JP2008508102A - Waste press equipment - Google Patents

Waste press equipment Download PDF

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Publication number
JP2008508102A
JP2008508102A JP2007523095A JP2007523095A JP2008508102A JP 2008508102 A JP2008508102 A JP 2008508102A JP 2007523095 A JP2007523095 A JP 2007523095A JP 2007523095 A JP2007523095 A JP 2007523095A JP 2008508102 A JP2008508102 A JP 2008508102A
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waste
drum
waste press
inner shaft
press
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カーラ、ニコラス
ロイアラ、マルコ
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ニマテク オーワイ
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/02Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with a fixed member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/04Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
    • B30B9/06Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B5/00Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/04Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
    • B30B9/08Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with a rotary casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/20Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3082Presses specially adapted for particular purposes for baling; Compression boxes therefor with compression means other than rams performing a rectilinear movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/14Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
    • B65F3/20Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
    • B65F3/202Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like with radially shiftable charging plates or the like mounted on a rotary drum

Abstract

本発明は、回転ドラム(8)を有する廃棄物プレス装置に関する。
回転ドラム(8)は、内部の偏心内軸(9)を有し、前記内部の偏心内軸から移送ロッド(12)が入口孔(10)を通ってドラムを通過し、1回転中に前記ロッドの端部が軸方向へ往復する。
【選択図】図1
The present invention relates to a waste press apparatus having a rotating drum (8).
The rotating drum (8) has an inner eccentric inner shaft (9), and a transfer rod (12) passes through the inlet hole (10) from the inner eccentric inner shaft and passes through the drum during one rotation. The end of the rod reciprocates in the axial direction.
[Selection] Figure 1

Description

本発明は、内部の偏心内軸を有する回転ドラムを有し、前記内部の偏心内軸から移送ロッドが入口孔を通りドラムを通過し、ロッドの端部は、1回転中に軸方向へ往復する廃棄物プレス装置に関する。   The present invention has a rotating drum having an inner eccentric inner shaft, a transfer rod passes through the inlet hole from the inner eccentric inner shaft, passes through the drum, and the end of the rod reciprocates in the axial direction during one rotation. The present invention relates to a waste press apparatus.

それ自体、周知である廃棄物プレスは、振り子ピストンプレス、スクリュープレス、アキシャルピストンプレス、ベイリングプレス、クラッシャー、ローラークラッシャーおよびフックシュレッダーから成り、例えば、特許文献1、特許文献2、特許文献3は、それ自体、周知である廃棄物プレス装置を開示している。それ自体、周知であるこれらの廃棄物プレスは次の欠点を有する。   Well known per se waste presses consist of a pendulum piston press, screw press, axial piston press, baying press, crusher, roller crusher and hook shredder. Discloses a waste press apparatus which is known per se. These waste presses, which are known per se, have the following disadvantages.

振り子ピストンプレス:小さいサイズのホッパー開口、油圧;
スクリュープレス:クラッシュとプレス(両方の作用のために力が不十分)が同時に起こるので遅い;アキシャルピストンプレス:低い故障許容度による中間蓋(摩耗で分離)、不連続な供給、油圧;ベイルプレス:一度で小バッチの予定、油圧、(比較的)に高価である;クラッシャー:クラッシュだけでプレスしない、材料を別のプレスに送る必要がある;ロールクラッシャー:処理される材料粒子サイズの減少だけであり、処理される材料がクラッシャー歯に粘着し、他の処理サイクルのために戻る;いわゆるフックシュレッダー:切刻みとクラッシュだけであり、材料を別のプレスへ送る必要がある。
フィンランド特許第41935号明細書 米国特許第3279357号明細書 英国特許第1024726号明細書
Pendulum piston press: small hopper opening, hydraulic pressure;
Screw press: slow because crush and press (power is insufficient for both actions) occur simultaneously; axial piston press: intermediate lid with low fault tolerance (separation by wear), discontinuous supply, hydraulic pressure; bail press : Small batch scheduled at once, hydraulic, (relatively) expensive; crusher: don't press just crush, material needs to be sent to another press; roll crusher: just reduce particle size of material being processed The material to be treated sticks to the crusher teeth and returns for another processing cycle; so-called hook shredder: only chopping and crushing and the material needs to be sent to another press.
Finnish Patent No. 41935 US Pat. No. 3,279,357 British Patent No. 1024726

本発明は、上記の欠点を克服する目的を有する。本発明の廃棄物プレス装置は垂直レール上で運動するために配置される装置のラックにより特徴付けられる。   The present invention has the object of overcoming the above drawbacks. The waste press apparatus of the present invention is characterized by a rack of equipment arranged to move on a vertical rail.

本発明の廃棄物プレス装置は次の利点を有する。   The waste press apparatus of the present invention has the following advantages.

低電力消費 装置当たり15kW以下、安価な作業費。高度な材料処理能力:時間の節約。維持が容易:不調の場合の顧客に対する遅延がない。直進機構:信頼性。   Low power consumption 15 kW or less per device, low cost of operation. Advanced material handling capacity: Save time. Easy to maintain: no delay to customers in case of malfunction. Straight ahead mechanism: reliability.

多方面性:任意の幅と高さでの任意のサイズで利用できる。   Versatile: Available in any size with any width and height.

油圧プレスに比較して安価な作業費。   Low operating costs compared to hydraulic presses.

高度な連続供給速度:他のプレスに比較して短時間で多量の材料を扱うことができる。   High continuous feed rate: A large amount of material can be handled in a short time compared to other presses.

油圧式ではない:一層環境に優しく、維持が容易(冬でも)。   Not hydraulic: more environmentally friendly and easier to maintain (even in winter).

コンテナ内でのより良い材料に適合するために、別の切刻みロールが必要とされるならば、処理される材料(厚紙や木材)を、より小さい粒子サイズに減少することもでき、これは、コンテナの頻繁な空状態を少なくすることを意味する。緩速な回転機構:安価な作業費と高度な信頼性。この装置は大きすぎる物体や材料を克服する:
高度な故障許容度。PLCロジックにより制御される:装置の物理的な監視が不要。
If another chopping roll is required to fit a better material in the container, the processed material (cardboard or wood) can be reduced to a smaller particle size, , Which means reducing frequent emptying of containers. Slow rotation mechanism: low cost and high reliability. This device overcomes objects and materials that are too large:
High fault tolerance. Controlled by PLC logic: no physical monitoring of the device is required.

本発明を、例と添付図面を参照して説明する。   The invention will now be described with reference to examples and the accompanying drawings.

(図面の簡単な説明)
図1から図3は、3つの異なる方向からの廃棄物プレスの軸測投像図である。
(Brief description of the drawings)
1 to 3 are axial projection views of a waste press from three different directions.

電源は400V/50Hzで、ヒューズが必要:スロー32A。(1)電線ケーブルを介して装置まで、プラグ端子から電気ケーブル(3)まで、電気ケーブルから40W−40kWの範囲の動力を有する電動機(4)まで。   Power supply is 400V / 50Hz, fuse is required: Slow 32A. (1) From the electric cable to the device, from the plug terminal to the electric cable (3), from the electric cable to the electric motor (4) having a power in the range of 40W-40 kW.

電動機は、ほぼ1:7の比を有する減速装置(5)に連結される。減速装置には、スプロケット(6)とチェーン(7)による動力伝動装置がある。   The electric motor is connected to a reduction gear (5) having a ratio of approximately 1: 7. The reduction gear includes a power transmission device using a sprocket (6) and a chain (7).

チェーンは2つの部分を駆動する:外ドラム(8)と内軸(9)。外ドラムは一列の数個(n)の開口(10)を有し、内軸はフランジ(11)の間で移送ロッド(12)を含み、移送ロッドはロック軸(13)により「ロック」される。   The chain drives two parts: the outer drum (8) and the inner shaft (9). The outer drum has several rows (n) of openings (10), the inner shaft includes a transfer rod (12) between the flanges (11), and the transfer rod is “locked” by the lock shaft (13). The

上記の全ての部分4―13、17、22は、ベクトルZで垂直自由度を有する同じ「ラック」に取付けられる。平面X、Yの方向での運動はレール(15)により制限される。   All the above parts 4-13, 17, 22 are mounted on the same “rack” with vertical freedom in vector Z. Movement in the direction of the plane X, Y is limited by the rail (15).

ラックは、レール(15)上でロールに沿って(すなわち、ロール(16)により制御されて)、設定(例えば、制限された)高さに上昇するので、リミットスイッチ(17)は回路を短絡し、作業/駆動は中断される。供給された材料は、移送ロッドの通路間に配置される「シュレッダー」(18)により直接に減少できる(シュレッダーは、例えば、ロールまたは円板である)。   The limit switch (17) shorts the circuit as the rack rises to a set (eg, limited) height along the roll (ie, controlled by the roll (16)) on the rail (15). However, work / drive is interrupted. The supplied material can be reduced directly by a “shredder” (18) placed between the passages of the transfer rod (the shredder is, for example, a roll or a disk).

移送ロッドは、半径方向で、入口側(19)上の外方およびコンテナ(20)側でドラム上のロッド開口を通る。移送ロッドが完全に引き込まれる時に、ドラムウエッジ(21)(ラックの部分)は、機械的にドラム表面から小さい残部を全て除去する。駆動サイクル中に、ドラムと内軸は同一回転速度で回転する。この装置は、PLCロジック(25)を介して制御できる。材料は供給開口を通り、ホッパーランプ(26)を介して供給される。ランプ(27)は、材料を上方へコンテナ内に向けるために配置できる。   The transfer rod passes in the radial direction outward on the inlet side (19) and on the container (20) side through the rod opening on the drum. When the transfer rod is fully retracted, the drum wedge (21) (part of the rack) mechanically removes all small residues from the drum surface. During the drive cycle, the drum and the inner shaft rotate at the same rotational speed. This device can be controlled via PLC logic (25). Material is fed through the feed opening via a hopper lamp (26). A ramp (27) can be arranged to direct the material upward into the container.

この装置は、装置の変形を実現することにより、種々の使用目的のためにサイズを変更して製造できる:自治体の世帯廃棄物ゴミ圧縮機、厚紙や紙のゴミ圧縮機、木材または板材のゴミ圧縮機、膨張ポリスチレンや他の包装材のゴミ圧縮機、小さい家庭ゴミ圧縮機、廃棄物収集車ゴミ圧縮機、廃物屑事前圧縮ユニット、レストラン食物廃物屑のゴミ圧縮機である。   This device can be manufactured in different sizes for different usage purposes by implementing a modification of the device: municipal household waste garbage compressor, cardboard and paper waste compressor, wood or board waste Compressor, expanded polystyrene and other packaging garbage compressor, small household garbage compressor, waste truck garbage compressor, waste garbage pre-compression unit, restaurant food waste garbage garbage compressor.

シュレッダーの例:ローラー、歯付きシュレッダー、固定または静止シュレッダー、軸―ヘッド羽根シュレッダー。   Examples of shredders: rollers, toothed shredders, fixed or stationary shredders, shaft-head blade shredders.

全ラックは、スプリングおよび衝撃吸収体により衝撃を吸収できる。   All racks can absorb shocks with springs and shock absorbers.

衝撃吸収体およびスプリングは調整可能である。   The shock absorber and the spring are adjustable.

ドラムはホッパーランプに関して高さ調整可能である。   The drum is height adjustable with respect to the hopper ramp.

ホッパーランプへの供給入れは、側部または頂部から実施できる。   Feeding into the hopper lamp can be carried out from the side or from the top.

ホッパーランプは、直線、斜め、傾斜、凸状、凹状または可動にできる。   The hopper lamp can be straight, diagonal, inclined, convex, concave or movable.

圧縮ランプはドラムの直後で直線、斜め、傾斜、凸状、凹状または可動にできる。   The compression ramp can be straight, diagonal, inclined, convex, concave or movable immediately after the drum.

動力伝動装置は、チェーン、ロープ、ピニオン歯車、ウオーム歯車または任意の駆動部材または任意の機構から構成できる。動力伝動装置は、また、油圧手段により補足できる。   The power transmission can be composed of a chain, rope, pinion gear, worm gear or any drive member or any mechanism. The power transmission can also be supplemented by hydraulic means.

移送ロッドの形状は、鋭く、尖り、鈍い、円錐、鑿状、クロスヘッド、円環ヘッドにでき、ロッドの端部に運動部材または機構を持つことさえできる。   The shape of the transfer rod can be sharp, pointed, blunt, conical, saddle-shaped, crosshead, torus head, or even have a moving member or mechanism at the end of the rod.

このゴミ圧縮機は、n列内にn本のロッドから構成できる。   This dust compressor can be composed of n rods in n rows.

同じ装置は、それぞれの移送ロッドを有する2つ以上のドラムから構成できる。   The same device can consist of two or more drums with respective transfer rods.

移送ロッドは、弾性材料でドラムの内側で保護できる。   The transfer rod can be protected inside the drum with an elastic material.

内方軸は、例えば、カプセル包囲体またはゴム塊ライニングにより保護できる。   The inner shaft can be protected, for example, by a capsule enclosure or a rubber mass lining.

全部分および全部品は、例えば、適切な保護樹脂で被覆できる。   All parts and all parts can be coated with a suitable protective resin, for example.

外ドラム自体は柔軟性があり、半径方向に調整可能である。 The outer drum itself is flexible and can be adjusted in the radial direction.

ドラム(8)は、必ずしもレール(15)上を運動するのではなくて等しく水平に、例えば、低い空間で運動でき、全廃棄物ゴミ圧縮機は原理的に転倒して旋回でき、または、90度に転倒して旋回できる。この装置は、また、静止位置にあるドラム(8)を備えて操作でき、装置の側部とドラム間に材料があれば、装置の側部はドラムから分離し、材料は押し通される。   The drum (8) does not necessarily move on the rail (15) but can move equally horizontally, for example in a low space, and the whole waste garbage compressor can in principle be turned over or swiveled, or 90 You can turn and turn. The device can also be operated with a drum (8) in a stationary position, and if there is material between the sides of the device, the side of the device separates from the drum and the material is forced through.

伸長櫛を形成するドラム(8)内の移送ロッド(12)は、また、板状要素または平板状要素と交換でき、これらの要素は、移送ロッドより良好に廃棄物ゴミ圧縮機を通して液状物質または類似物質を運送または移送できる。   The transfer rod (12) in the drum (8) forming the extension comb can also be replaced with plate-like or plate-like elements, which are better able to transfer liquid substances or waste through the waste refuse compressor than the transfer rod. Similar materials can be transported or transported.

ラックは可動ユニットを備えたドラム(8)と、その部品とから構成されるので、レール(15)上で上方へ容易に上昇でき、修理のために取り外すことができる。   Since the rack is composed of the drum (8) with the movable unit and its parts, it can be easily lifted upward on the rail (15) and can be removed for repair.

3つの異なる方向からの廃棄物プレスの軸測投像図である。FIG. 6 is an axial projection image of a waste press from three different directions. 3つの異なる方向からの廃棄物プレスの軸測投像図である。FIG. 6 is an axial projection image of a waste press from three different directions. 3つの異なる方向からの廃棄物プレスの軸測投像図である。FIG. 6 is an axial projection image of a waste press from three different directions.

符号の説明Explanation of symbols

4 電動機 5 減速装置 8 回転ドラム 9 偏心内軸
10 入口孔 12 移送ロッド 15 垂直レール
4 Electric motor 5 Reduction gear 8 Rotating drum 9 Eccentric inner shaft 10 Inlet hole 12 Transfer rod 15 Vertical rail

Claims (4)

内部の偏心内軸(9)を有する回転ドラム(8)を含む廃棄物プレス装置において、前記内部の偏心内軸から移送ロッド(12)が入口孔(10)を通ってドラムを通過し、1回転中に前記ロッドの端部が軸方向へ往復し、前記廃棄物プレス装置のラックが垂直レール(15)上で運動するために配置されることを特徴とする廃棄物プレス装置。   In a waste press apparatus comprising a rotating drum (8) having an inner eccentric inner shaft (9), a transfer rod (12) passes from the inner eccentric inner shaft through the inlet hole (10) through the drum. Waste press apparatus, characterized in that the end of the rod reciprocates axially during rotation and the rack of the waste press apparatus is arranged for movement on a vertical rail (15). 装置の動力源は、伝動装置を介してドラム(8)と内軸(9)とを回転する電動機(4)であることを特徴とする請求項1に記載の廃棄物プレス装置。   2. The waste press apparatus according to claim 1, wherein the power source of the apparatus is an electric motor (4) that rotates a drum (8) and an inner shaft (9) via a transmission. シュレッダー(18)が、ドラム(8)と移送ロッド(12)との間の装置ラックに取付けられることを特徴とする請求項1または請求項2に記載の廃棄物プレス装置。   3. A waste pressing device according to claim 1 or 2, characterized in that the shredder (18) is mounted on an equipment rack between the drum (8) and the transfer rod (12). 廃棄物プレス装置を通して廃棄物を上方へ向け、さらに、コンテナ内に向けるための装置の供給ランプ(26)の延長部内にランプ(27)が設けられることを特徴する請求項1〜3のいずれかに記載の廃棄物プレス装置。



A lamp (27) is provided in the extension of the supply lamp (26) of the device for directing waste upward through the waste press device and into the container. The waste press device described in 1.



JP2007523095A 2004-07-28 2005-07-26 Waste press equipment Pending JP2008508102A (en)

Applications Claiming Priority (2)

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FI20041034A FI116781B (en) 2004-07-28 2004-07-28 Waste press device
PCT/FI2005/000341 WO2006010789A1 (en) 2004-07-28 2005-07-26 Waste press device

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JP2008508102A true JP2008508102A (en) 2008-03-21

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EP (1) EP1771296A4 (en)
JP (1) JP2008508102A (en)
KR (1) KR20070064588A (en)
CN (1) CN101084109A (en)
AU (1) AU2005266263A1 (en)
BR (1) BRPI0513801A (en)
CA (1) CA2575210A1 (en)
FI (1) FI116781B (en)
MX (1) MX2007001092A (en)
RU (1) RU2007102721A (en)
WO (1) WO2006010789A1 (en)

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CA2575210A1 (en) 2006-02-02
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