JP2008291877A - Disc brake device for rolling stock - Google Patents

Disc brake device for rolling stock Download PDF

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JP2008291877A
JP2008291877A JP2007136200A JP2007136200A JP2008291877A JP 2008291877 A JP2008291877 A JP 2008291877A JP 2007136200 A JP2007136200 A JP 2007136200A JP 2007136200 A JP2007136200 A JP 2007136200A JP 2008291877 A JP2008291877 A JP 2008291877A
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brake
flange portion
pair
fastening
back sides
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JP4949930B2 (en
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Masanori Kobayashi
正典 小林
Masa Yamanoi
雅 山野井
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Kurimoto Ltd
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Kurimoto Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To easily and accurately align a pair of brake disks with flange section when fastening them without increasing a weight of the brake disk in which heat dissipation rib is arranged. <P>SOLUTION: A pair of brake disks 4 is easily and accurately aligned with a flange section 3 when fastening without increasing a weight of the brake disk 4 in such a way that a penetrating pin hole 3b is formed in the flange section 3 of a hub 2 to keep an engagement pin 9 projected to front/rear both sides of the flange section 3 and fitted loose through the pin hole 3b with a groove 9a engaging with a heat dissipation rib 8c radially extending to the pair of brake disks 4 arranged in both end faces of the engagement pin 9 projected to the front/rear both sides of this flange section 3. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、鉄道車両用ディスクブレーキ装置に関する。   The present invention relates to a railway vehicle disc brake device.

鉄道車両用ディスクブレーキ装置には、一対のブレーキディスクを、車輪のフランジ部の両側に取り付けた車輪取り付けタイプのものと、車軸に設けたハブのフランジ部の両側に取り付けた車軸取り付けタイプのものとがあり、これらのブレーキディスクには、ブレーキパッドが押圧される側と反対側の側面に、ブレーキパッドとの摩擦熱を放熱する複数の放熱リブを放射状に延びるように形成したものが多い(例えば、特許文献1参照)。特許文献1に記載された鉄道車両用ディスクブレーキ装置は、車輪取り付けタイプのものとされている。   Railway vehicle disc brake devices include a wheel-mounted type in which a pair of brake discs are mounted on both sides of a wheel flange portion, and an axle-mounted type in which a pair of brake discs are mounted on both sides of a hub flange portion provided on an axle. In many of these brake discs, a plurality of radiating ribs that radiate frictional heat with the brake pad are radially extended on the side surface opposite to the side on which the brake pad is pressed (for example, , See Patent Document 1). The disc brake device for railway vehicles described in Patent Document 1 is of a wheel mounting type.

前記一対のブレーキディスクは、フランジ部と位置合わせされた後、共通の締結部材でフランジ部の表裏両側に締結される。一般的には、フランジ部と各ブレーキディスクに設けられた締結孔に締結ボルトを連通し、連通した締結ボルトの先端にナットを締め込んで、共通の締結ボルトとナットで締結している。このようにフランジ部と一対のブレーキディスクを共通の締結部材で締結するディスクブレーキ装置は、締結時にフランジ部と一対のブレーキディスクとの3つの部材を精度よく位置合わせするのに手間がかかり、組み立て時間が長くなる問題がある。例えば、締結部材に締結ボルトを用いる場合は、3つの部材の締結孔に締結ボルトを連通するために、これらの締結孔を精度よく位置合わせする必要がある。なお、締結ボルトを連通しやすくするためには、各締結孔を大きくすればよいが、締結孔を大きくすると、一対のブレーキディスクをフランジ部に締結したときのアライメント精度が悪くなる。   After the pair of brake discs are aligned with the flange portion, the pair of brake discs are fastened to both front and back sides of the flange portion with a common fastening member. Generally, a fastening bolt is communicated with a fastening hole provided in the flange portion and each brake disk, and a nut is fastened to the tip of the communicated fastening bolt and fastened with a common fastening bolt and nut. Thus, the disc brake device that fastens the flange portion and the pair of brake discs with a common fastening member takes time and effort to accurately align the three members of the flange portion and the pair of brake discs during fastening. There is a problem of long time. For example, when using a fastening bolt for a fastening member, in order to connect a fastening bolt to the fastening hole of three members, it is necessary to align these fastening holes with high precision. In order to facilitate the connection of the fastening bolt, each fastening hole may be enlarged. However, if the fastening hole is enlarged, the alignment accuracy when the pair of brake disks are fastened to the flange portion is deteriorated.

なお、放熱リブを設けた一対のブレーキディスクとフランジ部との3つの部材を締結するものではなく、車軸に設けたハブのフランジ部の片側に一枚のブレーキディスクを取り付けるように2つの部材を締結して、ブレーキディスクの両側にブレーキパッドを押圧するディスクブレーキ装置を対象として、フランジ部に角型突起部を突出させ、この角型突起部に、ブレーキディスクの内周部側に設けた半径方向に延びる係合溝を係合させて、ブレーキディスクをフランジ部に精度よく位置合わせするようにしたものがある(例えば、特許文献2参照)。特許文献2に記載されたものでは、フランジ部の角型突起部を、フランジ部の側面に設けた円形凹部に遊嵌したセンタリング部材に設けている。また、ブレーキディスク側に突起部を設け、フランジ部側にこれと係合する係合溝を設けてもよいとしている。   It should be noted that the three members of the pair of brake discs and the flange portion provided with the heat radiating ribs are not fastened, but the two members are attached so that one brake disc is attached to one side of the flange portion of the hub provided on the axle. For the disc brake device that is fastened and presses the brake pads on both sides of the brake disc, a square projection is projected from the flange, and the radius provided on the inner periphery of the brake disc There is one in which an engagement groove extending in a direction is engaged so that the brake disk is accurately aligned with the flange portion (see, for example, Patent Document 2). In what is described in Patent Document 2, the square protrusion of the flange portion is provided on a centering member loosely fitted in a circular recess provided on the side surface of the flange portion. In addition, a protrusion may be provided on the brake disc side, and an engagement groove that engages with the protrusion may be provided on the flange portion side.

特開2000−170805号公報JP 2000-170805 A 特開2003−130102号公報JP 2003-130102 A

上述した放熱リブを設けた一対のブレーキディスクをフランジ部の表裏両側に共通の締結部材で締結する鉄道車両用ディスクブレーキ装置において、締結時に一対のブレーキディスクをフランジ部と精度よく位置合わせするためには、特許文献2に記載されたように、フランジ部とブレーキディスクの一方に突起部を設け、他方にこれと係合する係合溝を設けることが考えられるが、一対のブレーキディスクとフランジ部との3つの部材を共通の締結部材で締結する場合は、フランジ部の表裏両側に設ける突起部または係合溝の位置を互いに精度よく合致させる必要があり、これらの加工が難しい問題がある。   In the railway vehicle disc brake device that fastens the pair of brake discs provided with the heat dissipating ribs with the common fastening members on both the front and back sides of the flange portion, in order to accurately align the pair of brake discs with the flange portion at the time of fastening. As described in Patent Document 2, it is conceivable to provide a protrusion on one of the flange portion and the brake disc and to provide an engaging groove to engage with the other on the other. When the three members are fastened with a common fastening member, it is necessary to precisely match the positions of the protrusions or engagement grooves provided on both the front and back sides of the flange portion, and there is a problem that these processes are difficult.

また、ブレーキディスク側に係合溝を設ける場合は、放熱リブを設けた側面に係合溝を形成する必要があり、係合溝の周囲を厚肉にしなければならない。このため、ブレーキディスクの重量が増大するとともに、製造コストが高くなる問題がある。ブレーキディスク側に突起部を設ける場合も、突起部を厚肉に形成する必要があり、ブレーキディスクの重量が増大するとともに、製造コストが高くなる。   Further, when the engagement groove is provided on the brake disk side, it is necessary to form the engagement groove on the side surface provided with the heat radiation rib, and the periphery of the engagement groove must be thick. For this reason, there is a problem that the weight of the brake disk increases and the manufacturing cost increases. Even when the protrusion is provided on the brake disk side, it is necessary to form the protrusion thickly, which increases the weight of the brake disk and increases the manufacturing cost.

そこで、本発明の課題は、放熱リブを設けたブレーキディスクの重量を増大させることなく、締結時に一対のブレーキディスクをフランジ部と容易に精度よく位置合わせできるようにすることである。   Accordingly, an object of the present invention is to make it possible to easily and accurately align a pair of brake discs with a flange portion at the time of fastening without increasing the weight of the brake discs provided with heat radiation ribs.

上記の課題を解決するために、本発明は、鉄道車両の車輪のフランジ部または車軸に設けたハブのフランジ部の表裏両側に、ブレーキパッドが押圧される一対のブレーキディスクを共通の締結部材で締結し、これらの一対のブレーキディスクの前記ブレーキパッドが押圧される側と反対側の側面に、複数の放熱リブを放射状に延びるように形成した鉄道車両用ディスクブレーキ装置において、前記フランジ部に貫通するピン孔を形成して、このフランジ部のピン孔に係合ピンを表裏両側に突出させて遊嵌し、このフランジ部の表裏両側に突出した係合ピンの両端面に、前記一対のブレーキディスクの放熱リブと係合する溝を設けた構成を採用した。   In order to solve the above-described problems, the present invention provides a common fastening member for a pair of brake discs on which brake pads are pressed on both front and back sides of a flange portion of a wheel of a railway vehicle or a flange portion of a hub provided on an axle. In the disk brake device for a railway vehicle, in which a plurality of heat radiating ribs are formed to extend radially on a side surface opposite to the side on which the brake pad is pressed of the pair of brake disks, the flange portion penetrates the flange portion. A pin hole is formed, and the engagement pin protrudes into the front and back sides of the flange portion and is loosely fitted. The pair of brakes are formed on both end surfaces of the engagement pin that protrude on the front and back sides of the flange portion. A configuration in which grooves that engage with the heat-dissipating ribs of the disk are provided.

すなわち、フランジ部に貫通するピン孔を形成して、このフランジ部のピン孔に係合ピンを表裏両側に突出させて遊嵌し、このフランジ部の表裏両側に突出した係合ピンの両端面に、一対のブレーキディスクの放熱リブと係合する溝を設けることにより、放熱リブを設けたブレーキディスクの重量を増大させることなく、締結時に一対のブレーキディスクをフランジ部と容易に精度よく位置合わせできるようにした。   That is, a pin hole penetrating the flange portion is formed, and the engaging pin protrudes from both the front and back sides into the pin hole of the flange portion, and both end surfaces of the engaging pin protrude from the front and back sides of the flange portion. In addition, by providing grooves that engage with the heat dissipation ribs of the pair of brake discs, the pair of brake discs can be easily and accurately aligned with the flange portion during fastening without increasing the weight of the brake discs with the heat dissipation ribs. I was able to do it.

本発明の鉄道車両用ディスクブレーキ装置は、フランジ部に貫通するピン孔を形成して、このフランジ部のピン孔に係合ピンを表裏両側に突出させて遊嵌し、このフランジ部の表裏両側に突出した係合ピンの両端面に、一対のブレーキディスクの放熱リブと係合する溝を設けたので、放熱リブを設けたブレーキディスクの重量を増大させることなく、締結時に一対のブレーキディスクをフランジ部と容易に精度よく位置合わせすることができる。   The disc brake device for a railway vehicle according to the present invention forms a pin hole penetrating the flange portion, and loosely fits the engagement pin into both the front and back sides of the flange portion by projecting the engagement pin into the front and back sides of the flange portion. Since the grooves engaging with the heat dissipating ribs of the pair of brake discs are provided on both end faces of the engaging pins protruding in the direction, the pair of brake discs can be attached at the time of fastening without increasing the weight of the brake discs provided with the heat dissipating ribs. It can be easily and accurately aligned with the flange.

以下、図面に基づき、本発明の実施形態を説明する。この鉄道車両用ディスクブレーキ装置は車軸取り付けタイプのものであり、図1および図2に示すように、車軸1に外嵌固定されたハブ2のフランジ部3の表裏両側に、一対のブレーキディスク4が、フランジ部3と各ブレーキディスク4に設けられた各締結孔3a、4aに連通された共通の締結ボルト5とナット6によって締結されている。一対のブレーキディスク4は外側面にブレーキパッド7が押圧され、反対側の内側面に、ブレーキパッド7との摩擦熱を放熱する複数本ずつの放熱リブ8a、8b、8cが放射状に延びるように形成されている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. This railway vehicle disc brake device is of an axle mounting type. As shown in FIGS. 1 and 2, a pair of brake discs 4 are provided on both front and back sides of the flange portion 3 of the hub 2 that is externally fixed to the axle 1. Are fastened by a common fastening bolt 5 and nut 6 communicated with each of the fastening holes 3 a and 4 a provided in the flange portion 3 and each brake disk 4. The brake pads 7 are pressed against the outer side surfaces of the pair of brake disks 4, and a plurality of heat radiating ribs 8 a, 8 b, 8 c that radiate frictional heat with the brake pads 7 extend radially on the inner side surface on the opposite side. Is formed.

図2および図3(a)、(b)、(c)に示すように、前記ブレーキディスク4の締結孔4aは、中太とされた各放熱リブ8aに設けられ、その両側の各放熱リブ8bは、放熱リブ8aの中太部に近接する部位が寸断されている。また、寸断された放熱リブ8bに挟まれた各放熱リブ8cは、半径方向に等幅で延びている。   As shown in FIGS. 2 and 3 (a), 3 (b), and 3 (c), the fastening hole 4a of the brake disc 4 is provided in each heat dissipating rib 8a having a middle thickness, and each heat dissipating rib on both sides thereof. In 8b, a portion close to the middle thick portion of the heat radiating rib 8a is cut off. Further, each heat radiating rib 8c sandwiched between the cut heat radiating ribs 8b extends at a uniform width in the radial direction.

図2および図4(a)に示すように、前記ハブ2のフランジ部3には、各放熱リブ8cが半径方向に延びる周方向位置で貫通するピン孔3bが形成され、これらの各ピン孔3bに、係合ピン9がフランジ部3の表裏両側に突出するように遊嵌されている。   As shown in FIGS. 2 and 4 (a), the flange portion 3 of the hub 2 is formed with pin holes 3b through which the heat radiating ribs 8c penetrate in the circumferential direction extending in the radial direction. The engagement pin 9 is loosely fitted to 3b so as to protrude on both the front and back sides of the flange portion 3.

図4(b)に示すように、前記フランジ部3の表裏両側に突出する係合ピン9の両端面には、前記各ブレーキディスク4の半径方向に等幅で延びる放熱リブ8cと係合する溝9aが設けられている。したがって、このフランジ部3に遊嵌された係合ピン9の両端面の溝9aに、各ブレーキディスク4の放熱リブ8cを係合させることにより、フランジ部3の表裏両側に締結される一対のブレーキディスク4を容易に精度よく位置合わせすることができ、図1に示したように、位置合わせされたフランジ部3と一対のブレーキディスク4の各締結孔3a、4aに、共通の締結ボルト5を容易に連通することができる。   As shown in FIG. 4 (b), both end surfaces of the engaging pins 9 projecting on both the front and back sides of the flange portion 3 are engaged with heat radiating ribs 8 c extending at equal widths in the radial direction of the brake disks 4. A groove 9a is provided. Therefore, by engaging the heat dissipating ribs 8c of each brake disk 4 with the grooves 9a on both end faces of the engaging pin 9 loosely fitted on the flange part 3, a pair of fasteners fastened to the front and back sides of the flange part 3 The brake disc 4 can be easily and accurately aligned, and as shown in FIG. 1, a common fastening bolt 5 is provided in the aligned flange portion 3 and the fastening holes 3a and 4a of the pair of brake discs 4. Can be easily communicated.

上述した実施形態では、一対のブレーキディスクをハブのフランジ部の両側に取り付ける車軸取り付けタイプのものとしたが、本発明に係る鉄道車両用ディスクブレーキ装置は、一対のブレーキディスクを車輪のフランジ部の両側に取り付ける車輪取り付けタイプのものにも適用することができる。   In the above-described embodiment, a pair of brake discs are of an axle mounting type in which a pair of brake discs are attached to both sides of the flange portion of the hub. It can also be applied to a wheel mounting type that is attached to both sides.

鉄道車両用ディスクブレーキ装置の実施形態を示す一部省略縦断面図Partially omitted longitudinal sectional view showing an embodiment of a disk brake device for a railway vehicle 図1のII−II線に沿った断面図Sectional view along the line II-II in FIG. a、b、cは、それぞれ図2のIIIa−IIIa線、IIIb−IIIb線、IIIc−IIIc線に沿った断面図a, b, and c are sectional views taken along lines IIIa-IIIa, IIIb-IIIb, and IIIc-IIIc in FIG. 2, respectively. aは図2のIVa−IVa線に沿った断面図、bはaの係合ピンを示す斜視図a is a sectional view taken along line IVa-IVa in FIG. 2, and b is a perspective view showing an engaging pin of a.

1 車軸
2 ハブ
3 フランジ部
3a 締結孔
3b ピン孔
4 ブレーキディスク
4a 締結孔
5 締結ボルト
6 ナット
7 ブレーキパッド
8a、8b、8c 放熱リブ
9 係合ピン
9a 溝
1 Axle 2 Hub 3 Flange part 3a Fastening hole 3b Pin hole 4 Brake disc 4a Fastening hole 5 Fastening bolt 6 Nut 7 Brake pads 8a, 8b, 8c Heat radiation rib 9 Engaging pin 9a Groove

Claims (1)

鉄道車両の車輪のフランジ部または車軸に設けたハブのフランジ部の表裏両側に、ブレーキパッドが押圧される一対のブレーキディスクを共通の締結部材で締結し、これらの一対のブレーキディスクの前記ブレーキパッドが押圧される側と反対側の側面に、複数の放熱リブを放射状に延びるように形成した鉄道車両用ディスクブレーキ装置において、前記フランジ部に貫通するピン孔を形成して、このフランジ部のピン孔に係合ピンを表裏両側に突出させて遊嵌し、このフランジ部の表裏両側に突出した係合ピンの両端面に、前記一対のブレーキディスクの放熱リブと係合する溝を設けたことを特徴とする鉄道車両用ディスクブレーキ装置。   A pair of brake disks to be pressed against the brake pads are fastened with a common fastening member on both the front and back sides of the flanges of the wheels of the railway vehicle or the hub flanges provided on the axles, and the brake pads of the pair of brake disks In a railway vehicle disc brake device in which a plurality of heat dissipating ribs are formed so as to extend radially on a side surface opposite to a side to be pressed, a pin hole penetrating the flange portion is formed, and a pin of the flange portion is formed Engagement pins are protruded on both sides of the front and back sides of the holes, and grooves that engage with the heat dissipating ribs of the pair of brake disks are provided on both end surfaces of the engagement pins protruding on both front and back sides of the flange portion. A disc brake device for railway vehicles.
JP2007136200A 2007-05-23 2007-05-23 Disc brake device for railway vehicles Active JP4949930B2 (en)

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JP2013148215A (en) * 2012-01-20 2013-08-01 Yao-Hui Yu Brake disc for bicycle
KR101292285B1 (en) 2011-05-27 2013-08-01 유진기공산업주식회사 A brake disc for railroad vehicle
EP2880332A1 (en) * 2012-08-03 2015-06-10 KNORR-BREMSE Systeme für Schienenfahrzeuge GmbH Wheel brake disc
US9400024B2 (en) 2012-09-07 2016-07-26 Nippon Steel & Sumitomo Metal Corporation Railway vehicle brake disc
JP2017110755A (en) * 2015-12-17 2017-06-22 株式会社エンドレスプロジェクト Disc rotor for vehicular disc brake
TWI701396B (en) * 2018-03-08 2020-08-11 日商日本製鐵股份有限公司 Disc brakes for railway vehicles and disc brakes for railway vehicles
CN111936759A (en) * 2018-04-03 2020-11-13 日本制铁株式会社 Aerodynamic noise reduction member, brake disc unit for railway vehicle, disc brake for railway vehicle, wheel for railway vehicle, and railway vehicle
CN115199678A (en) * 2021-04-02 2022-10-18 纳博特斯克有限公司 Wheel with brake disc and brake disc

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JP2000170805A (en) * 1998-12-10 2000-06-23 Kurimoto Ltd Brake disc for rolling stock
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JP2013148215A (en) * 2012-01-20 2013-08-01 Yao-Hui Yu Brake disc for bicycle
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US9669849B2 (en) 2012-08-03 2017-06-06 Knorr-Bremse Systeme Fur Schienenfahrzeuge Gmbh Wheel brake disc
US9400024B2 (en) 2012-09-07 2016-07-26 Nippon Steel & Sumitomo Metal Corporation Railway vehicle brake disc
JP2017110755A (en) * 2015-12-17 2017-06-22 株式会社エンドレスプロジェクト Disc rotor for vehicular disc brake
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CN111936759A (en) * 2018-04-03 2020-11-13 日本制铁株式会社 Aerodynamic noise reduction member, brake disc unit for railway vehicle, disc brake for railway vehicle, wheel for railway vehicle, and railway vehicle
US11480223B2 (en) 2018-04-03 2022-10-25 Nippon Steel Corporation Aerodynamic noise reduction member, railroad vehicle brake disk unit, railroad vehicle disk brake, railroad vehicle wheel, and railroad vehicle
CN115199678A (en) * 2021-04-02 2022-10-18 纳博特斯克有限公司 Wheel with brake disc and brake disc

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