JP2009133183A - Decorative brick for building, its manufacturing method and wall surface structure of decorative brick for building - Google Patents

Decorative brick for building, its manufacturing method and wall surface structure of decorative brick for building Download PDF

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JP2009133183A
JP2009133183A JP2008206850A JP2008206850A JP2009133183A JP 2009133183 A JP2009133183 A JP 2009133183A JP 2008206850 A JP2008206850 A JP 2008206850A JP 2008206850 A JP2008206850 A JP 2008206850A JP 2009133183 A JP2009133183 A JP 2009133183A
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glass
brick
building
hole portion
decorative
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JP5287021B2 (en
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Eiichiro Kuwabara
英一郎 桑原
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a decorative brick for buildings having a translucent window of a glass sintered body wherein conventional problems such as damage and deformation of a frame, breakage of glass are solved, its manufacturing method and a wall surface structure. <P>SOLUTION: The decorative brick 1 for buildings has a perforated brick block 2 having a through-hole 2a and the glass sintered body 3 which has an average transmittance of 15-85% of visible light at the thickness of 7 mm and a thermal expansion coefficient of ≤60×10<SP>-7</SP>/K. The decorative brick 1 for buildings is formed by sealing the through-hole 2a through fusion-fixing the glass sintered body 3. In the manufacturing method, a mixture made by mixing and stirring a plurality of small glass bodies made and a binder of 0.01-3 mass% to the small glass bodies to form small glass bodies with the binder, a refractory buffer material is arranged at a wall surface in the through-hole 2a, the small glass bodies with the binder are accumulated to form a translucent glass accumulation layer in the through-hole 2a in which the buffer material is arranged, and the glass sintered body 3 is formed in the through-hole 2a by baking the perforated block 2 and is fused fixedly therein. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、建築物の外装材や内装材及び装飾材に用いることができる建築用装飾レンガと、その製造方法及び建築用装飾レンガ壁面構造に関するものである。   The present invention relates to an architectural decorative brick that can be used for an exterior material, an interior material, and a decorative material of a building, a manufacturing method thereof, and an architectural decorative brick wall surface structure.

近年、建築物等の外観を個性的に演出することを目的として、壁面に透光性の建築用ガラスレンガが用いられている。この建築用ガラスレンガは、昼間は室内に仄かな明かり取りとして、夜間はライトアップ等により光る意匠壁面として使用される建築材料であり、建物の外壁や内壁、あるいはモニュメント等に広く使われている。また、このようなガラスレンガと一般的なセラミックス等の焼成レンガとを組み合わせた建築用景観ブロックが開発されてきている。   In recent years, translucent architectural glass bricks have been used on the wall surface for the purpose of producing the appearance of buildings and the like individually. This architectural glass brick is a building material used as a design wall that shines brightly in the room during the day and by lighting up at night, and is widely used for the outer and inner walls of buildings, monuments, etc. . In addition, a landscape block for building in which such a glass brick and a fired brick such as general ceramics are combined has been developed.

例えば、特許文献1では、耐力を負担しない帳壁用の有孔レンガブロックであって、背面側から正面側に光を通す貫通孔に光透過性物を嵌着した建築用景観ブロックが開示されている。また、特許文献2では、金属枠の内部にガラスを溶かして流し込み、冷却固化して金属枠とガラスを一体化した複合ガラスブロック体が開示されている。さらに、特許文献3では、建築用の透光ブロックとして、第1枠体と、これに嵌合する第2枠体と、これら両枠体間に挟持される板ガラス等の透光部材とからなるものが開示されている。また、特許文献4には、粘土及び/又ははい土を主成分とし、この主成分100重量部に対し、ガラス粉が20〜30重量部配合され、900〜1000℃の温度で焼成して得られる外周構造体の中空部に、ガラス粉に適量配合された発泡剤が加熱されて、発泡することによって得られる発泡ガラスからなる発泡体が充填されている軽量の焼成建材が開示されている。また、特許文献5には、建築用有孔ブロックの表裏面に貫通する空洞部に複数個の厚肉半透明ガラス片を充填材で固定する装飾構造体が開示されている。
特開2001−152601号公報 特開2001−182214号公報 特開2001−288844号公報 特開2006−321108号公報 特開2005−59567号公報
For example, Patent Document 1 discloses a building landscape block that is a perforated brick block for a book wall that does not bear proof stress, and is fitted with a light-transmitting material in a through hole that transmits light from the back side to the front side. ing. Patent Document 2 discloses a composite glass block body in which glass is melted and poured into a metal frame, solidified by cooling, and the metal frame and glass are integrated. Furthermore, in patent document 3, it consists of a 1st frame, the 2nd frame fitted to this as a translucent block for construction, and translucent members, such as plate glass clamped between these both frames. Are disclosed. Patent Document 4 includes clay and / or earth soil as a main component, 20 to 30 parts by weight of glass powder is blended with 100 parts by weight of the main component, and is fired at a temperature of 900 to 1000 ° C. There is disclosed a lightweight fired building material in which a foaming agent made of foamed glass obtained by foaming a foaming agent obtained by heating a foaming agent blended in an appropriate amount with glass powder in a hollow portion of a peripheral structure is heated. Further, Patent Document 5 discloses a decorative structure in which a plurality of thick translucent glass pieces are fixed with a filler in hollow portions penetrating front and back surfaces of a perforated block for building.
JP 2001-152601 A JP 2001-182214 A JP 2001-288844 A JP 2006-321108 A JP 2005-59567 A

しかしながら、特許文献1による建築用景観ブロックは、有孔レンガブロックの貫通孔にガラスを接着するものであるため、接着位置を精度良く決めることが難しい、レンガ、ガラスのマスキングが必要になる、接着後の養生が必要になる等の作業が困難になり、仕上がりが良くなくコストが高いものになってしまう等の問題点がある。   However, the architectural landscape block according to Patent Document 1 adheres glass to the through-hole of a perforated brick block, so it is difficult to accurately determine the bonding position, and brick and glass masking are required. There are problems such as work that requires subsequent curing becomes difficult, and the finish is poor and the cost is high.

また、特許文献2による金属枠とガラスの複合ガラスブロック体は、ガラスの流し込み時における高温時の金属枠の損傷や金属枠の変形に対する配慮が無い、また複合ガラスブロック体施工後の振動や温度変化による寸法変化に対するガラスの破損への配慮が無い等の問題点が指摘されるものである。   Moreover, the composite glass block body of the metal frame and glass by patent document 2 does not have consideration with respect to the damage of the metal frame at the time of high temperature at the time of glass pouring, or a deformation | transformation of a metal frame, and the vibration and temperature after construction of a composite glass block body Problems such as lack of consideration for glass breakage due to dimensional changes due to changes are pointed out.

特許文献3による透光ブロックは、嵌合する第1枠体、第2枠体及びこれらに挟持される透光部材とからなるので、構成部材が多く、組立加工費用等により高価になる。そればかりでなく、透光部材に板ガラスを採用した場合には破損の問題も生じる。   Since the translucent block by patent document 3 consists of the 1st frame body which fits, the 2nd frame body, and the translucent member clamped by these, there are many components and it becomes expensive by assembly process expense etc. Not only that, but also when a glass plate is used for the translucent member, there is a problem of breakage.

特許文献4による焼成建材は、外周構造体の中空部に発泡体が充填されているもので、軽量化を図るとともに、優れた断熱性と遮音性を得ることを目的とし、特に中空構造による焼成建材の断熱性を改善することを主目的として発明がなされている。この発明によると中空部が意匠面にならない施工がなされるため、意匠的には過去からのものであり装飾効果が改善されているものではない。   The fired building material according to Patent Document 4 is such that the hollow portion of the outer peripheral structure is filled with foam, and it aims to reduce weight and to obtain excellent heat insulating properties and sound insulation properties. The invention has been made mainly for the purpose of improving the heat insulating properties of building materials. According to this invention, since the construction in which the hollow portion does not become the design surface is performed, the design is from the past, and the decorative effect is not improved.

特許文献5による装飾構造体は、建築用有孔ブロックの表裏面に貫通する空洞部に複数個の厚肉半透明ガラス片を充填材で固定するものであるため、1.枠体の空洞部の一端を覆う工程、2.枠体の空洞部の、残存させる空洞部に砂を詰める工程、3.砂の上にガラス片を配置する工程、4.ガラス片に充填材が付着したままにならないように、ガラス片の上面をフィルムで覆う工程、5.ガラス片の間隙に、ゲル状の充填材を充填する工程、6.充填材が固化したら、空洞部の一端の覆いを取り、空洞部に詰めた砂を取り除く工程、7.フィルムを取り除く工程等の少なくとも合計7工程を必要とし、非常に製造コストの高いものになってしまう。また複数個の厚肉半透明ガラス片を充填材で固定するため、均一な製品を製造することは不可能である等の問題点がある。   Since the decorative structure by patent document 5 fixes several thick semi-transparent glass pieces with a filler in the cavity part penetrated to the front and back of the perforated block for construction, 1. 1. a step of covering one end of the cavity of the frame; 2. a step of filling sand into the remaining hollow portion of the hollow portion of the frame; 3. placing glass pieces on the sand; 4. covering the upper surface of the glass piece with a film so that the filler does not remain attached to the glass piece; 5. filling the gap between the glass pieces with a gel filler; 6. When the filler is solidified, the process of removing one end of the cavity and removing the sand packed in the cavity; At least seven steps in total, such as a step of removing the film, are required, resulting in a very high manufacturing cost. Moreover, since a plurality of thick translucent glass pieces are fixed with a filler, there is a problem that it is impossible to manufacture a uniform product.

本発明は、枠の損傷、変形、ガラスの破損等の上記従来の問題を解決したガラス焼結体による透光窓を有する建築用装飾レンガと、その製造方法及び建築用装飾レンガ壁面構造を提供することを技術課題とする。   The present invention provides an architectural decorative brick having a translucent window made of a sintered glass body that solves the above-described conventional problems such as frame damage, deformation, and glass breakage, and a method for manufacturing the same and a decorative decorative wall surface structure for the building. It is a technical subject to do.

上記技術的課題を解決するためになされた本発明の建築用装飾レンガは、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなり、貫通孔部を有する有孔レンガブロックと、該貫通孔部内に配置され、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が60×10−7/K以下のガラス焼結体とを有し、前記有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、貫通孔部内壁面に融着固定されて該貫通孔部を封じてなることを特徴とする。 The architectural decorative brick of the present invention made to solve the above technical problem is made of a fired brick material that does not substantially deform at a high temperature of 1000 ° C., and a perforated brick block having a through hole portion, A glass sintered body that is disposed in the through-hole portion, has an average transmittance of 15 to 85% in a wavelength range of 400 to 700 nm at a thickness of 7 mm, and a thermal expansion coefficient of 60 × 10 −7 / K or less; And the glass sintered body disposed in the through-hole portion of the perforated brick block is fused and fixed to the inner wall surface of the through-hole portion to seal the through-hole portion.

本発明の建築用装飾レンガで、有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、貫通孔部内壁面に融着固定されて該貫通孔部を封じてなるとは、例えば一般的なセラミックス等の焼結レンガよりなる耐力を負担しない帳壁用の有孔ブロックの貫通孔部内に、透光性のガラス小体を充填して800〜1000℃に加熱することで、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が6.0×10−6/K以下のガラス焼結体を形成すると同時に、透光性のガラス焼結体が融着して焼結レンガと一体化することで固定されていることを意味している。このような本発明の建築用装飾レンガは、その製造コストを抑えることが可能となり、安価に市場に提供することができる。有孔レンガブロックは、1000℃に加熱された際に、実質的に変形を起こさない、例えば1200℃以上の高温焼成されたレンガ材質からなるものであることが、寸法を維持するうえで重要である。ここで、1000℃に加熱された際に実質的に変形を起こさないとは、1000℃の高温状態で応力がかかった場合には、クリープ変形を起こすようなものであってもよく、ガラス焼結体を形成する焼成の工程で、許容範囲内の僅かな寸法の収縮変形を起こすものであってもよいことを意味している。 In the decorative brick for building of the present invention, the glass sintered body arranged in the through-hole portion of the perforated brick block is fused and fixed to the inner wall surface of the through-hole portion to seal the through-hole portion, for example By filling a through-hole part of a perforated block for a book wall made of sintered bricks such as typical ceramics with a translucent glass body and heating to 800 to 1000 ° C., The average transmittance in a wavelength range of 400 to 700 nm at 7 mm is 15 to 85%, and a glass sintered body having a thermal expansion coefficient of 6.0 × 10 −6 / K or less is formed, and at the same time, a translucent It means that the glass sintered body is fixed by being fused and integrated with the sintered brick. Such a decorative brick for building of the present invention can reduce the manufacturing cost and can be provided to the market at a low cost. It is important for maintaining the dimensions that the perforated brick block is made of a brick material which is not deformed substantially when heated to 1000 ° C., for example, at a high temperature of 1200 ° C. or higher. is there. Here, “substantially not deformed when heated to 1000 ° C.” means that when stress is applied at a high temperature of 1000 ° C., creep deformation may occur. This means that in the firing step for forming a bonded body, shrinkage deformation with a slight dimension within an allowable range may occur.

また、本発明の建築用装飾レンガは、建築用帳壁有孔レンガブロックの貫通孔部の内壁面に、厚みが10〜50μmの耐火性緩衝層を介してガラス焼結体が貫通孔部内に固定されているとは、例えばアルミナ、ジルコン等の耐火性材料が緩衝層として機能し、これを介在させることでガラス焼結体の破損対策となるので好ましい。   Moreover, as for the decorative brick for building of this invention, a glass sintered compact is in a through-hole part through the fireproof buffer layer whose thickness is 10-50 micrometers on the inner wall surface of the through-hole part of a perforated brick block for building walls. It is preferable that the refractory material such as alumina or zircon functions as a buffer layer, and intervening this is a countermeasure against breakage of the glass sintered body.

また、本発明の建築用装飾レンガは、ガラス焼結体に、着色剤を含むものであると、装飾レンガのガラス焼結体からなる透光部の装飾効果を向上させることができるので好ましい。   Moreover, it is preferable for the decorative brick for building of the present invention to contain a colorant in the glass sintered body because the decorative effect of the light-transmitting portion made of the glass sintered body of the decorative brick can be improved.

本発明でガラス焼結体に使用する着色剤としては、ZrSiO、Co、MoO、Er、CeO、NiO、TiO、FeO及びFeの群のうち、1以上を含むものであることが好ましい。本発明でガラス焼結体が、ガラスに溶解するZrSiO、Co、MoO、Er、CeO、NiO、TiO、FeO及びFeの群のうち、1以上含む着色剤により、着色されてなるものであることが、ガラス焼結体を形成する際のガラスの流動性を阻害しない点で好ましいが、ZrSiOなどのピグメントでも1質量%までならば着色剤として使用することができる。この着色剤がZrSiO4の場合、乳白色を呈し、Coの場合、青色を呈し、MoOの場合、乳白色を呈し、Erの場合、桃色を呈し、CeOの場合、桃色を呈し、NiOの場合、黄土色を呈し、TiOの場合、黄色を呈し、FeOの場合、黒色を呈し、Feの場合、赤褐色を呈するものになる。また、これらの着色剤を組み合わせることで、様々な色調を呈する焼結ガラス小体を得ることができる。さらに、他の酸化物着色剤と組み合わせて用いると、多くの彩色が可能となる。 As the colorant used for the glass sintered body in the present invention, among the group of ZrSiO 4 , Co 3 O 4 , MoO 3 , Er 2 O 3 , CeO 2 , NiO, TiO 2 , FeO and Fe 2 O 3 , It is preferable that 1 or more is included. In the present invention, the glass sintered body is one or more of the group consisting of ZrSiO 4 , Co 3 O 4 , MoO 3 , Er 2 O 3 , CeO 2 , NiO, TiO 2 , FeO and Fe 2 O 3 dissolved in the glass. Although it is preferable that it is colored by the colorant to be contained, since it does not hinder the fluidity of the glass when forming the glass sintered body, the colorant may be a pigment such as ZrSiO 4 up to 1% by mass. Can be used as When this colorant is ZrSiO 4 , it is milky white, when it is Co 3 O 4 , it is blue, when it is MoO 3 , it is milky white, when it is Er 2 O 3 , it is pink, and when it is CeO 2 , it is pink In the case of NiO, an ocher color is exhibited, in the case of TiO 2 , a yellow color is exhibited, in the case of FeO, a black color is exhibited, and in the case of Fe 2 O 3 , a reddish brown color is exhibited. Moreover, the sintered glass body which exhibits various color tones can be obtained by combining these colorants. Furthermore, when used in combination with other oxide colorants, many colors are possible.

また、本発明の建築用装飾レンガは、ガラス焼結体が、発光材を含むものであると、発光材として蛍光材や蓄光材等を含むことで、多彩な光の演出が可能になりさらに好ましい。   In addition, it is more preferable that the decorative brick for building of the present invention includes a fluorescent material, a phosphorescent material, and the like as the light emitting material when the glass sintered body includes the light emitting material, thereby enabling various light effects.

本発明で発光材としては、例えば、1000℃を超える焼成温度でも発光性を失わなければ使用可能であり、SrAlにEu2+、Dy3+をドープした蓄光材や、ZnSにCu、Al3+をドープした蛍光材等が適している。また、本発明で、発光材を封じたガラス小体とすると、発光材とガラス片とが焼結された後、破砕されるなどして発光材が融着されたガラス小体内に密封されたもの、または発光材が融着されたガラス小体に付着して部分的に埋設されたもの等のガラス小体を意味している。このような発光材を封じたガラス小体を使用した場合には、ガラス小体に発光性物質を直接分散させて作製したものとは、外観が異なり、建築用装飾レンガのガラス焼結体の意匠面に、奥行き感を有する模様が観察される状態となる。 As the luminescent material in the present invention, for example, it can be used as long as the luminescence is not lost even at a firing temperature exceeding 1000 ° C., a phosphorescent material in which SrAl 2 O 4 is doped with Eu 2+ and Dy 3+ , ZnS with Cu + , A fluorescent material doped with Al 3+ is suitable. Further, in the present invention, when the glass body is sealed with the light emitting material, the light emitting material and the glass piece are sintered and then sealed and sealed in the glass body to which the light emitting material is fused. Or a glass body such as a light emitting material that is partially embedded by adhering to a fused glass body. When using a glass body sealed with such a light emitting material, the appearance is different from that produced by directly dispersing a luminescent substance in the glass body, and the glass sintered body of a decorative brick for construction is used. A pattern having a sense of depth is observed on the design surface.

また、本発明では、発光材が、蓄光材を含むものであることを特徴とするものである。発光材として、特に蓄光材を使用する場合、蓄光材は、焼成時に外気により酸化すると発光能力が低下し、かつ、焼成後においても外気との酸化や水分による接触により、発光能力が低下する。そこで、本発明で、予め発光材を透光性ガラスで覆って酸化を抑制した、すなわち発光材を封じたガラス小体を使用すると、焼成後のガラス焼結体に半永久的に安定した発光が可能となる。そのため、ガラス焼結体の外面に発光材を封じたガラス小体を配置しても、発光材を均一に分散させた従来のものに比べて、表面の発光能力が低下するようなことは殆ど起こらない。   In the present invention, the luminescent material includes a phosphorescent material. In particular, when a phosphorescent material is used as the luminescent material, the luminous ability of the phosphorescent material is reduced when oxidized by the outside air during firing, and the luminous ability is lowered even after firing due to oxidation with the outside air or contact with moisture. Therefore, in the present invention, when the light emitting material is previously covered with a light-transmitting glass to prevent oxidation, that is, when a small glass body in which the light emitting material is sealed is used, semi-permanently stable light emission is produced in the sintered glass body after firing. It becomes possible. Therefore, even if a glass body with a light emitting material sealed on the outer surface of the glass sintered body is disposed, the light emitting ability of the surface is hardly lowered as compared with the conventional one in which the light emitting material is uniformly dispersed. Does not happen.

本発明でガラス焼結体としては、焼成後に、波長400〜700nmの範囲において、肉厚7mmでの平均透過率が15〜85%となる透光性のガラス小体から作製すると、内部で光が散乱し、意匠面からは目にやさしい散乱光が放射されることになるため好ましい。即ち、波長400〜700nmの範囲において、ガラス焼結体の肉厚7mmでの平均透過率が15%より低いと、光源からの光がほとんど透過しないため、暗所における意匠面としては殆ど目立たないものとなり、例えば、誘導灯、歩道灯、足元灯等の機能を果たしにくいものとなる。一方、平均透過率が85%を超えると、施工した際に内側の構造材が透けて見え、あるいは光源からの光が直接目に入るものとなり、好ましくない。   In the present invention, the sintered glass body is produced from a light-transmitting glass body having an average transmittance of 15 to 85% at a thickness of 7 mm in the wavelength range of 400 to 700 nm after firing. Is scattered, and scattered light that is kind to the eyes is emitted from the design surface. That is, in the wavelength range of 400 to 700 nm, when the average transmittance at a thickness of 7 mm of the glass sintered body is lower than 15%, light from the light source is hardly transmitted, so that it is hardly noticeable as a design surface in a dark place. For example, it becomes difficult to perform functions such as a guide light, a sidewalk light, and a foot lamp. On the other hand, if the average transmittance exceeds 85%, the inner structural material can be seen through when it is constructed, or the light from the light source is directly in the eyes, which is not preferable.

また、本発明でガラス焼結体の意匠面が凹凸状であると、正反射率が2%以下であると、柔らかな光が放射され目にやさしいため好ましい。また、壁以外の用途になるが、雨で濡れた場合でも滑りにくいものとなる。   Further, in the present invention, it is preferable that the design surface of the glass sintered body is uneven, since the regular reflectance is 2% or less because soft light is emitted and is easy on the eyes. Moreover, although it becomes uses other than a wall, even if it gets wet with rain, it will become a thing which is hard to slip.

また、本発明でガラス焼結体は、ガラスの熱膨張係数が60×10−7/K以下であることが長期間に亘って強度を維持する上で重要である。また、ガラスが、ソーダ石灰ガラス、ホウケイ酸ガラス、アルミノケイ酸ガラスおよびアルミノホウケイ酸ガラスからなる群より選択される一種または二種以上のガラスからなるものであり、熱衝撃に強く、耐薬品性に優れているため、熱処理工程における冷却時の熱衝撃や、激しい気候変化による寒暖差に起因する熱衝撃でも破損することがなく、耐候性に優れている点で、B−SiO系、Al−SiO系あるいはB−Al−SiO系のガラスからなることが好ましい。 Further, in the glass sintered body according to the present invention, it is important for maintaining the strength over a long period that the thermal expansion coefficient of the glass is 60 × 10 −7 / K or less. Further, the glass is made of one or two or more kinds of glass selected from the group consisting of soda-lime glass, borosilicate glass, aluminosilicate glass, and aluminoborosilicate glass, and is resistant to thermal shock and chemical resistance. because of its excellent, and the thermal shock during cooling in the heat treatment step, without damage in thermal shock due to the temperature difference due to severe climatic changes, in terms of excellent weather resistance, B 2 O 3 -SiO 2 system It is preferably made of Al 2 O 3 —SiO 2 or B 2 O 3 —Al 2 O 3 —SiO 2 glass.

また、本発明でガラス焼結体は、ガラスに10〜1012個/kgの気泡を有していると、波長400〜700nmの範囲において、肉厚7mmでの平均透過率が15〜85%になるため好ましい。すなわち、ガラス焼結体の気泡が、光入射面からガラス焼結体に入射した光を反射あるいは散乱するため、気泡の量によって平均透過率を調整できるからである。また、本発明でガラス焼結体が、1kgあたり10〜1012個の気泡を含有するものであると透光不透視となるため、透光性を有しながら人物や物体を明瞭に視認することができないという、いわゆるプライバシー保護性が得られやすいとともに、背面側に光源を設置した場合、光源からの光がガラス焼結体の気泡によって散乱されて、意匠面側からあたかもガラス焼結体自体が発光しているように見えるため意匠的に好ましい。気泡の数が1kgあたり100個よりも少ないガラスからなると上記した効果が得られにくく、1kgあたり1012個よりも多いガラスからなると、肉厚7mmでの可視光線の平均透過率が15%よりも低くなりやすいとともに機械的強度が損なわれやすい。なお、気泡とは0.01mm以上の直径を有するものを指す。 In the present invention, when the glass sintered body has 10 2 to 10 12 bubbles / kg in the glass, the average transmittance at a thickness of 7 mm is 15 to 85 in the wavelength range of 400 to 700 nm. % Is preferable. That is, because the bubbles of the glass sintered body reflect or scatter light incident on the glass sintered body from the light incident surface, the average transmittance can be adjusted by the amount of bubbles. Further, in the present invention, since the glass sintered body contains 10 2 to 10 12 bubbles per kg, it becomes translucent opaque, so that a person or an object can be clearly seen while having translucency. It is easy to obtain so-called privacy protection that cannot be done, and when a light source is installed on the back side, the light from the light source is scattered by the bubbles of the glass sintered body, as if the glass sintered body from the design surface side Since it appears to emit light, it is preferable in terms of design. When the number of bubbles made of less glass than 100 per 1kg effect is obtained hardly mentioned above, when consisting of more glass than 10 12 per 1kg, average transmittance of visible light in thickness 7mm than 15% It tends to be low and the mechanical strength is easily lost. In addition, a bubble refers to what has a diameter of 0.01 mm or more.

また、本発明でガラス焼結体は、波長400〜700nmの範囲において、肉厚7mmでの平均透過率が15〜85%になれば、分相していても構わない。なお、平均透過率の好ましい範囲は30〜80%、さらに好ましくは40〜65%である。また、本発明で、平均透過率とは直線光による透過率を意味しており、積分球を使用して計測する散乱光を含む透過率とは異なるものである。   In the present invention, the glass sintered body may be phase-separated if the average transmittance at a thickness of 7 mm is 15 to 85% in the wavelength range of 400 to 700 nm. In addition, the preferable range of average transmittance is 30 to 80%, and more preferably 40 to 65%. In the present invention, the average transmittance means the transmittance by linear light and is different from the transmittance including scattered light measured using an integrating sphere.

また、本発明の建築用装飾レンガの製造方法は、熱膨張係数が60×10−7/K以下のガラスを用いた複数個のガラス小体と、該ガラス小体に対して0.01〜3質量%のバインダーを添加した混合物を混合攪拌して複数個のバインダー付ガラス小体を作製する混合工程と、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなる有孔レンガブロックの貫通孔部内の壁面に耐火性緩衝材を配置する緩衝層形成工程と、該有孔レンガブロックの貫通孔部内に前記バインダー付ガラス小体を集積して透光ガラス集積層を形成する集積工程と、該透光ガラス集積層を形成した有孔レンガブロックを焼成することにより、貫通孔部内に肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であるガラス焼結体を形成すると共に有孔レンガブロックに融着固定させる焼成工程とを有することを特徴とする。 Moreover, the manufacturing method of the decorative brick for building of this invention is 0.01- with respect to the several glass body using the glass whose thermal expansion coefficient is 60x10 < -7 > / K or less, and this glass body. A mixing step of preparing a plurality of glass bodies with a binder by mixing and stirring a mixture to which 3% by mass of a binder is added, and a perforated brick made of a fired brick material that does not substantially deform at a high temperature of 1000 ° C. A buffer layer forming step of disposing a fireproof cushioning material on the wall surface in the through hole portion of the block, and an integration for forming the transparent glass integrated layer by stacking the glass bodies with binder in the through hole portion of the perforated brick block By baking the perforated brick block on which the process and the light-transmissive glass integrated layer are formed, the average transmittance in the wavelength range of 400 to 700 nm with a thickness of 7 mm in the through hole is 15 to 85%. And a firing step of fusing and fixing the porous sintered block to the perforated brick block.

本発明の建築用装飾レンガの製造方法で混合工程としては、複数個のガラス小体と、該ガラス小体に対して0.01〜3質量%のバインダーを添加した混合物を、ミキサー等を用いて混合攪拌して、複数個のガラス小体を作製することを意味している。この混合工程の際に使用するバインダーとしては、ポリビニルアルコール(Poly−Vinyl Alcohol:PVA)等が使用可能であり、その添加量としては、ガラス小体に対して0.01〜3質量%が適量である。一方、ガラス小体に対するバインダーの添加量が0.01質量%未満であると、ガラス小体への付着が不十分になってムラとなり、他方、3質量%を超えるとガラス小体がべたついて製造作業性が悪化する。本発明でバインダーの添加量としてはガラス小体に対して0.01〜3質量%であることが重要である。   In the method for producing a decorative brick for building of the present invention, as a mixing step, a mixture of a plurality of glass bodies and a binder of 0.01 to 3% by mass with respect to the glass bodies is used by using a mixer or the like. This means that a plurality of glass bodies are produced by mixing and stirring. As a binder used in the mixing step, polyvinyl alcohol (Poly-Vinyl Alcohol: PVA) or the like can be used, and the addition amount is 0.01 to 3% by mass with respect to the glass body. It is. On the other hand, if the addition amount of the binder to the glass body is less than 0.01% by mass, the adhesion to the glass body becomes insufficient and uneven, and if it exceeds 3% by mass, the glass body becomes sticky. Manufacturing workability deteriorates. In the present invention, the addition amount of the binder is important to be 0.01 to 3% by mass with respect to the glass body.

本発明の製造方法で緩衝層形成工程としては、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなる有孔レンガブロックの貫通孔部内の壁面に、アルミナ材、ジルコン材等の耐火性緩衝材を配置するものであればよく、緩衝効果によりガラス焼結体の割れ等の破損を防止し、かつガラス焼結体が容易に抜き出せない厚さであることが好ましい。   In the production method of the present invention, as the buffer layer forming step, on the wall surface in the through hole portion of the perforated brick block made of a fired brick material that does not substantially deform at a high temperature of 1000 ° C., alumina material, zircon material, etc. Any fire-resistant buffer material may be used, and it is preferable that the thickness of the glass sintered body be prevented from being easily pulled out by preventing the glass sintered body from being broken due to a buffering effect.

本発明の製造方法で集積工程としては、バインダー付ガラス小体を有孔レンガブロックの緩衝層を形成した貫通孔部内に集積して透光ガラス集積層を形成するものであればよく、透光ガラス集積層は、ガラス焼結体が所望の透光性となる厚さとなるものであり、装飾材を含んでいてもよい。   In the production method of the present invention, the integration step may be any method as long as the glass body with a binder is integrated into the through-hole portion in which the buffer layer of the perforated brick block is formed to form the translucent glass integrated layer. The glass accumulation layer has a thickness that allows the glass sintered body to have a desired translucency, and may include a decorative material.

本発明の製造方法で焼成工程としては、透光ガラス集積層を形成した有孔レンガブロックを焼成することにより貫通孔部内にガラス焼結体を形成すると共に有孔レンガブロックと融着させて固定することで一体化させるものであり、焼成する温度としては700〜1100℃、好ましくは800〜1000℃で熱処理するものである。熱処理温度が700℃より低いと、ガラスの軟化流動が充分に行われず、機械的強度が低くなり、1100℃を超えると、ガラス焼結体の気泡が少なくなり、可視光の透過率が高くなって、施工時に構造材が透けて見え、また、ガラス小体と離型材との反応性が高くなり、ガラス小体と耐火性容器とが融着しやすくなるため好ましくない。   In the production method of the present invention, as the firing step, a perforated brick block formed with a light-transmitting glass integrated layer is fired to form a glass sintered body in the through-hole portion and to be fused with the perforated brick block and fixed. The temperature for firing is 700 to 1100 ° C, preferably 800 to 1000 ° C. When the heat treatment temperature is lower than 700 ° C., the glass does not sufficiently soften and flow, and the mechanical strength is lowered. When the heat treatment temperature exceeds 1100 ° C., bubbles in the glass sintered body are reduced and the visible light transmittance is increased. In addition, the structural material can be seen through at the time of construction, and the reactivity between the glass body and the release material is increased, and the glass body and the refractory container are easily fused, which is not preferable.

また、本発明の製造方法は、ガラスがリボイルする温度範囲内で熱処理すると、ガラス小体の間隙が残存することによって生じる気泡に加えて、リボイルによりガラス焼結体の内部に新たに気泡が生成されるため好ましい。ガラス内部に溶存していたガスが気泡となってリボイルの現れ始める温度は、ガラスの軟化点よりも約50℃高い温度である。熱処理温度をさらに上昇させると、それに伴い、ガラス内部での気泡の生成がさらに活発になるが、ガラスの粘度も低下するため、生成した気泡は、次第に大きくなり、浮上してガラスの外部に放出されてしまう。ここでは、ガラスがリボイルする温度範囲とは、ガラス内部に溶存していたガスが気泡となって現れ始めてからガラスの外部に放出されてしまうまでの温度範囲を指し、例えば、B−SiO系ガラスでは、約800〜1000℃となる。 In addition, in the manufacturing method of the present invention, when heat treatment is performed within the temperature range in which the glass is reboiled, in addition to the bubbles generated by the gaps in the glass body remaining, new bubbles are generated inside the glass sintered body by the reboil. Therefore, it is preferable. The temperature at which the gas dissolved in the glass becomes bubbles and the reboil begins to appear is about 50 ° C. higher than the softening point of the glass. When the heat treatment temperature is further increased, bubbles are generated more actively inside the glass, but the viscosity of the glass also decreases, so the generated bubbles gradually increase, float and release to the outside of the glass. Will be. Here, the temperature range in which the glass reboils refers to the temperature range from when gas dissolved in the glass starts to appear as bubbles until it is released to the outside of the glass. For example, B 2 O 3 − the SiO 2 -based glass is about 800 to 1000 ° C..

また、本発明の建築用装飾レンガの製造方法は、混合工程が、ガラス小体に対して0.01〜0.2質量%の着色剤を添加した混合物を混合攪拌するものであることが好ましい。着色剤の添加量が、ガラス小体に対して0.01質量%未満であると、ガラス小体への着色剤の付着が不十分になって色合いムラとなり、十分な発色をさせることができない。一方、0.2質量%を超えると発色効果とコストが経済的でない。   Moreover, as for the manufacturing method of the decorative brick for construction of this invention, it is preferable that a mixing process mixes and stirs the mixture which added 0.01-0.2 mass% coloring agent with respect to the glass body. . When the added amount of the colorant is less than 0.01% by mass with respect to the glass body, the adhesion of the colorant to the glass body becomes insufficient, resulting in uneven coloring, and sufficient color development cannot be achieved. . On the other hand, if it exceeds 0.2% by mass, the coloring effect and cost are not economical.

本発明に係る建築用装飾レンガ壁面構造は、複数の建築用レンガと該建築用レンガの相互間に配設される固定材、補強筋及び目地材とを備える建築用装飾レンガ壁面構造であって、前記建築用レンガの少なくとも一つが、貫通孔部を有する有孔レンガブロックと、該貫通孔部内に配置され、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が60×10−7/K以下のガラス焼結体とを有し、前記有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、貫通孔部内壁面に融着固定されて該貫通孔部を封じてなる建築用装飾レンガであること特徴とする。 A building decorative brick wall surface structure according to the present invention is a building decorative brick wall surface structure including a plurality of building bricks and a fixing material, a reinforcing bar and a joint material arranged between the building bricks. At least one of the building bricks is a perforated brick block having a through-hole portion, and is disposed in the through-hole portion, and has an average transmittance of 15 to 85% in a wavelength range of 400 to 700 nm with a thickness of 7 mm. And a glass sintered body having a thermal expansion coefficient of 60 × 10 −7 / K or less, and the glass sintered body arranged in the through-hole portion of the perforated brick block is formed on the inner wall surface of the through-hole portion. It is a decorative brick for construction which is fused and fixed to seal the through hole.

本発明の建築用装飾レンガ壁面構造は、壁面を構成する複数の建築用レンガの少なくとも一個以上が、上記本発明の建築用装飾レンガであり、これらの建築用レンガ、固定材、補強筋及び目地材により壁面が形成されてなるものであることを意味している。また、建築用装飾レンガを複数個使用して、意匠面に変化を持たせてもよく、模様を形成してもよい。さらに、上記(請求項1に記載)の建築用装飾レンガのみならず、他(請求項2〜6に記載)の建築用装飾レンガを用いてもよい。   In the building decorative brick wall surface structure of the present invention, at least one of the plurality of building bricks constituting the wall surface is the building decorative brick of the present invention, and these building bricks, fixing materials, reinforcing bars, and joints It means that the wall surface is made of a material. Moreover, a design surface may be changed by using a plurality of architectural decorative bricks, or a pattern may be formed. Furthermore, not only the above-described architectural decorative brick (described in claim 1), but also other decorative decorative bricks (described in claims 2 to 6) may be used.

本発明で使用する固定材としては、セメントモルタル、樹脂モルタル等が使用可能であり、材料費及び施工性の点で、セメントモルタルが好ましい。   As the fixing material used in the present invention, cement mortar, resin mortar and the like can be used, and cement mortar is preferable in terms of material cost and workability.

本発明で使用する補強筋としては、壁面を構成する複数の建築用レンガ及び上記本発明の建築用装飾レンガの間に配設可能な寸法形状を有している鉄筋、防錆メッキされた鉄筋、ステンレス鋼等が使用可能である。   Reinforcing bars used in the present invention include a plurality of building bricks constituting a wall surface, a reinforcing bar having a dimension and shape that can be disposed between the above-described building decorative bricks of the present invention, and a rust-prevented plated reinforcing bar. Stainless steel or the like can be used.

本発明で使用する目地材としては、現地で建築物に施工する際に使用する無定型のものや、予め工場で建築用装飾レンガを用いたパネルに組み立てる際に使用する定形の加工品等が採用可能である。例えば、化粧目地材としてシリコーン系シーリング材、防水剤混入等のモルタル目地が使用可能であり、他部分とのデザイン上の連続性の点で、モルタル目地が好ましい。   As joint materials used in the present invention, there are amorphous ones used when constructing on-site buildings, and regular processed products used when assembling panels with decorative bricks in the factory in advance. It can be adopted. For example, a mortar joint such as a silicone sealant or a waterproofing agent can be used as a decorative joint material, and a mortar joint is preferable in terms of design continuity with other parts.

本発明に係る建築用装飾レンガは、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなり、貫通孔部を有する有孔レンガブロックと、該貫通孔部内に配置され、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が60×10−7/K以下のガラス焼結体とを有し、前記有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、融着固定されて該貫通孔部を封じてなるので、所望の透光部を有する安価な装飾レンガを提供することができる。 The decorative brick for building according to the present invention is made of a fired brick material that does not substantially deform at a high temperature of 1000 ° C., and is provided with a perforated brick block having a through-hole portion, and a thickness of the perforated brick block. Having a mean transmittance of 15 to 85% in a wavelength range of 400 to 700 nm at 7 mm, and a glass sintered body having a thermal expansion coefficient of 60 × 10 −7 / K or less, Since the glass sintered body arranged in the through hole is fused and sealed to seal the through hole, an inexpensive decorative brick having a desired light transmitting portion can be provided.

また、本発明の建築用装飾レンガは、有孔レンガブロックの貫通孔部内の壁面に、厚みが10〜50μmのアルミナ材やジルコン材等の耐火性緩衝層を介してガラス焼結体が貫通孔部内に固定されているので、長期にわたってガラス焼結体が破損せず、建築として長く使用することができる。   Further, the decorative brick for building of the present invention has a glass sintered body through-hole on the wall surface in the through-hole portion of the perforated brick block through a fireproof buffer layer such as alumina material or zircon material having a thickness of 10 to 50 μm. Since it is fixed in the part, the glass sintered body is not damaged over a long period of time and can be used for a long time as an architecture.

また、本発明の建築用装飾レンガは、ガラス焼結体が、着色剤を含むものであり、好ましくは着色剤が、ZrSiO、Co、MoO、Er、CeO、NiO、TiO、FeO及びFeの群のうち1以上を含むものであるので、色彩により意匠的に優れたものが提供できる。 Also, building decorative brick of the present invention, glass sintered body, which contains a colorant, preferably colorants, ZrSiO 4, Co 3 O 4 , MoO 3, Er 2 O 3, CeO 2, Since one or more of the group of NiO, TiO 2 , FeO, and Fe 2 O 3 are included, an excellent design can be provided by color.

また、本発明の建築用装飾レンガは、ガラス焼結体が、発光材を含むものであるので、光の演出に優れた意匠を有する装飾レンガを提供することができる。   Moreover, since the glass sintered compact contains the luminescent material, the decorative brick for building of this invention can provide the decorative brick which has the design excellent in the production of light.

本発明の建築用装飾レンガの製造方法は、熱膨張係数が60×10−7/K以下のガラスを用いた複数個のガラス小体と、該ガラス小体に対して0.01〜3質量%のバインダーを添加した混合物を混合攪拌して複数個のバインダー付ガラス小体を作製する混合工程と、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなる有孔レンガブロックの貫通孔部内の壁面に耐火性緩衝材を配置する緩衝層形成工程と、該有孔レンガブロックの貫通孔部内に前記バインダー付ガラス小体を集積して透光ガラス集積層を形成する集積工程と、該透光ガラス集積層を形成した有孔レンガブロックを焼成することにより、貫通孔部内に肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であるガラス焼結体を形成すると共に有孔レンガブロックに融着固定させる焼成工程とを有するので、上記本発明に係る建築用装飾レンガを高品質で効率よく製造することができる。 The manufacturing method of the decorative brick for building of the present invention includes a plurality of glass bodies using glass having a thermal expansion coefficient of 60 × 10 −7 / K or less, and 0.01 to 3 mass relative to the glass bodies. % Of a perforated brick block made of a fired brick material that does not substantially deform at a high temperature of 1000 ° C. A buffer layer forming step of disposing a fireproof cushioning material on the wall surface in the through-hole portion, and an integrating step of stacking the binder-attached glass bodies in the through-hole portion of the perforated brick block to form a translucent glass integrated layer; The sintered glass block having an average transmittance of 15 to 85% in the wavelength range of 400 to 700 nm with a thickness of 7 mm in the through hole is obtained by firing the perforated brick block on which the transparent glass integrated layer is formed. Since it has the baking process which fuses and fixes to a perforated brick block while forming a body, the decorative brick for construction concerning the above-mentioned present invention can be manufactured with high quality and efficiently.

また、本発明の建築用装飾レンガの製造方法は、混合工程が、ガラス小体に対して0.01〜0.2質量%の着色剤を添加した混合物を混合攪拌するものであるので、発色効果とコストバランスに優れた経済的な建築用装飾レンガを提供することができる。   Moreover, the manufacturing method of the decorative brick for building of this invention mixes and stirs the mixture which added the 0.01-0.2 mass% coloring agent with respect to a glass body, and is colored. It is possible to provide an economical architectural decorative brick with excellent effect and cost balance.

本発明に係る建築用装飾レンガ壁面構造は、複数の建築用レンガと該建築用レンガの相互間に配設される固定材、補強筋及び目地材とを備える建築用装飾レンガ壁面構造であって、前記建築用レンガの少なくとも一つが、貫通孔部を有する有孔レンガブロックと、該貫通孔部内に配置され、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が60×10−7/K以下のガラス焼結体とを有し、前記有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、貫通孔部内壁面に融着固定されて該貫通孔部を封じてなる建築用装飾レンガであるので、所望の壁面位置に安価な上記本発明の装飾レンガの透光部を有する意匠性に優れた壁面を提供することができる。 A building decorative brick wall surface structure according to the present invention is a building decorative brick wall surface structure including a plurality of building bricks and a fixing material, a reinforcing bar and a joint material arranged between the building bricks. At least one of the building bricks is a perforated brick block having a through-hole portion, and is disposed in the through-hole portion, and has an average transmittance of 15 to 85% in a wavelength range of 400 to 700 nm with a thickness of 7 mm. And a glass sintered body having a thermal expansion coefficient of 60 × 10 −7 / K or less, and the glass sintered body arranged in the through-hole portion of the perforated brick block is formed on the inner wall surface of the through-hole portion. Since it is a decorative brick for construction which is fused and sealed to seal the through-hole portion, it provides a wall surface excellent in design having a translucent portion of the decorative brick of the present invention which is inexpensive at a desired wall surface position. Can do.

以下、本発明の建築用装飾レンガ、その製造方法及び建築用装飾レンガ壁面構造の実施形態について、図を参照して説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of an architectural decorative brick, a manufacturing method thereof, and an architectural decorative brick wall surface structure of the present invention will be described with reference to the drawings.

図1(A)は、本実施例の建築用装飾レンガ1の写真を示し、図1(B)は帳壁用の有孔レンガブロック2の写真を示す。本実施例の建築用装飾レンガ1は、の建築用で耐力を負担しない帳壁用の有孔レンガブロック2のみと対比して、1000℃の高温下で実質的に変形を起こさないシリカを主成分とするせっ器質で釉薬がかかっていない熱膨張係数が65×10−7/Kの焼成レンガ材質からなり、貫通孔部2aを有する有孔レンガブロック2と、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が30%であり、熱膨張係数が55×10−7/Kのガラス焼結体3とを有し、ガラス焼結体3が貫通孔部2a内に融着固定されて貫通孔部2aを封じてなるものである。この建築用装飾レンガ1は、透光性のガラス焼結体3と有孔レンガブロック2との熱膨張係数差は11×10−7/Kと小さく、これらの部材間で温度変化により発生する応力も小さいものであり、耐候性に優れている。 FIG. 1A shows a photograph of the architectural decorative brick 1 of this example, and FIG. 1B shows a photograph of a perforated brick block 2 for a book wall. The decorative brick 1 for building of the present embodiment is mainly made of silica that does not substantially deform at a high temperature of 1000 ° C., as compared with the perforated brick block 2 for a book wall that does not bear the proof stress. The perforated brick block 2 is made of a fired brick material having a thermal expansion coefficient of 65 × 10 −7 / K and having no through glaze as a component, and has a through hole portion 2a, and a wavelength 400 with a thickness of 7 mm. The average transmittance in a range of ˜700 nm is 30%, and the glass sintered body 3 has a thermal expansion coefficient of 55 × 10 −7 / K. The glass sintered body 3 is fused in the through-hole portion 2a. It fixes and seals the through-hole part 2a. This architectural decorative brick 1 has a small thermal expansion coefficient difference of 11 × 10 −7 / K between the translucent glass sintered body 3 and the perforated brick block 2, and is generated by a temperature change between these members. The stress is also small and the weather resistance is excellent.

本実施例の建築用装飾レンガ1を製造する場合、まず、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなり、意匠面が90×90mm、モルタルと接する側面の奥行き寸法が100mm、孔開き寸法が47×47mmの有孔レンガブロック2の貫通孔部2aを上下方向に向け、厚み約1mmのアルミナシートを敷いた加熱炉の棚にセットする。この貫通孔部2aに20mm厚に重ねたアルミナシートを挿入し、その後、有孔レンガ2の貫通孔部2aに質量%で、SiO 70.2%、Al 5.4%、B 13.5%、CaO 0.5%、BaO 1.5%、NaO 6.7%、KO 2.2%の組成を有する最大30mmの薄片状のガラス小体を130g充填して、透光ガラス集積層を形成する。この際、20mm厚に重ねたアルミナシートを挿入するのは、意匠面から20mm下がったところにガラス小体の表面が位置させることにより、ガラス焼結体3の表面を貫通孔部2aの内部に位置させることで意匠性を良くすることを目的とした。次いで、透光ガラス集積層を形成した有孔レンガブロック2を収容した加熱炉の最高温度950℃を4時間保持した後、徐々に温度を下げ、透光ガラス集積層を焼結させて有孔レンガブロック2の貫通孔部2aにガラス焼結体3を融着固定した。こうしてガラス焼結体3の厚みは約25mmとなり、内部に気泡を約5×10個/kgの割合で有していた。 When manufacturing the decorative brick 1 for a building of a present Example, first, it consists of the baking brick material which does not raise | generate a deformation | transformation substantially at high temperature of 1000 degreeC, the design surface is 90x90 mm, and the depth dimension of the side surface which touches mortar. The through-hole part 2a of the perforated brick block 2 having a hole size of 100 mm and a perforation size of 47 × 47 mm is directed in the vertical direction, and is set on a shelf of a heating furnace laid with an alumina sheet having a thickness of about 1 mm. An alumina sheet having a thickness of 20 mm is inserted into the through-hole portion 2a, and thereafter, the mass of the through-hole portion 2a of the perforated brick 2 is 70.2% for SiO 2 , 5.4% for Al 2 O 3 , B 130 g of flaky glass bodies of maximum 30 mm having a composition of 2 O 3 13.5%, CaO 0.5%, BaO 1.5%, Na 2 O 6.7%, K 2 O 2.2% Filling to form a transparent glass integrated layer. At this time, the alumina sheet with a thickness of 20 mm is inserted because the surface of the glass body is positioned 20 mm below the design surface, so that the surface of the glass sintered body 3 is placed inside the through hole 2 a. The purpose was to improve the design by positioning. Next, after maintaining the maximum temperature of 950 ° C. of the heating furnace containing the perforated brick block 2 on which the transparent glass integrated layer is formed for 4 hours, the temperature is gradually lowered to sinter the transparent glass integrated layer to provide a hole. The glass sintered body 3 was fused and fixed to the through-hole portion 2a of the brick block 2. Thus, the thickness of the glass sintered body 3 was about 25 mm, and it had bubbles inside at a rate of about 5 × 10 4 cells / kg.

本発明の実施例2の建築用装飾レンガ11は、図2に示すように、貫通孔部12aを有する有孔レンガブロック12と、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が28%であり、熱膨張係数が55×10−7/Kのガラス焼結体13とを有し、貫通孔部12a内に厚みが約40μmのアルミナシートからなる耐火性緩衝層14を介して多数のガラス小体が融着一体化されたガラス焼結体13が融着固定されて貫通孔部12aを封じてなるものである。ガラス焼結体13には、着色剤として、ZrSiOを0.05質量%含んでおり、かつ、発光材として、蓄光材のSrAlを0.2質量%含むものである。 As shown in FIG. 2, the architectural decorative brick 11 of Example 2 of the present invention has a perforated brick block 12 having a through-hole portion 12 a and an average transmittance in a wavelength range of 400 to 700 nm with a thickness of 7 mm. Of the glass sintered body 13 having a thermal expansion coefficient of 55 × 10 −7 / K, and a through-hole portion 12 a with a fireproof buffer layer 14 made of an alumina sheet having a thickness of about 40 μm. A glass sintered body 13 in which a large number of glass bodies are fused and integrated is fused and fixed to seal the through-hole portion 12a. The sintered glass 13 contains 0.05% by mass of ZrSiO 4 as a colorant and 0.2% by mass of SrAl 2 O 4 as a phosphorescent material as a light emitting material.

本実施例2の建築用装飾レンガ11を製造する場合、まず、意匠面が90×90mm、モルタルと接する側面の奥行き寸法が100mm、孔開き寸法が47×47mmの有孔レンガ12の貫通孔部12aを上下方向に向け、厚み約1mmのアルミナシートを敷いた加熱炉の棚にセットする。次いで、有孔レンガブロック12の貫通孔部12a内の壁面に耐火性緩衝材としてアルミナシートを配置することにより耐火性緩衝層14を形成する。この貫通孔部12a内に20mm厚に重ねたアルミナシートを挿入し、その後、有孔レンガ12の貫通孔部12a内に質量%で、SiO 70.2%、Al 5.4%、B 13.5%、CaO 0.5%、BaO 1.5%、NaO 6.7%、KO 2.2%の組成を有する最大30mmの薄片状のガラス小体にZrSiOを0.05%添加したものを130g充填し、透光ガラス集積層を形成する。加熱炉を、最高温度950℃で4時間保持した後、徐々に温度を下げ、ガラス焼結体13を有孔レンガ12の貫通孔部12a内に融着固定される。この時のガラス焼結体13の肉厚は約25mmとなり、内部に気泡を約5×10個/kgの割合で有しているため、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が30%のガラス焼結体となる。また、このガラスは、30〜380℃における平均熱膨張係数が55×10−7/Kであり、熱衝撃に強く、かつ耐薬品性に優れている。 When manufacturing the architectural decorative brick 11 according to the second embodiment, first, the through-hole portion of the perforated brick 12 having a design surface of 90 × 90 mm, a side surface in contact with the mortar having a depth dimension of 100 mm, and a perforation dimension of 47 × 47 mm. Set 12a on the shelf of the heating furnace with the alumina sheet with a thickness of about 1 mm facing up and down. Next, the fireproof buffer layer 14 is formed by disposing an alumina sheet as a fireproof cushioning material on the wall surface in the through hole 12 a of the perforated brick block 12. An alumina sheet having a thickness of 20 mm is inserted into the through-hole portion 12a, and thereafter, in the through-hole portion 12a of the perforated brick 12, mass%, SiO 2 70.2%, Al 2 O 3 5.4%. , B 2 O 3 13.5%, CaO 0.5%, BaO 1.5%, Na 2 O 6.7%, K maximum 30mm flaky glass corpuscles having 2 O 2.2% of the composition Then, 130 g of 0.05% ZrSiO 4 is added to form a transparent glass integrated layer. After holding the heating furnace at a maximum temperature of 950 ° C. for 4 hours, the temperature is gradually lowered, and the glass sintered body 13 is fused and fixed in the through-hole portion 12 a of the perforated brick 12. At this time, the thickness of the glass sintered body 13 is about 25 mm, and since the inside has bubbles at a rate of about 5 × 10 4 / kg, the thickness is 7 mm and the wavelength is in the range of 400 to 700 nm. A glass sintered body having an average transmittance of 30% is obtained. Further, this glass has an average coefficient of thermal expansion at 30 to 380 ° C. of 55 × 10 −7 / K, is strong against thermal shock, and has excellent chemical resistance.

次ぎに、本発明の建築用装飾レンガを使用した壁面構造について説明する。図3に示すように、建築用装飾レンガ壁面20は、複数の建築用有孔レンガブロック2と、建築用有孔レンガブロック2の相互間に配設される固定材、補強筋(図示省略)及び化粧目地材21を備える帳壁用の有孔レンガブロック壁面である。これら複数の建築用有孔レンガブロック2の要所の複数箇所に建築用装飾レンガ1を千鳥配置してなるものである。この建築用装飾レンガ壁面20は、建築用装飾レンガ1の貫通孔部2a内に融着固定されガラス焼結体3からの透光により、意匠として優れたものであり、また自由な配列も可能となり優れた空間の演出が可能である。   Next, the wall surface structure using the decorative brick for building of the present invention will be described. As shown in FIG. 3, the decorative brick wall surface 20 for building includes a plurality of building-use perforated brick blocks 2 and fixing members and reinforcing bars (not shown) disposed between the building-use perforated brick blocks 2. And a perforated brick block wall surface for a book wall provided with the decorative joint material 21. The architectural decorative bricks 1 are arranged in a staggered manner at a plurality of essential points of the plurality of perforated brick blocks 2 for construction. This architectural decorative brick wall surface 20 is fused and fixed in the through-hole 2a of the architectural decorative brick 1 and is excellent as a design due to the light transmitted from the glass sintered body 3, and can be freely arranged. It is possible to produce an excellent space.

上記のガラス焼結体の気泡量は、作製したガラス塊を約30×30×10mmに切断し、その質量を測定し、次いで、その中に存在する気泡数をカウントし、単位質量当たりの個数に換算して求めた。   The amount of bubbles in the glass sintered body is determined by cutting the produced glass lump into approximately 30 × 30 × 10 mm, measuring its mass, then counting the number of bubbles present therein, and counting the number per unit mass. It was calculated in terms of

また、ガラス焼結体の30〜380℃における平均熱膨張係数は、株式会社リガク製の熱機械分析装置(Bruker AXS社製ディラトメータ)にて測定した。波長400〜700nmの範囲における、肉厚7mmでの平均透過率は、光学研磨された20×20×7mmの試料を作製し、株式会社島津製作所製の分光光度計(UV2500PC)で測定した。   Moreover, the average thermal expansion coefficient in 30-380 degreeC of a glass sintered compact was measured with the thermomechanical analyzer made from Rigaku (Bruker AXS company dilatometer). The average transmittance at a thickness of 7 mm in the wavelength range of 400 to 700 nm was measured by a spectrophotometer (UV2500PC) manufactured by Shimadzu Corporation, which was an optically polished 20 × 20 × 7 mm sample.

本発明は、ガラス焼結体を採用した建築用装飾レンガ以外にも、陶器、セラミックスその他の透明材からなる焼結体を用いた建築用装飾レンガにも適用可能である。   The present invention can be applied to decorative bricks for buildings using sintered bodies made of ceramics, ceramics, and other transparent materials, in addition to the decorative bricks for buildings employing glass sintered bodies.

本発明の建築用装飾レンガの説明写真であって、(A)は建築用装飾レンガの写真、(B)帳壁用の有孔レンガブロックの写真。It is explanatory drawing of the decorative brick for construction of this invention, Comprising: (A) is a photograph of the decorative brick for construction, (B) The photograph of the perforated brick block for book walls. 本発明の他の建築用装飾レンガの説明であって、(A)は横断面図、(B)は縦断面図。It is description of the other architectural decorative brick of this invention, Comprising: (A) is a cross-sectional view, (B) is a longitudinal cross-sectional view. 本発明の建築用装飾レンガを使用した壁面の説明図。Explanatory drawing of the wall surface using the decorative brick for construction of this invention.

符号の説明Explanation of symbols

1、11 建築用装飾レンガ
2、12 建築用帳壁有孔レンガブロック
2a、12a 貫通孔部
2b、12b 内壁面
3、13 ガラス焼結体
14 耐火性緩衝層
20 建築用装飾レンガを使用した壁面
DESCRIPTION OF SYMBOLS 1,11 Architectural decorative brick 2,12 Building book wall perforated brick block 2a, 12a Through-hole part 2b, 12b Inner wall surface 3,13 Glass sintered body 14 Fireproof buffer layer 20 Wall surface using decorative brick for building

Claims (9)

1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなり、貫通孔部を有する有孔レンガブロックと、該貫通孔部内に配置され、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が60×10−7/K以下のガラス焼結体とを有し、
前記有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、貫通孔部内壁面に融着固定されて該貫通孔部を封じてなること特徴とする建築用装飾レンガ。
A perforated brick block made of a fired brick material that does not substantially deform at a high temperature of 1000 ° C., a perforated brick block having a through hole, and a wavelength range of 400 to 700 nm with a thickness of 7 mm and a thickness of 7 mm The glass has a mean transmittance of 15 to 85% and a thermal expansion coefficient of 60 × 10 −7 / K or less.
The architectural decorative brick, wherein the sintered glass body disposed in the through hole portion of the perforated brick block is fused and fixed to the inner wall surface of the through hole portion to seal the through hole portion.
有孔レンガブロックの貫通孔部内の壁面に、厚みが10〜50μmの耐火性緩衝層を介してガラス焼結体が貫通孔部内に固定されていることを特徴とする請求項1に記載の建築用装飾レンガ。   The building according to claim 1, wherein a glass sintered body is fixed in the through-hole portion on the wall surface in the through-hole portion of the perforated brick block through a fireproof buffer layer having a thickness of 10 to 50 µm. Decorative bricks. ガラス焼結体が、着色剤を含むものであることを特徴とする請求項1または請求項2に記載の建築用装飾レンガ。   The decorative brick for building according to claim 1 or 2, wherein the glass sintered body contains a colorant. 着色剤が、ZrSiO、Co、MoO、Er、CeO、NiO、TiO、FeO及びFeの群のうち1以上を含むものであることを特徴とする請求項3に記載の建築用装飾レンガ。 Claims colorant, characterized in that the invention will include one or more of the group of ZrSiO 4, Co 3 O 4, MoO 3, Er 2 O 3, CeO 2, NiO, TiO 2, FeO and Fe 2 O 3 3. The architectural decorative brick according to 3. ガラス焼結体が、発光材を含むものであることを特徴とする請求項1から請求項4の何れかに記載の建築用装飾レンガ。   The architectural decorative brick according to any one of claims 1 to 4, wherein the glass sintered body contains a light emitting material. 発光材が、蓄光材を含むものであることを特徴とする請求項5に記載の建築用装飾レンガ。   6. The architectural decorative brick according to claim 5, wherein the light emitting material includes a phosphorescent material. 熱膨張係数が60×10−7/K以下のガラスを用いた複数個のガラス小体と、該ガラス小体に対して0.01〜3質量%のバインダーを添加した混合物を混合攪拌して複数個のバインダー付ガラス小体を作製する混合工程と、1000℃の高温下で実質的に変形を起こさない焼成レンガ材質からなる有孔レンガブロックの貫通孔部内の壁面に耐火性緩衝材を配置する緩衝層形成工程と、該有孔レンガブロックの貫通孔部内に前記バインダー付ガラス小体を集積して透光ガラス集積層を形成する集積工程と、該透光ガラス集積層を形成した有孔レンガブロックを焼成することにより、貫通孔部内に肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であるガラス焼結体を形成すると共に有孔レンガブロックに融着固定させる焼成工程とを有することを特徴とする建築用装飾レンガの製造方法。 A plurality of glass bodies using a glass having a thermal expansion coefficient of 60 × 10 −7 / K or less and a mixture obtained by adding 0.01 to 3% by mass of a binder to the glass bodies are mixed and stirred. A mixing process for producing a plurality of glass bodies with a binder, and a fireproof cushioning material on the wall surface in the through hole of a perforated brick block made of fired brick material that does not substantially deform at a high temperature of 1000 ° C A buffer layer forming step, a stacking step of stacking the glass bodies with binder in the through-hole portion of the perforated brick block to form a transparent glass integrated layer, and a hole having the transparent glass integrated layer formed By baking the brick block, a glass sintered body having an average transmittance of 15 to 85% in a wavelength range of 400 to 700 nm with a thickness of 7 mm is formed in the through-hole portion, and a perforated brick block is formed. A method for producing a decorative brick for building, comprising a firing step for fusing and fixing. 混合工程が、ガラス小体に対して0.01〜0.2質量%の着色剤を添加した混合物を混合攪拌するものであることを特徴とする請求項7に記載の建築用装飾レンガの製造方法。   8. The manufacturing of the decorative brick for building according to claim 7, wherein the mixing step is performed by mixing and stirring a mixture in which 0.01 to 0.2% by mass of a colorant is added to the glass body. Method. 複数の建築用レンガと該建築用レンガの相互間に配設される固定材、補強筋及び目地材とを備える建築用装飾レンガ壁面構造であって、
前記建築用レンガの少なくとも一つが、貫通孔部を有する有孔レンガブロックと、該貫通孔部内に配置され、肉厚が7mmでの波長400〜700nmの範囲における平均透過率が15〜85%であり、熱膨張係数が60×10−7/K以下のガラス焼結体とを有し、前記有孔レンガブロックの貫通孔部内に配置された前記ガラス焼結体が、貫通孔部内壁面に融着固定されて該貫通孔部を封じてなる建築用装飾レンガであること特徴とする建築用装飾レンガ壁面構造。
A building decorative brick wall surface structure comprising a plurality of building bricks and a fixing material, a reinforcing bar and a joint material disposed between the building bricks,
At least one of the building bricks is a perforated brick block having a through-hole portion, and is disposed in the through-hole portion, and the average transmittance in the wavelength range of 400 to 700 nm at a thickness of 7 mm is 15 to 85%. And a glass sintered body having a thermal expansion coefficient of 60 × 10 −7 / K or less, and the glass sintered body disposed in the through hole portion of the perforated brick block is melted on the inner wall surface of the through hole portion. A decorative brick wall structure for building, which is a decorative brick for construction which is fixedly attached and seals the through hole.
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