JP2008260006A - Atalyst for aromatization of lower hydrocarbon, and method for preparing aromatic compound - Google Patents
Atalyst for aromatization of lower hydrocarbon, and method for preparing aromatic compound Download PDFInfo
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本発明はメタンを主成分とする天然ガス、バイオガス、メタンハイドレートの高度利用に関する。天然ガス、バイオガス、メタンハイドレートは地球温暖化対策として最も効果的なエネルギー資源と考えられ、その利用技術に関心が高まっている。メタン資源はそのままクリーン性を活かして次世代の新しい有機資源、燃料電池用の水素資源として注目されている。特に本発明はメタンからプラスチック類などの化学製品原料であるベンゼン及びナフタレン類を主成分とする芳香族化合物と高純度の水素ガスを効率的に製造するための触媒化学変換技術及びその触媒製造方法に関する。 The present invention relates to advanced utilization of natural gas, biogas, and methane hydrate mainly composed of methane. Natural gas, biogas, and methane hydrate are considered to be the most effective energy resources as a countermeasure against global warming, and there is an increasing interest in their utilization technologies. Methane resources are attracting attention as the next generation of new organic resources and hydrogen resources for fuel cells, taking advantage of cleanliness. In particular, the present invention relates to a catalytic chemical conversion technique for efficiently producing aromatic compounds mainly composed of benzene and naphthalene, which are raw materials for chemical products such as plastics, and high-purity hydrogen gas from methane, and a method for producing the catalyst. About.
メタンからベンゼン等の芳香族化合物と水素とを製造する方法としては触媒の存在下にメタンを反応させる方法が知られている。この際の触媒としてはZSM−5系のゼオライトに担持されたモリブデンが有効とされている(非特許文献1)。しかしながら、これらの触媒を使用した場合でも、炭素の析出が多いことやメタンの転化率が低いという問題を有している。この問題を解決するためにMo(モリブデン)等の触媒材料を多孔質のメタロシロケートに担持した触媒が提案されている(特許文献1〜特許文献3)。
As a method of producing an aromatic compound such as benzene and hydrogen from methane, a method of reacting methane in the presence of a catalyst is known. As the catalyst at this time, molybdenum supported on ZSM-5-based zeolite is effective (Non-patent Document 1). However, even when these catalysts are used, there are problems that carbon deposition is large and the conversion rate of methane is low. In order to solve this problem, a catalyst in which a catalyst material such as Mo (molybdenum) is supported on a porous metallosilicate has been proposed (
特許文献1〜特許文献3では担体である7オングストロームの細孔径を有する多孔質のメタロシリケートに金属成分が担持された触媒を用いることで低級炭化水素が効率的に芳香族化合物化され、これに付随して高純度の水素が得られることが確認されている。前記特許文献によると担体には前記金属成分としてモリブデン、コバルト、鉄等が担持されている。
メタンからベンゼン等の芳香族化合物と水素を製造する方法としては触媒の存在下にメタンを反応させる方法としてZSM−5にモリブデンを担持した触媒が有効とされている。 As a method for producing an aromatic compound such as benzene and hydrogen from methane, a catalyst in which molybdenum is supported on ZSM-5 is effective as a method for reacting methane in the presence of a catalyst.
しかし、この触媒が用いられた場合でも炭素の析出が多い。炭素の析出により触媒性能が短時間に劣化する。メタン転化率(芳香族化合物と水素の生成に利用されるメタンの利用率)が低い。特許文献1〜特許文献3のような触媒ではこの問題の改善が十分でないので芳香族化合物の製造効率をさらに高めるために一層優れた触媒の開発が望まれている。
However, even when this catalyst is used, carbon is often deposited. The catalyst performance deteriorates in a short time due to the deposition of carbon. The methane conversion rate (utilization rate of methane used for producing aromatic compounds and hydrogen) is low. Since the catalysts such as
メタンをベンゼンに改質する触媒の活用にはメタンの転化率の向上は必須であるが、メタンの転化率を上げるにはメタンガス投入時の反応温度を上げる必要がある。しかしながら、特許文献1〜特許文献3のような触媒では原料ガスとの反応温度を上げると触媒の活性寿命が大幅に低下する。
In order to utilize a catalyst for reforming methane to benzene, it is essential to improve the conversion rate of methane, but in order to increase the conversion rate of methane, it is necessary to raise the reaction temperature when methane gas is introduced. However, in the catalysts such as
そこで、前記課題を解決するための低級炭化水素芳香族化触媒は低級炭化水素及び炭酸ガスと反応して芳香族化合物を生成させる触媒であって担体であるメタロシリケートにモリブデンと銅を担持した後に焼成してなる。 Therefore, the lower hydrocarbon aromatization catalyst for solving the above problems is a catalyst that reacts with lower hydrocarbon and carbon dioxide gas to produce an aromatic compound, and after molybdenum and copper are supported on the metallosilicate carrier. It is fired.
また、前記課題を解決するための芳香族化合物の製造方法は担体であるメタロシリケートにモリブデンと銅を担持した後に焼成してなる触媒に低級炭化水素及び炭酸ガスを反応させて芳香族化合物を生成する。 In addition, an aromatic compound production method for solving the above-mentioned problems is the production of an aromatic compound by reacting lower hydrocarbons and carbon dioxide with a catalyst obtained by firing molybdenum and copper on a metallosilicate carrier. To do.
以上の低級炭化水素芳香族化触媒及び芳香族化合物の製造方法によればメタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度(ベンゼンとトルエンとキシレンの合計生成速度)の活性寿命安定性が向上する。また、触媒活性低下の原因となる炭素の生成速度が低減する。前記触媒と反応させる炭酸ガスは一酸化炭素ガスに代えてもよい。 According to the above lower hydrocarbon aromatization catalyst and aromatic compound production method, active life stability of methane conversion rate, benzene formation rate, naphthalene formation rate and BTX formation rate (total formation rate of benzene, toluene and xylene) Will improve. Moreover, the production | generation rate of carbon which causes a catalyst activity fall reduces. Carbon dioxide gas to be reacted with the catalyst may be replaced with carbon monoxide gas.
前記メタロシリケートとしては4.5〜6.5オングストローム径の細孔を有する多孔質メタロシリケートであるZSM−5、MCM−22が例示列挙される。 Examples of the metallosilicate include ZSM-5 and MCM-22, which are porous metallosilicates having pores having a diameter of 4.5 to 6.5 angstroms.
前記モリブデンはその担持量が焼成後の触媒全体量に対して2〜12重量%となると共に前記銅はモリブデンとのモル比Cu:Mo=X:1の比率が0.01〜0.8となるように担持するとよい。メタン転化率、ベンゼン生成速度、ナフタレン生成速度、BTX生成速度の安定性が長時間維持される。 The molybdenum has a supported amount of 2 to 12% by weight based on the total amount of the catalyst after calcination, and the copper has a molar ratio Cu: Mo = X: 1 with molybdenum of 0.01 to 0.8. It is good to carry so that it may become. The stability of the methane conversion rate, benzene production rate, naphthalene production rate, and BTX production rate is maintained for a long time.
前記メタロシリケートにモリブデンと銅を担持した後の焼成時の焼成温度は550〜800℃であるとよい。触媒の強度及び特性(活性)が維持される。 The firing temperature at the time of firing after supporting molybdenum and copper on the metallosilicate is preferably 550 to 800 ° C. The strength and properties (activity) of the catalyst are maintained.
前記炭酸ガスの添加量は反応ガス全体に対して0.5〜6%の範囲であるとよい。炭酸ガスが過不足(0.5%未満)であると析出するコークの酸化作用が低くなり活性寿命安定性が低下し、逆に過剰(6%以上)であるとメタンガスの直接酸化反応により水素及び一酸化炭素が過剰に生成し、反応に必要なメタンガス濃度が低下するので、ベンゼンの生成量が低下する。そこで、反応ガス全体に対して炭酸ガスの添加量を0.5〜6%の範囲とすることでメタン転化率、ベンゼン生成速度、ナフタレン生成速度、BTX生成速度を効率よく安定させることができる。 The amount of carbon dioxide added is preferably in the range of 0.5 to 6% with respect to the entire reaction gas. If the carbon dioxide gas is excessive or insufficient (less than 0.5%), the oxidizing action of the deposited coke is lowered and the active life stability is lowered. Conversely, if it is excessive (6% or more), hydrogen is oxidized by the direct oxidation reaction of methane gas. And carbon monoxide is produced excessively, and the methane gas concentration required for the reaction is lowered, so that the amount of benzene produced is lowered. Therefore, the methane conversion rate, the benzene production rate, the naphthalene production rate, and the BTX production rate can be efficiently stabilized by setting the amount of carbon dioxide added to the reaction gas in the range of 0.5 to 6%.
以上の発明によればメタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度(ベンゼンとトルエンとキシレンの合計生成速度)の活性寿命安定性が向上する。また、触媒活性低下の原因となる炭素の生成速度が低減する。したがって、ベンゼン、トルエン等の有用成分である芳香族化合物の生成量が増大する。 According to the above invention, the active life stability of methane conversion rate, benzene production rate, naphthalene production rate and BTX production rate (total production rate of benzene, toluene and xylene) is improved. Moreover, the production | generation rate of carbon which causes a catalyst activity fall reduces. Therefore, the production amount of aromatic compounds which are useful components such as benzene and toluene is increased.
発明に係る低級炭化水素芳香族化触媒はモリブデン及びその化合物から選ばれた少なくとも一種以上を触媒材料として含有する。芳香族化合物を製造する際には前記低級炭化水素芳香族化触媒は低級炭化水素の他に二酸化炭素と反応させる。前記金属成分を担持する担体は実質的に4.5〜6.5オングストローム径の細孔を有する多孔質メタロシリケートを含んでいる。このメタロシリケートには第一金属成分としてモリブデンが担持され、モリブデン以外の第二金属成分として銅が担持される。前記モリブデン成分及び銅成分は酢酸銅または硝酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液に前記メタロシリケートを添加してモリブデン成分と銅成分とをメタロシリケートに含浸させた後に乾燥及び焼成に供すれば前記メタロシリケートに担持される。このように多孔質メタロシリケートにMoC(炭化モリブデン)すなわちモリブデン成分を単独で担持するのではなくモリブデン成分に加えて銅を第二金属成分として担持することにより触媒の安定性が得られる。特に、メタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度(ベンゼンとトルエンとキシレンの合計生成速度)の活性寿命安定性が向上する。 The lower hydrocarbon aromatization catalyst according to the invention contains at least one selected from molybdenum and a compound thereof as a catalyst material. In producing the aromatic compound, the lower hydrocarbon aromatization catalyst is reacted with carbon dioxide in addition to the lower hydrocarbon. The carrier carrying the metal component substantially includes a porous metallosilicate having pores with a diameter of 4.5 to 6.5 angstroms. This metallosilicate carries molybdenum as a first metal component and copper as a second metal component other than molybdenum. The molybdenum component and the copper component are subjected to drying and firing after the metallosilicate is impregnated into the aqueous impregnation solution prepared with copper acetate or copper nitrate and ammonium molybdate to impregnate the metallosilicate with the molybdenum component and the copper component. For example, it is supported on the metallosilicate. Thus, the stability of the catalyst can be obtained by supporting not only MoC (molybdenum carbide), that is, a molybdenum component, but also copper as a second metal component in addition to the molybdenum component in the porous metallosilicate. In particular, the active life stability of methane conversion rate, benzene production rate, naphthalene production rate and BTX production rate (total production rate of benzene, toluene and xylene) is improved.
以下の実施例に基づき本発明の低級炭化水素芳香族化触媒について説明する。 The lower hydrocarbon aromatization catalyst of the present invention will be described based on the following examples.
1.低級炭化水素芳香族化触媒(以下、触媒と略称する)の製造
(比較例1)
比較例1の触媒はメタシリケートとしてアンモニウム型ZSM−5(SiO2/Al2O3=25〜70)が採用され、これにモリブデンのみが担持されたものである。
1. Production of lower hydrocarbon aromatization catalyst (hereinafter abbreviated as catalyst) (Comparative Example 1)
The catalyst of Comparative Example 1 employs ammonium type ZSM-5 (SiO 2 / Al 2 O 3 = 25 to 70) as a metasilicate, and only molybdenum is supported thereon.
(1)配合
無機成分の配合:ZSM−5(82.5重量%)、粘土(10.5重量%)、ガラス繊維(5重量%)
全体配合:前記無機成分(76.5重量%)、有機バインダー(17.3重量%)、水分(24.3重量%)
(2)成型
前記配合比率で前記無機成分と有機バインダーと水分とを配合し混練手段(ニーダ)によって混合、混練した。次に、この混合体を真空押し出し成型機によって棒状(径5mm×長さ10mm)に成型した。このときの成型時の押し出し圧力は2〜8MPaに設定した。
(1) Blending Blending of inorganic components: ZSM-5 (82.5 wt%), clay (10.5 wt%), glass fiber (5 wt%)
Total formulation: inorganic component (76.5 wt%), organic binder (17.3 wt%), moisture (24.3 wt%)
(2) Molding The inorganic component, organic binder, and moisture were blended at the blending ratio, and mixed and kneaded by a kneading means (kneader). Next, this mixture was molded into a rod shape (diameter 5 mm ×
(3)モリブデンの含浸
攪拌されたモリブデン酸アンモニウム水溶液に前記成型工程で得られた成型体を添加してモリブデン成分を前記成型体に含浸させた後に以下の乾燥及び焼成の工程に供した。尚、前記成型体は焼成後の触媒全体量に対してモリブデンの重量比が6重量%となるように添加した。
(3) Impregnation of molybdenum The molded body obtained in the molding step was added to the stirred ammonium molybdate aqueous solution to impregnate the molded body with the molybdenum component, and then subjected to the following drying and firing steps. In addition, the said molded object was added so that the weight ratio of molybdenum might be 6 weight% with respect to the catalyst whole quantity after baking.
(4)乾燥、焼成
乾燥工程では成型工程時に添加した水分を除去するために70℃で約12時間行なった。焼成工程では空気中で550℃、5時間焼成した。焼成工程での焼成温度は550〜800℃の範囲とした。550℃以下では担体の強度低下、800℃以上では特性(活性)の低下が起こるためである。焼成工程における昇温速度及び降温速度は90〜100℃/時に設定した。このとき、成型時に添加した有機バインダーが瞬時に燃焼しないように250〜450℃の温度範囲の中に2〜6時間程度の温度キープを2回実施してバインダーを除去した。昇温速度及び降温速度が前記速度以上であってバインダーを除去するキープ時間を確保しない場合にはバインダーが瞬時に燃焼して焼成体の強度が低下するためである。
(4) Drying and calcination The drying process was performed at 70 ° C. for about 12 hours in order to remove moisture added during the molding process. In the firing step, firing was performed in air at 550 ° C. for 5 hours. The firing temperature in the firing step was in the range of 550 to 800 ° C. This is because the strength of the carrier is lowered at 550 ° C. or lower, and the property (activity) is lowered at 800 ° C. or higher. The temperature increase rate and temperature decrease rate in the firing step were set to 90 to 100 ° C./hour. At this time, in order to prevent the organic binder added at the time of molding from burning instantaneously, a temperature keep of about 2 to 6 hours was performed twice in a temperature range of 250 to 450 ° C. to remove the binder. This is because when the temperature increase rate and the temperature decrease rate are equal to or higher than the above rate and the keeping time for removing the binder is not secured, the binder burns instantaneously and the strength of the fired body decreases.
(5)炭化処理
前記焼成体をCH4とH2の混合ガス(メタン/水素=1/4の混合モル比)を流通下で700℃まで2時間で昇温させ、この状態を3時間維持させた後にこの雰囲気をCH4の反応ガスに切り替え、780℃まで昇温した。
(5) Carbonization treatment The fired body is heated to 700 ° C. in 2 hours under a flow of CH 4 and H 2 mixed gas (methane / hydrogen = 1/4 mixed molar ratio), and this state is maintained for 3 hours. Then, the atmosphere was switched to a reaction gas of CH 4 and the temperature was raised to 780 ° C.
(比較例2)
比較例2の触媒はモリブデンとコバルトとを担持したもので、含浸工程以外は比較例1の触媒の配合及び製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
(Comparative Example 2)
The catalyst of Comparative Example 2 supported molybdenum and cobalt, and was manufactured by the same method as the catalyst mixing and manufacturing steps (molding, drying, firing and carbonization treatment) of Comparative Example 1 except for the impregnation step.
含浸工程では酢酸コバルトとモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌させた状態の含浸水溶液に比較例1に係る成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分とコバルト成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンとコバルトとを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、コバルトの担持量はモリブデンとのモル比でコバルト:モリブデン=0.3:1.0となるように設定した。 In the impregnation step, an impregnated aqueous solution prepared with cobalt acetate and ammonium molybdate is stirred, and a molded body containing ZSM-5 that has undergone the molding step according to Comparative Example 1 is added to the stirred impregnated aqueous solution. The molded body was impregnated with a component and a cobalt component. Then, after drying this, it baked in the air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and cobalt. In the preparation of the aqueous impregnation solution, the supported amount of cobalt is 6% by weight based on the total amount of the catalyst after calcination, and the supported amount of cobalt is cobalt: molybdenum = 0.3: It was set to 1.0.
(比較例3)
比較例3の触媒はモリブデンと鉄とを担持したもので、含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
(Comparative Example 3)
The catalyst of Comparative Example 3 supported molybdenum and iron, and was manufactured by the same method as the catalyst manufacturing process (molding, drying, firing and carbonization treatment) of Comparative Example 1 except for the impregnation step.
含浸工程では酢酸鉄とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌させた含浸水溶液に比較例1に係る成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と鉄成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと鉄とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、鉄の担持量はモリブデンとのモル比で鉄:モリブデン=0.3:1.0となるように設定した。 In the impregnation step, the impregnated aqueous solution prepared with iron acetate and ammonium molybdate is stirred, and a molded body containing ZSM-5 that has undergone the molding step according to Comparative Example 1 is added to the stirred impregnated aqueous solution, The molded body was impregnated with an iron component. Thereafter, this was dried and then calcined in air at 550 ° C. for 5 hours to obtain a ZSM-5 support carrying molybdenum and iron. In the preparation of the aqueous impregnation solution, the supported amount of iron is 6% by weight with respect to the total amount of the catalyst after calcination, and the supported amount of iron is iron: molybdenum = 0.3: It was set to 1.0.
(実施例1)
実施例1の触媒はモリブデンと銅とを担持したもので、含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
Example 1
The catalyst of Example 1 carried molybdenum and copper, and was produced by the same method as the catalyst production process (molding, drying, firing and carbonization treatment) of Comparative Example 1 except for the impregnation process.
含浸工程では酢酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌された状態の含浸水溶液に比較例1に係る成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と銅成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと銅とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、銅の担持量はモリブデンとのモル比で銅:モリブデン=0.3:1.0となるように設定した。 In the impregnation step, the impregnated aqueous solution prepared with copper acetate and ammonium molybdate is stirred, and a molded product containing ZSM-5 that has undergone the molding step according to Comparative Example 1 is added to the stirred impregnated aqueous solution. The molded body was impregnated with a component and a copper component. Then, after drying this, it baked in air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and copper. In the preparation of the aqueous impregnation solution, the supported amount of molybdenum is 6% by weight based on the total amount of the catalyst after calcination, and the supported amount of copper is copper: molybdenum = 0.3: It was set to 1.0.
2.比較例及び実施例の触媒の評価
比較例及び実施例の触媒の評価法について述べる。
2. Evaluation of Catalysts of Comparative Examples and Examples Evaluation methods of the catalysts of Comparative Examples and Examples will be described.
固定床流通式反応装置のインコネル800H接ガス部カロライジング処理製反応管(内径18mm)に評価対象の触媒を14g充填(ゼオライト率82.50%)した。そして、この反応管に各種の反応ガスを供給して、反応空間速度=3000ml/g−MFI/h(CH4gas flow base)、反応温度780℃、反応時間24時間、反応圧力0.3MPaの条件で、触媒と反応ガスとを反応させた。この際、生成物の分析を行い、メタン転化率、水素生成速度、ベンゼン生成速度、ナフタレン生成速度、BTX生成速度及び炭素生成速度を経時的に調べた。前記生成物の分析はTCD−GC、FID−GCを用いて行った。
Inconel 800H gas contact part calorizing treatment reaction tube (
メタン転化率、水素生成速度、ベンゼン生成速度,ナフタレン生成速度、BTX生成速度及び炭素生成速度は次の通り定義される。 Methane conversion rate, hydrogen production rate, benzene production rate, naphthalene production rate, BTX production rate and carbon production rate are defined as follows.
「メタン転化率(%)」=〔(「原料メタン流速」−「未反応のメタン流速」)/「原料メタン流速」〕×100
「ベンゼン生成速度」=「触媒1gあたり、1秒間に生成したベンゼンのnmol数」。
“Methane conversion rate (%)” = [(“raw methane flow rate” − “unreacted methane flow rate”) / “raw methane flow rate”] × 100
“Benzene production rate” = “nmol number of benzene produced per second per 1 g of catalyst”.
「ナフタレン生成速度」=「触媒1gあたり、1秒間に生成したナフタレンのnmol数」。 “Naphthalene production rate” = “nmol number of naphthalene produced per second per 1 g of catalyst”.
「BTX生成速度」=「触媒1gあたり、1秒間に生成したベンゼン、トルエン及びキシレンの合計nmol数」。 “BTX production rate” = “total number of nmols of benzene, toluene and xylene produced per second per gram of catalyst”.
「炭素生成速度」=「触媒1gあたり、1秒間に生成した炭素のnmol数」。 “Carbon production rate” = “nmol number of carbon produced per 1 g of catalyst per second”.
図1は比較例1に係る触媒(Mo)及び実施例1に係る触媒(Cu/Mo)を、反応ガスとして100%のメタンガスと反応させた場合、反応ガスとして6%水素添加メタンガス(メタンと水素のモル比はメタン:水素=100:6.2)と反応させた場合、反応ガスとして3%炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3)と反応させた場合のメタン転化率の経時的変化を示す。 FIG. 1 shows that when a catalyst (Mo) according to Comparative Example 1 and a catalyst (Cu / Mo) according to Example 1 are reacted with 100% methane gas as a reaction gas, 6% hydrogenated methane gas (with methane) When the hydrogen is reacted with methane: hydrogen = 100: 6.2, the reaction gas is 3% carbon dioxide-added methane gas (the molar ratio of methane and carbon dioxide is methane: carbon dioxide (carbon dioxide) = 100: The time-dependent change of the methane conversion rate when it is made to react with 3) is shown.
図2は比較例1及び実施例1に係る触媒を、反応ガスとして100%のメタンガスと反応させた場合、反応ガスとして6%水素添加メタンガス(メタンと水素のモル比はメタン:水素=100:6.2)と反応させた場合、反応ガスとして3%炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3)と反応させた場合のベンゼン生成速度の経時的変化を示す。 FIG. 2 shows that when the catalysts according to Comparative Example 1 and Example 1 are reacted with 100% methane gas as a reaction gas, 6% hydrogenated methane gas is used as the reaction gas (the molar ratio of methane to hydrogen is methane: hydrogen = 100: 6.2) When reacted with 3% carbon dioxide-added methane gas as the reaction gas (the molar ratio of methane to carbon dioxide is methane: carbon dioxide (carbon dioxide) = 100: 3), the rate of benzene formation The change with time is shown.
図3は比較例1及び実施例1に係る触媒を、反応ガスとして100%のメタンガスと反応させた場合、反応ガスとして6%水素添加メタンガス(メタンと水素のモル比はメタン:水素=100:6.2)と反応させた場合、反応ガスとして3%炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3)と反応させた場合のナフタレン生成速度の経時的変化を示す。 FIG. 3 shows that when the catalysts according to Comparative Example 1 and Example 1 are reacted with 100% methane gas as a reaction gas, 6% hydrogenated methane gas as a reaction gas (the molar ratio of methane to hydrogen is methane: hydrogen = 100: 6.2) When reacted with 3% carbon dioxide-added methane gas as the reaction gas (the molar ratio of methane to carbon dioxide is methane: carbon dioxide (carbon dioxide) = 100: 3), the rate of naphthalene formation The change with time is shown.
図4は比較例1及び実施例1に係る触媒を、反応ガスとして100%のメタンガスと反応させた場合、反応ガスとして6%水素添加メタンガス(メタンと水素のモル比はメタン:水素=100:6.2)と反応させた場合、反応ガスとして3%炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3)と反応させた場合のBTX生成速度の経時的変化を示す。 FIG. 4 shows that when the catalysts according to Comparative Example 1 and Example 1 are reacted with 100% methane gas as a reaction gas, 6% hydrogenated methane gas is used as the reaction gas (the molar ratio of methane to hydrogen is methane: hydrogen = 100: 6.2) When reacted with 3% carbon dioxide-added methane gas as the reaction gas (the molar ratio of methane to carbon dioxide is methane: carbon dioxide (carbon dioxide) = 100: 3), the rate of BTX formation The change with time is shown.
図5は比較例1及び実施例1に係る触媒を反応ガスとして100%のメタンガスと反応させた場合、反応ガスとして6%水素添加メタンガス(メタンと水素のモル比はメタン:水素=100:6.2)と反応させた場合、反応ガスとして3%炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3)と反応させた場合の炭素生成速度の経時的変化を示す。 FIG. 5 shows that when the catalysts according to Comparative Example 1 and Example 1 are reacted with 100% methane gas as a reaction gas, 6% hydrogenated methane gas is used as the reaction gas (the molar ratio of methane to hydrogen is methane: hydrogen = 100: 6). .2), the reaction rate of 3% carbon dioxide added methane gas (Molar ratio of methane and carbon dioxide is methane: carbon dioxide (carbon dioxide) = 100: 3). Changes over time are shown.
図1〜図4の特性図から明らかなように銅(Cu)をモリブデン(Mo)と共に担持した触媒は、100%メタンガスとの反応及び6.2%水素添加メタンガスとの反応においてモリブデン(Mo)のみを担持した触媒と同程度のメタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度を示しており、100%メタンガスとの反応及び6.2%水素添加メタンガスとの反応においては銅(Cu)を担持したことの効果はほとんど見られない。 As is apparent from the characteristic diagrams of FIGS. 1 to 4, the catalyst in which copper (Cu) is supported together with molybdenum (Mo) is molybdenum (Mo) in the reaction with 100% methane gas and the reaction with 6.2% hydrogenated methane gas. The methane conversion rate, benzene production rate, naphthalene production rate, and BTX production rate of the same level as those of the catalyst carrying only carbon are shown. In the reaction with 100% methane gas and the reaction with 6.2% hydrogenated methane gas, copper ( The effect of supporting Cu) is hardly seen.
これに対して3%炭酸ガス添加メタンガスとの反応の場合、銅(Cu)をモリブデン(Mo)と共に担持した触媒のメタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度の活性寿命がモリブデン(Mo)のみを担持した触媒に比べ向上していることがわかる。 On the other hand, in the case of the reaction with methane gas containing 3% carbon dioxide gas, the activity lifetime of methane conversion rate, benzene formation rate, naphthalene formation rate and BTX formation rate of the catalyst in which copper (Cu) is supported together with molybdenum (Mo) is molybdenum. It turns out that it is improving compared with the catalyst which carry | supported only (Mo).
すなわち、銅(Cu)をモリブデン(Mo)と共に担持した触媒によるメタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度の活性寿命の向上は炭酸ガスを含んだメタンガスとの反応において顕著に現れることが示された。また、図5の特性図から明らかなように炭酸ガスを含んだメタンガスと反応させると炭素生成速度が顕著に低下することが確認された。 That is, the improvement in the activity life of the methane conversion rate, the benzene formation rate, the naphthalene formation rate and the BTX formation rate by the catalyst in which copper (Cu) is supported together with molybdenum (Mo) appears remarkably in the reaction with methane gas containing carbon dioxide. It was shown that. Further, as is apparent from the characteristic diagram of FIG. 5, it was confirmed that the carbon production rate was significantly reduced when reacted with methane gas containing carbon dioxide gas.
次に、比較例1〜比較例3及び実施例1に係る触媒をメタンと炭酸ガスと共に反応させた場合のメタン転化率、ベンゼン生成速度、ナフタレン生成速度、BTX生成速度及び炭素生成速度の経時的変化について検証した。検証方法を以下に示した。 Next, the methane conversion rate, benzene production rate, naphthalene production rate, BTX production rate, and carbon production rate over time when the catalysts according to Comparative Examples 1 to 3 and Example 1 were reacted with methane and carbon dioxide gas. The change was verified. The verification method is shown below.
固定床流通式反応装置のインコネル800H接ガス部カロライジング処理製反応管(内径18mm)に評価対象の触媒を14g充填(ゼオライト率82.50%)した。そして、この反応管に反応ガスとして炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3とした)を供給して、反応空間速度=3000ml/g−MFI/h(CH4gas flow base)、反応温度780℃、反応時間24時間、反応圧力0.3MPaの条件で、触媒と反応ガスとを反応させた。この際、生成物の分析を行い、メタン転化率、水素生成速度、ベンゼン生成速度、ナフタレン生成速度、BTX生成速度及び炭素生成速度を経時的に調べた。前記生成物の分析はTCD−GC、FID−GCを用いて行った。
Inconel 800H gas contact part calorizing treatment reaction tube (
図6は比較例1〜比較例3及び実施例1に係る触媒をメタンと炭酸ガスと共に反応させた場合のメタン転化率の経時的変化を示す。この特性図に示されたメタン転化率の経時的変化から明らかなように実施例1の触媒(モリブデンと銅とを担持した触媒(Cu/Mo))によれば従来技術に係る比較例1の触媒(モリブデンのみを担持した触媒(Mo))比較例2の触媒(モリブデンとコバルトとを担持した触媒(Co/Mo))、比較例3の触媒(モリブデンと鉄とを担持した触媒(Fe/Mo))と比較してメタン転化率の活性寿命の安定性が向上している。 FIG. 6 shows changes over time in the methane conversion rate when the catalysts according to Comparative Examples 1 to 3 and Example 1 are reacted with methane and carbon dioxide. As is clear from the change over time in the methane conversion shown in this characteristic diagram, according to the catalyst of Example 1 (a catalyst supporting molybdenum and copper (Cu / Mo)), the comparative example 1 according to the prior art Catalyst (catalyst (Mo) carrying only molybdenum (Mo)) catalyst of Comparative Example 2 (catalyst carrying molybdenum and cobalt (Co / Mo)), catalyst of Comparative Example 3 (catalyst carrying molybdenum and iron (Fe / Mo)) Compared with Mo)), the stability of the active life of methane conversion is improved.
図7は比較例1〜比較例3及び実施例1に係る触媒をメタンと炭酸ガスと共に反応させた場合のベンゼン生成速度の経時的変化を示す。この特性図から明らかなように実施例1の触媒(Cu/Mo)によれば従来技術に係る比較例1の触媒(Mo)、比較例2の触媒(Co/Mo)、比較例3の触媒(Fe/Mo)と比較してベンゼン生成速度の活性寿命の安定性が向上している。 FIG. 7 shows changes with time of the benzene production rate when the catalysts according to Comparative Examples 1 to 3 and Example 1 are reacted with methane and carbon dioxide. As is apparent from this characteristic diagram, according to the catalyst (Cu / Mo) of Example 1, the catalyst (Mo) of Comparative Example 1, the catalyst of Comparative Example 2 (Co / Mo), and the catalyst of Comparative Example 3 according to the prior art. Compared with (Fe / Mo), the stability of the active lifetime of the benzene formation rate is improved.
図8は比較例1〜比較例3及び実施例1に係る触媒をメタンと炭酸ガスと共に反応させた場合のナフタレン生成速度の経時的変化を示す。この特性図から明らかなように実施例1の触媒(Cu/Mo)によれば従来技術に係る比較例1の触媒(Mo)、比較例2の触媒(Co/Mo)、比較例3の触媒(Fe/Mo)と比較してナフタレン生成速度の活性寿命の安定性が向上している。 FIG. 8 shows changes over time in the naphthalene production rate when the catalysts according to Comparative Examples 1 to 3 and Example 1 are reacted with methane and carbon dioxide. As is apparent from this characteristic diagram, according to the catalyst (Cu / Mo) of Example 1, the catalyst (Mo) of Comparative Example 1, the catalyst of Comparative Example 2 (Co / Mo), and the catalyst of Comparative Example 3 according to the prior art. Compared with (Fe / Mo), the stability of the active lifetime of the naphthalene production rate is improved.
図9は比較例1〜比較例3及び実施例1に係る触媒をメタンと炭酸ガスと共に反応させた場合のBTX生成速度の経時的変化を示す。この特性図から明らかなように実施例1の触媒(Cu/Mo)によれば従来技術に係る比較例1の触媒(Mo)、比較例2の触媒(Co/Mo)、比較例3の触媒(Fe/Mo)と比較してBTX生成速度の活性寿命の安定性が向上している。 FIG. 9 shows changes over time in the BTX production rate when the catalysts according to Comparative Examples 1 to 3 and Example 1 are reacted with methane and carbon dioxide. As is apparent from this characteristic diagram, according to the catalyst (Cu / Mo) of Example 1, the catalyst (Mo) of Comparative Example 1, the catalyst of Comparative Example 2 (Co / Mo), and the catalyst of Comparative Example 3 according to the prior art. Compared with (Fe / Mo), the stability of the active lifetime of the BTX generation rate is improved.
図10は比較例1〜比較例3及び実施例1に係る触媒をメタンと炭酸ガスと共に反応させた場合の炭素生成速度の経時的変化を示す。この特性図から明らかなように実施例1の触媒(Cu/Mo)によれば従来技術に係る比較例1の触媒(Mo)、比較例2の触媒(Co/Mo)、比較例3の触媒(Fe/Mo)と比較して炭素生成速度が小さくなっている。 FIG. 10 shows changes over time in the carbon production rate when the catalysts according to Comparative Examples 1 to 3 and Example 1 are reacted with methane and carbon dioxide. As is apparent from this characteristic diagram, according to the catalyst (Cu / Mo) of Example 1, the catalyst (Mo) of Comparative Example 1, the catalyst of Comparative Example 2 (Co / Mo), and the catalyst of Comparative Example 3 according to the prior art. Compared with (Fe / Mo), the carbon production rate is low.
以上の実施例の結果から明らかなようにメタロシリケートにモリブデンの他に第二金属成分として銅を担持して低級炭化水素芳香族化触媒を成し、そしてこの触媒を低級炭化水素及び炭酸ガスと反応させることでメタン転化率の活性寿命安定性が向上することが示された。さらに、ベンゼン、トルエン等の有用成分であるBTX生成速度が安定すると共に触媒活性低下の原因となる炭素生成速度が低減することが示された。 As is apparent from the results of the above examples, metallosilicate is supported with copper as a second metal component in addition to molybdenum to form a lower hydrocarbon aromatization catalyst, and this catalyst is mixed with lower hydrocarbon and carbon dioxide gas. It was shown that the active lifetime stability of methane conversion is improved by the reaction. Furthermore, it was shown that the production rate of BTX, which is a useful component such as benzene and toluene, is stabilized and the rate of carbon production that causes a decrease in catalyst activity is reduced.
次にメタロシリケートにモリブデンと銅とを担持する場合にモリブデンに対する銅のモル比の依存性について検証した比較例及び実施例を以下に示した。 Next, comparative examples and examples in which the dependency of the molar ratio of copper to molybdenum was verified when molybdenum and copper were supported on a metallosilicate were shown below.
(実施例2)
実施例2の触媒は銅:モリブデン=0.1:1.0のモル比で銅とモリブデンを担持したもので、成型体のサイズと含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
(Example 2)
The catalyst of Example 2 carries copper and molybdenum in a molar ratio of copper: molybdenum = 0.1: 1.0, and the catalyst production process of Comparative Example 1 (molding, molding, (Drying, baking and carbonization treatment).
成型工程では比較例1に係る無機成分と有機バインダーと水分との混合体を2〜8MPaの押し出し圧力で真空押し出し成型機によって棒状(径2.4mm×長さ5mm)に成型した。含浸工程では酢酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌された状態の含浸水溶液に前記成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と銅成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと銅とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、銅の担持量はモリブデンとのモル比で銅:モリブデン=0.1:1.0となるように設定した。 In the molding step, the mixture of the inorganic component, the organic binder, and moisture according to Comparative Example 1 was molded into a rod shape (diameter 2.4 mm × length 5 mm) with a vacuum extrusion molding machine at an extrusion pressure of 2 to 8 MPa. In the impregnation step, the impregnated aqueous solution prepared with copper acetate and ammonium molybdate is stirred, and the molded product containing ZSM-5 that has undergone the molding step is added to the stirred impregnated aqueous solution, so that the molybdenum component and the copper component are added. Were impregnated into the molded body. Then, after drying this, it baked in air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and copper. In the preparation of the impregnation aqueous solution, the supported amount of copper is 6% by weight with respect to the total amount of the catalyst after calcination, and the supported amount of copper is copper: molybdenum = 0.1: It was set to 1.0.
(実施例3)
実施例3の触媒は銅:モリブデン=0.3:1.0のモル比で銅とモリブデンを担持したもので、成型体のサイズと含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
(Example 3)
The catalyst of Example 3 carries copper and molybdenum in a molar ratio of copper: molybdenum = 0.3: 1.0, and the catalyst production process (molded, (Drying, baking and carbonization treatment).
成型工程では比較例1に係る無機成分と有機バインダーと水分との混合体を2〜8MPaの押し出し圧力で真空押し出し成型機によって棒状(径2.4mm×長さ5mm)に成型した。含浸工程では酢酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌された状態の含浸水溶液に前記成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と銅成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと銅とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、銅の担持量はモリブデンとのモル比で銅:モリブデン=0.3:1.0となるように設定した。 In the molding step, the mixture of the inorganic component, the organic binder, and moisture according to Comparative Example 1 was molded into a rod shape (diameter 2.4 mm × length 5 mm) with a vacuum extrusion molding machine at an extrusion pressure of 2 to 8 MPa. In the impregnation step, the impregnated aqueous solution prepared with copper acetate and ammonium molybdate is stirred, and the molded product containing ZSM-5 that has undergone the molding step is added to the stirred impregnated aqueous solution, so that the molybdenum component and the copper component are added. Were impregnated into the molded body. Then, after drying this, it baked in air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and copper. In the preparation of the aqueous impregnation solution, the supported amount of molybdenum is 6% by weight based on the total amount of the catalyst after calcination, and the supported amount of copper is copper: molybdenum = 0.3: It was set to 1.0.
(実施例4)
実施例4の触媒は銅:モリブデン=0.45:1.0のモル比で銅とモリブデンを担持したもので、成型体のサイズと含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
Example 4
The catalyst of Example 4 carries copper and molybdenum at a molar ratio of copper: molybdenum = 0.45: 1.0, and the catalyst production process (molding, molding, etc.) except for the size of the molded body and the impregnation process. (Drying, baking and carbonization treatment).
成型工程では比較例1に係る無機成分と有機バインダーと水分との混合体を2〜8MPaの押し出し圧力で真空押し出し成型機によって棒状(径2.4mm×長さ5mm)に成型した。含浸工程では酢酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌された状態の含浸水溶液に前記成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と銅成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと銅とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、銅の担持量はモリブデンとのモル比で銅:モリブデン=0.45:1.0となるように設定した。 In the molding step, the mixture of the inorganic component, the organic binder, and moisture according to Comparative Example 1 was molded into a rod shape (diameter 2.4 mm × length 5 mm) with a vacuum extrusion molding machine at an extrusion pressure of 2 to 8 MPa. In the impregnation step, the impregnated aqueous solution prepared with copper acetate and ammonium molybdate is stirred, and the molded product containing ZSM-5 that has undergone the molding step is added to the stirred impregnated aqueous solution, so that the molybdenum component and the copper component are added. Were impregnated into the molded body. Then, after drying this, it baked in air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and copper. In the preparation of the aqueous impregnation solution, the supported amount of copper was 6% by weight based on the total amount of the catalyst after calcination, and the supported amount of copper was copper: molybdenum = 0.45: It was set to 1.0.
(実施例5)
実施例5の触媒は銅:モリブデン=0.6:1.0のモル比で銅とモリブデンを担持したもので、成型体のサイズと含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
(Example 5)
The catalyst of Example 5 carries copper and molybdenum in a molar ratio of copper: molybdenum = 0.6: 1.0, and the catalyst production process of Comparative Example 1 (molding, molding, (Drying, baking and carbonization treatment).
成型工程では比較例1に係る無機成分と有機バインダーと水分との混合体を2〜8MPaの押し出し圧力で真空押し出し成型機によって棒状(径2.4mm×長さ5mm)に成型した。含浸工程では酢酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌された状態の含浸水溶液に前記成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と銅成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと銅とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、銅の担持量はモリブデンとのモル比で銅:モリブデン=0.6:1.0となるように設定した。 In the molding step, the mixture of the inorganic component, the organic binder, and moisture according to Comparative Example 1 was molded into a rod shape (diameter 2.4 mm × length 5 mm) with a vacuum extrusion molding machine at an extrusion pressure of 2 to 8 MPa. In the impregnation step, the impregnated aqueous solution prepared with copper acetate and ammonium molybdate is stirred, and the molded product containing ZSM-5 that has undergone the molding step is added to the stirred impregnated aqueous solution, so that the molybdenum component and the copper component are added. Were impregnated into the molded body. Then, after drying this, it baked in air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and copper. In the preparation of the aqueous impregnation solution, the supported amount of copper was 6% by weight with respect to the total amount of the catalyst after calcination, and the supported amount of copper was copper: molybdenum = 0.6: It was set to 1.0.
(実施例6)
実施例6の触媒は銅:モリブデン=0.8:1.0のモル比で銅とモリブデンを担持したもので、成型体のサイズと含浸工程以外は比較例1の触媒の製造工程(成型、乾燥、焼成及び炭化処理)と同じ方法で製造した。
(Example 6)
The catalyst of Example 6 carries copper and molybdenum in a molar ratio of copper: molybdenum = 0.8: 1.0, and the catalyst production process of Comparative Example 1 (molding, molding, (Drying, baking and carbonization treatment).
成型工程では比較例1に係る無機成分と有機バインダーと水分との混合体を2〜8MPaの押し出し圧力で真空押し出し成型機によって棒状(径2.4mm×長さ5mm)に成型した。含浸工程では酢酸銅とモリブデン酸アンモニウムとで調整した含浸水溶液を攪拌し、この攪拌された状態の含浸水溶液に前記成型工程を経たZSM−5を含む成型体を添加して、モリブデン成分と銅成分とを前記成型体に含浸させた。その後、これを乾燥させた後に空気中で550℃、5時間焼成してモリブデンと銅とを担持させたZSM−5担体を得た。尚、前記含浸水溶液の調製にあたり、モリブデンの担持量は焼成後の触媒全体量に対して6重量%となるように、銅の担持量はモリブデンとのモル比で銅:モリブデン=0.8:1.0となるように設定した。 In the molding step, the mixture of the inorganic component, the organic binder, and moisture according to Comparative Example 1 was molded into a rod shape (diameter 2.4 mm × length 5 mm) with a vacuum extrusion molding machine at an extrusion pressure of 2 to 8 MPa. In the impregnation step, the impregnated aqueous solution prepared with copper acetate and ammonium molybdate is stirred, and the molded product containing ZSM-5 that has undergone the molding step is added to the stirred impregnated aqueous solution, so that the molybdenum component and the copper component are added. Were impregnated into the molded body. Then, after drying this, it baked in air at 550 degreeC for 5 hours, and obtained the ZSM-5 support | carrier which carry | supported molybdenum and copper. In the preparation of the aqueous impregnation solution, the supported amount of copper was 6% by weight based on the total amount of the catalyst after calcination, and the supported amount of copper was copper: molybdenum = 0.8: It was set to 1.0.
以上の実施例2〜6に係る触媒をメタンと炭酸ガスと共に反応させた場合のメタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度の経時的変化について評価した。評価法を以下に示した。 Changes in the methane conversion rate, benzene production rate, naphthalene production rate, and BTX production rate over time when the catalysts according to Examples 2 to 6 were reacted with methane and carbon dioxide were evaluated. The evaluation method is shown below.
固定床流通式反応装置のインコネル800H接ガス部カロライジング処理製反応管(内径18mm)に評価対象の触媒を14g充填(ゼオライト率82.50%)した。そして、この反応管に反応ガスとして炭酸ガス添加メタンガス(メタンと炭酸ガスのモル比はメタン:炭酸ガス(二酸化炭素)=100:3とした)を供給して、反応空間速度=3000ml/g−MFI/h(CH4gas flow base)、反応温度780℃、反応時間24時間、反応圧力0.3MPaの条件で、触媒と反応ガスとを反応させた。この際、生成物の分析を行い、メタン転化率、ベンゼン生成速度、ナフタレン生成速度及びBTX生成速度を経時的に調べた。前記生成物の分析はTCD−GC、FID−GCを用いて行った。
Inconel 800H gas contact part calorizing treatment reaction tube (
図11は前記評価法に実施例2に係る触媒(Moに対するCuのモル比Cu/Mo=0.1)、実施例3に係る触媒(Moに対するCuのモル比Cu/Mo=0.3)が供された場合のメタン転化率の経時的変化である。この特性図から明らかなように両者の触媒ともメタン転化率の活性寿命安定性が向上及び維持されることがわかる。 FIG. 11 shows the catalyst according to Example 2 (molar ratio of Cu to Mo, Cu / Mo = 0.1) and the catalyst according to Example 3 (molar ratio of Cu to Mo, Cu / Mo = 0.3). Is the time-dependent change in the methane conversion rate. As is apparent from this characteristic diagram, it can be seen that the active life stability of the methane conversion rate is improved and maintained in both catalysts.
図12は前記評価法に実施例2に係る触媒(Moに対するCuのモル比Cu/Mo=0.1)、実施例3に係る触媒(Moに対するCuのモル比Cu/Mo=0.3)が供された場合のベンゼン生成速度の経時的変化である。この特性図から明らかなように両者の触媒ともベンゼン生成速度の活性寿命安定性が向上及び維持されることがわかる。 FIG. 12 shows the catalyst according to Example 2 (molar ratio of Cu to Mo, Cu / Mo = 0.1) and the catalyst according to Example 3 (molar ratio of Cu to Mo, Cu / Mo = 0.3). Is the time-dependent change in the benzene production rate. As is apparent from this characteristic diagram, it can be seen that both catalysts improve and maintain the stability of the active lifetime of the benzene production rate.
図13は前記評価法に実施例2に係る触媒(Moに対するCuのモル比Cu/Mo=0.1)、実施例3に係る触媒(Moに対するCuのモル比Cu/Mo=0.3)が供された場合のナフタレン生成速度の経時的変化である。この特性図から明らかなように両者の触媒ともナフタレン生成速度の活性寿命安定性が向上及び維持されることがわかる。 FIG. 13 shows a catalyst according to Example 2 in the evaluation method (molar ratio of Cu to Mo Cu / Mo = 0.1), and a catalyst according to Example 3 (molar ratio of Cu to Mo Cu / Mo = 0.3). Is the change with time of the naphthalene production rate when. As is apparent from this characteristic diagram, it can be seen that the active lifetime stability of the naphthalene production rate is improved and maintained in both catalysts.
図14は前記評価法に実施例2に係る触媒(Moに対するCuのモル比Cu/Mo=0.1)、実施例3に係る触媒(Moに対するCuのモル比Cu/Mo=0.3)が供された場合のBTX生成速度の経時的変化である。この特性図から明らかなように両者の触媒ともBTX生成速度の活性寿命安定性が向上及び維持されることがわかる。 FIG. 14 shows the catalyst according to Example 2 (molar ratio of Cu to Mo, Cu / Mo = 0.1) and the catalyst according to Example 3 (molar ratio of Cu to Mo, Cu / Mo = 0.3). Is the time-dependent change in the BTX generation rate. As is apparent from this characteristic diagram, it can be seen that the active life stability of the BTX generation rate is improved and maintained for both catalysts.
表1は前記評価法に基づく反応に実施例2〜6に係る触媒が供された場合の反応時間24時間後におけるメタン転化率、ベンゼン生成速度、BTX生成速度を開示する。 Table 1 discloses the methane conversion rate, the benzene production rate, and the BTX production rate after 24 hours of reaction time when the catalysts according to Examples 2 to 6 were used for the reaction based on the evaluation method.
表1から明らかなように実施例2〜実施例6のいずれの触媒が反応に供された場合でも、反応時間が24時間経過してもメタン転化率が10%以上、ベンゼン生成速度が990nmol/sg以上、BTX生成速度が1000nmol/sg以上となっており、触媒寿命安定性が長時間維持されることわかる。特に、実施例2及び実施例3に係る触媒が使用された場合の24時間後のベンゼン生成速度、BTX生成速度は実施例4〜6の触媒が使用された場合よりも高くなっている。したがって、モリブデンに対する銅のモル比が特に0.1〜0.3となるようにメタロシリケートにモリブデンと銅を担持させると触媒機能の長時間安定性の観点から一層優位であることがわかる。 As apparent from Table 1, even when any of the catalysts of Examples 2 to 6 was subjected to the reaction, the methane conversion was 10% or more and the benzene production rate was 990 nmol / sg or more, the BTX generation rate is 1000 nmol / sg or more, and it can be seen that the catalyst life stability is maintained for a long time. In particular, the benzene production rate and the BTX production rate after 24 hours when the catalysts according to Example 2 and Example 3 are used are higher than when the catalysts of Examples 4 to 6 are used. Therefore, it can be seen that it is more advantageous from the viewpoint of long-term stability of the catalytic function when metallosilicate is loaded with molybdenum and copper so that the molar ratio of copper to molybdenum is particularly 0.1 to 0.3.
また、モリブデンに次いで担持される銅のモリブデンに対するモル比の依存性については前記銅のモル比が低いほどメタン転化率、ベンゼン生成速度、BTX生成速度の長期的安定性に優れる傾向にある。したがって、銅のモル比の下限が0.1未満であっても、例えばモリブデンに対する銅のモル比が0.01〜0.8であっても、触媒活性寿命の安定性の効果が得られるものと考えられる。 In addition, regarding the dependency of the molar ratio of copper supported next to molybdenum to molybdenum, the lower the molar ratio of copper, the better the long-term stability of the methane conversion rate, benzene formation rate, and BTX formation rate. Therefore, even if the lower limit of the molar ratio of copper is less than 0.1, for example, even if the molar ratio of copper to molybdenum is 0.01 to 0.8, the effect of stabilizing the catalytic activity life can be obtained. it is conceivable that.
以上説明した実施例は金属成分が担持されるメタシリケートにZSM−5が採用されているが、MCM−22が適用されても同様な効果を奏する。また、前記実施例ではモリブデンの担持量が焼成後の触媒全体量に対して6重量%となっているが、その担持量が触媒全体量に対して2〜12重量%の範囲で前述の実施例と同様な効果を奏する。さらに、前記実施例は前記評価法において芳香族化合物を生成するにあたりメタンと炭酸ガスのモル比がメタン:炭酸ガス(二酸化炭素)=100:3である反応ガスと反応させているが、前記炭酸ガスの添加量は反応ガス全体に対して0.5〜6%の範囲であっても前述の実施例と同様な効果を奏する。 In the embodiment described above, ZSM-5 is used for the metasilicate on which the metal component is supported, but the same effect can be obtained even if MCM-22 is applied. Further, in the above examples, the supported amount of molybdenum is 6% by weight with respect to the total amount of the catalyst after calcination. The effect is similar to the example. Further, in the above examples, the aromatic compound is produced in the evaluation method by reacting with a reaction gas having a methane / carbon dioxide gas molar ratio of methane: carbon dioxide (carbon dioxide) = 100: 3. Even if the amount of the gas added is in the range of 0.5 to 6% with respect to the entire reaction gas, the same effect as in the above-described embodiment is obtained.
Claims (6)
担体であるメタロシリケートにモリブデンと銅を担持した後に焼成してなること
を特徴とする低級炭化水素芳香族化触媒。 A catalyst that reacts with lower hydrocarbons and carbon dioxide to produce an aromatic compound,
A lower hydrocarbon aromatization catalyst obtained by supporting molybdenum and copper on a metallosilicate as a support and then calcining.
を特徴とする芳香族化合物の製造方法。 Production of an aromatic compound, characterized in that a reaction gas containing lower hydrocarbon and carbon dioxide gas is reacted with a catalyst obtained by supporting molybdenum and copper on a metallosilicate carrier and then calcined to produce an aromatic compound Method.
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