JP2009147367A - Electric power conversion apparatus for electric train - Google Patents

Electric power conversion apparatus for electric train Download PDF

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JP2009147367A
JP2009147367A JP2009061201A JP2009061201A JP2009147367A JP 2009147367 A JP2009147367 A JP 2009147367A JP 2009061201 A JP2009061201 A JP 2009061201A JP 2009061201 A JP2009061201 A JP 2009061201A JP 2009147367 A JP2009147367 A JP 2009147367A
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cooling
heat
electric power
power converter
semiconductor element
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JP4666084B2 (en
JP2009147367A5 (en
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Tetsuya Takahashi
哲也 高橋
Kazuyoshi Toya
和義 東矢
Akihiro Murahata
章浩 村端
Yasushi Nakayama
靖 中山
Shigetoshi Ipposhi
茂俊 一法師
Kenichi Hayashi
建一 林
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Mitsubishi Electric Corp
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20936Liquid coolant with phase change
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Inverter Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an electric power conversion apparatus for an electric train whose volume required for attaining the predetermined conversion ability is smaller than the tradition. <P>SOLUTION: The electric power conversion apparatus includes: a semiconductor element 7 which performs switching for electric power conversion; a bubble pump type cooling facility which includes an element cooling portion 6A for cooing the semiconductor element 7 with a cooling medium and a radiation portion 6C for discharging the heat from the cooling medium heated in the element cooling portion 6A and circulates the cooling medium between the radiation portion 6C and the element cooling portion 6A by boiling the cooling medium in the element cooling portion 6A; and a cooling fan 2 in which the radiation portions 6C are lapped so as to adjoin each other and produces the air to a plurality of cooling facilities 6 and radiation portions 6C. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、電力変換のためのスイッチングを行う半導体素子と、半導体素子を冷却する冷却器とを備えた電車用の電力変換装置に関するものである。   The present invention relates to a power conversion apparatus for trains that includes a semiconductor element that performs switching for power conversion and a cooler that cools the semiconductor element.

一般産業分野での電動機用の電源としてコンバータやインバータなどの電力変換装置が使用される。コンバータやインバータなどの電力変換装置は、IGBT(Insulated Gate Bipolar Transistor)、サイリスタ、トランジスタ、ダイオードなどの半導体素子により、電力を流したり切ったりすることにより電力変換を行う。半導体素子での損失は熱となり、この損失熱により半導体素子が高温になると、正常に動作できなくなったり、変換効率が低下したりする。半導体素子が所定の温度範囲になるように冷却することは、電力変換装置では重要である。なお、駆動回路などまで含めて半導体素子をモジュール化したIPM(Intelligent Power Module)が使用される場合もある。   Power converters such as converters and inverters are used as power sources for electric motors in the general industrial field. Power converters such as converters and inverters perform power conversion by turning power on and off using semiconductor elements such as IGBTs (Insulated Gate Bipolar Transistors), thyristors, transistors, and diodes. The loss in the semiconductor element becomes heat, and when the semiconductor element becomes high temperature due to this loss heat, the semiconductor element cannot operate normally or the conversion efficiency is lowered. It is important for the power conversion device to cool the semiconductor element so as to be in a predetermined temperature range. In some cases, an IPM (Intelligent Power Module) in which a semiconductor element is modularized including a drive circuit and the like is used.

従来の電力変換装置には、半導体素子の冷却はヒートパイプを利用して行っているものがある。ヒートパイプとは、上下方向に立てた管の中に冷媒を密封して、管の下部に冷却対象物を接触させ、管の上部にフィンなどの放熱効率がよい構造を備えたものである。管に密閉された冷媒は、下部で冷却対象物から熱を与えられて蒸発する。蒸発した冷媒は管の上部に移動し、管の上部で熱を奪われて液体に戻り、管の内壁を伝って下部に溜まる。溜まった冷媒は、再度、蒸発する。このように、ヒートパイプでは、冷媒を蒸発させることにより熱を下部から上部に移動させ、上部から外部に熱を放出して下部に接触させた冷却対象物を冷却する。   Some conventional power converters use a heat pipe to cool a semiconductor element. The heat pipe is a structure in which a refrigerant is sealed in a vertical tube, a cooling target is brought into contact with the lower part of the pipe, and a heat radiation efficiency such as fins is provided at the upper part of the pipe. The refrigerant sealed in the tube evaporates by receiving heat from the object to be cooled at the lower part. The evaporated refrigerant moves to the upper part of the pipe, loses heat at the upper part of the pipe, returns to the liquid, and accumulates at the lower part along the inner wall of the pipe. The accumulated refrigerant evaporates again. Thus, in the heat pipe, heat is moved from the lower part to the upper part by evaporating the refrigerant, and the object to be cooled brought into contact with the lower part by releasing heat from the upper part to the outside is cooled.

ヒートパイプを利用した電力変換装置では、発熱する半導体素子が実装された回路基板を半導体素子が下を向くように水平に配置し、上を向いた回路基板の裏側にヒートパイプを接触させるようにしている。(例えば、特許文献1を参照)
また、内部に冷却液を流す流路を有する半導体素子が取り付けられる受熱板と、受熱板からの冷却液と空気との間で熱交換を行う熱交換器と、受熱板と熱交換器との間で冷却液を循環させるポンプと、熱交換器に対して冷却風を送風する送風手段とを備え、受熱板、熱交換器、ポンプ及び送風手段の複数の組を車体の長手方向に直角に並べて配置する電気車用電力変換装置もある。送風手段と熱交換器はほぼ平行に向かい合っており、熱交換器と受熱板は直交する位置関係にある。(例えば、特許文献2を参照)
In a power converter using a heat pipe, a circuit board on which a semiconductor element that generates heat is mounted horizontally so that the semiconductor element faces down, and the heat pipe is in contact with the back side of the circuit board facing up. ing. (For example, see Patent Document 1)
Further, a heat receiving plate to which a semiconductor element having a flow path for flowing a cooling liquid is attached, a heat exchanger for exchanging heat between the cooling liquid from the heat receiving plate and air, and the heat receiving plate and the heat exchanger And a pump for circulating cooling liquid between them and a blowing means for blowing cooling air to the heat exchanger, and a plurality of sets of the heat receiving plate, heat exchanger, pump and blowing means are perpendicular to the longitudinal direction of the vehicle body There is also a power converter for electric vehicles arranged side by side. The blower means and the heat exchanger face each other substantially in parallel, and the heat exchanger and the heat receiving plate are in a perpendicular relationship. (For example, see Patent Document 2)

特開2002−134670号公報。JP 2002-134670 A. 特開平9−246767号公報。Japanese Patent Laid-Open No. 9-246767.

ヒートパイプを用いた冷却による電力変換装置では、ヒートパイプを垂直に回路基板を水平に向ける必要があり、ヒートパイプに10cm程度以上の高さを要するので、回路基板を重ねて配置することが困難であった。電力変換装置の変換能力に応じて半導体素子の発熱量と半導体素子を搭載するために必要な面積が決まり、面積あたりの発熱量からヒートパイプの高さ及び体積が決まるので、所定の発熱量の回路基板に対して冷却装置にも所定体積が必要であった。   In power converters using cooling using heat pipes, it is necessary to direct the heat pipe vertically and the circuit board horizontally, and the heat pipe requires a height of about 10 cm or more. Met. The heat generation amount of the semiconductor element and the area required for mounting the semiconductor element are determined according to the conversion capacity of the power conversion device, and the height and volume of the heat pipe are determined from the heat generation amount per area, so that the predetermined heat generation amount A predetermined volume is also required for the cooling device relative to the circuit board.

ポンプを用いて冷却液を循環させる冷却方法による電力変換装置では、ポンプと冷却液のリザーブタンクなどの付属設備にスペースが必要であった。また、熱交換器と受熱板が直交し、熱交換器には所定の面積が必要なので、受熱板、熱交換器、ポンプ及び送風手段の組をあまり小さい間隔で配置することができなかった。
本発明は、所定の変換能力を実現する上で必要な装置の体積が従来よりも小さくなる電車用の電力変換装置を得ることを目的とする。
In the power conversion device based on the cooling method in which the coolant is circulated using the pump, a space is required for the auxiliary equipment such as the pump and the coolant reserve tank. Further, since the heat exchanger and the heat receiving plate are orthogonal to each other and a predetermined area is required for the heat exchanger, the set of the heat receiving plate, the heat exchanger, the pump, and the air blowing means cannot be arranged at a very small interval.
An object of the present invention is to obtain a power conversion device for trains in which the volume of the device necessary for realizing a predetermined conversion capacity is smaller than that of the conventional one.

この発明に係る電車用の電力変換装置は、電力変換のためのスイッチングを行う半導体素子と、半導体素子に接して、冷媒が縦に流れる複数の受熱管を有し、複数の受熱管が電車の進行方向に並べて配設された素子冷却部、素子冷却部の横に並べられ、素子冷却部で加熱された冷媒から熱を放出させる放熱部、及び放熱部を出て素子冷却部に入る冷媒と素子冷却部を出て放熱部に入る冷媒の間で熱交換を行う熱交換部が設けられた気泡ポンプ型の冷却器と、放熱部にあたる風を発生させる冷却ファンとを備えたものである。   A power conversion apparatus for a train according to the present invention includes a semiconductor element that performs switching for power conversion, and a plurality of heat receiving tubes that are in contact with the semiconductor element and in which a coolant flows vertically, and the plurality of heat receiving tubes are An element cooling unit arranged side by side in the traveling direction, a heat dissipating part arranged next to the element cooling part and releasing heat from the refrigerant heated by the element cooling part, and a refrigerant entering the element cooling part from the heat dissipating part A bubble pump type cooler provided with a heat exchanging part for exchanging heat between refrigerants exiting the element cooling part and entering the heat dissipating part, and a cooling fan for generating wind hitting the heat dissipating part are provided.

この発明に係る電車用の電力変換装置は、電力変換のためのスイッチングを行う半導体素子と、該半導体素子を冷媒により冷却する素子冷却部、該素子冷却部で加熱された冷媒から熱を放出させる放熱部を有し、前記素子冷却部で冷媒を沸騰させることにより冷媒を前記放熱部と前記素子冷却部との間で循環させる気泡ポンプ型の、前記放熱部が互いに隣接するように重ねられた複数の冷却器と、前記放熱部にあたる風を発生させる冷却ファンとを備えたものなので、所定の変換能力を実現する上で必要な装置の体積が従来よりも小さくなるという効果が有る。   A power conversion apparatus for trains according to the present invention includes a semiconductor element that performs switching for power conversion, an element cooling unit that cools the semiconductor element with a refrigerant, and releases heat from the refrigerant that is heated by the element cooling unit. A bubble pump type that has a heat radiating part and circulates the refrigerant between the heat radiating part and the element cooling part by boiling the refrigerant in the element cooling part, and the heat radiating parts are overlapped with each other. Since the apparatus includes a plurality of coolers and a cooling fan that generates the wind that hits the heat radiating portion, there is an effect that the volume of the apparatus necessary for realizing a predetermined conversion capacity is smaller than that of the conventional apparatus.

この発明の実施の形態1に係る電車用の電力変換装置を電車に取り付けた状態での図である。It is a figure in the state which attached the electric power converter for trains concerning Embodiment 1 of this invention to a train. この発明の実施の形態1に係る電車用の電力変換装置の構成を説明する斜視図である。It is a perspective view explaining the structure of the power converter device for trains which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る電車用の電力変換装置の構成を説明する断面図である。It is sectional drawing explaining the structure of the power converter device for trains which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る電車用の電力変換装置を構成する半導体素子を搭載した冷却モジュールの斜視図である。It is a perspective view of the cooling module which mounts the semiconductor element which comprises the power converter device for trains concerning Embodiment 1 of this invention. この発明の実施の形態1に係る電車用の電力変換装置で使用する冷却モジュールの構成と冷媒の流れを説明する図である。It is a figure explaining the structure of the cooling module used with the power converter device for trains which concerns on Embodiment 1 of this invention, and the flow of a refrigerant | coolant. この発明の実施の形態1に係る電車用の電力変換装置での配線の接続方法を説明する斜視図である。It is a perspective view explaining the connection method of the wiring in the electric power converter for trains concerning Embodiment 1 of this invention. この発明の実施の形態1に係る電車用の電力変換装置を電車から取り外す方法を説明する図である。It is a figure explaining the method to remove the power converter device for trains which concerns on Embodiment 1 of this invention from a train. この発明の実施の形態2に係る電車用の電力変換装置の構成を説明する斜視図である。It is a perspective view explaining the structure of the power converter device for trains which concerns on Embodiment 2 of this invention. この発明の実施の形態3に係る電車用の電力変換装置の構成を説明する斜視図である。It is a perspective view explaining the structure of the power converter device for trains which concerns on Embodiment 3 of this invention. この発明の実施の形態4に係る電車用の電力変換装置の構成を説明する斜視図である。It is a perspective view explaining the structure of the power converter device for trains which concerns on Embodiment 4 of this invention. この発明の実施の形態4に係る電車用の電力変換装置の構成を説明する下から見た平面図である。It is the top view seen from the bottom explaining the structure of the power converter device for trains which concerns on Embodiment 4 of this invention. この発明の実施の形態5に係る電車用の電力変換装置の構成を説明する斜視図である。It is a perspective view explaining the structure of the power converter device for trains concerning Embodiment 5 of this invention. この発明の実施の形態5に係る電車用の電力変換装置の構成を説明する下から見た平面図である。It is the top view seen from the bottom explaining the structure of the power converter device for trains which concerns on Embodiment 5 of this invention. この発明の実施の形態5に係る電車用の電力変換装置の構成を説明する断面図である。It is sectional drawing explaining the structure of the power converter device for trains concerning Embodiment 5 of this invention.

実施の形態1.
この発明による実施の形態1によるコンバータとインバータを有する電車用の電力変換装置を、図1〜図7により説明する。図1は、電車に取り付けた状態での実施の形態1に係る電力変換装置を説明する図である。図1(a)に側面図を示し、図1(b)に下から見た平面図を示す。図2は、実施の形態1に係る電力変換装置の構成を説明する斜視図である。図2(a)に全体の斜視図を示し、図2(b)に所定個の半導体素子を搭載した1個の冷却モジュールの斜視図を示す。図3には、図1(b)のXX断面における断面図を示す。図4は、この発明の実施の形態1に係る電力変換装置を構成する半導体素子を搭載した冷却モジュールの斜視図である。図5は、この発明の実施の形態1に係る電力変換装置で使用する冷却モジュールの構成と冷媒の流れを説明する図である。図6は、電力変換装置の電気回路が構成できるようにする配線の接続方法を説明する斜視図である。図7は、この発明の実施の形態1に係る電力変換装置を電車から取り外す方法を説明する図である。
Embodiment 1 FIG.
A train power converter having a converter and an inverter according to Embodiment 1 of the present invention will be described with reference to FIGS. FIG. 1 is a diagram for explaining the power conversion device according to Embodiment 1 in a state of being attached to a train. FIG. 1 (a) shows a side view, and FIG. 1 (b) shows a plan view seen from below. FIG. 2 is a perspective view illustrating the configuration of the power conversion device according to the first embodiment. FIG. 2 (a) shows an overall perspective view, and FIG. 2 (b) shows a perspective view of one cooling module on which a predetermined number of semiconductor elements are mounted. FIG. 3 is a cross-sectional view taken along the line XX in FIG. 4 is a perspective view of a cooling module on which a semiconductor element constituting the power conversion device according to Embodiment 1 of the present invention is mounted. FIG. 5 is a diagram for explaining the configuration of the cooling module used in the power conversion apparatus according to Embodiment 1 of the present invention and the flow of the refrigerant. FIG. 6 is a perspective view for explaining a wiring connection method that allows the electric circuit of the power converter to be configured. FIG. 7 is a diagram illustrating a method of removing the power conversion device according to Embodiment 1 of the present invention from the train.

図1(a)に示すように、電車の車体の下側に電力変換装置100が取り付けられる。図1(b)から分かるように、電力変換装置100の図における上側の約半分には、電力変換を行う主回路を構成する半導体素子と半導体素子の冷却機構を筐体1Aに収納した主回路ユニット1が有る。電力変換装置100の下面のほぼ中央には、主回路ユニット1と接して冷却機構で冷却を行うための風を発生させる冷却ファンであるブロワ2が有る。主回路ユニット1の下側にはブロワ2を囲むように、電装品3を配置している。なお、電装品3とは電力変換装置を構成するために必要な電気部品である。ただし、冷却モジュール6に搭載された半導体素子と、別置されるコンデンサを除く。   As shown in FIG. 1 (a), a power conversion device 100 is attached to the lower side of a train body. As can be seen from FIG. 1B, in the upper half of the figure of the power conversion device 100, the main circuit in which the semiconductor element constituting the main circuit that performs power conversion and the cooling mechanism of the semiconductor element are housed in the housing 1A. There is unit 1. Near the center of the lower surface of the power converter 100, there is a blower 2 that is a cooling fan that is in contact with the main circuit unit 1 and generates wind for cooling by the cooling mechanism. An electrical component 3 is arranged below the main circuit unit 1 so as to surround the blower 2. The electrical component 3 is an electrical component necessary for configuring the power conversion device. However, the semiconductor element mounted on the cooling module 6 and the capacitor placed separately are excluded.

図1(a)から分かるように、主回路ユニット1の側面には、筐体1Aにはブロワ2が外気を吸込む開口部1B(図1では図示せず)があり、この開口部1Bには塵埃などを主回路ユニット1の内部に入れないためのフィルタ1Cを取り付けている。図3に示すように、主回路ユニット1には開口部1Bからブロワ2へ外気を流すための風洞であるダクト4を設けている。電車の側面にある開口部1Bから吸い込まれた外気は、主回路ユニット1を貫通するダクト4を通って主回路を構成する半導体素子を冷却して、ブロワ2により電車の下側に排出される。ブロワ2は、中央にモータを配置し、モータの両側に回転翼を備えた構造とする。回転翼は、モータ側から空気を吸込んで遠心力により外側に空気を吐き出す。   As can be seen from FIG. 1 (a), on the side of the main circuit unit 1, the housing 1A has an opening 1B (not shown in FIG. 1) through which the blower 2 sucks outside air. A filter 1C for preventing dust and the like from entering the main circuit unit 1 is attached. As shown in FIG. 3, the main circuit unit 1 is provided with a duct 4 that is a wind tunnel for flowing outside air from the opening 1 </ b> B to the blower 2. The outside air sucked from the opening 1B on the side of the train passes through the duct 4 penetrating the main circuit unit 1, cools the semiconductor elements constituting the main circuit, and is discharged to the lower side of the train by the blower 2. . The blower 2 has a structure in which a motor is arranged in the center and rotary blades are provided on both sides of the motor. The rotor blade sucks air from the motor side and discharges the air to the outside by centrifugal force.

図2(a)は、電車の車体や筐体1Aや電気的な接続を行う部品などを省略した、電力変換装置100の斜視図である。主回路ユニット1の内部には、電力変換のためのスイッチング動作を行う半導体素子を搭載した冷却器である冷却モジュール6が所定個(この実施の形態では6個)を横に並べたものが2列に並べられている。主回路ユニット1の上には、インバータの直流電源となるコンデンサ5を配置している。なお、奥側にある列の冷却モジュール6の上にあるコンデンサ5は、図示を省略している。半導体素子7(図2(b)には図示せず)は、片面が冷却モジュール6に密着して搭載され、もう片面には電気的な配線を行う配線基板8が接続する。なお、並べた冷却モジュール6の間隔は、電気的な絶縁ができればどれだけ近づけてもよい。冷却モジュール6の列は、筐体1Aや適切な部材により構成される固定部材により固定される。   FIG. 2 (a) is a perspective view of the power conversion apparatus 100 in which the body of the train, the casing 1A, parts for electrical connection, and the like are omitted. Inside the main circuit unit 1, two cooling modules 6, which are coolers equipped with semiconductor elements that perform a switching operation for power conversion, are arranged side by side (six in this embodiment). It is arranged in a column. On the main circuit unit 1, a capacitor 5 serving as a DC power source for the inverter is disposed. Note that the capacitors 5 on the cooling modules 6 in the rear row are not shown. The semiconductor element 7 (not shown in FIG. 2 (b)) is mounted on one side in close contact with the cooling module 6, and the other side is connected to a wiring board 8 for electrical wiring. In addition, as long as the space | interval of the arranged cooling module 6 can be electrically insulated, it may be close. The row of the cooling modules 6 is fixed by a fixing member constituted by the housing 1A or an appropriate member.

図4において、冷却モジュール6は、所定個(この実施の形態では3個)の半導体素子7を搭載した素子冷却部6Aと、素子冷却部6Aから出た冷媒と素子冷却部6Aに入る冷媒との間で熱交換を行う熱交換器6Bと、素子冷却部6Aで加熱された冷媒から熱を放熱させる放熱部6Cとから構成される。素子冷却部6A、熱交換器6B及び放熱部6Cは、ほぼ同一平面上に配置され、素子冷却部6Aと放熱部6Cとが互いに横にあり、素子冷却部6Aの上側に熱交換器6Bが有る。なお、図2(b)では半導体素子7が電気回路を構成できるようにする配線基板8も付けた状態で図示していたが、図4では配線基板8を外した状態で図示している。   In FIG. 4, the cooling module 6 includes an element cooling unit 6A on which a predetermined number (three in this embodiment) of semiconductor elements 7 are mounted, a refrigerant discharged from the element cooling unit 6A, and a refrigerant entering the element cooling unit 6A. The heat exchanger 6B that exchanges heat between the two and the heat radiating unit 6C that radiates heat from the refrigerant heated by the element cooling unit 6A. The element cooling unit 6A, the heat exchanger 6B, and the heat radiating unit 6C are arranged on substantially the same plane, the element cooling unit 6A and the heat radiating unit 6C are next to each other, and the heat exchanger 6B is located above the element cooling unit 6A. Yes. In FIG. 2B, the semiconductor element 7 is shown with the wiring board 8 that allows the electric circuit to be configured, but in FIG. 4, the wiring board 8 is removed.

図3から分かるように、放熱部6Cはダクト4の内部に有り、ダクト4を通る風により冷却される。放熱部6Cが2列あるので、主回路ユニット1の内部ではダクト4は2個に分離されている。   As can be seen from FIG. 3, the heat radiating portion 6 </ b> C is inside the duct 4 and is cooled by the wind passing through the duct 4. Since there are two rows of the heat radiating portions 6C, the duct 4 is separated into two inside the main circuit unit 1.

1個の冷却モジュール6に搭載する半導体素子は、コンバータやインバータなどの1相や1アームなどの電気回路上で近くに配置されるものとする。そうすることにより、電気回路の抵抗やインダクタンスを低減でき、配線も容易になる。複数の素子を1個のパッケージにまとめたものを冷却モジュール6に搭載してもよい。1個の冷却モジュール6の素子冷却部6Aと放熱部6Cの面積と冷却モジュール6の枚数は、搭載すべき半導体素子7をすべて搭載でき、搭載した半導体素子7の想定する発熱量を放熱部6Cから放熱でき、全体の体積ができるだけ小さくなるように決める。なお、開口部に近い方の冷却モジュール6の方が冷却する空気の温度が低く冷却能力が高いので、開口部に近い方の冷却モジュール6での発熱量が大きく、開口部から遠くなるほど発熱量が小さくなるようにしてもよい。   The semiconductor element mounted on one cooling module 6 shall be arrange | positioned near on electric circuits, such as 1 phase and 1 arm, such as a converter and an inverter. By doing so, the resistance and inductance of the electric circuit can be reduced, and wiring becomes easy. A plurality of elements collected in one package may be mounted on the cooling module 6. The area of the element cooling unit 6A and the heat radiating unit 6C of one cooling module 6 and the number of the cooling modules 6 can mount all the semiconductor elements 7 to be mounted, and the amount of heat generated by the mounted semiconductor elements 7 can be set as the heat radiating unit 6C. Heat can be radiated from the heat source, and the overall volume is determined to be as small as possible. Since the cooling module 6 closer to the opening has a lower cooling air temperature and higher cooling capacity, the amount of heat generated in the cooling module 6 closer to the opening is larger, and the amount of heat generated is further away from the opening. May be made smaller.

図5により、冷却モジュール6の構成を説明する。素子冷却部6Aでは破線で示された半導体素子7が搭載される部分に縦に所定の間隔で冷媒が流れる複数の受熱管6Dが設けられ、受熱管6Dはその下端で1本の配管6Eに接続され、上端で熱交換器6Bに接続される。
熱交換器6Bは、外形が円筒状で、両端から所定の距離にそれぞれ1枚の同じ形状の仕切り板6Fが有る。2枚の仕切り板6Fには所定個の円形の穴があり、この穴には円形の配管6Gが接続されている。2枚の仕切り板6Fで挟まれた熱交換器6Bの内部は配管6Gの内側と外側に区分され、配管6Gの内側は仕切り板6Fの外側とつながっているので、熱交換器6Bの内部は2つに区分されることになる。素子冷却部6Aからの受熱管6Dは、2枚の仕切り板6Fで挟まれた部分で配管6Gの外側に接続される。図における右側にある仕切り板6Fの右側の部分には、素子冷却部6Aへの配管6Eが接続される。左側の仕切り板6Fのすぐ右側下部には、放熱部6Cの下側に接続される配管6Hが接続される。左側にある仕切り板6Fの左側の部分には、放熱部6Cからの配管6Jが接続される。
The configuration of the cooling module 6 will be described with reference to FIG. In the element cooling section 6A, a plurality of heat receiving pipes 6D through which a refrigerant flows vertically at predetermined intervals are provided in a portion where the semiconductor element 7 indicated by a broken line is mounted, and the heat receiving pipe 6D is connected to one pipe 6E at the lower end. Connected and connected to the heat exchanger 6B at the upper end.
The heat exchanger 6B has a cylindrical outer shape, and includes one partition plate 6F having the same shape at a predetermined distance from both ends. The two partition plates 6F have a predetermined number of circular holes, and a circular pipe 6G is connected to the holes. The inside of the heat exchanger 6B sandwiched between the two partition plates 6F is divided into the inside and the outside of the pipe 6G, and the inside of the pipe 6G is connected to the outside of the partition plate 6F. It will be divided into two. The heat receiving pipe 6D from the element cooling section 6A is connected to the outside of the pipe 6G at a portion sandwiched between the two partition plates 6F. A pipe 6E to the element cooling section 6A is connected to the right portion of the partition plate 6F on the right side in the drawing. A pipe 6H connected to the lower side of the heat radiating portion 6C is connected to the lower right portion of the left partition plate 6F. A pipe 6J from the heat radiation part 6C is connected to the left part of the partition plate 6F on the left side.

放熱部6Cは、縦に所定の間隔で配置された複数の放熱管6Kが有り、放熱管6Kは上側で配管6Jに接続し、下側で配管6Hに接続する。放熱管6Kの間には、放熱量を大きくするため放熱フィン6Lを設ける。放熱フィン6Lの形状は、ダクト4を通る冷却風を通すことができ、放熱フィン6Lを通過する際の圧力損失が許容できる範囲内であり、放熱量が大きくなるような形状とする。   The heat dissipating section 6C has a plurality of heat dissipating pipes 6K arranged vertically at predetermined intervals, and the heat dissipating pipe 6K is connected to the pipe 6J on the upper side and connected to the pipe 6H on the lower side. Between the heat radiating pipes 6K, heat radiating fins 6L are provided to increase the heat radiation amount. The shape of the heat dissipating fins 6L is such that the cooling air passing through the duct 4 can be passed, the pressure loss when passing through the heat dissipating fins 6L is within an allowable range, and the heat dissipation amount is increased.

図5には、冷媒の流れも示している。素子冷却部6Aにある受熱管6Dでは、半導体素子で発生する熱により冷媒が加熱され沸騰する。沸騰により発生した冷媒蒸気は上方の熱交換器6Bの方に移動し、冷媒蒸気の気泡に引きずられて液体の冷媒も熱交換器6Bの方に移動する。熱交換器6Bに入った冷媒は配管6Gの外側に有り、配管6Gの内側の冷媒に熱を与えて冷媒蒸気は液体に戻り、温度も下がる。熱交換器6Bから出た冷媒は、配管6Hを通って放熱部6Cに入る。放熱部6Cに入った冷媒は、空気に熱を与えて温度がさらに下がる。放熱部6Cを出た冷媒は、配管6Eを通って熱交換器6Bに入る。配管6Eから熱交換器6Bに入った冷媒は、配管6Gの内側を通り外側の冷媒から熱をもらって、温度が上昇する。熱交換器6Bから配管6Eを通って素子冷却部6Aに戻る。   FIG. 5 also shows the flow of the refrigerant. In the heat receiving pipe 6D in the element cooling section 6A, the refrigerant is heated and boiled by the heat generated in the semiconductor element. The refrigerant vapor generated by boiling moves toward the upper heat exchanger 6B, and is dragged by the bubbles of the refrigerant vapor, so that the liquid refrigerant also moves toward the heat exchanger 6B. The refrigerant that has entered the heat exchanger 6B is outside the pipe 6G, heats the refrigerant inside the pipe 6G, the refrigerant vapor returns to liquid, and the temperature also drops. The refrigerant that has come out of the heat exchanger 6B enters the heat radiation part 6C through the pipe 6H. The refrigerant that has entered the heat radiating portion 6C gives heat to the air, and the temperature further decreases. The refrigerant that has exited the heat radiation part 6C enters the heat exchanger 6B through the pipe 6E. The refrigerant that has entered the heat exchanger 6B from the pipe 6E passes through the inside of the pipe 6G, receives heat from the outside refrigerant, and rises in temperature. The heat exchanger 6B returns to the element cooling section 6A through the pipe 6E.

素子冷却部6Aにある受熱管6Dで冷媒が沸騰して上方に移動し、移動した冷媒蒸気は冷却されて液体に戻るので、沸騰する箇所から液体に戻る箇所に向けて定常的に冷媒が流れることになり、ポンプを設けなくても冷媒が循環する。このような冷媒の沸騰を利用して冷媒を循環させる機構を、気泡ポンプとも呼ぶ。気泡ポンプを用いることにより、ポンプ及びその付帯設備などが不要になり、冷却モジュールの構造が簡単になり、メンテナンスが容易になる。   In the heat receiving pipe 6D in the element cooling unit 6A, the refrigerant boils and moves upward, and the moved refrigerant vapor is cooled and returned to the liquid, so that the refrigerant steadily flows from the boiling position to the liquid returning position. That is, the refrigerant circulates without providing a pump. Such a mechanism for circulating the refrigerant by using the boiling of the refrigerant is also called a bubble pump. By using the bubble pump, the pump and its associated equipment are not required, the structure of the cooling module is simplified, and maintenance is facilitated.

省スペースに関しては、気泡ポンプを用いることにより、少なくともポンプなどの分の体積を小さくできる。また、ポンプなどがある場合には、ポンプなどの縦横の大きさを考慮して冷却モジュール6の間の間隔を決める必要があり、冷却モジュール6の間の間隔をあまり小さくできなかったのが、冷却モジュール6間の間隔を冷却モジュール6自体の厚み程度に抑えることが可能になり、所定の発熱量を冷却するために必要な体積をポンプがある場合よりも小さくできる。ヒートパイプを使用する場合には、発熱する半導体素子を搭載する素子冷却部の面積にヒートパイプの高さを掛けた体積がヒートパイプに必要だったのに対して、発熱量に応じた面積の放熱部を確保すればよく、放熱部の厚さに関する制約条件は無いので、素子冷却部及び放熱部の厚さを薄くすれば、冷却のために必要な体積を小さくできる。
電力変換装置の変換能力に応じて発熱量が決まり、同じ発熱量を冷却するために必要な体積を小さくできるので、同じ変換能力の電力変換装置の体積を従来よりも小さくできる。
For space saving, the volume of at least the pump can be reduced by using a bubble pump. In addition, when there is a pump or the like, it is necessary to determine the interval between the cooling modules 6 in consideration of the vertical and horizontal sizes of the pump and the like, and the interval between the cooling modules 6 could not be reduced too much. It becomes possible to suppress the space | interval between the cooling modules 6 to the thickness grade of the cooling module 6 itself, and can make a volume required in order to cool a predetermined calorific value smaller than the case where there is a pump. When using a heat pipe, the volume of the heat pipe required for the area of the element cooling part that mounts the semiconductor element that generates heat is multiplied by the heat pipe, whereas the area corresponding to the amount of heat generated It is only necessary to secure the heat dissipating part, and there is no restriction on the thickness of the heat dissipating part. Therefore, if the thicknesses of the element cooling part and the heat dissipating part are reduced, the volume required for cooling can be reduced.
The amount of heat generated is determined according to the conversion capacity of the power conversion device, and the volume necessary for cooling the same heat generation amount can be reduced. Therefore, the volume of the power conversion device having the same conversion capacity can be made smaller than before.

図6を用いて、電力変換装置の電気回路が構成できるようにする配線の接続方法を説明する。図6は、主回路ユニット1の電装品3と接する側の角付近を角の内側から見た斜視図であり、冷却モジュール6やコンデンサ5などは省略している。半導体素子7と接続する配線基板8が接続するユニット主回路配線基板9はL字形に曲げられた長方形の平板である。ユニット主回路配線基板9の上側には、コンデンサ5と接続するほぼ同様な形状のコンデンサ主回路配線基板10がある。コンデンサ主回路配線基板10の電装品3に接する側の面の角に近い部分は下側に伸び、この伸びた部分(接続部10Aと呼ぶ)でユニット主回路配線基板9と接続する。接続部10Aの電装品3側には、接続及び取り外しの作業を行うための空間を設ける。図示はしないが、コンデンサ主回路配線基板10と電装品3と電気的接続も、同様に行う。このように、電気的接続をおこなう部分を電力変換装置の下面の中央付近に配置したので、隣接して設置される他の機器に影響されること無く、容易に電気的接続などの作業ができる。
配線基板8、ユニット主回路配線基板9及びコンデンサ主回路配線基板10が、半導体素子7と他の電気部品を接続する接続基板である。コンデンサ5と主回路ユニット1を近くに配置しているので、半導体素子7とコンデンサ5も近くに配置され、電気的接続を簡単に行うことができ、配線基板8、ユニット主回路配線基板9及びコンデンサ主回路配線基板10などによる配線長を短くでき、抵抗やリアクタンスなどを低減できる。
With reference to FIG. 6, a wiring connection method that enables the electric circuit of the power conversion device to be configured will be described. FIG. 6 is a perspective view of the vicinity of the corner of the main circuit unit 1 in contact with the electrical component 3 as viewed from the inside of the corner, and the cooling module 6 and the capacitor 5 are omitted. The unit main circuit wiring board 9 connected to the wiring board 8 connected to the semiconductor element 7 is a rectangular flat plate bent in an L shape. On the upper side of the unit main circuit wiring board 9, there is a capacitor main circuit wiring board 10 of substantially the same shape connected to the capacitor 5. The portion of the capacitor main circuit wiring board 10 that is close to the corner of the surface in contact with the electrical component 3 extends downward, and is connected to the unit main circuit wiring board 9 at this extended portion (referred to as a connecting portion 10A). A space for connection and removal work is provided on the electrical component 3 side of the connection portion 10A. Although not shown, electrical connection between the capacitor main circuit wiring board 10 and the electrical component 3 is performed in the same manner. As described above, since the portion to be electrically connected is arranged near the center of the lower surface of the power converter, work such as electrical connection can be easily performed without being affected by other adjacent devices. .
The wiring board 8, the unit main circuit wiring board 9, and the capacitor main circuit wiring board 10 are connection boards for connecting the semiconductor element 7 and other electrical components. Since the capacitor 5 and the main circuit unit 1 are disposed close to each other, the semiconductor element 7 and the capacitor 5 are also disposed close to each other, and electrical connection can be easily performed. The wiring length by the capacitor main circuit wiring board 10 and the like can be shortened, and resistance, reactance, and the like can be reduced.

図7により、電力変換装置を電車から取り外す方法を説明する。図7は、主回路ユニット1を取り外す途中での線路に直角な向きの電車下部の断面図であり、図1(b)のYY断面に対応する。電車の下面の側面に近い部分に、電車の構造部材200が存在しており、構造部材200で挟まれた空間にはコンデンサ5と電装品3の上部が配置されている。主回路ユニット1、コンデンサ5及び電装品3との電気的接続を外し、主回路ユニット1を固定している部材を外してから、主回路ユニット1は電車の側面の横方向に引き出して取り外す。主回路ユニット1を取り外した状態から、ブロワ2、コンデンサ5、電装品3を取り外す場合は、下側または横側に取り外す。ブロワ2は、車体の中央にあるので容易に下側に取り外すことができる。電装品3は、そのまま下に取り外したり、固定を解除した後にブロワ2があった位置に移動させてから下に取り外したり、電車の側面側に取り外したりする。電車に取り付ける際には、取り外すのとは逆の順番に取り付ける。このように、この電力変換装置の主回路ユニットは、専用の機材が無くても容易に横から取り付け取り外しができるものである。下または横から取り付け取り外すブロワや電装品は、単体ではそれほど大きなものではなく、容易に下または横から取り付け取り外しができる。メンテナンスなどの操作をすることが多い電装品を電車の車体の側面に配置したので、電力変換装置に隣接して配置される機器に影響されることなく、電装品に対して保守点検などの作業ができるという効果も有る。   A method of removing the power conversion device from the train will be described with reference to FIG. FIG. 7 is a cross-sectional view of the lower part of the train in a direction perpendicular to the track while the main circuit unit 1 is being removed, and corresponds to the YY cross section of FIG. A train structural member 200 exists in a portion close to the side surface of the lower surface of the train, and the capacitor 5 and the upper part of the electrical component 3 are arranged in a space sandwiched between the structural members 200. After disconnecting the electrical connection with the main circuit unit 1, the capacitor 5 and the electrical component 3 and removing the member fixing the main circuit unit 1, the main circuit unit 1 is pulled out in the lateral direction on the side of the train and removed. When the blower 2, the capacitor 5 and the electrical component 3 are removed from the state where the main circuit unit 1 is removed, the blower 2, the capacitor 5 and the electrical component 3 are removed downward or laterally. Since the blower 2 is in the center of the vehicle body, it can be easily removed downward. The electrical component 3 is removed as it is, moved to the position where the blower 2 was located after releasing the fixing, and then removed downward, or removed to the side of the train. When installing on a train, install in the reverse order of removal. As described above, the main circuit unit of the power conversion device can be easily attached and detached from the side without using any special equipment. A blower or electrical component that is attached or detached from below or from the side is not so large as a single unit, and can be easily attached or detached from below or from the side. Since electrical components that are often used for maintenance, etc., are placed on the side of the train's car body, work such as maintenance inspections on electrical components is not affected by equipment placed adjacent to the power converter. There is also an effect that can be.

コンデンサと主回路ユニットを分離可能とし、コンデンサを主回路ユニットの上部に配置したので、コンデンサと主回路を近接に配置した上で、障害物などが有り横方向に引き出し可能な高さに制約が有る場合でも、主回路ユニットの高さをこの制約を満足するようにして、主回路ユニットを横に引き出すことが可能になる。コンデンサと主回路を近接に配置したので、主回路のインダクタンスや抵抗を低減でき、共振電流とそれに伴うロスを低減できる。コンデンサを主回路ユニットの上側に配置することにより、全体的な空間利用効率が改善でき、コンデンサを主回路ユニットの横などに置く場合と比較して2割程度の体積の削減が可能となる。   Capacitor and main circuit unit can be separated, and the capacitor is placed on the top of the main circuit unit. Even if there is, the main circuit unit can be pulled out to the side so that the height of the main circuit unit satisfies this restriction. Since the capacitor and the main circuit are arranged close to each other, the inductance and resistance of the main circuit can be reduced, and the resonance current and the accompanying loss can be reduced. By disposing the capacitor on the upper side of the main circuit unit, the overall space utilization efficiency can be improved, and the volume can be reduced by about 20% compared to the case where the capacitor is placed beside the main circuit unit.

2列の放熱部が互いに近接するように配置したので、2列に対してブロワが1個でよく、部品点数を削減でき、コストを低く信頼性を高くすることができる。放熱部が1列だけの場合でも、放熱部を重ねているので、複数の放熱部に対して1個のブロワでよいというメリットがある。
冷却モジュールを2列に配置したが、1列や3列以上でもよい。2列の冷却モジュールの放熱部を隣接させて、1個のブロワで2列の冷却モジュールを冷却するようにしたが、冷却モジュールの列ごとや、所定個の冷却モジュールごとなどにブロワを設けるようにしてもよい。
Since the two rows of heat dissipating parts are arranged close to each other, only one blower is required for the two rows, the number of parts can be reduced, the cost can be reduced, and the reliability can be increased. Even when there are only one row of heat radiating portions, since the heat radiating portions are stacked, there is a merit that one blower is sufficient for a plurality of heat radiating portions.
Although the cooling modules are arranged in two rows, one row or three or more rows may be used. Two rows of cooling modules are placed adjacent to each other to cool two rows of cooling modules with one blower. However, a blower is provided for each row of cooling modules or for each predetermined number of cooling modules. It may be.

冷却モジュールの素子冷却部と放熱部をほぼ同一平面上で横に配置したが、素子冷却部と放熱部の間に所定の角度を持たせたり、素子冷却部と放熱部をほぼ平行だが異なる平面上に配置したり、素子冷却部と放熱部を上下や斜め横に配置したりしてもよい。
コンデンサを主回路ユニットの上に配置したが、主回路ユニットの横などに配置してもよい。主回路ユニットを横に引き出し可能としたが、操作性は悪化するが、下側から取り付け取り外すようにしてもよい。
以上のことは、他の実施の形態でもあてはまる。
The element cooling part and the heat dissipation part of the cooling module are arranged horizontally on the same plane, but a predetermined angle is given between the element cooling part and the heat dissipation part, or the element cooling part and the heat dissipation part are almost parallel but different planes. Alternatively, the element cooling unit and the heat dissipation unit may be arranged vertically or diagonally.
Although the capacitor is disposed on the main circuit unit, it may be disposed beside the main circuit unit. Although the main circuit unit can be pulled out to the side, the operability is deteriorated, but it may be attached and removed from the lower side.
The above also applies to other embodiments.

実施の形態2.
この実施の形態2は、コンデンサを主回路ユニットの横に配置するように実施の形態1を変更した場合である。図8は、実施の形態2に係る電力変換装置の構成を説明する斜視図である。
実施の形態1の場合での図2と異なる点だけを説明する。コンデンサ5を主回路ユニット1の横でプロワ2の両側に配置している。ブロワ2及びコンデンサ5の図における奥側に電装品3を配置している。
Embodiment 2. FIG.
The second embodiment is a case where the first embodiment is changed so that the capacitor is arranged beside the main circuit unit. FIG. 8 is a perspective view illustrating the configuration of the power conversion device according to the second embodiment.
Only differences from FIG. 2 in the case of the first embodiment will be described. Capacitors 5 are arranged beside the main circuit unit 1 on both sides of the processor 2. The electrical component 3 is disposed on the back side of the blower 2 and the capacitor 5 in the drawing.

この実施の形態でも、冷却モジュール6を実施の形態1の場合と同様にコンパクト(所定の発熱量を冷却するために必要な冷却器の体積を低減できること)にできるという効果がある。その他の効果も、実施の形態1の場合と同様である。ただし、冷却モジュール6の高さを実施の形態1と同じにすると、電力変換装置全体の面積はコンデンサの分だけ大きくなり、全体の体積も大きくなる。   Also in this embodiment, there is an effect that the cooling module 6 can be made compact (the volume of the cooler necessary for cooling a predetermined calorific value can be reduced) as in the case of the first embodiment. Other effects are the same as those in the first embodiment. However, if the height of the cooling module 6 is the same as that of the first embodiment, the entire area of the power conversion device is increased by the amount of the capacitor, and the entire volume is also increased.

実施の形態3.
この実施の形態3は、主回路のインダクタンスを低減できるように主回路ユニットの内部構成およびブロワの配置を実施の形態1から変更した場合である。図9は、実施の形態3に係る電力変換装置の構成を説明する斜視図である。
実施の形態1の場合での図2と異なる点だけを説明する。2列の冷却モジュール6は、ユニット主回路配線基板9が互いに隣接するように配置され、並べた放熱部6Cの図における奥側にそれぞれ1個のブロワ2を配置している。図は示さないが、主回路ユニット1の角部で行っていた、ユニット主回路配線基板9とコンデンサ主回路配線基板10との接続は、主回路ユニット1の電装品3側の側面中央部で行う。
Embodiment 3 FIG.
The third embodiment is a case where the internal configuration of the main circuit unit and the arrangement of the blowers are changed from those of the first embodiment so that the inductance of the main circuit can be reduced. FIG. 9 is a perspective view illustrating the configuration of the power conversion device according to the third embodiment.
Only differences from FIG. 2 in the case of the first embodiment will be described. The two rows of cooling modules 6 are arranged so that the unit main circuit wiring boards 9 are adjacent to each other, and one blower 2 is arranged on the rear side of the arranged heat radiation portions 6C in the drawing. Although not shown, the connection between the unit main circuit wiring board 9 and the capacitor main circuit wiring board 10 performed at the corner of the main circuit unit 1 is performed at the center of the side surface of the main circuit unit 1 on the electrical component 3 side. Do.

この実施の形態でも、冷却モジュール6を実施の形態1の場合と同様にコンパクトにできるという効果がある。さらに、2個のユニット主回路配線基板10が近くなるので、主回路のインダクタンスや抵抗を実施の形態1の場合よりも低減でき、共振電流を抑えて損失を低減できるという効果もある。   Also in this embodiment, there is an effect that the cooling module 6 can be made compact as in the case of the first embodiment. Further, since the two unit main circuit wiring boards 10 are close to each other, the inductance and resistance of the main circuit can be reduced as compared with the case of the first embodiment, and there is an effect that the resonance current can be suppressed and the loss can be reduced.

実施の形態4.
この実施の形態4は、所定個の冷却モジュールごとにブロワを備え、冷却モジュールのモジュール性をさらに高くするように実施の形態1を変更した場合である。図10は、実施の形態4に係る電力変換装置の構成を説明する斜視図である。図11は、主回路ユニット1を下から見た平面図である。
実施の形態1の場合での図2と異なる点だけを説明する。ブロワ2を冷却モジュール1の下側に配置するので、斜視図ではブロワ2が見えなくなる。図11の下から見た平面図から分かるように、2個の冷却モジュール1ごとに2個のブロワ2が配置される。
Embodiment 4 FIG.
In the fourth embodiment, a blower is provided for each predetermined number of cooling modules, and the first embodiment is changed to further increase the modularity of the cooling modules. FIG. 10 is a perspective view illustrating the configuration of the power conversion device according to the fourth embodiment. FIG. 11 is a plan view of the main circuit unit 1 as viewed from below.
Only differences from FIG. 2 in the case of the first embodiment will be described. Since the blower 2 is disposed below the cooling module 1, the blower 2 cannot be seen in the perspective view. As can be seen from the plan view seen from the bottom of FIG. 11, two blowers 2 are arranged for every two cooling modules 1.

この実施の形態でも、冷却モジュール6を実施の形態1の場合と同様にコンパクトにできるという効果がある。さらに、所定個の冷却モジュールごとにブロワを備えるので、ブロワと所定個の冷却モジュールの組によるモジュール性がより高くなるという効果もある。   Also in this embodiment, there is an effect that the cooling module 6 can be made compact as in the case of the first embodiment. Further, since the blower is provided for each predetermined number of cooling modules, there is an effect that the modularity of the combination of the blower and the predetermined number of cooling modules is further improved.

実施の形態5.
この実施の形態5は、電車の両側の側面から外気を取り込むように実施の形態4を変更した場合である。図12は、実施の形態5に係る電力変換装置の構成を説明する斜視図である。図13は、主回路ユニット1を下から見た平面図である。図14は、主回路ユニット1の内部での風の流れを説明するための断面図である。
実施の形態4の場合での図10及び図11と異なる点だけを説明する。冷却モジュール6の放熱部6Cが電車の側面側にくるように、主回路ユニット1を電車の進行方向に直交して配置している。ブロワ2は、電車の両側の側面から外気を吸込んで、電力変換装置の下側に排出する。
Embodiment 5 FIG.
The fifth embodiment is a case where the fourth embodiment is changed so that outside air is taken in from the side surfaces on both sides of the train. FIG. 12 is a perspective view illustrating the configuration of the power conversion device according to the fifth embodiment. FIG. 13 is a plan view of the main circuit unit 1 as viewed from below. FIG. 14 is a cross-sectional view for explaining the wind flow inside the main circuit unit 1.
Only differences from FIG. 10 and FIG. 11 in the case of the fourth embodiment will be described. The main circuit unit 1 is arranged orthogonal to the traveling direction of the train so that the heat radiation part 6C of the cooling module 6 is on the side of the train. The blower 2 sucks outside air from the side surfaces on both sides of the train and discharges it to the lower side of the power converter.

この実施の形態でも、冷却モジュール6を実施の形態1の場合と同様にコンパクトにできるという効果がある。さらに、所定個の冷却モジュールごとにブロワを備えるので、ブロワと所定個の冷却モジュールの組によるモジュール性がより高くなるという効果もある。さらに、電車の両側面から外気を取り込めるので、より大量の外気を取り込めて、冷却能率を向上できるという効果もある。   Also in this embodiment, there is an effect that the cooling module 6 can be made compact as in the case of the first embodiment. Further, since the blower is provided for each predetermined number of cooling modules, there is an effect that the modularity of the combination of the blower and the predetermined number of cooling modules is further improved. Furthermore, since outside air can be taken in from both sides of the train, there is an effect that a larger amount of outside air can be taken in and cooling efficiency can be improved.

100:電力変換装置、 1 :主回路ユニット
1A:筐体(固定部材)、 1B:開口部
1C:フィルタ、 2 :ブロワ(冷却ファン)
3 :電装品(電気部品)、 4 :ダクト(風洞)
5 :コンデンサ、 6 :冷却モジュール(冷却器)
6A:素子冷却部、 6B:熱交換器
6C:放熱部、 6D:受熱管
6E:配管、 6F:仕切り板
6G:配管、 6H:配管
6J:配管、 6K:放熱管
6L:放熱フィン、 7 :半導体素子
8 :配線基板(接続基板)、 9 :ユニット主回路配線基板(接続基板)
10 :コンデンサ主回路配線基板(接続基板)、 10A:接続部
200:構造部材
DESCRIPTION OF SYMBOLS 100: Power converter device 1: Main circuit unit 1A: Housing | casing (fixing member), 1B: Opening part 1C: Filter, 2: Blower (cooling fan)
3: Electrical components (electric parts) 4: Duct (wind tunnel)
5: condenser, 6: cooling module (cooler)
6A: Element cooling section, 6B: Heat exchanger 6C: Heat radiation section, 6D: Heat receiving pipe 6E: Piping, 6F: Partition plate 6G: Piping, 6H: Piping 6J: Piping, 6K: Radiating pipe 6L: Radiation fin, 7: Semiconductor element 8: Wiring board (connection board), 9: Unit main circuit wiring board (connection board)
10: capacitor main circuit wiring board (connection board), 10A: connection part 200: structural member

Claims (13)

電力変換のためのスイッチングを行う半導体素子と、
この半導体素子に接して、冷媒が縦に流れる複数の受熱管を有し、この複数の受熱管が電車の進行方向に並べて配設された素子冷却部、この素子冷却部の横に並べられ、前記素子冷却部で加熱された冷媒から熱を放出させる放熱部、及びこの放熱部を出て前記素子冷却部に入る冷媒と前記素子冷却部を出て前記放熱部に入る冷媒の間で熱交換を行う熱交換部が設けられた気泡ポンプ型の冷却器と、
前記放熱部にあたる風を発生させる冷却ファンとを備えた電車用の電力変換装置。
A semiconductor element that performs switching for power conversion;
In contact with this semiconductor element, it has a plurality of heat receiving pipes through which the coolant flows vertically, and the plurality of heat receiving pipes arranged side by side in the traveling direction of the train, arranged next to this element cooling section, A heat radiating part that releases heat from the refrigerant heated in the element cooling part, and heat exchange between the refrigerant that exits the heat radiating part and enters the element cooling part and the refrigerant that exits the element cooling part and enters the heat radiating part A bubble pump type cooler provided with a heat exchanging unit,
A power conversion device for a train, comprising: a cooling fan that generates wind that hits the heat radiating portion.
放熱部は、電車の進行方向に素子冷却部の横に並べられることを特徴とする請求項1に記載の電車用の電力変換装置。   The electric power conversion device for a train according to claim 1, wherein the heat dissipating unit is arranged beside the element cooling unit in the traveling direction of the train. 冷却器は、複数を重ねて並べ、放熱部が互いに隣接するように重ねられることを特徴とする請求項1または請求項2に記載の電車用の電力変換装置。   The electric power conversion device for trains according to claim 1 or 2, wherein a plurality of coolers are arranged in an overlapping manner, and the heat dissipating parts are stacked adjacent to each other. 所定個の冷却器ごとに冷却ファンを備えることを特徴とする請求項3に記載の電車用の電力変換装置。   The electric power converter for a train according to claim 3, further comprising a cooling fan for each predetermined number of coolers. 複数の冷却器を固定する固定部材を備えることを特徴とする請求項3に記載の電車用の電力変換装置。   The electric power converter for a train according to claim 3, further comprising a fixing member that fixes the plurality of coolers. 冷却ファンで発生する風を通す風洞を設け、この風洞内に放熱部を配置することを特徴とする請求項1または請求項2に記載の電車用の電力変換装置。   The electric power converter for a train according to claim 1 or 2, wherein a wind tunnel for passing wind generated by the cooling fan is provided, and a heat radiating portion is disposed in the wind tunnel. 直流電力を保存するコンデンサを備え、このコンデンサと固定部材により固定された複数の冷却器を上下に重ねて配置することを特徴とする請求項5に記載の電車用の電力変換装置。   6. The electric power converter for a train according to claim 5, further comprising: a condenser for storing DC power; and a plurality of coolers fixed by the condenser and a fixing member. 固定部材により固定された複数の冷却器を電車の車体の外側下面に横方向から取り付けることを特徴とする請求項5に記載の電車用の電力変換装置。   6. The electric power converter for a train according to claim 5, wherein a plurality of coolers fixed by a fixing member are attached to an outer lower surface of a train body from the lateral direction. 半導体素子とこの半導体素子以外の電気部品を接続する接続基板を備え、この接続基板が互いに近くになるように冷却器を複数並べることを特徴とする請求項5に記載の電車用の電力変換装置。   6. The electric power converter for a train according to claim 5, further comprising a connection board for connecting a semiconductor element and an electrical component other than the semiconductor element, wherein a plurality of coolers are arranged so that the connection boards are close to each other. . 直流電力を保存するコンデンサと、半導体素子とこの半導体素子以外の電気部品を接続する接続基板を備え、前記半導体素子と前記コンデンサとを近くに配置することを特徴とする請求項5に記載の電車用の電力変換装置。   6. The electric train according to claim 5, further comprising: a capacitor for storing DC power; a connection substrate for connecting a semiconductor element and an electrical component other than the semiconductor element; and the semiconductor element and the capacitor are arranged close to each other. Power converter. 半導体素子とこの半導体素子以外の電気部品を接続する接続基板を備え、この接続基板を接続する部分を電力変換装置の中央に設けることを特徴とする請求項5に記載の電車用の電力変換装置。   6. The electric power converter for a train according to claim 5, further comprising a connection board for connecting a semiconductor element and an electrical component other than the semiconductor element, and a portion for connecting the connection board is provided in the center of the electric power converter. . 冷却ファンを電力変換装置の中央に配置し、前記電力変換装置の側面に電気部品を配置したことを特徴とする請求項1または請求項2に記載の電車用の電力変換装置。   The electric power converter for trains according to claim 1 or 2, wherein a cooling fan is arranged in the center of the electric power converter, and electric parts are arranged on a side surface of the electric power converter. 冷却ファンは、外気を電気車の側面から吸込み、前記電気車の下側に排出することを特徴とする請求項1または請求項2に電車用の電力変換装置。   The electric power conversion device for a train according to claim 1 or 2, wherein the cooling fan sucks outside air from a side surface of the electric car and discharges the air to a lower side of the electric car.
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