JP2009144872A - Valve - Google Patents

Valve Download PDF

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JP2009144872A
JP2009144872A JP2007325107A JP2007325107A JP2009144872A JP 2009144872 A JP2009144872 A JP 2009144872A JP 2007325107 A JP2007325107 A JP 2007325107A JP 2007325107 A JP2007325107 A JP 2007325107A JP 2009144872 A JP2009144872 A JP 2009144872A
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Prior art keywords
valve
pipe
joint
retaining ring
short tube
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JP2007325107A
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JP5111090B2 (en
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Yoshihisa Kai
義久 甲斐
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Asahi Yukizai Corp
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Asahi Organic Chemicals Industry Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L19/00Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
    • F16L19/06Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts in which radial clamping is obtained by wedging action on non-deformed pipe ends
    • F16L19/062Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts in which radial clamping is obtained by wedging action on non-deformed pipe ends specially adapted for use with attachments, e.g. reduction units, T-pieces, bends or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/06Construction of housing; Use of materials therefor of taps or cocks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0626Easy mounting or dismounting means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L19/00Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
    • F16L19/06Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts in which radial clamping is obtained by wedging action on non-deformed pipe ends
    • F16L19/065Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts in which radial clamping is obtained by wedging action on non-deformed pipe ends the wedging action being effected by means of a ring

Abstract

<P>PROBLEM TO BE SOLVED: To provide a valve that has a high physical-property strength against stress occurring in a joined part between a valve part and a joint part due to expansion/contraction or bending of a conduit and high water-pressure-resistant strength against an internal pressure such as fluid pressure or water hammer due to a water-hammer phenomenon, and also, facilitates valve replacement and component replacement. <P>SOLUTION: The valve is composed of a valve part 1 and a joint part 2. The valve part 1 has a valve element 4 for executing opening/closing or switching of at least a two-way channel communicating with the inside of a valve body 3, a flanged short pipe 6, and a cap nut 7. The flanged short pipe 6 is fixed to the valve body 3 by the cap nut 7 screwed to the valve body 3. A socket part 25 is provided at one end part of the joint part 2, while a pipe part 28 is provided at the other end part so as to be joined to a short-pipe part 15 of the flanged short pipe 6. The joint part 2 further has an annular coming-off preventing ring 21 locked to a pipe inserted into the socket part 25. The short-pipe part 15 of the flanged short pipe 6 in the valve part 1 and the pipe part 28 of the joint part 2 are melted so as to be integrally joined. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、化学工場、または半導体製造分野、液晶製造分野、食品分野などの各種産業に使用されるバルブに関するものであり、さらに詳しくは、バルブ部と継手部の接合部分に高い物性強度や耐水圧性を有すると共に、バルブや部品の交換を容易に行うことができる構成であり、パイプを配管接続する作業が工具などを用いずに容易で瞬時に行うことができ、特に塩化ビニル樹脂製のバルブにおいて施工現場で接着剤を用意する必要がなく、オレフィン系樹脂のバルブにおいて管継手の組み立てや配管接続が容易であり、高温の薬液などの流体輸送に長期間使用できる樹脂製のバルブに関するものである。   The present invention relates to a valve used in various industries such as a chemical factory or semiconductor manufacturing field, liquid crystal manufacturing field, and food field. More specifically, the present invention relates to a high physical strength and water resistance at a joint part between a valve part and a joint part. It has a pressure characteristic and can easily exchange valves and parts. The pipe connection work can be done easily and instantly without the use of tools. Especially valves made of vinyl chloride resin. It is not necessary to prepare adhesives at the construction site in olefin resin valves, and it is easy to assemble and connect pipe fittings for olefin resin valves, and it is related to resin valves that can be used for a long time for fluid transportation such as high-temperature chemicals. is there.

従来、各種産業に使用されるバルブとして、図9に示すようなボールバルブがある(例えば、特許文献1参照)。このボールバルブは、バルブ本体101内に流路を開閉可能とするボール102が配置され、このボール102に流路両側よりボールシート103が当接され、このボールシート103の少なくとも一方が、バルブ本体101の開口端側の内周面に設けられた雌ねじ104に、その外周面に設けられた雄ねじ105が螺合されたボール押え106によりボール102に向けて押圧されており、バルブ本体101の端部外周の雄ねじ107にユニオンナット108が螺合され、このユニオンナット108で接続スリーブ109をボール押え106に向けて押圧するようにしたものである。このようなボールバルブは、パイプを接続スリーブ109に接続することによってパイプに配管接続される。   Conventionally, as a valve used in various industries, there is a ball valve as shown in FIG. 9 (see, for example, Patent Document 1). In this ball valve, a ball 102 capable of opening and closing the flow path is disposed in the valve main body 101, and a ball sheet 103 is brought into contact with the ball 102 from both sides of the flow path, and at least one of the ball sheets 103 is connected to the valve main body. A male screw 104 provided on the outer peripheral surface of the female screw 104 provided on the inner peripheral surface on the opening end side of 101 is pressed against the ball 102 by a ball presser 106, and the end of the valve body 101 is A union nut 108 is screwed onto a male screw 107 on the outer periphery of the part, and the connection sleeve 109 is pressed toward the ball presser 106 by the union nut 108. Such a ball valve is connected to the pipe by connecting the pipe to the connection sleeve 109.

しかしながら、上記のようなボールバルブが樹脂製の場合にこれにパイプを配管接続するには、例えばボールバルブが塩化ビニル樹脂製であれば、施工現場で接着剤を用いて接続されるが、接着を行なうには専用の接着剤を用意しなければならず、雨の日に屋外で施工を行なうには作業が困難になるという恐れや、作業者により施工のばらつきがあり接着剤の塗布が不十分だと接着不良が起こる恐れがあるという問題がある。また、ボールバルブがポリプロピレンなどのオレフィン系樹脂であれば、オレフィン系樹脂用の接着剤は塩化ビニル樹脂のように樹脂を溶かして接着するものではないため、配管接続に必要な接着強度が得られずに配管用途として使用することはできない。そのため、オレフィン系樹脂製のバルブの配管接続では施工現場でソケット融着やバット融着などの熱溶着が行われるが、熱溶着には専用の加熱装置や電源を用意しなければならず、加熱から冷却までの工程が必要であることから、施工現場で配管施工を行うには時間が多くかかる問題や、雨の日での屋外の施工が非常に困難であるという問題がある。   However, when the above ball valve is made of resin, to connect the pipe to the pipe, for example, if the ball valve is made of vinyl chloride resin, it is connected using an adhesive at the construction site. To do this, a special adhesive must be prepared, and it may be difficult to perform the work outdoors on rainy days. If it is sufficient, there is a problem that adhesion failure may occur. Also, if the ball valve is an olefin resin such as polypropylene, the adhesive for olefin resin does not melt and bond the resin unlike vinyl chloride resin, so the adhesive strength necessary for pipe connection can be obtained. Cannot be used for piping. For this reason, when connecting pipes of valves made of olefin resin, heat welding such as socket welding or butt welding is performed at the construction site. For heat welding, a dedicated heating device or power supply must be prepared, and heating is performed. Since the process from cooling to cooling is necessary, there are problems that it takes a lot of time to perform piping construction at the construction site and that outdoor construction on a rainy day is very difficult.

上記従来の問題点を解決する方法として、図10に示すような異種管接合用配管器材を用いる方法がある(例えば、特許文献2参照)。この異種管接合用配管器材は、バルブの器材本体に複数の受口用接合部位110、111を設け、この接合部位110、111の端部側内周面に端部外方に沿って縮径した環状のテーパ溝112を形成し、このテーパ溝112を、金属管又は樹脂管等の異種管に用いる抜出防止機構113、114を選択的に装着できるように共通のテーパ溝形状に形成すると共に、各抜出防止機構113、114の外周囲に、該共通のテーパ溝112で反力を受けるテーパ面115をそれぞれ設けて任意の異種管を器材本体に接合できるように構成したものである。このような配管器材に金属管又は樹脂管等のパイプを接続する場合、受口用接合部位110、111の開口部からパイプを挿入するだけで抜出防止機構113、114が係止されて接続できる。   As a method for solving the above-mentioned conventional problems, there is a method using a piping device for dissimilar pipe joining as shown in FIG. In this dissimilar pipe joining piping device, a plurality of receiving joint portions 110, 111 are provided on the valve body of the valve, and the diameter of the joining portions 110, 111 is reduced along the outer ends of the end portions. An annular taper groove 112 is formed, and the taper groove 112 is formed in a common taper groove shape so that the extraction preventing mechanisms 113 and 114 used for different types of pipes such as a metal pipe or a resin pipe can be selectively mounted. In addition, a taper surface 115 that receives a reaction force in the common taper groove 112 is provided on the outer periphery of each of the extraction prevention mechanisms 113 and 114 so that any dissimilar pipe can be joined to the instrument body. . When connecting a pipe such as a metal pipe or a resin pipe to such a piping device, the extraction preventing mechanisms 113 and 114 are locked and connected by simply inserting the pipe from the opening of the joint part 110 or 111 for receiving port. it can.

特開2001−248745号公報JP 2001-248745 A 特開2001−289376号公報JP 2001-289376 A

しかしながら、上記のような配管器材は、バルブの器材本体に受口用接合部位110、111が一体的に形成されているため、パイプを配管接続した後は、管路からバルブを取り外せる構成ではない。そのため、バルブの交換を行う場合には、管路に接続されたパイプの部分からバルブを切り離して、新たなバルブを配管接続し直さなければならないという問題がある。また、新たなバルブを配管接続する際に、バルブが切り離されたパイプの切断面が間隔をあけて互いに向き合った状態で固定されているため、上記配管器材の受口用接合部位110、111にパイプを挿入するためのストロークを得ることが困難であるという問題がある。このような管路に新たなバルブを配管接続する場合、互いに向き合ったパイプの一方側の端部を受口用接合部位110に挿入し、このときの受口用接合部位111端面からパイプの他方側の端面までの距離と受口用接合部位111のパイプ挿入量を合わせた長さのパイプを用意し、該パイプの一端を受口用接合部位111に挿入すると共に、他端面を互いに向き合ったパイプの他方側の端面と当接させ、溶接や専用の接続冶具を用いて接続する方法や、受口用接合部位110、111の各々にパイプを挿入し、パイプを挿入した状態の配管器材の長さを互いに向き合ったパイプの間隔に合わせて、パイプの端面同士を当接させて溶接や専用の接続冶具を用いて接続する方法などが採用されるが、このような配管接続は作業が困難であり熟練を要するという問題がある。   However, the piping equipment as described above is formed so that the joint portions 110 and 111 for receiving ports are integrally formed in the valve equipment body, and therefore the valve cannot be removed from the pipe line after pipe connection. . Therefore, when exchanging the valve, there is a problem that the valve must be disconnected from the pipe portion connected to the pipe line and a new valve must be connected again by piping. In addition, when connecting a new valve to the pipe, the cut surfaces of the pipe from which the valve has been cut are fixed in a state of facing each other with a gap therebetween, so There is a problem that it is difficult to obtain a stroke for inserting a pipe. When connecting a new valve to such a pipe, one end of the pipes facing each other is inserted into the joint part 110 for the receiving port, and the other end of the pipe from the end surface of the joint part 111 for the receiving port at this time A pipe having a length that matches the distance to the end surface on the side and the amount of the pipe inserted into the receiving joint 111 is inserted into one end of the pipe into the receiving joint 111 and the other end faces each other. A method of making contact with the other end face of the pipe and connecting it using welding or a dedicated connecting jig, or inserting a pipe into each of the joint portions 110 and 111 for receiving ports, Depending on the distance between the pipes facing each other, the end faces of the pipes are brought into contact with each other and connected using welding or a special connection jig. However, such pipe connections are difficult to work with. And skill There is a problem in that.

また、上記配管器材の抜出防止機構113、114を挿入されるパイプに係止させる構成上、挿入されるパイプの外径に対して抜出防止機構113、114の内径が略同径か若干小さく形成されなければならない。そのため、特に受口用接合部位110、111にパイプを挿入する作業を行う際に、挿入するパイプの軸線がずれてパイプが挿入された場合など、パイプ挿入の際に抜出防止機構113、114の内周を通過するときに抜出防止機構113、114の鋸歯がパイプ外面を傷つけてしまい、この傷痕の深さによっては傷痕から流体漏れが発生する恐れがあるという問題がある。   In addition, since the above-described piping device extraction prevention mechanisms 113 and 114 are locked to the inserted pipe, the inner diameters of the extraction prevention mechanisms 113 and 114 are substantially the same or slightly larger than the outer diameter of the inserted pipe. Must be formed small. For this reason, in particular, when performing the work of inserting the pipes into the joint portions 110 and 111 for the receiving ports, when the pipe is inserted with the axis of the pipe to be inserted shifted, the anti-extraction mechanisms 113 and 114 are inserted when the pipe is inserted. There is a problem that the saw teeth of the extraction preventing mechanisms 113 and 114 damage the outer surface of the pipe when passing through the inner circumference of the pipe, and there is a possibility that fluid leakage may occur from the scar depending on the depth of the scar.

本発明は、以上のような従来技術の問題点に鑑みなされたものであり、管路の伸縮や曲げによりバルブ部と継手部の接合部分に発生する応力に対する高い物性強度や、流体圧やウォーターハンマー現象による水撃などの内圧に対する高い耐水圧強度を有すると共に、バルブや部品の交換を容易に行うことができる構成であり、パイプを配管接続する作業が工具などを用いずに容易で瞬時に行うことができ、特に塩化ビニル樹脂製のバルブにおいて施工現場で接着剤を用意する必要がなく、オレフィン系樹脂のバルブにおいて管継手の組み立てや配管接続が容易であり、高温の薬液などの流体輸送に長期間使用できる樹脂製のバルブを提供することを目的とする。   The present invention has been made in view of the above-described problems of the prior art, and has high physical property strength against the stress generated in the joint portion between the valve portion and the joint portion due to expansion and contraction or bending of the pipe line, fluid pressure and water. It has a high water pressure resistance against internal pressure such as water hammer due to hammer phenomenon, and can easily replace valves and parts, and pipe connection work can be done easily and instantly without using tools. In particular, it is not necessary to prepare adhesives at the construction site for valves made of vinyl chloride resin, it is easy to assemble and connect pipe fittings for olefin resin valves, and transport fluids such as high-temperature chemicals An object of the present invention is to provide a resin valve that can be used for a long time.

上記課題を解決するために、本発明は、パイプを接続するための少なくとも二つの接続部を有した弁本体と、前記パイプを通して該弁本体内に連通する少なくとも二方の流路の開閉又は切換を行なうための弁体と、短管部と該短管部の一端から半径方向外向きに延びる鍔部とを有する鍔付き短管と、内周面に雌ねじ部が設けられた円筒状本体部と一端部に半径方向内向きに突出する環状突条部とを有したキャップナットとを備え、前記鍔付き短管の前記短管部を前記キャップナットの前記環状突条部の内側に挿入した状態で前記弁本体の接続部の外周面に設けられた雄ねじ部に前記キャップナットの雌ねじ部を螺合させて前記接続部の端面と前記環状突条部との間に前記鍔付き短管の前記鍔部を挟持することにより前記鍔付き短管を前記弁本体に固定したバルブ部と、一端部にパイプが挿入される受口部が設けられると共に、他端部に前記鍔付き短管の短管部に接合される管部が設けられており、前記受口部に挿入されるパイプに係止させるための環状の抜止リングを有する継手部とを具備し、前記鍔付き短管の前記短管部と前記継手部の前記管部とが溶かされて一体的に接合されるようにしたバルブを提供する。   In order to solve the above problems, the present invention provides a valve body having at least two connecting portions for connecting a pipe, and opening / closing or switching of at least two flow paths communicating with the valve body through the pipe. A tubular body having a valve body, a short tube having a short tube and a flange extending radially outward from one end of the short tube, and a female threaded portion on the inner peripheral surface And a cap nut having an annular ridge projecting radially inward at one end, and the short tube portion of the flanged short tube is inserted inside the annular ridge portion of the cap nut. In this state, the internal thread portion of the cap nut is screwed into the external thread portion provided on the outer peripheral surface of the connection portion of the valve body, and the short tube with a flange is interposed between the end surface of the connection portion and the annular protrusion. The short tube with a flange is moved to the valve book by sandwiching the flange. A valve part fixed to the pipe, a receiving part into which a pipe is inserted at one end part, and a pipe part joined to the short pipe part of the flanged short pipe at the other end part. A joint portion having an annular retaining ring for engaging with a pipe inserted into the mouth portion, and the short tube portion of the flanged short tube and the tube portion of the joint portion are melted and integrated. Provided is a valve that is adapted to be mechanically joined.

上記バルブにおいて、前記継手部が、一端部に螺着部が設けられ他端部に前記管部が設けられた継手本体と、前記螺着部に螺着される締結部材とを備え、前記螺着部への前記締結部材の螺着により前記抜止リングを縮径させて前記パイプの外周面に係止させるようになっていることが好ましい。   In the above valve, the joint portion includes a joint body provided with a threaded portion at one end and the tube portion at the other end, and a fastening member threaded onto the threaded portion. It is preferable that the retaining ring is reduced in diameter by screwing the fastening member onto the attachment portion and is engaged with the outer peripheral surface of the pipe.

上記の場合、前記螺着部として前記継手本体の一端部の外周に雄ねじ部が設けられると共に、前記締結部材の内部に、前記継手本体の前記雄ねじ部と螺合する雌ねじ部と、該雌ねじ部に連続して設けられ、前記継手本体の一端部の端面に前記抜止リングの軸線方向端面が当接した状態で前記抜止リングを収容する抜止リング収容部とが設けられており、前記抜止リング収容部の内周が前記締結部材の前記雌ねじ部から離れる方向に向かって漸次縮径するテーパ面を有すると共に、前記抜止リングの外周が前記抜止リング収容部の内周の前記テーパ面にスライド可能に接触するテーパ面を有していることがさらに好ましい。   In the above case, a male screw portion is provided as an outer periphery of one end portion of the joint body as the screwing portion, and a female screw portion that is screwed into the male screw portion of the joint body inside the fastening member, and the female screw portion A retaining ring accommodating portion that accommodates the retaining ring in a state where the axial end surface of the retaining ring is in contact with an end surface of one end portion of the joint body, and the retaining ring housing And the outer periphery of the retaining ring is slidable to the tapered surface of the inner periphery of the retaining ring housing portion. The tapered surface gradually decreases in the direction away from the female threaded portion of the fastening member. It is further preferable to have a tapered surface that comes into contact.

さらに、前記抜止リングが、前記パイプの外径よりも0.5〜3mm大きい内径を有することが好ましい。   Furthermore, it is preferable that the retaining ring has an inner diameter that is 0.5 to 3 mm larger than the outer diameter of the pipe.

また、前記抜止リングが前記締結部材と共に回転可能になっていることが好ましい。   Moreover, it is preferable that the retaining ring is rotatable together with the fastening member.

また、前記継手部の前記管部の外径が前記キャップナットの前記環状突条部の内径より小さく、前記鍔付き短管の鍔部側の端面から前記継手部における前記管部と残余の部分との境界までの距離が前記キャップナットの軸線方向の長さよりも大きいことが好ましい。   Further, the outer diameter of the pipe portion of the joint portion is smaller than the inner diameter of the annular protrusion of the cap nut, and the remaining portion of the pipe portion and the remaining portion of the joint portion from the end surface of the flanged short pipe It is preferable that the distance to the boundary is larger than the axial length of the cap nut.

また、前記継手部における前記管部と前記残余の部分との境界に前記管部よりも大径の突部が設けられており、前記鍔付き短管の鍔部側の端面から前記継手部の管部側の前記突部の側面までの距離が前記キャップナットの軸線方向の長さよりも大きいことが好ましい。   In addition, a protrusion having a diameter larger than that of the pipe portion is provided at a boundary between the pipe portion and the remaining portion in the joint portion, and the end portion of the joint portion from the end surface on the flange side of the flanged short pipe. It is preferable that the distance to the side surface of the protrusion on the tube side is larger than the axial length of the cap nut.

前記バルブ部及び前記継手部はオレフィン系樹脂で形成されていてもよい。   The valve part and the joint part may be formed of an olefin resin.

この場合、前記バルブ部及び前記継手部がポリプロピレンで形成されていることがさらに好ましい。   In this case, it is more preferable that the valve part and the joint part are made of polypropylene.

また、前記鍔付き短管の短管部に受口部が形成されると共に、前記継手部の管部に前記短管部の受口部内に嵌合可能な挿入部が形成され、前記短管部の受口部と前記管部の挿入部がソケット融着により接合されてもよい。   In addition, a receiving portion is formed in the short tube portion of the flanged short tube, and an insertion portion that can be fitted into the receiving portion of the short tube portion is formed in the tube portion of the joint portion. The receiving part of the part and the insertion part of the pipe part may be joined by socket fusion.

また、前記バルブ部及び前記継手部が塩化ビニル樹脂で形成されており、前記鍔付き短管の短管部に受口部が形成されると共に、前記継手部の管部に前記短管部内に嵌合可能な挿入部が形成され、前記短管部の受口部と前記管部の挿入部が接着剤による接着により接合されてもよい。   Further, the valve part and the joint part are made of vinyl chloride resin, and a receiving part is formed in the short pipe part of the flanged short pipe, and the pipe part of the joint part is formed in the short pipe part. A fitting insertion part may be formed, and the receiving part of the short pipe part and the insertion part of the pipe part may be joined by adhesion with an adhesive.

また、前記継手部の受口部内周に少なくとも2つのシールリングが配置されることが好ましい。   Moreover, it is preferable that at least two seal rings are disposed on the inner periphery of the receiving portion of the joint portion.

前記バルブ部は、ボールバルブ、ダイヤフラムバルブ及びゲートバルブのうちの何れかとすることができる。   The valve portion may be any one of a ball valve, a diaphragm valve, and a gate valve.

また、前記弁体は、手動式、空動式及び電動式のうちの何れかで駆動されることができる。   Further, the valve element can be driven by any one of manual type, pneumatic type and electric type.

本発明は、鍔付き短管の短管部と継手部の管部が溶かされて一体的になるように接合されるものであり、接合方法としては、融着や溶接などの熱溶着が好適なものとして挙げられ、例えば塩化ビニル樹脂のように接着剤で溶かされて一体的に接着できるものであれば接着でも良い。   In the present invention, the short tube portion of the short tube with a flange and the tube portion of the joint portion are melted and joined so as to be integrated, and as a joining method, heat welding such as fusion or welding is preferable. Adhesion may be used as long as it can be integrally bonded by being melted with an adhesive such as vinyl chloride resin.

本発明は以上のように構成したので、以下の優れた効果が得られる。
(1)バルブ部と継手部が溶かされて一体的に接合されることで、管路の伸縮や曲げによりバルブ部と継手部の接合部分に発生する応力に対する高い物性強度や、流体圧やウォーターハンマー現象による水撃などの内圧に対する高い耐水圧強度を得ることができる。
(2)バルブを配管施工した後でも、バルブ部と継手部を分解してバルブや部品の交換を行うことができる。
(3)バルブにパイプを配管接続する時に、接続のための各種道具や工具を必要とせず、接続が容易で瞬時に行うことができる。
(4)鍔付き短管の鍔部側の端面から継手部における管部と残余の部分との境界までの距離が、キャップナットの軸線方向の長さよりも大きいことにより、バルブの部品を交換するときにキャップナットが取り外しの邪魔になることなく、バルブ部品の取り外しや取り付けを容易に行うことができ、配管施工後のメンテナンスを容易に行うことができる。
(5)バルブ部と継手部の各部材がオレフィン系樹脂で形成されることにより、施工現場で熱溶着の装置や電源などを必要とせずに、容易で瞬時に配管接続することができる。
(6)バルブ部と継手部の各部材がポリプロピレンで形成されることにより、バルブが高温域での酸・アルカリに対する耐薬品性を有し、高温クリープ特性に優れ、薬液を高温で長期間使用することができる。
(7)バルブ部と継手部の各部材が塩化ビニル樹脂で形成されることにより、施工現場で接着剤を用意する必要がなく、天気や気候などの外的要因の影響を受けずに接続を行うことができる。
(8)パイプを継手部に挿入して係止する際に、抜止リングがパイプの外周に係止する箇所以外に傷を付けることがなく、流体漏れの心配がなく確実な接続を行うことができる。
Since the present invention is configured as described above, the following excellent effects can be obtained.
(1) Since the valve part and the joint part are melted and integrally joined, the high physical property strength against the stress generated at the joint part of the valve part and the joint part due to expansion and contraction of the pipe line, fluid pressure and water High water pressure resistance against internal pressure such as water hammer due to the hammer phenomenon can be obtained.
(2) Even after the valve is piped, the valve part and the joint part can be disassembled and the valve and parts can be replaced.
(3) When connecting pipes to valves, various tools and tools for connection are not required, and connection is easy and can be performed instantaneously.
(4) When the distance from the end face of the flanged short pipe to the boundary between the pipe part and the remaining part of the joint is larger than the axial length of the cap nut, replace the valve parts. Sometimes, the cap nut can be easily removed and attached without obstructing the removal, and the maintenance after the piping work can be easily performed.
(5) Since each member of a valve part and a joint part is formed with an olefin resin, piping connection can be easily and instantaneously without requiring a heat welding apparatus or a power source at a construction site.
(6) The valve and joint parts are made of polypropylene, so that the valve has chemical resistance to acids and alkalis at high temperatures, has excellent high-temperature creep characteristics, and uses chemicals at high temperatures for long periods of time. can do.
(7) Since the valve and joint parts are made of vinyl chloride resin, there is no need to prepare adhesives at the construction site, and connections can be made without being affected by external factors such as weather and climate. It can be carried out.
(8) When the pipe is inserted into the joint and locked, the retaining ring is not damaged except at the position where the retaining ring is locked to the outer periphery of the pipe, and there is no risk of fluid leakage and a reliable connection can be made. it can.

以下、本発明の実施形態について図面を参照して説明するが、本発明が本実施形態に限定されないことは言うまでもない。   Hereinafter, although an embodiment of the present invention is described with reference to drawings, it cannot be overemphasized that the present invention is not limited to this embodiment.

図1は本発明の第一の実施形態を示すボールバルブの縦断面図、図2は図1のバルブ部と継手部の接続前の要部拡大縦断面図、図3は図1の要部拡大縦断面図、図4は図1のパイプ接続後の要部拡大縦断面図、図5は図1のパイプ接続後に分解した状態を示す縦断面図、図6は継手本体に突部を設けないときの実施形態を示す要部拡大縦断面図、図7は本発明の第二の実施形態を示す他の継手部の要部拡大縦断面図、図8は本発明の第三の実施形態を示すダイヤフラムバルブの縦断面図である。   1 is a longitudinal sectional view of a ball valve showing a first embodiment of the present invention, FIG. 2 is an enlarged longitudinal sectional view of a main part before connection of the valve part and the joint part of FIG. 1, and FIG. 3 is a main part of FIG. 4 is an enlarged longitudinal sectional view of the main part after the pipe connection in FIG. 1, FIG. 5 is a longitudinal sectional view showing a state after the pipe connection in FIG. 1, and FIG. 6 is a projection provided on the joint body. FIG. 7 is an enlarged vertical sectional view of a main part of another joint portion showing the second embodiment of the present invention, and FIG. 8 is a third embodiment of the present invention. It is a longitudinal cross-sectional view of the diaphragm valve which shows this.

以下、図1乃至図5に基づいて本発明の第一の実施形態であるボールバルブについて説明する。   Hereinafter, a ball valve according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 5.

ボールバルブはバルブ部1と継手部2から構成されている。バルブ部1は、弁本体3と、弁体4と、弁体押さえ5と、鍔付き短管6と、キャップナット7とを備える。   The ball valve is composed of a valve portion 1 and a joint portion 2. The valve unit 1 includes a valve body 3, a valve body 4, a valve body presser 5, a flanged short pipe 6, and a cap nut 7.

弁本体3は、口径25mmのポリプロピレン(以下、PPと記載する)製のものである。弁本体3は略中空円筒状で、内部に流路軸線に沿って弁室8が設けられていると共に、流路軸線と交わる方向にステム9が嵌挿される貫通孔が弁室8に連通するように設けられている。また、弁本体3の流路軸線方向両端部には、外周に雄ねじ部10が形成された接続部が設けられており、二つの接続部のうちの一方の内周には雌ねじ部11がさらに設けられている。   The valve body 3 is made of polypropylene (hereinafter referred to as PP) having a diameter of 25 mm. The valve body 3 has a substantially hollow cylindrical shape. A valve chamber 8 is provided along the flow path axis. A through hole into which the stem 9 is inserted in a direction intersecting the flow path axis communicates with the valve chamber 8. It is provided as follows. Moreover, the connection part by which the external thread part 10 was formed in the outer periphery is provided in the flow-path axial direction both ends of the valve main body 3, and the internal thread part 11 is further provided in one inner periphery of two connection parts. Is provided.

弁体4はボール形状を有しており、PPから作製されている。弁体4は弁本体3の弁室8内に配置され、ハンドル12が上部に嵌着されたステム9に嵌合されている。また、ボールバルブの全閉時、すなわち上流側に流体圧力がかかっているときには、弁体4が弁室8内でわずかに下流側に移動可能な状態で、弁体4がステム9に嵌合されている。   The valve body 4 has a ball shape and is made of PP. The valve body 4 is disposed in the valve chamber 8 of the valve body 3 and is fitted to a stem 9 having a handle 12 fitted on the upper part thereof. When the ball valve is fully closed, that is, when fluid pressure is applied upstream, the valve body 4 is fitted to the stem 9 while the valve body 4 can move slightly downstream in the valve chamber 8. Has been.

弁体押さえ5はPPから作製されたものである。弁体押さえ5は円筒状であり、外周にOリングが嵌着されている。さらに、弁体押さえ5の外周端部には弁本体3の接続部の一方に設けられた雌ねじ部11と螺着される雄ねじ部が設けられており、弁体押さえ5を弁本体3の接続部に螺着することで、弁室8内で弁体4が流路両側からシート13により押圧保持されるようになっている。また、後述する鍔付き短管6が当接する弁体押さえ5の端面には、Oリング14が配置されている。   The valve body presser 5 is made of PP. The valve body presser 5 has a cylindrical shape, and an O-ring is fitted on the outer periphery. Further, an outer threaded end portion of the valve body retainer 5 is provided with a male threaded portion 11 that is screwed to a female thread portion 11 provided at one of the connection portions of the valve body 3, and the valve body retainer 5 is connected to the valve body 3. The valve body 4 is pressed and held by the seat 13 from both sides of the flow path in the valve chamber 8 by being screwed to the portion. An O-ring 14 is disposed on the end face of the valve body presser 5 with which the short tube 6 with a flange, which will be described later, comes into contact.

鍔付き短管6はPPから形成されており、その短管部15の軸線方向の一端には、半径方向外向きに延びる環状の鍔部16が設けられている。   The short tube 6 with a flange is made of PP, and an annular flange 16 extending outward in the radial direction is provided at one end of the short tube portion 15 in the axial direction.

キャップナット7はPPから作製されたものである。キャップナット7は円筒状本体部を含んでおり、円筒状本体部の軸線方向の一方の端部の内周には弁本体3の雄ねじ部10に螺着される雌ねじ部17が設けられており、軸線方向の他方の端部には半径方向内向きへ突出する環状突条部18が設けられている。なお、雌ねじ部17は円筒状本体部全体の内周にわたって設けられていてもよい。キャップナット7は、鍔付き短管6の短管部15を環状突条部18の内側に挿入させ、鍔付き短管6の鍔部16をOリング14を介して弁本体3および弁体押さえ5の外側端面とこれと対向する環状突条部18の内側面との間に挟持した状態で弁本体3に螺着されている。このとき、弁本体3の流路軸線方向両端部に配置された鍔付き短管6の両開口から弁体4に至るまでの各々の流路が第一流路および第二流路となる。   The cap nut 7 is made from PP. The cap nut 7 includes a cylindrical main body portion, and a female screw portion 17 that is screwed to the male screw portion 10 of the valve main body 3 is provided on the inner periphery of one end portion in the axial direction of the cylindrical main body portion. The other end portion in the axial direction is provided with an annular ridge portion 18 projecting inward in the radial direction. The female screw portion 17 may be provided over the inner circumference of the entire cylindrical main body portion. The cap nut 7 inserts the short tube portion 15 of the short tube 6 with a flange into the inside of the annular protrusion 18, and presses the flange portion 16 of the short tube 6 with a flange through the O-ring 14 to hold the valve body 3 and the valve body. 5 is screwed to the valve body 3 in a state of being sandwiched between the outer end surface of 5 and the inner surface of the annular ridge 18 facing the outer end surface. At this time, each flow path from the both openings of the flanged short tube 6 arranged at both ends of the valve body 3 in the flow path axial direction to the valve body 4 becomes the first flow path and the second flow path.

継手部2は、継手本体19と、袋ナット20と、抜止リング21とを備える。   The joint portion 2 includes a joint body 19, a cap nut 20, and a retaining ring 21.

継手本体19はPPから形成されている。継手本体19は円筒状であり、軸線方向一端部の外周に、後述する袋ナット20の抜止リング収容部31内に収容(嵌合)されるテーパ面が設けられた先端部22と、後述する袋ナット20との螺着部となる雄ねじ部23と、鍔状に形成された環状の突部24とが連続して設けられ、同じ軸線方向一端部の内周にパイプ43が挿入される受口部25を有している。この受口部25の内周には環状溝が形成されており、この環状溝内にシールリング26が配置されている。また、受口部25の奥側には、挿入されたパイプ43の先端面が当接する段部27が形成されている。一方、継手本体19の他端部には、管部28と上記突部24が連続するように設けられており、管部28は鍔付き短管6の短管部15とソケット融着によって一体的に接合されている。なお、突部24は後述する袋ナット20を締め付けて当接させたり、キャップナット7を弁本体3から外して短管部15及び管部28の外周をスライドさせたときに当接可能に設けられていれば、その形状は板状や棒状など特に限定されない。例えば、継手本体19の外周に単一の突部24を設けたり、複数の突部を継手本体19の外周に沿って等間隔に設けても良く、鍔形状になるように環状の突部24を設けても良い。成形の容易さと寸法精度の良い成形が可能なことから鍔形状にすることが好適である。また、本実施形態ではシールリング26は1つだが、図8に示すようにシールリングを並列に配置して2つ以上設けても良い。   The joint body 19 is made of PP. The joint main body 19 has a cylindrical shape, and has a distal end portion 22 provided with a tapered surface that is accommodated (fitted) in a retaining ring accommodating portion 31 of a cap nut 20 described later on the outer periphery of one axial end portion, and will be described later. A male screw portion 23 that is a screwed portion with the cap nut 20 and an annular protrusion 24 formed in a bowl shape are provided continuously, and a pipe 43 is inserted into the inner periphery of one end in the same axial direction. It has a mouth portion 25. An annular groove is formed on the inner periphery of the receiving portion 25, and a seal ring 26 is disposed in the annular groove. Further, a stepped portion 27 with which the distal end surface of the inserted pipe 43 abuts is formed on the back side of the receiving portion 25. On the other hand, the other end of the joint body 19 is provided with a pipe portion 28 and the projection 24 so as to be continuous. The pipe portion 28 is integrated with the short pipe portion 15 of the flanged short pipe 6 by socket fusion. Are joined together. The protrusion 24 is provided so as to be able to come into contact when the cap nut 20 which will be described later is tightened or when the cap nut 7 is detached from the valve body 3 and the outer periphery of the short tube portion 15 and the tube portion 28 is slid. The shape is not particularly limited, such as a plate shape or a rod shape. For example, a single protrusion 24 may be provided on the outer periphery of the joint main body 19, or a plurality of protrusions may be provided at equal intervals along the outer periphery of the joint main body 19. May be provided. Since it is easy to mold and can be molded with good dimensional accuracy, it is preferable to use a bowl shape. Further, in the present embodiment, there is one seal ring 26, but two or more seal rings may be provided in parallel as shown in FIG.

袋ナット20はPP製の締結部材である。袋ナット20は円筒状であり、パイプ43が挿入される貫通口部33を有し、軸線方向一端部の内周に雌ねじ部29が形成されていると共に、雌ねじ部29から離れる方向に向かって漸次縮径するテーパ面30を有した抜止リング収容部31が形成されている。抜止リング収容部31において、テーパ面30の縮径方向端部には後述する抜止リング21の側面が当接される当接面32が設けられている。   The cap nut 20 is a fastening member made of PP. The cap nut 20 has a cylindrical shape, and has a through-hole portion 33 into which the pipe 43 is inserted. The female screw portion 29 is formed on the inner periphery of one end portion in the axial direction, and is directed away from the female screw portion 29. A retaining ring accommodating portion 31 having a tapered surface 30 that gradually decreases in diameter is formed. In the retaining ring accommodating portion 31, a contact surface 32 on which a side surface of the retaining ring 21 described later is abutted is provided at an end portion in the diameter reducing direction of the tapered surface 30.

抜止リング21はポリフェニレンサルファイドから形成されている。抜止リング21は、外周面が袋ナット20のテーパ面30に当接した状態で抜止リング収容部31内に配置されている。また、抜止リング21は、円周を断絶する切り欠き部(図示せず)を有し、パイプ43の外周面に係止可能な断面鋸歯状の係止刃34が内面に形成されている。また、抜止リング21の最小内径は、挿入されるパイプ43の外径に対して1.2mm大きくなるように形成されている。   The retaining ring 21 is made of polyphenylene sulfide. The retaining ring 21 is disposed in the retaining ring accommodating portion 31 in a state where the outer peripheral surface is in contact with the tapered surface 30 of the cap nut 20. The retaining ring 21 has a notch (not shown) that cuts off the circumference, and a locking blade 34 having a sawtooth cross section that can be locked to the outer peripheral surface of the pipe 43 is formed on the inner surface. Further, the minimum inner diameter of the retaining ring 21 is formed to be 1.2 mm larger than the outer diameter of the pipe 43 to be inserted.

上記実施形態では、バルブ部1を構成する弁本体3、弁体4、弁体押さえ5、鍔付き短管6、キャップナット7や、継手部2を構成する継手本体19、袋ナット20がPPから作製されているとして説明しているが、これらは、ポリエチレン(以下、PEと記す)、ポリブテン(以下、PBと記す)、アクリロニトリルブタジエンスチレン共重合体(以下、ABSと記す)などのオレフィン系樹脂や、塩化ビニル樹脂(以下、PVCと記す)、ポリスチレン、ポリアセタール、アクリロニトリルブタジエンスチレン共重合体、ポリビニリデンフルオライド、ポリテトラフルオロエチレン、テトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体、ポリクロロトリフルオロエチレンなどの樹脂から作製してもよい。特に、本発明のバルブは、配管接続に適した接着剤が存在せずに、施工現場で熱溶着を行なう必要のあるPP、PE、PB、ABSなどのオレフィン系樹脂をバルブの材料として用いる場合に好適であり、中でもPPはバルブの高温特性やクリープ特性が良くなり、耐薬品性に優れることから幅広い用途に用いることができ、価格も安価であるのでより好適である。   In the above embodiment, the valve body 3, the valve body 4, the valve body presser 5, the flanged short pipe 6, the cap nut 7, the joint body 19 that forms the joint portion 2, and the cap nut 20 that form the valve portion 1 are PP. These are olefins such as polyethylene (hereinafter referred to as PE), polybutene (hereinafter referred to as PB), and acrylonitrile butadiene styrene copolymer (hereinafter referred to as ABS). Resin, vinyl chloride resin (hereinafter referred to as PVC), polystyrene, polyacetal, acrylonitrile butadiene styrene copolymer, polyvinylidene fluoride, polytetrafluoroethylene, tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer, polychlorotri You may produce from resin, such as a fluoroethylene. In particular, the valve of the present invention uses an olefin-based resin such as PP, PE, PB, ABS, or the like, which does not have an adhesive suitable for pipe connection, and needs to be thermally welded at a construction site, as a valve material. Among them, PP is more suitable because it can be used for a wide range of applications because it has high temperature characteristics and creep characteristics of the valve and is excellent in chemical resistance, and is inexpensive.

なお、鍔付き短管6と継手本体19は互いに融着可能な樹脂同士で形成されている必要がある。また、本発明のバルブに接続されるパイプ43の材質は、管路内の耐薬品特性や物性を統一するために上記バルブ部1と継手部2を構成する部材と同一の材質にすることが望ましい。   The flanged short tube 6 and the joint main body 19 need to be formed of resins that can be fused to each other. The material of the pipe 43 connected to the valve of the present invention may be the same material as the members constituting the valve part 1 and the joint part 2 in order to unify chemical resistance characteristics and physical properties in the pipe line. desirable.

また、上記実施形態では、抜止リング21がポリフェニレンサルファイドから作製されるとして説明したが、抜止リング21の材質は、これに限定されるものではなく、抜止リング21は、ステンレス等の硬質材料から作製したり、内周の係止刃34の部分のみステンレス等の硬質材料から作製して他の部分を樹脂で形成してもよく、パイプ43より硬度が高い材料から作製すればよい。   In the above embodiment, the retaining ring 21 is described as being made from polyphenylene sulfide. However, the material of the retaining ring 21 is not limited to this, and the retaining ring 21 is made from a hard material such as stainless steel. Alternatively, only the portion of the inner peripheral locking blade 34 may be made of a hard material such as stainless steel, and the other portion may be formed of resin, or may be made of a material having higher hardness than the pipe 43.

次に、本発明の第一の実施形態のボールバルブのバルブ部と継手部を熱溶着により接合する手順について図2、図3を参照して説明する。ここでは、熱溶着の方法としてソケット融着を用いている。   Next, a procedure for joining the valve portion and the joint portion of the ball valve according to the first embodiment of the present invention by heat welding will be described with reference to FIGS. Here, socket fusion is used as a method of thermal welding.

図2に示されているバルブ部1と継手部2が接合される前の状態において、継手本体19の管部28の端部にはパイプの外周形状と同一の外周形状の挿入部42が形成されている一方、バルブ部1の鍔付き短管6には挿入部42の先端部が嵌合可能な受口部41が形成されている。   In the state before the valve portion 1 and the joint portion 2 shown in FIG. 2 are joined, an insertion portion 42 having the same outer peripheral shape as the outer peripheral shape of the pipe is formed at the end portion of the pipe portion 28 of the joint main body 19. On the other hand, the flanged short tube 6 of the valve portion 1 is formed with a receiving portion 41 into which the distal end portion of the insertion portion 42 can be fitted.

まず、図2に示すように、キャップナット7の雌ねじ部17側端部から短管部15を前方に向けてキャップナット7内に鍔付き短管6を挿入し、鍔付き短管6の短管部15をキャップナット7の環状突条部18内に挿入させて、鍔付き短管6の鍔部16とキャップナットの環状突条部18の内側面とを係合した状態にする。次に、鍔付き短管6と継手本体19をソケット融着にて熱溶着するために、融着機のヒーターの一方の凸状側にキャップナット7が係合された鍔付き短管6を嵌合させ、他方の凹状側に継手本体19を嵌合させて、継手本体19の管部28の端部の挿入部42の外周と、鍔付き短管6の短管部15の受口部41の内周をヒーターにて加熱する(図示せず)。適度な時間で加熱した後にヒーターから継手本体19と鍔付き短管6を離して、時間を空けずに継手本体19の挿入部42を鍔付き短管6の受口部41に挿入する。その状態のまま一定時間固定し、融着部分の冷却を行うことで接合の作業が完了する。熱溶着によって接合した後は、鍔付き短管6の鍔部16を弁本体3の接続部の軸線方向端面に当接させてキャップナット7を弁本体3の接続部に螺着し、弁本体3の接続部の端面とキャップナット7の環状突条部18の内側面との間に鍔部16を挟持することにより、継手部2がバルブ部1に固定される(図3の状態)。   First, as shown in FIG. 2, the flanged short tube 6 is inserted into the cap nut 7 with the short tube portion 15 facing forward from the female threaded portion 17 side end of the cap nut 7. The tube portion 15 is inserted into the annular ridge portion 18 of the cap nut 7 so that the flange portion 16 of the flanged short tube 6 and the inner side surface of the annular ridge portion 18 of the cap nut are engaged. Next, in order to heat-weld the flanged short tube 6 and the joint body 19 by socket fusion, the flanged short tube 6 in which the cap nut 7 is engaged with one convex side of the heater of the fusion machine. The joint body 19 is fitted to the other concave side, and the outer periphery of the insertion portion 42 at the end of the tube portion 28 of the joint body 19 and the receiving portion of the short tube portion 15 of the flanged short tube 6 are fitted. The inner periphery of 41 is heated with a heater (not shown). After heating in an appropriate time, the joint body 19 and the flanged short tube 6 are separated from the heater, and the insertion portion 42 of the joint body 19 is inserted into the receiving portion 41 of the flanged short tube 6 without leaving time. The bonding operation is completed by fixing in this state for a certain period of time and cooling the fused portion. After joining by thermal welding, the flange portion 16 of the flanged short tube 6 is brought into contact with the axial end surface of the connection portion of the valve body 3, and the cap nut 7 is screwed to the connection portion of the valve body 3, so that the valve body The joint portion 2 is fixed to the valve portion 1 by sandwiching the flange portion 16 between the end surface of the connection portion 3 and the inner side surface of the annular ridge portion 18 of the cap nut 7 (state of FIG. 3).

ここで、継手部2の管部28とは、その外径がキャップナット7の環状突条部18の内周より小径であり、キャップナット7の内周に管部28を貫通させて、キャップナット7が管部28の外周をスライド可能である部分のことを言う。また、距離Lとは、鍔付き短管6と継手本体19が接合された状態で、鍔付き短管6の鍔部16側の端面から継手本体19の管部28と残余の部分(すなわちキャップナット7がその外周をスライドできない部分)との境界までの距離を言い、図3に示すような突部24が形成された本実施形態では、鍔付き短管6と継手本体19が接合された状態で、鍔付き短管6の鍔部16側の端面から継手本体19の突部24の管部28側の側面までの距離を言う。距離Lはキャップナット7の幅(軸線方向の長さ)Dに対して、L=1.1Dとなるように設定されている。   Here, the pipe part 28 of the joint part 2 has an outer diameter smaller than the inner circumference of the annular protrusion 18 of the cap nut 7, and the pipe part 28 is passed through the inner circumference of the cap nut 7 to The nut 7 refers to a portion that can slide on the outer periphery of the pipe portion 28. The distance L refers to the pipe 28 and the remaining portion (that is, the cap) of the joint body 19 from the end surface on the flange 16 side of the flanged short pipe 6 in a state where the flanged short pipe 6 and the joint body 19 are joined. In this embodiment in which the protrusion 24 as shown in FIG. 3 is formed, the flanged short tube 6 and the joint body 19 are joined. In the state, it refers to the distance from the end surface of the flanged short tube 6 on the flange 16 side to the side surface on the tube portion 28 side of the protrusion 24 of the joint body 19. The distance L is set so that L = 1.1D with respect to the width (length in the axial direction) D of the cap nut 7.

なお、本実施形態の変形形態として、図6に示すように継手本体19に突部24を設けずに継手本体19の管部28と雄ねじ部23が連続して設けられていてもよい。図6に示される実施例では、継手部2は、継手本体19aと、袋ナット20と、抜止リング21とから構成されている。継手本体19aは円筒状であり、軸線方向の一端部の外周に袋ナット20の抜止リング収容部31内に収容(嵌合)されるテーパ面が設けられた先端部22と、袋ナット20の雌ねじ部29が螺着される雄ねじ部23と、軸線方向の他端部に形成された管部28とが連続して設けられ、管部28は鍔付き短管6の短管部15とソケット融着によって一体的に接合されている。この実施例では、鍔付き短管6と継手本体19aが接合された状態で、鍔付き短管6の鍔部16側の端面から継手本体19aの雄ねじ部23と管部28の境界までの距離がLとなる。   As a modification of the present embodiment, as shown in FIG. 6, the pipe portion 28 and the male screw portion 23 of the joint body 19 may be provided continuously without providing the protrusion 24 on the joint body 19. In the embodiment shown in FIG. 6, the joint portion 2 includes a joint body 19 a, a cap nut 20, and a retaining ring 21. The joint body 19a has a cylindrical shape, a distal end portion 22 provided with a tapered surface that is accommodated (fitted) in the retaining ring accommodating portion 31 of the cap nut 20 on the outer periphery of one end portion in the axial direction, and the cap nut 20 The male screw portion 23 to which the female screw portion 29 is screwed and the tube portion 28 formed at the other end in the axial direction are continuously provided, and the tube portion 28 is connected to the short tube portion 15 of the flanged short tube 6 and the socket. They are joined together by fusion. In this embodiment, in a state where the flanged short tube 6 and the joint main body 19a are joined, the distance from the end surface of the flanged short tube 6 on the flange 16 side to the boundary between the male threaded portion 23 and the pipe portion 28 of the joint main body 19a. Becomes L.

また、鍔付き短管6と継手本体19は、同一の材質のPPで成形されているため、熱溶着によって完全に一体的に接合される。熱溶着の方法として、本実施形態のソケット融着の他に、バット融着や溶接などが挙げられる。バット融着の場合は、継手本体19の管部28と鍔付き短管6の短管部15を同径のパイプの形状にして、端面同士をヒーターで過熱した後に、これら端面同士を押圧することで融着が行なわれる。溶接の場合は、管部28と短管部15を嵌合させたり端面同士を押圧させた状態で溶接が行なわれる。   Moreover, since the flanged short tube 6 and the joint main body 19 are formed of PP of the same material, they are completely joined together by heat welding. Examples of the heat welding method include butt fusion and welding in addition to the socket fusion of the present embodiment. In the case of butt fusion, the pipe part 28 of the joint main body 19 and the short pipe part 15 of the flanged short pipe 6 are formed into the same diameter pipe shape, the end faces are heated with a heater, and then the end faces are pressed. As a result, fusion is performed. In the case of welding, welding is performed in a state in which the pipe portion 28 and the short pipe portion 15 are fitted or the end faces are pressed.

このとき、熱溶着によって接合部分は溶かされて一体的に形成されるので、接合部分の強度は他の箇所と同等となり、さらに熱溶着では接合時にビードができるため、このビードの部分が補強となって管路内の流体の内圧による負荷やパイプの収縮や膨張による応力が最も加わるバルブ部1と継手部2の接合部分の破損を防止することができる。特に熱溶着の方法の中でもソケット融着は、受口部41と挿入部42が嵌合して接合されるため、溶融接合される部分の面積を広く取って一体的に設けることができる点で有利である。また、受口部41と挿入部42の両方の肉厚が重なって接合部分が形成されるので、接合部分の肉厚が厚く形成され、接合部分に集中する応力に対する高い物性強度を得ることができると共に、内圧に対しても接合部分がパイプ43以上の耐水圧強度を得ることができるので好適である。また、配管接続に適した接着方法のないPPなどのオレフィン系樹脂製のバルブにおいては、バルブ部1と継手部2を組み立てる方法として確実に接合を行うことができるので有効である。   At this time, since the joint portion is melted and integrally formed by heat welding, the strength of the joint portion is equivalent to that of other portions, and further, the bead can be formed at the time of joining by heat welding. Thus, it is possible to prevent damage to the joint portion between the valve portion 1 and the joint portion 2 to which the stress due to the load due to the internal pressure of the fluid in the pipe line and the contraction and expansion of the pipe are applied most. In particular, among the methods of thermal welding, the socket fusion is performed by fitting the receiving portion 41 and the insertion portion 42 so that they can be integrally provided with a large area of the fusion-bonded portion. It is advantageous. In addition, since the thickness of both the receiving portion 41 and the insertion portion 42 is overlapped to form the joint portion, the thickness of the joint portion is formed thick, and high physical property strength against stress concentrated on the joint portion can be obtained. In addition, the joint portion is suitable for the internal pressure because the water pressure strength higher than that of the pipe 43 can be obtained. Further, a valve made of an olefin resin such as PP that does not have an adhesion method suitable for pipe connection is effective because the valve portion 1 and the joint portion 2 can be reliably joined together.

なお、バルブ部1と継手部2がPVC製の場合、PVCは熱溶着が可能であると共に接着剤を用いて溶かして接着することが可能であるため、本実施形態と同様に熱溶着で接合しても良く、バルブ部1と継手部2とを接着剤を用いて溶かして一体的に接合しても良い。PVCを用いている場合、接合面同士に接着剤を塗布して接合面を溶かし、その接合面を互いに押圧させることで互いに溶け合って二つの部材を一体的に接合することができるため、配管部材の用途における接合方法として好適である。このように、PVCを用いている場合、組み立てを行う際の製造設備や、バルブを使用する環境に合わせて接合方法を選択することができる。また、PVCは配管部材として必要な強度を有していながら、透明の樹脂も揃っており、バルブ部1や継手部2に透明なPVCを用いることで流体の流れを外部から確認できるようにすることができる。   In addition, when the valve part 1 and the joint part 2 are made of PVC, since the PVC can be thermally welded and can be melted and bonded using an adhesive, it is joined by thermal welding as in the present embodiment. Alternatively, the valve portion 1 and the joint portion 2 may be melted using an adhesive and integrally joined. When PVC is used, it is possible to melt the joint surfaces by applying an adhesive to the joint surfaces, and press the joint surfaces to each other so that the two members can be joined together so that the two members can be joined together. It is suitable as a joining method in the applications. Thus, when PVC is used, the joining method can be selected according to the manufacturing equipment used when assembling and the environment in which the valve is used. Moreover, PVC has the strength required as a piping member, but also has a transparent resin, so that the flow of fluid can be confirmed from the outside by using transparent PVC for the valve part 1 and the joint part 2. be able to.

次に、本発明の第一の実施形態のボールバルブにパイプを接続する手順とその作用について図1、図3、図4を参照して説明する。   Next, a procedure for connecting a pipe to the ball valve according to the first embodiment of the present invention and its operation will be described with reference to FIGS.

図1および図3に示されるパイプ43を接続する前の状態から、まず、パイプ43を袋ナット20の貫通口部33から挿入して抜止リング21の内周に通した後、パイプ43の先端面が継手本体19の受口部25の段部27に当接するまで、パイプ43を継手本体19の受口部25に挿入する。このとき、パイプ43の外周と継手本体19の受口部25内周がシールリング26により水密状態で嵌合される。   From the state before connecting the pipe 43 shown in FIGS. 1 and 3, first, the pipe 43 is inserted from the through-hole portion 33 of the cap nut 20 and passed through the inner periphery of the retaining ring 21, and then the tip of the pipe 43. The pipe 43 is inserted into the receiving portion 25 of the joint body 19 until the surface comes into contact with the step portion 27 of the receiving portion 25 of the joint body 19. At this time, the outer periphery of the pipe 43 and the inner periphery of the receiving portion 25 of the joint body 19 are fitted in a watertight state by the seal ring 26.

次に、継手本体19に袋ナット20を締め付けていくと、継手本体19の先端部22の端面の押圧面35が抜止リング21の側面(軸方向端面)に当接した状態で袋ナット20の貫通口部33の当接面32側に押圧される。すると、抜止リング21は、外周面をテーパ面30に接触させながらテーパ面30上をスライドすることによりテーパ面30で外周面を軸心方向に押圧されて、次第に縮径していき、これにより抜止リング21の係止刃34がパイプ43の外周面に食い込まされる。このとき、抜止リング21は、袋ナット20の当接面32と継手本体19の押圧面35の間で挟持されることになり、抜止リング21が係止されたパイプ43はボールバルブの継手部2に強固に固定される。   Next, when the cap nut 20 is tightened to the joint body 19, the cap nut 20 is pressed with the pressing surface 35 of the end surface 22 of the joint body 19 in contact with the side surface (axial end surface) of the retaining ring 21. It is pressed to the contact surface 32 side of the through-hole portion 33. Then, the retaining ring 21 slides on the tapered surface 30 while bringing the outer peripheral surface into contact with the tapered surface 30, so that the outer peripheral surface is pressed in the axial direction by the tapered surface 30 and gradually decreases in diameter. The locking blade 34 of the retaining ring 21 is bitten into the outer peripheral surface of the pipe 43. At this time, the retaining ring 21 is sandwiched between the contact surface 32 of the cap nut 20 and the pressing surface 35 of the joint body 19, and the pipe 43 on which the retaining ring 21 is locked is a joint part of the ball valve. 2 is firmly fixed.

抜止リング21は、側面が継手本体19の押圧面35に当接した状態のまま、袋ナット20の締め付けにより同じ位置で縮径してパイプ43に係止されるので、抜止リング21は常にパイプ43の定位置に係止される。このため、抜止リング21が係止する箇所以外の場所に傷を付けることがないため、流体漏れのない安定したシールを行うことができると共に、抜止リング21がパイプ43に一旦係止すると、係止位置からずれにくくなり、継手部2からパイプ43が一層抜けにくくなる。これにより、バルブ閉止時にウォーターハンマー現象などで高い内圧がかかりやすい継手部2からの流体漏れやパイプ43の抜けが発生することを防止することができる。   Since the retaining ring 21 has its side face in contact with the pressing surface 35 of the joint body 19, the retaining ring 21 is reduced in diameter at the same position by tightening the cap nut 20 and is locked to the pipe 43. 43 is locked in place. For this reason, since a place other than the place where the retaining ring 21 is locked is not damaged, a stable seal without fluid leakage can be performed, and once the retaining ring 21 is locked to the pipe 43, the engagement is stopped. It becomes difficult to deviate from the stop position, and the pipe 43 becomes more difficult to come off from the joint portion 2. As a result, it is possible to prevent the fluid leakage from the joint portion 2 or the disconnection of the pipe 43 from being easily applied with a high internal pressure due to a water hammer phenomenon or the like when the valve is closed.

このようなパイプ43の接続方法を採用しているので、袋ナット20を手動で回転させて締め付けることで容易にボールバルブにパイプ43を接続することができる。これにより、例えばPVC製のパイプを接続する場合に、施工現場において接着剤を用いる必要がなくなる。この結果、接着のための道具を用意する必要がなくなると共に、接着剤塗布から乾燥までに要する時間がなくなって瞬時に接続を行うことが可能となる。また、PPなどのオレフィン系樹脂製のパイプを接続する場合には、施工現場で熱溶着を行わずに接続することが可能となる。この結果、加熱のための装置や電源を用意する必要性がなくなって、専用の工具、装置、電源を用意する必要がなくなると共に、加熱から冷却までに要する時間がなくなって瞬時に接続を行うことが可能となる。また、雨の日の屋外での施工作業も大掛かりな防水対策を必要とせずに行うことが可能となる。   Since the pipe 43 is connected as described above, the pipe 43 can be easily connected to the ball valve by manually rotating and tightening the cap nut 20. Thereby, when connecting a pipe made from PVC, for example, it is not necessary to use an adhesive at the construction site. As a result, it is not necessary to prepare a tool for bonding, and it is possible to connect instantly without the time required from applying the adhesive to drying. Moreover, when connecting pipes made of olefin resin such as PP, it is possible to connect without performing heat welding at the construction site. As a result, there is no need to prepare a device or power supply for heating, and there is no need to prepare a dedicated tool, device, or power supply. Is possible. In addition, construction work outdoors on a rainy day can be performed without requiring a large waterproof measure.

また、抜止リング21は袋ナット20を締め付けることで縮径されるので、抜止リング21の内径をパイプ43の外径より大きくして、パイプ43挿入時に抜止リング21がパイプ43外周に傷を付けないようにすることができると共に、パイプ43を受口部41に挿入する時の挿入荷重を低減させることができる。ここで、抜止リング21の最小内径は、パイプ43の外径より0.5mm〜3.0mm大きくなるように設定されることが望ましく、パイプ43の外径より0.7〜1.5mm大きいことがより望ましい。抜止リング21が若干斜めになった状態で抜止リング収容部31内に保持されている場合でも、抜止リング21の係止刃34とパイプ43外周面とのクリアランスを維持し、また、パイプ43挿入時に抜止リング21がパイプ43の端部に当接して挿入の妨げとなったり、係止刃34がパイプ43の外周面に傷を付けたりしないようにするためには、抜止リング21の内径とパイプ43の外径との差を0.5mm以上にすることが好ましい。また、抜止リング21がパイプ43に係止されるまでに袋ナット20を回転させる量が多くならないようにし、ねじ幅が大きくなって管継手の寸法が大きくならないようにするためには、抜止リング21の内径とパイプ43の外径との差を3.0mm以下にすることが好ましい。   Since the retaining ring 21 is reduced in diameter by tightening the cap nut 20, the inner diameter of the retaining ring 21 is made larger than the outer diameter of the pipe 43, and the retaining ring 21 scratches the outer periphery of the pipe 43 when the pipe 43 is inserted. The insertion load when the pipe 43 is inserted into the receiving port 41 can be reduced. Here, the minimum inner diameter of the retaining ring 21 is preferably set to be 0.5 mm to 3.0 mm larger than the outer diameter of the pipe 43, and 0.7 to 1.5 mm larger than the outer diameter of the pipe 43. Is more desirable. Even when the retaining ring 21 is held in the retaining ring accommodating portion 31 in a slightly inclined state, the clearance between the locking blade 34 of the retaining ring 21 and the outer peripheral surface of the pipe 43 is maintained, and the pipe 43 is inserted. In order to prevent the retaining ring 21 from abutting against the end of the pipe 43 at times and preventing the locking blade 34 from scratching the outer peripheral surface of the pipe 43, the inner diameter of the retaining ring 21 The difference from the outer diameter of the pipe 43 is preferably 0.5 mm or more. Further, in order to prevent the amount of rotation of the cap nut 20 until the retaining ring 21 is locked to the pipe 43 from increasing, and to prevent the thread width from increasing and the dimensions of the pipe joint from increasing, the retaining ring The difference between the inner diameter of 21 and the outer diameter of the pipe 43 is preferably 3.0 mm or less.

ここで、パイプ43を引き抜く方向の力がパイプ43に加わった場合、パイプ43の外周に係止刃34が食い込んだ状態で抜止リング21がパイプ43の外周に係止されており、パイプ43を引き抜く方向の力が作用すると抜止リング21の外周面がテーパ面30に押圧されて縮径させる力が加わるので、パイプ43の抜けが防止される。このとき、抜止リング収容部31のテーパ面30の縮径方向に抜止リング21の側面が当接される当接面32が設けられていることにより、パイプ43を引き抜く方向に大きな力が加わって抜止リング21が縮径してパイプ43に食い込もうとしても、抜止リング21の側面が当接面32に当接して、一定の食い込み量以上食い込まないようになっている。例えば当接面32を設けずにテーパ面30のみであった場合、管路内のパイプの収縮や、バルブを閉止した時のウォーターハンマー現象などでバルブ付近の管路内に急激な内部圧力が加わることにより、パイプ43を引き抜く方向に大きな力が加わると、抜止リング21がテーパ面30に押圧されてパイプ43に深く食い込みすぎてパイプ43が破損する恐れがあるが、当接面32が設けられていることにより、抜止リング21がパイプ43に深く食い込みすぎることを防止しパイプ43が破損することが防止される。また、抜止リング21がパイプ43に対して良好な食い込み量になるように当接面32の位置を設計することができる。   Here, when a force in the direction of pulling out the pipe 43 is applied to the pipe 43, the retaining ring 21 is locked to the outer periphery of the pipe 43 with the locking blade 34 biting into the outer periphery of the pipe 43. When a force in the pulling direction is applied, the outer circumferential surface of the retaining ring 21 is pressed against the tapered surface 30 and a force for reducing the diameter is applied, so that the pipe 43 is prevented from coming off. At this time, a large force is applied in the direction of pulling out the pipe 43 by providing the contact surface 32 with which the side surface of the retaining ring 21 abuts in the diameter reducing direction of the tapered surface 30 of the retaining ring accommodating portion 31. Even if the retaining ring 21 has a reduced diameter and tries to bite into the pipe 43, the side surface of the retaining ring 21 abuts against the abutting surface 32 so that it does not bite beyond a certain amount of biting. For example, when only the tapered surface 30 is provided without providing the contact surface 32, a sudden internal pressure is generated in the pipe line near the valve due to contraction of the pipe in the pipe line or a water hammer phenomenon when the valve is closed. If a large force is applied in the direction in which the pipe 43 is pulled out by being applied, the retaining ring 21 may be pressed by the taper surface 30 and dig deeply into the pipe 43, and the pipe 43 may be damaged. However, the contact surface 32 is provided. As a result, the retaining ring 21 is prevented from biting deeply into the pipe 43 and the pipe 43 is prevented from being damaged. Further, the position of the contact surface 32 can be designed so that the retaining ring 21 has a good biting amount with respect to the pipe 43.

なお、抜止リング21は袋ナット20と共に回転可能に形成しても良い。この場合、抜止リング21が回転することで係止刃34がパイプ43に係止し易くなり、係止位置のずれが起こりにくくなるため好適である。また、係止刃34に代えて、抜止リング21の内周の一部にパイプ43の外周面に溝を形成する切削刃を設け、抜止リング21が袋ナット20と共に回転して切削刃がパイプ43の外周面に環状溝を形成した後に、抜止リング21が該環状溝に嵌合することで係止されるようにしても良い。抜止リング21を袋ナット20と共に回転させる方法として、例えば袋ナット20に突条部または直線溝を設け、抜止リング21を該突条部または直線溝に係合可能に形成するなどが挙げられる。   The retaining ring 21 may be formed so as to be rotatable together with the cap nut 20. In this case, rotation of the retaining ring 21 is preferable because the locking blade 34 is easily locked to the pipe 43, and the locking position is less likely to shift. Further, instead of the locking blade 34, a cutting blade that forms a groove on the outer peripheral surface of the pipe 43 is provided on a part of the inner periphery of the retaining ring 21, and the retaining ring 21 rotates together with the cap nut 20 so that the cutting blade is a pipe. After the annular groove is formed on the outer peripheral surface of 43, the retaining ring 21 may be locked by fitting into the annular groove. As a method of rotating the retaining ring 21 together with the cap nut 20, for example, a protrusion or a straight groove is provided on the cap nut 20, and the retaining ring 21 is formed so as to be engageable with the protrusion or the linear groove.

次に、本発明の第一の実施形態のボールバルブを開閉させるときの動作について説明する。   Next, the operation for opening and closing the ball valve according to the first embodiment of the present invention will be described.

図1に示される開状態からハンドル12を90度回転することにより、ハンドル12に嵌着しているステム9が回動し、ステム9の回動に合わせてステム9に嵌合されている弁体4が90度回動してバルブが閉状態(図示せず)になる。次に、ハンドルを90度逆回転すると上記と逆の動作によりバルブが開状態(図1の状態)になる。   When the handle 12 is rotated 90 degrees from the open state shown in FIG. 1, the stem 9 fitted to the handle 12 rotates, and the valve fitted to the stem 9 as the stem 9 rotates. The body 4 rotates 90 degrees and the valve is closed (not shown). Next, when the handle is rotated backward by 90 degrees, the valve is opened (the state shown in FIG. 1) by the reverse operation.

本発明のバルブ部1と継手部2の各部材はPPで形成され、PP製のパイプ43に配管接続されているため、ボールバルブは高温域での酸・アルカリに対する耐薬品性を有する。また、高温クリープ特性にも優れているため、本発明のボールバルブは、流体として高温の薬液を流しても長期間使用することができる。なお、ボールバルブにおける高温域とは、ボールバルブのシールの構成上60℃〜80℃の範囲を言う。   Since each member of the valve part 1 and the joint part 2 of the present invention is made of PP and connected to a pipe 43 made of PP, the ball valve has chemical resistance against acids and alkalis in a high temperature range. In addition, since the high temperature creep characteristics are also excellent, the ball valve of the present invention can be used for a long period of time even when a high temperature chemical is flowed as a fluid. In addition, the high temperature range in a ball valve means the range of 60 degreeC-80 degreeC on the structure of the seal | sticker of a ball valve.

ここで、本発明のボールバルブを配管から取り外してバルブ(鍔付き短管6、キャップナット7を除いたバルブ部1)を交換する方法について説明する。まず、管路の上流側で流体の流れを停止させた後に、弁本体3の両端部に螺着されたキャップナット7を緩めて各々弁本体3から外し、外したキャップナット7を継手本体19の管部28側へ各々移動させる(図5の状態)。鍔付き短管6の鍔部16側の軸線方向端面から継手本体19の管部28側の突部24の側面(図5)又は雄ねじ部23と管部28との境界(図6)までの距離Lは、キャップナット7の幅(軸線方向長さ)Dに対して、L>Dの関係を有しており、外したキャップナット7が弁本体3と鍔付き短管6とを離す時の邪魔になることがないため、パイプ43を曲げたり引張って負荷をかけることなく、パイプ43に接続された継手部2をほとんど動かさずにバルブ部1(鍔付き短管6、キャップナット7を除いたもの)を管路から容易に取り外すことができる。その後、新たなバルブ部1(鍔付き短管6、キャップナット7を除いたもの)を設置して、弁本体3の両端部にOリング14を介して鍔付き短管6を当接させてキャップナット7を弁本体3に各々螺着することで新たなバルブ部1を配管に容易に取り付けることができる。   Here, a method for removing the ball valve of the present invention from the pipe and replacing the valve (the valve portion 1 excluding the flanged short pipe 6 and the cap nut 7) will be described. First, after stopping the flow of fluid on the upstream side of the pipe line, the cap nuts 7 screwed to both ends of the valve body 3 are loosened and removed from the valve body 3, and the removed cap nuts 7 are connected to the joint body 19. Are respectively moved to the tube portion 28 side (state shown in FIG. 5). From the axial end surface of the flanged short tube 6 on the flange 16 side to the side surface (FIG. 5) of the protrusion 24 on the tube portion 28 side of the joint body 19 or the boundary between the male screw portion 23 and the tube portion 28 (FIG. 6). The distance L has a relationship of L> D with respect to the width (axial length) D of the cap nut 7, and when the removed cap nut 7 separates the valve body 3 and the flanged short pipe 6. Therefore, without bending or pulling the pipe 43 and applying a load, the valve portion 1 (the flanged short tube 6 and the cap nut 7 can be attached without moving the joint portion 2 connected to the pipe 43). Can be easily removed from the pipeline. Thereafter, a new valve portion 1 (without the short tube 6 with a flange and the cap nut 7) is installed, and the short tube 6 with a flange is brought into contact with both ends of the valve body 3 through O-rings 14. A new valve portion 1 can be easily attached to the pipe by screwing the cap nut 7 to the valve body 3.

バルブの部品を交換する場合にも上記と同様の手順で交換を行うことができる。例えばバルブ部1の下流側にあるOリング14を交換する場合においても、上記と同様に、バルブを閉止した状態で、弁本体3に螺着された下流側のキャップナット7を緩めて弁本体3から外し、Oリング14を交換した後、弁本体3の端部に新たなOリング14を介して鍔付き短管6を当接させてキャップナット7を弁本体3に螺着することで、容易に且つ短時間でOリング14を交換することができる。   When replacing valve parts, the replacement can be performed in the same procedure as described above. For example, when the O-ring 14 on the downstream side of the valve portion 1 is replaced, the valve main body is loosened by screwing the downstream cap nut 7 screwed to the valve main body 3 with the valve closed as described above. 3, after replacing the O-ring 14, the flanged short tube 6 is brought into contact with the end of the valve body 3 via a new O-ring 14 and the cap nut 7 is screwed onto the valve body 3. The O-ring 14 can be replaced easily and in a short time.

なお、鍔付き短管6の鍔部16側の端面から継手部2の管部28側の突部24の側面(図5)又は雄ねじ部23と管部28との境界(図6)までの距離Lは、キャップナット7の幅(軸線方向長さ)Dに対して、L>Dの関係を有していることが望ましく、D<L<2Dの関係を有していることがさらに望ましい。鍔付き短管6とキャップナット7が装着されたバルブは、配管接続した後でもキャップナット7を弁本体3から外して継手部2側へ移動させれば、パイプを曲げたり引張らなくても管路からバルブ部(鍔付き短管6、キャップナット7を除いたもの)を容易に外すことができるようにするためには、L>Dであることが必要である。また、バルブの面間を小さくしてコンパクトにするためにL<2Dであることが好ましい。   From the end surface of the flanged short tube 6 on the flange 16 side to the side surface (FIG. 5) of the protrusion 24 on the tube portion 28 side of the joint portion 2 or the boundary between the male screw portion 23 and the tube portion 28 (FIG. 6). The distance L preferably has a relationship of L> D with respect to the width (axial direction length) D of the cap nut 7, and more preferably has a relationship of D <L <2D. . Even if the short nut 6 with the flange 6 and the cap nut 7 are connected to the pipe, the cap nut 7 can be removed from the valve body 3 and moved to the joint 2 side without bending or pulling the pipe. In order to be able to easily remove the valve portion (excluding the flanged short tube 6 and the cap nut 7) from the pipeline, it is necessary that L> D. Further, it is preferable that L <2D in order to make the space between the valves small and compact.

以上のように、本発明のバルブはバルブ部1と継手部2が熱溶着によって一体的に接合されることで接合部の強度を得ることができ、特にオレフィン系樹脂製のバルブにおいて、バルブ部1と継手部2を容易で確実に接合することができる。また、パイプ43を配管接続するときに工具、装置、電源などを必要とせず、接続が容易で瞬時に行うことができる。さらに、バルブの部品を交換するときに、外したキャップナット7が弁本体3から鍔付き短管6を取り外す作業の邪魔になることがなく、バルブ部品の取り外し及び取り付けを容易に行うことができる。また、パイプ43を継手部2に挿入して係止する際に抜止リング21がパイプ43の外周に係止する箇所以外に傷を付けることがないので、パイプ43の接続部分の流体漏れの心配がなく確実な接続を行うことができる。   As described above, in the valve of the present invention, the valve portion 1 and the joint portion 2 are integrally joined by heat welding so that the strength of the joint portion can be obtained. In particular, in the valve made of olefin resin, the valve portion 1 and the joint part 2 can be joined easily and reliably. In addition, when connecting the pipe 43 to the pipe, a tool, a device, a power source and the like are not required, and the connection is easy and can be performed instantaneously. Further, when replacing the valve parts, the removed cap nut 7 does not interfere with the operation of removing the flanged short tube 6 from the valve body 3, and the valve parts can be easily removed and attached. . Further, when the pipe 43 is inserted into the joint portion 2 and locked, the retaining ring 21 will not be damaged except for the portion where the retaining ring 21 is locked to the outer periphery of the pipe 43. A reliable connection can be made.

次に、図7に基づいて本発明の第二の実施形態である継手部の他の実施例について説明する。   Next, another example of the joint portion according to the second embodiment of the present invention will be described with reference to FIG.

図7に示される実施形態において、継手部2は、継手本体19bと、締結部材20bと、抜止リング21bとを備える。   In the embodiment shown in FIG. 7, the joint portion 2 includes a joint body 19b, a fastening member 20b, and a retaining ring 21b.

継手本体19bは、パイプ(図示せず)が挿入される受口部25bを有し、受口部25bの内周に、雌ねじ部44と、奥側に向かって漸次縮径するテーパ面45を有する抜止リング収容部46が形成されていると共に、受口部25においてテーパ面45の縮径方向の端部には抜止リング21bの側面が当接される当接面47が設けられている。締結部材20bは、その中心部に、パイプ(図示せず)が挿入される貫通口部33bを有し、外周には、継手本体19bの抜止リング収容部46に収容(嵌合)されるテーパ面が設けられた先端部48と、継手本体19bの雌ねじ部44に螺合する雄ねじ部49と、先端部48と軸線方向反対側の端部から半径方向に延びる鍔部50とが連続して設けられている。その他の構成は第一の実施形態と同様なのでここでは説明を省略する。   The joint body 19b has a receiving portion 25b into which a pipe (not shown) is inserted, and has an internal thread portion 44 and a tapered surface 45 that gradually decreases in diameter toward the inner side of the receiving portion 25b. A retaining ring housing portion 46 is formed, and a contact surface 47 with which the side surface of the retaining ring 21 b abuts is provided at an end portion of the tapered surface 45 in the diameter reducing direction in the receiving portion 25. The fastening member 20b has a through-hole portion 33b into which a pipe (not shown) is inserted at the center thereof, and a taper that is accommodated (fitted) in the retaining ring accommodating portion 46 of the joint body 19b on the outer periphery. The front end portion 48 provided with a surface, the male screw portion 49 screwed into the female screw portion 44 of the joint body 19b, and the flange portion 50 extending in the radial direction from the end portion 48 and the end opposite to the axial direction are continuous. Is provided. Since other configurations are the same as those of the first embodiment, description thereof is omitted here.

次に、本発明の第二の実施形態の継手部にパイプを接続する方法について説明する。   Next, a method for connecting a pipe to the joint portion of the second embodiment of the present invention will be described.

貫通口部33bを貫通して受口部25bにパイプ(図示せず)を挿入して、継手本体19bに締結部材20bを締め付けていくと、締結部材20bの先端部48の軸線方向端面が、継手本体19bの受口部25bの奥側に向かって抜止リング21bを押圧する。すると、抜止リング21bは、テーパ面45を軸線方向にスライドするに伴って、次第に縮径していく。これにより、抜止リング21bの係止刃34bがパイプの外周面に食い込んでいく。その他の作用については第一の実施形態と同様なのでここでは説明を省略する。   When a pipe (not shown) is inserted into the receiving portion 25b through the through-hole portion 33b and the fastening member 20b is tightened to the joint body 19b, the axial end surface of the distal end portion 48 of the fastening member 20b is The retaining ring 21b is pressed toward the inner side of the receiving portion 25b of the joint body 19b. Then, the retaining ring 21b gradually decreases in diameter as the tapered surface 45 slides in the axial direction. Thereby, the locking blade 34b of the retaining ring 21b bites into the outer peripheral surface of the pipe. Since other operations are the same as those in the first embodiment, description thereof is omitted here.

このように、継手部2の軸線方向一端部に形成された螺着部として、受口部25の外周に形成された雄ねじ部23ではなく、受口部25bの内周に形成された雌ねじ部44を設けても良い。   As described above, the threaded portion formed at one end in the axial direction of the joint portion 2 is not the male screw portion 23 formed on the outer periphery of the receiving portion 25 but the female screw portion formed on the inner periphery of the receiving portion 25b. 44 may be provided.

次に、図8に基づいて本発明の第三の実施形態であるダイヤフラムバルブについて説明する。   Next, a diaphragm valve according to a third embodiment of the present invention will be described with reference to FIG.

ダイヤフラムバルブはバルブ部51と継手部52とから構成されている。バルブ部51は、弁本体53と、ダイヤフラム54と、ボンネット55と、鍔付き短管56と、キャップナット57とを備える。   The diaphragm valve is composed of a valve part 51 and a joint part 52. The valve unit 51 includes a valve main body 53, a diaphragm 54, a bonnet 55, a short tube 56 with a flange, and a cap nut 57.

弁本体53は口径25mmのPP製のものである。弁本体53の上面には開口部58が設けられている。また、弁本体53の内部には、第一流路59、第二流路60、及び両流路の中間に位置し且つ流路を開口部58へ向かって湾曲させている仕切壁61が設けられ、仕切壁61の上面には弁座62が形成されている。さらに、弁本体53の両端部には鍔部63が形成されており、鍔部63の外周には雄ねじ部64が設けられている。   The valve body 53 is made of PP having a diameter of 25 mm. An opening 58 is provided on the upper surface of the valve body 53. Further, inside the valve main body 53, there are provided a first flow path 59, a second flow path 60, and a partition wall 61 that is positioned between the two flow paths and that curves the flow path toward the opening 58. A valve seat 62 is formed on the upper surface of the partition wall 61. Further, flange portions 63 are formed at both ends of the valve body 53, and male screw portions 64 are provided on the outer periphery of the flange portion 63.

ダイヤフラム54は、フッ素ゴムから形成されており、弁体を構成する。ダイヤフラム54の非接液面側の中央には上部が突出した状態で埋め込み金具が埋設されており、ダイヤフラム54は埋め込み金具によってコンプレッサ65に係合固定されている。ダイヤフラム54の周縁部は、弁本体53と後記ボンネット55の間に挟持されており、ボンネット55の下面により弁本体53上面の開口部58周辺に押しつぶされて水密状態で固定されている。   The diaphragm 54 is made of fluororubber and constitutes a valve body. An embedded metal fitting is embedded in the center of the diaphragm 54 on the non-wetted surface side with the upper portion protruding, and the diaphragm 54 is engaged and fixed to the compressor 65 by the embedded metal fitting. The peripheral edge of the diaphragm 54 is sandwiched between the valve body 53 and a bonnet 55 described later, and is crushed by the lower surface of the bonnet 55 around the opening 58 on the upper surface of the valve body 53 and fixed in a watertight state.

なお、本実施形態のダイヤフラム54の材質としては、フッ素ゴムの他にポリテトラフルオロエチレン、エチレンプロピレンゴムなどが挙げられるが、特にこれらに限定されるものではない。   In addition, examples of the material of the diaphragm 54 of the present embodiment include polytetrafluoroethylene, ethylene propylene rubber and the like in addition to the fluoro rubber, but are not particularly limited thereto.

ボンネット55はPPから作製されており、弁本体53の上部にボルト・ナット(図示せず)で固定されている。ボンネット55の上部中央の貫通孔66には、銅合金製のスリーブ67が支承されている。また、スリーブ67の内部に設けられた雌ねじ部には、銅合金製のステム68が螺合されており、ステム68の下端部には、コンプレッサ65が係合固定されている。さらに、PP製のハンドル69がスリーブ67の上部外周部に嵌合され、ボンネット55の上端部に配置している。   The bonnet 55 is made of PP, and is fixed to the upper part of the valve body 53 with bolts and nuts (not shown). A copper alloy sleeve 67 is supported in a through hole 66 in the upper center of the bonnet 55. Further, a stem 68 made of copper alloy is screwed to the female thread portion provided inside the sleeve 67, and a compressor 65 is engaged and fixed to the lower end portion of the stem 68. Further, a PP handle 69 is fitted to the upper outer peripheral portion of the sleeve 67 and disposed at the upper end of the bonnet 55.

鍔付き短管56はPPから作製されたものである。この鍔付き短管56の短管部70の軸線方向の一端には、半径方向外向きに突出する環状の鍔部71が設けられている。   The flanged short tube 56 is made of PP. At one end in the axial direction of the short tube portion 70 of the short tube 56 with a flange, an annular flange portion 71 protruding outward in the radial direction is provided.

キャップナット57はPPから作製されたものである。キャップナット57は円筒状であり、軸線方向の一方の端部内周には弁本体53の雄ねじ部64に螺着される雌ねじ部72が設けられており、軸線方向の他方の端部には半径方向内向きに突出する環状突条部73が設けられている。キャップナット57は、鍔付き短管56の短管部70を環状突条部73内に挿入させ、鍔付き短管56の鍔部71をOリングを介して弁本体53の外側端面とこれと対向する環状突条部73の内側面との間に挟持した状態で弁本体53に螺着されている。   The cap nut 57 is made from PP. The cap nut 57 has a cylindrical shape, and is provided with a female screw portion 72 that is screwed to the male screw portion 64 of the valve body 53 on the inner periphery of one end portion in the axial direction, and has a radius at the other end portion in the axial direction. An annular ridge 73 projecting inward in the direction is provided. The cap nut 57 inserts the short tube portion 70 of the flanged short tube 56 into the annular ridge 73, and the flange 71 of the flanged short tube 56 is connected to the outer end surface of the valve main body 53 via the O-ring. It is screwed to the valve body 53 in a state of being sandwiched between the inner side surfaces of the opposed annular protrusions 73.

継手部52は、継手本体74と、袋ナット75と、抜止リング76とを備える。継手本体74は、円筒状であり、軸線方向一端部の内周に、パイプ77が挿入される受口部78を有している。この受口部78の内周には2つの環状溝が軸線方向に並列に形成されており、これら環状溝内に各々シールリング79が配置されている。その他の構成は第一の実施形態と同様なのでここでは説明を省略する。   The joint portion 52 includes a joint body 74, a cap nut 75, and a retaining ring 76. The joint body 74 has a cylindrical shape and has a receiving portion 78 into which the pipe 77 is inserted on the inner periphery of one end portion in the axial direction. Two annular grooves are formed in parallel in the axial direction on the inner periphery of the receiving portion 78, and a seal ring 79 is disposed in each of the annular grooves. Since other configurations are the same as those of the first embodiment, description thereof is omitted here.

また、本発明の第三の実施形態のダイヤフラムバルブのバルブ部51と継手部52を熱溶着により接合する手順や、継手部52にパイプ77を接続する手順とその作用については第一の実施形態と同様なのでここでは説明を省略する。   The procedure for joining the valve portion 51 and the joint portion 52 of the diaphragm valve of the third embodiment of the present invention by thermal welding, the procedure for connecting the pipe 77 to the joint portion 52 and the operation thereof are described in the first embodiment. Since it is the same as that, description is abbreviate | omitted here.

なお、バルブ部51と継手部52がPVC製の場合、PVCは熱溶着が可能であると共に接着剤を用いて各部材を溶かして接着することが可能であるため、本実施形態と同様に熱溶着で接合しても良く、バルブ部51と継手部52とを接着剤を用いて溶かして一体的に接合しても良い。   In addition, when the valve part 51 and the joint part 52 are made of PVC, PVC can be thermally welded and each member can be melted and bonded using an adhesive. The valve part 51 and the joint part 52 may be melted using an adhesive and integrally joined.

また、本実施形態ではシールリング79が2つ設けられているため、パイプ77を継手本体74の受口部78に挿入したとき、パイプ77の外周と継手本体74の受口部78の内周が2つのシールリング79により2重でシールされる。これにより、一方のシールリング79から流体が漏れたとしても他方のシールリング79が流体漏れを防止するため、シール性を向上させて接続部分の流体漏れを防止することができる。   In this embodiment, since two seal rings 79 are provided, when the pipe 77 is inserted into the receiving portion 78 of the joint main body 74, the outer periphery of the pipe 77 and the inner periphery of the receiving portion 78 of the joint main body 74 are provided. Are double sealed by two seal rings 79. As a result, even if fluid leaks from one seal ring 79, the other seal ring 79 prevents fluid leakage, so that the sealing performance can be improved and fluid leakage at the connection portion can be prevented.

次に、本発明の第三の実施形態のダイヤフラムバルブを開閉させるときの動作について説明する。   Next, the operation when opening and closing the diaphragm valve of the third embodiment of the present invention will be described.

図8に示される全開状態からハンドル69を閉方向(時計回り)に回転すると、ハンドル69の回転に従ってステム68とステム68の下端部に設けられたコンプレッサ65が下降し、ダイヤフラム54が次第に下方に湾曲して行き、ついには弁本体53の仕切壁61の上面の弁座62に圧接され、第一流路59及び第二流路60が閉鎖されてダイヤフラムバルブが全閉状態となる。   When the handle 69 is rotated in the closing direction (clockwise) from the fully opened state shown in FIG. 8, the stem 68 and the compressor 65 provided at the lower end of the stem 68 are lowered according to the rotation of the handle 69, and the diaphragm 54 gradually moves downward. It is curved and finally pressed against the valve seat 62 on the upper surface of the partition wall 61 of the valve body 53, the first flow path 59 and the second flow path 60 are closed, and the diaphragm valve is fully closed.

次に、ハンドル69を開方向(反時計回り)に回転すると、ハンドル69の回転に従ってステム68とステム68の下端部に設けられたコンプレッサ65が上昇し、ダイヤフラム54が弁座62から離間し、次第に上方に湾曲して開限度位置まで上昇し、第一流路59及び第二流路60が開放されてダイヤフラムバルブが全開状態(図8の状態)となる。   Next, when the handle 69 is rotated in the opening direction (counterclockwise), the stem 68 and the compressor 65 provided at the lower end of the stem 68 are raised according to the rotation of the handle 69, and the diaphragm 54 is separated from the valve seat 62. It gradually curves upward and rises to the open limit position, the first flow path 59 and the second flow path 60 are opened, and the diaphragm valve is fully opened (state shown in FIG. 8).

本発明のバルブ部51と継手部52の各部材はPPで形成され、PP製のパイプ77に配管接続されているため、ダイヤフラムバルブは高温域での酸・アルカリに対する耐薬品性を有し、高温クリープ特性にも優れている。特にダイヤフラム54やシールリング79やOリングにフッ素ゴム製のものを用いると、高温域の耐薬品性を有する用途に加えてコンタミを嫌うような超純用途においても使用が可能となる。なお、ダイヤフラムバルブにおける高温域とは、ダイヤフラムバルブのシールの構成上60℃〜90℃の範囲を言う。また、本発明のダイヤフラムバルブを配管から取り外してバルブ(鍔付き短管56、キャップナット57を除いたバルブ部51)を交換する場合の作用については第一の実施形態と同様であるのでここでは説明を省略する。   Since each member of the valve portion 51 and the joint portion 52 of the present invention is formed of PP and connected to a pipe 77 made of PP, the diaphragm valve has chemical resistance against acids and alkalis in a high temperature range, Excellent high temperature creep characteristics. In particular, when a diaphragm made of fluororubber is used for the diaphragm 54, the seal ring 79, or the O-ring, it can be used in ultrapure applications that hate contamination in addition to applications that have high temperature chemical resistance. In addition, the high temperature range in a diaphragm valve means the range of 60 degreeC-90 degreeC on the structure of the seal | sticker of a diaphragm valve. In addition, since the operation when the diaphragm valve of the present invention is removed from the pipe and the valve (the valve portion 51 excluding the flanged short pipe 56 and the cap nut 57) is replaced is the same as that of the first embodiment, here. Description is omitted.

また、本発明の他の実施形態として、バルブ部がゲートバルブの構成であっても良い(図示せず)。この場合、バルブ部がゲートバルブ構造である以外のバルブの構成や作用は第一の実施形態と同様である。   Further, as another embodiment of the present invention, the valve portion may have a gate valve configuration (not shown). In this case, the configuration and operation of the valve other than the valve portion having a gate valve structure are the same as in the first embodiment.

以上、図示される実施形態を参照して本発明を説明したが、本発明は図示される実施形態に限定されるものではない。本発明のバルブ部1は、二方向の流路を有してバルブの開閉を行う構成でも良く、三方向以上の流路を有してバルブの開閉および/または連通する流路の切替を行う構成でも良い。また、流路の開閉や切替を行なう弁体は、回動や上下動して良く、回動の場合はボールバルブの構成が好適であり、上下動の場合はダイヤフラムバルブやゲートバルブの構成が好適である。また、バルブの駆動は、手動式、空気圧による空気駆動式、モーターなどによる電気駆動式などがあり、いずれでも良く特に限定されない。空気駆動式の場合、ハンドル12の代わりに空動式駆動部が、電気駆動式の場合は電動式駆動部(モーターなど)が、それぞれステム9に係合され自動式バルブが形成される。   Although the present invention has been described above with reference to the illustrated embodiment, the present invention is not limited to the illustrated embodiment. The valve unit 1 of the present invention may be configured to open and close the valve by having a flow path in two directions, and has a flow path in three or more directions to open and close the valve and / or switch the flow path in communication. It may be configured. In addition, the valve body for opening / closing and switching the flow path may be rotated or moved up and down, and in the case of rotation, a ball valve configuration is preferable, and in the case of vertical movement, a diaphragm valve or a gate valve is configured. Is preferred. Further, the driving of the valve includes a manual type, an air driving type by air pressure, an electric driving type by a motor and the like, and any of them may be used without any particular limitation. In the case of the air drive type, the pneumatic drive unit is engaged with the stem 9 in place of the handle 12 and in the case of the electric drive type, the automatic drive valve is formed.

本発明の第一の実施形態を示すボールバルブの縦断面図である。1 is a longitudinal sectional view of a ball valve showing a first embodiment of the present invention. 図1のバルブ部と継手部の接続前の要部拡大縦断面図である。FIG. 2 is an enlarged vertical cross-sectional view of a main part before connection between a valve portion and a joint portion in FIG. 1. 図1の要部拡大縦断面図である。It is a principal part expanded longitudinal cross-sectional view of FIG. 図1のパイプ接続後の要部拡大縦断面図である。FIG. 2 is an enlarged vertical cross-sectional view of a main part after the pipe connection in FIG. 1. 図1のパイプ接続後に分解した状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state decomposed | disassembled after the pipe connection of FIG. 継手本体に突部を設けないときの実施形態を示す要部拡大縦断面図である。It is a principal part expanded vertical sectional view which shows embodiment when a protrusion is not provided in a coupling main body. 本発明の第二の実施形態を示す他の継手部の要部拡大縦断面図である。It is a principal part expanded longitudinal cross-sectional view of the other coupling part which shows 2nd embodiment of this invention. 本発明の第三の実施形態を示すダイヤフラムバルブの縦断面図である。It is a longitudinal cross-sectional view of the diaphragm valve which shows 3rd embodiment of this invention. 従来のボールバルブを示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional ball valve. 従来の異種管接合用配管器材を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional piping equipment for dissimilar pipe joining.

符号の説明Explanation of symbols

1 バルブ部
2 継手部
3 弁本体
4 弁体
5 弁体押さえ
6 鍔付き短管
7 キャップナット
10 雄ねじ部
15 短管部
16 鍔部
17 雌ねじ部
19 継手本体
20 袋ナット
21 抜止リング
23 雄ねじ部
24 突部
25 受口部
26 シールリング
28 管部
29 雌ねじ部
30 テーパ面
31 抜止リング収容部
35 押圧面
43 パイプ
51 バルブ部
52 継手部
53 弁本体
54 ダイヤフラム
55 ボンネット
56 鍔付き短管
57 キャップナット
63 鍔部
64 雄ねじ部
70 短管部
71 鍔部
72 雌ねじ部
74 継手本体
75 袋ナット
76 抜止リング
77 パイプ
78 受口部
79 シールリング
DESCRIPTION OF SYMBOLS 1 Valve part 2 Joint part 3 Valve main body 4 Valve body 5 Valve body presser 6 Short pipe with flange 7 Cap nut 10 Male thread part 15 Short pipe part 16 collar part 17 Female thread part 19 Joint main body 20 Cap nut 21 Stop ring 23 Male thread part 24 Projection 25 Receiving part 26 Seal ring 28 Pipe part 29 Female thread part 30 Tapered surface 31 Stop ring retaining part 35 Pressing surface 43 Pipe 51 Valve part 52 Joint part 53 Valve body 54 Diaphragm 55 Bonnet 56 Short pipe 57 Cap nut 63 Collar 64 male thread 70 short pipe 71 collar 72 female thread 74 joint body 75 cap nut 76 retaining ring 77 pipe 78 receptacle 79 seal ring

Claims (14)

パイプを接続するための少なくとも二つの接続部を有した弁本体と、前記パイプを通して該弁本体内に連通する少なくとも二方の流路の開閉又は切換を行なうための弁体と、短管部と該短管部の一端から半径方向外向きに延びる鍔部とを有する鍔付き短管と、内周面に雌ねじ部が設けられた円筒状本体部と一端部に半径方向内向きに突出する環状突条部とを有したキャップナットとを備え、前記鍔付き短管の前記短管部を前記キャップナットの前記環状突条部の内側に挿入した状態で前記弁本体の接続部の外周面に設けられた雄ねじ部に前記キャップナットの雌ねじ部を螺合させて前記接続部の端面と前記環状突条部との間に前記鍔付き短管の前記鍔部を挟持することにより前記鍔付き短管を前記弁本体に固定したバルブ部と、
一端部にパイプが挿入される受口部が設けられると共に、他端部に前記鍔付き短管の短管部に接合される管部が設けられており、前記受口部に挿入されるパイプに係止させるための環状の抜止リングを有する継手部と、
を具備し、前記鍔付き短管の前記短管部と前記継手部の前記管部とが溶かされて一体的に接合されることを特徴とするバルブ。
A valve body having at least two connection parts for connecting pipes, a valve body for opening and closing or switching at least two flow paths communicating with the pipe body through the pipes, and a short pipe part A short tube with a flange having a flange portion extending radially outward from one end of the short tube portion, a cylindrical main body portion having a female thread portion on the inner peripheral surface, and an annular shape protruding radially inward at one end portion A cap nut having a ridge portion, and on the outer peripheral surface of the connection portion of the valve body in a state where the short tube portion of the flanged short tube is inserted inside the annular ridge portion of the cap nut. The female screw portion of the cap nut is screwed into the male screw portion provided, and the flange portion of the flanged short tube is sandwiched between the end surface of the connection portion and the annular ridge portion, thereby the flanged short portion. A valve portion fixing a pipe to the valve body;
A pipe portion to be inserted into the receiving portion is provided with a receiving portion into which a pipe is inserted at one end portion, and a tube portion to be joined to the short tube portion of the flanged short tube at the other end portion. A joint portion having an annular retaining ring for locking to
And the short pipe part of the flanged short pipe and the pipe part of the joint part are melted and integrally joined.
前記継手部が、一端部に螺着部が設けられ他端部に前記管部が設けられた継手本体と、前記螺着部に螺着される締結部材とを備え、
前記螺着部への前記締結部材の螺着により前記抜止リングを縮径させて前記パイプの外周面に係止させるようになっている、請求項1に記載のバルブ。
The joint portion includes a joint body provided with a threaded portion at one end and the tube portion at the other end, and a fastening member screwed to the threaded portion,
2. The valve according to claim 1, wherein the retaining ring is reduced in diameter by being screwed to the threaded portion and is locked to the outer peripheral surface of the pipe.
前記螺着部として前記継手本体の一端部の外周に雄ねじ部が設けられると共に、前記締結部材の内部に、前記継手本体の前記雄ねじ部と螺合する雌ねじ部と、該雌ねじ部に連続して設けられ前記継手本体の一端部の端面に前記抜止リングの軸線方向端面が当接した状態で前記抜止リングを収容する抜止リング収容部とが設けられており、
前記抜止リング収容部の内周が前記締結部材の前記雌ねじ部から離れる方向に向かって漸次縮径するテーパ面を有すると共に、前記抜止リングの外周が前記抜止リング収容部の内周の前記テーパ面にスライド可能に接触するテーパ面を有している、請求項2に記載のバルブ。
A male screw portion is provided on the outer periphery of one end portion of the joint body as the screwing portion, and a female screw portion that is screwed into the male screw portion of the joint main body inside the fastening member, and is continuous with the female screw portion. A retaining ring accommodating portion that accommodates the retaining ring in a state in which an axial end surface of the retaining ring is in contact with an end surface of one end portion of the joint body;
The inner periphery of the retaining ring housing portion has a tapered surface that gradually decreases in diameter in a direction away from the female thread portion of the fastening member, and the outer periphery of the retaining ring is the tapered surface of the inner periphery of the retaining ring housing portion. The valve according to claim 2, wherein the valve has a tapered surface that is slidably in contact with the valve.
前記抜止リングが、前記パイプの外径よりも0.5〜3mm大きい内径を有する、請求項2又は請求項3に記載のバルブ。   The valve according to claim 2 or 3, wherein the retaining ring has an inner diameter that is 0.5 to 3 mm larger than an outer diameter of the pipe. 前記抜止リングが前記締結部材と共に回転可能になっている、請求項2から請求項4の何れか1項に記載のバルブ。   The valve according to any one of claims 2 to 4, wherein the retaining ring is rotatable with the fastening member. 前記継手部の前記管部の外径が前記キャップナットの前記環状突条部の内径より小さく、前記鍔付き短管の鍔部側の端面から前記継手部における前記管部と残余の部分との境界までの距離が前記キャップナットの軸線方向の長さよりも大きい、請求項1から請求項5の何れか1項に記載のバルブ。   The outer diameter of the pipe part of the joint part is smaller than the inner diameter of the annular ridge part of the cap nut, and the pipe part and the remaining part of the joint part from the end face on the flange part side of the flanged short pipe The valve according to any one of claims 1 to 5, wherein a distance to the boundary is larger than an axial length of the cap nut. 前記継手部における前記管部と前記残余の部分との境界に前記管部よりも大径の突部が設けられており、前記鍔付き短管の鍔部側の端面から前記継手部の管部側の前記突部の側面までの距離が前記キャップナットの軸線方向の長さよりも大きい、請求項1から請求項6の何れか1項に記載のバルブ。   A protrusion having a diameter larger than that of the pipe part is provided at the boundary between the pipe part and the remaining part in the joint part, and the pipe part of the joint part from an end surface on the flange side of the flanged short pipe The valve according to any one of claims 1 to 6, wherein a distance to a side surface of the protrusion on the side is larger than an axial length of the cap nut. 前記バルブ部及び前記継手部がオレフィン系樹脂で形成されている、請求項1から請求項7の何れか1項に記載のバルブ。   The valve according to any one of claims 1 to 7, wherein the valve portion and the joint portion are formed of an olefin resin. 前記バルブ部及び前記継手部がポリプロピレンで形成されている、請求項8に記載のバルブ。   The valve according to claim 8, wherein the valve portion and the joint portion are made of polypropylene. 前記鍔付き短管の短管部に受口部が形成されると共に、前記継手部の管部に前記短管部の受口部内に嵌合可能な挿入部が形成され、前記短管部の受口部と前記管部の挿入部がソケット融着により接合される、請求項1から請求項9の何れか1項に記載のバルブ。   A receiving portion is formed in the short tube portion of the flanged short tube, and an insertion portion that can be fitted in the receiving portion of the short tube portion is formed in the tube portion of the joint portion. The valve according to any one of claims 1 to 9, wherein the receiving portion and the insertion portion of the tube portion are joined by socket fusion. 前記バルブ部及び前記継手部が塩化ビニル樹脂で形成されており、前記鍔付き短管の短管部に受口部が形成されると共に、前記継手部の管部に前記短管部の受口部内に嵌合可能な挿入部が形成され、前記短管部の受口部と前記管部の挿入部が接着剤による接着により接合される、請求項1から請求項7の何れか1項に記載のバルブ。   The valve portion and the joint portion are formed of vinyl chloride resin, and a receiving portion is formed in the short tube portion of the flanged short tube, and the receiving portion of the short tube portion is formed in the tube portion of the joint portion. The insertion part which can be fitted in a part is formed, and the receiving part of the said short pipe part and the insertion part of the said pipe part are joined by adhesion | attachment by an adhesive agent. The described valve. 前記継手部の受口部の内周に少なくとも2つのシールリングが配置される、請求項1から請求項11の何れか1項に記載のバルブ。   The valve according to any one of claims 1 to 11, wherein at least two seal rings are arranged on an inner periphery of a receiving portion of the joint portion. 前記バルブ部が、ボールバルブ、ダイヤフラムバルブ及びゲートバルブのうちの何れかである、請求項1から請求項12の何れか1項に記載のバルブ。   The valve according to any one of claims 1 to 12, wherein the valve portion is any one of a ball valve, a diaphragm valve, and a gate valve. 前記弁体が手動式、空動式及び電動式のうちの何れかで駆動される、請求項1から請求項13の何れか1項に記載のバルブ。   The valve according to any one of claims 1 to 13, wherein the valve body is driven by any one of a manual type, a pneumatic type, and an electric type.
JP2007325107A 2007-12-17 2007-12-17 valve Expired - Fee Related JP5111090B2 (en)

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