JP2009132292A - Carpet module carry-in method and carry-in device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To facilitate carry-in work of a carpet from a door opening. <P>SOLUTION: A two-folded carpet module 5 is tilted along a shape of a door opening 73 and is carried into a cabin in a state of being suspended by a hanging hook 7. A side surface of the tilted carpet module 5 is held by a workpiece receiving rod 37, and the workpiece receiving rod 37 is connected to a rotation rod 31 rotated by driving of a motor 33 through a rotation supporting arm 35. The workpiece receiving rod 37 is movable between a holding position where the carpet module 5 is held and a storage position where a base end is rotated with respect to the rotation supporting arm 35 so as to be stored. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a carpet module loading method and a loading apparatus for loading a carpet module into a vehicle interior.

  Conventionally, as a work for carrying a carpet laid on a passenger compartment floor of an automobile into a passenger compartment, a carpet is used to carry in using a robot while hanging and holding the carpet in a folded state (for example, the following) Patent Document 1).

As described above, the carpet is folded into the vehicle compartment from, for example, a door opening, and the folded state is released after the carry-in, so that the carpet can be easily laid on the vehicle compartment floor.
JP 2006-27592 A

  By the way, the door opening used when carrying the above-mentioned carpet into the vehicle interior is simply in the vertical direction because the part corresponding to the front pillar or the rear pillar is inclined in consideration of the passenger's getting on and off operation. Carpets that are hung on the door interfere with the door opening and make the loading operation complicated.

  Especially in recent years, the carpet has become thicker due to the high quality of carpets, and the weight has been increased by modularizing other parts such as wire harnesses and footrests in advance. Carrying in is extremely difficult.

  Therefore, an object of the present invention is to facilitate carrying-in work from a carpet door opening.

  The present invention suspends a carpet module in a folded state by a suspension support mechanism and holds the carpet module in an interior of an automobile while being held obliquely so as to follow the shape of the door opening on the side of the vehicle body. It is the most important feature that it is carried in.

  According to the present invention, when the carpet module is carried into the interior of the automobile from the door opening, the carpet module is inclined according to the inclined shape of the door opening, so that the carrying-in work is facilitated.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  Fig.1 (a) is a front view of the carpet module carrying-in apparatus concerning the 1st Embodiment of this invention, FIG.1 (b) is A arrow directional view of Fig.1 (a).

  This carpet module carry-in device has a suspension hook 7 as a suspension support mechanism that suspends and supports the carpet module 5 in a folded state at the tip of a horizontal turning arm 3 as an operation arm at the tip of the assisting device 1. It has.

  The assisting device 1 includes a ceiling suspended synchronous carriage 11 that moves on a traveling rail 9 laid on a ceiling, and the ceiling suspended synchronous carriage 11 is provided with a rotation support shaft 13 that extends downward. At the lower end of the rotation support shaft 13, there is provided a vertical movement arm 17 that is supported by the support portion 15 and whose tip side moves in the vertical direction, and the upper end of the vertical movement shaft 19 is connected to the tip of the vertical movement arm 17.

  The lower end of the upper and lower connecting shaft 19 is connected to the horizontal swivel arm 3 that can be rotated in a horizontal plane by the rotation support portion 21 with respect to the upper and lower connecting shaft 19. A support hand 25 is attached via a portion 23 so as to be rotatable in a horizontal plane.

  The support hand 25 is a rod-like member slightly shorter than the length in the left-right direction (corresponding to the longitudinal direction of the vehicle body) in FIG. 1A of the carpet module 5 folded in half. The parts 23 are connected.

  A rotating rod 31 is rotatably attached to the lower portion of the support hand 25 by brackets 27 and 29 provided in the vicinity of both ends in the longitudinal direction, and a surface of one bracket 29 opposite to the bracket 27 (in FIG. 1A). The motor 33 for rotationally driving the rotating rod 31 is attached to the right surface. The motor 33 and the rotating rod 31 constitute an inclination moving mechanism.

  Then, a base end portion of the rotation support arm 35 protruding to the right side in FIG. 1B is attached to the side portion of the rotation rod 31 on the back side in FIG. Is connected to one end of a workpiece receiving rod 37 as a holding portion protruding downward via a rotation support pin 39 so as to be rotatable.

  The workpiece receiving rod 37 is stored in such a manner that it is overlapped with the holding position (the position shown in FIG. 1B) in contact with the side surface of the carpet module 5 and parallel to the rotating rod 31. It is possible to move between the two. Regarding the movement between the holding position and the storage position, it is assumed that a drive switch of the motor is provided on the support hand 25 by driving a motor (not shown).

  Further, by driving the motor 33 in the state of FIG. 1B, the rotating rod 31 is rotated in the clockwise direction in FIG. 1B, so that the carpet module 5 as shown in FIG. Can tilt. It is assumed that an operation switch for driving the motor 33 is also provided in the support hand 25.

  FIG. 3 is a perspective view of the carpet module 5. The carpet module 5 includes a carpet body 41, a wire harness 43, a rear washer tube 45, a footrest 47, a floor duct 49 for air conditioning, a heater nozzle 51, a carpet spacer 53, and the like. It has a module structure in which other parts are integrated.

  Here, the wire harness 43 and the rear washer tube 45 are extended in the vehicle body front-rear direction at both sides of the carpet module 5 in the vehicle width direction, and the harness protectors 55 that house these are installed on both sides of the carpet body 41 in the vehicle width direction. It is provided integrally with the lower surface of the part. The harness protector 55 is formed in a hollow shape having a rectangular cross section, and the wire harness 43 and the rear washer tube 45 are accommodated in the hollow space.

  Further, at the center of the carpet body 41 in the vehicle width direction, a protruding portion 57 that protrudes upward corresponding to a floor tunnel formed on the vehicle body floor in the vehicle longitudinal direction is provided.

  The carpet body 41 inside the harness protector 55 is provided with a kicking plate mounting hole 41a, and the hanging hook 7 is inserted into the kicking plate mounting hole 41a and suspended. That is, the carpet module 5 shown in FIG. 3 is folded in two around the projecting portion 57, and at this time, both side edges provided with the harness protector 55 are brought close to each other, and the suspension hook 7 is attached to the kicking plate mounting hole from the inside. Insert into 41a and hook.

  Note that when the hanging hook 7 is hooked in the kicking plate mounting hole 41a, the operator directly holds the hanging hook 7 with the rotary rod 25 positioned directly above the carpet module 5. For this reason, it is assumed that the hanging hook 7 is attached to the rotating rod 25 so as to be swingable.

  FIG. 4 is a carpet module carry-in process diagram from the assembly process 59 of the carpet module 5 to the transport line 63 of the car body 61 of the automobile. In the assembling process 59, the carpet body 5 shown in FIG. 3 is assembled with the wire harness 43, the carpet spacer 53, and the like to form the carpet module 5, and a plurality of the carpet modules 5 are stacked.

  A plurality of trolleys 65 on which a plurality of carpet modules 3 are stacked and loaded are prepared in an assembly process 59, and an appropriate number of trolleys 65 are transported through a transport path 69 by a transport vehicle 67 through a transport line of the vehicle body 61. Deliver in the vicinity of 63 and separate. Thereafter, the transporting vehicle 67 returns the cart 65 that has already been emptied into the vehicle body 61 to the assembling step 59, and the carpet modules 5 assembled here are stacked again and repeatedly used.

  The assisting device 1 described above is installed between the carriage 65 transported to the vicinity of the transport line 63 by the transport vehicle 67 and the transport line 63, and the operator 71 operates the assisting device 1 to operate the carpet module 5. Is carried into the room of the vehicle body 61 being transported on the transport line 63. At this time, the assisting device 1 can perform work in accordance with the movement of the vehicle body 61 by moving the ceiling-suspended synchronous carriage 11 shown in FIG. 1 in synchronization with the transport line 63.

  As the synchronous movement of the suspended suspension cart 11, for example, the movement of the suspended suspension cart 11 may be started from the standby position when the sensor detects that the vehicle body 61 has moved closer to a predetermined position. With respect to, it is only necessary to return to the original standby position when the sensor detects that the ceiling suspended synchronous carriage 11 has reached a predetermined position.

  The worker 71 folds the carpet module 5 on the carriage 65 transported to the vicinity of the transport line 63 by the transport vehicle 67 described above, with the center protruding portion 57 as the center, and the harness protectors 55 at both ends in the vehicle width direction are connected to each other. Let it be in a close-up state. At this time, the carpet module 5 may be laid in a folded state.

  Then, in this state, the operator 71 operates the assisting device 1 to bring the support hand 25 closer to the harness protector 55 of the carpet module 5, and as shown in FIG. The harness protectors 55 are inserted into the corresponding kicking plate attachment holes 41a from the harness protectors 55 and hung by hanging. At this time, the workpiece receiving rod 37 is set to a storage position in which the workpiece receiving rod 37 is stored so as to overlap in parallel with the rotating rod 31.

  Thereafter, from this retracted position, the work receiving rod 37 is rotated approximately 90 degrees to be brought into a holding position where it is held in contact with the side surface of the carpet module 5, and the motor 33 is driven in this holding position, and FIG. The carpet module 5 is tilted as shown in FIG. The inclination angle is appropriately set according to the inclination of the portion corresponding to the front pillar 75 in the door opening 73 of the front door of the vehicle body 61 and the shape of the door opening 73 determined by the inclination of the portion corresponding to the center pillar 77. To do.

  Then, the carpet module 5 in the inclined state as shown in FIG. 2 (a) is opened from the door opening 73 as shown in FIG. 6 (a) with the portion corresponding to the rear side of the vehicle body being forward in the loading direction. It is carried into the passenger compartment, and after carrying in, the operation switch is operated to drive the motor 33 in reverse rotation, and the carpet module 5 in the inclined state is returned to the state suspended in the vertical direction as shown in FIG. Subsequently, the workpiece receiving rod 37 is returned to the retracted position by operating the drive switch.

  Thereafter, the direction of the carpet module 5 is gradually changed, and as shown in FIG. 6B, the carpet module 5 is positioned on the floor tunnel portion in the center in the vehicle width direction while matching the longitudinal direction of the carpet module 5 with the longitudinal direction of the vehicle body. Land on the floor of the car body 61.

  After landing, in a state where the power assist mechanism of the assisting device 1 is released, the hanging hook 7 is removed from the carpet module 3, and the whole is laid on the floor of the vehicle body 61, and thereafter the power assist mechanism of the assisting device 1. And the support hand 25 is moved out of the vehicle. The carpet module 5 laid on the floor of the vehicle body 61 is appropriately positioned by an operator and fixed to the vehicle body 61 using a fixture or the like.

  FIG. 2B shows a state where the carpet module 5 is not inclined with respect to the door opening 73. When the carpet module 5 is tilted as shown in FIG. 2A, the vertical (vertical) direction dimension between the upper surface of the support hand 25 and the lowermost end of the carpet module 5 is the tilt shown in FIG. Therefore, at least one of the clearance Cu with the upper edge 73a and the clearance Cd with the lower edge 73b in the door opening 73 can be made wider than that in FIG.

  Further, the portions of the carpet module 5 and the work receiving rod 37 that are closest to the front pillar 75 and the center pillar 77 are also inclined to the front pillar 75 and the center pillar 77 in FIG. In addition, since the carpet module 5 is inclined, at least one of the clearance Cf on the front pillar 75 side and the clearance Cr on the rear pillar 77 side can be made wider than that in FIG.

  As described above, according to the present embodiment, when the carpet module 5 is carried into the interior of the automobile from the door opening 73, the carpet module 5 is brought into an inclined state according to the inclined shape of the door opening 73. Work becomes easy.

  At that time, by supporting the side surface of the carpet module 5 by the work receiving rod 37 as a support portion, the inclined state of the carpet module 5 can be reliably held.

  Further, since the workpiece receiving rod 37 can be moved between the holding position and the storage position, the workpiece receiving rod 37 interferes with the operation of suspending and supporting the carpet module 5 by the hanging hook 7 or the removing operation. Can be implemented without becoming.

  Furthermore, since the suspension support mechanism is connected to the horizontal turning arm 3 that is the operation arm of the assisting device, the worker 71 easily carries the carpet module 5 into the vehicle interior by the power assist mechanism of the assisting device 1. be able to.

  7 is a front view of the carpet module carrying-in apparatus according to the second embodiment of the present invention, FIG. 8A is a view as seen from the arrow B in FIG. 7, and FIG. 8B is a view as seen from the arrow C in FIG. is there. This carpet module carry-in apparatus has a folding function of folding the pair of support arms 79 and 81 that support the harness protectors 55 located on both side edges of the carpet module 5 by moving them closer to each other.

  The assisting device 1 is substantially the same as that shown in FIG. 1 except that the carpet module 5 in a folded state is tilted as shown in FIG. 2A on the rotation support portion 23 at the tip of the horizontal swivel arm 3. Inclination moving mechanism 83 is provided. The tilt moving mechanism 83 is provided with a tilt motor 87 attached to a bracket 85 attached to the lower portion of the rotation support portion 23, and a rotary block 88 driven to rotate by the tilt motor 87 can be rotated via a rotation support shaft 89. Support. A drive unit 91 incorporating a motor is attached to the lower part of the rotating block 88.

  The drive unit 91 is provided with drive shafts 93 and 95 that are rotated by a motor. The base ends of the rotation arms 97 and 99 are connected to the distal ends of the drive shafts 93 and 95, respectively. Connects the support arms 79 and 81 that directly support the carpet module 5 and constitute the suspension support mechanism.

  In addition, a pair of operation grips 101 and 103 for an operator to grip and operate the assisting device 1 are provided on both the left and right sides in FIG. The grip 103 is provided with an operation unit 105 including a switch for turning on and off the above-described tilting motor 87 and the motor of the drive unit 91.

  7 and 8, when the operation unit 105 is operated to drive the motor of the drive unit 91, the drive shafts 93 and 95 are rotated, and a pair of support is provided via the rotation arms 97 and 99 along with the rotation. The arms 79 and 81 are rotationally displaced in a direction approaching each other, and become a position indicated by a two-dot chain line in FIG. When the operation unit 105 is operated so that the motor of the drive unit 91 is driven to rotate in the reverse direction in a state where the pair of support arms 79 and 81 are in the positions indicated by the two-dot chain line, each part moves in the opposite direction to the above. Return to the original solid line.

  The motor described above continues to be driven while operating the operation unit 105, and stops when the operation is stopped (when the operation is finished). That is, the rotation stop position of the pair of support arms 79 and 81 can be appropriately selected by operating the operation unit 105.

  The pair of support arms 79 and 81 include support portions 79a, 79b, and 79c, and support portions 81a, 81b, and 81c that are inserted and supported in gaps formed inside the harness protector 55 in the carpet module 5. The distal ends of the rotating arms 97 and 99 are connected to the ends of the support portions 79a and 81a on the drive portion 91 side.

  Further, in FIG. 8A, a bending relief portion 79d that bends inward between the support portions 79a and 79b, a bending relief portion 79e that bends inward between the support portions 79b and 79c, and a support portion 81a. A bending relief portion 81d that bends inward between 81b and a bending relief portion 81e that bends inward between support portions 81b and 81c are provided so as not to interfere with the suspension hook 7 described above. .

  FIG. 9 shows a state where the support arms 79 and 81 are inserted below the carpet module 5, and the bending relief portions 79 d and 79 e and the bending relief portions 81 d and 81 e are provided on the inner side of the harness protector 55. It is provided corresponding to the above-described kicking plate mounting hole 41 a provided in the carpet body 41.

  In addition, the bent escape portions 79d and 79e and the bent escape portions 81d and 81e are bent in the vicinity of the inner side of the harness protector 55 of the carpet module 5 as shown in FIG. In accordance with this bent shape, as shown in FIG. 8B, it is bent together with the rotating arms 97 and 99 so that the support arms 79 and 81 can be inserted into the lower part of the carpet module 5.

  At this time, the bending relief portions 79d and 79e and the bending relief portions 81d and 81e are in positions for mainly holding the carpet spacer 61 which is a rigid body, and constitute a holding portion. Therefore, the holding portion is integrated with the pair of support arms 79 and 81.

  As shown in FIG. 10A, the carpet module carrying-in apparatus according to the second embodiment lays a plurality of carpet modules 5 on the vehicle floor corresponding to the horizontal state on the carriage 65 shown in FIG. A plurality of layers are stacked in a posture to form a so-called flat stack, and the uppermost carpet module 5 is folded and folded into two as shown in FIG. To do.

  10 shows only portions of the support arms 79 and 81 corresponding to the support portions 79a, 79b, 79c and 81a, 81b, 81c, and FIG. 11 suspends the carpet module 5 by the support arms 79, 81. The lowered state is shown.

  The above-described carriage 65 includes wheels 109 on the lower surface of the bottom plate 107, side walls 111 on both the left and right sides in FIG. 11, and end walls 113 on the both ends of the side wall 111 in FIG. Yes. The end wall 113 protrudes inward with respect to the side wall 111, thereby preventing the carpet module 5 flatly stacked on the carriage 65 from shifting in the horizontal direction.

  Here, as shown in FIG. 11, the support arms 79 and 81 described above are inserted into and held in the gap between the harness protector 55 and the inclined portion 41 b formed on the inside of the carpet module 5. After that, the end wall 113 on the front side in FIG. 11 is set at a position where the support arms 79 and 81 do not interfere with each other so that such an operation is possible.

  Then, the carpet main body 41 formed on the inner side of the harness protector 55 as shown in FIG. 12 is made closer to the uppermost part of the carpet module 5 in which a plurality of support arms 79 and 81 are stacked as shown in FIG. It inserts in the space | gap between this, and the operation part 105 is operated in this state. By this operation, the motor is driven and the support arms 79 and 81 are moved to a position indicated by a two-dot chain line in FIG.

  As a result, as shown in FIG. 10B from the state of FIG. 10A, the carpet module 5 is centered in the vehicle width direction center where the protrusion 57 corresponding to the floor tunnel is located and the vehicle longitudinal direction is the center axis. In a folded shape, it is suspended by the support arms 79 and 81. In addition, since the force which tries to spread from the folded state acts on the two-folded carpet module 3 in FIG. 10B, the support arms 79 and 81 are pressed from the inside toward the outside, so that the support arm 79 81, the carpet module 5 is reliably supported.

  Thereafter, the carpet module 5 is tilted in the same manner as in FIG. 2A by operating the operation unit 105 to drive the tilting motor 87. Then, the carpet module 5 in an inclined state is carried into the vehicle interior from the door opening 73 described above in the same manner as in FIG. After carrying in, the operation part 105 is operated, the motor 87 is reversely driven, and the inclined carpet module 5 is returned to the state suspended in the original vertical direction.

  Then, while gradually changing the direction of the carpet module 5, the longitudinal direction of the carpet module 5 is aligned with the longitudinal direction of the vehicle body, and the carpet module 5 is aligned with the floor tunnel portion at the center in the vehicle width direction. Land on.

  After landing, with the power assist mechanism of the assisting device 1 released, the operation unit 105 is operated so that the distance between the pair of support arms 79 and 81 is about 10 degrees, and the carpet module 5 is folded. Slightly loosen to facilitate removal from the support arms 79 and 81.

  Next, the worker 71 removes the carpet module 5 from the pair of support arms 79 and 81 and lays the entire carpet module 5 on the floor of the vehicle body 61, and then recovers the power assist mechanism of the assisting device 1. The support arms 79 and 89 are moved out of the vehicle. The carpet module 5 laid on the floor of the vehicle body 61 is appropriately positioned by an operator in the same manner as described above, and fixed to the vehicle body 61 using a fixture or the like.

  When the carry-in operation of the carpet module 5 is completed, the assisting device 1 moves in a direction opposite to the conveyance direction of the conveyance line 63 when the ceiling-suspended synchronous carriage 13 reaches a predetermined position in the same manner as described above, and returns to the original standby position. The carpet module 5 is repeatedly carried into the next transported vehicle body 61.

  Thus, also in 2nd Embodiment, when carrying in the carpet module 5 from the door opening part 73 in the interior of a motor vehicle, it is set as the state inclined according to the shape which the door opening part 73 inclines. The effects similar to those of the first embodiment can be obtained, such as ease of carrying-in work.

  Further, in the second embodiment, the support arms 79 and 81 for supporting the carpet module 5 by hanging are provided with a folding function so that the carpet module 5 is carried into the vehicle while being suspended from the operation of folding the carpet module 5 in two. Can be performed continuously, and workability is greatly improved.

  Furthermore, in the second embodiment, the bending relief portions 79d and 79e as the holding portions and the bending relief portions 81d and 81e are integrated with the support arms 79 and 81 as the suspension support mechanism, so that a separate dedicated holding is provided. There is no need to provide a portion, and the structure can be simplified.

  13 is a front view of the carpet module carrying-in apparatus according to the third embodiment of the present invention, FIG. 14A is a plan view showing a part of FIG. 13, and FIG. 14B is an arrow B in FIG. FIG. In the third embodiment, the carpet module 5 is folded using the folding device 115 when the carpet module 5 is suspended by the suspension hook 7 of the first embodiment shown in FIG.

  The folding device 115 has a folding mechanism main body 119 installed on a pantograph-type lifting mechanism 117. The elevating mechanism 117 includes links 123 and 125 connected to each other in an X shape between the bottom plate 120 and the top plate 121, and the links 123 and 125 can be rotated by rotation support pins 127 at their respective central portions. It is said.

  One end 123a, 125a of each link 123, 125 is rotatably supported on the top plate 121 and the bottom plate 120 by end support pins 128, 129, respectively, while the other end 123b, 125b is provided with a movable portion. The pins 131 and 135 are movably inserted into the slide grooves 120a and 121a provided in the bottom plate 120 and the top plate 121.

  Two sets of the links 123 and 125 connected in the X shape described above are provided on both sides in the direction orthogonal to the paper surface in FIG. 13, and the other end 123b of the link 123 or the link by a drive mechanism including a lifting motor (not shown). The other end 125b of 125 is moved in the horizontal direction in FIG.

  A slide guide plate 137 extending in the left-right direction in FIG. 13 is installed on the top plate 121, and the folding mechanism main body 119 is installed on the slide guide plate 137 so as to be slidable. Specifically, a driving unit 91 similar to that shown in FIG. 8 of the folding mechanism main body 119 is slidably mounted on the slide guide plate 137, and this movement is performed by a motor driven by the operation of the operation panel 139. The driving mechanism and the ball screw mechanism (not shown) are used.

  The folding mechanism main body 119 includes a pair of support arms 79 and 81 similar to those shown in FIG. 8, and the pair of support arms 79 and 81 are provided under the carpet module 5 as shown in FIG. Then, the carpet module 5 is folded in two as shown in FIG. 10B by driving the motor of the drive unit 91 after that.

  Such a folding mechanism main body 119 slides on the slide guide plate 135 as described above, and a carriage 65 is disposed in front of the sliding movement direction.

  In the third embodiment having such a configuration, the vertical height position of the folding mechanism main body 119 is adjusted by the elevating mechanism 117, and the support portions 79a, 79b, 79c and the support portions 81a of the pair of support arms 79, 81 are adjusted. 81b and 81c are positions corresponding to the gaps inside the harness protector 55 of the carpet module 5 located at the top.

  Then, in this state, the folding mechanism main body 119 is operated by the operator operating the operation panel 139 to slide on the slide guide plate 135 to approach the carriage 65 and enter the lower portion of the uppermost carpet module 5. The state is as follows. At this time, the support portions 79a, 79b, and 79c and the support portions 81a, 81b, and 81c are inserted into the space inside the harness protector 55 of the carpet module 5, and the drive portion 91 is on the slide guide plate 135. It is located near the end near the carriage 65.

  Next, the operator operates the operation panel 139 to drive the motor of the drive unit 91 and rotates the pair of support arms 79 and 81 by approximately 90 degrees in the same manner as in FIG. Fold the module 5 in two. Thereafter, the elevating mechanism 117 is driven up, and the carpet module 5 is raised together with the folding mechanism main body 119 to a specified takeout height position.

  Thereafter, the operator operates the assisting device 1 and hangs the carpet module 5 by hooking the hanging hook 7 into the kicking plate mounting hole 41a from the inside as shown in FIG. When the carpet module 5 is hooked by the hanging hook 7, the folded state of the carpet module 5 is slightly opened with respect to FIG. 15, and the motor of the drive unit 91 is set so that the state shown in FIG. Drive. Of course, at this time, the workpiece receiving rod 37 needs to be moved from the holding position for holding the carpet module 5 to the storage position as shown in FIG.

  When the carpet module 5 is hung by the hanging hook 7, by operating the operation panel 139, the motor of the drive unit 91 is reversely rotated to open the pair of support arms 79, 81 about 10 degrees, or as it is, After the folding mechanism main body 119 is retracted to the original position shown in FIGS. 13 and 14, the motor of the drive unit 91 is further reversely rotated to open the support arms 79 and 81 to the original state shown in FIG.

  Thereafter, as in the first embodiment, the operator operates the assisting device 1 and tilts the suspended carpet module 5 with the work receiving rod 37 as shown in FIG. In the state where the portion corresponding to the rear side of the vehicle body is the front in the loading direction, the vehicle is carried into the vehicle compartment from the front door opening 73 of the vehicle body 61 in the same manner as in FIG.

  As described above, in the third embodiment, the hanging hook 7 on the assisting device 1 side is kicked in the carpet module 5 in a state where the carpet module 5 is suspended while being folded by the folding device 115 in the first embodiment. Since the operation | work which hooks to the plate attachment hole 41a can be performed, workability | operativity improves.

(A) is a front view of the carpet module carrying-in apparatus concerning the 1st Embodiment of this invention, (b) is A arrow line view of FIG. (A) is operation | movement explanatory drawing which shows the state which inclined the carpet module with respect to the door opening part, (b) is a comparative explanatory drawing which shows the state which is not inclined. It is a perspective view of a carpet module. It is a carpet module carrying-in process figure. It is a perspective view which shows the state which suspended the carpet module with the hanging hook with the support hand of an assistance apparatus. It is operation | movement explanatory drawing which shows carrying-in work of the carpet module in the vehicle interior, (a) shows the state of carrying-in initial stage, (b) shows the state landed on the floor after carrying-in. It is a front view of the carpet module carrying-in apparatus concerning the 2nd Embodiment of this invention. (A) is a B arrow view of FIG. 7, (b) is a C arrow view of FIG. It is a perspective view which shows the state which inserted the support arm in 2nd Embodiment in the lower part of the carpet module. (A) is a simplified front sectional view showing a state in which a plurality of carpet modules are stacked on a carriage, and (b) is a front view showing a state in which the uppermost carpet module is folded in two from the state of (a). It is sectional drawing. It is a perspective view corresponding to FIG. 5 which shows the state which suspended the carpet module with the support arm of 2nd Embodiment. It is operation | movement explanatory drawing which shows the state which made the carpet module carrying-in apparatus approach with respect to the trolley | bogie which carried the carpet module. It is a front view of the carpet module carrying-in apparatus concerning the 3rd Embodiment of this invention. (A) is a top view which shows a part of FIG. 13, (b) is a B arrow view of FIG. It is a perspective view corresponding to FIG. 5 of 3rd Embodiment.

Explanation of symbols

1 Auxiliary device 3 Horizontal swivel arm (operating arm) of auxiliary device
5 Carpet module 7 Hanging hook (suspending support mechanism)
31 Rotating rod (tilt movement mechanism)
33 Motor (tilt movement mechanism)
37 Workpiece receiving rod (holding part)
43 Wire harness (other parts)
45 Rear washer tube (other parts)
47 Footrest (other parts)
49 Floor duct for air conditioning (other parts)
51 Heater nozzle (other parts)
53 Carpet spacer (other parts)
55 Harness protector (other parts)
73 Door opening 79, 81 Support arm (suspending support mechanism)
79d, 79e, 81d, 81e Support arm bending relief (holding part)

Claims (6)

  In a carpet module loading method in which a carpet module is configured by attaching other parts to a carpet to be laid on a vehicle body floor, and the carpet module is loaded into the interior of an automobile, a suspension support mechanism in a state where the carpet module is folded in two. A carpet module carrying-in method characterized in that the carpet module is carried into a vehicle interior while being held by a holding unit while being held by the holding unit while being slanted by the holder and tilted so as to follow the shape of the door opening on the side of the vehicle body.   Carpet module is constructed by attaching other parts to the carpet installed on the passenger compartment floor, and the carpet module is loaded into the interior of the automobile. In the carpet module loading device, the carpet module is suspended in a folded state. A carpet module, comprising: a suspension support mechanism that tilts and an inclination moving mechanism that tilts the carpet module suspended and supported by the suspension support mechanism obliquely so as to follow the shape of the door opening on the side of the vehicle body. Carry-in device.   The carpet module carrying-in apparatus according to claim 2, further comprising a holding unit configured to hold the inclined state of the carpet module.   The suspension support mechanism includes a suspension hook that suspends and supports both sides of the carpet module that are brought close to each other by folding the carpet module, and the holding portion is inclined at an angle of the carpet module. The carpet module carrying-in apparatus according to claim 3, wherein the carpet module carrying-in apparatus is movable between a holding position for holding a state and a storage position deviating from the holding position.   The suspension support mechanism has a folding function of folding the pair of support arms that support both side edges of the carpet module into two by moving each other close to each other, and the holding portion is integrated with the pair of support arms. The carpet module carrying-in apparatus according to claim 3, wherein   The carpet module carrying-in device according to any one of claims 3 to 5, wherein the suspension support mechanism is connected to an operation arm of an assisting device.

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