JP2009087948A - Coating separator, its manufacturing method, and electric/electronic parts using it - Google Patents

Coating separator, its manufacturing method, and electric/electronic parts using it Download PDF

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JP2009087948A
JP2009087948A JP2008310791A JP2008310791A JP2009087948A JP 2009087948 A JP2009087948 A JP 2009087948A JP 2008310791 A JP2008310791 A JP 2008310791A JP 2008310791 A JP2008310791 A JP 2008310791A JP 2009087948 A JP2009087948 A JP 2009087948A
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separator
anhydrous
sodium
sulfate
hydroxyl group
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Shinji Naruse
新二 成瀬
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DuPont Teijin Advanced Papers Japan Ltd
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DuPont Teijin Advanced Papers Japan Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

<P>PROBLEM TO BE SOLVED: To provide a separator having sufficient retainability of electrolytic solution. <P>SOLUTION: The separator for electric or electronic parts made of aramid paper and coated with at least one type of material selected from an ionic material, a hydroxyl group containing material, and a silicon compound. The separator is heat-treated before and/or after coating. Here, the ionic material is selected from calcium carbonate, calcium chloride, anhydrous calcium chloride, calcium oxide, sodium chloride, sodium sulfate, anhydrous sodium sulfate, sodium sulfite, copper sulfate, anhydrous copper sulfate, aluminum sulfate, and sodium carboxymethyl cellulose. The hydroxyl group containing material is selected from alcohols, glycols, and polysaccharides, and the silicon compound is selected from silica gel, silica sol, anhydrous silica, and zeolite. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明はコーティングセパレータ、その製造方法およびそれを用いた電気電子部品に関する。   The present invention relates to a coating separator, a method for producing the same, and an electric / electronic component using the same.

携帯通信機器や高速情報処理機器等の最近の進歩に象徴されるように、エレクトロニクス機器の小型軽量化、高性能化には目覚しいものがある。これらを支える要素技術の一つに、電気・電子部品の高性能化が挙げられる。電池等も例外ではなく、高性能部品開発が急速に進展している。これに応えるため、部材、例えば隔壁材料としてのセパレータに関しても技術・品質開発の必要性が高まっている。   As symbolized by recent advances in portable communication devices, high-speed information processing devices, etc., there are remarkable things in reducing the size and weight of electronic devices and improving their performance. One of the elemental technologies that support these is the high performance of electrical and electronic components. Batteries are no exception, and high-performance component development is progressing rapidly. In order to meet this demand, there is an increasing need for technical and quality development of members, for example, separators as partition wall materials.

例えば、アルカリ電池の1つの態様として円筒型のものが知られており、この円筒型アルカリ電池は極板群にセパレータを巻回して製造されるが、電池容量を増やすため或いは電気抵抗を小さくするために、セパレータとして使用する不織布は電解液の保持性に優れている必要がある。そのため、セパレータはできるだけ繊維径の小さい繊維から構成されているのが好ましい。このような不織布を製造する方法として、例えば、ポリオレフィン系樹脂からなる水流により分割可能な分割性繊維を含む繊維ウェブに対して水流を噴出し、分割性繊維を分割することにより繊維径の小さい繊維を発生させる方法が知られているが、この方法には、分割性繊維を十分に分割することができなかったり、十分に分割するためには多大なエネルギーが必要である等の問題がある。   For example, a cylindrical type battery is known as one aspect of the alkaline battery, and this cylindrical alkaline battery is manufactured by winding a separator around an electrode plate group, but in order to increase the battery capacity or reduce the electric resistance. Therefore, the nonwoven fabric used as a separator needs to be excellent in the retention property of electrolyte solution. Therefore, it is preferable that the separator is composed of fibers having a fiber diameter as small as possible. As a method for producing such a nonwoven fabric, for example, a fiber having a small fiber diameter is formed by ejecting a water stream to a fiber web containing a splittable fiber that can be split by a water stream made of a polyolefin-based resin and splitting the splittable fiber However, this method has problems such that the splittable fiber cannot be sufficiently divided or a large amount of energy is required for sufficient division.

本発明の目的は上記の如き問題点を解決すること、すなわち、十分な電解液の保持性を有するセパレータを提供することである。   An object of the present invention is to solve the above-mentioned problems, that is, to provide a separator having sufficient electrolyte retention.

本発明者らはかかる状況に鑑み、高度な電解液保持性を有するセパレータを開発すべく鋭意検討を重ねた結果、本発明を完成するに至った。   In view of such a situation, the present inventors have intensively studied to develop a separator having a high electrolytic solution retention property, and as a result, the present invention has been completed.

かくして、本発明は、イオン性物質、水酸基含有物質及びシリコン化合物より選ばれる少なくとも1種の物質がコーティングされていることを特徴とする電気電子部品用セパレータを提供するものである。   Thus, the present invention provides a separator for electrical and electronic parts, which is coated with at least one substance selected from an ionic substance, a hydroxyl group-containing substance and a silicon compound.

本発明はまた、イオン性物質、水酸基含有物質及びシリコン化合物より選ばれる少なくとも1種の物質を予め水に溶解または分散させた後、その溶解または分散液に未コーティングセパレータを浸漬し、次いで乾燥して水分を蒸発させることを特徴とする上記の本発明のセパレータの製造方法を提供するものである。   In the present invention, at least one substance selected from an ionic substance, a hydroxyl group-containing substance and a silicon compound is previously dissolved or dispersed in water, and then an uncoated separator is immersed in the dissolved or dispersed liquid, and then dried. Accordingly, the present invention provides a method for producing the separator of the present invention, wherein the water is evaporated.

本発明はさらに、上記の本発明のセパレータが使用されていることを特徴とする、電池、コンデンサなどの電気電子部品を提供するものである。   The present invention further provides electrical and electronic parts such as batteries and capacitors, characterized in that the separator of the present invention is used.

以下、本発明のコンデンサ、その製造方法及び用途についてさらに詳細に説明する。   Hereinafter, the capacitor of the present invention, its manufacturing method and application will be described in more detail.

発明の実施の形態BEST MODE FOR CARRYING OUT THE INVENTION

(セパレータ)
本発明において「セパレータ」は、電池、コンデンサなどの電気電子部品中で例えば電極などの導電部材間を隔離することにより回路が短絡することを防ぐための構造体と定義される。セパレータとしては、通常、紙、不織布、微多孔フィルムまたはこれらの複合体が使用されるが、これらに限定されるものではない。
(Separator)
In the present invention, the “separator” is defined as a structure for preventing a circuit from being short-circuited by isolating conductive members such as electrodes in electric and electronic parts such as batteries and capacitors. As the separator, paper, non-woven fabric, microporous film or a composite thereof is usually used, but is not limited thereto.

また、セパレータを構成する素材としては、例えば、アラミド、ポリエステル、ポリプロピレン、ポリエチレン、ポリフェニレンサルファイド、フッ素樹脂、ポリビニルアルコール、PBO(ポリパラフェニレンベンゾビスオキサゾール)、ポリイミド、ガラス、カーボン、アルミナ、天然繊維、天然パルプなどが、紙、不織布、微多孔フィルムなどに加工しやすいことから使用される場合が多いが、電気電子部品中の電極などと比較して抵抗値の高いものであれば、材質は特に制限されるものではない。   Examples of the material constituting the separator include aramid, polyester, polypropylene, polyethylene, polyphenylene sulfide, fluororesin, polyvinyl alcohol, PBO (polyparaphenylene benzobisoxazole), polyimide, glass, carbon, alumina, natural fiber, Natural pulp is often used because it is easy to process into paper, non-woven fabric, microporous film, etc., but if the resistance value is high compared to the electrode in electrical and electronic parts, the material is especially It is not limited.

(コーティングセパレータ)
本発明において「コーティングセパレータ」とは、その表面にイオン性物質、水酸基含有物質及びシリコン化合物より選ばれる少なくとも1種の物質が付着したセパレータである。その付着量はセパレータの孔が実質的に塞がらない限り特に制限されるものではないが、一般には、未コーティングセパレータの重量に対して0.004〜20%の範囲内が好ましい。また、コーティングは均一であることが望ましいが、コーティング斑があってもセパレータとして機能する限り問題はない。
(Coating separator)
In the present invention, the “coating separator” is a separator in which at least one substance selected from an ionic substance, a hydroxyl group-containing substance and a silicon compound is attached to the surface. The amount of adhesion is not particularly limited as long as the pores of the separator are not substantially blocked, but generally it is preferably in the range of 0.004 to 20% with respect to the weight of the uncoated separator. Moreover, it is desirable that the coating is uniform, but there is no problem as long as it functions as a separator even if there are coating spots.

コーティング方法としては、例えば上記物質を水に溶解または分散させた後、その溶解液または分散液にセパレータを浸漬し、次いで乾燥により水分を蒸発させる方法、または浸漬する前に未コーティングセパレータを予め部品中に組み込み、その全体を溶解液または分散液に浸漬し、次いで乾燥して水分を蒸発させる方法などが好適なものとして挙げられるが、これらに限定されるものではない。上記の乾燥の条件は特に制限されるものではないが、通常、50℃以上で1分以上乾燥することが好ましい。   As a coating method, for example, the above substances are dissolved or dispersed in water, and then the separator is immersed in the solution or dispersion, and then the moisture is evaporated by drying. Examples of suitable methods include, but are not limited to, a method in which the whole is immersed in a solution or dispersion and then dried to evaporate water. The drying conditions are not particularly limited, but it is usually preferable to dry at 50 ° C. or higher for 1 minute or longer.

また、上記「部品」とは、電池、コンデンサ等の電気電子部品のことであり、上記溶解液が浸漬可能な空間が存在する限り、特に完成品、半完成品を問わない。   The “component” is an electric / electronic component such as a battery or a capacitor, and is not particularly limited to a finished product or a semi-finished product as long as there is a space in which the solution can be immersed.

(イオン性物質)
本発明に用いられる「イオン性物質」とは、化合物を構成する化学結合にイオン結合を含むものであり、具体的には、例えば、炭酸カルシウム、塩化カルシウム、無水塩化カルシウム、酸化カルシウム、塩化ナトリウム、硫酸ナトリウム、無水硫酸ナトリウム、亜硫酸ナトリム、硫酸銅、無水硫酸銅、硫酸アルミニウム、カルボキシメチルセルロースナトリウムなどがあげあれるが、これらに限定されるものではない。
(Ionic substance)
The “ionic substance” used in the present invention includes an ionic bond in the chemical bond constituting the compound. Specifically, for example, calcium carbonate, calcium chloride, anhydrous calcium chloride, calcium oxide, sodium chloride Sodium sulfate, anhydrous sodium sulfate, sodium sulfite, copper sulfate, anhydrous copper sulfate, aluminum sulfate, sodium carboxymethyl cellulose, and the like, but are not limited thereto.

(水酸基含有物質)
本発明に用いられる「水酸基含有物質」とは、化合物中に水酸基(−OH)を含むものであり、具体的には、アルコール類(例えば、エタノール、ブタノールなど)、グリコール類(例えば、エチレングリコール、プロピレングリコールなど)、多糖類(例えば、セルロース、デンプンなど)などがあげあれるが、これらに限定されるものではない。
(Hydroxyl-containing substance)
The “hydroxyl group-containing substance” used in the present invention includes a hydroxyl group (—OH) in a compound. Specifically, alcohols (eg, ethanol, butanol, etc.), glycols (eg, ethylene glycol) , Propylene glycol, etc.) and polysaccharides (eg, cellulose, starch, etc.), but are not limited thereto.

(シリコン化合物)
本発明に用いられる「シリコン化合物」とは、化合物中にケイ素を含むものであり、例えば、シリカゲル、シリカゾル、無水シリカ、ゼオライトなどがあげあれるが、これらに限定されるものではない。
(Silicon compound)
The “silicon compound” used in the present invention includes silicon in the compound, and examples thereof include silica gel, silica sol, anhydrous silica, zeolite and the like, but are not limited thereto.

(熱処理)
本発明では、場合により、コーテイング前および/または後にセパレータを熱処理し、
電解液の保持性をさらに高めることができる。特に、コーティング後に熱処理を行うことにより、イオン性物質、水酸基含有物質、シリコン化合物等がセパレータに固定され、電解液保持性が向上する可能性がある。その際の熱処理温度は厳密に制限されるものではないが、一般には、セパレータ構成素材の融点以下であることが好ましい。
(Heat treatment)
In the present invention, the separator is optionally heat-treated before and / or after coating,
The retainability of the electrolytic solution can be further enhanced. In particular, by performing a heat treatment after coating, an ionic substance, a hydroxyl group-containing substance, a silicon compound, and the like are fixed to the separator, and the electrolyte retention may be improved. In this case, the heat treatment temperature is not strictly limited, but in general, it is preferably below the melting point of the separator constituting material.

(電解液保持性)
本発明において「電解液保持性」とは、セパレータが一定時間に電解液などの液体を吸上げる度合であり、具体的には下記式(2)により算出される値として定義される。
2η/γt 式(2)
ここで、hはある液体をt秒間に吸上げる吸上げ高さ(mm)であり、ηは該液体の
粘度(mPaS)であり、γは該液体の表面張力(mN/m)であり、tは吸上げ時
間(秒)である。
(Electrolytic solution retention)
In the present invention, “electrolytic solution retention” is the degree to which the separator absorbs liquid such as electrolytic solution for a certain time, and is specifically defined as a value calculated by the following formula (2).
h 2 η / γt equation (2)
Here, h is a suction height (mm) for sucking up a liquid in t seconds, η is a viscosity (mPaS) of the liquid, γ is a surface tension (mN / m) of the liquid, t is the suction time (seconds).

本発明のコーティングされたセパレータは、上記式(2)で示される電解液保持性が一般に0.7より大きい。   The coated separator of the present invention generally has an electrolytic solution retention of formula (2) above 0.7.

以上の如くしてコーティングされた本発明のセパレータは、コーティングによる電解液保持性に優れており、電気電子部品の導電部材間の隔離板として極めて適している。   The separator of the present invention coated as described above is excellent in electrolytic solution retention by coating, and is extremely suitable as a separator between conductive members of electrical and electronic parts.

以下、本発明を実施例、比較例によりさらに具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples.

(測定方法)
(1)シートの坪量、厚みの測定
JIS C2111に準じて実施した。
(2)吸上げ高さの測定
正ブタノールを30秒間に吸上げる高さを測定した。
20℃で正ブタノールの粘度は7(mPaS)、表面張力は24.6(mN/m)
であった。
(Measuring method)
(1) Measurement of basis weight and thickness of sheet The measurement was performed according to JIS C2111.
(2) Measurement of sucking height The height of sucking up positive butanol in 30 seconds was measured.
At 20 ° C, the viscosity of positive butanol is 7 (mPaS) and the surface tension is 24.6 (mN / m).
Met.

実施例1
特公昭52−151624号公報に記載の湿式沈殿機を用いてポリメタフェニレンイソフタルアミドのファイブリッドを製造した。これを叩解機で処理して濾水度(カナダ標準濾水度)を20mlに調節した。
Example 1
A polymetaphenylene isophthalamide fibrid was produced using a wet precipitator described in Japanese Patent Publication No. 52-151624. This was treated with a beater to adjust the freeness (Canadian standard freeness) to 20 ml.

また、帝人(株)製コーネックス(登録商標)を長さ5mmに切断して抄紙原料(アラミドフロック)とした。このフロックの繊度は0.8デニールであった。   Further, Cornex (registered trademark) manufactured by Teijin Limited was cut into a length of 5 mm to obtain a papermaking raw material (aramid floc). The fineness of this floc was 0.8 denier.

上記のように調製した紙料を水中にて混合し、タッピ式手抄き機(断面625cm2)でシートを作製した。 The stock prepared as described above was mixed in water, and a sheet was prepared with a tappi-type hand machine (cross section 625 cm 2 ).

上記シートをカレンダー加工機にてロール温度330℃、ロール線圧100kgf/cm、速度2m/分の条件でカレンダー加工した。   The sheet was calendered with a calendering machine under conditions of a roll temperature of 330 ° C., a roll linear pressure of 100 kgf / cm, and a speed of 2 m / min.

カレンダー加工後のシートを0.25%硫酸ナトリウム水溶液に1分含浸後、熱風オーブンにて150℃×30分乾燥した。   The calendered sheet was impregnated with a 0.25% sodium sulfate aqueous solution for 1 minute and then dried in a hot air oven at 150 ° C. for 30 minutes.

得られたシート材の主要特性及びブタノール吸上げ高さを測定した。結果を下記表1に示す。   The main characteristics and butanol wicking height of the obtained sheet material were measured. The results are shown in Table 1 below.

比較例1
上記実施例1と同様にしてカレンダー加工まで行った後、純水に1分含浸後、熱風オーブンにて150℃×30分乾燥した。
Comparative Example 1
After carrying out to calendar processing like the said Example 1, after impregnating with pure water for 1 minute, it dried at 150 degreeC * 30 minute (s) in the hot air oven.

得られたシート材の主要特性及びブタノール吸上げ高さを測定した。結果を下記表1に示す。   The main characteristics and butanol wicking height of the obtained sheet material were measured. The results are shown in Table 1 below.

Figure 2009087948
Figure 2009087948

上記表1から明らかなとおり、セパレータに本発明に従いコーティングを施すことにより液保持性が向上する。   As apparent from Table 1 above, the liquid retention is improved by coating the separator according to the present invention.

以上説明したように、本発明に従いコーティングされたセパレータは電解液の保持性が向上する。また、本発明のコーティングセパレーダを電気電子部品に使用することにより、本来その部品が持つ電気特性が電解液の不十分な保持、漏れ等によるロスなく発揮させることができると期待される。   As described above, the separator coated according to the present invention has improved electrolyte retention. In addition, by using the coating separator radar of the present invention for electrical and electronic parts, it is expected that the electrical characteristics inherent to the parts can be exhibited without loss due to insufficient retention or leakage of the electrolyte.

Claims (6)

アラミド紙よりなり、且つイオン性物質、水酸基含有物質及びシリコン化合物より選ばれる少なくとも1種の物質がコーティングされてなることを特徴とする電気電子部品用セパレータ。   A separator for electrical and electronic parts made of aramid paper and coated with at least one substance selected from an ionic substance, a hydroxyl group-containing substance and a silicon compound. イオン性物質が炭酸カルシウム、塩化カルシウム、無水塩化カルシウム、酸化カルシウム、塩化ナトリウム、硫酸ナトリウム、無水硫酸ナトリウム、亜硫酸ナトリム、硫酸銅、無水硫酸銅、硫酸アルミニウム及びカルボキシメチルセルロースナトリウムより選ばれることを特徴とする請求項1に記載のセパレータ。   The ionic substance is selected from calcium carbonate, calcium chloride, anhydrous calcium chloride, calcium oxide, sodium chloride, sodium sulfate, anhydrous sodium sulfate, sodium sulfite, copper sulfate, anhydrous copper sulfate, aluminum sulfate and sodium carboxymethylcellulose. The separator according to claim 1. 水酸基含有物質がアルコール類、グリコール類及び多糖類より選ばれることを特徴とする請求項1に記載のセパレータ。   The separator according to claim 1, wherein the hydroxyl group-containing substance is selected from alcohols, glycols and polysaccharides. シリコン化合物がシリカゲル、シリカゾル、無水シリカ及びゼオライトより選ばれることを特徴とする請求項1に記載のセパレータ。   The separator according to claim 1, wherein the silicon compound is selected from silica gel, silica sol, anhydrous silica, and zeolite. セパレータがコーティング前および/または後に熱処理されていることを特徴とする請求項1〜4のいずれかに記載のセパレータ。   The separator according to any one of claims 1 to 4, wherein the separator is heat-treated before and / or after coating. 下記不等式(1)
0.7<hη/γt 式(1)
ここで、hはある液体をt秒間に吸上げる吸上げ高さ(mm)であり、ηは該液体の
粘度(mPaS)であり、γは該液体の表面張力(mN/m)であり、tは吸上げ時
間(秒)である。
で示される範囲内の吸上げ高さを有することを特徴とする請求項1〜5のいずれかに記載のセパレータ。
The following inequality (1)
0.7 <h 2 η / γt Equation (1)
Here, h is a suction height (mm) for sucking up a liquid in t seconds, η is a viscosity (mPaS) of the liquid, γ is a surface tension (mN / m) of the liquid, t is the suction time (seconds).
The separator according to any one of claims 1 to 5, wherein the separator has a suction height within a range indicated by.
JP2008310791A 2008-12-05 2008-12-05 Coating separator, its manufacturing method, and electric/electronic parts using it Pending JP2009087948A (en)

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JP2002189696A Division JP4287622B2 (en) 2002-06-28 2002-06-28 COATING SEPARATOR, MANUFACTURING METHOD THEREOF, AND ELECTRIC AND ELECTRONIC COMPONENT USING THE SAME

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Publication number Priority date Publication date Assignee Title
WO2012057790A1 (en) * 2010-10-29 2012-05-03 Hewlett-Packard Development Company, L.P. Paper enhancement treatment with decreased calcium chloride
KR20150050511A (en) * 2013-10-31 2015-05-08 주식회사 엘지화학 A method of manufacturing separator for electrochemical device and separator for electrochemical device manufactured thereby
US9083035B2 (en) 2012-03-22 2015-07-14 Samsung Sdi Co., Ltd. Separator and rechargeable lithium battery

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JPS62254359A (en) * 1986-04-28 1987-11-06 Toshiba Corp Hydrogen cell
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JPH06231744A (en) * 1993-02-09 1994-08-19 Toshiba Battery Co Ltd Manganese dry battery
JPH07326371A (en) * 1994-06-02 1995-12-12 Matsushita Electric Ind Co Ltd Manganese dry battery
JPH08250101A (en) * 1995-03-15 1996-09-27 Japan Gore Tex Inc Separator for electrochemical reacting device, and electrochemical reacting device using the same
JPH10154500A (en) * 1996-11-21 1998-06-09 Mitsui Chem Inc Separator for lead-acid battery and manufacture
JPH10251404A (en) * 1997-03-17 1998-09-22 Sumitomo Chem Co Ltd Hydroxyl-terminated para-oriented aromatic polyamide and porous film produced therefrom
JPH1140131A (en) * 1997-07-24 1999-02-12 Du Pont Teijin Advanced Paper Kk Battery separator
JP2000285895A (en) * 1999-03-31 2000-10-13 Mitsubishi Paper Mills Ltd Separator for nonaqueous electrolyte secondary battery and nonaqueous electrolyte secondary battery used therewith
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012057790A1 (en) * 2010-10-29 2012-05-03 Hewlett-Packard Development Company, L.P. Paper enhancement treatment with decreased calcium chloride
US9056515B2 (en) 2010-10-29 2015-06-16 Hewlett-Packard Development Company, L.P. Paper enhancement treatment with decreased calcium chloride
US9083035B2 (en) 2012-03-22 2015-07-14 Samsung Sdi Co., Ltd. Separator and rechargeable lithium battery
KR20150050511A (en) * 2013-10-31 2015-05-08 주식회사 엘지화학 A method of manufacturing separator for electrochemical device and separator for electrochemical device manufactured thereby
KR101656413B1 (en) * 2013-10-31 2016-09-09 주식회사 엘지화학 A method of manufacturing separator for electrochemical device and separator for electrochemical device manufactured thereby
US10056589B2 (en) 2013-10-31 2018-08-21 Lg Chem, Ltd. Method of manufacturing separator for electrochemical device and separator for electrochemical device manufactured thereby

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