JP2009081040A - Hydrogen storing alloy, hydrogen storing alloy electrode using hydrogen storing alloy, and nickel hydrogen secondary battery - Google Patents

Hydrogen storing alloy, hydrogen storing alloy electrode using hydrogen storing alloy, and nickel hydrogen secondary battery Download PDF

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JP2009081040A
JP2009081040A JP2007249199A JP2007249199A JP2009081040A JP 2009081040 A JP2009081040 A JP 2009081040A JP 2007249199 A JP2007249199 A JP 2007249199A JP 2007249199 A JP2007249199 A JP 2007249199A JP 2009081040 A JP2009081040 A JP 2009081040A
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hydrogen storage
hydrogen
storage alloy
nickel
secondary battery
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JP5196932B2 (en
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Masaru Kihara
勝 木原
Takahiro Endo
賢大 遠藤
Akira Saguchi
明 佐口
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Sanyo Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rare earth-Mg-Ni hydrogen storing alloy having high hydrogen equilibrium pressure while keeping alkali resistance and hydrogen storing amount; and a hydrogen storing alloy electrode using the hydrogen storing alloy; and a nickel hydrogen secondary battery having high capacity, long cycle life, and high working voltage. <P>SOLUTION: The nickel hydrogen secondary battery contains hydrogen storing alloy particles 36 in a negative electrode 26, and the hydrogen storing alloy has a composition represented by general formula: (Nd<SB>a</SB>Dy<SB>b</SB>A<SB>c</SB>)<SB>1-w</SB>Mg<SB>w</SB>Ni<SB>x</SB>Al<SB>y</SB>T<SB>z</SB>. In the formula, A and T each represent at least one element selected from the group comprising La, Pr and the like, and the group comprising V, Nb and the like; subscripts a, b, and c each satisfy the relation represented by a>0, b>0, c>0, a+b+c=1; subscripts w, x, and z each are in the range represented by 0<w<1, 0.05≤y≤0.35, 0≤z≤0.5, and 3.2≤x+y+z≤3.8. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、水素吸蔵合金、該水素吸蔵合金を用いた水素吸蔵合金電極及びニッケル水素二次電池に関する。   The present invention relates to a hydrogen storage alloy, a hydrogen storage alloy electrode using the hydrogen storage alloy, and a nickel hydride secondary battery.

水素吸蔵合金は、安全且つ容易に水素を吸蔵できることから、エネルギー変換材料及びエネルギー貯蔵材料として注目されている。また、水素吸蔵合金を負極に使用したアルカリ蓄電池、特にニッケル水素二次電池は、高容量であることやクリーンであるなどの特徴を有することから民生用電池として大きな需要がある。
ニッケル水素二次電池の負極用の水素吸蔵合金としては、従来、LaNi等のCaCu型合金(希土類-Ni系水素吸蔵合金)が用いられているが、電池の高容量化のため、希土類-Ni系水素吸蔵合金における希土類元素の一部をMg元素で置換した希土類-Mg-Ni系水素吸蔵合金が開発されている。
Hydrogen storage alloys are attracting attention as energy conversion materials and energy storage materials because they can store hydrogen safely and easily. In addition, alkaline storage batteries using a hydrogen storage alloy as a negative electrode, particularly nickel hydride secondary batteries, have features such as high capacity and cleanliness, and thus have a great demand as consumer batteries.
Conventionally, as a hydrogen storage alloy for a negative electrode of a nickel-metal hydride secondary battery, a CaCu 5 type alloy (rare earth-Ni-based hydrogen storage alloy) such as LaNi 5 has been used. Rare earth-Mg-Ni hydrogen storage alloys have been developed in which some of the rare earth elements in Mg-Ni hydrogen storage alloys are replaced with Mg elements.

希土類-Mg-Ni系水素吸蔵合金は、希土類-Ni系水素吸蔵合金に比べ、常温付近で水素ガスを多量に吸蔵できるという特徴を有する。しかしながら、開発初期の希土類-Mg-Ni系水素吸蔵合金には、吸蔵した水素を放出し難いという問題があった。
そこで、特許文献1は、特定の組成を有する希土類-Mg-Ni系水素吸蔵合金を開示しており、当該希土類-Mg-Ni系水素吸蔵合金を用いることによって、高容量で、充放電サイクル寿命に優れたニッケル水素二次電池が提供されるとされている。
特開平11-323469号公報
The rare earth-Mg-Ni hydrogen storage alloy has a feature that a large amount of hydrogen gas can be stored near room temperature, compared to the rare earth-Ni hydrogen storage alloy. However, rare earth-Mg-Ni hydrogen storage alloys in the early stages of development have a problem that it is difficult to release the stored hydrogen.
Therefore, Patent Document 1 discloses a rare earth-Mg—Ni-based hydrogen storage alloy having a specific composition. By using the rare earth-Mg—Ni-based hydrogen storage alloy, high capacity and charge / discharge cycle life are disclosed. It is said that a nickel hydride secondary battery excellent in the above will be provided.
Japanese Patent Laid-Open No. 11-323469

近年、ニッケル水素二次電池の新しい用途として、乾電池を代替するような使い方に注目が集まっている。乾電池は一次電池であり、使い捨てであるのに対して、ニッケル水素二次電池は繰り返し使用可能であるため、乾電池の代わりにニッケル水素二次電池を使うと、環境負荷が低減される。
そして、このような乾電池を代替する用途でも、希土類-Mg-Ni系水素吸蔵合金を使用したニッケル水素二次電池によれば、その容量の高さから、機器の駆動時間を延ばすことができると期待されている。
In recent years, attention has been focused on how to replace a dry battery as a new use of a nickel metal hydride secondary battery. Since a dry battery is a primary battery and is disposable, a nickel metal hydride secondary battery can be used repeatedly. Therefore, if a nickel metal hydride secondary battery is used instead of a dry battery, the environmental load is reduced.
And even in applications that replace such dry batteries, according to nickel-metal hydride secondary batteries using rare earth-Mg-Ni-based hydrogen storage alloys, the drive time of equipment can be extended due to the high capacity. Expected.

しかしながら、乾電池の使用を前提としている機器には、乾電池の作動電圧を1.5Vとして設計されている機器があり、作動電圧が1.2V前後のニッケル水素二次電池では上手く動作しないものがある。例えば、利便性を高めるための液晶表示部を有するリモコンにニッケル水素二次電池を用いた場合、液晶表示が薄くなってしまう。
かかる問題の解決のため、ニッケル水素二次電池の作動電圧を高めることは、希土類-Mg-Ni系水素吸蔵合金を用いた場合には困難であった。これは、希土類-Mg-Ni系水素吸蔵合金では、従来の希土類-Ni系水素吸蔵合金に比べ、希土類元素等のAサイトの元素に対するNi等のBサイトの元素の比が低く、固有の性質として水素平衡圧が低いためである。
However, some devices that are premised on the use of dry cells include devices that are designed with a dry battery operating voltage of 1.5V, and some nickel-metal hydride batteries with an operating voltage of around 1.2V do not work well. For example, when a nickel metal hydride secondary battery is used for a remote control having a liquid crystal display unit for enhancing convenience, the liquid crystal display becomes thin.
In order to solve this problem, it is difficult to increase the operating voltage of the nickel-metal hydride secondary battery when a rare earth-Mg-Ni-based hydrogen storage alloy is used. This is because the rare earth-Mg-Ni hydrogen storage alloy has a lower ratio of B-site elements such as Ni to A-site elements such as rare-earth elements than the conventional rare-earth-Ni hydrogen storage alloys. This is because the hydrogen equilibrium pressure is low.

本発明は上述の事情に基づいてなされたものであって、その目的とするところは、耐アルカリ性及び水素吸蔵量を維持しながら、水素平衡圧が高い希土類−Mg−Ni系水素吸蔵合金及び当該水素吸蔵合金を用いた水素吸蔵合金電極を提供し、これにより、高容量で、サイクル寿命が長く、且つ、作動電圧が高いニッケル水素二次電池を提供することにある。   The present invention has been made on the basis of the above circumstances, and the object thereof is to provide a rare earth-Mg-Ni hydrogen storage alloy having a high hydrogen equilibrium pressure while maintaining alkali resistance and hydrogen storage capacity, and the related matter. It is an object of the present invention to provide a hydrogen storage alloy electrode using a hydrogen storage alloy, thereby providing a nickel-metal hydride secondary battery having a high capacity, a long cycle life, and a high operating voltage.

上記した目的を達成すべく、本発明者等は、種々検討を重ねた結果、希土類-Mg-Ni系水素吸蔵合金であっても、所定の組成においてDyを含有することによって、耐アルカリ性及び水素吸蔵量を維持しながら、水素平衡圧が高くなることを見出して、本発明に想到した。
すなわち、本発明によれば、一般式:(NdDyA)1−wMgNiAlT(ただし、式中、Aは、La,Ce,Pr,Pm,Sm,Eu,Gd,Tb,Ho,Er,Tm,Yb,Lu,Sc,Zr,Hf,Ca及びYよりなる群から選ばれる少なくとも1種の元素を表し、Tは、V,Nb,Ta,Cr,Mo,Mn,Fe,Co,Ga,Zn,Sn,In,Cu,Si,P及びBよりなる群から選ばれる少なくとも1種の元素を表し、添字a,b,cはそれぞれ、a>0,b>0,c≧0,a+b+c=1で示される関係を満たし、添字w,x,y,zはそれぞれ、0<w<1,0.05≦y≦0.35,0≦z≦0.5,3.2≦x+y+z≦3.8で示される範囲にある。)にて表される組成を有する水素吸蔵合金が提供される(請求項1)。
In order to achieve the above object, the present inventors have conducted various studies. As a result, even in the rare earth-Mg-Ni-based hydrogen storage alloy, by including Dy in a predetermined composition, alkali resistance and hydrogen The inventors have found that the hydrogen equilibrium pressure is increased while maintaining the occlusion amount, and have arrived at the present invention.
That is, according to the present invention, the general formula: (Nd a Dy b A c ) 1-w Mg w Ni x Al y T z ( In the formula, A is, La, Ce, Pr, Pm , Sm, Eu , Gd, Tb, Ho, Er, Tm, Yb, Lu, Sc, Zr, Hf, Ca and Y represent at least one element selected from the group consisting of V, Nb, Ta, Cr and Mo. , Mn, Fe, Co, Ga, Zn, Sn, In, Cu, Si, P, and B represent at least one element selected from the group consisting of a> 0, b > 0, c ≧ 0, a + b + c = 1 is satisfied, and subscripts w, x, y, z are 0 <w <1, 0.05 ≦ y ≦ 0.35, 0 ≦ z ≦ 0.5, There is provided a hydrogen storage alloy having a composition represented by: 3.2 ≦ x + y + z ≦ 3.8 (Claim 1).

好ましくは、前記添字bは0<b<0.15の範囲にある(請求項2)。
好ましくは、前記添字cは0.1以下である(請求項3)。
好ましくは、前記添字wは0.10≦w≦0.25の範囲にある(請求項4)。
また本発明によれば、請求項1乃至4の何れか1項に記載の水素吸蔵合金からなる粒子と、前記粒子を保持した導電性を有する芯体とを備えることを特徴とする水素吸蔵合金電極が提供される(請求項5)。
Preferably, the subscript b is in the range of 0 <b <0.15 (claim 2).
Preferably, the subscript c is 0.1 or less (claim 3).
Preferably, the subscript w is in the range of 0.10 ≦ w ≦ 0.25.
Further, according to the present invention, a hydrogen storage alloy comprising the particles made of the hydrogen storage alloy according to any one of claims 1 to 4 and a conductive core holding the particles. An electrode is provided (claim 5).

更に本発明によれば、請求項5に記載の水素吸蔵合金電極を負極として具備したことを特徴とするニッケル水素二次電池が提供される(請求項6)。   Furthermore, according to the present invention, there is provided a nickel-metal hydride secondary battery comprising the hydrogen storage alloy electrode according to claim 5 as a negative electrode (claim 6).

本発明の請求項1の水素吸蔵合金は、所定の組成にてDyを含むことによって、耐アルカリ性及び水素吸蔵量を維持しながら、水素平衡圧が高い。このため、当該水素吸蔵合金をニッケル水素二次電池等に適用したときに、高容量化、サイクル寿命の向上及び高作動電圧化が図られる。
請求項2の水素吸蔵合金では添字bが0<b<0.15の範囲にある。これにより、当該水素吸蔵合金をニッケル水素二次電池等に適用したときに、サイクル寿命の向上が一層図られる。
The hydrogen storage alloy according to claim 1 of the present invention has high hydrogen equilibrium pressure while maintaining alkali resistance and hydrogen storage amount by containing Dy in a predetermined composition. For this reason, when the said hydrogen storage alloy is applied to a nickel-hydrogen secondary battery etc., high capacity | capacitance, the improvement of a cycle life, and high operating voltage are achieved.
In the hydrogen storage alloy of claim 2, the subscript b is in the range of 0 <b <0.15. Thereby, when the said hydrogen storage alloy is applied to a nickel hydride secondary battery etc., the improvement of a cycle life is achieved further.

請求項3の水素吸蔵合金では添字cが0.1以下である。これにより、当該水素吸蔵合金をニッケル水素二次電池等に適用したときに、サイクル寿命の向上及び高作動電圧化が一層図られる。
請求項4の水素吸蔵合金では、添字wが0.10≦w≦0.25の範囲にある。これにより、当該水素吸蔵合金をニッケル水素二次電池等に適用したときに、サイクル寿命の向上及び高作動電圧化が一層図られる。
In the hydrogen storage alloy of claim 3, the subscript c is 0.1 or less. Thereby, when the hydrogen storage alloy is applied to a nickel metal hydride secondary battery or the like, the cycle life is improved and the operating voltage is further increased.
In the hydrogen storage alloy of claim 4, the subscript w is in the range of 0.10 ≦ w ≦ 0.25. Thereby, when the hydrogen storage alloy is applied to a nickel metal hydride secondary battery or the like, the cycle life is improved and the operating voltage is further increased.

請求項5の水素吸蔵合金電極は、上述した水素吸蔵合金の粒子を備える。これによって当該水素吸蔵合金電極をニッケル水素二次電池等に適用したときに、高容量化、サイクル寿命の向上及び高作動電圧化が図られる。
請求項6のニッケル水素二次電池は、上述した水素吸蔵合金電極を具備したことによって、高容量であり、サイクル寿命が長く、且つ、作動電圧が高い。このため、当該ニッケル水素二次電池は、例えば乾電池を代替することが可能であり、工業的価値が高い。
According to a fifth aspect of the present invention, there is provided a hydrogen storage alloy electrode comprising the aforementioned hydrogen storage alloy particles. As a result, when the hydrogen storage alloy electrode is applied to a nickel metal hydride secondary battery or the like, it is possible to increase the capacity, improve the cycle life, and increase the operating voltage.
The nickel metal hydride secondary battery according to claim 6 has a high capacity, a long cycle life, and a high operating voltage due to the provision of the hydrogen storage alloy electrode described above. For this reason, the nickel hydride secondary battery can replace, for example, a dry battery, and has high industrial value.

以下、本発明の一実施形態に係るニッケル水素二次電池を詳細に説明する。
このニッケル水素二次電池は例えばAAサイズの円筒型電池であり、図1に示したように、上端が開口した有底円筒形状をなす外装缶10を備えている。外装缶10の底壁は導電性を有し、負極端子として機能する。外装缶10の開口内には、リング状の絶縁パッキン12を介して導電性を有する円板形状の蓋板14が配置され、これら蓋板14及び絶縁パッキン12は外装缶10の開口縁をかしめ加工することにより外装缶10の開口縁に固定されている。
Hereinafter, a nickel metal hydride secondary battery according to an embodiment of the present invention will be described in detail.
The nickel metal hydride secondary battery is an AA size cylindrical battery, for example, and includes an outer can 10 having a bottomed cylindrical shape with an upper end opened as shown in FIG. The bottom wall of the outer can 10 has conductivity and functions as a negative electrode terminal. Inside the opening of the outer can 10, a disc-shaped cover plate 14 having conductivity is arranged via a ring-shaped insulating packing 12, and the cover plate 14 and the insulating packing 12 caulk the opening edge of the outer can 10. It is fixed to the opening edge of the outer can 10 by processing.

蓋板14は中央にガス抜き孔16を有し、蓋板14の外面上にはガス抜き孔16を塞いでゴム製の弁体18が配置されている。更に、蓋板14の外面上には、弁体18を覆うフランジ付き円筒形状の正極端子20が固定され、正極端子20は弁体18を蓋板14に押圧している。従って、通常時、外装缶10は絶縁パッキン12及び弁体18を介して蓋板14により気密に閉塞されている。一方、外装缶10内でガスが発生し、その内圧が高まった場合には弁体18が圧縮され、ガス抜き孔16を通して外装缶10からガスが放出される。つまり、蓋板14、弁体18及び正極端子20は、安全弁を形成している。   The lid plate 14 has a gas vent hole 16 in the center, and a rubber valve element 18 is disposed on the outer surface of the lid plate 14 so as to close the gas vent hole 16. Furthermore, a flanged cylindrical positive electrode terminal 20 covering the valve body 18 is fixed on the outer surface of the lid plate 14, and the positive electrode terminal 20 presses the valve body 18 against the lid plate 14. Therefore, the outer can 10 is normally airtightly closed by the lid plate 14 via the insulating packing 12 and the valve body 18. On the other hand, when gas is generated in the outer can 10 and the internal pressure increases, the valve body 18 is compressed, and the gas is released from the outer can 10 through the gas vent hole 16. That is, the cover plate 14, the valve body 18, and the positive electrode terminal 20 form a safety valve.

外装缶10には、電極群22が収容されている。電極群22は、それぞれ帯状の正極24、負極26及びセパレータ28からなり、渦巻状に巻回された正極24と負極26の間にセパレータが挟まれている。即ち、セパレータ28を介して正極24及び負極26が互い重ね合わされている。電極群22の最外周は負極26の一部(最外周部)により形成され、負極26の最外周部が外装缶10の内周壁と接触することで、負極26と外装缶10とは互いに電気的に接続されている。なお、正極24、負極26及びセパレータ28については後述する。   An electrode group 22 is accommodated in the outer can 10. The electrode group 22 includes a belt-like positive electrode 24, a negative electrode 26, and a separator 28, respectively, and a separator is sandwiched between the positive electrode 24 and the negative electrode 26 wound in a spiral shape. That is, the positive electrode 24 and the negative electrode 26 are overlapped with each other via the separator 28. The outermost periphery of the electrode group 22 is formed by a part of the negative electrode 26 (outermost peripheral portion), and the outermost peripheral portion of the negative electrode 26 is in contact with the inner peripheral wall of the outer can 10 so that the negative electrode 26 and the outer can 10 are electrically connected to each other. Connected. The positive electrode 24, the negative electrode 26, and the separator 28 will be described later.

そして、外装缶10内には、電極群22の一端と蓋板14との間に、正極リード30が配置され、正極リード30の両端は正極24及び蓋板14にそれぞれ接続されている。従って、正極端子20と正極24との間は、正極リード30及び蓋板14を介して電気的に接続されている。なお、蓋板14と電極群22との間には円形の絶縁部材32が配置され、正極リード30は絶縁部材32に設けられたスリットを通して延びている。また、電極群22と外装缶10の底部との間にも円形の絶縁部材34が配置されている。   In the outer can 10, a positive electrode lead 30 is disposed between one end of the electrode group 22 and the cover plate 14, and both ends of the positive electrode lead 30 are connected to the positive electrode 24 and the cover plate 14, respectively. Therefore, the positive electrode terminal 20 and the positive electrode 24 are electrically connected via the positive electrode lead 30 and the lid plate 14. A circular insulating member 32 is disposed between the cover plate 14 and the electrode group 22, and the positive electrode lead 30 extends through a slit provided in the insulating member 32. A circular insulating member 34 is also arranged between the electrode group 22 and the bottom of the outer can 10.

更に、外装缶10内には、所定量のアルカリ電解液(図示せず)が注液され、セパレータ28に含まれたアルカリ電解液を介して正極24と負極26との間で充放電反応が進行する。なお、アルカリ電解液の種類としては、特に限定されないけれども、例えば、水酸化ナトリウム水溶液、水酸化リチウム水溶液、水酸化カリウム水溶液、及びこれらのうち2つ以上を混合した水溶液等をあげることができ、またアルカリ電解液の濃度についても特には限定されず、例えば8Nのものを用いることができる。   Furthermore, a predetermined amount of alkaline electrolyte (not shown) is injected into the outer can 10, and a charge / discharge reaction occurs between the positive electrode 24 and the negative electrode 26 via the alkaline electrolyte contained in the separator 28. proceed. In addition, although it does not specifically limit as a kind of alkaline electrolyte, For example, sodium hydroxide aqueous solution, lithium hydroxide aqueous solution, potassium hydroxide aqueous solution, the aqueous solution which mixed 2 or more of these, etc. can be mention | raise | lifted, Further, the concentration of the alkaline electrolyte is not particularly limited, and for example, 8N one can be used.

セパレータ28の材料としては、例えば、ポリアミド繊維製不織布、ポリエチレンやポリプロピレンなどのポリオレフィン繊維製不織布に親水性官能基を付与したものを用いることができる。
正極24は、多孔質構造を有する導電性の正極基板と、正極基板の空孔内に保持された正極合剤とからなり、正極合剤は、正極活物質粒子と、必要に応じて正極24の特性を改善するための種々の添加剤粒子と、これら正極活物質粒子及び添加剤粒子の混合粒子を正極基板に結着するための結着剤とからなる。
As a material for the separator 28, for example, a polyamide fiber nonwoven fabric or a polyolefin fiber nonwoven fabric such as polyethylene or polypropylene provided with a hydrophilic functional group can be used.
The positive electrode 24 includes a conductive positive electrode substrate having a porous structure and a positive electrode mixture held in the pores of the positive electrode substrate. The positive electrode mixture includes positive electrode active material particles and, if necessary, the positive electrode 24 These are various additive particles for improving the characteristics and a binder for binding the mixed particles of these positive electrode active material particles and additive particles to the positive electrode substrate.

なお、正極活物質粒子は、この電池がニッケル水素二次電池なので水酸化ニッケル粒子であるけれども、水酸化ニッケル粒子は、コバルト、亜鉛、カドミウム等を固溶していてもよく、あるいは表面がアルカリ熱処理されたコバルト化合物で被覆されていてもよい。また、いずれも特に限定されることはないが、添加剤としては、酸化イットリウムの他に、酸化コバルト、金属コバルト、水酸化コバルト等のコバルト化合物、金属亜鉛、酸化亜鉛、水酸化亜鉛等の亜鉛化合物、酸化エルビウム等の希土類化合物等を、結着剤としては親水性若しくは疎水性のポリマー等を用いることができる。   The positive electrode active material particles are nickel hydroxide particles because this battery is a nickel-hydrogen secondary battery. However, the nickel hydroxide particles may be dissolved in cobalt, zinc, cadmium or the like, or the surface is alkaline. You may coat | cover with the heat-treated cobalt compound. In addition, although there is no particular limitation, additives include, in addition to yttrium oxide, cobalt compounds such as cobalt oxide, metal cobalt, and cobalt hydroxide, zinc such as metal zinc, zinc oxide, and zinc hydroxide. Compounds, rare earth compounds such as erbium oxide, etc., and hydrophilic or hydrophobic polymers can be used as binders.

負極26は、帯状をなす導電性の負極基板(芯体)を有し、この負極基板に負極合剤が保持されている。負極基板は、貫通孔が分布されたシート状の金属材からなり、例えば、パンチングメタルや、金属粉末を成型してから焼結した金属粉末焼結体基板を用いることができる。従って、負極合剤は、負極基板の貫通孔内に充填されるとともに、負極基板の両面上に層状にして保持される。   The negative electrode 26 has a conductive negative electrode substrate (core body) having a strip shape, and a negative electrode mixture is held on the negative electrode substrate. The negative electrode substrate is made of a sheet-like metal material in which through-holes are distributed. For example, a punching metal or a metal powder sintered body substrate that is sintered after molding metal powder can be used. Therefore, the negative electrode mixture is filled in the through holes of the negative electrode substrate and is held in layers on both surfaces of the negative electrode substrate.

負極合剤は、図1中円内に概略的に示したけれども、負極活物質としての水素を吸蔵及び放出可能な水素吸蔵合金粒子36と、必要に応じて例えばカーボン等の導電助剤(図示せず)と、これら水素吸蔵合金及び導電助剤を負極基板に結着する結着剤38とからなる。結着剤38としては親水性若しくは疎水性のポリマー等を用いることができ、導電助剤としては、カーボンブラックや黒鉛を用いることができる。なお、活物質が水素の場合、負極容量は水素吸蔵合金量により規定されるので、本発明では、水素吸蔵合金のことを負極活物質ともいう。また、負極24のことを水素吸蔵合金電極ともいう。   Although the negative electrode mixture is schematically shown in a circle in FIG. 1, the hydrogen storage alloy particles 36 capable of occluding and releasing hydrogen as a negative electrode active material, and a conductive auxiliary agent such as carbon (for example, carbon as necessary) And a binder 38 that binds the hydrogen storage alloy and the conductive additive to the negative electrode substrate. A hydrophilic or hydrophobic polymer or the like can be used as the binder 38, and carbon black or graphite can be used as the conductive assistant. Note that when the active material is hydrogen, the negative electrode capacity is defined by the amount of the hydrogen storage alloy. Therefore, in the present invention, the hydrogen storage alloy is also referred to as a negative electrode active material. The negative electrode 24 is also referred to as a hydrogen storage alloy electrode.

この電池の水素吸蔵合金粒子36における水素吸蔵合金は、希土類-Mg-Ni系水素吸蔵合金であって、主たる結晶構造がCaCu型ではなく、AB型構造とAB型構造とを合わせたような超格子構造であり、その組成が一般式:
(NdDyA)1−wMgNiAlT…(1)
で示される。
The hydrogen storage alloy in the hydrogen storage alloy particles 36 of this battery is a rare earth-Mg-Ni hydrogen storage alloy, and the main crystal structure is not CaCu 5 type, but is combined with AB 5 type structure and AB 2 type structure. The superlattice structure has a general formula:
(Nd a Dy b A c) 1-w Mg w Ni x Al y T z ... (1)
Indicated by

ただし、式(1)中、Aは、La,Ce,Pr,Pm,Sm,Eu,Gd,Tb,Ho,Er,Tm,Yb,Lu,Sc,Zr,Hf,Ca及びYよりなる群から選ばれる少なくとも1種の元素を表し、Tは、V,Nb,Ta,Cr,Mo,Mn,Fe,Co,Ga,Zn,Sn,In,Cu,Si,P及びBよりなる群から選ばれる少なくとも1種の元素を表し、添字a,b,cはそれぞれ、a>0,b>0,c≧0,a+b+c=1で示される関係を満たし、添字w,x,y,zはそれぞれ、0<w<1,0.05≦y≦0.35,0≦z≦0.5,3.2≦x+y+z≦3.8で示される範囲にある。   However, in Formula (1), A is from the group which consists of La, Ce, Pr, Pm, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb, Lu, Sc, Zr, Hf, Ca, and Y. Represents at least one element selected, and T is selected from the group consisting of V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, Zn, Sn, In, Cu, Si, P, and B Represents at least one element, subscripts a, b, and c satisfy the relationship represented by a> 0, b> 0, c ≧ 0, a + b + c = 1, and subscripts w, x, y, and z 0 <w <1, 0.05 ≦ y ≦ 0.35, 0 ≦ z ≦ 0.5, and 3.2 ≦ x + y + z ≦ 3.8.

水素吸蔵合金粒子36は、例えば以下のようにして得ることできる。
まず、上述の組成となるよう金属原料を秤量して混合し、この混合物を例えば高周波溶解炉で溶解してインゴットにする。得られたインゴットに、900〜1200℃の温度の不活性ガス雰囲気下にて5〜24時間加熱する熱処理を施し、インゴットの金属組織をAB型構造とAB型構造とを合わせたような超格子構造にする。この後、インゴットを粉砕し、篩分けにより所望粒径に分級して、水素吸蔵合金粒子36を得ることができる。
The hydrogen storage alloy particles 36 can be obtained, for example, as follows.
First, metal raw materials are weighed and mixed so as to have the above-described composition, and this mixture is melted in, for example, a high-frequency melting furnace to form an ingot. The obtained ingot was subjected to heat treatment in an inert gas atmosphere at a temperature of 900 to 1200 ° C. for 5 to 24 hours, and the metal structure of the ingot was combined with the AB 5 type structure and the AB 2 type structure. Use superlattice structure. Thereafter, the ingot is pulverized and classified to a desired particle size by sieving, whereby the hydrogen storage alloy particles 36 can be obtained.

上述したニッケル水素二次電池においては、水素吸蔵合金粒子36が希土類-Mg-Ni系水素吸蔵合金を主成分とするため、高容量である。
また、このニッケル水素二次電池では、水素吸蔵合金粒子36を構成する希土類-Mg-Ni系水素吸蔵合金が、上記した式(1)で示される組成を有し、Dyを含有することによって、耐アルカリ性及び水素吸蔵量を維持しながら、水素平衡圧が高い。このため、このニッケル水素二次電池は、高容量で、サイクル寿命が長く、且つ、作動電圧が高い。
The nickel hydride secondary battery described above has a high capacity because the hydrogen storage alloy particles 36 are mainly composed of a rare earth-Mg-Ni hydrogen storage alloy.
Further, in this nickel metal hydride secondary battery, the rare earth-Mg—Ni-based hydrogen storage alloy constituting the hydrogen storage alloy particles 36 has the composition represented by the above formula (1) and contains Dy. High hydrogen equilibrium pressure while maintaining alkali resistance and hydrogen storage capacity. For this reason, this nickel metal hydride secondary battery has a high capacity, a long cycle life, and a high operating voltage.

1.電池の組立て
実施例1
(1)負極の作製
希土類成分の内訳が、原子数比で、20%のPr、40%のNd、及び40%のDyになるように希土類成分の原材料を用意し、そして、希土類成分の原材料、Mg、Ni及びAlを原子数比で0.85:0.15:3.3:0.20:0.10の割合で含有する水素吸蔵合金の塊を誘導溶解炉を用いて調製した。この合金をアルゴン雰囲気中で1000℃、10時間の熱処理を行い、組成が(Pr0.20Nd0.40Dy0.40)0.85Mg0.15Ni3.3Al0.2Zn0.1で表わされる超格子構造の希土類-Mg-Ni系水素吸蔵合金のインゴットを得た。
1. Battery assembly Example 1
(1) Fabrication of negative electrode Prepare the rare earth component raw material so that the breakdown of the rare earth component is 20% Pr, 40% Nd, and 40% Dy in terms of the number of atoms, and the rare earth component raw material A mass of a hydrogen storage alloy containing Mg, Ni and Al in an atomic ratio of 0.85: 0.15: 3.3: 0.20: 0.10 was prepared using an induction melting furnace. This alloy was heat-treated at 1000 ° C. for 10 hours in an argon atmosphere, and the composition was (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.85 Mg 0.15 Ni 3.3 Al 0.2 Zn 0.1 An ingot of storage alloy was obtained.

この希土類-Mg-Ni系水素吸蔵合金のインゴットを不活性ガス雰囲気中で機械的に粉砕し、篩分けにより400〜200メッシュの範囲の粒径を有する合金粒子を選別した。この合金粒子に対してレーザ回折・散乱式粒度分布測定装置を使用して粒度分布を測定したところ、重量積分50%に相当する平均粒径は30μmであり、最大粒径は45μmであった。
この合金粒子100質量部に対してポリアクリル酸ナトリウム0.4質量部、カルボキシメチルセルロース0.1質量部、および、ポリテトラフルオロエチレン分散液(分散媒:水、固形分60質量部)2.5質量部を加えた後、混練して負極合剤のスラリーを得た。
The rare earth-Mg-Ni hydrogen storage alloy ingot was mechanically pulverized in an inert gas atmosphere, and alloy particles having a particle size in the range of 400 to 200 mesh were selected by sieving. When the particle size distribution of the alloy particles was measured using a laser diffraction / scattering type particle size distribution measuring apparatus, the average particle size corresponding to 50% by weight integral was 30 μm, and the maximum particle size was 45 μm.
After adding 0.4 parts by weight of sodium polyacrylate, 0.1 parts by weight of carboxymethylcellulose, and 2.5 parts by weight of polytetrafluoroethylene dispersion (dispersion medium: water, solid content 60 parts by weight) to 100 parts by weight of the alloy particles And kneading to obtain a slurry of the negative electrode mixture.

このスラリーを、Niめっきを施した厚さ60μmのFe製パンチングメタルの両面の全面に均等に、かつ厚さが一定になるように塗着した。スラリーの乾燥を経て、このパンチングメタルをプレスして裁断し、AAサイズのニッケル水素二次電池用の負極を作製した。
(2)正極の作製
金属Niに対して、Znが3質量%、Coが1質量%の比率となるように、硫酸ニッケル、硫酸亜鉛および硫酸コバルトの混合水溶液を調製し、この混合水溶液に攪拌しながら水酸化ナトリウム水溶液を徐々に添加した。この際、反応中のpHを13〜14に保持して水酸化ニッケル粒子を析出させ、この水酸化ニッケル粒子を10倍量の純水にて3回洗浄したのち、脱水、乾燥した。
This slurry was applied evenly and uniformly on both surfaces of a 60 μm thick Fe punching metal plated with Ni. After the slurry was dried, the punching metal was pressed and cut to prepare a negative electrode for an AA size nickel-hydrogen secondary battery.
(2) Preparation of positive electrode A mixed aqueous solution of nickel sulfate, zinc sulfate and cobalt sulfate was prepared so that Zn was 3% by mass and Co was 1% by mass with respect to metal Ni, and this mixed aqueous solution was stirred. While adding sodium hydroxide aqueous solution gradually. At this time, the pH during the reaction was maintained at 13 to 14 to precipitate nickel hydroxide particles. The nickel hydroxide particles were washed three times with 10 times the amount of pure water, and then dehydrated and dried.

得られた水酸化ニッケル粒子に、40質量%のHPCディスパージョン液を混合して、正極合剤のスラリーを調製した。このスラリーを多孔質構造のニッケル基板に充填して乾燥させてから、この基板を圧延、裁断してAAサイズのニッケル水素二次電池用の正極を作製した。
(3)ニッケル水素二次電池の組立て
上記のようにして得られた負極及び正極を、ポリプロピレンまたはナイロン製の不織布よりなるセパレータを介して渦巻状に巻回して電極群を形成し、この電極群を外装缶に収容したのち、この外装缶内に、リチウム、ナトリウムを含有した濃度30質量%の水酸化カリウム水溶液を注入して、図1に示した構成を有し、公称容量が2500mAhであるAAサイズのニッケル水素二次電池を組立てた。
The obtained nickel hydroxide particles were mixed with 40% by mass of an HPC dispersion liquid to prepare a slurry of a positive electrode mixture. The slurry was filled in a nickel substrate having a porous structure and dried, and then the substrate was rolled and cut to produce a positive electrode for an AA size nickel metal hydride secondary battery.
(3) Assembly of nickel-metal hydride secondary battery The negative electrode and the positive electrode obtained as described above are spirally wound through a separator made of polypropylene or nylon nonwoven fabric to form an electrode group, and this electrode group Is contained in an outer can, and a 30% by weight potassium hydroxide aqueous solution containing lithium and sodium is injected into the outer can and has the configuration shown in FIG. 1 and has a nominal capacity of 2500 mAh. An AA size nickel metal hydride secondary battery was assembled.

実施例2
水素吸蔵合金の組成を(Pr0.35Nd0.50Dy0.15)0.85Mg0.15Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
実施例3
水素吸蔵合金の組成を(Pr0.30Nd0.60Dy0.10)0.85Mg0.15Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Example 2
A nickel-metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was (Pr 0.35 Nd 0.50 Dy 0.15 ) 0.85 Mg 0.15 Ni 3.3 Al 0.2 Zn 0.1 .
Example 3
A nickel hydrogen secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.30 Nd 0.60 Dy 0.10 ) 0.85 Mg 0.15 Ni 3.3 Al 0.2 Zn 0.1 .

実施例4
水素吸蔵合金の組成を(Pr0.30Nd0.60Dy0.10)0.85Mg0.15Ni2.9Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
実施例5
水素吸蔵合金の組成を(Pr0.30Nd0.60Dy0.10)0.85Mg0.15Ni3.5Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Example 4
A nickel-hydrogen secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.30 Nd 0.60 Dy 0.10 ) 0.85 Mg 0.15 Ni 2.9 Al 0.2 Zn 0.1 .
Example 5
A nickel metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.30 Nd 0.60 Dy 0.10 ) 0.85 Mg 0.15 Ni 3.5 Al 0.2 Zn 0.1 .

実施例6
水素吸蔵合金の組成を(Pr0.10Nd0.80Dy0.10)0.85Mg0.15Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
実施例7
水素吸蔵合金の組成を(Pr0.20Nd0.40Dy0.40)0.75Mg0.25Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Example 6
A nickel-hydrogen secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.10 Nd 0.80 Dy 0.10 ) 0.85 Mg 0.15 Ni 3.3 Al 0.2 Zn 0.1 .
Example 7
A nickel-metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.75 Mg 0.25 Ni 3.3 Al 0.2 Zn 0.1 .

実施例8
水素吸蔵合金の組成を(Pr0.20Nd0.40Dy0.40)0.90Mg0.10Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
比較例1
水素吸蔵合金の組成を(Pr0.30Nd0.70)0.85Mg0.15Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Example 8
A nickel hydrogen secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.90 Mg 0.10 Ni 3.3 Al 0.2 Zn 0.1 .
Comparative Example 1
A nickel metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was (Pr 0.30 Nd 0.70 ) 0.85 Mg 0.15 Ni 3.3 Al 0.2 Zn 0.1 .

比較例2
水素吸蔵合金の組成を(Pr0.20Nd0.40Dy0.40)0.85Mg0.15Ni3.5Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
比較例3
水素吸蔵合金の組成を(Pr0.20Nd0.40Dy0.40)0.85Mg0.15Ni3.1Al0.4Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Comparative Example 2
A nickel-metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.85 Mg 0.15 Ni 3.5 Zn 0.1 .
Comparative Example 3
A nickel metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.85 Mg 0.15 Ni 3.1 Al 0.4 Zn 0.1 .

比較例4
水素吸蔵合金の組成を(Pr0.30Nd0.60Dy0.10)0.85Mg0.15Ni3.6Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
比較例5
水素吸蔵合金の組成を(Pr0.30Nd0.60Dy0.10)0.85Mg0.15Ni2.8Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Comparative Example 4
A nickel hydrogen secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.30 Nd 0.60 Dy 0.10 ) 0.85 Mg 0.15 Ni 3.6 Al 0.2 Zn 0.1 .
Comparative Example 5
A nickel metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.30 Nd 0.60 Dy 0.10 ) 0.85 Mg 0.15 Ni 2.8 Al 0.2 Zn 0.1 .

比較例6
水素吸蔵合金の組成を(Pr0.20Nd0.40Dy0.40)0.70Mg0.30Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
比較例7
水素吸蔵合金の組成を(Pr0.20Nd0.40Dy0.40)0.95Mg0.05Ni3.3Al0.2Zn0.1にしたこと以外は実施例1の場合と同様にして、ニッケル水素二次電池を組立てた。
Comparative Example 6
A nickel-metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was changed to (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.70 Mg 0.30 Ni 3.3 Al 0.2 Zn 0.1 .
Comparative Example 7
A nickel-metal hydride secondary battery was assembled in the same manner as in Example 1 except that the composition of the hydrogen storage alloy was (Pr 0.20 Nd 0.40 Dy 0.40 ) 0.95 Mg 0.05 Ni 3.3 Al 0.2 Zn 0.1 .

なお、実施例1〜8及び比較例1〜7においては、水素吸蔵合金作製の際、Pr及びNdの原材料としてジジム(PrとNdとの混合金属)をベースに、不足分としてPrの単金属を添加してもよい。一般に、ジジムはPr及びNdの単金属より安価であるため、より安価に水素吸蔵合金を作製できる。
2.電池評価
(1)作動電圧
実施例1〜8及び比較例1〜7の各電池について、0.1Cの電流で16時間充電してから、0.2Cの電流で放電させたときの中間作動電圧を測定した。これらの結果を比較例1の中間作動電圧との差(単位:mV)として表1に示す。
In Examples 1-8 and Comparative Examples 1-7, when producing hydrogen storage alloys, Pr and Nd as raw materials were based on didymium (mixed metal of Pr and Nd), and Pr as a single metal. May be added. In general, didymium is cheaper than single metals of Pr and Nd, so a hydrogen storage alloy can be produced at a lower cost.
2. Battery Evaluation (1) Operating Voltage For each battery of Examples 1-8 and Comparative Examples 1-7, measure the intermediate operating voltage when charged at a current of 0.1C for 16 hours and then discharged at a current of 0.2C. did. These results are shown in Table 1 as the difference (unit: mV) from the intermediate operating voltage of Comparative Example 1.

なお、表1には、添字a,b,c,w,x,y,zを示すとともに、Aサイトの元素数に対するBサイトの元素数の比(B/A比)も示してある。
(2)サイクル寿命
実施例1〜8及び比較例1〜7の各電池について、1.0Cの電流で1時間充電してから1.0Cの電流で終止電圧0.8Vまで放電する電池容量測定を繰り返し、電池が放電できなくなるまでのサイクル数(サイクル寿命)を数えた。これらの結果を、比較例1の結果を100とした相対値にして表1に示す。
In Table 1, subscripts a, b, c, w, x, y, and z are shown, and the ratio of the number of elements at the B site to the number of elements at the A site (B / A ratio) is also shown.
(2) Cycle life For each of the batteries of Examples 1 to 8 and Comparative Examples 1 to 7, the battery capacity measurement was repeated for 1 hour at a current of 1.0 C and then discharged to a final voltage of 0.8 V at a current of 1.0 C. The number of cycles (cycle life) until the battery could not be discharged was counted. These results are shown in Table 1 as relative values with the result of Comparative Example 1 as 100.

Figure 2009081040
Figure 2009081040

(3)評価結果
表1からは以下のことが明らかである。
(i)Dyを含有しない比較例1(b=0)に比べ、Dyを含有する実施例1(b=0.4)では、作動電圧が大きく向上している。また、実施例1ではサイクル寿命も向上しており、希土類-Mg-Ni系水素吸蔵合金において、Dyを含有させることは、高作動電圧化とサイクル寿命の向上を両立させる要素技術であることがわかる。
(3) Evaluation results Table 1 clearly shows the following.
(I) The working voltage is greatly improved in Example 1 (b = 0.4) containing Dy compared to Comparative Example 1 (b = 0) containing no Dy. In Example 1, the cycle life is also improved, and the inclusion of Dy in the rare earth-Mg-Ni-based hydrogen storage alloy is an elemental technology that achieves both higher operating voltage and improved cycle life. Recognize.

(ii)実施例1〜3を比較して、Dyの含有量について検討する。Dyの添字bが0.15である実施例2では、添字bが0.4である実施例1に比べて作動電圧が低下したが、サイクル寿命は同程度であった。Dyの添字bが0.10の実施例3では、作動電圧が更に低下したが、サイクル寿命が向上している。これより、サイクル寿命を向上させる観点からは、添字bは0.15未満(b<0.15)に設定されるのが望ましい。
ただし、Dyの含有量を削減すると作動電圧が低下するため、サイクル寿命と作動電圧のバランスを考えると、添字bは、0.10≦b<0.15の範囲にあるのがより望ましい。
(Ii) The contents of Dy are examined by comparing Examples 1 to 3. In Example 2 in which the subscript b of Dy was 0.15, the operating voltage was lower than that in Example 1 in which the subscript b was 0.4, but the cycle life was comparable. In Example 3 in which the subscript b of Dy is 0.10, the operating voltage is further reduced, but the cycle life is improved. Thus, from the viewpoint of improving the cycle life, the subscript b is preferably set to less than 0.15 (b <0.15).
However, since the operating voltage decreases when the Dy content is reduced, the subscript b is more preferably in the range of 0.10 ≦ b <0.15 considering the balance between the cycle life and the operating voltage.

(iii)実施例1、比較例2及び3を比較して、Alの含有量について検討する。比較例2(y=0)から、希土類-Mg-Ni系水素吸蔵合金がAlを含まずDyを含む場合には、実施例1(y=0.2)と比べ、作動電圧が向上するが、サイクル寿命の低下が激しい。一方、Alの含有量が多い比較例3(y=0.4)では、実施例1(y=0.2)と比べ、サイクル寿命が向上したものの、作動電圧が大幅に低下している。従って、Alの添字yは、0.05≦y≦0.35の範囲に設定される。好ましくは、添字yは、0.10≦y≦0.20の範囲に設定される。 (Iii) Example 1 and Comparative Examples 2 and 3 are compared to examine the Al content. From Comparative Example 2 (y = 0), when the rare earth-Mg—Ni-based hydrogen storage alloy does not contain Al and contains Dy, the operating voltage is improved compared to Example 1 (y = 0.2), but the cycle The service life is drastically reduced. On the other hand, in Comparative Example 3 (y = 0.4) having a large Al content, the cycle life was improved compared to Example 1 (y = 0.2), but the operating voltage was greatly reduced. Therefore, the subscript y of Al is set in the range of 0.05 ≦ y ≦ 0.35. Preferably, the subscript y is set in a range of 0.10 ≦ y ≦ 0.20.

(iv)実施例3〜5、比較例4及び5を比較して、B/A比について検討する。実施例4及び比較例4から、B/A比を上げると作動電圧が向上するが、B/A比が3.8を超えると、サイクル寿命が低下することがわかる。
一方、実施例5及び比較例5から、B/A比を3.2より下げると作動電圧が急激に低下することがわかる。これよりB/A比、すなわちx+y+zは、3.2≦x+y+z≦3.8の範囲に設定される。好ましくは、x+y+zは、3.3≦x+y+z≦3.5の範囲に設定される。
(Iv) Compare Examples 3 to 5 and Comparative Examples 4 and 5 to examine the B / A ratio. From Example 4 and Comparative Example 4, it can be seen that when the B / A ratio is increased, the operating voltage is improved, but when the B / A ratio exceeds 3.8, the cycle life is decreased.
On the other hand, from Example 5 and Comparative Example 5, it can be seen that when the B / A ratio is lowered below 3.2, the operating voltage rapidly decreases. Accordingly, the B / A ratio, that is, x + y + z is set in a range of 3.2 ≦ x + y + z ≦ 3.8. Preferably, x + y + z is set in a range of 3.3 ≦ x + y + z ≦ 3.5.

(v)実施例1、7、8、比較例6及び7を比較して、Mgの含有量について検討する。実施例7及び比較例6から、添字wが0.25を超えるとサイクル寿命が低下することがわかる。一方、実施例8及び比較例7から、添字wが0.1より小さくなると作動電圧が急激に低下することがわかる。これより、添字wは、0.10≦w≦0.25の範囲にあるのが望ましいことがわかる。添字wは、0.10≦w≦0.20の範囲にあるのがより望ましい。 (V) Examples 1, 7, 8 and Comparative Examples 6 and 7 are compared to examine the Mg content. From Example 7 and Comparative Example 6, it can be seen that the cycle life decreases when the subscript w exceeds 0.25. On the other hand, from Example 8 and Comparative Example 7, it can be seen that when the subscript w is smaller than 0.1, the operating voltage rapidly decreases. From this, it is understood that the subscript w is preferably in the range of 0.10 ≦ w ≦ 0.25. The subscript w is more preferably in the range of 0.10 ≦ w ≦ 0.20.

(vi)実施例3及び6を比較して、Prの含有量について検討する。添字cが0.10の実施例6では、添字cが0.3の実施例3に比べて、作動電圧及びサイクル寿命が顕著に向上している。これより、添字cは0.10以下であるのが望ましいことがわかる。
(vii)実施例1〜8において、添字zは0.1であったが、添字zは、0≦z≦0.5の範囲に設定される。添字zを0.5以下に設定するのは、Niを別の元素で置換すると、合金容量が低下し、Alを別の元素で置換すると、耐食性が低下するためである。
(viii)実施例1〜8では、希土類-Mg-Ni系水素吸蔵合金がNdを含んでいたけれども、Ndの添字aを0よりも大に設定するのは、比較的入手しやすい希土類元素でありながら、平衡圧を上げる効果が高く、また、耐酸化性が高いためである。
(Vi) Compare the Examples 3 and 6 to examine the Pr content. In Example 6 where the subscript c is 0.10, the operating voltage and the cycle life are remarkably improved as compared with Example 3 where the subscript c is 0.3. From this, it is understood that the subscript c is desirably 0.10 or less.
(Vii) In Examples 1 to 8, the subscript z was 0.1, but the subscript z is set in the range of 0 ≦ z ≦ 0.5. The reason why the subscript z is set to 0.5 or less is that when Ni is replaced with another element, the alloy capacity is reduced, and when Al is replaced with another element, the corrosion resistance is reduced.
(Viii) In Examples 1-8, although the rare earth-Mg-Ni hydrogen storage alloy contained Nd, the Nd subscript a is set larger than 0 because it is a relatively easily available rare earth element. This is because the effect of increasing the equilibrium pressure is high and the oxidation resistance is high.

本発明は上記した一実施形態及び実施例に限定されることはなく、種々変形が可能であり、例えばニッケル水素二次電池は、角形電池であってもよく、機械的な構造は格別限定されることはない。
最後に本発明の水素吸蔵合金及び水素吸蔵合金電極は、ニッケル水素二次電池以外の他の物品にも適用可能であるのは勿論である。
The present invention is not limited to the above-described embodiment and examples, and various modifications are possible. For example, the nickel-hydrogen secondary battery may be a prismatic battery, and the mechanical structure is particularly limited. Never happen.
Finally, it goes without saying that the hydrogen storage alloy and the hydrogen storage alloy electrode of the present invention can be applied to other articles other than nickel-hydrogen secondary batteries.

本発明の一実施形態に係るニッケル水素二次電池を示す部分切欠斜視図であり、円内に負極の一部を拡大して概略的に示した。1 is a partially cutaway perspective view showing a nickel metal hydride secondary battery according to an embodiment of the present invention, schematically showing an enlarged part of a negative electrode in a circle.

符号の説明Explanation of symbols

26 負極
36 水素吸蔵合金粒子
26 Negative electrode
36 Hydrogen storage alloy particles

Claims (6)

一般式:(NdDyA)1−wMgNiAlT
(ただし、式中、Aは、La,Ce,Pr,Pm,Sm,Eu,Gd,Tb,Ho,Er,Tm,Yb,Lu,Sc,Zr,Hf,Ca及びYよりなる群から選ばれる少なくとも1種の元素を表し、Tは、V,Nb,Ta,Cr,Mo,Mn,Fe,Co,Ga,Zn,Sn,In,Cu,Si,P及びBよりなる群から選ばれる少なくとも1種の元素を表し、添字a,b,cはそれぞれ、a>0,b>0,c≧0,a+b+c=1で示される関係を満たし、添字w,x,y,zはそれぞれ、0<w<1,0.05≦y≦0.35,0≦z≦0.5,3.2≦x+y+z≦3.8で示される範囲にある。)
にて表される組成を有する水素吸蔵合金。
General formula: (Nd a Dy b A c ) 1-w Mg w Ni x Al y T z
(In the formula, A is selected from the group consisting of La, Ce, Pr, Pm, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb, Lu, Sc, Zr, Hf, Ca, and Y. T represents at least one element, and T is at least one selected from the group consisting of V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, Zn, Sn, In, Cu, Si, P, and B The subscripts a, b, and c satisfy the relationship indicated by a> 0, b> 0, c ≧ 0, a + b + c = 1, and the subscripts w, x, y, and z (The ranges are 0 <w <1, 0.05 ≦ y ≦ 0.35, 0 ≦ z ≦ 0.5, and 3.2 ≦ x + y + z ≦ 3.8, respectively.)
The hydrogen storage alloy which has a composition represented by these.
前記添字bは0<b<0.15の範囲にあることを特徴とする請求項1に記載の水素吸蔵合金。   2. The hydrogen storage alloy according to claim 1, wherein the subscript b is in the range of 0 <b <0.15. 前記添字cは0.1以下であることを特徴とする請求項1又は2に記載の水素吸蔵合金。   The hydrogen storage alloy according to claim 1 or 2, wherein the subscript c is 0.1 or less. 前記添字wは0.10≦w≦0.25の範囲にあることを特徴とする請求項1乃至3の何れかに記載の水素吸蔵合金。   The hydrogen storage alloy according to any one of claims 1 to 3, wherein the subscript w is in a range of 0.10 ≤ w ≤ 0.25. 請求項1乃至4の何れか1項に記載の水素吸蔵合金からなる粒子と、前記粒子を保持した導電性を有する芯体とを備えることを特徴とする水素吸蔵合金電極。   5. A hydrogen storage alloy electrode comprising: a particle made of the hydrogen storage alloy according to claim 1; and a conductive core body that holds the particle. 請求項5に記載の水素吸蔵合金電極を負極として具備したことを特徴とするニッケル水素二次電池。   A nickel metal hydride secondary battery comprising the hydrogen storage alloy electrode according to claim 5 as a negative electrode.
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JP2011127185A (en) * 2009-12-18 2011-06-30 Santoku Corp Hydrogen storage alloy, method for producing the same, negative electrode for nickel hydrogen secondary battery and nickel hydrogen secondary battery
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JPH0925529A (en) * 1995-07-10 1997-01-28 Santoku Kinzoku Kogyo Kk Rare earth metal-nickel based hydrogen storage alloy and its production, and cathode for nickel-hydrogen secondary battery
JP2007092115A (en) * 2005-09-28 2007-04-12 Sanyo Electric Co Ltd Hydrogen storage alloy, and nickel-hydrogen storage battery using this alloy
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JP2011021241A (en) * 2009-07-16 2011-02-03 Sanyo Electric Co Ltd Hydrogen storage alloy for nickel-hydrogen secondary battery, and nickel-hydrogen secondary battery
JP2011127185A (en) * 2009-12-18 2011-06-30 Santoku Corp Hydrogen storage alloy, method for producing the same, negative electrode for nickel hydrogen secondary battery and nickel hydrogen secondary battery
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