JP2009039725A - Method for heating heat board of heating type pressurizing device, and heat board of the heating type pressurizing device - Google Patents
Method for heating heat board of heating type pressurizing device, and heat board of the heating type pressurizing device Download PDFInfo
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- JP2009039725A JP2009039725A JP2007205055A JP2007205055A JP2009039725A JP 2009039725 A JP2009039725 A JP 2009039725A JP 2007205055 A JP2007205055 A JP 2007205055A JP 2007205055 A JP2007205055 A JP 2007205055A JP 2009039725 A JP2009039725 A JP 2009039725A
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Abstract
Description
本発明は、真空環境下で用いられかつ加熱される熱定盤を備えた加熱型プレス等の加熱型加圧装置における熱定盤を加熱する方法および、この加熱方法によって加熱される加熱型加圧装置の熱定盤に関する。 The present invention relates to a method for heating a thermal platen in a heating type pressurizing apparatus such as a heating type press equipped with a heated thermal platen that is used in a vacuum environment, and a heating type heating heated by this heating method. The present invention relates to a thermal surface plate of a pressure device.
従来、ナノインプリントや半導体ウエハーの貼り合せ・インボス成型に使用される装置として、加熱された熱定盤を備えた加熱型加圧装置がある。そして、熱定盤の加熱手段としては、熱定盤に形成された貫通孔に挿設されて大気等の熱伝導物質を介して熱を熱定盤に伝導するカートリッジヒーターや、発熱体として熱定盤に一体的に埋設されて自身の発熱により熱定盤を加熱するシーズヒーター・セラミックヒーターがある。
なお、これらの熱定盤の加熱手段は、長年経験的・現場的に使用されてきたものであるため、その技術文献を発見することができなかった。
2. Description of the Related Art Conventionally, as a device used for nanoimprinting or semiconductor wafer bonding / inboss molding, there is a heating type pressurizing device provided with a heated thermal platen. As a heating means for the heat platen, a cartridge heater that is inserted in a through hole formed in the heat platen and conducts heat to the heat platen via a heat conductive material such as the atmosphere, or a heat generator is used. There are sheathed heaters and ceramic heaters that are embedded in the surface plate and heat the heat surface plate by their own heat.
In addition, since the heating means of these thermal surface plates has been used empirically and in the field for many years, the technical literature could not be found.
ところで、このように構成された従来の熱定盤の加熱手段を真空環境下で用いる場合、前者のカートリッジヒーターでは、このカートリッジヒーターの周囲に大気等の熱伝達物質が無いため、カートリッジヒーターの熱が熱定盤に伝わらず、熱定盤の昇温速度が非常に遅くなってしまう。これを改善するには、カートリッジヒーターを熱定盤に密着させる必要があり、このため、熱定盤に形成された貫通孔の寸法精度や内面の面精度を高くする必要がある。しかし、カートリッジヒーターの熱定盤への組付けや、カートリッジヒーターの交換を考えると、この貫通孔とカートリッジヒーターとの嵌め合い隙間をむやみに小さくすることができず、カートリッジヒーターと熱定盤の密着性が悪くなってしまう。この結果、熱定盤の昇温速度が遅くなり、さらに、カートリッジヒーター自体だけが過剰に昇温して寿命が短くなったり、熱定盤の昇温不足を招いたりするなどの問題が生じている。 By the way, when the heating means of the conventional heat platen configured as described above is used in a vacuum environment, the former cartridge heater has no heat transfer material such as air around the cartridge heater. However, the temperature rise rate of the heat platen becomes very slow. In order to improve this, it is necessary to bring the cartridge heater into close contact with the thermal surface plate. For this reason, it is necessary to increase the dimensional accuracy of the through holes formed in the thermal surface plate and the surface accuracy of the inner surface. However, considering the assembly of the cartridge heater to the heat platen and the replacement of the cartridge heater, the fitting gap between the through hole and the cartridge heater cannot be reduced unnecessarily. Adhesion will deteriorate. As a result, the temperature rise rate of the thermal platen slows down, and furthermore, only the cartridge heater itself overheats and shortens the service life, or causes a shortage of temperature rise of the thermal platen. Yes.
加えて、後者のシーズヒーター・セラミックヒーターの場合は、発熱体やヒーター線が熱定盤の金属材料に一体的に埋設されたのち、その熱定盤材料が熱定盤に加工される工法が採られている上に、セラミックヒーターにあっては試作して熱分布を確認・決定しながら熱定盤を製作するため、熱定盤の製作に手間隙が掛かり、しかも、シーズヒーターでは、単位面積当たりの発熱量を高くすることができないため、熱定盤を所要の高い温度に加熱することができず、また、セラミックヒーターでは、セラミック自身が脆いため熱定盤に高荷重を掛けられない上に、高価なものになるなどの問題があった。
In addition, in the case of the latter sheathed heater / ceramic heater, after the heating element and heater wire are embedded in the metal material of the heat platen, the heat platen material is processed into the heat platen. In addition, since a ceramic surface heater is manufactured by making a prototype and confirming and determining the heat distribution, it takes a lot of time to manufacture the heat surface plate. Because the heat generation amount per unit cannot be increased, the thermal platen cannot be heated to the required high temperature. In addition, the ceramic heater itself is brittle and cannot apply a high load to the thermal platen. In addition, there were problems such as becoming expensive.
本発明は上記の事情に鑑みてなされたもので、その目的は、真空環境下で使用されかつ発熱体を内蔵する熱定盤を比較的容易に製作することが可能な上に、カートリッジヒーターやシーズヒーター等を用いることなく、真空環境下で使用する熱定盤を、所要の温度に速やかに加熱することができる加熱型加圧装置の熱定盤の加熱方法およびその熱定盤を提供することにある。
The present invention has been made in view of the above circumstances, and its purpose is to make it possible to relatively easily manufacture a thermal surface plate that is used in a vacuum environment and has a built-in heating element. Provided is a heating method of a heating surface plate of a heating type pressurizing apparatus capable of quickly heating a heat surface plate used in a vacuum environment to a required temperature without using a sheathed heater or the like, and the heat surface plate. There is.
上記の目的を達成するため、本発明における加熱型加圧装置の熱定盤の加熱方法は、真空環境下で用いられかつ加熱される熱定盤を備えた加熱型加圧装置における熱定盤を加熱する方法であって、前記熱定盤に形成された貫通孔に近赤外線ヒーターを貫装し、この近赤外線ヒーターから放射される近赤外線を前記貫通孔の内面に照射して前記熱定盤を加熱することを特徴とする。 In order to achieve the above object, the heating method of the heating platen of the heating type pressurizing apparatus according to the present invention is used in a heating type pressurizing apparatus provided with a heating platen that is used in a vacuum environment and is heated. A near-infrared heater is inserted into a through-hole formed in the thermal platen, and near-infrared radiation emitted from the near-infrared heater is applied to the inner surface of the through-hole to heat the constant temperature. The board is heated.
上記の説明から明らかなように本発明は、真空環境下で用いられかつ加熱される熱定盤を備えた加熱型加圧装置における熱定盤を加熱する方法であって、前記熱定盤に形成された貫通孔に近赤外線ヒーターを貫装し、この近赤外線ヒーターから放射される近赤外線を前記貫通孔の内面に照射して前記熱定盤を加熱するから、真空環境下で使用される熱定盤を比較的容易に製作することが可能な上に、カートリッジヒーターやシーズヒーター等を用いることなく、真空環境下で使用する熱定盤を、所要の温度に速やかに加熱することができるなどの優れた実用的効果を奏する。 As is apparent from the above description, the present invention is a method of heating a thermal platen in a heating type pressurizer equipped with a thermal platen that is used in a vacuum environment and is heated. A near-infrared heater is inserted into the formed through-hole, and the thermal platen is heated by irradiating the inner surface of the through-hole with the near-infrared ray emitted from the near-infrared heater, so it is used in a vacuum environment. The heat platen can be manufactured relatively easily, and the heat platen used in a vacuum environment can be quickly heated to the required temperature without using a cartridge heater or a sheathed heater. Excellent practical effects such as
以下、本発明を適用した加熱型加圧装置の一実施例について図1および図2に基づき詳細に説明する。図2に示すように、本加熱型加圧装置においては、機台1の左右両側部に4本のガイドロッド2が立設してあり、4本のガイドロッド2の上端間には天井フレーム3が架設してある。前記4本のガイドロッド2には昇降フレーム4が摺動自在に装架して配設してあり、昇降フレーム4の上面の中央部には下向きの電動シリンダ5のピストンロッドの下端が連結部材14を介して連結してある。この電動シリンダ5は、前記天井フレーム3の中央部に、ピストンロッドがこれを貫通して装着してあって、前記昇降フレーム4は前記電動シリンダ5の縮伸作動により昇降するようになっている。また、前記機台1の上面と前記昇降フレーム4の下面には、2個の熱定盤6および7が断熱材8を介在させてそれぞれ取り付けてあり、2個の熱定盤6および7のそれぞれは、厚さが30mmの鋼製または銅製の平板状を成し、かつ、上面・下面の平行精度が高くなっている。また、前記機台1上には、2個の熱定盤6および7を気密に周囲可能でありかつ可撓性の導管を介して真空源と連通する包囲手段(図示せず)が、固定的にまたは可動的にして装着してある。 Hereinafter, an embodiment of a heating type pressurizing apparatus to which the present invention is applied will be described in detail with reference to FIG. 1 and FIG. As shown in FIG. 2, in this heating type pressurizing apparatus, four guide rods 2 are erected on both the left and right sides of the machine base 1, and a ceiling frame is provided between the upper ends of the four guide rods 2. 3 is installed. A lift frame 4 is slidably mounted on the four guide rods 2, and the lower end of the piston rod of the downward electric cylinder 5 is connected to the center of the upper surface of the lift frame 4. 14 is connected. The electric cylinder 5 has a piston rod penetrating through the center of the ceiling frame 3, and the elevating frame 4 is moved up and down by the contraction operation of the electric cylinder 5. . Further, two thermal surface plates 6 and 7 are attached to the upper surface of the machine base 1 and the lower surface of the elevating frame 4 with a heat insulating material 8 interposed therebetween, respectively. Each has a steel or copper plate shape with a thickness of 30 mm, and the parallel accuracy of the upper and lower surfaces is high. In addition, on the machine base 1, an enclosing means (not shown) capable of airtightly surrounding the two heat surface plates 6 and 7 and communicating with a vacuum source via a flexible conduit is fixed. It is mounted in a movable or movable manner.
また、前記2個の熱定盤6および7のそれぞれには、これを左右に貫通する直径17〜18mmの貫通孔9が複数設けてあり、各貫通孔9には、図1に示すように、近赤外線ヒーター(ウシオ電機株式会社製、近赤外線ハロゲンヒーター、QIR 200V 真空使用)10が貫装してある。なお、前記貫通孔9は、カートリッジヒーター用の貫通孔とは異なり、比較的寸法精度の低いものでよい上に、内面の面精度も粗い仕上げでよい。また、各近赤外線ヒーター10は、図示しない支持部材によって支持してある。また、前記熱定盤6および7のそれぞれにおける前記貫通孔9の先端部の側面には、反射板としての機能を有する2個の遮蔽板11が、それに形成された貫通孔との隙間を可及的に小さくして、前記近赤外線ヒーター10を貫通させて装着してある。また、前記近赤外線ヒーター10は、ハロゲンランプ12と、ハロゲンランプ12の両端に装着された2個の電極部13とで構成してある。また、前記各貫通孔9の内面は黒体化処理してあって近赤外線の吸収性を高めている。 Each of the two thermal surface plates 6 and 7 is provided with a plurality of through holes 9 having a diameter of 17 to 18 mm penetrating left and right. As shown in FIG. A near-infrared heater (made by USHIO INC., Near-infrared halogen heater, QIR 200V vacuum use) 10 is provided. Unlike the through hole for the cartridge heater, the through hole 9 may have a relatively low dimensional accuracy and may have a rough finish on the inner surface. Each near infrared heater 10 is supported by a support member (not shown). In addition, two shielding plates 11 having a function as a reflecting plate are provided on the side surfaces of the front end portions of the through holes 9 in the thermal surface plates 6 and 7, respectively, to allow a gap with the through holes formed therein. The near-infrared heater 10 is inserted so as to be as small as possible. The near-infrared heater 10 includes a halogen lamp 12 and two electrode portions 13 attached to both ends of the halogen lamp 12. Further, the inner surface of each through-hole 9 is blackened to enhance near infrared absorption.
このように構成したものは、図2に示す状態において、ナノインプリントあるいは半導体ウエハーを熱定盤6上にセットしたのち、包囲手段により熱定盤6および7を包囲して熱定盤6および7を真空環境下するとともに、電動シリンダ5を伸長作動して昇降フレーム4を介し熱定盤7を下降させ、ナノインプリント等を加圧して貼り合せ・インボス成型するに際し、複数の近赤外線ヒーター10の複数のハロゲンランプ12に、複数の電極部13を介して電気を供給し、複数のハロゲンランプ12から近赤外線を360度の全方向にそれぞれ放射して各貫通孔9の内面に照射する。放射された近赤外線のうち各貫通孔9の両端付近のものは、2個の支持部材11によって各貫通孔9の中心軸方向へ向けて反射する。また、真空環境下において、従来のカートリッジヒーターの約2倍の熱容量である20W/cm2のほとんど全部を加熱に使用して熱定盤6および7を加熱する。これにより、熱定盤6および7は、15分間で400℃の温度に達し、熱伝達の悪いカートリッジヒーター加熱に比べて4倍の速い速度で昇温される。 In the state shown in FIG. 2, after the nanoimprint or semiconductor wafer is set on the thermal surface plate 6 in the state shown in FIG. 2, the thermal surface plates 6 and 7 are surrounded by the surrounding means by surrounding the thermal surface plates 6 and 7. In the vacuum environment, the electric cylinder 5 is extended to lower the thermal surface plate 7 via the lifting frame 4, and when the nanoimprint or the like is pressed and bonded / invoked, a plurality of near-infrared heaters 10 are provided. Electricity is supplied to the halogen lamp 12 through the plurality of electrode portions 13, and near infrared rays are emitted from the plurality of halogen lamps 12 in all directions of 360 degrees to irradiate the inner surfaces of the respective through holes 9. Of the emitted near-infrared rays, those near the both ends of each through hole 9 are reflected by the two support members 11 toward the central axis of each through hole 9. Further, in a vacuum environment, almost all of 20 W / cm 2 , which is about twice the heat capacity of the conventional cartridge heater, is used for heating, and the heat plates 6 and 7 are heated. As a result, the heat platens 6 and 7 reach a temperature of 400 ° C. in 15 minutes, and are heated at a speed four times faster than the heating of the cartridge heater with poor heat transfer.
6;7 熱定盤
9 貫通孔
10 近赤外線ヒーター
6; 7 Thermal surface plate 9 Through hole 10 Near infrared heater
Claims (4)
前記熱定盤に形成された貫通孔に近赤外線ヒーターを貫装し、この近赤外線ヒーターから放射される近赤外線を前記貫通孔の内面に照射して前記熱定盤を加熱することを特徴とする加熱型加圧装置の熱定盤の加熱方法。 A method of heating a thermal platen in a heating type pressurizer equipped with a thermal platen that is used and heated in a vacuum environment,
A near-infrared heater is inserted into a through hole formed in the thermal platen, and the thermal platen is heated by irradiating the inner surface of the through-hole with a near infrared ray emitted from the near-infrared heater. A heating method for a heat platen of a heating type pressurizing apparatus.
前記熱定盤に貫通孔を形成し、この貫通孔に近赤外線ヒーターを貫通させて装着したことを特徴とする加熱型加圧装置における熱定盤。 In the thermal platen in the heating type pressurizer equipped with a thermal platen that is used and heated in a vacuum environment,
A thermal surface plate in a heating type pressurizing apparatus, wherein a through hole is formed in the thermal surface plate, and a near infrared heater is inserted through the through hole.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101354149B1 (en) | 2012-03-30 | 2014-01-27 | 한국과학기술원 | System for focusing and transferring to the metal sheet of the external heat sources for the sheet metal forming of the low formability material |
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JPH05318523A (en) * | 1992-05-19 | 1993-12-03 | Dainippon Printing Co Ltd | Injection molding simultaneous decoration method of continuous strip like decorated film |
JP2004010384A (en) * | 2002-06-04 | 2004-01-15 | Fuji Electric Holdings Co Ltd | Press-forming method and press-forming apparatus |
JP2007076178A (en) * | 2005-09-14 | 2007-03-29 | Japan Steel Works Ltd:The | Manufacturing equipment and manufacturing method for molded body |
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Patent Citations (4)
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JPH04176609A (en) * | 1990-11-10 | 1992-06-24 | Nissei Plastics Ind Co | Molding die |
JPH05318523A (en) * | 1992-05-19 | 1993-12-03 | Dainippon Printing Co Ltd | Injection molding simultaneous decoration method of continuous strip like decorated film |
JP2004010384A (en) * | 2002-06-04 | 2004-01-15 | Fuji Electric Holdings Co Ltd | Press-forming method and press-forming apparatus |
JP2007076178A (en) * | 2005-09-14 | 2007-03-29 | Japan Steel Works Ltd:The | Manufacturing equipment and manufacturing method for molded body |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101354149B1 (en) | 2012-03-30 | 2014-01-27 | 한국과학기술원 | System for focusing and transferring to the metal sheet of the external heat sources for the sheet metal forming of the low formability material |
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