JP2009034997A - Device for curling strip member with reinforcing material, method for making spiral pipe, and device for making spiral pipe - Google Patents

Device for curling strip member with reinforcing material, method for making spiral pipe, and device for making spiral pipe Download PDF

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JP2009034997A
JP2009034997A JP2008181397A JP2008181397A JP2009034997A JP 2009034997 A JP2009034997 A JP 2009034997A JP 2008181397 A JP2008181397 A JP 2008181397A JP 2008181397 A JP2008181397 A JP 2008181397A JP 2009034997 A JP2009034997 A JP 2009034997A
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reinforcing material
spiral
curl
band
spiral tube
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JP5155756B2 (en
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Susumu Nakagaki
将 中垣
Noriyoshi Yamaji
知徳 山路
Toshio Yamane
俊男 山根
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To surely make a spiral pipe having a target pipe diameter and a distance when making the spiral pipe by using a strip member with a reinforcing material where the reinforcing material having high rigidity is mounted to a strip member. <P>SOLUTION: When a long strip member 100 with a reinforcing material having joints formed at the edges on both sides and with reinforcing material attached continuously in the longitudinal direction is fed out, and the adjoining joints are jointed, to make a spiral pipe S, a circular arc shape curling having a radius of curvature substantially equal to or shorter than that of the spiral pipe S is formed in the strip member 100 with a reinforcing material and it is deformed spirally and plastically by using the curl reforming device 3 composed of feed rollers 32, 33 and a curling guide 31 in advance of jointing the adjoining joints of the adjacent strip member 100 with a reinforcing material through a joint mechanism 4. Consequently, the spiral pipe S can be made while suppressing the action of a restoring force for restoring the strip member 100 with a reinforcing material so as to have the original radius of curvature to be wound to a drum. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、老朽化した下水道管、上水道管、農業用水管、ガス管などの既設管を更生する際に使用される補強材付き帯状部材に巻き癖を形成する巻き癖形成装置、補強材付き帯状部材によって螺旋管を製管する製管方法およびその製管装置に関するものである。   The present invention relates to a curl forming device for forming a curl on a strip-shaped member with a reinforcing material used when rehabilitating an existing pipe such as an aged sewer pipe, a water pipe, an agricultural water pipe, a gas pipe, etc. The present invention relates to a pipe manufacturing method and a pipe manufacturing apparatus for manufacturing a spiral pipe with a band-shaped member.

従来より、既設管内において、両側縁部に接合部が形成された帯状部材および長手方向に連続する補強材を個別に供給し、螺旋管を製管する直前に帯状部材の所定位置に補強材を順次装着し、補強材が装着された帯状部材の互いに隣接する接合部同士を接合して螺旋管を製管することにより、既設管を更生することが提案されている。   Conventionally, in an existing pipe, a band-shaped member having joints formed on both side edges and a reinforcing material continuous in the longitudinal direction are individually supplied, and the reinforcing material is applied to a predetermined position of the band-shaped member immediately before the spiral pipe is formed. It has been proposed to rehabilitate existing pipes by attaching them sequentially and joining adjacent joints of the belt-like members to which the reinforcing material is attached to produce a helical pipe.

このような既設管の更生方法において、予め補強材を帯状部材に装着して補強材付き帯状部材を形成し、補強材付き帯状部材をドラムに巻き重ねて現場に輸送することが知られている(例えば、特許文献1参照)。
特開平11−34166号公報
In such a method of rehabilitating existing pipes, it is known that a reinforcing member is attached to a band member in advance to form a band member with a reinforcing member, and the band member with the reinforcing member is wound around a drum and transported to the site. (For example, refer to Patent Document 1).
Japanese Patent Laid-Open No. 11-34166

ところで、前述した補強材付き帯状部材から螺旋管を製管する際、螺旋管の自立強度を確保するために剛性の大きな補強材を装着した補強材付き帯状部材を採用した場合、螺旋管の製管時において、補強材付き帯状部材に元の曲率半径に復元しようとする大きな復元力が作用することから、螺旋管が先端に向かって徐々に拡径し、長い距離にわたって一定管径の螺旋管、しかも目標とする管径の螺旋管を製管することが難しいという問題があった。   By the way, when a spiral tube is manufactured from the above-described band member with a reinforcing material, when a band member with a reinforcing material to which a stiff reinforcing material is attached to secure the self-supporting strength of the helical tube, the spiral tube is manufactured. At the time of pipe, a large restoring force that tries to restore the original radius of curvature acts on the band member with the reinforcing material, so that the spiral pipe gradually expands toward the tip, and the spiral pipe with a constant pipe diameter over a long distance. In addition, there is a problem that it is difficult to manufacture a spiral tube having a target diameter.

例えば、ドラムに巻き重ねられた補強材付き帯状部材は、一定の曲率半径を有しており、ドラムの外周側から補強材付き帯状部材を繰り出して螺旋管を製管する際、ドラムに巻き重ねられた補強材付き帯状部材の巻き癖(曲率半径)よりも螺旋管の管径が小さい場合には、補強材付き帯状部材の繰り出し当初において、補強材付き帯状部材の曲率半径との差が一番大きくなる。このため、ドラムに一定の曲率半径に巻き重ねられた補強材付き帯状部材を利用して、その曲率半径よりも小さな曲率半径の螺旋管を製管すると、螺旋管の製管時に補強材付き帯状部材に元の曲率半径に復元しようとする復元力が作用し、徐々に拡径する傾向があり、目標とする管径の螺旋管を製管することが困難であった。また、螺旋管の管径が拡径することで、その外周面が既設管の内周面により大きな面積で接触し、摩擦抵抗が増大して以後の製管が困難となり、目標とする距離の螺旋管を製管することができないという事態も発生するおそれがある。   For example, a band member with a reinforcing material wound around a drum has a certain radius of curvature, and is wound around the drum when the helical member is drawn from the outer peripheral side of the drum to produce a spiral tube. When the tube diameter of the spiral tube is smaller than the curl (curvature radius) of the band member with reinforcing material, the difference between the radius of curvature of the band member with reinforcing material is the same at the beginning of feeding of the band member with reinforcing material. It gets bigger. For this reason, when a spiral tube with a curvature radius smaller than the curvature radius is made using a reinforcement-like belt member wound around the drum with a certain curvature radius, a belt with a reinforcement material is formed when the spiral tube is produced. A restoring force that attempts to restore the original radius of curvature acts on the member and has a tendency to gradually expand the diameter, making it difficult to produce a helical tube having a target pipe diameter. In addition, since the pipe diameter of the spiral pipe is increased, the outer peripheral surface of the spiral pipe comes into contact with the inner peripheral face of the existing pipe in a larger area, the frictional resistance increases, and subsequent pipe making becomes difficult. There is also a possibility that a situation in which the spiral tube cannot be manufactured may occur.

本発明は、このような問題点に鑑みてなされたもので、剛性の大きな補強材が帯状部材に装着された補強材付き帯状部材を用いて螺旋管を製管する際、目標とする管径と距離の螺旋管を確実に製管することができるように、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の巻き癖を連続的に形成することのできる巻き癖形成装置を提供するものである。   The present invention has been made in view of such a problem, and when a spiral pipe is manufactured using a band-shaped member with a reinforcing material in which a stiff reinforcing material is attached to the band-shaped member, a target pipe diameter is formed. In order to be able to reliably produce a spiral tube of a distance, a winding rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube is continuously formed on the band-shaped member with a reinforcing material. The present invention provides a curl forming apparatus that can be used.

また、本発明は、剛性の大きな補強材が帯状部材に装着された補強材付き帯状部材を用いて螺旋管を製管する際、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の巻き癖を連続的に形成して、目標とする管径と距離の螺旋管を確実に製管することのできる螺旋管の製管方法および螺旋管の製管装置を提供するものである。   Further, the present invention, when producing a spiral tube using a reinforcing band member having a stiff reinforcing material attached to the band member, substantially equal to the radius of curvature of the spiral tube in the reinforcing band member, Alternatively, a spiral tube manufacturing method and a spiral tube manufacturing device capable of continuously forming spiral ridges having a radius of curvature equal to or less than the same and reliably manufacturing a spiral tube having a target tube diameter and distance. Is to provide.

本発明の補強材付き帯状部材の巻き癖形成装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管するのに先立って補強材付き帯状部材に巻き癖を形成する巻き癖形成装置であって、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径を有する巻き癖ガイドと、巻き癖ガイドの上流側に配置されて補強材付き帯状部材を巻き癖ガイドに押し込む送りローラまたは巻き癖ガイドの下流側に配置されて補強材付き帯状部材を巻き癖ガイドから引き取る送りローラの少なくとも一方の送りローラとからなり、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とするものである。   The apparatus for forming a curl of a belt-shaped member with a reinforcing material according to the present invention supplies a belt-shaped member with a reinforcing material to which a joint is formed at both side edge portions and a reinforcing material continuous in the longitudinal direction is mounted, and is adjacent to each other. A curl forming device for forming curl on a band-shaped member with a reinforcing material prior to joining them together to form a spiral tube, the curvature being approximately equal to or less than the radius of curvature of the spiral tube A curl guide having a radius and a feed roller disposed on the upstream side of the curl guide to push the band member with reinforcing material into the curl guide or a downstream side of the curl guide and wound with the reinforcing material strip It is composed of at least one of the feed rollers taken from the guide, and the reinforcing material is pushed into the curling guide or the reinforcing material is taken out of the curling guide and provided with the reinforcing material. An arc-shaped winding rod having a radius of curvature substantially equal to or less than the radius of curvature of the spiral tube is continuously formed on the shaped member, and the band-shaped member with the reinforcing material is plastically deformed in a spiral shape. Is.

本発明によれば、螺旋管の製管に先立って、補強材付き帯状部材を送りローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を送りローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成することができる。これにより、補強材付き帯状部材を螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の螺旋状に塑性変形させることができる。   According to the present invention, prior to the production of the spiral tube, the band member with the reinforcing material is pushed into the curl guide through the feed roller, or the band member with the reinforcing material is removed from the curl guide through the feed roller. An arcuate curl having a curvature radius substantially equal to or less than the curvature radius of the spiral tube can be continuously formed on the band-shaped member with the reinforcing material that is taken up and moved along the curl guide. As a result, the band-shaped member with the reinforcing material can be plastically deformed into a spiral shape having a curvature radius substantially equal to or less than the curvature radius of the spiral tube.

この結果、補強材付き帯状部材を用いて螺旋管を製管する際、目標とする管径と距離の螺旋管を確実に製管することが可能となる。   As a result, when the spiral tube is manufactured using the band-shaped member with the reinforcing material, it is possible to reliably manufacture the spiral tube having a target tube diameter and distance.

ここで、補強材付き帯状部材に形成される円弧状の巻き癖の曲率半径としては、螺旋管の曲率半径と同一の他、若干大きくても、若干小さくても、また、螺旋管の曲率半径以下であってもかまわない。   Here, the radius of curvature of the arcuate curl formed on the band member with the reinforcing material is the same as the radius of curvature of the spiral tube, and may be slightly larger or slightly smaller, or the radius of curvature of the spiral tube The following may be used.

本発明の補強材付き帯状部材の巻き癖形成装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管するのに先立って補強材付き帯状部材に巻き癖を形成する巻き癖形成装置であって、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径を有する巻き癖ガイドと、巻き癖ガイドの上流側に配置された第1ピンチローラと、巻き癖ガイドの下流側に配置された第2ピンチローラと、第1ピンチローラまたは第2ピンチローラの少なくとも一方を回転駆動させるモータとからなり、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とするものである。   The apparatus for forming a curl of a belt-shaped member with a reinforcing material according to the present invention supplies a belt-shaped member with a reinforcing material to which a joint is formed at both side edge portions and a reinforcing material continuous in the longitudinal direction is mounted, and is adjacent to each other. A curl forming device for forming curl on a band-shaped member with a reinforcing material prior to joining them together to form a spiral tube, the curvature being approximately equal to or less than the radius of curvature of the spiral tube A winding rod guide having a radius, a first pinch roller disposed on the upstream side of the winding rod guide, a second pinch roller disposed on the downstream side of the winding rod guide, and a first pinch roller or a second pinch roller. It consists of a motor that rotationally drives at least one of them, and pushes the belt-shaped member with the reinforcing material into the curling guide or pulls the belt-shaped member with the reinforcing material from the curling guide so that the curvature of the spiral tube is half the And of substantially equal, or, it is characterized in that an arcuate curl equivalent or less of the radius of curvature continuously formed, thereby plastically deforming the strip with reinforcement helically.

本発明によれば、螺旋管の製管に先立って、補強材付き帯状部材を第1ピンチローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を第2ピンチローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成することができる。これにより、補強材付き帯状部材を螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の螺旋状に塑性変形させることができる。   According to the present invention, prior to the production of the spiral tube, the band member with reinforcing material is pushed into the curl guide via the first pinch roller, or the band member with reinforcing material is inserted through the second pinch roller. An arc-shaped winding rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube is continuously formed on the band-shaped member with the reinforcing material that is taken from the winding guide and moves along the winding guide. be able to. As a result, the band-shaped member with the reinforcing material can be plastically deformed into a spiral shape having a curvature radius substantially equal to or less than the curvature radius of the spiral tube.

この結果、補強材付き帯状部材を用いて螺旋管を製管する際、目標とする管径と距離の螺旋管を確実に製管することが可能となる。   As a result, when the spiral tube is manufactured using the band-shaped member with the reinforcing material, it is possible to reliably manufacture the spiral tube having a target tube diameter and distance.

ここで、補強材付き帯状部材に形成される円弧状の巻き癖の曲率半径としては、螺旋管の曲率半径と同一の他、若干大きくても、若干小さくても、また、螺旋管の曲率半径以下であってもかまわない。   Here, the radius of curvature of the arcuate curl formed on the band member with the reinforcing material is the same as the radius of curvature of the spiral tube, and may be slightly larger or slightly smaller, or the radius of curvature of the spiral tube The following may be used.

また、補強材付き帯状部材の供給方向により、補強材付き帯状部材が供給される側が入口となり、その入口側に配置されるピンチローラが第1ピンチローラとなる。   Further, depending on the supply direction of the band member with the reinforcing material, the side to which the band member with the reinforcing material is supplied becomes the inlet, and the pinch roller disposed on the inlet side becomes the first pinch roller.

本発明の補強材付き帯状部材の巻き癖形成装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管するのに先立って補強材付き帯状部材に巻き癖を形成する巻き癖形成装置であって、支持フレームにガイドローラを介して回転自在に支持された回転フレームと、回転フレームを回転させるモータと、回転フレームに設けられ、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径を有する巻き癖ガイドと、巻き癖ガイドの上流側に配置された第1ピンチローラと、巻き癖ガイドの下流側に配置された第2ピンチローラと、第1ピンチローラまたは第2ピンチローラの少なくとも一方を回転駆動させるモータとからなり、回転フレームを補強材付き帯状部材の供給方向とは反対方向に回転させながら補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とするものである。   The apparatus for forming a curl of a belt-shaped member with a reinforcing material according to the present invention supplies a belt-shaped member with a reinforcing material to which a joint is formed at both side edge portions and a reinforcing material continuous in the longitudinal direction is mounted, and is adjacent to each other. A curl forming apparatus for forming curl on a band-shaped member with a reinforcing material prior to joining them together to form a spiral tube, and a rotating frame supported rotatably on a support frame via a guide roller And a motor for rotating the rotating frame, a winding guide provided on the rotating frame and having a curvature radius substantially equal to or less than the curvature radius of the spiral tube, and disposed upstream of the winding guide. The first pinch roller, a second pinch roller disposed on the downstream side of the curl guide, and a motor that rotationally drives at least one of the first pinch roller or the second pinch roller. Rotate the belt in a direction opposite to the direction of supply of the band member with the reinforcing material, and push the band member with the reinforcing material into the winding guide, or take the band member with the reinforcing material from the winding guide and An arc-shaped winding rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube is continuously formed on the member, and the band-shaped member with the reinforcing material is plastically deformed in a spiral shape It is.

本発明によれば、螺旋管の製管に先立って、回転フレームを補強材付き帯状部材の供給方向とは反対方向に回転させながら補強材付き帯状部材を第1ピンチローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を第2ピンチローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って相対的に移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成することができる。これにより、補強材付き帯状部材を螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の螺旋状に塑性変形させることができる。   According to the present invention, prior to the production of the spiral tube, the belt member with the reinforcing material is wound through the first pinch roller while the rotating frame is rotated in the direction opposite to the supply direction of the belt member with the reinforcing material. Or is pulled out from the curl guide through the second pinch roller, and the strip with the stiffener moves relatively along the curl guide. An arcuate curl having a radius of curvature equal to or less than the same can be continuously formed. As a result, the band-shaped member with the reinforcing material can be plastically deformed into a spiral shape having a curvature radius substantially equal to or less than the curvature radius of the spiral tube.

また、回転フレームを補強材付き帯状部材の供給方向とは反対方向に、かつ、供給速度と同速度で回転させることにより、補強材付き帯状部材が巻き癖形成装置から送り出される際に、公転する製管機によって残置されて製管される螺旋管に対する螺旋状の補強材付き帯状部材の送り出しに相対的な過不足がなくなり、補強材付き帯状部材にねじれが発生することを防止できる。すなわち、製管機によって螺旋管を製管する際、回転フレームが回転しないことによって、または、回転が遅すぎることによって、残置されて製管される螺旋管に対して螺旋状の補強材付き帯状部材が過剰に送り出され、補強材付き帯状部材にねじれが発生して巻き癖が裏返ったり、逆に回転フレームの回転が早すぎることによって、残置されて製管される螺旋管に対して螺旋状の補強材付き帯状部材の送り出しが少なくなり、螺旋状の補強材付き帯状部材の巻き癖径が次第に小さくなって補強材付き帯状部材が変形することを防止できる。   In addition, by rotating the rotating frame in the direction opposite to the direction in which the band member with the reinforcing material is supplied and at the same speed as the supply speed, the revolving frame is revolved when being sent out from the curl forming apparatus. There is no relative excess or deficiency in the feeding of the helical member with the reinforcing material to the helical tube that is left and produced by the pipe making machine, and the twisting of the reinforcing member with the reinforcing material can be prevented. That is, when a spiral pipe is manufactured by a pipe making machine, a strip with a reinforcing material that is helical with respect to a spiral pipe that is left and manufactured because the rotating frame does not rotate or is rotated too slowly When the member is sent out excessively, the band member with reinforcement is twisted and the curl is turned over, or conversely, the rotation of the rotating frame is too fast, so that it is spiral with respect to the remaining spiral tube Thus, it is possible to prevent the band-shaped member with the reinforcing material from being deformed, and the winding diameter of the spiral-shaped band-shaped member with the reinforcing material is gradually reduced to deform the band-shaped member with the reinforcing material.

この結果、補強材付き帯状部材を用いて螺旋管を製管する際、目標とする管径と距離の螺旋管を確実に、かつ、円滑に製管することが可能となる。   As a result, when the spiral tube is manufactured using the band-shaped member with the reinforcing material, the spiral tube having the target tube diameter and distance can be reliably and smoothly manufactured.

ここで、補強材付き帯状部材に形成される円弧状の巻き癖の曲率半径としては、螺旋管の曲率半径と同一の他、若干大きくても、若干小さくても、また、螺旋管の曲率半径以下であってもかまわない。   Here, the radius of curvature of the arcuate curl formed on the band member with the reinforcing material is the same as the radius of curvature of the spiral tube, and may be slightly larger or slightly smaller, or the radius of curvature of the spiral tube The following may be used.

また、補強材付き帯状部材の供給方向により、補強材付き帯状部材が供給される側が入口となり、その入口側に配置されるピンチローラが第1ピンチローラとなる。   Further, depending on the supply direction of the band member with the reinforcing material, the side to which the band member with the reinforcing material is supplied becomes the inlet, and the pinch roller disposed on the inlet side becomes the first pinch roller.

本発明において、前記巻き癖ガイドが、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋板、円筒板、または、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋面、円筒面に外接する複数個の回転ローラであることが好ましい。これにより、補強材付き帯状部材が螺旋板、円筒板、または、複数個の回転ローラに沿って移動することにより、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成して螺旋状に塑性変形させることができる。   In the present invention, the curl guide is approximately the same as the radius of curvature of the spiral tube, or an arcuate spiral plate, cylindrical plate, or substantially the same as the radius of curvature of the spiral tube having a radius of curvature less than or equal to A plurality of rotating rollers that circumscribe an arcuate spiral surface or cylindrical surface having a radius of curvature equal to or less than the same are preferable. As a result, the band member with the reinforcing material moves along the spiral plate, the cylindrical plate, or the plurality of rotating rollers, so that the band member with the reinforcing material is substantially equal to or less than the radius of curvature of the spiral tube. It is possible to continuously form an arc-shaped winding rod having a curvature radius of and to be plastically deformed in a spiral shape.

本発明の螺旋管の製管方法は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管する螺旋管の製管方法において、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とするものである。   The method for manufacturing a helical tube according to the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges and provided with a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. In the pipe manufacturing method of the spiral pipe for manufacturing the spiral pipe, prior to joining the joint portions of the adjacent band members with the reinforcing material, substantially equal to the radius of curvature of the spiral pipe to the band member with the reinforcing material, Alternatively, an arc-shaped winding rod having a radius of curvature equal to or less than that is continuously formed, and the band-shaped member with the reinforcing material is plastically deformed in a spiral shape.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管する際、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることができる。これにより、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, when supplying a band member with a reinforcing material and joining adjacent joints to form a spiral tube, prior to joining the joints of adjacent band members with a reinforcing material. Then, an arcuate winding rod having a curvature radius substantially equal to or less than the radius of curvature of the spiral tube is continuously formed on the band member with the reinforcing material, and the band member with the reinforcing material is plastically deformed in a spiral shape. be able to. Thereby, the adjacent joining parts of the strip | belt-shaped member with a helical reinforcement material plastically deformed beforehand to the curvature radius substantially equivalent to or less than the curvature radius of a spiral tube can be joined.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with the reinforcing material at the time of pipe production does not act, and the helical pipe having the target pipe diameter and distance is reliably produced. be able to.

本発明の螺旋管の製管方法は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管方法において、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とするものである。   The method for manufacturing a helical tube according to the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges and provided with a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. A spiral tube is manufactured, and the manufactured spiral tube is rotated and fed forward, and a new band member with a reinforcing material is added to the rear of the manufactured spiral tube to add the spiral tube. In the method of making a spiral tube to be piped, prior to joining the joint portions of adjacent band members with reinforcing material, the band member with reinforcing material is substantially equal to or less than the radius of curvature of the helical tube. An arc-shaped winding rod having a radius of curvature is continuously formed, and the band-shaped member with the reinforcing material is plastically deformed in a spiral shape.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する際、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることができる。これにより、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, a belt-like member with a reinforcing material is supplied, joints adjacent to each other are joined together to produce a spiral tube, and the produced spiral tube is fed forward and rotated. When a pipe with a reinforcing material is newly supplied to the back of the spiral pipe and pipes are made while adding the helical pipe, the reinforcing material is attached prior to joining the joints of the adjacent belt-like members with the reinforcing material. An arc-shaped winding rod having a curvature radius substantially equal to or less than the radius of curvature of the spiral tube can be continuously formed on the band-shaped member, and the band-shaped member with the reinforcing material can be plastically deformed in a spiral shape. Thereby, the adjacent joining parts of the strip | belt-shaped member with a helical reinforcement material plastically deformed beforehand to the curvature radius substantially equivalent to or less than the curvature radius of a spiral tube can be joined.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with the reinforcing material at the time of pipe production does not act, and the helical pipe having the target pipe diameter and distance is reliably produced. be able to.

本発明の螺旋管の製管方法は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管方法において、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とするものである。   The method for manufacturing a helical tube according to the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges and provided with a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. The spiral tube is manufactured while the spiral tube is made to remain, and the formed spiral tube is left behind, and a band member with a reinforcing material is newly supplied to the front of the manufactured spiral tube, and the spiral tube is added. In the pipe manufacturing method, prior to joining the joints of the adjacent band members with reinforcing material, the circle with a curvature radius substantially equal to or less than the radius of curvature of the spiral tube is attached to the band member with reinforcing material. An arcuate curl is continuously formed, and the belt-like member with the reinforcing material is plastically deformed in a spiral shape.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する際、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることができる。これにより、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, the belt-shaped member with the reinforcing material is supplied, the joint portions adjacent to each other are joined to form a spiral tube, and the spiral tube that has been manufactured is left, and the spiral tube that is manufactured When supplying a band member with a reinforcing material to the front and making a pipe while adding a spiral tube, prior to joining the joint portions of the adjacent band members with a reinforcing material to the band member with the reinforcing material, An arc-shaped winding rod having a curvature radius substantially equal to or less than the curvature radius of the tube can be continuously formed, and the belt-like member with the reinforcing material can be plastically deformed in a spiral shape. Thereby, the adjacent joining parts of the strip | belt-shaped member with a helical reinforcement material plastically deformed beforehand to the curvature radius substantially equivalent to or less than the curvature radius of a spiral tube can be joined.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with the reinforcing material at the time of pipe production does not act, and the helical pipe having the target pipe diameter and distance is reliably produced. be able to.

本発明の螺旋管の製管装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、隣接する補強材付き帯状部材の接合部同士を接合する接合機構の前段に請求項1または4記載の巻き癖形成装置が製管機と一体に設けられ、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて接合機構に供給することを特徴とするものである。   The spiral pipe manufacturing apparatus of the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges, and a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. A spiral tube is manufactured, and the manufactured spiral tube is rotated and fed forward, and a new band member with a reinforcing material is added to the rear of the manufactured spiral tube to add the spiral tube. In the spiral pipe pipe making machine, the curl forming apparatus according to claim 1 or 4 is provided integrally with the pipe making machine in a preceding stage of a joining mechanism for joining adjacent joining portions of the band-like members with reinforcing members. The band member with reinforcing material is pushed into the curl guide, or the band member with reinforcing material is taken out of the curl guide, and the band member with reinforcing material has a curvature substantially equal to or less than the curvature radius of the spiral tube. Continuously forming a circular arc-shaped winding rod with a radius And is characterized in that the supply to the joining mechanism profile strip with reinforcement by plastically deforming spirally.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、隣接する補強材付き帯状部材の接合部同士を接合する接合機構の前段に、巻き癖ガイドおよび送りローラからなる巻き癖形成装置を一体に付設する。これにより、補強材付き帯状部材を送りローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を送りローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて接合機構に供給することができる。したがって、接合機構において、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, a belt-like member with a reinforcing material is supplied, joints adjacent to each other are joined together to produce a spiral tube, and the produced spiral tube is fed forward and rotated. A mechanism for joining the joining portions of the adjacent band members with reinforcing material in a pipe manufacturing machine of a helical tube that makes a pipe while adding a helical tube by newly supplying a band member with reinforcing material to the rear of the spiral pipe The curl forming device including the curl guide and the feed roller is integrally attached to the preceding stage. Accordingly, the reinforcement member moves along the curl guide by pushing the strip member with the reinforcing material into the curl guide via the feed roller or by pulling the strip member with the stiffener from the curl guide via the feed roller. An arc-shaped winding rod having a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube is continuously formed on the band-shaped member with a material, and the band-shaped member with a reinforcing material is plastically deformed in a spiral shape to form a joining mechanism. Can be supplied to. Therefore, in the joining mechanism, adjacent joining portions of the strip-shaped member with the spiral reinforcing material plastically deformed in advance to a curvature radius substantially equal to or less than the curvature radius of the spiral tube can be joined.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with the reinforcing material at the time of pipe production does not act, and the helical pipe having the target pipe diameter and distance is reliably produced. be able to.

本発明の螺旋管の製管装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、請求項2または4記載の巻き癖形成装置が製管機の前段に離隔して設けられ、補強材付き帯状部材を巻き癖形成装置に押し込んで、または、補強材付き帯状部材を巻き癖形成装置から引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて製管機に供給することを特徴とするものである。   The spiral pipe manufacturing apparatus of the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges, and a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. A spiral tube is manufactured, and the manufactured spiral tube is rotated and fed forward, and a new band member with a reinforcing material is added to the rear of the manufactured spiral tube to add the spiral tube. In the pipe making machine of the spiral pipe to be piped, the curl forming apparatus according to claim 2 or 4 is provided separately in the front stage of the pipe making machine, and the band member with a reinforcing material is pushed into the curl forming apparatus, or Taking the band member with reinforcing material from the curl forming device, continuously forming an arc-shaped winding rod with a curvature radius substantially equal to or less than the curvature radius of the spiral tube on the band member with reinforcing material, Pipe-making by reinforcing plastic strips with reinforcement It is characterized in that to supply the.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、巻き癖ガイド、巻き癖ガイドの上流側および下流側にそれぞれ設けられたピンチローラ、および、一方のピンチローラを回転駆動するモータからなる巻き癖形成装置を製管機の前段に離隔して付設する。これにより、製管機から離れた位置で補強材付き帯状部材を第1ピンチローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を第2ピンチローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて製管機の接合機構に供給することができる。したがって、製管機の接合機構において、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, a belt-like member with a reinforcing material is supplied, joints adjacent to each other are joined together to produce a spiral tube, and the produced spiral tube is fed forward and rotated. In a spiral tube pipe making machine that newly supplies a band member with a reinforcing material to the rear of the spiral tube and adds a spiral tube to the tube, it is provided on the upstream side and the downstream side of the spiral rod guide, respectively. A curl forming device comprising a pinch roller and a motor that rotationally drives one of the pinch rollers is provided separately from the former stage of the pipe making machine. Thereby, the strip-like member with the reinforcing material is pushed into the curling guide through the first pinch roller at a position away from the pipe making machine, or the strip-like member with the reinforcing material is pushed from the curling guide through the second pinch roller. Takes and forms a circular winding rod with a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube on the band member with reinforcement that moves along the winding guide, and has a reinforcement. The belt-shaped member can be plastically deformed in a spiral shape and supplied to the joining mechanism of the pipe making machine. Therefore, in the joining mechanism of the pipe making machine, adjacent joining portions of the strip-shaped member with the spiral reinforcing material that has been plastically deformed to a curvature radius substantially equal to or less than the curvature radius of the spiral tube in advance are joined together. be able to.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with the reinforcing material at the time of pipe production does not act, and the helical pipe having the target pipe diameter and distance is reliably produced. be able to.

本発明において、前記巻き癖形成装置が発進側マンホール近傍の地上に設置されることが好ましい。これにより、補強材付き帯状部材の曲率半径がドラムに巻き重ねられた際の曲率半径よりも小さくすることが可能となり、発進側マンホールの口径が小さい場合であっても、螺旋状の補強材付き帯状部材をマンホールを通して製管機の接合機構に円滑に供給することができる。   In this invention, it is preferable that the said curl formation apparatus is installed on the ground near the start side manhole. This makes it possible to make the radius of curvature of the belt-like member with the reinforcing material smaller than the radius of curvature when the belt-like member is wound around the drum, and even if the diameter of the starting manhole is small, the helical reinforcing material is attached. The strip member can be smoothly supplied to the joining mechanism of the pipe making machine through the manhole.

本発明の螺旋管の製管装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、隣接する補強材付き帯状部材の接合部同士を接合する接合機構の前段に請求項1または4記載の巻き癖形成装置が製管機と一体に設けられ、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて接合機構に供給することを特徴とするものである。   The spiral pipe manufacturing apparatus of the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges, and a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. The spiral tube is manufactured while the spiral tube is made to remain, and the formed spiral tube is left behind, and a band member with a reinforcing material is newly supplied to the front of the manufactured spiral tube, and the spiral tube is added. In the above pipe making machine, the curl forming apparatus according to claim 1 or 4 is provided integrally with the pipe making machine in a preceding stage of a joining mechanism for joining the joining portions of the adjacent belt-like members with the reinforcing material. Push the member into the curl guide, or pull the reinforcing band member from the curl guide, and the reinforcing band member has an arc shape with a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube. Continuously forming a winding rod with a reinforcing material Is characterized in that supplying member to the joint mechanism is plastically deformed in a spiral.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、隣接する補強材付き帯状部材の接合部同士を接合する接合機構の前段に、巻き癖ガイドおよび送りローラからなる巻き癖形成装置を一体に付設する。これにより、補強材付き帯状部材を送りローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を送りローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて接合機構に供給することができる。したがって、接合機構において、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, the belt-shaped member with the reinforcing material is supplied, the joint portions adjacent to each other are joined to form a spiral tube, and the spiral tube that has been manufactured is left, and the spiral tube that is manufactured In the pipe manufacturing machine of the spiral tube that supplies the band member with the reinforcing material to the front and makes the pipe while adding the spiral tube, in the front stage of the joining mechanism that joins the joining portions of the adjacent band members with the reinforcing material, A curl forming device including a curl guide and a feed roller is integrally provided. Accordingly, the reinforcement member moves along the curl guide by pushing the strip member with the reinforcing material into the curl guide via the feed roller or by pulling the strip member with the stiffener from the curl guide via the feed roller. An arc-shaped winding rod having a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube is continuously formed on the band-shaped member with a material, and the band-shaped member with a reinforcing material is plastically deformed in a spiral shape to form a joining mechanism. Can be supplied to. Therefore, in the joining mechanism, adjacent joining portions of the strip-shaped member with the spiral reinforcing material plastically deformed in advance to a curvature radius substantially equal to or less than the curvature radius of the spiral tube can be joined.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with the reinforcing material at the time of pipe production does not act, and the helical pipe having the target pipe diameter and distance is reliably produced. be able to.

本発明の螺旋管の製管装置は、両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、請求項3または4記載の巻き癖形成装置が製管機の前段に離隔して設けられ、回転フレームを補強材付き帯状部材の供給方向とは反対方向に回転させながら補強材付き帯状部材を巻き癖形成装置に押し込んで、または、補強材付き帯状部材を巻き癖形成装置から引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて製管機に供給することを特徴とするものである。   The spiral pipe manufacturing apparatus of the present invention supplies a band-shaped member with a reinforcing material having joints formed on both side edges, and a reinforcing material continuous in the longitudinal direction, and joins adjacent joints to each other. The spiral tube is manufactured while the spiral tube is made to remain, and the formed spiral tube is left behind, and a band member with a reinforcing material is newly supplied to the front of the manufactured spiral tube, and the spiral tube is added. 5. The pipe making machine according to claim 3, wherein the curl forming apparatus according to claim 3 or 4 is provided separately from the former stage of the pipe making machine, and the rotating frame is reinforced while rotating in the direction opposite to the feeding direction of the belt-like member with the reinforcing material. The band member with material is pushed into the curl forming device, or the band member with reinforcing material is taken out of the curl forming device, and the band member with reinforcing material is substantially equal to or less than the radius of curvature of the spiral tube. Continuously forming arc-shaped winding rods with a radius of curvature And it is characterized in that to supply the belt-shaped member with the reinforcing material by plastically deforming spirally pipe producing machine.

本発明によれば、補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、回転フレームに、巻き癖ガイド、巻き癖ガイドの上流側および下流側にそれぞれ設けられたピンチローラ、および、一方のピンチローラを回転駆動するモータを設けてなる巻き癖形成装置を製管機の前段に離隔して付設する。これにより、製管機から離れた位置において、回転フレームを回転させながら補強材付き帯状部材を第1ピンチローラを介して巻き癖ガイドに押し込んで、または、補強材付き帯状部材を第2ピンチローラを介して巻き癖ガイドから引き取って、巻き癖ガイドに沿って相対的に移動する補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、強材付き帯状部材を螺旋状に塑性変形させて製管機の接合機構に供給することができる。したがって、製管機の接合機構において、予め螺旋管の曲率半径と略同等の、または、同等以下の曲率半径に塑性変形させた螺旋状の補強材付き帯状部材の隣接する接合部同士を接合することができる。   According to the present invention, the belt-shaped member with the reinforcing material is supplied, the joint portions adjacent to each other are joined to form a spiral tube, and the spiral tube that has been manufactured is left, and the spiral tube that is manufactured In a spiral tube pipe making machine that feeds a band member with a reinforcing material to the front and makes a pipe while adding a spiral tube, the rotating frame is provided on the upstream side and the downstream side of the winding rod guide, respectively. A curl forming device provided with a pinch roller and a motor that rotationally drives one of the pinch rollers is provided separately from the former stage of the pipe making machine. Thereby, the belt-like member with the reinforcing material is pushed into the curl guide via the first pinch roller while rotating the rotary frame at a position away from the pipe making machine, or the belt-like member with the reinforcing material is pushed into the second pinch roller. An arc-shaped winding rod having a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube on a band member with a reinforcing member that is taken from the winding rod guide through the guide and moves relatively along the winding rod guide. Can be continuously formed, and the belt-like member with the strong material can be plastically deformed in a spiral shape and supplied to the joining mechanism of the pipe making machine. Therefore, in the joining mechanism of the pipe making machine, adjacent joining portions of the strip-shaped member with the spiral reinforcing material that has been plastically deformed to a curvature radius substantially equal to or less than the curvature radius of the spiral tube in advance are joined together. be able to.

また、回転フレームを補強材付き帯状部材の供給方向とは反対方向に、かつ、供給速度と同速度で回転させることにより、補強材付き帯状部材が巻き癖形成装置から送り出される際に、公転する製管機によって残置されて製管される螺旋管に対する螺旋状の補強材付き帯状部材の送り出しに相対的な過不足がなくなり、補強材付き帯状部材にねじれが発生することを防止できる。すなわち、製管機によって螺旋管を製管する際、回転フレームが回転しないことによって、または、回転が遅すぎることによって、残置されて製管される螺旋管に対して螺旋状の補強材付き帯状部材が過剰に送り出され、補強材付き帯状部材にねじれが発生して巻き癖が裏返ったり、逆に回転フレームの回転が早すぎることによって、残置されて製管される螺旋管に対して螺旋状の補強材付き帯状部材の送り出しが少なくなり、螺旋状の補強材付き帯状部材の巻き癖径が次第に小さくなって補強材付き帯状部材が変形することを防止できる。   In addition, by rotating the rotating frame in the direction opposite to the direction in which the band member with the reinforcing material is supplied and at the same speed as the supply speed, the revolving frame is revolved when being sent out from the curl forming apparatus. There is no relative excess or deficiency in the feeding of the helical member with the reinforcing material to the helical tube that is left and produced by the pipe making machine, and the twisting of the reinforcing member with the reinforcing material can be prevented. That is, when a spiral pipe is manufactured by a pipe making machine, a strip with a reinforcing material that is helical with respect to a spiral pipe that is left and manufactured because the rotating frame does not rotate or is rotated too slowly When the member is sent out excessively, the band member with reinforcement is twisted and the curl is turned over, or conversely, the rotation of the rotating frame is too fast, so that it is spiral with respect to the remaining spiral tube Thus, it is possible to prevent the band-shaped member with the reinforcing material from being deformed, and the winding diameter of the spiral-shaped band-shaped member with the reinforcing material is gradually reduced to deform the band-shaped member with the reinforcing material.

この結果、製管時に補強材付き帯状部材にドラムに巻き重ねられた元の曲率半径に復元しようとする復元力は作用せず、目標とする管径と距離の螺旋管を確実に、かつ、円滑に製管することができる。   As a result, the restoring force that tries to restore the original radius of curvature wound around the drum on the belt-like member with a reinforcing material at the time of pipe production does not act, and the helical tube of the target pipe diameter and distance is reliably and Pipes can be produced smoothly.

本発明において、前記巻き癖形成装置が発進側マンホール近傍の地上または発進側マンホール内に設置されることが好ましい。これにより、補強材付き帯状部材の曲率半径がドラムに巻き重ねられた際の曲率半径よりも小さくすることが可能となり、発進側マンホールの口径が小さい場合であっても、螺旋状の補強材付き帯状部材をマンホールを通して製管機の接合機構に円滑に供給することができる。また、螺旋管の管径が小さい場合であっても、螺旋状の補強材付き帯状部材を螺旋管を通して製管機の接合機構に円滑に供給することができる。   In the present invention, it is preferable that the curl forming apparatus is installed on the ground near the start side manhole or in the start side manhole. This makes it possible to make the radius of curvature of the belt-like member with the reinforcing material smaller than the radius of curvature when the belt-like member is wound around the drum, and even if the diameter of the starting manhole is small, the helical reinforcing material is attached. The strip member can be smoothly supplied to the joining mechanism of the pipe making machine through the manhole. Further, even if the pipe diameter of the spiral tube is small, the strip-shaped member with the spiral reinforcing material can be smoothly supplied to the joining mechanism of the pipe making machine through the spiral tube.

本発明の巻き癖形成装置によれば、剛性の大きな補強材が帯状部材に装着された補強材付き帯状部材を用いて螺旋管を製管する際、目標とする管径と距離の螺旋管を確実に製管することができるように、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の巻き癖を連続的に形成することができる。   According to the curl forming apparatus of the present invention, when a spiral tube is manufactured using a reinforcing band member having a stiff reinforcing member attached to the band member, the spiral tube having a target tube diameter and distance is formed. In order to reliably produce the pipe, it is possible to continuously form a winding rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube on the band member with the reinforcing material.

また、螺旋管の製管方法および螺旋管の製管装置によれば、剛性の大きな補強材が帯状部材に装着された補強材付き帯状部材を用いて螺旋管を製管する際、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の巻き癖を連続的に形成して、目標とする管径と距離の螺旋管を確実に製管することができる。   In addition, according to the method of manufacturing a spiral tube and the device for manufacturing a spiral tube, when a spiral tube is manufactured using a band-shaped member with a reinforcing material in which a stiff reinforcing material is attached to the band-shaped member, the reinforcing material is attached. A spiral tube having a target tube diameter and distance can be reliably produced by continuously forming a winding rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube on the band-shaped member. .

以下、本発明の実施の形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

まず、本発明の製管装置1の実施形態を説明するのに先立って、使用される補強材付き帯状部材100の一実施形態について、図1に基づいて説明する。   First, prior to describing the embodiment of the pipe producing apparatus 1 of the present invention, one embodiment of a band member 100 with a reinforcing material used will be described with reference to FIG.

補強材付き帯状部材100は、帯状部材110と、該帯状部材110に装着された補強材120とから構成される。   The belt-like member 100 with the reinforcing material includes a belt-like member 110 and a reinforcing material 120 attached to the belt-like member 110.

帯状部材110は、可撓性を有する合成樹脂、例えば、硬質塩化ビニル、ポリエチレン、ポリプロピレンなどを押出成形して形成され、帯板状の基板111の裏面に複数本(実施例においては2本)の断面T字状の補強リブ112が先端を基板111と平行に位置して設けられている。基板111の一方の側縁部の裏面には接合凸部113が立設されている。基板111の他方の側縁部は、接合凸部113が設けられた基板111の側縁部が配置されるように、基板111の厚みだけ裏面側に段落ちした段落ち部114に形成されており、その段落ち部114に接合凸部113が嵌入し得る接合凹部115が設けられている。接合凹部115には、基板111から離れるにつれて接合凹部115の突出側に位置するように傾斜された傾斜リブ116が形成されており、傾斜リブ116の先端が帯状部材110の一方の側縁部を形成している。   The belt-shaped member 110 is formed by extrusion molding a flexible synthetic resin, for example, hard vinyl chloride, polyethylene, polypropylene, and the like, and a plurality of belt-shaped members 110 (two in the embodiment) are formed on the back surface of the belt-shaped substrate 111. Reinforcing ribs 112 having a T-shaped cross section are provided with their tips positioned parallel to the substrate 111. On the back surface of one side edge portion of the substrate 111, a bonding convex portion 113 is erected. The other side edge portion of the substrate 111 is formed in a stepped portion 114 that is stepped down to the back side by the thickness of the substrate 111 so that the side edge portion of the substrate 111 provided with the bonding convex portion 113 is disposed. In addition, a joint recess 115 into which the joint protrusion 113 can be fitted is provided in the stepped-down portion 114. The bonding recess 115 is formed with an inclined rib 116 that is inclined so as to be positioned on the protruding side of the bonding recess 115 as it is away from the substrate 111, and the tip of the inclined rib 116 forms one side edge of the band-shaped member 110. Forming.

補強材120は、長手方向に連続した帯板状の鋼板が断面略W字状に形成されたものであり、帯状部材110の複数本の補強リブ112にわたって装着されている。具体的には、補強材120は、中央平坦部121と、中央平坦部121の左右各端縁から下方に折曲された垂下部122,122と、左右の垂下部122の各下端縁から外方水平に折曲された左右の平坦部123,123と、左右の平坦部123の各外端から外方斜め上方に折曲された傾斜部124,124とを有し、左右の各平坦部123が帯状部材110の左右の補強リブ112との間において基板111に載置され、さらに、左右の傾斜部124の先端が左右の補強リブ112にそれぞれ係止されることにより、帯状部材110に装着されている。   The reinforcing member 120 is a strip-shaped steel plate that is continuous in the longitudinal direction and has a substantially W-shaped cross section. The reinforcing member 120 is mounted over a plurality of reinforcing ribs 112 of the band-shaped member 110. Specifically, the reinforcing member 120 is externally attached to the central flat portion 121, the hanging portions 122 and 122 bent downward from the left and right end edges of the central flat portion 121, and the lower end edges of the left and right hanging portions 122. Left and right flat portions 123 and 123 bent horizontally, and inclined portions 124 and 124 bent obliquely upward and outward from the outer ends of the left and right flat portions 123, respectively. 123 is placed on the substrate 111 between the left and right reinforcing ribs 112 of the band-shaped member 110, and the tips of the left and right inclined portions 124 are locked to the left and right reinforcing ribs 112, respectively. It is installed.

そして、所定の断面形状に押出成形されて巻取りドラムに巻き取られた帯状部材110が巻取りドラムから繰り出され、補強材装着装置(図示せず)によって補強材120が帯状部材110の所定位置に装着された後、補強材120が装着された帯状部材110、すなわち、補強材付き帯状部材100は、ドラムD(図8参照)に巻き重ねられて現場に輸送される。   Then, the belt-like member 110 that has been extruded into a predetermined cross-sectional shape and wound on the take-up drum is fed out from the take-up drum, and the reinforcing material 120 is placed at a predetermined position of the belt-like member 110 by a reinforcing material mounting device (not shown). Then, the belt-like member 110 to which the reinforcing material 120 is attached, that is, the belt-like member 100 with the reinforcing material is wound around the drum D (see FIG. 8) and transported to the site.

このような補強材付き帯状部材100は、基板111の裏面側、すなわち、補強リブ112などが立設された側が外周側になるように後述する製管機4に供給され、その接合過程において、図2(a),(b)に示すように、互いに隣接する2つの補強材付き帯状部材100,100のうち、一方の補強材付き帯状部材100の接合凸部113に、他方の補強材付き帯状部材100の接合凹部115を外側(先行する補強材付き帯状部材100の外周側)から嵌め込むことにより、これらの互いに隣接する補強材付き帯状部材100,100を相互に接合して所定の管径の螺旋管S(図8参照)を製管することができる。   Such a belt-like member 100 with a reinforcing material is supplied to the pipe making machine 4 to be described later so that the back side of the substrate 111, that is, the side where the reinforcing ribs 112 and the like are erected is the outer peripheral side. As shown in FIGS. 2 (a) and 2 (b), of the two band members 100, 100 with reinforcing material adjacent to each other, the joint convex portion 113 of one band member 100 with reinforcing material is provided with the other reinforcing material. By fitting the joining concave portion 115 of the belt-like member 100 from the outside (the outer peripheral side of the preceding belt-like member 100 with reinforcing material), the mutually adjacent belt-like members 100, 100 with reinforcing material are joined to each other to form a predetermined tube. A spiral tube S having a diameter (see FIG. 8) can be manufactured.

この際、先行する補強材付き帯状部材100の接合凸部113が設けられた基板111の側縁部に後続する補強材付き帯状部材100の段落ち部114が配置されるとともに、先行する補強材付き帯状部材100の接合凸部113が設けられた側の補強リブ112に後続する補強材付き帯状部材100の傾斜リブ116が係止される。   At this time, the stepped portion 114 of the reinforcing band member 100 with the reinforcing material is disposed on the side edge portion of the substrate 111 provided with the joining convex portion 113 of the preceding belt member 100 with the reinforcing material, and the preceding reinforcing material is provided. The inclined rib 116 of the band member 100 with the reinforcing material is locked to the reinforcing rib 112 on the side where the joint convex portion 113 of the band member 100 is provided.

次に、製管装置1の一実施形態について図3および図4に基づいて説明する。   Next, an embodiment of the pipe making apparatus 1 will be described with reference to FIGS. 3 and 4.

この製管装置1は、補強材付き帯状部材100を軸心が略水平となるように連続的に螺旋状に供給し、互いに隣接する補強材付き帯状部材100の幅方向の側縁部同士を接合させて、連続的に螺旋管Sを製管するものであり、製管された螺旋管Sは、製管装置1から回転しつつ押し出される。   This pipe manufacturing apparatus 1 supplies the strip | belt-shaped member 100 with a reinforcing material continuously spirally so that an axial center may become substantially horizontal, and the side edge parts of the width direction of the strip | belt-shaped member 100 with a reinforcing material which adjoin each other are supplied. The spiral tube S is continuously manufactured by joining, and the spiral tube S that has been manufactured is pushed out of the tube manufacturing apparatus 1 while being rotated.

製管装置1は、支持架台2に巻き癖形成装置3および製管機4を一体に設けて構成されている。   The pipe making apparatus 1 is configured by integrally providing a curl forming apparatus 3 and a pipe making machine 4 on a support base 2.

巻き癖形成装置3は、螺旋状に形成された鋼板製の巻き癖ガイド31と、巻き癖ガイド31の上流側に配置された第1送りローラ32と、巻き癖ガイド31の下流側に配置された第2送りローラ33と、から構成されている。   The curl forming device 3 is disposed on a downstream side of the curl guide 31, a spiral curl guide 31 made of a steel plate formed in a spiral shape, a first feed roller 32 disposed on the upstream side of the curl guide 31. And a second feed roller 33.

巻き癖ガイド31は、補強材付き帯状部材100によって製管される螺旋管Sの外径と略同等の曲率半径を有して断面略半円状に形成された螺旋板であって、連続的に供給された補強材付き帯状部材100を略半周にわたって螺旋板の内周面に沿わせることにより、補強材付き帯状部材100に巻き癖ガイド31の曲率半径に相当する曲率半径の巻き癖を形成して螺旋状に塑性変形させる。すなわち、補強材付き帯状部材100の補強材120が、製管される螺旋管Sの曲率半径に略相当する曲率半径に塑性変形される。   The curl guide 31 is a spiral plate that has a radius of curvature substantially equal to the outer diameter of the spiral tube S manufactured by the band member 100 with the reinforcing material and is formed in a substantially semicircular cross section. By forming the reinforcing strip-like member 100 supplied along the inner circumferential surface of the spiral plate over almost a half circumference, the winding member 100 with the reinforcing material is formed with a curvature radius corresponding to the curvature radius of the winding guide 31. Then, it is plastically deformed in a spiral shape. That is, the reinforcing material 120 of the belt-shaped member 100 with the reinforcing material is plastically deformed to a curvature radius substantially corresponding to the curvature radius of the spiral pipe S to be manufactured.

この場合、巻き癖ガイド31の曲率半径としては、製管される螺旋管Sの外径と同等以下の曲率半径であってもかまわない。   In this case, the radius of curvature of the curl guide 31 may be a radius of curvature equal to or less than the outer diameter of the spiral tube S to be manufactured.

第1送りローラ32は、図5に示すように、第1内面ローラ322および第1外面ローラ323が組になった第1ピンチローラ321と、支持架台2に固定された歯車箱324の歯車(図示せず)を介して第1ピンチローラ321を回転させる第1油圧モータ325とからなり、第1内面ローラ322の回転軸および第1外面ローラ323の回転軸は、補強材付き帯状部材100を螺旋状に供給するように、補強材付き帯状部材100を供給しようとするリード角に対して軸線方向が直交するように配置されて、第1油圧モータ325の出力軸とともにそれぞれ歯車箱324に回転自在に軸支されている。そして、第1油圧モータ325を回転駆動することにより、その出力軸、第1内面ローラ322の回転軸および第1外面ローラ323の回転軸にそれぞれ固定されて互いに噛み合う歯車を介して第1内面ローラ322および第1外面ローラ323を互いに逆方向に回転させ、第1内面ローラ322および第1外面ローラ323の間に補強材付き帯状部材100を挟み込んで巻き癖ガイド31に向かって押し込むように送り出す。   As shown in FIG. 5, the first feed roller 32 includes a first pinch roller 321 in which a first inner surface roller 322 and a first outer surface roller 323 are paired, and a gear of a gear box 324 fixed to the support frame 2 ( And a first hydraulic motor 325 that rotates a first pinch roller 321 via a first pinch roller 321 via a rotation axis of the first inner roller 322 and a first outer roller 323. It is arranged so that the axial direction is orthogonal to the lead angle to which the strip member 100 with the reinforcing material is supplied so as to be supplied in a spiral shape, and rotates to the gear box 324 together with the output shaft of the first hydraulic motor 325. It is supported freely. Then, by rotating the first hydraulic motor 325, the first inner surface roller is connected to the output shaft, the first inner surface roller 322, and the first outer roller 323 through the gears fixed to and meshing with each other. 322 and the first outer surface roller 323 are rotated in opposite directions, and the band member 100 with the reinforcing material is sandwiched between the first inner surface roller 322 and the first outer surface roller 323 and sent out toward the curl guide 31.

ここで、第1内面ローラ322は、補強材付き帯状部材100の幅に略相当する幅を有して鉄などによって円筒状に形成され、その外周面が補強材付き帯状部材100の平坦な内面、すなわち、螺旋管Sの内周面となる側の面に接触して回転するように外径が設定されている。   Here, the first inner surface roller 322 has a width substantially equivalent to the width of the band-like member 100 with the reinforcing material and is formed into a cylindrical shape with iron or the like, and the outer peripheral surface thereof is the flat inner surface of the band-like member 100 with the reinforcing material. In other words, the outer diameter is set so as to rotate in contact with the inner peripheral surface of the spiral tube S.

また、第1外面ローラ323は、補強材付き帯状部材100の補強リブ112,112間に配置されるように、補強材付き帯状部材100の隣接する補強リブ112,112間に挿入可能な幅を有して複数個設けられており、その外周面と第1内面ローラ322の外周面との間に補強材付き帯状部材100における帯状部材110の基板111の厚みに相当する間隔を有するように外径が設定されている。したがって、第1外面ローラ323の外周面は、補強材付き帯状部材100の隣接する補強リブ112,112間において、補強材付き帯状部材100の裏面、すなわち、螺旋管Sの外周面となる側の面に接して回転する。   Further, the first outer surface roller 323 has a width that can be inserted between the adjacent reinforcing ribs 112 and 112 of the band member 100 with the reinforcing material so as to be disposed between the reinforcing ribs 112 and 112 of the band member 100 with the reinforcing material. The outer peripheral surface and the outer peripheral surface of the first inner surface roller 322 are provided with an interval corresponding to the thickness of the substrate 111 of the band-shaped member 110 in the band-shaped member 100 with the reinforcing material. The diameter is set. Therefore, the outer peripheral surface of the first outer roller 323 is between the adjacent reinforcing ribs 112 and 112 of the band member 100 with the reinforcing material, on the back surface of the band member 100 with the reinforcing material, that is, the outer surface of the spiral tube S. Rotates in contact with the surface.

なお、第1外面ローラ323の外周面にはローレット加工が施されており、補強材付き帯状部材100を滑ることなく送り出す。   The outer peripheral surface of the first outer surface roller 323 is knurled, and feeds the belt-like member 100 with the reinforcing material without slipping.

第2送りローラ33は、第1送りローラ32と同一の構造を有して巻き癖ガイド31の下流側に配置されている。すなわち、第2送りローラ33は、第2内面ローラ332および第2外面ローラ333が組になった第2ピンチローラ331と、支持架台2に固定された歯車箱334の歯車(図示せず)を介して第2ピンチローラ331を回転させる第2油圧モータ335とからなり、第2内面ローラ332の回転軸および第2外面ローラ333の回転軸は、補強材付き帯状部材100を螺旋状に供給するように、補強材付き帯状部材100を供給しようとするリード角に対して軸線方向が直交するように配置されて、第2油圧モータ335の出力軸とともにそれぞれ歯車箱334に回転自在に軸支されている。そして、第2油圧モータ335を回転駆動することにより、その出力軸、第2内面ローラ332の回転軸および第2外面ローラ333の回転軸にそれぞれ固定されて互いに噛み合う歯車を介して第2内面ローラ332および第2外面ローラ333を互いに逆方向に回転させ、第2内面ローラ332および第2外面ローラ333の間に補強材付き帯状部材100を挟み込んで巻き癖ガイド31から引き取るように送り出す。   The second feed roller 33 has the same structure as the first feed roller 32 and is arranged on the downstream side of the curl guide 31. That is, the second feed roller 33 includes a second pinch roller 331 in which a second inner surface roller 332 and a second outer surface roller 333 are combined, and a gear (not shown) of a gear box 334 fixed to the support frame 2. The second hydraulic motor 335 rotates the second pinch roller 331, and the rotation shaft of the second inner surface roller 332 and the rotation shaft of the second outer surface roller 333 supply the belt-like member 100 with the reinforcing material in a spiral shape. As described above, the reinforcing member is disposed so that the axial direction is orthogonal to the lead angle to which the belt-like member 100 with the reinforcing material is supplied, and is rotatably supported by the gear box 334 together with the output shaft of the second hydraulic motor 335. ing. Then, by rotating the second hydraulic motor 335, the second inner surface roller is connected to the output shaft, the second inner surface roller 332, and the second outer surface roller 333 through the gears fixed to and meshing with each other. 332 and the second outer surface roller 333 are rotated in opposite directions, and the belt-like member 100 with the reinforcing material is sandwiched between the second inner surface roller 332 and the second outer surface roller 333 and sent out from the curl guide 31.

ここで、第2内面ローラ332は、補強材付き帯状部材100の幅に略相当する幅を有して鉄などによって円筒状に形成され、その外周面が補強材付き帯状部材100の平坦な内面、すなわち、螺旋管Sの内周面となる側の面に接触して回転するように外径が設定されている。   Here, the second inner surface roller 332 has a width substantially equivalent to the width of the band member 100 with the reinforcing material and is formed into a cylindrical shape with iron or the like, and the outer peripheral surface thereof is a flat inner surface of the band member 100 with the reinforcing material. In other words, the outer diameter is set so as to rotate in contact with the inner peripheral surface of the spiral tube S.

また、第2外面ローラ333は、補強材付き帯状部材100の補強リブ112,112間に配置されるように、補強材付き帯状部材100の隣接する補強リブ112,112間に挿入可能な幅を有して複数個設けられており、その外周面と第2内面ローラ332の外周面との間に補強材付き帯状部材100における帯状部材110の基板111の厚みに相当する間隔を有するように外径が設定されている。したがって、第2外面ローラ333の外周面は、補強材付き帯状部材100の隣接する補強リブ112,112間において、補強材付き帯状部材100の裏面、すなわち、螺旋管Sの外周面となる側の面に接して回転する。   Further, the second outer surface roller 333 has a width that can be inserted between the adjacent reinforcing ribs 112 and 112 of the reinforcing band member 100 so as to be disposed between the reinforcing ribs 112 and 112 of the reinforcing band member 100. The outer peripheral surface and the outer peripheral surface of the second inner surface roller 332 are provided with an interval corresponding to the thickness of the substrate 111 of the band-shaped member 110 in the band-shaped member 100 with the reinforcing material. The diameter is set. Therefore, the outer peripheral surface of the second outer roller 333 is located between the adjacent reinforcing ribs 112 and 112 of the band member 100 with the reinforcing material, on the back surface of the band member 100 with the reinforcing material, that is, the outer surface of the spiral tube S. Rotates in contact with the surface.

なお、第2外面ローラ333の外周面にはローレット加工が施されており、補強材付き帯状部材100を滑ることなく送り出す。   Note that the outer peripheral surface of the second outer roller 333 is knurled, and feeds the belt-like member 100 with the reinforcing material without slipping.

製管機4は、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合する接合機構5と、隣接する螺旋状の補強材付き帯状部材100,100が接合機構5によって互いに接合されて製管された螺旋管Sを案内するガイドフレーム6と、から構成され、前述した巻き癖形成装置3の後段に配設されている。   The pipe making machine 4 includes a joining mechanism 5 that joins adjacent spiral reinforcing band members 100, 100 to each other, and an adjacent spiral reinforcing member strips 100, 100 that are joined together by the joining mechanism 5. The guide frame 6 that guides the spiral pipe S that has been manufactured, and is disposed in the subsequent stage of the curl forming apparatus 3 described above.

接合機構5は、図6に示すように、製管ローラ52および駆動ローラ53が組になったピンチローラ51と、支持架台2に固定された歯車箱54の歯車(図示せず)を介してピンチローラ51を回転させる油圧モータ55とからなり、製管ローラ52の回転軸および駆動ローラ53の回転軸は、螺旋管Sのリード角に対して軸線方向が直交するように配置されて、油圧モータ55の出力軸とともにそれぞれ歯車箱54に回転自在に軸支されている。そして、油圧モータ55を回転駆動することにより、その出力軸、製管ローラ52の回転軸および駆動ローラ53の回転軸にそれぞれ固定されて互いに噛み合う歯車を介して製管ローラ52および駆動ローラ53を互いに逆方向に回転させ、製管ローラ52および駆動ローラ53の間に補強材付き帯状部材100を挟み込んでガイドフレーム6に向かって送り出す。   As shown in FIG. 6, the joining mechanism 5 includes a pinch roller 51 in which a tube-forming roller 52 and a drive roller 53 are combined, and a gear (not shown) of a gear box 54 fixed to the support frame 2. It comprises a hydraulic motor 55 that rotates the pinch roller 51, and the rotational axis of the tube-making roller 52 and the rotational axis of the drive roller 53 are arranged so that the axial direction is orthogonal to the lead angle of the spiral tube S, Along with the output shaft of the motor 55, each is rotatably supported by the gear box 54. Then, by rotating the hydraulic motor 55, the tube-making roller 52 and the driving roller 53 are fixed to the output shaft, the rotating shaft of the tube-forming roller 52, and the rotating shaft of the driving roller 53, respectively, via gears that mesh with each other. The belts 100 are rotated in opposite directions, and the band-like member 100 with a reinforcing material is sandwiched between the tube-making roller 52 and the driving roller 53 and sent out toward the guide frame 6.

ここで、製管ローラ52は、補強材付き帯状部材100の幅寸法のほぼ2倍程度の長さを有して鉄などによって円筒状に形成され、先行する螺旋状の補強材付き帯状部材100と、後続する螺旋状の補強材付き帯状部材100とが接合されて互いに隣接する補強材付き帯状部材100,100による螺旋管Sの平滑な内周面に外周面が接触して回転するように外径が設定されている。   Here, the tube-forming roller 52 has a length that is approximately twice the width of the belt-shaped member 100 with the reinforcing material and is formed into a cylindrical shape with iron or the like, and precedes the belt-shaped member 100 with the spiral reinforcing material. And the subsequent spiral-shaped reinforcing member-like band member 100 are joined so that the outer peripheral surface comes into contact with the smooth inner peripheral surface of the spiral tube S by the adjacent reinforcing member-like band members 100, 100 and rotates. The outer diameter is set.

また、駆動ローラ53は、前述したように、先行する螺旋状の補強材付き帯状部材100と、後続する螺旋状の補強材付き帯状部材100とが接合されて互いに隣接する補強材付き帯状部材100,100において、各補強材付き帯状部材100の補強リブ112,112間に配置されるように、補強材付き帯状部材100の隣接する補強リブ112,112間に挿入可能な幅を有して複数個設けられており、その外周面と製管ローラ52の外周面との間に補強材付き帯状部材100における帯状部材110の基板111の厚みに相当する間隔を有するように外径が設定されている。したがって、駆動ローラ53の外周面は、各補強材付き帯状部材100の隣接する補強リブ112,112間において、接合されて互いに隣接する補強材付き帯状部材100,100による螺旋管Sの外周面となる側の補強材付き帯状部材100の裏面に接して回転する。   In addition, as described above, the driving roller 53 is formed by joining the preceding spiral reinforcing band member 100 with the reinforcing member and the succeeding spiral reinforcing member band member 100 with the reinforcing member adjacent to each other. , 100, a plurality of strips having a width that can be inserted between adjacent reinforcing ribs 112, 112 of the band member 100 with reinforcing material so as to be disposed between the reinforcing ribs 112, 112 of the band member 100 with reinforcing material. The outer diameter is set so as to have an interval corresponding to the thickness of the substrate 111 of the band-shaped member 110 in the band-shaped member 100 with the reinforcing material between the outer peripheral surface and the outer peripheral surface of the tube-making roller 52. Yes. Therefore, the outer peripheral surface of the driving roller 53 is joined between the adjacent reinforcing ribs 112 and 112 of the respective band members 100 with reinforcing materials and the outer peripheral surface of the spiral tube S formed by the adjacent band members 100 and 100 with reinforcing materials. It rotates in contact with the back surface of the belt-like member 100 with the reinforcing material on the side.

なお、駆動ローラ53の外周面には、ローレット加工が施されており、接合された隣接する補強材付き帯状部材100,100を滑ることなく送り出す。   Note that the outer peripheral surface of the drive roller 53 is knurled, and the adjacent belt members 100 and 100 with a reinforcing material are fed without slipping.

ガイドフレーム6は、一対のリンク部材62,63が連結軸64を介して回動自在に連結された複数個のリンク体61と、各リンク体61の連結軸64にそれぞれ回転自在に設けられた案内ローラ65と、からなり、これらの案内ローラ65を設けた複数個のリンク体61が相互に連結されて略環状に形成されている。   The guide frame 6 is rotatably provided on a plurality of link bodies 61 in which a pair of link members 62 and 63 are rotatably connected via a connecting shaft 64, and on the connecting shaft 64 of each link body 61. A plurality of link bodies 61 provided with the guide rollers 65 are connected to each other to form a substantially annular shape.

ここで、各リンク体61を構成するリンク部材62,63は、図7に示すように、前側板62a、63aと、後側板62b,63bと、これらの前側板62a,63aおよび後側板62b,63bの対向する一端部間に架設された連結板62c,63cとからコ字状に形成されている。そして、リンク部材62における前側板62aおよび後側板62bの対向する他端部にリンク部材63における前側板63aおよび後側板63bの対向する他端部を重ね合わせ、それらを連結軸64を介して回動自在に連結してリンク体61が形成されている。   Here, as shown in FIG. 7, the link members 62 and 63 that constitute each link body 61 include front plates 62a and 63a, rear plates 62b and 63b, front plates 62a and 63a, and rear plates 62b, It is formed in a U-shape from connecting plates 62c and 63c installed between opposite ends of 63b. Then, the other opposite end portions of the front plate 63a and the rear plate 63b in the link member 63 are overlapped with the other opposite end portions of the front plate 62a and the rear plate 62b in the link member 62, and they are rotated via the connecting shaft 64. A link body 61 is formed by being movably connected.

また、隣接するリンク体61,61は、リンク体61を構成するリンク部材62,63の連結板62c,63cおよびリンク体61を構成するリンク部材62,63の連結板62c,63cが適宜組み合わされて、ボルトナット(図示せず)を介して着脱自在に連結されている。   The adjacent link bodies 61 and 61 are appropriately combined with the connecting plates 62c and 63c of the link members 62 and 63 constituting the link body 61 and the connecting plates 62c and 63c of the link members 62 and 63 constituting the link body 61. And are detachably connected via bolts and nuts (not shown).

ただし、ガイドフレーム6における特定の隣接するリンク体61,61が着脱できるならば、当該リンク体61,61を離脱させてガイドフレーム6を直線状に形成できることから、残りの連結板62c,63cについては、溶接などによって着脱不能に固定してもかまわない。   However, if the specific adjacent link bodies 61, 61 in the guide frame 6 can be attached and detached, the link bodies 61, 61 can be detached and the guide frame 6 can be formed in a straight line, so that the remaining connecting plates 62c, 63c May be fixed non-detachable by welding or the like.

さらに、リンク部材63の前側板63aおよび後側板63bの各他端部には、回動規制片67が設けられており、一方、リンク部材62の前側板62aおよび後側板62bの各他端部には、前述した回動規制片67に対応する切欠部66が連結軸64の回転中心を中心とする設定半径上の一定範囲にわたって形成されており、リンク部材62に対するリンク部材63の回動範囲が切欠部66に当接する回動規制片67によって規制されている。これにより、リンク体61が内方に屈曲することが規制される。   Further, a rotation restricting piece 67 is provided at each of the other end portions of the front side plate 63a and the rear side plate 63b of the link member 63, while each other end portion of the front side plate 62a and the rear side plate 62b of the link member 62 is provided. The notch 66 corresponding to the rotation restricting piece 67 described above is formed over a certain range on a set radius around the rotation center of the connecting shaft 64, and the rotation range of the link member 63 relative to the link member 62 is formed. Is restricted by a rotation restricting piece 67 that contacts the notch 66. This restricts the link body 61 from bending inward.

案内ローラ65は、合成樹脂または金属よりなり、軸受68を介して連結軸64回りに回転自在に軸支され、補強材付き帯状部材100の平坦な内面、すなわち、螺旋管Sの内周面に接触する。   The guide roller 65 is made of synthetic resin or metal, and is rotatably supported around the connecting shaft 64 via a bearing 68. The guide roller 65 is formed on the flat inner surface of the reinforcing band member 100, that is, on the inner peripheral surface of the spiral tube S. Contact.

さらに、案内ローラ65は、既設管K内において、接合機構5によって互いに接合された隣接する補強材付き帯状部材100,100から製管された螺旋管Sを下流側に供給するため、補強材付き帯状部材100に対し直角となるように配置される。この案内ローラ65を螺旋管Sを構成する補強材付き帯状部材100に対し直角となるように配置するには、例えば、ガイドフレーム6の、接合機構5に隣接する一対のリンク体61,61同士の連結部において、一方のリンク体61を他方のリンク体61に対して管軸方向に移動させ、移動させた状態でそれぞれ接合機構5に固定すればよい。   Further, the guide roller 65 is provided with a reinforcing material in order to supply the downstream side of the spiral tube S formed from the adjacent band members 100, 100 with the reinforcing material joined together by the joining mechanism 5 in the existing pipe K. It arrange | positions so that it may become a right angle with respect to the strip | belt-shaped member 100. FIG. In order to arrange the guide roller 65 so as to be perpendicular to the band member 100 with the reinforcing material constituting the spiral tube S, for example, a pair of link bodies 61, 61 of the guide frame 6 adjacent to the joining mechanism 5 are arranged. In this connection part, one link body 61 may be moved in the tube axis direction with respect to the other link body 61, and fixed to the joining mechanism 5 in the moved state.

次に、このように構成された製管装置1を用いて既設管Kを更生する螺旋管Sの製管について図8および図9を参照しながら説明する。   Next, pipe making of the spiral pipe S that regenerates the existing pipe K using the pipe making apparatus 1 configured as described above will be described with reference to FIGS. 8 and 9.

−施工前の準備など−
まず、既設管Kには所定スパンごとにマンホールM、Mが設けられており、この例では、施工対象領域(更生領域)の上流側のマンホールを発進側マンホールM1、下流側のマンホールを到達側マンホールM2とし、これらのマンホールM1,M2を利用して既設管K内に螺旋管Sを製管する。螺旋管Sの製管は既設管Kの発進側マンホールM1から到達側マンホールM2に向けて行う。
-Preparation before construction-
First, the existing pipe K is provided with manholes M and M for each predetermined span. In this example, the manhole on the upstream side of the construction target area (rehabilitation area) is set as the start side manhole M1, and the manhole on the downstream side is set as the arrival side. A manhole M2 is formed, and a spiral tube S is formed in the existing pipe K using these manholes M1 and M2. The spiral pipe S is manufactured from the start side manhole M1 of the existing pipe K toward the arrival side manhole M2.

螺旋管Sの製管には、図1に示した補強材付き帯状部材100が巻き重ねられたドラムD(回転台付き)および製管装置1とともに、図示しない油圧ユニットおよび発電機からなる動力ユニットWなどを使用する。これらのうち、ドラムDおよび動力ユニットWは発進側マンホールM1側の地上に設置する。また、製管装置1は、発進側マンホールM1のインバートに設置する。   In the pipe making of the spiral pipe S, a power unit comprising a drum D (with a turntable) and a pipe making apparatus 1 around which the band member 100 with reinforcing material shown in FIG. W or the like is used. Among these, the drum D and the power unit W are installed on the ground on the start side manhole M1 side. Moreover, the pipe making apparatus 1 is installed in the invert of the start side manhole M1.

その際、製管装置1は、支持架台2、巻き癖形成装置3、製管機4に分解され、さらに、製管機4が接合機構5、ガイドフレーム6に分解されて搬入され、発進側マンホールM1内において組み立てられる。その後、動力ユニットWからの油圧配管を巻き癖形成装置3の各油圧モータ325,335および製管機4における接合機構5の油圧モータ55にそれぞれ接続する。   At that time, the pipe making apparatus 1 is disassembled into the support base 2, the curl forming apparatus 3, and the pipe making machine 4, and the pipe making machine 4 is further disassembled into the joining mechanism 5 and the guide frame 6 and carried in, and the start side It is assembled in the manhole M1. Thereafter, the hydraulic piping from the power unit W is connected to the hydraulic motors 325 and 335 of the curl forming apparatus 3 and the hydraulic motor 55 of the joining mechanism 5 in the pipe making machine 4.

なお、ガイドフレーム6については、隣接する一対のリンク体61,61の連結部の連結を外し、複数個のリンク体61を1本の列にして搬入し、再び隣接する一対のリンク体61,61の連結部を連結して略環状に形成し、支持架台2に取り付ける。   In addition, about the guide frame 6, the connection part of a pair of adjacent link bodies 61 and 61 is removed, a plurality of link bodies 61 are carried in one row, and a pair of adjacent link bodies 61, The connecting portions 61 are connected to form a substantially ring shape and are attached to the support frame 2.

また、製管装置1については、製管する螺旋管Sの管径に合わせて、対応する曲率半径の巻き癖ガイド31を用意するとともに、ガイドフレーム6の周長(リンク体61の数)を調整しておく。   For the pipe making apparatus 1, the winding guide 31 having a corresponding curvature radius is prepared according to the pipe diameter of the spiral pipe S to be piped, and the circumference of the guide frame 6 (the number of link bodies 61) is set. Adjust it.

さらに、製管装置1は、更生する既設管Kの内径および使用する補強材付き帯状部材100の幅に対応する螺旋ピッチとなるように調整しておく。   Furthermore, the pipe making apparatus 1 is adjusted so as to have a spiral pitch corresponding to the inner diameter of the existing pipe K to be rehabilitated and the width of the band member 100 with the reinforcing material to be used.

準備作業が完了すれば、地上に配置したドラムDの外周側から補強材付き帯状部材100を引き出して発進側マンホールM1内に引き込み、その先端部を巻き癖形成装置3における第1送りローラ32のピンチローラ321に挿通した後、巻き癖ガイド31の内周面に沿わせて、その曲率半径に相当する曲率半径の円弧状の巻き癖を形成させ、次いで、第2送りローラ33のピンチローラ331に挿通して螺旋状に塑性変形させた後、製管機4における接合機構5のピンチローラ51に挿通してガイドフレーム6の外周側に送り出す。   When the preparatory work is completed, the belt-like member 100 with the reinforcing material is pulled out from the outer peripheral side of the drum D placed on the ground and drawn into the start-side manhole M1, and the leading end of the first feed roller 32 in the curl forming apparatus 3 is drawn. After passing through the pinch roller 321, an arcuate curl with a curvature radius corresponding to the curvature radius is formed along the inner peripheral surface of the curl guide 31, and then the pinch roller 331 of the second feed roller 33. Then, it is plastically deformed in a spiral shape, and then inserted into the pinch roller 51 of the joining mechanism 5 in the pipe making machine 4 and sent out to the outer peripheral side of the guide frame 6.

ドラムDの外周側から補強材付き帯状部材100を引き出して巻き癖形成装置3を経て製管機4に順に供給することにより、補強材付き帯状部材100の先端部がガイドフレーム6の外周側を回って再び接合機構5のピンチローラ51に挿入する際、後続する補強材付き帯状部材100が接合機構5のピンチローラ51に挿入する。これにより、先行する螺旋状の補強材付き帯状部材100の接合凸部113に、後続する螺旋状の補強材付き帯状部材100の接合凹部115を外周側から嵌入するとともに、先行の補強材付き帯状部材100の接合凸部113が設けられた基板111の側縁部に、後続の補強材付き帯状部材100の段落ち部114を配置し、さらに、先行の補強材付き帯状部材100の接合凸部113が設けられた側の補強リブ112に、後続の補強材付き帯状部材100の傾斜リブ116を係止させて、隣接する補強材付き帯状部材100,100を互いに接合して開始用螺旋管S’の製管を開始する。以下同様に、補強材付き帯状部材100を巻き癖形成装置3に送り込み、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖を形成して螺旋状に塑性変形させ、接合機構5に数回(1〜3回程度)挿通して開始用螺旋管S’を製管する。   By pulling out the belt-like member 100 with the reinforcing material from the outer peripheral side of the drum D and sequentially supplying it to the pipe making machine 4 through the curl forming device 3, the leading end of the belt-like member 100 with the reinforcing material moves the outer peripheral side of the guide frame 6. When it is rotated and inserted again into the pinch roller 51 of the joining mechanism 5, the subsequent band member 100 with a reinforcing material is inserted into the pinch roller 51 of the joining mechanism 5. As a result, the joining concave portion 115 of the subsequent spiral reinforcing material-like band member 100 is inserted into the joining convex portion 113 of the preceding spiral reinforcing material-like belt member 100 from the outer peripheral side, and the preceding reinforcing material-like belt shape with the reinforcing material is provided. The stepped portion 114 of the subsequent band member 100 with the reinforcing material is arranged on the side edge portion of the substrate 111 on which the bonding convex portion 113 of the member 100 is provided, and the bonding convex portion of the preceding band member 100 with the reinforcing material is further provided. The reinforcing rib 112 on the side provided with 113 is engaged with the inclined rib 116 of the subsequent band member 100 with reinforcing material, and the adjacent band members 100, 100 with reinforcing material are joined to each other to start the helical tube S. 'Begin pipe making. Similarly, the belt-like member 100 with the reinforcing material is fed into the curl forming device 3 to form an arc-shaped curl with a radius of curvature corresponding to the radius of curvature of the curl guide 31 to be plastically deformed in a spiral shape, 5 is inserted several times (about 1 to 3 times) to produce the starting spiral tube S ′.

−製管装置1による螺旋管Sの製管−
以上の開始用螺旋管S’の製管が完了した後に、製管装置1を構成する巻き癖形成装置3の第1送りローラ32および第2送りローラ33を駆動するとともに、製管機4の接合機構5を駆動する。これにより、第1送りローラ32の第1油圧モータ325が回転駆動して第1ピンチローラ321が回転し、補強材付き帯状部材100を第1内面ローラ322および第1外面ローラ323に挟み込んでドラムDから引き出し、巻き癖ガイド31に向けて押し込む。このため、補強材付き帯状部材100は、巻き癖ガイド31に沿って移動し、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が連続的に形成され、螺旋状に塑性変形させられる。
-Pipe making of spiral pipe S by pipe making device 1-
After the start spiral pipe S ′ is completed, the first feed roller 32 and the second feed roller 33 of the curl forming apparatus 3 constituting the pipe making apparatus 1 are driven, and the pipe making machine 4 The joining mechanism 5 is driven. As a result, the first hydraulic motor 325 of the first feed roller 32 is rotationally driven to rotate the first pinch roller 321, and the belt-like member 100 with the reinforcing material is sandwiched between the first inner surface roller 322 and the first outer surface roller 323, and the drum Pull out from D and push toward curl guide 31. For this reason, the belt-shaped member 100 with the reinforcing material moves along the curl guide 31 and arc-shaped curl having a curvature radius corresponding to the curvature radius of the curl guide 31 is continuously formed, and is plastic in a spiral shape. Deformed.

また、第2送りローラ33の第2油圧モータ335が回転駆動して第2ピンチローラ331が回転し、補強材付き帯状部材100を第2内面ローラ332および第2外面ローラ333に挟み込んで巻き癖ガイド31から引き取り、製管機4の接合機構5に向けて送り出す。このため、補強材付き帯状部材100は、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形され、製管機4の接合機構5に供給される。   Further, the second hydraulic motor 335 of the second feed roller 33 is driven to rotate and the second pinch roller 331 is rotated, and the belt-like member 100 with the reinforcing material is sandwiched between the second inner surface roller 332 and the second outer surface roller 333 and wound. It is taken out from the guide 31 and sent out toward the joining mechanism 5 of the pipe making machine 4. For this reason, the belt-like member 100 with the reinforcing material is formed by continuously forming an arcuate winding rod having a radius of curvature corresponding to the curvature radius of the winding rod guide 31 and plastically deforming in a spiral shape. 5 is supplied.

さらに、接合機構5の油圧モータ55が回転駆動してピンチローラ51が回転し、補強材付き帯状部材100を製管ローラ52および駆動ローラ53に挟み込んで巻き癖形成装置3から引き取るとともに、ガイドフレーム6の外周側に送り出す。この際、先行する螺旋状の補強材付き帯状部材100の接合凸部113に、後続する螺旋状の補強材付き帯状部材100の接合凹部115を外周側から嵌入するとともに、先行の補強材付き帯状部材100における基板111の後端側側縁部に、後続の補強材付き帯状部材100の段落ち部114を配置し、さらに、先行の補強材付き帯状部材100の後端側の補強リブ112に、後続の補強材付き帯状部材100の傾斜リブ116を係止させて、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合して螺旋管Sを製管する(図2(b)参照)。   Further, the hydraulic motor 55 of the joining mechanism 5 is rotationally driven to rotate the pinch roller 51, and the belt-like member 100 with the reinforcing material is sandwiched between the tube-making roller 52 and the driving roller 53 and taken out from the curl forming device 3. 6 to the outer peripheral side. At this time, the joining concave portion 115 of the subsequent spiral reinforcing material-like band member 100 is inserted into the joining convex portion 113 of the preceding spiral reinforcing material-like belt member 100 from the outer peripheral side, and the preceding reinforcing material-like band shape with the reinforcing material. The stepped portion 114 of the subsequent band member 100 with the reinforcing material is disposed on the rear end side edge of the substrate 111 in the member 100, and further, the reinforcing rib 112 on the rear end side of the preceding band member 100 with the reinforcing material is provided. Then, the inclined ribs 116 of the subsequent band member 100 with reinforcing material are locked, and the adjacent band members 100 and 100 with spiral reinforcing material are joined to each other to form the helical tube S (FIG. 2B). reference).

これにより、開始用螺旋管S’の後方において隣接する螺旋状の補強材付き帯状部材100,100が互いに接合されて螺旋管Sが連続して製管され、開始用螺旋管S’とともに螺旋管Sが到達側マンホールM2に向けて回転しつつ送り出される。   As a result, the spiral-shaped reinforcing member-equipped strip members 100, 100 adjacent to each other behind the start spiral tube S ′ are joined to each other to continuously manufacture the spiral tube S, and together with the start spiral tube S ′, the spiral tube S is sent out while rotating toward the reaching manhole M2.

この際、製管機4における接合機構5のピンチローラ51の回転駆動、巻き癖形成装置3における第1送りローラ32の第1ピンチローラ321の回転駆動および第2送りローラ33の第2ピンチローラ331の回転駆動は、同調して駆動するように制御される。   At this time, the rotation drive of the pinch roller 51 of the joining mechanism 5 in the pipe making machine 4, the rotation drive of the first pinch roller 321 of the first feed roller 32 and the second pinch roller of the second feed roller 33 in the curl forming apparatus 3. The rotational drive of 331 is controlled to drive in synchronism.

このように、第1送りローラ32の第1ピンチローラ321から補強材付き帯状部材100が送り出されて巻き癖ガイド31に沿って移動し、第2送りローラ33の第2ピンチローラ331から巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が形成されて螺旋状に塑性変形された補強材付き帯状部材100が送り出され、さらに、製管機4の接合機構5のピンチローラ51によって隣接する補強材付き帯状部材100,100が互いに接合されて螺旋管Sが製管されるとともに、ガイドフレーム6に沿って到達側マンホールM2に向けて回転しつつ送り出される。   As described above, the belt-like member 100 with the reinforcing material is fed out from the first pinch roller 321 of the first feed roller 32 and moves along the curl guide 31, and the curl from the second pinch roller 331 of the second feed roller 33. A belt-like member 100 with a reinforcing material which is formed into an arc-shaped winding rod having a radius of curvature corresponding to the radius of curvature of the guide 31 and is plastically deformed in a spiral shape is sent out, and further, a pinch roller of the joining mechanism 5 of the pipe making machine 4 Adjacent band members 100 and 100 with reinforcing material are joined to each other by 51 to form a helical tube S, and are sent out along the guide frame 6 while rotating toward the reaching manhole M2.

この結果、補強材付き帯状部材100は、巻き癖形成装置3を経て目標とする螺旋管Sの曲率半径と略同等の曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形された後、接合機構5に供給されて螺旋管Sに製管されることから、製管時に補強材付き帯状部材100にドラムDに巻き重ねられた元の曲率半径に復元しようとする復元力は作用しない。したがって、補強材付き帯状部材100を螺旋状に供給して螺旋管Sを製管する際、補強材120の剛性が大きい場合であっても、目標とする管径と距離の螺旋管Sを確実に製管することができる。   As a result, the belt-like member 100 with the reinforcing material is formed into a spiral shape by continuously forming the arcuate curl having a radius of curvature substantially equal to the target radius of curvature of the spiral tube S through the curl forming device 3. After being deformed, since it is supplied to the joining mechanism 5 and manufactured into the spiral tube S, the restoration is attempted to restore the original radius of curvature wound around the drum D around the belt-like member 100 with the reinforcing material at the time of pipe production. Force does not work. Therefore, when the helical member S is manufactured by supplying the strip member 100 with the reinforcing member in a spiral shape, even if the rigidity of the reinforcing member 120 is large, the helical tube S having the target pipe diameter and distance is surely secured. Can be made into pipes.

−製管の完了および製管装置1などの撤去−
既設管Kの施工対象領域(更生領域)の全長にわたって螺旋管Sの製管が終了すれば、螺旋管Sの管端部の補強材付き帯状部材100を切断し、次いで、製管装置1を分解して発進側マンホールM1から撤去する。
-Completion of pipe making and removal of pipe making equipment 1-
When the pipe production of the spiral pipe S is completed over the entire length of the construction target area (rehabilitation area) of the existing pipe K, the strip-like member 100 with the reinforcing material at the pipe end of the helical pipe S is cut, and then the pipe production apparatus 1 is Disassemble and remove from the starting manhole M1.

すなわち、ガイドフレーム6が複数のリンク体61を相互に連結して形成されたものであるから、隣接する一対のリンク体61,61の連結部の連結を外すことで、ガイドフレーム6をリンク体61の1本の列とすることができる。また、支持架台2から接合機構5、巻き癖形成装置3を分離し、発進側マンホールM1から撤去する。   That is, since the guide frame 6 is formed by connecting a plurality of link bodies 61 to each other, the guide frame 6 can be connected to the link body by disconnecting the connecting portions of the pair of adjacent link bodies 61 and 61. One row of 61 can be used. Further, the joining mechanism 5 and the curl forming device 3 are separated from the support base 2 and removed from the starting side manhole M1.

前述した実施形態においては、第1送りローラ32と第2送りローラ33を巻き癖ガイド31の上流側および下流側にそれぞれ設けた巻き癖形成装置3を例示したが、補強材付き帯状部材100を巻き癖ガイド31に向かって押し込む第1送りローラ32、または、補強材付き帯状部材100を巻き癖ガイド31から引き取る第2送りローラ33のいずれか一方が設けられればよい。   In the above-described embodiment, the curl forming apparatus 3 in which the first feed roller 32 and the second feed roller 33 are provided on the upstream side and the downstream side of the curl guide 31, respectively, is illustrated. Either the first feed roller 32 that pushes in toward the curl guide 31 or the second feed roller 33 that pulls the band member 100 with the reinforcing material from the curl guide 31 may be provided.

また、巻き癖ガイド31を製管機4の接合機構5の近傍まで延長して形成し、第2送りローラ33を省略することもできる。   Alternatively, the curl guide 31 may be formed to extend to the vicinity of the joining mechanism 5 of the pipe making machine 4 and the second feed roller 33 may be omitted.

さらに、巻き癖ガイド31として、弧状の螺旋板で例示したが、螺旋板に限定するものではない。例えば、詳細には図示しないが、螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋面に外接する複数個の回転ローラを螺旋方向に間隔をおいて回転自在に軸支して巻き癖ガイド31を形成し、補強材付き帯状部材100を複数個の回転ローラに沿わせることにより、螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を形成するようにしてもよい。   Furthermore, although illustrated as an arcuate spiral plate as the curl guide 31, it is not limited to a spiral plate. For example, although not shown in detail, a plurality of rotating rollers circumscribing an arcuate spiral surface having a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube S can be freely rotated at intervals in the spiral direction. The curb guide 31 is pivotally supported on the shaft, and the belt-like member 100 with the reinforcing material is placed along the plurality of rotating rollers, so that the radius of curvature of the spiral tube S is approximately equal to or less than that of the spiral tube S. An arcuate curl may be formed.

さらにまた、前述した実施形態においては、巻き癖形成装置3および製管機4を一体に設けた製管装置1を説明したが、製管機4から離隔して、例えば、図10に示すように、発進側マンホールM1近傍の地上に巻き癖形成装置3を設置し、発進側マンホールM1に設置された製管機4と合わせて製管装置1を構成してもよい。   Furthermore, in the above-described embodiment, the pipe making apparatus 1 in which the curl forming apparatus 3 and the pipe making machine 4 are integrally provided has been described. However, as shown in FIG. Alternatively, the curl forming device 3 may be installed on the ground near the start side manhole M1, and the pipe making device 1 may be configured together with the pipe making machine 4 installed in the start side manhole M1.

この巻き癖形成装置3は、図11に示すように、螺旋状に成形された鋼板製の巻き癖ガイド31と、巻き癖ガイド31の上流側に設けられた第1ピンチローラ321と、巻き癖ガイド31の下流側に設けられた第2ピンチローラ331と、第1ピンチローラ321または第2ピンチローラ331のいずれか一方のピンチローラを歯車を介して回転駆動させる油圧モータ(図示せず)から構成される。   As shown in FIG. 11, the curl forming apparatus 3 includes a spiral curl guide 31 made of a steel plate, a first pinch roller 321 provided on the upstream side of the curl guide 31, and a curl From a second pinch roller 331 provided on the downstream side of the guide 31 and a hydraulic motor (not shown) that rotationally drives either the first pinch roller 321 or the second pinch roller 331 via a gear. Composed.

ここで、巻き癖ガイド31、第1ピンチローラ321、第2ピンチローラ331は、先に説明した構成と同一であり、同一の構成には同一の符号を付して詳細な説明を省略する。   Here, the curl guide 31, the first pinch roller 321, and the second pinch roller 331 are the same as those described above, and the same reference numerals are given to the same components, and detailed description thereof is omitted.

この実施形態においても、連続的に供給された補強材付き帯状部材100を略半周にわたって巻き癖ガイド31の内周面に沿わせることにより、補強材付き帯状部材100に巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖を形成して螺旋状に塑性変形させることができる。そして、第1ピンチローラ321を油圧モータおよび歯車を介して回転させる場合は、第1ピンチローラ321を構成する第1内面ローラ322および第1外面ローラ323を互いに逆方向に回転させ、第1内面ローラ322および第1外面ローラ323の間に補強材付き帯状部材100を挟み込んで巻き癖ガイド31に押し込むことができる。一方、第2ピンチローラ331を油圧モータおよび歯車を介して回転させる場合は、第2ピンチローラ331を構成する第2内面ローラ332および第2外面ローラ333を互いに逆方向に回転させ、第2内面ローラ332および第2外面ローラ333の間に補強材付き帯状部材100を挟み込んで巻き癖ガイド31から引き取ることができる。   Also in this embodiment, the radius of curvature of the curl guide 31 on the stiffener guide 31 is provided on the stiffener guide 100 with the stiffener by aligning the continuously supplied strip member 100 with the stiffener along the inner peripheral surface of the curly guide 31. It is possible to form an arc-shaped winding rod having a radius of curvature corresponding to the above and plastically deform it in a spiral shape. And when rotating the 1st pinch roller 321 via a hydraulic motor and a gear, the 1st inner surface roller 322 and the 1st outer surface roller 323 which comprise the 1st pinch roller 321 are rotated in the mutually opposite direction, and the 1st inner surface The band member 100 with a reinforcing material can be sandwiched between the roller 322 and the first outer surface roller 323 and can be pushed into the curl guide 31. On the other hand, when the second pinch roller 331 is rotated via a hydraulic motor and a gear, the second inner surface roller 332 and the second outer surface roller 333 constituting the second pinch roller 331 are rotated in opposite directions to each other, The belt-like member 100 with a reinforcing material can be sandwiched between the roller 332 and the second outer surface roller 333 and can be taken out from the curl guide 31.

このように、第1ピンチローラ321によって押し込まれた後、巻き癖ガイド31および第2ピンチローラ331を経て送り出された補強材付き帯状部材100、あるいは、第1ピンチローラ321および巻き癖ガイド31を経て第2ピンチローラ331によって引き取られた補強材付き帯状部材100は、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形され、発進側マンホールM1を経て製管機4の接合機構5に導かれる。   As described above, the belt-like member 100 with the reinforcing material, or the first pinch roller 321 and the curl guide 31, which is sent through the curl guide 31 and the second pinch roller 331 after being pushed by the first pinch roller 321, is used. The band member 100 with the reinforcing material taken up by the second pinch roller 331 is continuously formed into an arc-shaped winding rod having a radius of curvature corresponding to the curvature radius of the winding rod guide 31, and is plastically deformed in a spiral shape. It is led to the joining mechanism 5 of the pipe making machine 4 through the starting side manhole M1.

そして、巻き癖ガイド31の曲率半径に相当する曲率半径の螺旋状に塑性変形された補強材付き帯状部材100は、製管機4の接合機構5において、先行する螺旋状の補強材付き帯状部材100の接合凸部113に、後続する螺旋状の補強材付き帯状部材100の接合凹部115を外周側から嵌入するとともに、先行の補強材付き帯状部材100における基板111の後端側側縁部に、後続の補強材付き帯状部材100の段落ち部114を配置し、さらに、先行の補強材付き帯状部材100の後端側の補強リブ112に、後続の補強材付き帯状部材100の傾斜リブ116を係止させる。これにより、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合して螺旋管Sを連続して製管し、到達側マンホールM2に向けて回転しつつ送り出す。   A band member 100 with a reinforcing material that is plastically deformed in a spiral shape with a radius of curvature corresponding to the radius of curvature of the curl guide 31 is the preceding band member with a spiral reinforcing material in the joining mechanism 5 of the pipe making machine 4. The joining concave portion 115 of the subsequent spiral reinforcing material-like band member 100 is inserted into the joining convex portion 113 of 100 from the outer peripheral side, and the rear end side edge of the substrate 111 in the preceding reinforcing material-like belt member 100 is provided. The stepped portion 114 of the subsequent band member 100 with the reinforcing material is disposed, and the inclined rib 116 of the band member 100 with the subsequent reinforcing material is further provided on the reinforcing rib 112 on the rear end side of the band member 100 with the preceding reinforcing material. Lock. As a result, the adjacent spiral members 100, 100 with the reinforcing material are joined to each other to continuously produce the helical tube S, and are sent out while rotating toward the reaching side manhole M2.

したがって、この実施形態においても、補強材付き帯状部材100は、巻き癖形成装置3を経て目標とする螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形された後、接合機構5に供給されて螺旋管Sに製管されることから、製管時に補強材付き帯状部材100にドラムDに巻き重ねられた元の曲率半径に復元しようとする復元力は作用しない。これにより、補強材付き帯状部材100を螺旋状に供給して螺旋管Sを製管する際、補強材120の剛性が大きい場合であっても、目標とする管径と距離の螺旋管Sを確実に製管することができる。   Therefore, also in this embodiment, the belt-like member 100 with the reinforcing material is an arcuate winding rod having a curvature radius substantially equal to or less than the target curvature radius of the spiral tube S through the winding rod forming device 3. Is continuously formed and plastically deformed in a spiral shape, and then supplied to the joining mechanism 5 and piped into the spiral pipe S. Therefore, it is wound around the drum D around the belt-like member 100 with a reinforcing material at the time of pipe making. The restoring force that tries to restore the original radius of curvature does not work. Thus, when the spiral-shaped tube S is manufactured by supplying the band-shaped member 100 with the reinforcing material in a spiral shape, even if the rigidity of the reinforcing material 120 is large, the spiral tube S having a target tube diameter and distance can be obtained. It is possible to reliably produce pipes.

この実施形態においては、巻き癖ガイド31を弧状の螺旋板で例示したが、製管機4から離隔して巻き癖形成装置3が設けられることから、直ちに製管機4の接合機構5に向けて補強材付き帯状部材100を供給する必要がない。したがって、螺旋板に代えて弧状の円筒板であってもかまわない。   In this embodiment, the curl guide 31 is exemplified by the arc-shaped spiral plate. However, since the curl forming device 3 is provided apart from the pipe making machine 4, the curl guide 31 is immediately directed to the joining mechanism 5 of the pipe making machine 4. Thus, there is no need to supply the band-like member 100 with the reinforcing material. Therefore, an arc-shaped cylindrical plate may be used instead of the spiral plate.

また、巻き癖ガイド31としては、弧状の螺旋板、または、弧状の円筒板以外に、詳細には図示しないが、螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋面または円筒面に外接する複数個の回転ローラを螺旋方向あるいは円周方向に間隔をおいて回転自在に軸支して巻き癖ガイドとしてもよい。   In addition to the arcuate spiral plate or the arcuate cylindrical plate, the curl guide 31 is not shown in detail, but the arcuate shape has a curvature radius substantially equal to or less than the curvature radius of the spiral tube S. A plurality of rotating rollers circumscribing the spiral surface or cylindrical surface may be rotatably supported at intervals in the spiral direction or the circumferential direction to form a curl guide.

ところで、前述した実施形態においては、発進側マンホールM1に配置されて、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合して螺旋管Sを製管し、製管された螺旋管Sを到達側マンホールM2に向けて回転しつつ送り出す製管機4の前段に巻き癖形成装置3を一体に設けた製管装置1、または、製管機4の前段に巻き癖形成装置3を離隔して設けた製管装置1について説明したが、隣接する螺旋状の補強材付き帯状部材100,100を接合して螺旋管Sを製管し、製管された螺旋管Sを残置させてその前方に新たに補強材着き帯状部材100を供給して螺旋管Sを付加しながら製管する製管機に巻き癖形成装置3を設けた製管装置であってもよい。   By the way, in embodiment mentioned above, it arrange | positions in the starting side manhole M1, and joins the adjacent strip | belt-shaped members 100 and 100 with a spiral reinforcement material mutually, and the spiral tube S is manufactured, The spiral tube manufactured The pipe making apparatus 1 in which the curl forming apparatus 3 is integrally provided in the front stage of the pipe making machine 4 that sends out S while rotating toward the reaching side manhole M2 or the curl forming apparatus 3 in the front stage of the pipe making machine 4 Although the pipe-making apparatus 1 provided separately was demonstrated, the adjacent spiral member 100,100 with a reinforcing material is joined, the spiral pipe S is pipe-formed, and the pipe-formed spiral pipe S is left behind. It may be a pipe making apparatus in which the curl forming apparatus 3 is provided in a pipe making machine for supplying a new reinforcing material wearing band-like member 100 to the front and making a pipe while adding the spiral pipe S.

以下、本発明の製管装置1の他の実施形態について図12および図13に基づいて説明する。   Hereinafter, other embodiments of the pipe making apparatus 1 of the present invention will be described with reference to FIGS. 12 and 13.

この実施形態の製管装置1は、製管機7に巻き癖形成装置3を一体に設けて構成されている。   The pipe making apparatus 1 of this embodiment is configured by integrally providing a curl forming apparatus 3 on a pipe making machine 7.

なお、巻き癖形成装置3は、前述した実施形態と同一であり、同一部材には同一符号を付して詳細な説明を省略し、製管機7についてのみ説明する。   In addition, the curl forming apparatus 3 is the same as that of embodiment mentioned above, attaches | subjects the same code | symbol to the same member, abbreviate | omits detailed description, and demonstrates only the pipe making machine 7. FIG.

この製管機7は、補強材付き帯状部材100が螺旋状に供給されて螺旋管Sを製管する成形フレーム8と、成形フレーム8に取り付けられ、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合する接合機構9と、から構成されており、後述する接合機構9の歯車箱94に支持フレーム21を介して巻き癖形成装置3が付設されている。   The pipe making machine 7 includes a forming frame 8 in which a band member 100 with a reinforcing material is spirally supplied to manufacture a spiral tube S, and an adjacent band 100 with a reinforcing material attached to the forming frame 8. , 100 are joined to each other, and a curl forming device 3 is attached to a gear box 94 of the joining mechanism 9 described later via a support frame 21.

成形フレーム8は、前述したガイドフレーム6と同様の構造を有している。すなわち、成形フレーム8は、図14に示すように、一対のリンク部材82,83が連結軸84を介して回動自在に連結された複数個のリンク体81と、各リンク体81の連結軸84にそれぞれ回転自在に設けられた案内ローラ85と、からなり、これらの案内ローラ85を設けた複数個のリンク体81が相互に連結されて略環状に形成されている。   The molding frame 8 has the same structure as the guide frame 6 described above. That is, as shown in FIG. 14, the molded frame 8 includes a plurality of link bodies 81 in which a pair of link members 82 and 83 are rotatably connected via a connecting shaft 84, and connecting shafts of the link bodies 81. And a plurality of link bodies 81 provided with these guide rollers 85 are connected to each other to form a substantially annular shape.

ここで、各リンク体81を構成するリンク部材82,83は、図14に示すように、前側板82a、83aと、後側板82b,83bと、これらの前側板82a,83aおよび後側板82b,83bの対向する一端部間に架設された連結板82c,83cとからコ字状に形成されている。そして、リンク部材82における前側板82aおよび後側板82bの対向する他端部にリンク部材83における前側板83aおよび後側板83bの対向する他端部を重ね合わせ、それらを連結軸84を介して回動自在に連結してリンク体81が形成されている。   Here, as shown in FIG. 14, the link members 82 and 83 constituting each link body 81 include front plates 82a and 83a, rear plates 82b and 83b, front plates 82a and 83a, and rear plates 82b, It is formed in a U-shape from connecting plates 82c and 83c installed between opposing ends of 83b. Then, the other opposite ends of the front plate 83a and the rear plate 83b of the link member 83 are overlapped with the other opposite ends of the front plate 82a and the rear plate 82b of the link member 82, and these are rotated via the connecting shaft 84. A link body 81 is formed so as to be freely movable.

また、隣接するリンク体81,81は、リンク体81を構成するリンク部材82,83の連結板82c,83cおよびリンク体81を構成するリンク部材82,83の連結板82c,83cが適宜組み合わされて、ボルトナット(図示せず)を介して着脱自在に連結されている。   The adjacent link bodies 81 and 81 are appropriately combined with the connection plates 82c and 83c of the link members 82 and 83 constituting the link body 81 and the connection plates 82c and 83c of the link members 82 and 83 constituting the link body 81. And are detachably connected via bolts and nuts (not shown).

ただし、成形フレーム8を直線状に形成できるように、特定の隣接する一対のリンク体81,81間が着脱できるならば、残りの連結板82c,83cについては、溶接などによって着脱不能に固定してもかまわない。   However, if a specific pair of adjacent link bodies 81, 81 can be attached and detached so that the molding frame 8 can be formed linearly, the remaining connecting plates 82c, 83c are fixed so as not to be attached / detached by welding or the like. It doesn't matter.

さらに、リンク部材83の前側板83aおよび後側板83bの各他端部には、回動規制片87が設けられており、一方、リンク部材82の前側板82aおよび後側板82bの各他端部には、前述した回動規制片87に対応する切欠部86が連結軸84の回転中心を中心とする設定半径上の一定範囲にわたって形成されており、リンク部材82に対するリンク部材83の回動範囲が切欠部86に当接する回動規制片87によって規制されている。これにより、リンク体81が内方に屈曲することが規制される。   Further, a rotation restricting piece 87 is provided at each of the other end portions of the front side plate 83a and the rear side plate 83b of the link member 83, while each other end portion of the front side plate 82a and the rear side plate 82b of the link member 82 is provided. The notch 86 corresponding to the rotation restricting piece 87 described above is formed over a certain range on a set radius around the rotation center of the connecting shaft 84, and the rotation range of the link member 83 with respect to the link member 82. Is restricted by a rotation restricting piece 87 that contacts the notch 86. This restricts the link body 81 from bending inward.

案内ローラ85は、各リンク体81の連結軸84にそれぞれ回転自在に設けられている。ここで、案内ローラ85は、合成樹脂または金属よりなり、軸受88を介して連結軸84回りに回転自在に軸支され、補強材付き帯状部材100の平坦な内面、すなわち、螺旋管Sの内周面に接触する。   The guide roller 85 is rotatably provided on the connecting shaft 84 of each link body 81. Here, the guide roller 85 is made of synthetic resin or metal, and is rotatably supported around the connecting shaft 84 via a bearing 88. The guide roller 85 is a flat inner surface of the band member 100 with a reinforcing material, that is, the inner surface of the spiral tube S. Contact the peripheral surface.

さらに、案内ローラ85は、既設管K内において、接合機構9によって互いに接合された隣接する補強材付き帯状部材100,100から製管された螺旋管Sの内周面に接触して周回移動しつつ製管機7を前進させるために、螺旋管Sを構成する補強材付き帯状部材100に対し直角となるように配置されている。   Furthermore, the guide roller 85 rotates in contact with the inner peripheral surface of the spiral pipe S manufactured from the adjacent band members 100 and 100 with reinforcing material joined together by the joining mechanism 9 in the existing pipe K. On the other hand, in order to advance the pipe making machine 7, the pipe making machine 7 is disposed so as to be perpendicular to the band-like member 100 with the reinforcing material constituting the spiral pipe S.

なお、リンク体81のうち、接合機構9が取り付けられるリンク体81については、案内ローラ85に代えて後述する製管ローラ92が設けられている他、接合機構9の後方のリンク体81については、補強材付き帯状部材100の供給に際して干渉しないように、接合機構9が取り付けられるリンク体81よりも補強材付き帯状部材100の幅だけ螺旋管の形成方向とは反対方向に偏位されている(図15参照)。   Of the link bodies 81, the link body 81 to which the joining mechanism 9 is attached is provided with a tube-making roller 92 to be described later instead of the guide roller 85, and the link body 81 behind the joining mechanism 9. In order not to interfere with the supply of the band member 100 with the reinforcing material, the width of the band member 100 with the reinforcing material is displaced from the link body 81 to which the joining mechanism 9 is attached in the direction opposite to the spiral tube forming direction. (See FIG. 15).

接合機構9は、図16に示すように、製管ローラ92および駆動ローラ93が組になったピンチローラ91と、成形フレーム8におけるリンク体81のリンク部材82に固定された歯車箱94の歯車941,942,943を介してピンチローラ91を回転させる油圧モータ95とからなり、製管ローラ92の回転軸および駆動ローラ93の回転軸は、螺旋管Sのリード角に対して軸線方向が直交するように配置されて、油圧モータ95の出力軸とともにそれぞれ歯車箱94に回転自在に軸支されている。そして、油圧モータ95を回転駆動することにより、その出力軸、製管ローラ92の回転軸および駆動ローラ93の回転軸にそれぞれ固定されて互いに噛み合う歯車941,942,943を介して製管ローラ92および駆動ローラ93を互いに逆方向に回転させ、製管ローラ92および駆動ローラ93の間に補強材付き帯状部材100を挟み込んで送り出すように回転方向が設定されている。   As shown in FIG. 16, the joining mechanism 9 includes a pinch roller 91 in which a tube-making roller 92 and a drive roller 93 are combined, and a gear of a gear box 94 fixed to a link member 82 of a link body 81 in the molding frame 8. 941, 942, 943, and a hydraulic motor 95 that rotates the pinch roller 91. The axis of rotation of the tube-making roller 92 and the axis of rotation of the drive roller 93 are orthogonal to the lead angle of the spiral tube S. Are arranged so as to be supported by the gear box 94 together with the output shaft of the hydraulic motor 95. Then, when the hydraulic motor 95 is driven to rotate, the tube-forming roller 92 is fixed to the output shaft, the rotating shaft of the tube-forming roller 92, and the rotating shaft of the driving roller 93, and the gears 941, 942, and 943 mesh with each other. The rotation direction is set so that the drive roller 93 is rotated in the opposite direction, and the belt-like member 100 with the reinforcing material is sandwiched between the tube-making roller 92 and the drive roller 93 and sent out.

ここで、製管ローラ92は、補強材付き帯状部材100の幅寸法のほぼ2倍程度の長さを有して鉄などによって円筒状に形成され、先行する螺旋状の補強材付き帯状部材100と、後続する螺旋状の補強材付き帯状部材100とが接合されて互いに隣接する補強材付き帯状部材100,100による螺旋管Sの平滑な内周面に外周面が接触して回転するように外径が設定されている。   Here, the tube-making roller 92 has a length that is approximately twice the width of the band member 100 with the reinforcing material, is formed in a cylindrical shape with iron or the like, and precedes the band member 100 with the spiral reinforcing material. And the subsequent spiral-shaped reinforcing member-like band member 100 are joined so that the outer peripheral surface comes into contact with the smooth inner peripheral surface of the spiral tube S by the adjacent reinforcing member-like band members 100, 100 and rotates. The outer diameter is set.

また、駆動ローラ93は、先行する螺旋状の補強材付き帯状部材100と、後続する螺旋状の補強材付き帯状部材100とが接合されて互いに隣接する補強材付き帯状部材100,100において、各補強材付き帯状部材100の補強リブ112,112間に配置されるように、補強材付き帯状部材100の隣接する補強リブ112,112間に挿入可能な幅を有して複数個設けられており、その外周面と製管ローラ92の外周面との間に補強材付き帯状部材100における帯状部材110の基板111の厚みに相当する間隔を有するように外径が設定されている。したがって、駆動ローラ93の外周面は、各補強材付き帯状部材100の隣接する補強リブ112,112間において、互いに接合された隣接する補強材付き帯状部材100,100による螺旋管Sの外周面となる側の補強材付き帯状部材100の裏面に接して回転する。   In addition, the driving roller 93 includes a reinforcing member with a reinforcing material strip 100 and a succeeding spiral member with a reinforcing material strip 100 joined to each other, and the driving roller 93 is adjacent to each other. A plurality of strips having a width that can be inserted between adjacent reinforcing ribs 112 and 112 of the band member 100 with reinforcing material are provided so as to be disposed between the reinforcing ribs 112 and 112 of the band member 100 with reinforcing material. The outer diameter is set so as to have a distance corresponding to the thickness of the substrate 111 of the band-shaped member 110 in the band-shaped member 100 with the reinforcing material between the outer peripheral surface and the outer peripheral surface of the tube-making roller 92. Therefore, the outer peripheral surface of the drive roller 93 is the same as the outer peripheral surface of the spiral tube S formed by the adjacent band members 100, 100 with the reinforcing members joined to each other between the adjacent reinforcing ribs 112, 112 of the band members 100 with the reinforcing materials. It rotates in contact with the back surface of the belt-like member 100 with the reinforcing material on the side.

さらに、駆動ローラ93の外周面には、ローレット加工が施されており、接合された隣接する補強材付き帯状部材100,100に対して滑ることなく公転する。   Further, the outer peripheral surface of the drive roller 93 is knurled, and revolves without sliding with respect to the adjacent belt-like members 100 and 100 with the reinforcing material.

なお、接合機構9の歯車箱94に軸支された駆動ローラ93の回転軸には、該駆動ローラ93の外径よりも若干大径のスペーサローラ96が回転自在に軸支されており、スペーサローラ96の外周面が既設管Kの内周面に接触して回転することにより、その反作用によって既設管Kの内周面を周回移動する。すなわち、接合機構9が駆動するとき、製管装置1は螺旋管Sの軸心を中心として公転する。   A spacer roller 96 having a slightly larger diameter than the outer diameter of the drive roller 93 is rotatably supported on the rotation shaft of the drive roller 93 supported on the gear box 94 of the joining mechanism 9. By rotating the outer peripheral surface of the roller 96 in contact with the inner peripheral surface of the existing pipe K, the roller 96 moves around the inner peripheral surface of the existing pipe K by the reaction. That is, when the joining mechanism 9 is driven, the pipe making device 1 revolves around the axis of the spiral tube S.

また、油圧モータ95は油圧ユニットPから圧油ホースを介して供給される圧油によって駆動され、油圧ユニットPは発電機Gから供給される電力によって駆動される(図17参照)。この場合、油圧ユニットPから延びる圧油ホースは、回転継手を介して油圧モータ95に接続されており、製管装置1の周回移動(公転)に影響なく圧油を供給することができる。   The hydraulic motor 95 is driven by pressure oil supplied from the hydraulic unit P through a pressure oil hose, and the hydraulic unit P is driven by electric power supplied from the generator G (see FIG. 17). In this case, the pressure oil hose extending from the hydraulic unit P is connected to the hydraulic motor 95 via the rotary joint, and can supply the pressure oil without affecting the circular movement (revolution) of the pipe making apparatus 1.

次に、このように構成された製管装置1を用いて上流側の発進側マンホールM1から下流側の到達側マンホールM2にかけて既設管Kを更生する螺旋管Sの製管について説明する。   Next, a description will be given of pipe making of the helical pipe S that regenerates the existing pipe K from the upstream start side manhole M1 to the downstream side arrival side manhole M2 using the pipe making apparatus 1 configured as described above.

まず、施工前の準備として、螺旋管Sの製管には、図1に示した補強材付き帯状部材100を巻き重ねたドラムD(回転台付き)、製管装置1、油圧ユニットP、発電機Gなどを用意し、ドラムDを発進側マンホールM1側の地上に設置する一方、発電機Gを到達側マンホールM2側の地上に設置する。また、製管装置1および油圧ユニットPは、発進側マンホールM1を通して更生対象となる既設管K内の上流側端部に搬入して設置する。その際、製管装置1は、巻き癖形成装置3、製管機7に分解され、さらに、製管機7が成形フレーム8、接合機構9に分解されて搬入され、その後組み立てられる。次いで、油圧ユニットPからの圧油ホースを回転継手を経て巻き癖形成装置3の各油圧モータ325,335および製管機7における接合機構9の油圧モータ95にそれぞれ接続する。   First, as preparation before construction, the spiral tube S is manufactured by the drum D (with a turntable) on which the belt-like member 100 with the reinforcing material shown in FIG. 1 is wound, the pipe manufacturing apparatus 1, the hydraulic unit P, the power generation A machine G and the like are prepared, and the drum D is installed on the ground on the start side manhole M1, while the generator G is installed on the ground on the arrival side manhole M2. Moreover, the pipe making apparatus 1 and the hydraulic unit P are carried in and installed in the upstream end in the existing pipe K to be rehabilitated through the start side manhole M1. At that time, the pipe making apparatus 1 is disassembled into the curl forming apparatus 3 and the pipe making machine 7, and further, the pipe making machine 7 is disassembled into the forming frame 8 and the joining mechanism 9 and carried in, and then assembled. Next, the pressure oil hose from the hydraulic unit P is connected to the hydraulic motors 325 and 335 of the curl forming apparatus 3 and the hydraulic motor 95 of the joining mechanism 9 in the pipe making machine 7 through a rotary joint.

なお、成形フレーム8については、隣接する一対のリンク体81,81の連結部の連結を外し、複数個のリンク体81を1本の列にして搬入し、再び隣接する一対のリンク体81,81の連結部を連結して略環状に形成する。   In addition, about the shaping | molding flame | frame 8, the connection part of a pair of adjacent link bodies 81 and 81 is disconnected, a some link body 81 is carried in in 1 row, a pair of adjacent link bodies 81, 81 connecting portions are connected to form a substantially annular shape.

また、製管装置1については、製管する螺旋管Sの管径に合わせて、対応する曲率半径(この実施形態においては、螺旋管Sの管径よりも小径の曲率半径)の巻き癖ガイド31を用意するとともに、成形フレーム8の周長(リンク体81の数)を調整しておく。   In addition, with respect to the pipe making apparatus 1, a curling guide having a corresponding radius of curvature (in this embodiment, a radius of curvature smaller than the diameter of the spiral pipe S) according to the pipe diameter of the spiral pipe S to be piped. 31 is prepared, and the circumference of the molding frame 8 (the number of link bodies 81) is adjusted.

さらに、製管装置1は、更生する既設管Kの内径および使用する補強材付き帯状部材100の幅に対応する螺旋ピッチとなるように調整しておく。   Furthermore, the pipe making apparatus 1 is adjusted so as to have a spiral pitch corresponding to the inner diameter of the existing pipe K to be rehabilitated and the width of the band member 100 with the reinforcing material to be used.

このような準備作業が完了すれば、地上に配置したドラムDの内周側から補強材付き帯状部材100を引き出して発進側マンホールM1を経て既設管K内に引き込み、その先端部を巻き癖形成装置3における第1送りローラ32のピンチローラ321に挿通した後、巻き癖ガイド31の内周面に沿わせて、その曲率半径に相当する曲率半径の円弧状の巻き癖を形成させる。次いで、補強材付き帯状部材100の先端部を第2送りローラ33のピンチローラ331に挿通した後、製管機7における接合機構9のピンチローラ91に挿通し、成形フレーム8のガイドローラ85の外側に送り出す。このように、補強材付き帯状部材100を巻き癖形成装置3に順に送り込み、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖を連続的に形成して螺旋状に塑性変形させ、接合機構9を経て成形フレーム8のガイドローラ85の外側に送り出す。   When such preparatory work is completed, the belt-like member 100 with the reinforcing material is pulled out from the inner peripheral side of the drum D placed on the ground, and drawn into the existing pipe K through the starting side manhole M1, and the leading end is formed as a curl. After passing through the pinch roller 321 of the first feed roller 32 in the apparatus 3, an arcuate curl having a curvature radius corresponding to the curvature radius is formed along the inner peripheral surface of the curl guide 31. Next, after the leading end portion of the belt-like member 100 with the reinforcing material is inserted into the pinch roller 331 of the second feed roller 33, it is inserted into the pinch roller 91 of the joining mechanism 9 in the pipe making machine 7, and the guide roller 85 of the molding frame 8 is inserted. Send it out. In this way, the band-like member 100 with the reinforcing material is sequentially fed into the curl forming device 3 to continuously form an arc-shaped curl with a curvature radius corresponding to the curvature radius of the curl guide 31 and plastically deform in a spiral shape. Then, the sheet is fed out of the guide roller 85 of the molding frame 8 through the joining mechanism 9.

次いで、成形フレーム8のガイドローラ85の外側に送り出された補強材付き帯状部材100を既設管Kの内周面との間に挟み込んだ状態で製管装置1を回転させ、補強材付き帯状部材100を製管機7の成形フレーム8の周囲に数回(1〜3回)巻き回し、開始用螺旋管S’を製管する。この際、製管装置1、すなわち、接合機構9が周回移動することにより、先行する螺旋状の補強材付き帯状部材100の接合凹部115に、後続する螺旋状の補強材付き帯状部材100の接合凸部113を内周側から嵌入するとともに、先行する螺旋状の補強材付き帯状部材100の段落ち部114に、後続する螺旋状の補強材付き帯状部材100の接合凸部113が設けられた基板111の側縁部を配置し、さらに、先行する螺旋状の補強材付き帯状部材100の傾斜リブ116に、後続する螺旋状の補強材付き帯状部材100の接合凸部113が設けられた側の補強リブ112を係止させて、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合する。   Next, the pipe making apparatus 1 is rotated in a state where the band member 100 with the reinforcing material fed to the outside of the guide roller 85 of the forming frame 8 is sandwiched between the inner peripheral surface of the existing pipe K, and the band member with the reinforcing material. 100 is wound around the forming frame 8 of the pipe making machine 7 several times (1 to 3 times) to produce the starting spiral pipe S ′. At this time, the tube-forming device 1, that is, the joining mechanism 9 moves around, so that the joining of the following spiral reinforcing material-equipped belt-like member 100 to the joining concave portion 115 of the preceding spiral reinforcing material-like belt-like member 100 is performed. The convex portion 113 is inserted from the inner peripheral side, and the stepped portion 114 of the preceding spiral reinforcing material-equipped strip member 100 is provided with the joining convex portion 113 of the subsequent spiral reinforcing material strip member 100. The side edge portion of the substrate 111 is arranged, and the inclined rib 116 of the preceding spiral reinforcing material-like band member 100 is provided with the joining convex portion 113 of the subsequent spiral reinforcing material-like band member 100. The reinforcing ribs 112 are locked, and the adjacent strip members 100 and 100 with spiral reinforcing material are joined to each other.

開始用螺旋管S’の製管が完了した後に、製管装置1を構成する製管機7の接合機構9を駆動するとともに、巻き癖形成装置3の第1送りローラ32および第2送りローラ33を駆動する。これにより、接合機構9の油圧モータ95が回転駆動してピンチローラ91が回転し、製管ローラ92および駆動ローラ93は補強材付き帯状部材100を挟み込んで送り出す一方、相対的に補強材付き帯状部材100に沿ってその送り出し方向とは逆方向に周回移動(公転)する。この際、ピンチローラ91の回転によって周回移動する成形フレーム8のガイドローラ85に案内されて開始用螺旋管S’に隣接するように相対的に送り込まれた補強材付き帯状部材100は、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が形成されて螺旋状に塑性変形されており、その接合凸部113を開始用螺旋管S’の補強材付き帯状部材100の接合凹部115に内周側から嵌入させるとともに、開始用螺旋管S’の補強材付き帯状部材100の段落ち部114に後続の補強材付き帯状部材100の後端側側縁部を配置し、さらに、開始用螺旋管S’の補強材付き帯状部材100の傾斜リブ116に後続の補強材付き帯状部材100の後端側の補強リブ112を係止させて隣接する螺旋状の補強材付き帯状部材100,100を互いに接合して螺旋管Sを製管する。   After the start spiral pipe S ′ is completed, the joining mechanism 9 of the pipe making machine 7 constituting the pipe making apparatus 1 is driven, and the first feed roller 32 and the second feed roller of the curl forming apparatus 3 are driven. 33 is driven. As a result, the hydraulic motor 95 of the joining mechanism 9 is driven to rotate and the pinch roller 91 is rotated. A reciprocating movement (revolution) is performed along the member 100 in the direction opposite to the feeding direction. At this time, the belt-like member 100 with the reinforcing material guided by the guide roller 85 of the forming frame 8 that moves around by the rotation of the pinch roller 91 and relatively fed so as to be adjacent to the starting spiral tube S ′ is An arc-shaped winding rod having a curvature radius corresponding to the curvature radius of the guide 31 is formed and plastically deformed in a spiral shape, and the joining projection 113 is joined to the band-like member 100 with the reinforcing material of the starting spiral tube S ′. The recessed portion 115 is fitted from the inner peripheral side, and the rear end side edge of the succeeding band member 100 with reinforcing material is disposed at the stepped portion 114 of the band member 100 with reinforcing material of the starting spiral tube S ′. , The reinforcing rib 112 on the rear end side of the succeeding band member 100 with the reinforcing material is engaged with the inclined rib 116 of the band member 100 with the reinforcing material of the starting spiral tube S ′ and adjacent to the inclined rib 116 with the reinforcing material. To pipe producing a spiral tube S bonded to each other to 00,100.

このように、接合機構9のピンチローラ91は、先行する螺旋状の補強材付き帯状部材100に後続する螺旋状の補強材付き帯状部材100を接合して螺旋管Sを製管しつつ周回移動することから、結局、製管機7および巻き癖形成装置3からなる製管装置1は、補強材付き帯状部材100を螺旋管Sに製管し、その際、周方向に移動(公転)するとともに、到達側マンホールM2に向けて管軸方向に前進する。   In this manner, the pinch roller 91 of the joining mechanism 9 moves around while joining the spiral-shaped reinforcing member-equipped strip-shaped member 100 following the preceding spiral-shaped reinforcing member-shaped strip-shaped member 100 to produce the spiral tube S. Therefore, after all, the pipe making apparatus 1 including the pipe making machine 7 and the curl forming apparatus 3 pipes the band member 100 with the reinforcing material into the spiral pipe S and moves (revolves) in the circumferential direction at that time. At the same time, it advances in the tube axis direction toward the reaching side manhole M2.

このような製管機7による製管作業と平行して、製管機7とともに周回移動する巻き癖形成装置3の第1送りローラ32および第2送りローラ33が駆動することにより、第1送りローラ32の第1油圧モータ325が回転駆動して第1ピンチローラ321が回転し、補強材付き帯状部材100を第1内面ローラ322および第1外面ローラ323に挟み込んでドラムDから引き出して、巻き癖ガイド31に向けて押し込む。このため、補強材付き帯状部材100は、巻き癖ガイド31に沿って移動し、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が形成される。また、第2送りローラ33の第2油圧モータ335が回転駆動して第2ピンチローラ331が回転し、補強材付き帯状部材100を第2内面ローラ332および第2外面ローラ333に挟み込んで巻き癖ガイド31から引き取り、製管機7の接合機構9に向けて送り出す。このため、補強材付き帯状部材100は、巻き癖が連続的に形成されて螺旋状に塑性変形された後、製管機7の接合機構9に供給される。   The first feed roller 32 and the second feed roller 33 of the curl forming apparatus 3 that moves around with the pipe making machine 7 in parallel with the pipe making work by the pipe making machine 7 are driven, so that the first feed The first hydraulic motor 325 of the roller 32 is rotationally driven to rotate the first pinch roller 321, and the belt-like member 100 with the reinforcing material is sandwiched between the first inner surface roller 322 and the first outer surface roller 323, pulled out from the drum D, and wound.向 け Push toward the guide 31. For this reason, the belt-shaped member 100 with the reinforcing material moves along the curl guide 31 and an arc-shaped curl with a radius of curvature corresponding to the curvature radius of the curl guide 31 is formed. Further, the second hydraulic motor 335 of the second feed roller 33 is driven to rotate and the second pinch roller 331 is rotated, and the belt-like member 100 with the reinforcing material is sandwiched between the second inner surface roller 332 and the second outer surface roller 333 and wound. It is taken out from the guide 31 and sent out toward the joining mechanism 9 of the pipe making machine 7. For this reason, the band-like member 100 with the reinforcing material is supplied to the joining mechanism 9 of the pipe making machine 7 after the curl is continuously formed and plastically deformed in a spiral shape.

これらの製管機7における接合機構9のピンチローラ91の回転駆動、巻き癖形成装置3における第1送りローラ32の第1ピンチローラ321の回転駆動および第2送りローラ33の第2ピンチローラ331の回転駆動は、同調して駆動するように制御される。   The rotational drive of the pinch roller 91 of the joining mechanism 9 in these pipe making machines 7, the rotational drive of the first pinch roller 321 of the first feed roller 32 in the curl forming apparatus 3, and the second pinch roller 331 of the second feed roller 33. The rotational drive of is controlled to be driven synchronously.

このように、補強材付き帯状部材100は、巻き癖形成装置3における第1送りローラ32の第1ピンチローラ321によって送り出されるとともに、巻き癖ガイド31を経て第2送りローラ33の第2ピンチローラ331によって引き取られ、巻き癖ガイド31の曲率半径に相当する曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形された後、製管機7に供給され、その接合機構9のピンチローラ91によって隣接する補強材付き帯状部材100,100が互いに接合されて螺旋管Sが製管されるとともに、製管された螺旋管Sが残置され、その前方に新たに螺旋状の補強材付き帯状部材100が供給されて螺旋管Sが到達側マンホールM2に向けて順に付加製管されるものである。   As described above, the belt-like member 100 with the reinforcing material is fed out by the first pinch roller 321 of the first feed roller 32 in the curl forming apparatus 3 and passes through the curl guide 31 and the second pinch roller of the second feed roller 33. An arcuate winding rod having a radius of curvature corresponding to the curvature radius of the winding rod guide 31 is continuously formed and plastically deformed in a helical shape after being taken up by the winding rod guide 31, and is supplied to the pipe making machine 7, and its joining mechanism Adjacent band members 100 and 100 with reinforcing members are joined to each other by the nine pinch rollers 91, and the spiral tube S is manufactured, and the manufactured spiral tube S is left, and a new spiral tube is formed in front of it. The band member 100 with the reinforcing material is supplied, and the spiral tube S is additionally piped in order toward the arrival side manhole M2.

この結果、補強材付き帯状部材100は、巻き癖形成装置3を経て目標とする螺旋管Sの曲率半径よりも小径の曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形された後、接合機構9に供給されて螺旋管Sに製管されることから、製管時に補強材付き帯状部材100に元の曲率半径にドラムDに巻き重ねられた元の曲率半径に復元しようとする復元力は作用しない。したがって、補強材付き帯状部材100を螺旋状に供給して螺旋管Sを製管する際、補強材120の剛性が大きい場合であっても、目標とする管径と距離の螺旋管Sを確実に製管することができる。   As a result, the belt-like member 100 with the reinforcing material is formed into a spiral shape by continuously forming the arcuate curl having a smaller radius of curvature than the target radius of curvature of the spiral tube S through the curl forming device 3. After being deformed, since it is supplied to the joining mechanism 9 and manufactured into the spiral tube S, the original curvature radius wound around the drum D is wound around the drum D with the reinforcing member at the time of the pipe production. The restoring force to restore does not work. Therefore, when the helical member S is manufactured by supplying the strip member 100 with the reinforcing member in a spiral shape, even if the rigidity of the reinforcing member 120 is large, the helical tube S having the target pipe diameter and distance is surely secured. Can be made into pipes.

既設管Kの施工対象領域(更生領域)の全長にわたって螺旋管Sの製管が終了すれば、螺旋管Sの管端部の補強材付き帯状部材100を切断し、次いで、製管装置1を分解し、製管装置1および油圧ユニットPなどを撤去する。   When the pipe production of the spiral pipe S is completed over the entire length of the construction target area (rehabilitation area) of the existing pipe K, the strip-like member 100 with the reinforcing material at the pipe end of the helical pipe S is cut, and then the pipe production apparatus 1 is Disassemble and remove the pipe making apparatus 1 and the hydraulic unit P.

すなわち、成形フレーム8が複数のリンク体81を相互に連結して形成されたものであるから、隣接する一対のリンク体81,81の連結部の連結を外すことで、成形フレーム8をリンク体81の1本の列とすることができる。また、製管機7から巻き癖形成装置3を分離して撤去する。   That is, since the molding frame 8 is formed by connecting a plurality of link bodies 81 to each other, the molding frame 8 is linked to the link body by removing the connection of the connecting portions of the pair of adjacent link bodies 81 and 81. One row of 81 can be used. Further, the curl forming apparatus 3 is separated from the pipe making machine 7 and removed.

なお、前述した他の実施形態においては、第1送りローラ32と第2送りローラ33を巻き癖ガイド31の上流側および下流側にそれぞれ設けた巻き癖形成装置3を例示したが、補強材付き帯状部材100を巻き癖ガイド31に向かって押し込む第1送りローラ32、または、補強材付き帯状部材100を巻き癖ガイド31から引き取る第2送りローラ33のいずれか一方が設けられればよい。   In the other embodiments described above, the curl forming device 3 in which the first feed roller 32 and the second feed roller 33 are respectively provided on the upstream side and the downstream side of the curl guide 31 is illustrated as an example. Either the first feed roller 32 that pushes the belt-shaped member 100 toward the curl guide 31 or the second feed roller 33 that pulls the belt-shaped member 100 with the reinforcing material from the curl guide 31 may be provided.

また、巻き癖ガイド31を製管機7の接合機構9の近傍まで延長して形成し、第2送りローラ33を省略することもできる。   Alternatively, the curl guide 31 may be formed to extend to the vicinity of the joining mechanism 9 of the pipe making machine 7 and the second feed roller 33 may be omitted.

さらに、巻き癖ガイド31として、弧状の螺旋板で例示したが、螺旋板に限定するものではない。例えば、詳細には図示しないが、螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋面に外接する複数個の回転ローラを螺旋方向に間隔をおいて回転自在に軸支して巻き癖ガイドを形成し、補強材付き帯状部材100を複数個の回転ローラに沿わせることにより、螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を形成するようにしてもよい。   Furthermore, although illustrated as an arcuate spiral plate as the curl guide 31, it is not limited to a spiral plate. For example, although not shown in detail, a plurality of rotating rollers circumscribing an arcuate spiral surface having a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube S can be freely rotated at intervals in the spiral direction. A curling guide is formed on the shaft, and a band member 100 with a reinforcing member is placed along a plurality of rotating rollers, so that a circle having a radius of curvature substantially equal to or less than the radius of curvature of the spiral tube S is obtained. An arc-shaped curl may be formed.

さらにまた、前述した実施形態においては、巻き癖形成装置3および製管機7を一体に設けた製管装置1を説明したが、製管機7から離隔して、例えば、図18に示すように、発進側マンホールM1近傍の地上に巻き癖形成装置3を設置し、既設管K内に設置された製管機7と合わせて製管装置1を構成してもよい。   Furthermore, in the above-described embodiment, the pipe making apparatus 1 in which the curl forming apparatus 3 and the pipe making machine 7 are integrally provided has been described. However, as shown in FIG. Alternatively, the curl forming device 3 may be installed on the ground near the start side manhole M1, and the pipe making device 1 may be configured together with the pipe making machine 7 installed in the existing pipe K.

この巻き癖形成装置3は、図19および図20に示すように、支持フレーム34と、支持フレーム34に複数個の支持ローラ35を介して回転自在に支持されたリング状の回転フレーム36と、回転フレーム36に取付ブラケット37を介して設けられた第1送りローラ32および第2送りローラ33と、これらの第1送りローラ32および第2送りローラ33にわたって配設された巻き癖ガイド31と、支持フレーム34に固定されて回転フレーム36を回転駆動させる駆動ローラ38および駆動モータ39とから構成されている。   As shown in FIGS. 19 and 20, the curl forming apparatus 3 includes a support frame 34, a ring-shaped rotary frame 36 that is rotatably supported by the support frame 34 via a plurality of support rollers 35, A first feed roller 32 and a second feed roller 33 provided on the rotating frame 36 via a mounting bracket 37; a curl guide 31 disposed over the first feed roller 32 and the second feed roller 33; A drive roller 38 and a drive motor 39 are fixed to the support frame 34 and rotationally drive the rotary frame 36.

このような巻き癖形成装置3は、駆動モータ39が回転駆動すると、駆動ローラ38が回転駆動し、回転フレーム36は、支持ローラ35に支持されて駆動ローラ38の回転方向とは逆方向に回転する。これにより、回転フレーム36に取付ブラケット37を介して設けられた巻き癖ガイド31、第1送りローラ32および第2送りローラ33も同方向に回転する。この場合、回転フレーム36を補強材付き帯状部材100の供給方向とは反対方向に、かつ、供給速度と同速度で回転させることにより、補強材付き帯状部材100が巻き癖形成装置3から送り出される際に、公転する製管機7によって残置されて製管される螺旋管Sに対する螺旋状の補強材付き帯状部材100の送り出しに相対的な過不足がなくなり、補強材付き帯状部材100にねじれが発生することを防止できる。   In such a curl forming apparatus 3, when the drive motor 39 is driven to rotate, the drive roller 38 is driven to rotate, and the rotating frame 36 is supported by the support roller 35 and rotates in the direction opposite to the rotation direction of the drive roller 38. To do. As a result, the curl guide 31, the first feed roller 32, and the second feed roller 33 provided on the rotary frame 36 via the mounting bracket 37 also rotate in the same direction. In this case, by rotating the rotary frame 36 in the direction opposite to the supply direction of the band member 100 with the reinforcing material and at the same speed as the supply speed, the band member 100 with the reinforcing material is sent out from the curl forming apparatus 3. At this time, there is no relative excess or deficiency in feeding the strip-shaped member 100 with the spiral reinforcing material to the spiral tube S that is left and piped by the revolving pipe-making machine 7, and the strip-shaped member 100 with the reinforcing material is twisted. It can be prevented from occurring.

すなわち、製管機7によって螺旋管Sを製管する際、回転フレーム36が回転しないことによって、または、回転が遅すぎることによって、残置されて製管される螺旋管Sに対して螺旋状の補強材付き帯状部材100が過剰に送り出され、補強材付き帯状部材100にねじれが発生して巻き癖が裏返ったり、逆に回転フレーム36の回転が早すぎることによって、残置されて製管される螺旋管Sに対して螺旋状の補強材付き帯状部材100の送り出しが少なくなり、螺旋状の補強材付き帯状部材100の巻き癖径が次第に小さくなって補強材付き帯状部材100が変形することを防止できる。   That is, when the spiral pipe S is produced by the pipe making machine 7, the rotation frame 36 does not rotate or the rotation is too slow, so that the spiral pipe S is spirally formed with respect to the helical pipe S that is left to be produced. The band member 100 with the reinforcing material is sent out excessively, the twisted band member 100 with the reinforcing material is twisted and the curl is turned upside down. The feeding of the belt-like member 100 with the spiral reinforcing material to the spiral tube S is reduced, the winding diameter of the belt-like member 100 with the spiral reinforcing material is gradually reduced, and the belt-like member 100 with the reinforcing material is deformed. Can be prevented.

ここで、ドラムDの配置に伴う回転方向によって補強材付き帯状部材100の供給方向(螺旋方向)が異なるため、ドラムDから引き出される補強材付き帯状部材100は、一方の送りローラに導かれる。したがって、補強材付き帯状部材100が導かれた入口側となる送りローラが第1送りローラとなる。すなわち、実施例においては、図19、図20の右側の送りローラに補強材付き帯状部材100が導かれることにより、入口側の送りローラ、すなわち、第1送りローラ32となっている。また、図示しないが、図19、図20の左側の送りローラに補強材付き帯状部材100が導かれて入口側の送りローラとなるときには、この送りローラが第1送りローラ32となる。   Here, since the supply direction (spiral direction) of the band member 100 with the reinforcing material differs depending on the rotation direction accompanying the arrangement of the drum D, the band member 100 with the reinforcing material drawn out from the drum D is guided to one feed roller. Therefore, the feed roller on the entrance side from which the belt-like member 100 with the reinforcing material is guided becomes the first feed roller. In other words, in the embodiment, the belt-like member 100 with the reinforcing material is guided to the feed roller on the right side of FIGS. Although not shown, when the belt-like member 100 with the reinforcing material is guided to the feed roller on the left side of FIGS. 19 and 20 and becomes the feed roller on the inlet side, this feed roller becomes the first feed roller 32.

一方、巻き癖形成装置3の巻き癖ガイド31、第1送りローラ32および第2送りローラ33は、前述した実施形態と同一であり、補強材付き帯状部材100を第1送りローラ32を介して巻き癖ガイド31に押し込んで、または、補強材付き帯状部材100を第2送りローラ33を介して巻き癖ガイド31から引き取って、巻き癖ガイド31に沿って移動する補強材付き帯状部材100に巻き癖ガイド31の曲率半径、すなわち、螺旋管Sの曲率半径よりも小径の曲率半径の円弧状の巻き癖を連続的に形成して螺旋状に塑性変形させることができる。   On the other hand, the curl guide 31, the first feed roller 32, and the second feed roller 33 of the curl forming device 3 are the same as those in the above-described embodiment, and the band member 100 with the reinforcing material is passed through the first feed roller 32. It is pushed into the curl guide 31 or is taken up from the curl guide 31 via the second feed roller 33 and wound on the stiff band 100 with the reinforcing material moving along the curl guide 31. An arcuate winding rod having a radius of curvature smaller than the radius of curvature of the rod guide 31, that is, the radius of curvature of the spiral tube S can be continuously formed and plastically deformed in a spiral shape.

なお、このような巻き癖形成装置3において、一方を送りローラ、すなわち、ピンチローラおよびピンチローラを駆動させる油圧モータで構成すれば、他方はピンチローラで対応できることは、先に説明した通りである。すなわち、第1ピンチローラ321を油圧モータおよび歯車を介して回転駆動させる場合は、第1ピンチローラ321に補強材付き帯状部材100を挟み込んで巻き癖ガイド31に押し込み、また、第2ピンチローラ331を油圧モータおよび歯車を介して回転駆動させる場合は、第2ピンチローラ331に補強材付き帯状部材100を挟み込んで巻き癖ガイド31から引き取るものである。これにより、巻き癖ガイド31に押し込まれた後、第2ピンチローラ331を経て巻き癖形成装置3を通過した補強材付き帯状部材100、あるいは、第1ピンチローラ321および巻き癖ガイド31を経て巻き癖ガイド31から引き取られた補強材付き帯状部材100は、巻き癖ガイド31の曲率半径、すなわち、螺旋管Sの曲率半径よりも小径の曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形され、製管機7の接合機構9に供給される。   In the curl forming apparatus 3 as described above, if one is constituted by a feed roller, that is, a pinch roller and a hydraulic motor that drives the pinch roller, the other can be handled by a pinch roller as described above. . That is, when the first pinch roller 321 is rotationally driven via a hydraulic motor and a gear, the band member 100 with the reinforcing material is sandwiched between the first pinch roller 321 and pushed into the curling guide 31, and the second pinch roller 331 is used. Is rotated through a hydraulic motor and gears, the belt-like member 100 with a reinforcing material is sandwiched between the second pinch rollers 331 and taken up from the curl guide 31. Thereby, after being pushed into the curl guide 31, the belt-shaped member 100 with the reinforcing material passed through the curl forming device 3 through the second pinch roller 331, or the first pinch roller 321 and the curl guide 31 are wound. The belt-shaped member 100 with the reinforcing material taken out from the scissors guide 31 is formed by continuously forming the arcuate curl with a radius of curvature smaller than the curvature radius of the spiral guide S, that is, the curvature radius of the spiral tube S. It is plastically deformed in a spiral shape and supplied to the joining mechanism 9 of the pipe making machine 7.

そして、製管機7の接合機構9において、先行する螺旋状の補強材付き帯状部材100の接合凹部115に、後続する螺旋状の補強材付き帯状部材100の接合凸部113を内周側から嵌入するとともに、先行する螺旋状の補強材付き帯状部材100の段落ち部114に、後続する螺旋状の補強材付き帯状部材100の後端側側縁部を配置し、さらに、先行する螺旋状の補強材付き帯状部材100の傾斜リブ116に、後続する螺旋状の補強材付き帯状部材100の後端側の補強リブを112を係止させることにより、隣接する螺旋状の補強材付き帯状部材100,100を互いに接合して螺旋管Sを連続して付加製管することができる。   Then, in the joining mechanism 9 of the pipe making machine 7, the joining convex portion 113 of the subsequent spiral reinforcing material-like band member 100 is inserted into the joining concave portion 115 of the preceding spiral reinforcing material-like band member 100 from the inner peripheral side. The rear end side edge of the subsequent spiral reinforcing band member 100 is disposed in the stepped portion 114 of the preceding spiral reinforcing band member 100, and the leading spiral side is further disposed. The adjacent reinforcing ribs 112 on the rear end side of the spiral-shaped reinforcing member-equipped belt-like member 100 are engaged with the inclined ribs 116 of the reinforcing-material-like belt-like member 100, thereby adjoining the spiral-shaped reinforcing member-like belt-like member 100. 100 and 100 can be joined to each other, and the helical tube S can be continuously manufactured.

したがって、この実施形態においても、補強材付き帯状部材100は、巻き癖形成装置3を経て目標とする螺旋管Sの曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖が連続的に形成されて螺旋状に塑性変形された後、接合機構9に供給されて製管されることから、製管時に補強材付き帯状部材100にドラムDに巻き重ねられた元の曲率半径に復元しようとする復元力は作用しない。これにより、補強材付き帯状部材100を螺旋状に供給して螺旋管Sを製管する際、補強材120の剛性が大きい場合であっても、目標とする管径と距離の螺旋管Sを確実に製管することができる。   Therefore, also in this embodiment, the belt-like member 100 with the reinforcing material is an arcuate winding rod having a curvature radius substantially equal to or less than the target curvature radius of the spiral tube S through the winding rod forming device 3. Is continuously formed and plastically deformed in a spiral shape, and then supplied to the joining mechanism 9 to be piped, the original curvature wound around the drum D on the belt-like member 100 with the reinforcing material at the time of pipe making. The restoring force that tries to restore the radius does not work. Thus, when the spiral-shaped tube S is manufactured by supplying the band-shaped member 100 with the reinforcing material in a spiral shape, even if the rigidity of the reinforcing material 120 is large, the spiral tube S having a target tube diameter and distance can be obtained. It is possible to reliably produce pipes.

しかも、補強材付き帯状部材100は、製管機7から離れたマンホールM1近傍の地上において、ドラムDに巻き重ねられた際の曲率半径よりも小径の巻き癖が形成されて螺旋状に塑性変形されることから、発進側マンホールM1の口径が小さい場合であっても、マンホールM1内に容易に引き込んで製管機7に供給することができる。さらに、既設管Kの管径が小さく、巻き癖形成装置3を製管機7に一体に組み込むことができない場合に対応することができるものとなる。   In addition, the band-like member 100 with the reinforcing material is formed in a spiral shape with a curl smaller than the radius of curvature when wound around the drum D on the ground in the vicinity of the manhole M1 away from the pipe making machine 7. Therefore, even if the diameter of the start side manhole M1 is small, it can be easily drawn into the manhole M1 and supplied to the pipe making machine 7. Furthermore, it is possible to cope with a case where the existing pipe K has a small diameter and the curl forming apparatus 3 cannot be integrated into the pipe making machine 7.

また、巻き癖形成装置3は、マンホール近傍の地上以外に、場合によってはマンホールM1内に設置することもできる。巻き癖形成装置3をマンホールM1内に設置するときには、既設管Kの管径が小さい場合であっても、既設管K内に容易に引き込んで、あるいは、既設管Kに製管された螺旋管S内に容易に引き込んで製管機7に供給することができるものとなる。   Moreover, the curl forming apparatus 3 can be installed in the manhole M1 depending on the case other than the ground near the manhole. When installing the curl forming apparatus 3 in the manhole M1, even if the diameter of the existing pipe K is small, the spiral pipe drawn into the existing pipe K or made into the existing pipe K It can be easily drawn into S and supplied to the pipe making machine 7.

さらに、この実施形態においては、巻き癖ガイド31を弧状の螺旋板で例示したが、製管機7から離隔して巻き癖形成装置3が設けられることから、直ちに製管機7の接合機構9に向けて補強材付き帯状部材100を供給する必要がない。したがって、螺旋板に代えて弧状の円筒板であってもかまわない。   Further, in this embodiment, the curl guide 31 is illustrated as an arc-shaped spiral plate, but since the curl forming device 3 is provided apart from the pipe making machine 7, the joining mechanism 9 of the pipe making machine 7 is immediately provided. There is no need to supply the band-like member 100 with the reinforcing material toward the side. Therefore, an arc-shaped cylindrical plate may be used instead of the spiral plate.

また、巻き癖ガイド31としては、弧状の螺旋板、または、弧状の円筒板以外に、詳細には図示しないが、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋面または円筒面に外接する複数個の回転ローラを螺旋方向あるいは円周方向に間隔をおいて回転自在に軸支して巻き癖ガイドとしてもよい。   In addition to the arcuate spiral plate or the arcuate cylindrical plate, the curl guide 31 is not shown in detail, but the arcuate shape has a curvature radius substantially equal to or less than the curvature radius of the spiral tube. A plurality of rotating rollers circumscribing the spiral surface or the cylindrical surface may be rotatably supported at intervals in the spiral direction or the circumferential direction to form a curl guide.

さらに、製管機7における接合機構9としては、駆動ローラ93を備えずに、製管ローラ92と、成形フレーム8に設けられて補強材付き帯状部材100を送り出す押込ローラ(図示せず)とを備えるものであってもよい。   Further, as the joining mechanism 9 in the pipe making machine 7, the driving roller 93 is not provided, the pipe making roller 92, and a pressing roller (not shown) that is provided on the forming frame 8 and feeds the band member 100 with the reinforcing material. May be provided.

以上説明した実施形態においては、巻き癖形成装置3における第1送りローラ32および第2送りローラ33の駆動源や、製管機4,7における接合機構5の駆動源として、油圧モータを採用したが、電動モータや水圧モータなどであってもよく、特に限定するものではない。   In the embodiment described above, a hydraulic motor is employed as a drive source for the first feed roller 32 and the second feed roller 33 in the curl forming apparatus 3 and a drive source for the joining mechanism 5 in the pipe making machines 4 and 7. However, an electric motor, a hydraulic motor, etc. may be sufficient and it does not specifically limit.

ところで、前述した実施形態においては、図1に示した補強材付き帯状部材100によって螺旋管Sを製管する場合を説明したが、このような補強材付き帯状部材100に限定されるものではない。   By the way, in embodiment mentioned above, although the case where the spiral tube S was manufactured with the strip | belt-shaped member 100 with a reinforcing material shown in FIG. 1 was demonstrated, it is not limited to such a strip | belt-shaped member 100 with a reinforcing material. .

例えば、図21乃至図26に示す補強材付き帯状部材100A,100B,100C,100Dを採用することもできる。   For example, the band members 100A, 100B, 100C, and 100D with the reinforcing material shown in FIGS. 21 to 26 may be employed.

以下、補強材付き帯状部材の変形例について説明する。   Hereinafter, modified examples of the band-shaped member with the reinforcing material will be described.

図21、図22に示す補強材付き帯状部材100Aも、帯状部材130と、該帯状部材130に装着された補強材120とから構成される。   The band member 100A with a reinforcing material shown in FIGS. 21 and 22 is also composed of a band member 130 and a reinforcing material 120 attached to the band member 130.

この帯状部材130は、可撓性を有する合成樹脂、例えば、硬質塩化ビニル、ポリエチレン、ポリプロピレンなどを押出成形して形成され、帯板状の基板131の裏面に複数本の断面T字状の補強リブ132が先端を基板131と平行に位置して設けられている。基板131の両側縁部には、それぞれ接合凸部133および接合凹溝134が長手方向に沿って連続的に形成されている。   The belt-shaped member 130 is formed by extruding a flexible synthetic resin, for example, hard vinyl chloride, polyethylene, polypropylene, and the like, and a plurality of T-shaped reinforcements are provided on the back surface of the belt-like substrate 131. A rib 132 is provided with the tip positioned parallel to the substrate 131. On both side edges of the substrate 131, joint convex portions 133 and joint concave grooves 134 are continuously formed along the longitudinal direction.

なお、補強材120は、長手方向に連続した帯板状の鋼板が断面略W字状に形成され、帯状部材130の複数本の補強リブ132にわたって装着されている。   The reinforcing member 120 is formed of a strip-shaped steel plate that is continuous in the longitudinal direction and has a substantially W-shaped cross section, and is mounted across the plurality of reinforcing ribs 132 of the band-shaped member 130.

このような補強材付き帯状部材100Aは、図22(a),(b)に示すように、互いに隣接する補強材付き帯状部材100A,100Aのうち、一方の補強材付き帯状部材100Aの接合凸部133と、他方の補強材付き帯状部材100Aの接合凹部134とを内側あるいは外側から嵌め込んで接合することにより、互いに隣接する補強材付き帯状部材100A,100Aを接続することができる。   As shown in FIGS. 22 (a) and 22 (b), such a band member 100A with a reinforcing material is formed by joining one of the band members 100A and 100A with reinforcing material adjacent to each other. The band-like members 100A and 100A with reinforcing material that are adjacent to each other can be connected by fitting the part 133 and the joining concave part 134 of the other belt-like member with reinforcing material 100A from inside or outside.

図23に示す補強材付き帯状部材100Bは、帯状部材140と、該帯状部材140に装着された補強材120とから構成され、隣接する補強材付き帯状部材100B,100Bは、コネクタ150を介して接合される。   A band member 100B with a reinforcing material shown in FIG. 23 includes a band member 140 and a reinforcing material 120 attached to the band member 140. Adjacent band members 100B and 100B with a reinforcing material are connected via a connector 150. Be joined.

この帯状部材140は、可撓性を有する合成樹脂、例えば、硬質塩化ビニル、ポリエチレン、ポリプロピレンなどを押出成形して形成され、帯板状の基板141の裏面に複数本の断面T字状の補強リブ142が先端を基板141と平行に位置して設けられている。基板141の両側縁部には、それぞれ接合凹溝143が長手方向に沿って連続的に形成されている。   The belt-like member 140 is formed by extruding a flexible synthetic resin, for example, hard vinyl chloride, polyethylene, polypropylene, and the like, and a plurality of T-shaped reinforcements are provided on the back surface of the belt-like substrate 141. A rib 142 is provided with the tip positioned parallel to the substrate 141. Bonding grooves 143 are continuously formed along the longitudinal direction on both side edges of the substrate 141.

一方、コネクタ150は、隣接する帯状部材140,140が突き合わされた両側縁部の接合凹部143,143に接合可能な一対の接合凸部151が長手方向に沿って連続的に形成されている。   On the other hand, the connector 150 is formed with a pair of joint convex portions 151 that can be joined to the joint concave portions 143 and 143 at both side edges where the adjacent band-shaped members 140 and 140 are abutted with each other along the longitudinal direction.

なお、補強材120は、長手方向に連続した帯板状の鋼板が断面略W字状に形成され、帯状部材140の複数本の補強リブ142にわたって装着されている。   The reinforcing member 120 is formed by a strip-shaped steel plate continuous in the longitudinal direction having a substantially W-shaped cross section, and is mounted across the plurality of reinforcing ribs 142 of the band-shaped member 140.

このような補強材付き帯状部材100Bは、互いに隣接する補強材付き帯状部材100B,100Bの前端縁部と後端縁部が突き合わされた状態で、先行する補強材付き帯状部材100Bの後縁側接合凹部143および後続する補強材付き帯状部材100Bの前縁側接合凹部143に跨がってコネクタ150を補強材付き帯状部材100Bの内周側から嵌め込んで接合することにより、互いに隣接する補強材付き帯状部材100B,100Bを接続することができる。   Such a band member 100B with a reinforcing member is joined to the trailing edge side of the preceding band member 100B with a reinforcing member in a state where the front edge and the rear edge of the band members 100B, 100B adjacent to each other are abutted with each other. By attaching the connector 150 from the inner peripheral side of the band-like member 100B with the reinforcing material and joining them over the concave part 143 and the leading edge side bonding concave part 143 of the band-like member 100B with the reinforcing material that follows, with the reinforcing material adjacent to each other The strip members 100B and 100B can be connected.

さらに、図24に示す補強材付き帯状部材100Cは、帯状部材160に補強材171,172が埋設されて一体に成形されている。すなわち、帯状部材160は、帯板状の基板161の裏面に複数本の断面I字状の補強リブ162が立設され、また、基板161の一方の側縁部の裏面には接合凸部163が立設される一方、基板161の他方の側縁部には、接合凸部163が嵌入し得る接合凹部164が設けられて形成されている。そして、この帯状部材160の基板161に補強材171がインサート成形されるとともに、補強リブ162に鋼板などの補強材172がインサート成形されて補強材付き帯状部材100Cが形成されている。   Further, a band member 100C with a reinforcing material shown in FIG. 24 is integrally formed by embedding reinforcing materials 171 and 172 in a band member 160. That is, the band-shaped member 160 has a plurality of I-shaped reinforcing ribs 162 standing on the back surface of the band-plate-shaped substrate 161, and the bonding convex portion 163 on the back surface of one side edge of the substrate 161. Is formed on the other side edge portion of the substrate 161 with a bonding recess 164 into which the bonding protrusion 163 can be fitted. The reinforcing member 171 is insert-molded on the substrate 161 of the band-shaped member 160, and the reinforcing member 172 such as a steel plate is insert-molded on the reinforcing rib 162 to form the band-shaped member 100C with the reinforcing material.

なお、補強材172は、螺旋状に塑性変形させた際に、外周側と内周側との周長の差を吸収できるように形成されている。   The reinforcing material 172 is formed so as to be able to absorb the difference in circumferential length between the outer peripheral side and the inner peripheral side when plastically deformed spirally.

このような補強材付き帯状部材100Cにおいても、図25に示すように、互いに隣接する螺旋状の補強材付き帯状部材100C,100Cのうち、一方の補強材付き帯状部材100Cの接合凸部163と、他方の補強材付き帯状部材100Cの接合凹部164とを内側または外側から嵌め込むことにより、互いに隣接する補強材付き帯状部材100C,100Cを相互に接合して所定の管径の螺旋管Sを製管することができる。   Also in such a band member 100C with a reinforcing material, as shown in FIG. 25, the joining convex part 163 of one of the belt-shaped members 100C with a reinforcing material and the belt-shaped member 100C with a reinforcing material adjacent to each other, By fitting the joint recess 164 of the other band member 100C with the reinforcing material from the inside or the outside, the adjacent band members 100C, 100C with the reinforcing material are joined to each other to form the spiral tube S having a predetermined pipe diameter. Can be piped.

さらにまた、図26には、帯状部材180に補強材171,172が埋設されて一体に成形された補強材付き帯状部材100Dが示されている。この補強材付き帯状部材100Dの帯状部材180は、帯板状の基板181の裏面に複数本の断面I字状の補強リブ182が立設され、また、基板181の一方の側縁部には、基板181の他方の側縁部が配置されるように基板181の厚みだけ裏面側に段落ちした段落ち部183に形成されている。そして、この帯状部材180の基板181に補強材171がインサート成形されるとともに、補強リブ182に鋼板などの補強材172がインサート成形されて補強材付き帯状部材100Dが形成されている。   Furthermore, FIG. 26 shows a band member 100D with a reinforcing material that is integrally formed by embedding reinforcing materials 171 and 172 in the band-shaped member 180. The band-shaped member 180 of the band-shaped member with reinforcement 100D has a plurality of I-shaped reinforcing ribs 182 standing on the back surface of the band-shaped substrate 181, and one side edge of the substrate 181 The other side edge of the substrate 181 is formed in a stepped portion 183 that is stepped down to the back side by the thickness of the substrate 181. The reinforcing member 171 is insert-molded on the substrate 181 of the band-shaped member 180, and the reinforcing member 172 such as a steel plate is insert-molded on the reinforcing rib 182 to form the band-shaped member 100D with the reinforcing material.

このような補強材付き帯状部材100Dにおいては、互いに隣接する螺旋状の補強材付き帯状部材100D,100Dのうち、一方の補強材付き帯状部材100Dの段落ち部183と、他方の補強材付き帯状部材100Dの他方の端縁部とを重ね合わせて、詳細には図示しないが、熱融着することにより、互いに隣接する補強材付き帯状部材100D,100Dを相互に接合して所定の管径の螺旋管Sを製管することができる。   In such a band member 100D with a reinforcing material, the stepped portion 183 of one of the band members 100D with a reinforcing material and the other band shape with the reinforcing material among the adjacent belt-shaped members 100D and 100D with a reinforcing material. Although overlapped with the other end edge of the member 100D and not shown in detail, the adjacent belt members 100D and 100D with the reinforcing material are joined to each other by heat fusion so as to have a predetermined pipe diameter. The spiral tube S can be manufactured.

さらに、補強材付き帯状部材に円弧状の巻き癖を連続的に形成して螺旋状に塑性変形させる実施例を説明したが、補強材のない帯状部材についても、円弧状の巻き癖を連続的に形成して螺旋状に変形させて螺旋管を製管することもできる。具体的には、帯状部材によって螺旋管を製管するのに先立って、帯状部材を加熱して円弧状に巻き癖を連続的に形成して螺旋状に賦形した後、製管機の接合機構に供給すればよい。   Furthermore, although the embodiment has been described in which the arcuate curl is continuously formed on the belt-shaped member with the reinforcing material and is plastically deformed in a spiral shape, the arc-shaped curl is continuously formed on the belt-shaped member without the reinforcing material. It is also possible to form a spiral tube by forming it into a spiral shape. Specifically, prior to forming the spiral tube with the band-shaped member, the band-shaped member is heated to continuously form the curl in an arc shape and then formed into a spiral shape, and then joined to the pipe making machine. What is necessary is just to supply to a mechanism.

本発明の製管装置に用いられる補強材付き帯状部材の一例を示す断面図である。It is sectional drawing which shows an example of the strip | belt-shaped member with a reinforcing material used for the pipe manufacturing apparatus of this invention. 図1の補強材付き帯状部材の接合工程を説明する断面図である。It is sectional drawing explaining the joining process of the strip | belt-shaped member with a reinforcing material of FIG. 本発明の螺旋管の製管装置の一実施形態を示す側面図である。It is a side view which shows one Embodiment of the pipe making apparatus of the helical tube of this invention. 図3の製管装置の正面図である。It is a front view of the pipe making apparatus of FIG. 図3の製管装置を構成する巻き癖形成装置の第1送りローラを示す平面図である。It is a top view which shows the 1st feed roller of the curl forming apparatus which comprises the pipe making apparatus of FIG. 図3の製管装置を構成する接合機構を示す側面図である。It is a side view which shows the joining mechanism which comprises the pipe making apparatus of FIG. 図3の製管装置を構成するガイドフレームのリンク体を説明する正面図および平面図である。It is the front view and top view explaining the link body of the guide frame which comprises the pipe making apparatus of FIG. 図3の製管装置による製管方法を説明する工程図である。It is process drawing explaining the pipe making method by the pipe making apparatus of FIG. 図3の製管装置による製管工程を模式的に示す正面および側面説明図である。It is the front and side explanatory drawing which show typically the pipe making process by the pipe making apparatus of FIG. 図3の製管装置の変形例による製管方法を図8に対応して示す工程図である。It is process drawing which shows the pipe manufacturing method by the modification of the pipe manufacturing apparatus of FIG. 3 corresponding to FIG. 図10の製管装置における巻き癖形成装置の巻き癖形成工程を模式的に示す説明図である。It is explanatory drawing which shows typically the curl formation process of the curl formation apparatus in the pipe making apparatus of FIG. 本発明の螺旋管の製管装置の他の実施形態を示す斜視図である。It is a perspective view which shows other embodiment of the pipe manufacturing apparatus of the helical tube of this invention. 図12の製管装置の正面図である。It is a front view of the pipe making apparatus of FIG. 図12の製管装置を構成する成形フレームのリンク体を説明する正面図および平面図である。It is the front view and top view explaining the link body of the molding frame which comprises the pipe making apparatus of FIG. 図12の製管装置を構成する接合機構が取り付けられた成形フレームのリンク体を説明する平面図である。It is a top view explaining the link body of the shaping | molding frame to which the joining mechanism which comprises the pipe making apparatus of FIG. 12 was attached. 図12の製管装置を構成する接合機構を示す側面図である。It is a side view which shows the joining mechanism which comprises the pipe making apparatus of FIG. 図12の製管装置による製管方法を説明する工程図である。It is process drawing explaining the pipe manufacturing method by the pipe manufacturing apparatus of FIG. 図12の製管装置の変形例による製管方法を図17に対応して示す工程図である。It is process drawing which shows the pipe manufacturing method by the modification of the pipe manufacturing apparatus of FIG. 12 corresponding to FIG. 図18の製管装置を構成する巻き癖形成装置を示す正面図である。It is a front view which shows the curl forming apparatus which comprises the pipe making apparatus of FIG. 図19の巻き癖形成装置の側面図である。It is a side view of the curl forming apparatus of FIG. 補強材付き帯状部材の変形例を示す断面図である。It is sectional drawing which shows the modification of a strip | belt-shaped member with a reinforcing material. 図21の補強材付き帯状部材の接合工程を説明する断面図である。It is sectional drawing explaining the joining process of the strip | belt-shaped member with a reinforcing material of FIG. 補強材付き帯状部材の他の変形例を示す断面図および接合状態を一部省略して示す分解斜視図である。It is sectional drawing which shows the other modification of the strip | belt-shaped member with a reinforcing material, and an exploded perspective view which abbreviate | omits and shows a joining state partially. 補強材付き帯状部材のもう一つの変形例を示す断面図である。It is sectional drawing which shows another modification of the strip | belt-shaped member with a reinforcing material. 図24の補強材付き帯状部材の接合工程を説明する断面図である。It is sectional drawing explaining the joining process of the strip | belt-shaped member with a reinforcing material of FIG. 補強材付き帯状部材のもう一つの他の変形例の接合工程を説明する断面図である。It is sectional drawing explaining the joining process of the other another modification of a strip | belt-shaped member with a reinforcing material.

符号の説明Explanation of symbols

1 製管装置
3 巻き癖形成装置
31 巻き癖ガイド
32,33 送りローラ
36 回転フレーム
4,7 製管機
5,9 接合機構
51,91 ピンチローラ
6 ガイドフレーム
65 ガイドローラ
8 成形フレーム
85 ガイドローラ
100,100A,100B,100C 補強材付き帯状部材
DESCRIPTION OF SYMBOLS 1 Pipe making apparatus 3 Winding hook forming apparatus 31 Rolling hook guide 32,33 Feed roller 36 Rotating frame 4,7 Pipe making machine 5,9 Joining mechanism 51,91 Pinch roller 6 Guide frame 65 Guide roller 8 Molding frame 85 Guide roller 100 , 100A, 100B, 100C Strip member with reinforcement

Claims (13)

両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管するのに先立って補強材付き帯状部材に巻き癖を形成する巻き癖形成装置であって、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径を有する巻き癖ガイドと、巻き癖ガイドの上流側に配置されて補強材付き帯状部材を巻き癖ガイドに押し込む送りローラまたは巻き癖ガイドの下流側に配置されて補強材付き帯状部材を巻き癖ガイドから引き取る送りローラの少なくとも一方の送りローラとからなり、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とする補強材付き帯状部材の巻き癖形成装置。   Prior to forming a spiral tube by supplying a band member with a reinforcing material to which a bonding part is formed on both side edges, and a reinforcing material continuous in the longitudinal direction is attached, and joining the adjacent bonding parts to each other A curl forming apparatus for forming a curl on a belt-like member with a reinforcing material, the curl guide having a curvature radius substantially equal to or less than the curvature radius of the spiral tube, and an upstream side of the curl guide A feed roller that is disposed and pushes the band member with reinforcing material into the curl guide, or at least one feed roller that is disposed downstream of the curl guide and pulls the band member with reinforcing material from the curl guide, Push the band member with reinforcement into the curl guide, or take the band member with reinforcement from the curl guide and approximately equal to the radius of curvature of the spiral tube in the band with reinforcement, or An arcuate curl of equal or less of the radius of curvature continuously formed, curl forming apparatus of the reinforcing material-strip member characterized by plastically deforming the strip with reinforcement helically. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管するのに先立って補強材付き帯状部材に巻き癖を形成する巻き癖形成装置であって、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径を有する巻き癖ガイドと、巻き癖ガイドの上流側に配置された第1ピンチローラと、巻き癖ガイドの下流側に配置された第2ピンチローラと、第1ピンチローラまたは第2ピンチローラの少なくとも一方を回転駆動させるモータとからなり、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とする補強材付き帯状部材の巻き癖形成装置。   Prior to forming a spiral tube by supplying a band member with a reinforcing material to which a bonding part is formed on both side edges, and a reinforcing material continuous in the longitudinal direction is attached, and joining the adjacent bonding parts to each other A curl forming apparatus for forming a curl on a belt-like member with a reinforcing material, the curl guide having a curvature radius substantially equal to or less than the curvature radius of the spiral tube, and an upstream side of the curl guide A belt with a reinforcing material, comprising a first pinch roller arranged, a second pinch roller arranged downstream of the curl guide, and a motor that rotationally drives at least one of the first pinch roller or the second pinch roller Push the member into the curl guide, or pull the reinforcing band member from the curl guide, and the arc with a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube Curl continuously form, wrinkle formation apparatus of the reinforcing material-strip member characterized by plastically deforming the strip with reinforcement spiral. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管するのに先立って補強材付き帯状部材に巻き癖を形成する巻き癖形成装置であって、支持フレームにガイドローラを介して回転自在に支持された回転フレームと、回転フレームを回転させるモータと、回転フレームに設けられ、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径を有する巻き癖ガイドと、巻き癖ガイドの上流側に配置された第1ピンチローラと、巻き癖ガイドの下流側に配置された第2ピンチローラと、第1ピンチローラまたは第2ピンチローラの少なくとも一方を回転駆動させるモータとからなり、回転フレームを補強材付き帯状部材の供給方向とは反対方向に回転させながら補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とする補強材付き帯状部材の巻き癖形成装置。   Prior to forming a spiral tube by supplying a band member with a reinforcing material to which a bonding part is formed on both side edges, and a reinforcing material continuous in the longitudinal direction is attached, and joining the adjacent bonding parts to each other A curl forming apparatus for forming a curl on a belt-like member with a reinforcing material, provided on a rotating frame supported by a supporting frame via a guide roller, a motor for rotating the rotating frame, and the rotating frame. A winding rod guide having a curvature radius substantially equal to or less than the curvature radius of the spiral tube, a first pinch roller disposed on the upstream side of the winding rod guide, and disposed on the downstream side of the winding rod guide. The second pinch roller and a motor that rotationally drives at least one of the first pinch roller or the second pinch roller, and the rotating frame is in a direction opposite to the supply direction of the band member with the reinforcing material Push the band member with reinforcing material into the curl guide while rotating, or pull the band member with reinforcing material from the curl guide, and the band member with reinforcing material is approximately the same as or equal to the radius of curvature of the spiral tube. An apparatus for forming a curl of a band member with a reinforcing material, wherein an arc-shaped curl with the following curvature radius is continuously formed and the belt-shaped member with the reinforcing material is plastically deformed in a spiral shape. 請求項1乃至3の何れか一つに記載の補強材付き帯状部材の巻き癖形成装置において、前記巻き癖ガイドが、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋板、円筒板、あるいは、螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の弧状の螺旋面、円筒面に外接する複数個の回転ローラであることを特徴とする補強材付き帯状部材の巻き癖形成装置。   4. The curl forming apparatus for a band member with a reinforcing member according to claim 1, wherein the curl guide has an arc shape having a curvature radius substantially equal to or less than a curvature radius of the spiral tube. A spiral plate, a cylindrical plate, or an arc-shaped spiral surface having a radius of curvature substantially equal to or less than the radius of curvature of the spiral tube, and a plurality of rotating rollers circumscribing the cylindrical surface A device for forming a curl of a band-shaped member with a material. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管する螺旋管の製管方法において、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とする螺旋管の製管方法。   A spiral tube is manufactured in which joints are formed on both side edges, a belt-like member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is attached, and the adjacent joints are joined together to form a spiral tube. In the pipe method, prior to joining the joint portions of adjacent band members with reinforcing material, the reinforcing band member has an arc shape having a radius of curvature substantially equal to or less than the curvature radius of the spiral tube. A method for producing a spiral tube, comprising forming a curl continuously and plastically deforming a belt-like member with a reinforcing material in a spiral shape. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管方法において、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とする螺旋管の製管方法。   Bonded portions are formed on both side edges, and a band member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is supplied, and the adjacent adjacent bonding portions are bonded to each other to form a helical tube. In the method of making a spiral tube, the spiral tube is fed forward while rotating, and a new strip member with a reinforcing material is supplied to the back of the spiral tube and the spiral tube is added to make a tube. Prior to joining the joints of the band members with reinforcing material, arc-shaped winding rods having a curvature radius substantially equal to or less than the curvature radius of the spiral tube are continuously applied to the band members with reinforcing material. A method for producing a helical tube, comprising: forming a belt-like member with a reinforcing material into a plastic shape in a helical manner. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管方法において、隣接する補強材付き帯状部材の接合部同士を接合するのに先立って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させることを特徴とする螺旋管の製管方法。   Bonded portions are formed on both side edges, and a band member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is supplied, and the adjacent adjacent bonding portions are bonded to each other to form a helical tube. In the method of making a spiral tube, a spiral-shaped tube is added while a spiral-shaped tube is added to the front of the formed spiral tube, and the spiral tube is added. Prior to joining the joint portions of the band-shaped members, an arc-shaped winding rod having a curvature radius substantially equal to or less than or equal to the curvature radius of the spiral tube is continuously formed on the band-shaped member with the reinforcing material, A method for producing a helical tube, comprising: plastically deforming a belt-like member with a reinforcing material in a helical manner. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、隣接する補強材付き帯状部材の接合部同士を接合する接合機構の前段に請求項1または4記載の巻き癖形成装置が製管機と一体に設けられ、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて接合機構に供給することを特徴とする螺旋管の製管装置。   Bonded portions are formed on both side edges, and a band member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is supplied, and the adjacent adjacent bonding portions are bonded to each other to form a helical tube. In the spiral pipe making machine, the spiral pipe is fed forward while rotating, and a new strip member with a reinforcing material is supplied to the rear of the piped spiral pipe to make the pipe while adding the spiral pipe. 5. The curl forming apparatus according to claim 1 or 4 is provided integrally with the pipe making machine in a preceding stage of the joining mechanism for joining the joining portions of the belt-like members with reinforcing material to be pushed, and the belt-like member with reinforcing material is pushed into the curling guide. Or, take the reinforcing band member from the curl guide, and continuously apply the arcuate curl with a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube to the band member with the reinforcing material. Form and screw the strip with reinforcing material Pipe producing apparatus of the helical tube Jo to plastically deform and supplying the bonding mechanism. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を回転させながら前方に送り込むとともに、製管された螺旋管の後方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、請求項2または4記載の巻き癖形成装置が製管機の前段に離隔して設けられ、補強材付き帯状部材を巻き癖形成装置に押し込んで、または、補強材付き帯状部材を巻き癖形成装置から引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて製管機に供給することを特徴とする螺旋管の製管装置。   Bonded portions are formed on both side edges, and a band member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is supplied, and the adjacent adjacent bonding portions are bonded to each other to form a helical tube. In a spiral tube pipe making machine that feeds forward while rotating the spiral tube and supplies a new band member with a reinforcing material to the rear of the spiral tube and adds the spiral tube to the tube. The curl forming apparatus according to Item 2 or 4 is provided separately from the former stage of the pipe making machine, and the band member with reinforcing material is pushed into the curl forming apparatus or the band member with reinforcing material is removed from the curl forming apparatus. Then, an arc-shaped winding rod having a radius of curvature approximately equal to or less than the radius of curvature of the spiral tube is continuously formed on the band-shaped member with the reinforcing material, and the band-shaped member with the reinforcing material is plastically deformed in a spiral shape. And supplying to the pipe making machine Pipe producing apparatus of 旋管. 請求項9記載の螺旋管の製管装置において、前記巻き癖形成装置が発進側マンホール近傍の地上に設置されることを特徴とする螺旋管の製管装置。   10. The spiral pipe manufacturing apparatus according to claim 9, wherein the curl forming apparatus is installed on the ground in the vicinity of the start-side manhole. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、隣接する補強材付き帯状部材の接合部同士を接合する接合機構の前段に請求項1または4記載の巻き癖形成装置が製管機と一体に設けられ、補強材付き帯状部材を巻き癖ガイドに押し込んで、または、補強材付き帯状部材を巻き癖ガイドから引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて接合機構に供給することを特徴とする螺旋管の製管装置。   Bonded portions are formed on both side edges, and a band member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is supplied, and the adjacent adjacent bonding portions are bonded to each other to form a helical tube. In the spiral tube pipe making machine, a new strip-shaped member with a reinforcing material is supplied to the front of the piped spiral pipe and the spiral pipe is added to the pipe making machine. The curl forming apparatus according to claim 1 or 4 is provided integrally with the pipe making machine in a preceding stage of a joining mechanism that joins the joining portions of the belt-like members, and the belt-like member with a reinforcing material is pushed into the curl guide, or The strip-shaped member with the reinforcing material is taken out from the curling guide, and the arc-shaped winding rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube is continuously formed on the strip-shaped member with the reinforcing material to reinforce. A plastic strip in a spiral shape Pipe producing apparatus of the helical tube and supplying the bonding mechanism. 両側縁部に接合部が形成され、長手方向に連続する補強材が装着された補強材付き帯状部材を供給し、互いに隣接する接合部同士を接合して螺旋管を製管し、製管された螺旋管を残置させるとともに、製管された螺旋管の前方に新たに補強材付き帯状部材を供給して螺旋管を付加しながら製管する螺旋管の製管機において、請求項3または4記載の巻き癖形成装置が製管機の前段に離隔して設けられ、回転フレームを補強材付き帯状部材の供給方向とは反対方向に回転させながら補強材付き帯状部材を巻き癖形成装置に押し込んで、または、補強材付き帯状部材を巻き癖形成装置から引き取って、補強材付き帯状部材に螺旋管の曲率半径と略同等の、または、同等以下の曲率半径の円弧状の巻き癖を連続的に形成し、補強材付き帯状部材を螺旋状に塑性変形させて製管機に供給することを特徴とする螺旋管の製管装置。   Bonded portions are formed on both side edges, and a band member with a reinforcing material to which a reinforcing material that is continuous in the longitudinal direction is supplied, and the adjacent adjacent bonding portions are bonded to each other to form a helical tube. 5. A spiral tube manufacturing machine for manufacturing a spiral tube, wherein the spiral tube is left to be left and a new strip member with a reinforcing material is supplied in front of the spiral tube and the spiral tube is added. The curl forming apparatus described is provided separately from the former stage of the pipe making machine, and the band member with reinforcing material is pushed into the curl forming apparatus while rotating the rotating frame in the direction opposite to the supply direction of the band member with reinforcing material. Or, a strip-shaped member with a reinforcing material is taken out from the curl forming device, and an arc-shaped curled rod having a curvature radius substantially equal to or less than the curvature radius of the spiral tube is continuously applied to the strip-shaped member with the reinforcing material. And screw the belt-like member with the reinforcing material Pipe producing apparatus of the helical tube Jo to plastically deform and supplying the pipe producing machine. 請求項12記載の螺旋管の製管装置において、前記巻き癖形成装置が発進側マンホール近傍の地上または発進側マンホール内に設置されることを特徴とする螺旋管の製管装置。   13. The spiral pipe manufacturing apparatus according to claim 12, wherein the curl forming apparatus is installed on the ground near the start side manhole or in the start side manhole.
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