビテーションジェットノズルの一実施例の構成を示す説明図であり、a図は縦断面図、b図は側面図である。It is explanatory drawing which shows the structure of one Example of the air cavitation jet nozzle of this invention, a figure is a longitudinal cross-sectional view, b figure is a side view. 図1のノズルの各横断面図であり、a図はA−A断面図、b図はB−B断面図、c図はC−C断面図、d図はD−D断面図、e図はE−E断面図である。FIG. 2 is a cross-sectional view of each of the nozzles of FIG. 1, wherein a is a cross-sectional view taken along line AA, b is a cross-sectional view taken along BB, c is a cross-sectional view taken along CC, d is a cross-sectional view taken along DD, e FIG. 両出口面の差を変えた場合のアルミ板の壊食量を示す線図である。It is a diagram which shows the erosion amount of the aluminum plate at the time of changing the difference of both exit surfaces. 従来の気中キャビテーションジェットノズルのノズル構成を示す説明図である。It is explanatory drawing which shows the nozzle structure of the conventional air cavitation jet nozzle.

符号の説明Explanation of symbols

10…本体部、
11…高圧水供給導管、
12…低圧水供給導管、
13…円管、
14…突き合わせ部、
15…連通孔、
16…フランジ部、
17…連通孔
18…連通孔、
19…ホルダ部、
20…高低圧水供給部、
21…低圧水供給口、
22…高圧水供給口、
23…Z軸マニホールド、
24…穿設孔、
25…連通孔、
30…ノズル部、
31…高圧水ノズルホルダ部、
32…高圧水ノズル、
33…高圧水噴射口、
34…オリフィス、
35…連通孔、
36…低圧水ノズル部、
37…ガイド孔、
38…低圧水噴射口、
39…締め付けボルト、
40…リング部、
41…座部、
10 ... body part,
11 ... High-pressure water supply conduit,
12 ... Low pressure water supply conduit,
13 ...
14 ... butting part,
15 ... Communication hole,
16 ... flange part,
17 ... Communication hole 18 ... Communication hole,
19 ... Holder part,
20 ... High and low pressure water supply section,
21 ... Low pressure water supply port,
22 ... High pressure water supply port,
23 ... Z axis manifold,
24 ... drilling hole,
25. Communication hole,
30 ... Nozzle part,
31 ... High pressure water nozzle holder,
32 ... High pressure water nozzle,
33 ... High-pressure water jet,
34: Orifice,
35 ... Communication hole,
36 ... Low pressure water nozzle part,
37 ... Guide hole,
38 ... Low pressure water injection port,
39 ... Tightening bolt,
40 ... Ring part,
41 ... the seat,

Claims (5)

高圧水を噴射する高圧水噴射口を先端部に設けた高圧水供給導管と、この高圧水噴射口の周囲に配されて高圧水を中心とした同心円状に低圧水を噴射する低圧水噴射口を先端部に設けた低圧水供給導管とを備え、気中でキャビテーションを発生させる気中キャビテーションジェットノズルにおいて、
前記低圧水供給導管が、前記高圧水供給導管の軸線に沿って設けられていることを特徴とする気中キャビテーションジェットノズル。
A high-pressure water supply conduit having a high-pressure water injection port for injecting high-pressure water at the tip, and a low-pressure water injection port that is arranged around the high-pressure water injection port and injects low-pressure water concentrically around the high-pressure water In the air cavitation jet nozzle that has a low-pressure water supply conduit provided at the tip, and generates cavitation in the air,
An air cavitation jet nozzle, wherein the low-pressure water supply conduit is provided along an axis of the high-pressure water supply conduit.
前記低圧水供給導管には、供給される低圧水を前記高圧水供給導管の軸線に沿った偏りの少ない流れとする1つ以上の整流手段が設けられていることを特徴とする請求項1に記載の気中キャビテーションジェットノズル。   The said low-pressure water supply conduit is provided with one or more rectifying means for making the low-pressure water to be supplied a flow with little deviation along the axis of the high-pressure water supply conduit. Air cavitation jet nozzle as described. 前記低圧水供給導管が前記高圧水供給導管の後端末よりも後端側から前記高圧水供給導管の軸線に沿って供給されることを特徴とする請求項1又は2に記載の気中キャビテーションジェットノズル。   3. The air cavitation jet according to claim 1, wherein the low-pressure water supply conduit is supplied along the axis of the high-pressure water supply conduit from a rear end side with respect to a rear end of the high-pressure water supply conduit. nozzle. 前記高圧水噴射口の端縁に対して低圧水噴射口の端縁を出入り可能に保持する高低圧水噴射口保持手段を更に備えたことを特徴とする請求項1〜3の何れか1項に記載の気中キャビテーションジェットノズル。   The high-low pressure water injection port holding means for holding the end edge of the low-pressure water injection port so as to be able to enter and exit from the end edge of the high-pressure water injection port is further provided. Air cavitation jet nozzle described in 1. 前記高低圧水噴射口保持手段は、
前記低圧水供給導管の端縁部を入れ子式に装着可能な座ぐり穴状のガイド孔と前記低圧水噴射口とを備えたノズル部と、
前記ガイド孔の内形に装着可能な外形と前記低圧水供給導管と面一となる内形と予め定められた幅長とを備えたリング部と、
前記ノズル部を前記低圧水供給導管に対して固定保持する固定保持手段とを備え、
前記リング部を前記低圧水供給導管端縁面と前記ガイド孔の座部とに突き合わせることを特徴とする請求項4に記載の気中キャビテーションジェットノズル。
The high / low pressure water injection port holding means includes:
A nozzle portion provided with a counterbore-shaped guide hole capable of nesting the end portion of the low-pressure water supply conduit and the low-pressure water injection port;
A ring portion having an outer shape that can be attached to the inner shape of the guide hole, an inner shape that is flush with the low-pressure water supply conduit, and a predetermined width length;
Fixed holding means for holding the nozzle portion fixed to the low-pressure water supply conduit;
The air cavitation jet nozzle according to claim 4, wherein the ring portion is abutted against an end surface of the low-pressure water supply conduit and a seat portion of the guide hole.
JP2007330152A 2007-12-21 2007-12-21 Air cavitation jet nozzle Active JP5344813B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011050834A (en) * 2009-09-01 2011-03-17 Rexxam Co Ltd Treatment apparatus of ballast water
CN111826513A (en) * 2019-04-22 2020-10-27 中国科学院沈阳自动化研究所 Impact strengthening device based on cavitation impact effect

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JPS621764U (en) * 1985-06-15 1987-01-08
JPH0647672A (en) * 1992-07-30 1994-02-22 Babcock Hitachi Kk Nozzle for cavitation jet
JP2000084479A (en) * 1998-09-10 2000-03-28 Kansai Paint Co Ltd Method for forming color mixture pattern
JP2000202326A (en) * 1999-01-13 2000-07-25 Mitsubishi Heavy Ind Ltd In-air cavitation jet nozzle
JP2002062091A (en) * 2000-08-17 2002-02-28 Babcock Hitachi Kk Method and device for washing heating tube
JP2003062492A (en) * 2001-08-23 2003-03-04 Japan Science & Technology Corp Surface treatment and cleaning methods for mechanical part, etc., and apparatus therefor

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JPS621764U (en) * 1985-06-15 1987-01-08
JPH0647672A (en) * 1992-07-30 1994-02-22 Babcock Hitachi Kk Nozzle for cavitation jet
JP2000084479A (en) * 1998-09-10 2000-03-28 Kansai Paint Co Ltd Method for forming color mixture pattern
JP2000202326A (en) * 1999-01-13 2000-07-25 Mitsubishi Heavy Ind Ltd In-air cavitation jet nozzle
JP2002062091A (en) * 2000-08-17 2002-02-28 Babcock Hitachi Kk Method and device for washing heating tube
JP2003062492A (en) * 2001-08-23 2003-03-04 Japan Science & Technology Corp Surface treatment and cleaning methods for mechanical part, etc., and apparatus therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011050834A (en) * 2009-09-01 2011-03-17 Rexxam Co Ltd Treatment apparatus of ballast water
CN111826513A (en) * 2019-04-22 2020-10-27 中国科学院沈阳自动化研究所 Impact strengthening device based on cavitation impact effect
CN111826513B (en) * 2019-04-22 2022-02-22 中国科学院沈阳自动化研究所 Impact strengthening device based on cavitation impact effect

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