JP2009099685A - Pulse transformer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pulse transformer capable of preventing loss and high-voltage discharge of a wire of a coil. <P>SOLUTION: The pulse transformer includes: an iron core; a primary coil formed by spirally winding a wire and arranged around the iron core; a secondary coil formed by spirally winding a wire and arranged around the primary coil; a first inner impregnated member and a first outer impregnated member arranged on the inner surface and the outer surface of the primary coil, respectively; and a second inner impregnated member and a second outer impregnated member arranged on the inner surface and the outer surface of the secondary coil, respectively. The winding number of the secondary coil is larger than that of the primary coil, and has a shape where the coil diameter is reduced toward one direction. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a pulse transformer. A high voltage can be applied to the pulse transformer of the present invention, and the pulse transformer of the present invention is suitable for use in a klystron power source.

A conventional pulse transformer used for a klystron power supply has an appearance as shown in FIG. 11, and a primary coil and a secondary coil are equally spaced on a winding frame made of an insulating plate such as a bakelite. It has been created by a method in which a gap is maintained at and the surface is bonded and fixed to the surface of the winding frame with an epoxy adhesive or the like (see, for example, Non-Patent Document 1).
M. Akemoto et. Al., "Development of The Pulse Transformer for NLC Klystron Pulse Modulator", PACO7, 1997 PARTICLE ACCELERATOR CONFERENCE, Vancouver, BC, Canada, 12-16 May 1997, p.1322-1324

  In the above-mentioned pulse transformer, (1) the epoxy bonding is not strong, the coil wire drops off after long-term use, and (2) a void may remain between the coil and the winding frame after impregnation with oil. High voltage is generated in the insulation oil, and high voltage discharge is caused even in the insulating oil. (3) The winding frame itself is not strong and the external pressure exerts a force on the coil, causing the coil wire to fall off. There is a problem.

  This invention is made | formed in view of such a situation, and provides the pulse transformer which can prevent the fall of the electric wire of a coil and high voltage discharge.

Means for Solving the Problems and Effects of the Invention

  The pulse transformer of the present invention is constituted by an iron core, a primary coil that is wound around an electric wire and arranged around the iron core, a coil that is wound around an electric wire and arranged around the primary coil. Secondary coil, a first inner impregnation member and a first outer impregnation member disposed on the inner surface and the outer surface of the primary coil, respectively, and a second disposed on the inner surface and the outer surface of the secondary coil, respectively. An inner impregnated member and a second outer impregnated member, wherein the secondary coil has a larger number of turns than the primary coil, and the coil diameter tapers in one direction. The member, the primary coil, and the first outer impregnated member are disposed in a first mold portion formed so that the first inner impregnated member and the first outer impregnated member are impregnated with resin, and the second inner impregnated member, Secondary Le and second outer impregnated member is disposed on the second inner impregnated member and a second mold portion which the resin is formed so as to be impregnated into the second outer impregnation member.

  In the pulse transformer of the present invention, since the coil is arranged in the mold part, the coil wire does not fall off. In the present invention, the inner side surface and the outer side surface of the coil are provided with the inner impregnation member and the outer impregnation member, and the mold portion is formed so that these impregnation members are impregnated with resin. The resin surely enters between two adjacent spiral stages of the spiral electric wire, and generation of voids in the mold part is suppressed, and high voltage discharge is prevented.

  In the pulse transformer of the present invention, the coil diameter of the secondary coil is tapered (frustum shape) in one direction. The side with the smaller coil diameter is the GND side, and the side with the larger coil diameter is the signal output side. By making the secondary coil in this shape, the occurrence of discharge between the secondary coil and the iron core on the signal output side is suppressed, and the leakage of magnetic flux is minimized on the GND side, so that the rise of the pulse Advantages such as speeding up can be obtained. Therefore, the pulse transformer of the present invention is suitable for applications where a high voltage is applied.

Hereinafter, various embodiments of the present invention will be exemplified.
A space holding member that holds a distance between two adjacent spiral stages of the secondary coil; and the space holding member is disposed on one upper side of the two adjacent spiral stages; You may have the 2nd part arrange | positioned under the other of the two adjacent spiral stages.
The spacing member may be impregnated with resin.
The primary coil may be configured by spirally winding a plurality of electric wires in parallel with each other, and end portions of the plurality of electric wires may be connected to a common external terminal in the first mold portion.
The first mold part includes a plurality of first protrusions protruding outward in the axial vertical direction at the end, and the second mold part includes a plurality of second protrusions protruding outward in the axial vertical direction. The first protrusion and the second protrusion may be integrated with the first mold part and the second mold part, respectively.
The 1st protrusion part impregnation member may be arrange | positioned in the 1st protrusion part, and the 2nd protrusion part impregnation member may be arrange | positioned in the 2nd protrusion part.
Each of the primary coil and the secondary coil may have a circular cross section perpendicular to the axial direction, and the primary coil and the secondary coil may be arranged concentrically.
The resin of the first and second mold parts may be made of a thermosetting resin or a thermoplastic resin.
The resin of the first and second mold parts may be made of an epoxy resin.
Each said impregnation member may be comprised with the glass fiber cloth.
The various embodiments shown here can be combined with each other.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The contents shown in the drawings and the following description are examples, and the scope of the present invention is not limited to those shown in the drawings and the following description.

  A pulse transformer according to an embodiment of the present invention will be described with reference to FIGS. 1A to 1C show a schematic configuration of the pulse transformer of the present embodiment, FIG. 1A is a plan view, and FIG. 1B is a diagram of I in FIG. FIG. 1C is a cross-sectional view, and FIG. 1C is a back view of FIG. 2 (a) and 2 (b) are enlarged views of region A in FIG. 1 (b). FIGS. 2 (a) and 2 (b) show states before and after resin impregnation, respectively. 3 (a) and 3 (b) are enlarged views of region B in FIG. 1 (b), and FIGS. 3 (a) and 3 (b) show states before and after resin impregnation, respectively. 4 (a) and 4 (b) are cross-sectional views corresponding to FIG. 3 (a) for illustrating a method of winding the electric wire of the secondary coil. 5A to 5C show a molded primary coil, and FIGS. 5A to 5C are a plan view, a front view, and a back view, respectively. 6A to 6C show a molded secondary coil, and FIGS. 6A to 6C are a plan view, a front view, and a back view, respectively. 7A to 7C show the configuration of the corona ring attached to the second mold part, FIG. 7A is a plan view, and FIG. 7B is I in FIG. 7A. FIG. 7C is a cross-sectional view of FIG. 7C, and FIG. 7C is a front view showing a state where the second mold part is attached. FIG. 8A is an enlarged view of a region C in FIG. 1C, and FIG. 8B is a cross-sectional view taken along the line II in FIG. 8A. 9 (a) and 9 (b) are cross-sectional views corresponding to FIG. 1 (b) for explaining the vacuum impregnation method, and FIGS. 9 (a) and 9 (b) show the resin impregnation and the resin, respectively. The state after impregnation is shown.

As shown in FIGS. 1A to 1C, the pulse transformer of the present embodiment includes an iron core 1, a primary coil 3, and a secondary coil 5. The primary coil 3 is formed by winding a wire 3 d in a spiral shape and is disposed around the iron core 1. The secondary coil 5 is configured by spirally winding an electric wire 5 d and is disposed around the primary coil 3.
As shown in FIGS. 2A to 2B, a first inner impregnation member 3a and a first outer impregnation member 3b are disposed on the inner surface and the outer surface of the primary coil 3, respectively. The first inner impregnation member 3a, the primary coil 3, and the first outer impregnation member 3b are contained in a first mold portion 3c formed so that the first inner impregnation member 3a and the first outer impregnation member 3b are impregnated with resin. Has been placed.
As shown in FIGS. 3A to 3B, a second inner impregnation member 5a and a second outer impregnation member 5b are disposed on the inner surface and the outer surface of the secondary coil 5, respectively. The second inner impregnation member 5a, the secondary coil 5 and the second outer impregnation member 5b are in the second mold part 5c formed so that the second inner impregnation member 5a and the second outer impregnation member 5b are impregnated with resin. Is arranged. The secondary coil 5 has a larger number of turns than the primary coil 3 and a coil diameter that tapers in one direction.
The pulse transformer of this embodiment is normally operated in a state where it is submerged in insulating oil so that electric discharge is more difficult to occur.
In one example, the specification of the pulse transformer of this embodiment is as follows.

  Hereinafter, each component will be described in detail.

1. The material of the iron core 1 is not particularly limited as long as it can transmit magnetic flux, and is, for example, an electromagnetic steel strip or a directional silicon steel plate having a thickness of 0.05 to 0.35 mm. The iron core 1 is disposed so as to pass inside the primary coil 3 and the secondary coil 5. The cross-sectional shape of the iron core 1 (the shape of the cross section perpendicular to the axes of the primary coil 3 and the secondary coil 5) is not particularly limited, and is, for example, a square, a rectangle, or a circle. The iron core 1 can be divided into a plurality of parts. For example, in the case of FIG. 1B, the primary coil 3 and the secondary coil which are molded by removing the portion 1a located above the primary coil 3 and the secondary coil 5 are removed. After installing 5, the removed part 1a is attached again.

2. Primary Coil As shown in FIG. 5B, the primary coil 3 is configured by winding an electric wire 3d in a spiral shape. In the present embodiment, the primary coil 3 is configured by spirally winding a plurality of wires (5 in FIG. 5B) in parallel with each other. Advantages of winding a plurality of electric wires 3d in parallel are (1) that a large amount of current can flow and (2) that the floating inductance can be reduced. As shown in FIG. 2A, each electric wire 3d is configured by an enameled wire (a wire in which enamel is coated around a copper wire) 4a and an insulating coating portion 4b. For example, the insulating coating 4b is made of a glass fiber cloth (eg, non-woven fabric) impregnated with epoxy.

  The cross-sectional shape of the primary coil 3 (the shape of the cross section in the direction perpendicular to the axis) is not particularly limited, and is, for example, a square, a rectangle, or a circle, but a circle is preferable. This is because, when it is circular, the distortion of the primary coil 3 due to the interaction with the magnetic field hardly occurs during the pulse operation, and the generation of ultrasonic noise due to the distortion of the primary coil 3 can be suppressed.

  As shown in FIG. 5B, the end portions 3e of the plurality of electric wires 3d are connected to a common external terminal 3f in the first mold portion 3c. By disposing the connection portion between the end portion 3e and the external terminal 3f in the first mold portion 3c, the end portion 3e can be prevented from being detached from the external terminal 3f.

  As shown in FIGS. 2A and 2B, a first inner impregnation member 3a and a first outer impregnation member 3b are provided on the inner surface and the outer surface of the primary coil 3, respectively. The first inner impregnating member 3a and the first outer impregnating member 3b are not particularly limited as long as they are insulating members impregnated with resin, and are made of, for example, glass fiber cloth or insulating paper. A glass fiber cloth is preferable from the viewpoint of strength, and insulating paper is preferable from the viewpoint of insulation. The same applies to other impregnated members.

The 1st mold part 3c is produced in the following procedures.
(1) First, the first inner impregnated member 3a is wound around a winding frame (not shown) for the primary coil 3.
(2) Next, the primary coil 3 is formed by winding the electric wire 3d from above the first inner impregnating member 3a.
(3) Next, the first outer impregnated member 3b is wound from above the primary coil 3. Through the steps so far, the primary winding 30 with the impregnated member shown in FIG. 2A is obtained.
(4) Next, as shown in FIG. 9A, the primary winding 30 with the impregnating member is installed in the mold 17 arranged in the vacuum chamber 15.
(5) Next, the inside of the vacuum chamber 15 is evacuated, and then the resin 21 in the resin tank 19 is poured into the mold 17, and as shown in FIGS. 9 (b) and 2 (b), the primary winding A mold part 3c including the line 3 is obtained. Since the resin 21 is poured into the mold 17 in a vacuum state, the resin 21 is also impregnated in the first inner impregnating member 3a and the first outer impregnating member 3b, and is further impregnated between the adjacent electric wires 3d. Thus, the first mold part 3c in which the occurrence of the above is suppressed is obtained. The type of the resin 21 is not particularly limited, and may be any of a thermosetting resin (epoxy resin, phenol resin, etc.) and a thermoplastic resin (polyester, etc.), preferably a thermosetting resin, and an epoxy resin. Further preferred. The thermosetting resin is excellent in crack resistance, and the epoxy resin is excellent in insulation. The resin 21 preferably has a low viscosity, and preferably does not contain a filler such as silica. This is because the generation of voids is further suppressed in this case. In the case where the resin 21 is a thermosetting resin, the resin 21 is heated by pouring the resin 21 into the mold 17 to cure the resin 21.

As shown in FIG.5 (c), the 1st mold part 3c is equipped with the some 1st protrusion part 3i which protruded toward the axial perpendicular direction outer side at the edge part by the side of GND. The first protrusion 3i is integrated with the first mold part 3c. A first protrusion impregnation member (not shown) is disposed in the first protrusion 3i. A part of the first protrusion impregnating member overlaps the first inner impregnating member 3a or the first outer impregnating member 3b. With such a configuration, the strength of the first protrusion 3i is enhanced. In one example, before the first inner impregnating member 3a is wound around the winding frame for the primary coil 3, the tape-like first projecting portion impregnating member is wound around the winding frame, and the end thereof is exposed to the GND side. This end is disposed in the first protrusion 3i. The tape-like first protrusion impregnating member may be wound from above the first outer impregnating member 3b.
The first protrusion 3i has a first opening 3j. As will be described later, the first protrusion 3i is used for fixing the first mold portion 3c (see FIG. 8B).

3. Secondary Coil As shown in FIG. 6B, the secondary coil 5 is configured by winding an electric wire 5d in a spiral shape. The cross-sectional shape of the secondary coil 5 (the shape of the cross section in the direction perpendicular to the axis) is not particularly limited and is, for example, a square, a rectangle, a circle, or the like, but a circle is preferable. This is because, when the shape is circular, the distortion of the secondary coil 5 due to the interaction with the magnetic field is less likely to occur during the pulse operation, and the generation of ultrasonic noise due to the distortion of the secondary coil 5 can be suppressed. The primary coil 3 and the secondary coil 5 are arranged concentrically. The primary coil 3 and the secondary coil 5 are wound in opposite directions in the present embodiment, but may be wound in the same direction. In the latter case, the polarity of the pulse input to the primary coil 3 is reversed from that of the present embodiment.

  Moreover, as shown in FIG.6 (b), the coil diameter of the secondary coil 5 is tapering (frustum shape) toward one direction. In use, the side with the smaller coil diameter is set to GND, and the side with the larger coil diameter is set to the signal output side. By making the secondary coil 5 in this shape, the occurrence of discharge between the secondary coil 5 and the iron core 1 is suppressed on the signal output side, and magnetic flux leakage is minimized on the GND side. The rise of the pulse is faster. Therefore, the pulse transformer of the present embodiment is suitable for applications where a high voltage is applied.

  Further, since the secondary coil 5 has a larger number of turns of the electric wire 5d than the primary coil 3, in order to reduce the size of the entire pulse transformer, it is necessary to narrow the interval between two adjacent spiral stages 5e. However, if the interval between two adjacent spiral stages 5e is too narrow, insulation between the two adjacent spiral stages 5e cannot be secured. Therefore, it is desirable to wind the electric wire 5d in a spiral shape with a minimum interval (referred to as “insulation interval D”) that can ensure insulation. However, it is not easy to reliably provide the insulation interval D between two adjacent spiral stages 5e. For example, if a jig having grooves formed at regular intervals is used, a gap D can be provided between two adjacent spiral steps 5e, but it is necessary to remove the jig when molding. The interval between the two spiral stages 5e can be changed.

  As a result of intensive studies, the present inventors have devised a means for securing a space between two adjacent spiral stages 5e using a space holding member 5h, as shown in FIG. In this means, the spacing member 5h includes a first portion disposed on one upper side of two adjacent spiral stages 5e and a second portion disposed on the lower side of the other two adjacent spiral stages. Are arranged to have When the spacing member 5h is arranged in this way, a part of the spacing member 5h (a portion between the first part and the second part) is necessarily arranged between the two adjacent spiral stages 5e and adjacent to each other. The interval between the two spiral stages 5e is not less than the thickness of the interval holding member 5h. Therefore, by determining the thickness of the interval holding member 5h so that the insulation interval D can be secured, the insulation interval D can be reliably provided between the two adjacent spiral stages 5e. The spacing member 5h is preferably formed of an insulating member impregnated with resin. In this case, generation of a void between two adjacent spiral stages 5e is further reliably suppressed.

In a resin-molded transformer, the coil position moves due to the resin flow pressure at the time of molding and the resin shrinkage force after molding, curing and demolding, and in particular, the necessary insulation interval between the coils in the secondary coil may not be maintained. .
In this embodiment, the electric wire 5d is comprised by the enameled wire 6a and the insulation coating part 6b which consists of an insulating material, for example, as shown to Fig.3 (a). Therefore, the two adjacent spiral stages 5e are triple-insulated by the enamel, the insulating coating 6b, and the spacing member 5h. The insulating coating 6b can be omitted. In this case, the interval holding member 5h is made relatively thick to ensure the insulation interval D. The spacing member 5h can be omitted. In this case, the insulation coating portion 6b is made relatively thick to ensure the insulation interval D. Enamel of enameled wire can also be omitted. For example, the insulating coating 6b is made of a glass fiber cloth impregnated with epoxy.

  Further, as shown in FIGS. 3A and 3B, a second inner impregnation member 5a and a second outer impregnation member 5b are provided on the inner surface and the outer surface of the secondary coil 5, respectively. The second inner impregnating member 5a and the second outer impregnating member 5b are not particularly limited as long as they are insulating members impregnated with resin, and are made of, for example, glass fiber cloth or insulating paper.

The 2nd mold part 5c is produced in the following procedures.
(1) First, the second inner impregnation member 5a is wound around a winding frame (not shown) for the secondary coil 5.
(2) Next, the spacing member 5h and the electric wire 5d are wound from above the second inner impregnation member 5a to form the secondary coil 5. Specifically, as shown in FIG. 4 (a) or (b), the first portion 51h of the spacing member 5h is positioned on the upper side of the first spiral stage 51e that has already been wound, and the second portion to be wound next. The second spiral step 52e is wound in a state where the spacing member 5h is arranged so that the second portion 52h of the spacing member 5h is positioned below the spiral step 52e. As shown in FIG. 4A, the interval holding member 5h may be wound together with the second spiral step 52e when the second spiral step 52e is wound. As shown in FIG. Only the holding member 5h may be wound, and then the second spiral step 52e may be wound from above the second portion 52h of the interval holding member 5h.
(3) Next, the second outer impregnated member 5b is wound from above the secondary coil 5. The secondary coil 50 with an impregnation member shown in FIG. 3A is obtained through the steps up to here.
(4) Next, the secondary coil 50 with the impregnated member is impregnated with resin by the same method as that for the mold part 3c including the primary winding 3, and the second mold part 5c shown in FIG. 3B is obtained. . The resin of the first mold part 3c and the resin of the second mold part 5c may be the same or different.

  The second mold part 5c has a plurality of upper protruding parts 5k protruding to the signal output side. At least one of the upper protrusions 5k is provided with a screw hole 5n. An end 5m on the signal output side of the electric wire 5d extends to the screw hole 5n. As shown in FIGS. 7A to 7C, a corona ring 11 is provided on the signal output side of the second mold portion 5c. The corona ring 11 has a rounded outer shape on the signal output side, and prevents discharge between the secondary coil 5 and the iron core 1. As shown in FIG. 7C, the corona ring 11 is installed so that the inner surface of the corona ring 11 and the upper protruding portion 5k come into contact with each other. The corona ring 11 has an opening portion 11b, and the corona ring 11 is fixed to the mold portion 5c by fixing a screw 13 passing through the opening portion 11b to the screw hole 5n. The corona ring 11 and the screw 13 have conductivity, and the corona ring 11 is electrically connected to the electric wire 5d. The corona ring 11 has a cut 11 a and is the last turn of the secondary coil 5.

As shown in FIG.6 (c), the 2nd mold part 5c is equipped with the some 2nd protrusion part 5i which protruded toward the axial perpendicular direction outer side at the edge part by the side of GND. The 2nd protrusion part 5i is integrated with the 2nd mold part 5c. A second protrusion impregnation member (not shown) is disposed in the second protrusion 5i. A part of the second protrusion impregnating member overlaps the second inner impregnating member 5a or the second outer impregnating member 5b. With such a configuration, the strength of the second protrusion 5i is enhanced. In one example, before winding the second inner impregnating member 5a around the winding frame for the secondary coil 5, the tape-like second protruding portion impregnating member is wound around the winding frame and the end thereof is exposed to the GND side. This end is disposed in the second protrusion 5i. The tape-like second protrusion impregnating member may be wound from above the second outer impregnating member 5b.
The 2nd protrusion part 5i has the 2nd opening part 5j. As will be described later, the second protrusion 5i is used to fix the second mold part 5c (see FIG. 8B).

  As shown in FIGS. 8 (a) and 8 (b), the first mold portion 3c and the second mold portion 5c are arranged so that the positions of the first opening 3j and the second opening 5j coincide with each other. And the second protrusion 5i are overlapped, and in this state, the screw 7 is inserted into the first opening 3j and the second opening 5j, and the screw 7 is screwed to the base 9, whereby the first mold portion 3c and the second protrusion 5i are The mold part 5 c is fixed to the base 9. As described above, since the first protrusion 3i and the second protrusion 5i are reinforced by the first and second protrusion impregnation members, respectively, the first mold part 3c and the second mold part 5c are the base. 9 is securely fixed. In the prior art, the first and second mold parts 3c, 5c are used by using a fixing member that connects the first and second mold parts 3c, 5c and the iron core 1 on the signal output side of the first and second mold parts 3c, 5c. However, when such a fixing member is set, high voltage discharge is likely to occur. On the other hand, in this embodiment, since the 1st mold part 3c and the 2nd mold part 5c are being fixed by each GND side, such a problem does not arise.

Various features shown in the above embodiments can be combined with each other. In the case where a plurality of features are included in one embodiment, one or a plurality of features can be appropriately extracted and used alone or in combination in the present invention.
Finally, FIG. 10 shows a photograph of the appearance of a prototype that is one embodiment of the present invention.

1A to 1C show a schematic configuration of the pulse transformer of the present embodiment, FIG. 1A is a plan view, and FIG. 1B is a diagram of I in FIG. FIG. 1C is a cross-sectional view, and FIG. 1C is a back view of FIG. 2 (a) and 2 (b) are enlarged views of region A in FIG. 1 (b). FIGS. 2 (a) and 2 (b) show states before and after resin impregnation, respectively. 3 (a) and 3 (b) are enlarged views of region B in FIG. 1 (b), and FIGS. 3 (a) and 3 (b) show states before and after resin impregnation, respectively. 4 (a) and 4 (b) are cross-sectional views corresponding to FIG. 3 (a) for illustrating a method of winding the electric wire of the secondary winding. 5A to 5C show a molded primary coil, and FIGS. 5A to 5C are a plan view, a front view, and a back view, respectively. 6A to 6C show a molded secondary coil, and FIGS. 6A to 6C are a plan view, a front view, and a back view, respectively. 7A to 7C show the configuration of the corona ring attached to the second mold part, FIG. 7A is a plan view, and FIG. 7B is I in FIG. 7A. -I sectional drawing and FIG.7 (c) are front views which show the state attached to the 2nd mold part. FIG. 8A is an enlarged view of a region C in FIG. 1C, and FIG. 8B is a cross-sectional view taken along the line II in FIG. 8A. 9 (a) and 9 (b) are cross-sectional views corresponding to FIG. 1 (b) for explaining the vacuum impregnation method, and FIGS. 9 (a) and 9 (b) show the resin impregnation and the resin, respectively. The state after impregnation is shown. It is a photograph which shows the external appearance of one Example of the pulse transformer of this invention. It is a photograph which shows the external appearance of the conventional pulse transformer.

Explanation of symbols

1: Iron core 3: Primary coil 3a: First inner impregnated member 3b: First outer impregnated member 3c: First mold portion 3d: Electric wire 3e: End portion of electric wire 3f: External terminal 3i: First protruding portion 3j: First First opening 4a: Enamelled wire 4b: Insulation coating 5: Secondary coil 5a: Second inner impregnation member 5b: Second outer impregnation member 5c: Second mold part 5d: Electric wire 5e: Spiral step 5h: Spacing member 5i: second projecting portion 5j: second opening of second projecting portion 5k: upper projecting portion 5m: end on signal output side of electric wire 5n: screw hole 6a: enameled wire 6b: insulating coating portion 7: Screw 9: Base 11: Corona ring 11a: Corona ring cut 11b: Corona ring opening 13: Screw 15: Vacuum tank 17: Mold 19: Resin tank 21: Resin 30: Primary coil with impregnation member 50: Impregnation member With Secondary coil

Claims (10)

An iron core, a primary coil configured by spirally winding an electric wire and disposed around the iron core, a secondary coil configured by winding an electric wire spirally and disposed around the primary coil, and A first inner impregnation member and a first outer impregnation member respectively disposed on the inner surface and the outer surface of the primary coil, and a second inner impregnation member and a second outer member disposed on the inner surface and the outer surface of the secondary coil, respectively. An impregnation member,
The secondary coil has more turns than the primary coil, and the coil diameter is a shape that tapers in one direction,
The first inner impregnation member, the primary coil and the first outer impregnation member are disposed in a first mold part formed so that the first inner impregnation member and the first outer impregnation member are impregnated with resin,
The second inner impregnation member, the secondary coil, and the second outer impregnation member are arranged in a second mold part formed so that the second inner impregnation member and the second outer impregnation member are impregnated with resin. Trance. An interval holding member for holding an interval between two adjacent spiral stages of the secondary coil;
2. The spacing member has a first portion disposed on one upper side of two adjacent spiral stages and a second portion disposed on the lower side of the other two adjacent spiral stages. The pulse transformer described in 1. The pulse transformer according to claim 2, wherein the spacing member is impregnated with resin. The primary coil is configured by spirally winding a plurality of electric wires in parallel with each other, and ends of the plurality of electric wires are connected to a common external terminal in the first mold portion. The pulse transformer according to any one of the above. The first mold part includes a plurality of first protrusions protruding outward in the axial vertical direction at the end, and the second mold part includes a plurality of second protrusions protruding outward in the axial vertical direction. In preparation,
The pulse transformer according to claim 1, wherein the first protrusion and the second protrusion are integrated with the first mold part and the second mold part, respectively. The pulse transformer according to claim 5, wherein a first protrusion impregnating member is disposed in the first protrusion, and a second protrusion impregnating member is disposed in the second protrusion. The primary coil and the secondary coil each have a circular cross section perpendicular to the axial direction, and the primary coil and the secondary coil are arranged concentrically. The pulse transformer described in 1. The pulse transformer according to any one of claims 1 to 7, wherein the resin of the first and second mold parts is made of a thermosetting resin or a thermoplastic resin. The pulse transformer according to any one of claims 1 to 7, wherein the resin of the first and second mold parts is made of an epoxy resin. Each said impregnation member is a pulse transformer as described in any one of Claims 1-9 comprised by the glass fiber cloth.