JP2009112306A - Method for afterripening banana, and afterripening control system - Google Patents

Method for afterripening banana, and afterripening control system Download PDF

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JP2009112306A
JP2009112306A JP2008267453A JP2008267453A JP2009112306A JP 2009112306 A JP2009112306 A JP 2009112306A JP 2008267453 A JP2008267453 A JP 2008267453A JP 2008267453 A JP2008267453 A JP 2008267453A JP 2009112306 A JP2009112306 A JP 2009112306A
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temperature
banana
pulp
muro
ripening
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JP4318230B2 (en
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Shoji Fujiwara
彰二 藤原
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SUMISHO FRUITS KK
SUMMIT KOBE GODO BUSSAN KK
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SUMISHO FRUITS KK
SUMMIT KOBE GODO BUSSAN KK
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<P>PROBLEM TO BE SOLVED: To provide a method for afterripening banana in which the sugar content insufficient of the sugar content of the flesh can be prevented, without damaging the flesh by promoting aging of banana from the interior and flesh center is free from occurrence of hard part, even if the cultivation area is highland, and banana having high sugar content of fresh can be obtained in a short afterripening period, without shortening the period capable of being sold as commercial goods, even in a state in which pericarp is free of sugar spots. <P>SOLUTION: Respiration of immature banana is activated by raising flesh temperature of banana in a chamber. After activation of respiration of banana is brought out, flesh temperature is lowered by temperature control inside a greenhouse. After the flesh temperature is lowered, the flesh temperature is raised by heat evolution of banana itself, in a state in which temperature control in the chamber is loosened. After the flesh temperature is raised, the flesh temperature is lowered again by restarting of the temperature control in the greenhouse. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明はバナナの追熟加工方法と、その方法を実施するための追熟加工用制御システムに関する。   The present invention relates to a banana ripening processing method and a control system for ripening processing for carrying out the method.

バナナは植物防疫法により成熟した状態での輸入が規制されていることから、低温で輸入された未成熟バナナを追熟加工により成熟させる必要がある。バナナはクライマクテリック型果実であることから、追熟加工により未成熟のバナナの呼吸の活性化(クライマクテリック・ライズ)を引き出すことで、果皮を黄化させ、果肉を軟化させている。その追熟加工は、外気温度の影響を殆ど受けない略密閉された温度制御可能な追熟加工用ムロ内で行なわれる。   Bananas are regulated by the Plant Protection Act in the mature state, so immature bananas imported at low temperatures must be matured by ripening. Since bananas are climacteric-type fruits, the ripening process brings out the respiration activation (climacteric rise) of immature bananas, yellowing the skin and softening the flesh. The ripening process is performed in a substantially sealed temperature-controllable muffler that is hardly affected by the outside air temperature.

従来、ムロ内の温度制御により未成熟バナナの果肉温度を例えば20℃〜23℃程度まで昇温させ、未成熟バナナの呼吸が活性化されたならば、ムロ内の温度制御により果肉温度を徐々に13℃〜14℃程度まで低下させた後にムロから出庫している。すなわち追熟加工方法においては、未成熟のバナナの呼吸を活性化させるため、ムロ内の温度制御によりバナナの果肉温度を上昇させる呼吸活性化工程が行なわれている。また、呼吸の活性化を促進するため、ムロ内にエチレンガス等を注入したり、活性化の開始後に呼吸を促進させるためにムロ内を換気することも一般的に行なわれている。このようなバナナの追熟加工方法においては、果皮に変色等の劣化を生じさせずに果肉を熟成させることが要望されている(特許文献1〜4参照)。従来の追熟加工方法においては、呼吸活性化後におけるムロの温度が高過ぎると果皮の劣化が生じたり、ムロから取り出されたバナナを商品として販売できる期間が短くなり、低過ぎると果肉の糖度を十分に向上させることができない。そのため、例えば特許文献2に開示されているように、果肉温度が理想温度を表す曲線に沿って変化するように、クーラーやヒーターのオン、オフによりムロの温度を制御することが行われている。
特開2002−171901号公報 特開平4−356158号公報 特開昭60−217859号公報 特開平2−299541号公報
Conventionally, if the temperature of the immature banana is raised to, for example, about 20 ° C. to 23 ° C. by controlling the temperature inside the muro, and the respiration of the immature banana is activated, the temperature of the pulp is gradually increased by controlling the temperature inside the muro. After being lowered to about 13 ° C. to 14 ° C., the goods are taken out from the muro. That is, in the ripening processing method, in order to activate the respiration of immature bananas, a respiration activation process is performed in which the fruit temperature of the bananas is increased by controlling the temperature in the mullet. In addition, in order to promote the activation of respiration, ethylene gas or the like is generally injected into the muro or the muro is ventilated to promote respiration after the activation is started. In such a banana ripening processing method, it is desired to ripen the pulp without causing deterioration such as discoloration in the skin (see Patent Documents 1 to 4). In the conventional ripening processing method, if the temperature of the mulo after activation of respiration is too high, the skin will deteriorate, or the period during which the banana taken from the mulo can be sold as a product will be shortened. Cannot be improved sufficiently. Therefore, for example, as disclosed in Patent Document 2, the temperature of the muro is controlled by turning on and off the cooler and the heater so that the pulp temperature changes along a curve representing the ideal temperature. .
JP 2002-171901 A JP-A-4-356158 JP 60-217859 A Japanese Patent Laid-Open No. 2-299541

しかし、従来の追熟加工方法においては、バナナの呼吸活性化後におけるムロの温度は、クーラーのオン、オフにより多少変動するとしても常に果肉温度以下に制御されることから、呼吸活性化後は果肉温度の実質的な上昇が規制され、果肉の熟成が抑制されていた。そのため従来のバナナの追熟加工方法では果肉の芯を充分に軟化させることができない場合がある。すなわち、果皮は黄化しているにも拘らず、果肉の澱粉質の糖化が不十分で糖度が想定値まで上昇しなかったり、ひどい場合はゴリと呼ばれる硬い部分が生じる時がある。特に、輸入された未成熟バナナが寒気の影響を受ける冬季に追熟加工を行う場合、バナナの栽培地が高地である程にゴリは生じ易い傾向がある。換言すれば、従来技術にあっては、呼吸活性化後に果皮の劣化を防止しようとすれば果肉の熟成が抑制され、呼吸活性化後の果肉の熟成を進行させようとすれば果皮の劣化が進行するという問題を解決できなかった。   However, in the conventional ripening processing method, the temperature of mulo after banana respiratory activation is always controlled below the pulp temperature even if it fluctuates slightly depending on the on / off of the cooler. The substantial increase in the pulp temperature was regulated, and the ripening of the pulp was suppressed. Therefore, the conventional banana ripening processing method may not sufficiently soften the core of the pulp. That is, even though the skin is yellowed, the starchy saccharification of the pulp is insufficient and the sugar content does not increase to the expected value, or when it is severe, a hard part called gori sometimes occurs. In particular, when an imported immature banana is subjected to ripening processing in the winter season when it is affected by cold air, the higher the altitude of the banana cultivation place, the more likely the gorge is generated. In other words, in the prior art, ripening of the flesh is suppressed if an attempt is made to prevent deterioration of the peel after activation of respiration, and deterioration of the peel is attempted if the ripening of flesh after activation of respiration is advanced. Could not solve the problem of progress.

そのため、例えば現在の市場に流通している高地栽培系バナナは、販売当初の果皮は黄色く熟成されているが果肉の糖度は低くされている。これにより販売当初は見栄えを良くし、一方、果皮全体が黄色く熟成した段階からさらに熟成が進み、シュガースポットと呼ばれる褐色の斑点が果皮全体に生じる時点が食べ頃であると喧伝することで、追熟加工段階での果肉の熟成不足を補っている。これは、果肉の澱粉質の糖化速度が果皮の熟成速度よりも遅いことによる。また、ゴリが生じていると思われる場合には、ムロから出庫した後も成熟を進行させることで結果的にゴリをなくしている。しかし、果皮に生じるシュガースポットは見た目が悪いことから、追熟加工の段階で、果皮を傷めることなく果肉の澱粉質の糖度を上げ、また、ゴリをなくすことが望まれている。   Therefore, for example, in the highland cultivated banana distributed in the current market, the initial peel is aged yellow, but the sugar content of the pulp is low. This improves the appearance at the beginning of the sale, but on the other hand, the ripening progresses further from the stage where the entire skin is ripened yellow, and the ripening is promoted by the fact that brown spots called sugar spots occur throughout the skin. Compensates for insufficient ripening of the pulp at the processing stage. This is due to the fact that the starch saccharification rate of the pulp is slower than the ripening rate of the peel. In addition, if it seems that a gore has occurred, the gore is eliminated as a result of advancing the maturity after leaving the muro. However, since the sugar spots that appear in the fruit skin look bad, it is desired to increase the sugar content of the starchy substance of the flesh without damaging the fruit skin at the stage of ripening, and to eliminate the gourmet.

また、追熟加工によりバナナを成熟させるのに要する期間を短縮するため、呼吸活性化工程の後に果肉温度を一旦低下させてから、ムロ内の温度制御により果肉温度を人為的に再上昇させることが試行されている。しかし、ムロ内の温度制御により果肉温度を外部から人為的に再上昇させた場合、果皮は黄化されるがゴリ発生を充分に防止できず、また、バナナのネックと呼ばれる端部近傍部分が折れることがある。さらに、果肉温度を外部から人為的に再上昇させた場合、果皮表面の過剰な温度上昇により出庫後の果皮の変色が早くなり、商品として販売できる期間が短くなるという問題がある。
本発明は、上記のような問題を解決することのできるバナナの追熟加工方法および追熟加工用制御システムを提供することを目的とする。
In addition, in order to shorten the time required to mature the banana by ripening processing, the pulp temperature is temporarily lowered after the breath activation process, and then the pulp temperature is artificially increased again by controlling the temperature in the muro. Has been tried. However, if the flesh temperature is artificially increased from the outside by controlling the temperature inside the muro, the peel will be yellowed, but it will not sufficiently prevent the occurrence of burrs, and the portion near the end called the banana neck It may break. Furthermore, when the pulp temperature is artificially increased from the outside, there is a problem that discoloration of the peel after delivery becomes faster due to an excessive temperature rise on the surface of the peel, and the period for sale as a product is shortened.
The object of the present invention is to provide a banana ripening method and a ripening control system that can solve the above-described problems.

本発明は、温度制御可能な追熟加工用ムロ内で未成熟のバナナの呼吸を活性化させるため、前記ムロ内の温度制御によりバナナの果肉温度を上昇させる呼吸活性化工程を有するバナナの追熟加工方法に適用される。この呼吸活性化工程は従来と同様に行なうことができる。呼吸の活性化を促進するためのムロ内へのエチレンガス等の注入や、呼吸の活性化が引き出された後におけるムロ内の換気等も、従来と同様に行なうことができる。呼吸活性化工程における果肉温度の最大値は、未成熟のバナナの呼吸の活性化を引き出すことができる値になるように、例えば20℃〜23℃程度となるようにムロ内の温度が制御され、高地栽培バナナでは低地栽培バナナよりも高くするのが好ましい。   In order to activate the respiration of immature bananas in the temperature-controllable ripening processing mullet, the present invention provides a banana replenishment step having a breathing activation step of increasing the banana pulp temperature by controlling the temperature in the mulch. Applies to ripening process. This respiratory activation process can be performed in the same manner as in the prior art. The injection of ethylene gas or the like into the muro for promoting the activation of respiration, the ventilation of the muro after the activation of the respiration is drawn out, and the like can be performed in the same manner as before. The maximum temperature of the pulp temperature in the respiration activation process is controlled so that the temperature in the muro is, for example, about 20 ° C to 23 ° C so that the respiration activation of the immature banana can be derived. In a highland cultivated banana, it is preferable to make it higher than a lowland cultivated banana.

本発明によるバナナの追熟加工方法は、前記呼吸活性化工程によりバナナの呼吸の活性化を引き出した後に、前記ムロ内の温度制御により果肉温度を降下させる降温工程と、前記降温工程により果肉温度を降下させた後に、前記ムロ内の温度制御を解除した状態で果肉温度をバナナ自身の発熱により上昇させる昇温工程と、果肉温度を前記昇温工程により上昇させた後に、前記ムロ内の温度制御の再開により果肉温度を再度降下させる再降温工程とを有し、前記昇温工程における果肉温度の最大値を、前記昇温工程の開始時における果肉温度よりも2℃以上高くすることを特徴とする。
本発明によれば、呼吸活性化工程においてムロ内の温度制御により昇温されて呼吸の活性化が引き出されたバナナは、降温工程において果肉温度が降下された後に、ムロ内の温度制御が解除されることで果肉温度がバナナ自身の発熱により上昇する。この昇温工程における果肉温度の上昇は、ムロ内の温度制御による外部からの人為的なものではなく、熟成の進行に伴うバナナ自身の内部からの発熱に拠る自然なものである。すなわち、従来はバナナの呼吸活性化後におけるムロの温度が果肉温度以下に制御されていたのに対して、本願発明ではムロの温度制御を解除することで、呼吸活性化後の果肉温度の実質的な上昇すなわち果肉の熟成に伴う温度上昇を可能にした。この昇温工程における果肉温度の最大値は、この昇温工程の開始時における果肉温度よりも2℃以上高くされる。これにより、果皮の熟成を進行させることなくバナナの熟成を内部から促進できるので、果皮を傷めることなく果肉の糖度を上げ、果肉の芯にゴリが生じるのを防止でき、しかも、果肉の糖度を早く高めて追熟加工に要する期間を短縮できる。また、果肉温度を昇温工程において上昇させる前に降温工程において人為的に降下させているので、昇温工程における果肉温度の最大値を過剰に高くすることなく熟成を促進でき、ネックの折れや商品として販売できる期間が短くなるのを防止できる。このような本発明の作用は、特に高地栽培バナナを寒冷期に追熟加工する場合に顕著に奏することができる。
The ripening processing method of the banana according to the present invention includes a temperature lowering step of lowering the pulp temperature by temperature control in the mulo after extracting the respiration of the banana by the breathing activation step, and a pulp temperature by the temperature lowering step. After raising the pulp temperature, the temperature inside the muro is increased by the temperature raising step of raising the pulp temperature by the heat generated by the banana itself, and the temperature inside the muro is raised by the temperature raising step. A temperature lowering step for lowering the pulp temperature again by resuming the control, and the maximum value of the pulp temperature in the temperature raising step is made 2 ° C. or more higher than the pulp temperature at the start of the temperature raising step. And
According to the present invention, a banana that has been heated by the temperature control in the muro in the respiration activation process and the respiration activation is pulled out is released from the temperature control in the muro after the pulp temperature has been lowered in the temperature lowering process. As a result, the pulp temperature rises due to the heat generated by the banana itself. The increase in the pulp temperature in this temperature raising step is not an artificial one from the outside by controlling the temperature in the muro, but is a natural one due to the heat generated from the inside of the banana itself as the ripening progresses. In other words, the temperature of mulo after banana respiratory activation has been controlled below the pulp temperature, whereas in the present invention, the temperature control of mulo is canceled by releasing the mulo temperature control. Temperature, that is, the temperature increase with ripening of the pulp. The maximum value of the pulp temperature in the temperature raising step is set to be 2 ° C. or more higher than the pulp temperature at the start of the temperature raising step. As a result, the ripening of bananas can be promoted from the inside without advancing the ripening of the fruit skin, so that the sugar content of the flesh can be increased without damaging the fruit skin, and the occurrence of burrs in the core of the flesh can be prevented. The time required for ripening can be shortened by increasing the speed quickly. In addition, since the pulp temperature is artificially lowered in the temperature lowering process before the temperature rises in the temperature raising process, ripening can be promoted without excessively increasing the maximum value of the pulp temperature in the temperature raising process. It is possible to prevent the period during which the product can be sold from becoming shorter. Such an effect of the present invention can be remarkably exerted particularly when a highland cultivated banana is ripened during the cold season.

前記降温工程における果肉温度の最小値を、前記呼吸活性化工程における果肉温度の最大値よりも2℃以上低くするのが好ましい。これにより、昇温工程における果肉温度を過剰に高くすることなくバナナの成熟をより促進できる。また、前記降温工程における果肉温度の最小値と前記呼吸活性化工程における果肉温度の最大値との差を5℃以内とするのが好ましい。これにより、バナナの熟成が過度に抑制されるのを防止できる。   It is preferable that the minimum value of the pulp temperature in the temperature lowering step is lower by 2 ° C. or more than the maximum value of the pulp temperature in the respiratory activation step. Thereby, the maturation of a banana can be further promoted, without raising the pulp temperature in a temperature rising process excessively. Moreover, it is preferable that the difference between the minimum value of the pulp temperature in the temperature lowering step and the maximum value of the pulp temperature in the breathing activation step is within 5 ° C. Thereby, it can prevent that ripening of a banana is suppressed too much.

前記呼吸活性化工程における果肉温度の最大値と前記昇温工程における果肉温度の最大値との差を3℃以内とするのが好ましい。これにより、昇温工程における果肉温度の最大値が高過ぎることによりバナナが過剰に成熟するのを防止でき、また、その最大値が低過ぎてバナナの成熟が不十分になるのを防止できる。昇温工程における果肉温度の最大値は、19℃〜24℃とするのが好ましく、高地栽培バナナでは低地栽培バナナよりも高くするのが好ましい。   The difference between the maximum value of the pulp temperature in the breathing activation step and the maximum value of the pulp temperature in the temperature raising step is preferably within 3 ° C. Thereby, it can prevent that a banana matures excessively because the maximum value of the pulp temperature in a temperature rising process is too high, and it can prevent the maturation of a banana becoming insufficient because the maximum value is too low. The maximum value of the pulp temperature in the temperature raising step is preferably 19 ° C. to 24 ° C., and the height of the highland cultivated banana is preferably higher than that of the lowland cultivated banana.

呼吸活性化工程における果肉温度の最大値は昇温工程における果肉温度の最大値よりも高くても、低くても、同一でもよいが、昇温工程においては温度制御が解除されていて果皮は傷み難いので、昇温工程における果肉温度の最大値を呼吸活性化工程における果肉温度の最大値よりも高くするのが好ましい。これによりバナナ自身の内部からの発熱に拠る成熟を促進できる。   The maximum value of the pulp temperature in the breathing activation process may be higher, lower or the same as the maximum value of the pulp temperature in the heating process, but the temperature control is released in the heating process and the skin is damaged. Since it is difficult, it is preferable to make the maximum value of the pulp temperature in the temperature raising step higher than the maximum value of the pulp temperature in the breathing activation step. This can promote maturation due to heat generated from the inside of the banana itself.

前記降温工程と前記昇温工程との間に、前記ムロ内の温度を制御して果肉温度よりも上昇させる予熱工程を有するのが好ましい。これにより、昇温工程において迅速に果肉温度を上昇させることができる。   It is preferable to have a preheating step between the temperature lowering step and the temperature raising step so as to control the temperature in the mullet and raise it above the pulp temperature. Thereby, a pulp temperature can be raised rapidly in a temperature rising process.

追熟加工完了時点の果肉温度の最終値は、バナナの種類、果肉の固さ、鮮度、ムロの外部環境、商品として販売する期間等に応じて、果皮が低温により変色しない程度の温度に実験的に適宜定めればよい。例えば、果肉温度の最終値を通常は13℃〜14℃程度とするが、果皮が充分に黄化する前に追熟加工を完了するような場合は果肉温度の最終値を15℃〜16℃程度としてもよい。   The final value of the pulp temperature at the time of completion of the ripening process was tested to a temperature at which the skin does not change color due to low temperatures, depending on the type of banana, the firmness of the pulp, the freshness, the external environment of the muro, the period of sale as a product, etc. May be determined appropriately. For example, the final value of the pulp temperature is usually about 13 ° C. to 14 ° C., but when the ripening process is completed before the fruit skin is sufficiently yellowed, the final value of the pulp temperature is 15 ° C. to 16 ° C. It is good also as a grade.

本発明においては、前記昇温工程により上昇された果肉温度を降下させるために前記ムロ内の温度制御を再開した後であって、果肉温度を追熟加工の完了時点の最終値まで降下させる迄の間において、前記ムロ内の温度制御を解除した状態で果肉温度をバナナ自身の発熱により上昇させる付加昇温工程を、少なくとも1回以上有し、果肉温度を前記付加昇温工程により上昇させた後に、前記再降温工程を再開することで前記ムロ内の温度制御により果肉温度を再度降下させるようにしてもよい。   In the present invention, after resuming the temperature control in the mullo to lower the pulp temperature raised by the temperature raising step, until the pulp temperature is lowered to the final value at the completion of the ripening process. In the meantime, at least one additional temperature raising step for raising the pulp temperature by the heat generated by the banana itself in a state in which the temperature control in the mulo was released, and the pulp temperature was raised by the additional temperature raising step. Later, the pulp temperature may be lowered again by controlling the temperature inside the mulberry by restarting the temperature lowering step.

本発明のバナナの追熟加工用制御システムは、本発明のバナナの追熟加工方法を実施するために用いられるものであって、前記ムロ内の温度を検出可能な第1温度センサと、バナナの果肉温度を検出可能な第2温度センサと、設定時間および設定温度を入力可能な入力装置と、前記第1温度センサの検出値、前記第2温度センサの検出値、前記入力装置から入力される設定時間および設定温度を含む設定条件に基づき、前記ムロ内の冷房および暖房が可能な空調装置を制御可能な制御装置とを備え、前記制御装置は、予め定めた条件の充足時に前記空調装置の制御を解除し、この制御の解除から設定時間経過するか前記第2温度センサの検出値が設定温度になった場合に前記空調装置の制御を再開する制御プログラムを記憶することを特徴とする。
本発明のバナナの追熟加工用制御システムによれば、本発明のバナナの追熟加工方法を実施する際に、温度制御の解除と再開を制御装置による空調装置の制御の解除と再開により自動的に行なうことができる。
The control system for ripening processing of a banana of the present invention is used for carrying out the method of ripening processing of a banana of the present invention, and includes a first temperature sensor capable of detecting the temperature in the muro, and a banana A second temperature sensor capable of detecting the pulp temperature, an input device capable of inputting set time and set temperature, a detected value of the first temperature sensor, a detected value of the second temperature sensor, and input from the input device And a control device capable of controlling an air conditioner capable of cooling and heating in the muro based on a set condition including a set time and a set temperature, and the control device is configured to satisfy the predetermined condition when the air conditioner is satisfied. And a control program for resuming the control of the air conditioner when a set time elapses from the release of the control or when a detection value of the second temperature sensor reaches a set temperature. That.
According to the banana ripening processing control system of the present invention, when the banana ripening processing method of the present invention is performed, the temperature control is automatically released and restarted by releasing and restarting the control of the air conditioner by the control device. Can be done automatically.

本発明によれば、バナナの熟成を内部から促進することで果皮を傷めることなく果肉の糖度不足を防止でき、栽培地が高地であっても果肉の芯にゴリがなく、果皮にシュガースポットがない状態でも果肉の糖度が高いバナナを、商品として販売できる期間を短くすることなく短い追熟加工期間で得ることができる。   According to the present invention, the ripening of bananas can be promoted from the inside to prevent the sugar content of the fruit pulp from being damaged without damaging the fruit skin. A banana with a high sugar content in the pulp can be obtained in a short ripening period without shortening the period during which it can be sold as a product.

図1、図2は、本発明のバナナの追熟加工方法を実施するための追熟加工装置1を示す。追熟加工装置1は公知のものを用いることができる。本実施形態の追熟加工装置1はいわゆる差圧加工タイプであって、追熟加工用ムロ2を構成するハウジング3と、ムロ2の冷房、暖房、換気、空気循環を行なうための空調装置4と、ハウジング3の天井部に吊り下げ状に取り付けられた一対のエアバッグ5を有する。ハウジング3の前部に、バナナを収納したカートン6を出し入れするための扉7が設けられ、扉7を閉じることでムロ2内は外気の温度の影響を殆ど受けない略密閉された空間となる。   1 and 2 show a ripening processing apparatus 1 for carrying out the banana ripening processing method of the present invention. A known ripening processing apparatus 1 can be used. The ripening processing device 1 of this embodiment is a so-called differential pressure processing type, and includes a housing 3 constituting the ripening processing muro 2 and an air conditioner 4 for cooling, heating, ventilation, and air circulation of the muro 2. And a pair of airbags 5 attached to the ceiling of the housing 3 in a suspended manner. A door 7 for taking in and out the carton 6 containing bananas is provided at the front part of the housing 3. By closing the door 7, the inside of the muro 2 becomes a substantially sealed space that is hardly affected by the temperature of the outside air. .

上記ムロ2内の両エアバッグ5の下方それぞれにおいて、複数のカートン6がパレット8を介してフロア上の複数位置で積層されることで複数の積層体とされ、各積層体は互いに略隙間なく並列配置される。各エアバッグ5は空気供給により膨張し、カートン6の積層体とハウジング3の天井との間の隙間を詰める。これにより、カートン6とエアバッグ5によりムロ2内は中央空間と左右空間の3つの空間に仕切られる。各カートン6には空気流通用の孔6aが形成される。空調装置4はムロ2の天井近傍に配置された循環ファン4aを有し、ファン4aはムロ2内の中央空間の空気を吸引して左右空間に排出する。これにより、ムロ2内の中央空間は左右空間よりも圧力が低下し、その差圧により図1において矢印で示すようにカートン6の内部を通って循環する空気の流れが生じる。
なお、追熟加工装置の構成は本実施形態のものに限定されるものではなく、ムロ内の温度制御および温度制御の解除が可能なものであれば特に限定されない。例えば、上記のようなエアバックを用いることなくカートンをムロの内面に設けたシールに押し付けることでムロ内の空間を仕切る構成としてもよいし、差圧加工タイプでなく送風機によりムロ内の空気を流動させる構成としてもよい。
A plurality of cartons 6 are stacked at a plurality of positions on the floor via pallets 8 below each of the airbags 5 in the muro 2 to form a plurality of stacked bodies, and the stacked bodies are substantially free from each other. Arranged in parallel. Each airbag 5 is inflated by supplying air, and closes a gap between the stack of cartons 6 and the ceiling of the housing 3. Thereby, the inside of the muro 2 is partitioned into three spaces, a central space and a left and right space, by the carton 6 and the airbag 5. Each carton 6 is formed with an air circulation hole 6a. The air conditioner 4 has a circulation fan 4a disposed in the vicinity of the ceiling of the muro 2, and the fan 4a sucks the air in the central space in the muro 2 and discharges it to the left and right spaces. As a result, the pressure in the central space in the muro 2 is lower than that in the left and right spaces, and the differential pressure causes a flow of air that circulates through the interior of the carton 6 as shown by the arrows in FIG.
The configuration of the ripening processing apparatus is not limited to that of the present embodiment, and is not particularly limited as long as the temperature control in the muro and the temperature control can be canceled. For example, it may be configured to partition the space in the muro by pressing the carton against the seal provided on the inner surface of the muro without using the air bag as described above, or the air in the muro is not blown by the differential pressure processing type It is good also as a structure made to flow.

図3に示すように、空調装置4はコンピュータにより主構成される制御装置10に接続されている。制御装置10に、キーボード等により構成される入力装置11、ムロ2内の温度を検出する第1温度センサ12、ムロ2内におるバナナの果肉温度を検出する第2温度センサ13、ムロ2内の二酸化炭素濃度を検出するCO2 センサ14、ムロ2内にエチレンガスを投入するエチレンガス投入装置16、表示装置やプリンタ等により構成される出力装置17が接続されている。制御装置10は、入力装置11から入力される設定温度、二酸化炭素の設定濃度、設定時間等の設定条件、各センサ12、13、14からの検出値に基づき、制御装置10が空調装置4、エチレン投入装置16、出力装置17を制御する制御プログラムを記憶する。これにより、ムロ2内の温度、二酸化炭素濃度を制御し、ムロ2内へのエチレンガスの投入、排出を行い、出力装置17によりムロ2内の温度、果肉温度、二酸化炭素濃度等の所定事項の出力を行う追熟加工用制御システムが構成されている。
なお、制御システムの構成は本実施形態のものに限定されるものではなく、例えば、ムロ内の湿度を高める加湿装置とムロ内の湿度を検出する湿度センサを制御装置に接続し、検出湿度が入力装置から入力される設定湿度以下にならないように加湿装置を制御する構成を付加してもよい。
As shown in FIG. 3, the air conditioner 4 is connected to a control device 10 mainly constituted by a computer. The control device 10 includes an input device 11 constituted by a keyboard, a first temperature sensor 12 for detecting the temperature in the muro 2, a second temperature sensor 13 for detecting the fruit temperature of the banana in the muro 2, and in the muro 2 A CO 2 sensor 14 for detecting the carbon dioxide concentration of the gas, an ethylene gas injection device 16 for introducing ethylene gas into the muro 2, and an output device 17 constituted by a display device, a printer, and the like are connected. Based on the set temperature, the set concentration of carbon dioxide, the set time such as the set time, and the detection values from the sensors 12, 13, 14, the control device 10 controls the air conditioner 4, A control program for controlling the ethylene charging device 16 and the output device 17 is stored. As a result, the temperature and carbon dioxide concentration in the muro 2 are controlled, the ethylene gas is charged into and discharged from the muro 2, and the output device 17 uses the predetermined items such as the temperature in the muro 2, the pulp temperature, and the carbon dioxide concentration. A control system for ripening processing that outputs the above is configured.
The configuration of the control system is not limited to that of the present embodiment. For example, a humidifier that increases the humidity in the muro and a humidity sensor that detects the humidity in the muro are connected to the control device, and the detected humidity is You may add the structure which controls a humidifier so that it may not become below the setting humidity input from an input device.

図4は、本発明によるバナナの追熟加工方法を上記追熟加工装置1を用いて実施する場合における時間、バナナの果肉温度、および制御装置10に入力されるムロ2の設定温度との関係の一例を示している。図において、横軸は時刻、縦軸は温度、破線Aは果肉温度を、実線Bは入力装置11から制御装置10に入力される設定温度を示す。   FIG. 4 shows the relationship between the time when the banana ripening processing method according to the present invention is carried out using the ripening processing device 1, the banana pulp temperature, and the set temperature of the muro 2 input to the control device 10. An example is shown. In the figure, the horizontal axis represents time, the vertical axis represents temperature, the broken line A represents the pulp temperature, and the solid line B represents the set temperature input from the input device 11 to the control device 10.

まず、温度制御可能なムロ2内で未成熟のバナナの呼吸を活性化させるため、ムロ2の温度制御によりバナナの果肉温度を上昇させる呼吸活性化工程を行なう。この呼吸活性化工程は従来と同様に行なうことができる。
本実施形態では、ムロ2内を設定温度にするための温度制御を時刻t0 において開始することで呼吸活性化工程を開始する。その設定温度は、バナナの呼吸を活性化させる上で適正な値を実験や経験則に基づき適宜定めればよく、本実施形態では21℃とされる。制御装置10は、第1温度センサ12によるムロ2内の検出温度が設定温度になるように空調装置4を制御する。これにより、差圧による空気循環によってカートン6内のバナナは温度制御された空気の流れに接し、果肉温度は次第に上昇する。この工程において、バナナの呼吸の活性化を促進するためのエチレンガスを、制御装置10によりエチレン投入装置16を制御することで投入する。そのエチレン投入装置16の制御は従来同様に行なえばよく、例えば温度制御開始から設定時間経過後に一定量のエチレンガスを投入するように行なう。
制御装置10はバナナの呼吸の活性化を引き出したか否かを判断する。例えば、第2温度センサ13による果肉温度の検出値が設定温度になるか、CO2 センサ14により検出される二酸化炭素濃度が設定濃度になるか、呼吸活性化工程の開始から設定時間経過した場合に、バナナの呼吸の活性化を引き出したと判断する。この判断基準は特に限定されるものではなく、実験や経験則に基づき適宜定めればよい。本実施形態では、呼吸活性化工程の開始から30時間経過した時刻t1 において、バナナの呼吸の活性化を引き出したと判断している。バナナの呼吸の活性化を引き出したならば呼吸活性化工程を終了する。
First, in order to activate the respiration of an immature banana within the temperature-controllable muro 2, a respiration activation process for increasing the fruit temperature of the banana by the temperature control of the muro 2 is performed. This respiratory activation process can be performed in the same manner as in the prior art.
In the present embodiment, the breathing activation process is started by starting temperature control for setting the inside of the muro 2 to the set temperature at time t 0 . The set temperature may be appropriately determined based on experiments and empirical rules for activating respiration of the banana, and is set to 21 ° C. in this embodiment. The control device 10 controls the air conditioner 4 so that the temperature detected in the muro 2 by the first temperature sensor 12 becomes the set temperature. As a result, the banana in the carton 6 comes into contact with the temperature-controlled air flow by the air circulation due to the differential pressure, and the pulp temperature gradually rises. In this step, ethylene gas for accelerating the activation of banana breathing is fed by controlling the ethylene feeding device 16 by the control device 10. The ethylene charging device 16 may be controlled in the same manner as in the prior art. For example, a certain amount of ethylene gas is charged after a set time has elapsed since the start of temperature control.
The control device 10 determines whether or not the activation of respiration of the banana has been extracted. For example, when the detected value of the pulp temperature by the second temperature sensor 13 becomes the set temperature, the carbon dioxide concentration detected by the CO 2 sensor 14 becomes the set concentration, or when a set time has elapsed from the start of the breathing activation process In addition, it is judged that the activation of the respiration of the banana was brought out. This criterion is not particularly limited, and may be appropriately determined based on experiments and empirical rules. In the present embodiment, it is determined that the activation of the respiration of the banana is extracted at time t 1 when 30 hours have elapsed from the start of the respiration activation process. If the activation of the respiration of the banana is extracted, the respiration activation process is terminated.

呼吸活性化工程の終了後に、制御装置10は空調装置4を制御してムロ2内の換気を行い、エチレンガスをムロ2外に排出する。このエチレンガスの排出タイミングは実験や経験則に基づき適宜定めればよい。また、ムロ2内の二酸化炭素濃度が設定濃度以上にならないように、制御装置10は空調装置4をCO2 センサ14の検出濃度と設定濃度に基づき制御してムロ2内の換気を行う。その設定濃度や換気タイミングは実験や経験則に基づき適宜定めればよい。 After the end of the breathing activation process, the control device 10 controls the air conditioner 4 to ventilate the inside of the muro 2 and discharge ethylene gas outside the muro 2. The ethylene gas discharge timing may be appropriately determined based on experiments and empirical rules. Further, the control device 10 controls the air conditioner 4 based on the detected concentration of the CO 2 sensor 14 and the set concentration so as to ventilate the inside of the muro 2 so that the carbon dioxide concentration in the muro 2 does not exceed the set concentration. The set concentration and ventilation timing may be appropriately determined based on experiments and empirical rules.

呼吸活性化工程によりバナナの呼吸の活性化を引き出した後に、ムロ2内の温度制御により果肉温度を降下させる降温工程を行なう。
本実施形態では、ムロ2内を設定温度にするための温度制御を時刻t1 において開始することで降温工程を開始する。その設定温度は、果肉温度を降下させる上で適正な値を実験や経験則に基づき適宜定めればよく、本実施形態では17℃とされる。制御装置10は、第1温度センサ12によるムロ2内の検出温度が設定温度になるように空調装置4を制御する。これにより、差圧による空気循環によってカートン6内のバナナは温度制御された空気の流れに接し、果肉温度は次第に降下する。
制御装置10は降温工程を終了するか否かを判断する。例えば、第2温度センサ13による果肉温度の検出値が設定温度以下になるか、降温工程の開始から設定時間経過した場合に、降温工程を終了する。この判断基準は特に限定されるものではなく、実験や経験則に基づき適宜定めればよい。本実施形態では降温工程の開始から8時間経過した時刻t2 において降温工程が終了する。
この降温工程における果肉温度の最小値Tbは、呼吸活性化工程における果肉温度の最大値Taよりも2℃以上低くするのが好ましい。これにより、昇温工程における果肉温度を過剰に高くすることなくバナナの成熟を促進できる。また、その最小値Tbと最大値Taとの差を5℃以内とするのが好ましい。これにより、バナナの熟成が過度に抑制されるのを防止できる。降温工程における果肉温度の最小値Tbは、活性化されたバナナの呼吸が不活性化されない範囲で、バナナの種類、果肉の固さ、鮮度等に応じて実験的に適宜定めればよく、例えば17℃〜19℃程度とされる。
After drawing out the respiration activation of the banana by the respiration activation process, a temperature lowering process of lowering the pulp temperature by controlling the temperature in the muro 2 is performed.
In the present embodiment, the temperature lowering process is started by starting temperature control for setting the inside of the muro 2 at the set temperature at time t 1 . The set temperature may be appropriately determined based on experiments and empirical rules for lowering the pulp temperature, and is set to 17 ° C. in this embodiment. The control device 10 controls the air conditioner 4 so that the temperature detected in the muro 2 by the first temperature sensor 12 becomes the set temperature. As a result, the banana in the carton 6 comes into contact with the temperature-controlled air flow by the air circulation due to the differential pressure, and the pulp temperature gradually decreases.
The control device 10 determines whether or not to end the temperature lowering process. For example, when the detected value of the pulp temperature by the second temperature sensor 13 is equal to or lower than the set temperature, or when a set time has elapsed since the start of the temperature lowering process, the temperature lowering process is terminated. This criterion is not particularly limited, and may be appropriately determined based on experiments and empirical rules. In the present embodiment, the temperature lowering process ends at time t 2 when 8 hours have elapsed from the start of the temperature lowering process.
It is preferable that the minimum value Tb of the pulp temperature in the temperature lowering process is lower by 2 ° C. or more than the maximum value Ta of the pulp temperature in the respiratory activation process. Thereby, maturation of a banana can be accelerated | stimulated, without raising the pulp temperature in a temperature rising process excessively. The difference between the minimum value Tb and the maximum value Ta is preferably within 5 ° C. Thereby, it can prevent that ripening of a banana is suppressed too much. The minimum value Tb of the pulp temperature in the temperature lowering step may be appropriately determined experimentally according to the type of banana, the firmness of the pulp, the freshness, etc. within a range where the respiration of the activated banana is not inactivated. It is set to about 17 ° C to 19 ° C.

前記降温工程と昇温工程との間に、ムロ2内の温度を制御して果肉温度よりも上昇させる予熱工程を行なう。
本実施形態では、ムロ2内を設定温度にするための温度制御を時刻t2 において開始することで予熱工程を開始する。これにより、昇温工程において迅速に果肉温度を上昇させることができる。その設定温度は、昇温工程において果肉温度を迅速に上昇させる上で適正な値を実験や経験則に基づき適宜定めればよく、本実施形態では19℃とされる。制御装置10は、第1温度センサ12によるムロ2内の検出温度が設定温度になるように空調装置4を制御する。これにより、差圧による空気循環によってカートン6内のバナナは温度制御された空気の流れに接し、果肉温度は次第に上昇する。
制御装置10は予熱工程を終了するか否かを判断する。例えば、予熱工程の開始から設定時間(例えば2時間)経過するか、第2温度センサ13による果肉温度の検出値が設定温度になった場合に予熱工程を終了する。この判断基準は特に限定されるものではなく、実験や経験則に基づき適宜定めればよい。本実施形態では予熱工程の開始から2時間経過した時刻t3 において予熱工程が終了する。
Between the temperature lowering step and the temperature raising step, a preheating step is performed in which the temperature in the muro 2 is controlled to raise the pulp temperature.
In the present embodiment, to start the preheating process by starting at time t 2 the temperature control for the temperature set point Muro 2. Thereby, a pulp temperature can be raised rapidly in a temperature rising process. The set temperature may be determined as appropriate based on experiments and empirical rules for increasing the pulp temperature quickly in the temperature raising step, and is set to 19 ° C. in the present embodiment. The control device 10 controls the air conditioner 4 so that the temperature detected in the muro 2 by the first temperature sensor 12 becomes the set temperature. As a result, the banana in the carton 6 comes into contact with the temperature-controlled air flow by the air circulation due to the differential pressure, and the pulp temperature gradually rises.
The control device 10 determines whether or not to end the preheating process. For example, the preheating process is ended when a set time (for example, 2 hours) elapses from the start of the preheating process or when the detected value of the pulp temperature by the second temperature sensor 13 reaches the set temperature. This criterion is not particularly limited, and may be appropriately determined based on experiments and empirical rules. Preheating process is completed at time t 3 when two hours have passed since the start of the preheating step in the present embodiment.

降温工程により果肉温度を降下させた後に、予熱工程を経て、ムロ2内の温度制御を解除した状態で果肉温度をバナナ自身の発熱により上昇させる昇温工程を行なう。
制御装置10は、制御プログラムに従い、予め定めた条件の充足時に空調装置4の制御を解除する。本実施形態では、制御装置10による空調装置4の制御を予熱工程が終了する時刻t3 において解除することで空調装置4を停止させ、ムロ2内の温度制御を解除する昇温工程を開始する。なお、空調装置4の制御を解除する条件は降温工程の後に昇温工程を開始できるものであればよく、例えば予熱工程をなくして降温工程の終了時に空調装置4の制御を解除してもよい。これにより、差圧による空気循環もなくなる。カートン6内のバナナは温度制御されていない空気に接することで、外部から加熱も冷却もされない状態になる。この昇温工程においてバナナは熟成の進行に伴い自ら発熱し、外部から加熱も冷却もされない状態において果肉温度が上昇する自然熟成状態になる。また、本実施形態では温度制御を解除する際に空調装置4を停止させているが、ムロ2内の冷暖房を停止させれば足りるので、温度制御を解除する際に冷暖房は停止させても空気循環は停止させないようにしてもよい。
制御装置10は制御プログラムに従い昇温工程を終了するか否かを判断する。すなわち、昇温工程の開始のための空調装置4の制御の解除から設定時間経過するか、第2温度センサ13による果肉温度の検出値が設定温度になった場合に空調装置4の制御を再開して昇温工程を終了する。
昇温工程における果肉温度の最大値は、昇温工程の開始時における果肉温度よりも2℃以上高くされ、好ましくは3℃以上高くされる。
呼吸活性化工程における果肉温度の最大値Taと昇温工程における果肉温度の最大値Tcとの差を3℃以内とするのが好ましい。これにより、昇温工程における果肉温度の最大値Tcが高過ぎることによりバナナが過剰に成熟するのを防止でき、また、その最大値Tcが低過ぎてバナナの成熟が不十分になるのを防止できる。
さらに、昇温工程においては温度制御が解除されていて果皮は傷み難いので、昇温工程における果肉温度の最大値Tcを呼吸活性化工程における果肉温度の最大値Taよりも高くするのが好ましい。これにより、バナナ自身の内部からの発熱に拠る成熟をより促進できる。なお、バナナの鮮度が低い等の事情があれば、昇温工程における果肉温度の最大値Tcを呼吸活性化工程における果肉温度の最大値Taより低くしてもよい。
本実施形態では、昇温工程の開始から8時間経過した時刻t4 において昇温工程が終了するものとされ、昇温工程における果肉温度の最大値は、昇温工程の開始時における果肉温度よりも約4.5℃高く、呼吸活性化工程における果肉温度の最大値Taよりも約1.5℃高く設定されるが、これに限定されるものではなく、例えば寒冷期では温暖期よりも高く設定したり、バナナの栽培地が高地である場合は低地である場合よりも高く設定するのが好ましい。
After the pulp temperature is lowered by the temperature lowering step, a temperature raising step is performed in which the temperature of the pulp is raised by the heat generated by the banana itself in a state in which the temperature control in the muro 2 is released through the preheating step.
The control device 10 releases the control of the air conditioner 4 according to a control program when a predetermined condition is satisfied. In this embodiment, the air conditioner 4 is stopped to control the air conditioner 4 by the control device 10 by releasing at time t 3 when the preheating step is completed, it starts the heating process for releasing the temperature control in the Muro 2 . The condition for canceling the control of the air conditioner 4 may be any condition as long as the temperature raising process can be started after the temperature lowering process. For example, the preheating process may be omitted and the control of the air conditioner 4 may be canceled at the end of the temperature lowering process. . This eliminates air circulation due to differential pressure. The banana in the carton 6 is brought into a state where it is neither heated nor cooled from the outside by coming into contact with air whose temperature is not controlled. In this temperature raising step, the bananas generate heat with the progress of ripening, and become a natural ripening state in which the pulp temperature rises without being heated or cooled from the outside. In this embodiment, the air conditioner 4 is stopped when the temperature control is canceled. However, since it is sufficient to stop the air conditioning in the muro 2, it is sufficient to stop the air conditioning when the temperature control is canceled. Circulation may not be stopped.
The control device 10 determines whether or not to end the temperature raising process according to the control program. That is, the control of the air conditioner 4 is resumed when the set time has elapsed from the release of the control of the air conditioner 4 for starting the temperature raising process or when the detected value of the pulp temperature by the second temperature sensor 13 reaches the set temperature. Then, the temperature raising process is completed.
The maximum value of the pulp temperature in the temperature raising step is 2 ° C. or more higher than the pulp temperature at the start of the temperature raising step, preferably 3 ° C. or more.
It is preferable that the difference between the maximum value Ta of the pulp temperature in the breathing activation process and the maximum value Tc of the pulp temperature in the heating process is within 3 ° C. Thereby, it is possible to prevent the banana from being excessively matured due to the maximum value Tc of the pulp temperature in the temperature raising step being too high, and also to prevent the banana from becoming insufficiently mature due to the maximum value Tc being too low. it can.
Furthermore, since the temperature control is canceled in the temperature raising step and the peel is hard to be damaged, it is preferable that the maximum value Tc of the pulp temperature in the temperature raising step is higher than the maximum value Ta of the pulp temperature in the breathing activation step. Thereby, the maturation due to the heat generated from the inside of the banana itself can be further promoted. If there is a circumstance such as low banana freshness, the maximum value Tc of the pulp temperature in the temperature raising step may be set lower than the maximum value Ta of the pulp temperature in the breathing activation step.
In the present embodiment, is assumed to heating step is completed at time t 4 when passed 8 hours from the start of the heating process, the maximum value of the pulp temperature in the heating process, from the pulp temperature at the start of the heating process Is about 4.5 ° C., and is set to about 1.5 ° C. higher than the maximum value Ta of the pulp temperature in the respiratory activation process, but is not limited to this. For example, in the cold season, it is higher than the warm season It is preferable to set or set higher when the banana growing place is a highland than when it is a lowland.

果肉温度を昇温工程により上昇させた後に、ムロ2内の温度制御の再開により果肉温度を再度降下させる再降温工程を行なう。
本実施形態では、ムロ2内を設定温度(本実施形態では18℃)にするための温度制御を時刻t4 において開始することで再降温工程を開始し、再降温工程の開始から設定時間(本実施形態では12時間)経過後の時刻t5 にムロ2内をさらに低温の設定温度(本実施形態では14℃)にするための温度制御を行い、その時刻t5 から設定時間(本実施形態では8時間)経過後の時刻t6 に再降温工程を終了する。制御装置10は、第1温度センサ12によるムロ2内の検出温度が設定温度になるように空調装置4を制御する。これにより、差圧による空気循環によってカートン6内のバナナは温度制御された空気の流れに接し、果肉温度は最終値まで次第に降下されて追熟加工が完了する。再降温工程における設定温度や設定時間は特に限定されず、熟成が過度に抑制されたり果皮が傷まないように実験や経験則に基づき適宜定めればよい。
After raising the pulp temperature by the temperature raising step, a temperature lowering step is performed in which the pulp temperature is lowered again by restarting the temperature control in the muro 2.
In the present embodiment, the temperature lowering process is started by starting temperature control for setting the inside of the muro 2 at the set temperature (18 ° C. in the present embodiment) at time t 4 , and the set time ( controlling the temperature to the 14 ° C.) in yet low set temperature (in this embodiment 12 hours) Muro within 2 to time t 5 after the elapse of the present embodiment, the time setting from the time t 5 (present It terminates the re-cooling step at a time t 6 after 8 hours) has elapsed in the form. The control device 10 controls the air conditioner 4 so that the temperature detected in the muro 2 by the first temperature sensor 12 becomes the set temperature. As a result, the bananas in the carton 6 come into contact with the temperature-controlled air flow by the air circulation due to the differential pressure, and the pulp temperature is gradually lowered to the final value to complete the ripening process. The set temperature and set time in the re-cooling step are not particularly limited, and may be appropriately determined based on experiments and empirical rules so that aging is not excessively suppressed and the skin is not damaged.

上記実施形態によれば、バナナの果肉温度は呼吸活性化工程における最大値Taであるピーク値と、昇温工程における最大値Tcであるピーク値とを有し、その昇温工程におけるピーク値は、外部からの人為的な温度制御ではなく、バナナ自身の内部からの発熱に拠る果肉温度の上昇により得られるものである。これにより、果皮の傷みなくバナナの熟成が内部から促進され、果肉の芯にゴリが生じるのを防止でき、しかも、果肉の糖度を早く高めて追熟加工に要する期間を短縮できる。また、果肉温度を昇温工程において上昇させる前に降温工程において人為的に降下させているので、昇温工程における果肉温度の最大値Tcを過剰に高くすることなく熟成を促進でき、ネックの折れや商品として販売できる期間が短くなるのを防止できる。   According to the above embodiment, the fruit temperature of the banana has a peak value that is the maximum value Ta in the breathing activation process and a peak value that is the maximum value Tc in the heating process, and the peak value in the heating process is It is obtained not by artificially controlling the temperature from the outside but by raising the pulp temperature due to the heat generated from the inside of the banana itself. As a result, ripening of the banana is promoted from the inside without damaging the skin, and it is possible to prevent the core of the pulp from becoming crumpled, and it is possible to shorten the time required for the ripening process by increasing the sugar content of the pulp quickly. In addition, since the pulp temperature is artificially lowered in the temperature lowering process before it is raised in the temperature raising process, the ripening can be promoted without excessively increasing the maximum value Tc of the pulp temperature in the temperature raising process, and the neck breaks. It is possible to prevent the period during which the product can be sold as a product from being shortened.

図5は上記実施形態の変形例に係り、本発明によるバナナの追熟加工方法を上記追熟加工装置1を用いて実施する場合の時間、バナナの果肉温度、および制御装置10に入力されるムロ2の設定温度との関係の一例を示している。本変形例においては、上記実施形態と同様部分は同一符号で示して説明を省略し、相違点を説明する。   FIG. 5 relates to a modification of the above embodiment, and inputs the time, the banana pulp temperature, and the control device 10 when the banana ripening processing method according to the present invention is carried out using the ripening processing device 1. An example of the relationship with the set temperature of Muro 2 is shown. In this modification, the same parts as those in the above embodiment are denoted by the same reference numerals, description thereof will be omitted, and differences will be described.

本変形例においては、昇温工程により上昇された果肉温度を降下させるためにムロ2内の温度制御を再開した後であって、果肉温度を追熟加工の完了時点の最終値まで降下させる迄の間において、ムロ2内の温度制御を解除した状態で果肉温度をバナナ自身の発熱により上昇させる付加昇温工程を1回有する。この付加昇温工程により果肉温度を上昇させた後に、再降温工程を再開することでムロ2内の温度制御により果肉温度を再度降下させる。   In this modification, after restarting the temperature control in the muro 2 to lower the pulp temperature raised by the temperature raising step, until the pulp temperature is lowered to the final value at the completion of the ripening process. In the meantime, there is once an additional temperature raising step for raising the pulp temperature by the heat generated by the banana itself in a state where the temperature control in the muro 2 is released. After raising the pulp temperature by this additional temperature raising step, the pulp temperature is lowered again by controlling the temperature in the muro 2 by restarting the temperature lowering step again.

本変形例では、再降温工程を開始する時刻t4 から設定時間経過した後に、制御装置10による空調装置4の制御を解除することでムロ2内の温度制御を解除する付加昇温工程を開始する。その設定時間は、付加昇温工程において果肉温度を迅速に上昇させる上で適正な値を実験や経験則に基づき適宜定めればよく、本変形例では、時刻t4 から4時間経過した時刻t7 において付加昇温工程が開始される。これにより、差圧による空気循環もなくなる。カートン6内のバナナは温度制御されていない空気に接することで、外部から加熱も冷却もされない状態になる。バナナは熟成の進行に伴い自ら発熱するため、外部から加熱も冷却もされない状態においては果肉温度が上昇する。
制御装置10は付加昇温工程を終了するか否かを判断する。例えば、付加昇温工程の開始から設定時間経過するか、第2温度センサ13による果肉温度の検出値が設定温度になった場合に付加昇温工程を終了する。この判断基準は特に限定されるものではなく、実験や経験則に基づき適宜定めればよい。本変形例では付加昇温工程の開始から3時間経過した時刻t8 において付加昇温工程が終了する。
In this modification, after the lapse of the set time from the time t 4 when starting the re-cooling step, the controller 10 starts the additional heating process for releasing the temperature control Muro in 2 by releasing the control of the air conditioner 4 by To do. The setting time, the additional heating step may be appropriately determined based on the appropriate value on to quickly raise the pulp temperature to experiments and empirical rules, in this modification, the time elapsed from the time t 4 4 h t In step 7 , an additional temperature raising process is started. This eliminates air circulation due to differential pressure. The banana in the carton 6 is brought into a state where it is neither heated nor cooled from the outside by coming into contact with air whose temperature is not controlled. Since bananas generate heat by themselves as ripening progresses, the pulp temperature rises in a state where neither heating nor cooling is performed from the outside.
The control device 10 determines whether or not to end the additional temperature raising step. For example, the additional temperature raising step is terminated when a set time elapses from the start of the additional temperature raising step or when the detected value of the pulp temperature by the second temperature sensor 13 reaches the set temperature. This criterion is not particularly limited, and may be appropriately determined based on experiments and empirical rules. In this modification, the additional temperature raising step ends at time t 8 when 3 hours have elapsed from the start of the additional temperature raising step.

果肉温度を付加昇温工程により上昇させた後に、再降温工程を再開することでムロ2内の温度制御により果肉温度を再度降下させる。
本変形例では、ムロ2内を設定温度(本変形例では17℃)にするための温度制御を時刻t9 において開始することで再降温工程を再開し、再降温工程の再開から設定時間(本変形例では6時間)経過後の時刻t9 にムロ2内をさらに低温の設定温度(本変形例では14℃)にするための温度制御を行い、その時刻t9 から設定時間(本変形例では6時間)経過後の時刻t6 に再降温工程を終了する。制御装置10は、第1温度センサ12によるムロ2内の検出温度が設定温度になるように空調装置4を制御する。これにより、差圧による空気循環によってカートン6内のバナナは温度制御された空気の流れに接し、果肉温度は最終値まで次第に降下されて追熟加工が完了する。他は上記実施形態と同様とされる。
After raising the pulp temperature by the additional temperature raising step, the pulp temperature is lowered again by controlling the temperature in the muro 2 by restarting the temperature lowering step again.
In this modification, the temperature-reduction process is resumed by starting temperature control for setting the inside of the muro 2 at the set temperature (17 ° C. in this modification) at time t 9 , and the set time ( At time t 9 after the elapse of 6 hours in the present modification, temperature control is performed to make the inside of the muro 2 a lower set temperature (14 ° C. in the present modification), and the set time (the present modification) from that time t 9. in the example terminates the re-cooling step at a time t 6 after 6 hours) has elapsed. The control device 10 controls the air conditioner 4 so that the temperature detected in the muro 2 by the first temperature sensor 12 becomes the set temperature. As a result, the bananas in the carton 6 come into contact with the temperature-controlled air flow by the air circulation due to the differential pressure, and the pulp temperature is gradually lowered to the final value to complete the ripening process. The rest is the same as in the above embodiment.

本発明は上記実施形態に限定されない。例えば予熱工程は必須ではなく、降温工程の後に連続して昇温工程を行なってもよい。また、付加予熱工程は行なわなくてもよいし2回以上行なってもよい。さらに、再降温工程の開始後であって付加昇温工程の前に、ムロ内の温度を制御して上昇させる付加予熱工程を行なってもよい。空調装置を、制御装置ではなく人間が操作することでムロ内の温度制御および温度制御の解除を行なってもよい。   The present invention is not limited to the above embodiment. For example, the preheating step is not essential, and the temperature raising step may be performed continuously after the temperature lowering step. Further, the additional preheating step may not be performed or may be performed twice or more. Furthermore, an additional preheating step of controlling and raising the temperature in the muro may be performed after the start of the re-temperature reduction step and before the additional temperature increase step. The air conditioner may be operated not by the controller but by a person, and the temperature control in the muro and the release of the temperature control may be performed.

図6は、上記実施形態の追熟加工装置1を用い、高地栽培バナナの追熟加工を実施した場合におけるバナナの果肉糖度と、ムロ2から取り出した後の時間との関係を示す。図6における縦軸はバナナの果肉糖度、横軸は追熟加工開始からの経過日数を示す。ここでは、5時間の昇温工程を含む方法により追熟加工した70本のバナナの果肉糖度を、ムロ2から取り出した直後から24時間毎に測定し、その24時間毎の測定値の平均を求め、図6において○印と数値で示した。また、昇温工程を含まない従来方法により追熟加工した180本のバナナの果肉糖度を、ムロ2から取り出した直後から24時間毎に測定し、その24時間毎の測定値の平均を求め、図6において×印と数値で示した。果肉糖度はATAGO社製糖度計(PR−101α)を用いて測定した。なお、昇温工程を含む追熟加工期間は5日、昇温工程を含まない従来の追熟加工期間は6日としたことから、昇温工程を含む場合は含まない場合よりも果肉糖度の測定回数が1回多くされている。   FIG. 6 shows the relationship between the sugar content of the banana and the time after the ripening processing apparatus 1 of the above embodiment is used, when the ripening processing of the highland cultivated banana is performed. In FIG. 6, the vertical axis indicates the sugar content of the banana and the horizontal axis indicates the number of days that have elapsed since the start of the ripening process. Here, the sugar content of 70 pieces of banana ripened by a method including a temperature raising process for 5 hours is measured every 24 hours immediately after taking out from the muro 2 and the average of the measured values every 24 hours is measured. Obtained and shown in FIG. Further, the sugar content of 180 bananas ripened by a conventional method not including a temperature raising step is measured every 24 hours immediately after taking out from the muro 2, and the average of the measured values every 24 hours is obtained. In FIG. 6, this is indicated by a cross and a numerical value. The fruit sugar content was measured using a sugar content meter (PR-101α) manufactured by ATAGO. In addition, since the ripening processing period including the heating step was 5 days and the conventional ripening processing period not including the heating step was 6 days, the sugar content of the pulp was higher than when the heating process was not included. The number of measurements is increased by one.

図7は、上記実施形態の追熟加工装置1を用い、5時間の昇温工程を含む方法により高地栽培バナナの追熟加工を実施した場合におけるムロ2の設定温度、バナナの果肉温度の測定値、およびムロ2の温度の測定値と時間との関係を示している。各図において、横軸は時刻、縦軸は温度、実線Aは果肉温度の測定値、破線Bは制御装置10に入力される設定温度、二点鎖線Cはムロ2の温度の測定値を示す。ここでは、呼吸活性化工程によりバナナの呼吸の活性化を引き出した後に、時刻t1 においてムロ2の設定温度を21℃から16℃にすることで降温工程を開始し、降温工程における設定温度を時刻t2 において16℃から18℃に変更し、この降温工程では設定温度を維持するためにクーラーのオン、オフ制御がなされ、時刻t3 においてムロ2内の温度制御を解除することで昇温工程を開始し、時刻t3 から5時間経過した時刻t4 においてムロ2の設定温度を18℃にすることで再降温工程を開始している。なお、以後は図示省略するが実施形態と同様にムロ2の設定温度が時間経過と共に低下される。 FIG. 7 shows measurement of the set temperature of muro 2 and the fruit temperature of the banana when the ripening processing of the highland cultivated banana is carried out by the method including the heating process for 5 hours using the ripening processing device 1 of the above embodiment. The relationship between the value and the measured value of the temperature of Muro 2 and time is shown. In each figure, the horizontal axis represents time, the vertical axis represents temperature, the solid line A represents the measured value of the pulp temperature, the broken line B represents the set temperature input to the control device 10, and the two-dot chain line C represents the measured value of the temperature of the muro 2. . Here, after drawing out the activation of banana respiration by the breathing activation process, the temperature lowering process is started by changing the set temperature of Muro 2 from 21 ° C. to 16 ° C. at time t 1 . At time t 2 , the temperature is changed from 16 ° C. to 18 ° C., and in this temperature lowering process, the cooler is turned on / off to maintain the set temperature, and at time t 3 the temperature control in the muro 2 is canceled to increase the temperature. The process is started, and the temperature lowering process is started by setting the temperature of the muro 2 to 18 ° C. at time t 4 when 5 hours have elapsed from time t 3 . Although not shown in the drawings, the set temperature of the muro 2 is lowered with time as in the embodiment.

図6から、5時間の昇温工程を含む方法により追熟加工した場合、昇温工程を含まない方法により追熟加工した場合に比べ糖度が高いことを確認でき、また、追熟加工開始から9日目において、昇温工程を含む場合は糖度が低下しないのに昇温工程を含まない場合は糖度が低下することを確認できる。図7から、5時間の昇温工程において、昇温工程における果肉温度の最大値は、昇温工程の開始時における果肉温度よりも2°弱高いことを確認でき、また、降温工程においてはクーラーのオフにより室温が上昇しても果肉温度の変動は最大でも0.5℃程度という僅かなものであって実質的な果肉温度上昇は規制されていることを確認できる。よって、昇温工程を含む方法により追熟加工し、昇温工程における果肉温度の最大値を昇温工程の開始時における果肉温度よりも2℃以上高くすることで、追熟加工期間を短縮し、果皮にシュガースポットが生じる前に果肉の糖度を高くすることができ、栽培地が高地であっても果肉の芯にゴリが生じるのを防止でき、さらに、糖分のアルコール発酵による糖度低下を遅らせることで商品として販売できる期間を長くできることがわかる。   From FIG. 6, when the ripening process is performed by a method including a heating process for 5 hours, it can be confirmed that the sugar content is higher than that when the ripening process is performed by a method not including the heating process, and from the start of the ripening process. On the ninth day, it can be confirmed that the sugar content does not decrease when the temperature raising step is included, but the sugar content decreases when the temperature raising step is not included. From FIG. 7, it can be confirmed that the maximum value of the pulp temperature in the heating process is slightly lower by 2 ° than the pulp temperature at the start of the heating process in the heating process of 5 hours. Even if the room temperature rises due to turning off, the fluctuation of the pulp temperature is as small as about 0.5 ° C. at the maximum, and it can be confirmed that the substantial rise of the pulp temperature is regulated. Therefore, the ripening process is shortened by ripening by a method that includes the temperature raising step, and by setting the maximum value of the pulp temperature in the temperature raising step to be 2 ° C. higher than the pulp temperature at the start of the temperature raising step. The sugar content of the flesh can be increased before sugar spots are formed on the skin, and it is possible to prevent the core of the flesh from being crushed even when the cultivation area is at a high altitude. It turns out that the period which can be sold as a product can be lengthened.

本発明の実施形態に係るバナナの追熟加工方法を実施するための追熟加工装置の正断面図Front sectional view of a ripening processing apparatus for carrying out a banana ripening processing method according to an embodiment of the present invention 本発明の実施形態に係るバナナの追熟加工方法を実施するための追熟加工装置の側断面図Side sectional drawing of the ripening processing apparatus for enforcing the ripening processing method of the banana which concerns on embodiment of this invention. 本発明の実施形態に係るバナナの追熟加工方法を実施するための追熟加工装置の制御構成を示す図The figure which shows the control structure of the ripening processing apparatus for enforcing the ripening processing method of the banana which concerns on embodiment of this invention. 本発明の実施形態に係るバナナの追熟加工方法を実施する場合の時間と、バナナの果肉温度と、ムロの設定温度との関係の一例を示す図The figure which shows an example of the relationship in the time in the case of implementing the ripening processing method of the banana which concerns on embodiment of this invention, the pulp temperature of a banana, and the preset temperature of mulo 本発明の変形例に係るバナナの追熟加工方法を実施する場合の時間と、バナナの果肉温度と、ムロの設定温度との関係の一例を示す図The figure which shows an example of the relationship in the case of implementing the ripening processing method of the banana which concerns on the modification of this invention, the pulp temperature of a banana, and the preset temperature of mulo バナナの果肉糖度と、ムロから取り出した後の時間との関係を示す図Figure showing the relationship between the sugar content of bananas and the time after removal from mulo ムロの設定温度、バナナの果肉温度の測定値、およびムロの温度の測定値と時間との関係を示す図Figure showing the relationship between the set temperature of muro, measured value of banana pulp temperature, and measured value of muro temperature and time

符号の説明Explanation of symbols

2…ムロ、10…制御装置、4…空調装置、11…入力装置、12…第1温度センサ、13…第2温度センサ   2 ... Muro, 10 ... Control device, 4 ... Air conditioner, 11 ... Input device, 12 ... First temperature sensor, 13 ... Second temperature sensor

Claims (7)

温度制御可能な追熟加工用ムロ内で未成熟のバナナの呼吸を活性化させるため、前記ムロ内の温度制御によりバナナの果肉温度を上昇させる呼吸活性化工程を有するバナナの追熟加工方法において、
前記呼吸活性化工程によりバナナの呼吸の活性化を引き出した後に、前記ムロ内の温度制御により果肉温度を降下させる降温工程と、
前記降温工程により果肉温度を降下させた後に、前記ムロ内の温度制御を解除した状態で果肉温度をバナナ自身の発熱により上昇させる昇温工程と、
果肉温度を前記昇温工程により上昇させた後に、前記ムロ内の温度制御の再開により果肉温度を再度降下させる再降温工程とを有し、
前記昇温工程における果肉温度の最大値を、前記昇温工程の開始時における果肉温度よりも2℃以上高くするバナナの追熟加工方法。
In the ripening processing method for bananas having a breathing activation step for increasing the pulp temperature of the bananas by controlling the temperature in the muro in order to activate the respiration of immature bananas in the temperature-controllable maturation processing muro ,
After drawing out the activation of banana respiration by the respiration activation step, the temperature lowering step of lowering the pulp temperature by controlling the temperature in the muro,
After lowering the pulp temperature by the temperature lowering step, the temperature raising step of raising the pulp temperature by the heat generation of the banana itself in a state where the temperature control in the mulo is released,
After raising the pulp temperature by the temperature raising step, having a temperature lowering step of lowering the pulp temperature again by resuming the temperature control in the muro,
A method for ripening a banana, wherein the maximum value of the pulp temperature in the temperature raising step is set to be 2 ° C. or more higher than the pulp temperature at the start of the temperature raising step.
前記降温工程における果肉温度の最小値を、前記呼吸活性化工程における果肉温度の最大値よりも2℃以上低くする請求項1に記載のバナナの追熟加工方法。   The ripening processing method of the banana of Claim 1 which makes the minimum value of the pulp temperature in the said temperature fall process 2 degreeC or less lower than the maximum value of the pulp temperature in the said respiratory activation process. 前記呼吸活性化工程における果肉温度の最大値と前記昇温工程における果肉温度の最大値との差を3℃以内とする請求項1または2に記載のバナナの追熟加工方法。   The ripening processing method of the banana of Claim 1 or 2 which makes the difference of the maximum value of the pulp temperature in the said respiratory activation process and the maximum value of the pulp temperature in the said temperature rising process within 3 degrees C. 前記昇温工程における果肉温度の最大値を、前記呼吸活性化工程における果肉温度の最大値よりも高くする請求項1〜3の中の何れか1項に記載のバナナの追熟加工方法。   The ripening processing method of the banana of any one of Claims 1-3 which makes the maximum value of the pulp temperature in the said temperature raising process higher than the maximum value of the pulp temperature in the said respiratory activation process. 前記降温工程と前記昇温工程との間に、前記ムロ内の温度を制御して果肉温度よりも上昇させる予熱工程を有する請求項1〜4の中の何れか1項に記載のバナナの追熟加工方法。   The banana addition according to any one of claims 1 to 4, further comprising a preheating step of controlling the temperature in the mulo to be higher than the pulp temperature between the temperature lowering step and the temperature raising step. Ripe processing method. 前記昇温工程により上昇された果肉温度を降下させるために前記ムロ内の温度制御を再開した後であって、果肉温度を追熟加工の完了時点の最終値まで降下させる迄の間において、前記ムロ内の温度制御を解除した状態で果肉温度をバナナ自身の発熱により上昇させる付加昇温工程を、少なくとも1回以上有し、
果肉温度を前記付加昇温工程により上昇させた後に、前記再降温工程を再開することで前記ムロ内の温度制御により果肉温度を再度降下させる請求項1〜5の中の何れか1項に記載のバナナの追熟加工方法。
After restarting the temperature control in the mullo to lower the pulp temperature raised by the temperature raising step, until the pulp temperature is lowered to the final value at the completion of the ripening process, An additional temperature raising step for raising the pulp temperature by the heat generated by the banana itself with the temperature control in the mulo being released, at least once,
The pulp temperature is lowered again by controlling the temperature in the mulberry by restarting the re-cooling step after raising the pulp temperature by the additional temperature raising step. Ripening processing method of banana.
請求項1〜6の中の何れか1項に記載のバナナの追熟加工方法を実施するための制御システムであって、
前記ムロ内の温度を検出可能な第1温度センサと、
バナナの果肉温度を検出可能な第2温度センサと、
設定時間および設定温度を入力可能な入力装置と、
前記第1温度センサの検出値、前記第2温度センサの検出値、前記入力装置から入力される設定時間および設定温度を含む設定条件に基づき、前記ムロ内の冷房および暖房が可能な空調装置を制御可能な制御装置とを備え、
前記制御装置は、予め定めた条件の充足時に前記空調装置の制御を解除し、この制御の解除から設定時間経過するか前記第2温度センサの検出値が設定温度になった場合に前記空調装置の制御を再開する制御プログラムを記憶することを特徴とするバナナの追熟加工用制御システム。
A control system for carrying out the ripening processing method for a banana according to any one of claims 1 to 6,
A first temperature sensor capable of detecting the temperature in the muro,
A second temperature sensor capable of detecting the banana pulp temperature;
An input device capable of inputting set time and set temperature;
An air conditioner capable of cooling and heating the inside of the muro based on a detection value of the first temperature sensor, a detection value of the second temperature sensor, a setting time and a setting temperature input from the input device. A controllable control device,
The control device releases the control of the air conditioner when a predetermined condition is satisfied, and when the set time elapses from the release of the control or the detection value of the second temperature sensor reaches a set temperature, the air conditioner A control system for ripening banana processing, which stores a control program for resuming control of the banana.
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JP2013099319A (en) * 2011-10-18 2013-05-23 Summit Kobe Godo Bussan:Kk Method and system for postharvest ripening treatment of banana
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JP2013099319A (en) * 2011-10-18 2013-05-23 Summit Kobe Godo Bussan:Kk Method and system for postharvest ripening treatment of banana
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