JP2009102468A - Fuel pellet - Google Patents

Fuel pellet Download PDF

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JP2009102468A
JP2009102468A JP2007273383A JP2007273383A JP2009102468A JP 2009102468 A JP2009102468 A JP 2009102468A JP 2007273383 A JP2007273383 A JP 2007273383A JP 2007273383 A JP2007273383 A JP 2007273383A JP 2009102468 A JP2009102468 A JP 2009102468A
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bark
extraction residue
fuel
coffee extraction
pellet
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Yoichi Omura
陽一 大村
Keizo Ono
恵造 大野
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CHIIKI HATTEN KENKYU CENTER KK
Chiiki Hatten Kenkyu Ct Kk
Ono Sangyo Co Ltd
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CHIIKI HATTEN KENKYU CENTER KK
Chiiki Hatten Kenkyu Ct Kk
Ono Sangyo Co Ltd
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Priority to JP2007273383A priority Critical patent/JP2009102468A/en
Priority to PCT/JP2007/072722 priority patent/WO2009054080A1/en
Publication of JP2009102468A publication Critical patent/JP2009102468A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/363Pellets or granulates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/366Powders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a means capable of effectively using, as a biomass fuel, bark which has a relatively low raw material price and whose use as a fuel is not yet promoted and a coffee extraction residue which is an industrial waste. <P>SOLUTION: The fuel pellet according to the present invention uses the coffee extraction residue and the bark as the main components. By using the coffee extraction residue as a fuel, use of the coffee extraction residue which is an industrial waste is promoted. Since the coffee extraction residue is solidified in the shape of a pellet by using the coffee extraction residue into a fuel pellet together with the bark, a dust collector of a combustion apparatus such as a boiler is not clogged. Further, since the fuel pellet according to the present invention has a high calorific value, it has a high value as a fuel. Furthermore, since the fuel pellet is burned at a high temperature, the ash content from the bark is reduced. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、コーヒー抽出残渣と樹皮とを主成分とする燃料ペレットに関する。   The present invention relates to a fuel pellet mainly composed of coffee extraction residue and bark.

二酸化炭素などの温室効果ガスを削減する必要性が高まっている現状や、化石燃料の資源が枯渇する見通しから、木質燃料などのバイオマス燃料の利用が見直されている。この木質燃料の一つとして木質チップや木質ペレットが知られており、ストーブやボイラーの燃料として使用されている。木質チップは、原料となる木材が細断されたものである。木質ペレットは、木質チップより細かく木材が粉砕され、乾燥して固められたものである。   The use of biomass fuels such as woody fuels is being reconsidered because of the growing need to reduce greenhouse gases such as carbon dioxide and the prospect of depleting fossil fuel resources. Wood chips and wood pellets are known as one of these wood fuels, and are used as fuel for stoves and boilers. Wood chips are made from shredded wood. Wood pellets are made by pulverizing wood finer than wood chips, and drying and solidifying them.

木質ペレットには、木材の芯部のみを原料とするものや、芯部のみならず樹皮をも原料とするものがある。後者が安価ではあるが、樹皮を含有することにより、燃焼カスである灰分やクリンカが多量に発生するという問題がある。一方、木質ペレットは、化石燃料に比べて発熱量(例えばMJ/kg)が劣るものの、燃料に伴い発生する硫黄酸化物や二酸化炭素の量が少ない。このため、地球温暖化などの環境に対して、化石燃料より優位な資源と考えられている。   Some wood pellets are made from only the core of wood, and others are made from not only the core but also bark. Although the latter is inexpensive, there is a problem that a large amount of ash and clinker, which are combustion debris, are generated by containing bark. On the other hand, wood pellets are inferior in calorific value (for example, MJ / kg) as compared to fossil fuels, but are less in the amount of sulfur oxides and carbon dioxide generated with fuel. For this reason, it is considered to be a resource superior to fossil fuels against the environment such as global warming.

前述された樹皮を含む木質ペレットの問題を解消すべく、クリンカが発生してもメンテナンスが煩雑とならない燃焼装置や、灰分が発生しても連続燃焼ができる燃焼装置が考案されている(例えば、特許文献1から特許文献3)。   In order to solve the above-mentioned problems of wood pellets containing bark, a combustion apparatus that does not complicate maintenance even if clinker is generated and a combustion apparatus that can perform continuous combustion even if ash is generated have been devised (for example, Patent Document 1 to Patent Document 3).

一方、廃棄物の有効利用の一環として、コーヒー抽出残渣の利用が考えられている。この利用手段として、特許文献4に示されるような堆肥としての利用や、特許文献5に示されるような着色紙の原料としての利用が提案されている。   On the other hand, utilization of coffee extraction residue is considered as part of effective utilization of waste. As this utilization means, utilization as compost as shown in Patent Document 4 and utilization as a raw material for colored paper as shown in Patent Document 5 are proposed.

特開2007−147104号公報JP 2007-147104 A 特開2007−147105号公報JP 2007-147105 A 特開2004−270980号公報JP 2004-270980 A 特開平8−228591号公報Japanese Patent Laid-Open No. 8-228591 特開平8−158298号公報JP-A-8-158298

しかし、樹皮を含む安価な木質ペレットを利用するために、特許文献1から特許文献3に示されるような特殊な構造を有する燃焼装置が必要となると、新たな設備投資が要求されるという問題が生じる。また、木質ペレットの生産量は少なく、生産地となる山間部からの流通経路が未整備であるという問題がある。さらに、木質ペレットは、原料の集積や生産設備などに依存する生産コストが大きいことから、販売価格が比較的高いという問題もある。これらの事情から、木質ペレットの利用、特に樹皮を含む木質ペレットの利用は未だ進展していない。   However, in order to use inexpensive wood pellets containing bark, if a combustion apparatus having a special structure as shown in Patent Document 1 to Patent Document 3 is required, there is a problem that new equipment investment is required. Arise. In addition, there is a problem in that the amount of wood pellets produced is small, and the distribution route from the mountainous area that is the production area is not yet developed. Furthermore, wood pellets also have a problem that the selling price is relatively high because the production cost depends on the accumulation of raw materials and production facilities. Under these circumstances, the use of wood pellets, particularly the use of wood pellets containing bark, has not yet progressed.

一方、コーヒー抽出残渣の利用においては、堆肥や着色紙の需要がさほど多くないために、コーヒー抽出残渣の排出量に対して十分な利用手段が確保されていない。仮に、コーヒー抽出残渣を乾燥処理して燃料として利用することを考えると、コーヒー抽出残渣が粉体であるために空中に飛散し、ボイラーなどの燃焼装置の集塵機が目詰まりを起こすおそれがある。また。コーヒー抽出残渣自体では、発熱量が木質ペレットや化石燃料ほど高くないので、燃料効率が悪いという問題もある。   On the other hand, in the use of coffee extraction residue, there is not much demand for compost and colored paper, so that sufficient utilization means for the discharge amount of coffee extraction residue is not ensured. If it is considered that the coffee extraction residue is dried and used as fuel, the coffee extraction residue is in the form of powder, so that it is scattered in the air, and the dust collector of a combustion apparatus such as a boiler may be clogged. Also. The coffee extraction residue itself has a problem of poor fuel efficiency because the calorific value is not as high as wood pellets and fossil fuels.

本発明は、このような事情に鑑みてなされたものであり、その目的とするところは、原料価格が比較的安価であり、かつ未だ燃料として利用が促進されない樹皮と、産業廃棄物であるコーヒー抽出残渣とをバイオマス燃料として有効活用できる手段を提供することにある。   The present invention has been made in view of such circumstances. The object of the present invention is a bark whose raw material price is relatively low and which is not yet promoted as a fuel, and coffee which is industrial waste. An object of the present invention is to provide means capable of effectively utilizing the extraction residue as biomass fuel.

(1) 本発明にかかる燃料ペレットは、コーヒー抽出残渣と樹皮とを主成分とするものである。   (1) The fuel pellet according to the present invention is mainly composed of coffee extraction residue and bark.

コーヒー抽出残渣を燃料として利用することにより、産業廃棄物であるコーヒー抽出残渣の利用が促進される。特に、コーヒー抽出残渣は原料として安定供給が見込まれる上に、既に細粉体として使用されていることから乾燥が容易である。このコーヒー抽出残渣を主成分の一つとすることにより、従来の木質ペレットにおいてコスト高の一因であった原木のチップ化工程や乾燥工程を簡易にできるので、製造コストの観点からも優位である。   By using the coffee extraction residue as a fuel, the use of the coffee extraction residue which is an industrial waste is promoted. In particular, the coffee extraction residue is expected to be stably supplied as a raw material, and since it is already used as a fine powder, it is easy to dry. By making this coffee extraction residue one of the main components, it is possible to simplify the chip making process and drying process of raw wood, which contributed to the high cost of conventional wood pellets, which is advantageous from the viewpoint of manufacturing cost. .

また、コーヒー抽出残渣を樹皮とともに燃料ペレットとすることによって、コーヒー抽出残渣がペレット形状に固められるので、ボイラーなどの燃焼装置の集塵機を目詰まりさせることがない。また、本発明にかかる燃料ペレットは、発熱量が高いので、燃料としての価値が高い。さらには、燃料ペレットが高温で燃焼されるので、樹皮からの灰分量が減少される。   Further, by making the coffee extraction residue into fuel pellets together with the bark, the coffee extraction residue is solidified into a pellet shape, so that the dust collector of the combustion apparatus such as a boiler is not clogged. Moreover, since the fuel pellet according to the present invention has a high calorific value, its value as a fuel is high. Furthermore, since the fuel pellets are burned at high temperatures, the amount of ash from the bark is reduced.

(2) また、本発明は、上記コーヒー残渣の細粉体と上記樹皮の細粉体とを含む原料がペレット化されたものであってもよい。   (2) In the present invention, the raw material containing the fine powder of coffee residue and the fine powder of bark may be pelletized.

コーヒー抽出残渣及び樹皮をそれぞれ細粉体として混合し、この混合体を原料としてペレット化することが好適である。   It is preferable to mix the coffee extraction residue and the bark as fine powders, and pelletize the mixture as a raw material.

(3) また、上記コーヒー抽出残渣と上記樹皮との比率が、7:3であることが好ましい。   (3) Moreover, it is preferable that the ratio of the said coffee extraction residue and the said bark is 7: 3.

この混合比率により、発熱量を高くするとともに灰分量を抑制することができる。   With this mixing ratio, the heat generation amount can be increased and the ash content can be suppressed.

(4) また、上記樹皮としては、リグニン又はヘミセルロースを含有するものが好ましい。   (4) The bark preferably contains lignin or hemicellulose.

樹皮がリグニン又はヘミセルロースを含有することにより、これらが接着剤又は結合材としての役割を果たし、コーヒー抽出残渣を含む原料をペレット化しやすくなる。   When the bark contains lignin or hemicellulose, these serve as an adhesive or a binder, making it easy to pelletize the raw material containing the coffee extract residue.

本発明にかかる燃料ペレットによれば、コーヒー抽出残渣と樹皮とを主成分とするので、産業廃棄物であるコーヒー抽出残渣を燃料として利用することができるとともに、燃料ペレットによる発熱量を高くして樹皮による灰分を減少させることができる。   According to the fuel pellet according to the present invention, since the coffee extraction residue and bark are the main components, the coffee extraction residue that is industrial waste can be used as fuel, and the calorific value of the fuel pellet can be increased. The ash content from the bark can be reduced.

以下に、本発明の好ましい実施形態が説明される。なお、本実施形態は本発明の一実施態様にすぎず、本発明の要旨を変更しない範囲で実施態様が変更されてもよいことは言うまでもない。   In the following, preferred embodiments of the present invention will be described. In addition, this embodiment is only one embodiment of this invention, and it cannot be overemphasized that an embodiment may be changed in the range which does not change the summary of this invention.

本発明にかかる燃料ペレットは、原料である細粉体ないし破砕体が、数センチメートル程度のペレット形状に固められたものである。原料となる細粉体ないし破砕体の大きさや形状は特に限定されないが、一例として、コーヒー抽出残渣については1〜5mm程度の細粉体が、樹皮については5〜10mm程度の細粉体が使用される。ペレット形状は特に限定されないが、円柱形状が一般的である。燃料ペレットの寸法も特に限定されないが、円柱形状の燃料ペレットの一例として、直径が数mm、長さが数十mm程度のものがあげられる。燃料ペレットは、製造後の保管や輸送の際にペレット形状が容易に破壊されない強度を有する。   The fuel pellet according to the present invention is a material in which a fine powder or crushed material is solidified into a pellet shape of about several centimeters. The size and shape of the fine powder or crushed material used as a raw material are not particularly limited. For example, a fine powder of about 1 to 5 mm is used for the coffee extraction residue, and a fine powder of about 5 to 10 mm is used for the bark. Is done. The pellet shape is not particularly limited, but a cylindrical shape is common. Although the size of the fuel pellet is not particularly limited, an example of a cylindrical fuel pellet is one having a diameter of several millimeters and a length of several tens of millimeters. The fuel pellets have such a strength that the pellet shape is not easily broken during storage and transportation after manufacture.

コーヒー抽出残渣は、コーヒー豆の細粉体ないし破砕体であってコーヒーの抽出加工を終えた残渣である。コーヒー豆の種類やロースト方法、コーヒーの抽出加工方法は特に限定されない。このようなコーヒー抽出残渣は、主として飲料製造工場などから産業廃棄物として排出される。コーヒー抽出残渣は水分を含むが、これは後に乾燥される。コーヒー抽出残渣を含む原料は、最終的に含水率が15重量%以下、好ましくは8〜10重量%程度の含水率とされるが、飲料製造工場から排出されたときにおいては、含水率が15重量%より大きくてもよい。例えば、飲料製造工場で乾燥処理されて排出されるコーヒー抽出残渣は、一般に含水率が30〜60重量%程度である。   The coffee extraction residue is a fine powder or crushed product of coffee beans, and is a residue after the coffee extraction process is completed. The type of coffee beans, roasting method, and coffee extraction processing method are not particularly limited. Such coffee extraction residue is discharged as industrial waste mainly from beverage manufacturing factories and the like. The coffee extraction residue contains moisture, which is later dried. The raw material containing the coffee extraction residue has a moisture content of 15% by weight or less, preferably about 8 to 10% by weight, but when it is discharged from a beverage manufacturing factory, the moisture content is 15%. It may be greater than% by weight. For example, a coffee extraction residue discharged after being dried at a beverage manufacturing plant generally has a moisture content of about 30 to 60% by weight.

樹皮は、木の幹や枝を覆う皮状の部分である。木の種類は特に限定されず、針葉樹や広葉樹が広く採用できるが、杉や檜など、林業に用いられる木であって間伐材などから得られるものが廃棄物の有効活用という観点から好適である。この樹皮は、リグニン又はヘミセルロースを含有するものが好ましい。これらが、燃料ペレットにおいて、コーヒー抽出残渣を接着させる接着剤又は結合材としての作用を発揮すると考えられる。   The bark is a skin-like part that covers the trunk and branches of a tree. The type of tree is not particularly limited, and conifers and broadleaf trees can be widely used. Trees used for forestry, such as cedar and firewood, are suitable from the viewpoint of effective use of waste. . The bark preferably contains lignin or hemicellulose. These are considered to exhibit an action as an adhesive or a binder for adhering the coffee extraction residue in the fuel pellet.

本発明にかかる燃料ペレットは、コーヒー抽出残渣及び樹皮を主成分とするものであるが、その他の添加物が加えられてもよい。添加物としては、木質建築廃材や紙くずなどがあげられる。接着剤や結合材、プラスチックなどが添加されてもよいが、これらは燃焼によってダイオキシンなどの人体に有害なおそれがある物質を発生させることがあるので好ましくない。   The fuel pellet according to the present invention is mainly composed of coffee extraction residue and bark, but other additives may be added. Examples of additives include wooden building waste and waste paper. Adhesives, binders, plastics, and the like may be added, but these are not preferred because they may generate substances that may be harmful to the human body, such as dioxins, by combustion.

以下に、本発明にかかる燃料ペレットの製造方法の一例が説明される。図1は、燃料ペレットの製造方法を示すフローチャートである。同図に示されるように、まず、原料であるコーヒー抽出残渣及び樹皮が均一な細粉体に破砕される(第1工程:S1)。第1工程は、必ずしもコーヒー抽出残渣と樹皮とが混合された状態で行われる必要はなく、各々が別途に所望の大きさの細粉体に破砕されてもよい。また、飲料製造工場から排出される際に、既にコーヒー抽出残渣が所望の大きさの細粉体である場合には、コーヒー抽出残渣について第1工程が省略されてもよい。一方、例えば杉や檜の間伐材などから得られた樹皮が輸送に適した大きさのシート形状やチップ形状である場合には、さらに所望の大きさの細粉体に破砕する。この樹皮の破砕は、例えばミル形粉砕装置などを用いて行われ、さらに所望の大きさのメッシュを備えた振動篩い機などにより所望の大きさの細粉体が選別される。   Below, an example of the manufacturing method of the fuel pellet concerning this invention is demonstrated. FIG. 1 is a flowchart showing a method for producing fuel pellets. As shown in the figure, first, the coffee extraction residue and bark as raw materials are crushed into uniform fine powder (first step: S1). The first step is not necessarily performed in a state where the coffee extraction residue and the bark are mixed, and each may be separately crushed into a fine powder of a desired size. Further, when the coffee extraction residue is already a fine powder having a desired size when discharged from the beverage manufacturing factory, the first step may be omitted for the coffee extraction residue. On the other hand, for example, when the bark obtained from cedar or thinned timber has a sheet shape or chip shape having a size suitable for transportation, the bark is further crushed into a fine powder having a desired size. The bark is crushed by using, for example, a mill-type pulverizer, and a fine powder having a desired size is selected by a vibrating sieve equipped with a mesh having a desired size.

つづいて、細粉体とされたコーヒー抽出残渣及び樹皮が乾燥される(第2工程:S2)。第2工程は、必ずしもコーヒー抽出残渣と樹皮とが混合された状態で行われる必要はなく、各々が別途に乾燥されてもよい。乾燥は、例えばロータリードラム乾燥機を用いて行われ、コーヒー抽出残渣及び樹皮の含水率が15重量%以下、好ましくは8〜10重量%程度になるように乾燥される。また、製造工程において必要であれば、コーヒー抽出残渣及び樹皮の含水率が15重量%程度となるように加水されてもよい。   Subsequently, the coffee extraction residue and bark made into a fine powder are dried (second step: S2). The second step is not necessarily performed in a state where the coffee extraction residue and the bark are mixed, and each may be separately dried. The drying is performed using, for example, a rotary drum dryer, and is dried so that the moisture content of the coffee extraction residue and the bark is 15% by weight or less, preferably about 8 to 10% by weight. Further, if necessary in the production process, the water content of the coffee extraction residue and the bark may be added so as to be about 15% by weight.

つづいて、コーヒー抽出残渣及び樹皮を主成分としてペレット成形が行われる(第3工程:S3)。ペレット成形は、例えばペレタイザーと称される木質ペレット製造器により行われる。ペレタイザーのホッパには、コーヒー抽出残渣の細粉体及び樹皮の細粉体が所定の割合で混合された原料が投入される。ただし、コーヒー抽出残渣及び樹皮の混合は、必ずしもペレット成形の際に行われる必要はなく、例えば乾燥工程(第1工程)において混合されていてもよい。コーヒー抽出残渣の細粉体と樹皮の細粉体との混合割合は、2:8〜8:2とすることが好ましく、特に(コーヒー抽出残渣):(樹皮)をほぼ3:7とすることが、燃料ペレットの発熱量を化石燃料と同等以上としつつ燃焼後の灰分量を少なくするという観点から好適である。なお、この混合比は重量比であって、その際のコーヒー抽出残渣及び樹皮の含水率は8〜15重量%である。   Subsequently, pellet molding is performed with the coffee extraction residue and bark as the main components (third step: S3). Pellet molding is performed by, for example, a wood pellet maker called a pelletizer. A raw material in which a fine powder of coffee extraction residue and a fine powder of bark are mixed at a predetermined ratio is put into a hopper of the pelletizer. However, the coffee extraction residue and the bark are not necessarily mixed at the time of pellet forming, and may be mixed, for example, in a drying step (first step). The mixing ratio between the fine powder of coffee extraction residue and the fine powder of bark is preferably 2: 8 to 8: 2, and in particular, (coffee extraction residue) :( bark) is approximately 3: 7. However, it is preferable from the viewpoint of reducing the amount of ash after combustion while keeping the calorific value of the fuel pellet equal to or higher than that of fossil fuel. In addition, this mixing ratio is a weight ratio, and the moisture content of the coffee extraction residue and bark at that time is 8 to 15% by weight.

また、前述されたように燃料ペレットの形状や寸法は特に限定されず、使用するペレタイザーや燃焼効率などを考慮して形状及び寸法が適宜設定される。また、添加剤を使用することは必ずしも排除されないが、樹皮に含まれるリグニン又はヘミセルロースが接着剤又は結合材の役割を果たすので、接着剤又は結合材の如き添加剤は一般に不要である。   Further, as described above, the shape and size of the fuel pellet are not particularly limited, and the shape and size are appropriately set in consideration of the pelletizer to be used, combustion efficiency, and the like. Although the use of additives is not necessarily excluded, additives such as adhesives or binders are generally unnecessary because lignin or hemicellulose contained in the bark serves as an adhesive or binder.

ペレット成形により得られた燃料ペレットは、冷却される(第4工程:S4)。この冷却は、ペレタイザーによりペレット成形されて順次排出される燃料ペレットに対して、ファンなどによって送風されることにより行われる。この冷却によって、樹皮に含まれるリグニン又はヘミセルロースが硬化して、燃料ペレットが所望の強度となる。   The fuel pellet obtained by the pellet molding is cooled (fourth step: S4). This cooling is performed by blowing air by a fan or the like to the fuel pellets that are pelletized by the pelletizer and sequentially discharged. By this cooling, the lignin or hemicellulose contained in the bark is cured, and the fuel pellets have a desired strength.

つづいて、冷却された燃料ペレットから、ペレット成形されずに残った原料やペレット成形の際に生ずる欠片などの残留物が、冷却された燃料ペレットから除去される(第5工程:S5)。除去された残留物は、原料に混入されて再びペレット成形されてもよい。そして、残留物が除去された燃料ペレットが所望の容量の袋に袋詰めされる(第6工程:S6)。   Subsequently, from the cooled fuel pellets, raw materials remaining without being molded into pellets and residues such as fragments generated during the molding of the pellets are removed from the cooled fuel pellets (fifth step: S5). The removed residue may be mixed with the raw material and pelletized again. Then, the fuel pellets from which the residue has been removed are packed in a desired capacity bag (sixth step: S6).

このように、コーヒー抽出残渣を燃料ペレットとして利用することにより、産業廃棄物であるコーヒー抽出残渣の利用が促進される。また、コーヒー抽出残渣を樹皮とともに燃料ペレットとすることによって、コーヒー抽出残渣がペレット形状に固められるので、ボイラーなどの燃焼装置の集塵機を目詰まりさせることがない。また、前述された燃料ペレットは、発熱量が高いので、燃料としての価値が高い。さらには、燃料ペレットが高温で燃焼されるので、樹皮からの灰分量が減少される。   Thus, utilization of the coffee extraction residue which is industrial waste is accelerated | stimulated by utilizing a coffee extraction residue as a fuel pellet. Further, by making the coffee extraction residue into fuel pellets together with the bark, the coffee extraction residue is solidified into a pellet shape, so that the dust collector of the combustion apparatus such as a boiler is not clogged. Moreover, since the fuel pellets described above have a high calorific value, they are highly valuable as fuel. Furthermore, since the fuel pellets are burned at high temperatures, the amount of ash from the bark is reduced.

以下、本発明にかかる燃料ペレットの実施例について説明する。なお、本発明が以下の実施例に限定されないことは勿論である。   Examples of fuel pellets according to the present invention will be described below. Needless to say, the present invention is not limited to the following examples.

(実施例)
[燃料ペレット]
細粉体の径が約1〜2mm、含水率が60重量%のコーヒー抽出残渣を、190〜200℃に温度設定されたロータリ温風乾燥機(株式会社土佐テック製)によって含水率が15重量%となるまで乾燥した。また、杉の樹皮をチッパーで裁断して約6mmの細粉体として、190〜200℃に温度設定されたロータリ温風乾燥機によって含水率が15重量%となるまで乾燥した。そして、乾燥されたコーヒー抽出残渣の細粉体及び杉の樹皮の細粉体を、7:3の比率で混合して、ペレタイザー(株式会社土佐テック製)によって燃料ペレットに成形加工した。
(Example)
[Fuel pellet]
A coffee extraction residue having a fine powder diameter of about 1 to 2 mm and a moisture content of 60% by weight is 15% by a rotary hot air dryer (manufactured by Tosa Tech Co., Ltd.) set at a temperature of 190 to 200 ° C. % Until dry. Further, the bark of cedar was cut with a chipper to obtain a fine powder of about 6 mm, which was dried by a rotary hot air dryer set at 190 to 200 ° C. until the water content became 15% by weight. Then, the dried fine powder of coffee extraction residue and the fine powder of cedar bark were mixed at a ratio of 7: 3 and molded into a fuel pellet by a pelletizer (manufactured by Tosa Tech Co., Ltd.).

[灰分定量試験]
実施例で得られた燃料ペレットについて、日本工業規格「JIS M 8812 石炭及びコークス類の工業分析方法」における「灰分定量法」に準じて灰分定量試験を行った。また、比較例として、コーヒー抽出残渣のみについても同様に灰分定量試験を行った。その結果を表1に示す。
[Ash content determination test]
The fuel pellets obtained in the examples were subjected to an ash content determination test in accordance with the “ash content determination method” in the Japanese Industrial Standard “JIS M 8812 Coal and Coke Industrial Analysis Method”. In addition, as a comparative example, the ash content determination test was similarly performed for only the coffee extraction residue. The results are shown in Table 1.

Figure 2009102468
Figure 2009102468

[発熱量試験]
実施例で得られた燃料ペレットについて、日本工業規格「JIS K 2279 原油及び石油製品」における「発熱量試験方法」に準じて発熱量試験を行った。また、比較例として、コーヒー抽出残渣のみについても同様に発熱量試験を行った。コーヒー抽出残渣は、含水量が60重量%のものを実施例と同様にして15重量%まで乾燥し、さらに乾燥したものを試料として用いた。その結果を表2に示す。
[Heat generation test]
About the fuel pellet obtained in the Example, the calorific value test was done according to "The calorific value test method" in Japanese Industrial Standard "JIS K 2279 crude oil and petroleum products". In addition, as a comparative example, a calorific value test was similarly performed for only the coffee extraction residue. The coffee extraction residue having a water content of 60% by weight was dried to 15% by weight in the same manner as in the Examples, and the dried product was used as a sample. The results are shown in Table 2.

Figure 2009102468
Figure 2009102468

[評価]
実施例にかかる燃料ペレットの灰分量は、1.8%であった。一般に、樹皮以外の木部のみで製造されるホワイトペレットの灰分量は1%程度であり、樹皮及び木部より製造されるグレーペレットの灰分量は3%程度である。また、樹皮のみで製造されるバークペレットの灰分量は7%程度である。これらと比較すると、実施例にかかる燃料ペレットの灰分量は、コーヒー抽出残渣のみより多いものの、グレーペレットやバークペレットより少なかった。
[Evaluation]
The ash content of the fuel pellet according to the example was 1.8%. In general, the ash content of white pellets produced only from xylem other than bark is about 1%, and the ash content of gray pellets produced from bark and xylem is about 3%. Moreover, the amount of ash of the bark pellet manufactured only with a bark is about 7%. Compared with these, the amount of ash in the fuel pellets according to the examples was larger than that of the coffee extraction residue but less than that of gray pellets and bark pellets.

また、実施例にかかる燃料ペレットの発熱量は4500kcal/hであった。一般に、ホワイトペレットの発熱量は3800〜4300kcal/hであり、グレーペレットの発熱量は4000kcal/hであり、バークペレットの発熱量は3800〜4000kcal/hである。これらと比較すると、実施例にかかる燃料ペレットの発熱量は、コーヒー抽出残渣のみより高いことはもちろん、ホワイトペレット、グレーペレット及びバークペレットのいずれよりも高い発熱量であった。なお、比較例にかかるコーヒー抽出残渣は、ホワイトペレット、グレーペレット及びバークペレットと同等以上の発熱量であったが、これはコーヒー抽出残渣の含水量を15重量%より少なくなるまで乾燥した結果、高い発熱量が得られたものと考えられる。   The calorific value of the fuel pellet according to the example was 4500 kcal / h. Generally, the calorific value of white pellets is 3800-4300 kcal / h, the calorific value of gray pellets is 4000 kcal / h, and the calorific value of bark pellets is 3800-4000 kcal / h. Compared with these, the calorific value of the fuel pellet according to the example was higher than that of only the coffee extraction residue, and was higher than that of any of the white pellet, gray pellet and bark pellet. In addition, although the coffee extraction residue concerning a comparative example was the calorific value equivalent to or more than a white pellet, a gray pellet, and a bark pellet, as a result of drying until the moisture content of a coffee extraction residue became less than 15 weight%, It is considered that a high calorific value was obtained.

図1は、燃料ペレットの製造方法を示すフローチャートである。FIG. 1 is a flowchart showing a method for producing fuel pellets.

Claims (4)

コーヒー抽出残渣と樹皮とを主成分とする燃料ペレット。   Fuel pellets mainly composed of coffee extraction residue and bark. 上記コーヒー残渣の細粉体と上記樹皮の細粉体とを含む原料がペレット化された請求項1に記載の燃料ペレット。   The fuel pellet according to claim 1, wherein the raw material containing the fine powder of the coffee residue and the fine powder of the bark is pelletized. 上記コーヒー抽出残渣と上記樹皮との比率が、7:3である請求項1又は2に記載の燃料ペレット。   The fuel pellet according to claim 1 or 2, wherein a ratio of the coffee extraction residue to the bark is 7: 3. 上記樹皮は、リグニン又はヘミセルロースを含有する請求項1から3のいずれかに記載の燃料ペレット。   4. The fuel pellet according to claim 1, wherein the bark contains lignin or hemicellulose.
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