JP2008253404A - Manufacturing method of doll - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method to easily produce the dolls having various expressions of face and patterns regardless of miniature size and shape. <P>SOLUTION: A core body 21 is formed with lightweight clay, and a cloth 22 is bonded to the core body 21 to cover it. Component parts 12, 13, 14, 15, 16, 17 are formed by embroidering the facial expression 41, 42 and pattern 46 on the surface of the cloth 22 through the core body 21. The dolls having various facial expressions and patterns such as facial expression 41, 42 and pattern 46 can be easily produced regardless of miniature size and shape, by connecting the component parts 12, 13, 14, 15, 16, 17 with each other with sewing or adhesion. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a method for manufacturing a doll.

  Conventionally, as an ornamental doll, there are known dolls such as dolls represented by dolls in which a core representing an expression is covered with clothes and individuality is expressed by the expression and clothes of the core.

In addition, a doll manufactured by bonding parts such as limbs to a fabric of a body part that has been cut in advance and then sewing the periphery of the fabric and filling a filler such as cotton into the interior has also been proposed (for example, , See Patent Document 1).
Japanese Patent Publication No. 61-35790

  However, in the doll according to Patent Document 1, it is extremely difficult to manufacture a miniature-sized doll that requires a reinforcing core material inside the parts such as limbs and requires fine parts. In addition, since parts such as eyes and mouth are attached to corresponding positions to express the doll's facial expression, etc., if the size of the doll becomes smaller, the corresponding parts also become smaller, and the bonding area can be reduced easily. There is a risk of falling off. Further, since a filler such as cotton is used as the core, there is a drawback that when a load is applied to the core, it is easily deformed and is not easily restored to its original shape.

  The present invention has been made in view of such problems, and can manufacture a doll that can easily manufacture a doll that can express a variety of expressions and patterns even in a miniature size or shape. A method is provided.

  In the present invention, a core is formed from lightweight clay, while a fabric is bonded to the core to cover the fabric, and then the surface of the fabric is embroidered with expressions and patterns through the core to form a component. It is characterized by joining parts to each other.

  Here, the lightweight clay is mainly composed of synthetic resin micro hollow spheres and is blended with glue, fiber agent, water, etc., and can be formed into any shape and constant after drying. Therefore, even if a needle and a thread are inserted, it does not crack and break, and after curing it has a certain strength and is hard to break.

  Further, as the fabric, it is possible to preferably employ a crimp, particularly, Ikoshikoshi. That is, the fine grain of Ichikoshi Shrimen helps when expressing the doll's facial expression, etc., and in addition, it is easy to bond to the core.

  According to the present invention, after forming a core of a component part such as a body using lightweight clay, an adhesive is applied to the fabric, and the fabric is bonded to each core to cover the periphery. Next, an expression or pattern is embroidered on the surface of the fabric through the core, and the fabric and the core are integrated to form a component. Thereafter, the components are joined together to produce a doll.

  As a result, it is possible to easily manufacture a doll that can express facial expressions and patterns in any size and shape, for example, a miniature size and shape.

  In the present invention, the component parts are preferably joined together by sewing or bonding.

  As a result, the component parts can be firmly joined, and the component parts can be reliably prevented from falling off.

  According to the present invention, it is possible to easily manufacture a doll that can express facial expressions and patterns in a rich manner even if it is a miniature size or shape.

  Embodiments of the present invention will be described below with reference to the drawings.

  FIG. 1 shows an embodiment of a doll 11 manufactured by the manufacturing method of the present invention.

  This doll 11 is shaped like a frog, and is mainly composed of components of a head 12, a torso 13, an ear 14, an arm 15, a leg 16, and a tail 17, and has a body length of about 3 cm. , It is formed in a miniature size weighing 2g. Each component constituting the doll 11 is formed by covering the core body 21 with the fabric 22. In addition, the head 12 is embroidered to express the eyes 41 and the mouth 42, and the arm 15 is used to represent the fingers 46. The head 12 has a cheek 43, and the ear 14 has an embroidery. Appliques are attached to the holes 15 and the legs 15 to represent the soles 45, respectively. In this case, the applique has a color pattern different from the color pattern of the fabric 22 covering the core body 21. An adhesive is applied to the applique fabric and the applique fabric hardened after drying is applied. It is a die-cut one. Or the applique of the part which needs thickness may stick the applique fabric of the same or different color pattern pattern mutually, and die-cut this applique fabric after drying. Further, decorative petals 18 are sewn on the arm portion 15.

  Here, the core body 21 is made of a lightweight clay containing a fine hollow sphere made of synthetic resin as a main material and blended with a paste, a fiber agent, water and the like. Since this lightweight clay is excellent in viscosity and plasticity, it can be easily formed even in a fine shape, has elasticity even after natural drying, and does not harden and become brittle. Therefore, as will be described later, even if a needle or a thread is passed through the core body 21, the core body 21 is not damaged and the shape does not collapse, and the shape is maintained thereafter.

  In this embodiment, white lightweight clay is adopted so that the color pattern of the fabric 22 covering the core body 21 is not affected. However, depending on the color pattern of the fabric 22, a colored lightweight clay may be used. May be used.

  On the other hand, the fabric 22 is made of a rayon material, specifically, Ikoshikoshi. The overwhelmed crimp has finer wrinkles (texture unevenness) than ordinary crimps and has elasticity, so that it can be bonded with an adhesive and can cover the core 21 without giving looseness or wrinkles. . Therefore, even a small size or shape can be handled, and it is easy to use. Moreover, Japanese-style taste can be expressed by reduction.

  The fabric 22 is not limited to the Ichikoshi crease, and an ordinary crease having a rough texture may be used to express the doll's facial expression or pattern, or a glossy texture is added. You may use a silk cocoon for production. Further, the fabric 22 is not limited to crimped ones, but may be made of silk or cotton without wrinkles.

  Next, the manufacturing process of the doll 11 manufactured with such a component will be described.

  First, lightweight clay is packed into molds corresponding to the head part 12, the trunk part 13, the ear part 14, the arm part 15, the leg part 16, and the tail part 17, which are the component parts, and the molds are removed. The body 21 is molded. At this time, in addition to forming the bottom surface of the body portion 13 flat so as to be stable as a figurine, the shape of the ear portion 14 and the tail portion 17 after die cutting is shaped using a heel or the like.

  After the core body 21 thus molded is naturally dried for a set time, an adhesive is applied to the entire back surface of the fabric 22 that has been cut in advance to a size corresponding to each core body 21, and the fabric 22 is applied to the core body 21. Adhere to the core. At this time, the spatula 53 or the like is attached to the core body 21 so that no slack or wrinkle is generated. Thereby, the solid | 3D shape of the core 21 formed with the lightweight clay is not destroyed. Moreover, the edge part process of the fabric 22 is performed considering the junction part mentioned later.

  When the application of the fabric 22 to the core body 21 is completed, after cutting the excess fabric, the eyes 41 and the mouth 42 are placed on the surface of the fabric 22 of the necessary components, for example, the fabric 22 of the head 12, and the arm portion. The finger 46 is embroidered on the surface of the 15 fabrics 22 and expressed. Specifically, as shown in FIG. 2, after the thread 23 is inserted from the position corresponding to the neck through the core 21 through the core body 21 into the fabric 22, and one eye 41 is fixed to the surface of the fabric 22. , Sew to the neck portion, and further fasten the other eye 41 and sew to the neck portion again. Thereafter, similarly, the mouth 42 is expressed by embroidering the surface of the fabric 22, and stitching is finished at the neck portion where sewing has started. The arm portion 15 is expressed from the back side that is the side to be bonded to the body portion 13 by embroidering with fingers and then the sewing is finished on the back side where the sewing is started.

  In addition, the decorative flower 18 is attached to the arm 15 in addition to being attached to the cheek 43 for expressing a facial expression or pattern, the hole 44 in the ear 14, and the applique of the sole 45 of the leg 16 with an adhesive. Sewing together when embroidering.

  Next, the head portion 12 is sewn and joined to the trunk portion 13, while the arm portion 15, the leg portion 16, and the tail portion 17 are joined to the trunk portion 13 with an adhesive and bonded to the head portion 12. On the other hand, the ear | edge part 14 is joined via an adhesive agent. The ear portion 14 is provided with an insertion hole 35 in the head 12 in advance, and then the ear root portion 34 coated with an adhesive is inserted into the insertion hole 35 and joined. These components are joined so that the end of the embroidery and the end of the fabric are hidden.

  The manufacturing method of the doll of this invention can be utilized for the doll preparation kit which a beginner can manufacture easily based on this manufacturing method.

1 is an overall perspective view of a doll according to an embodiment of the present invention. It is a perspective view of the manufacturing process which coat | covers a cloth on the core of the doll which concerns on embodiment of this invention. It is a perspective view of the process of embroidering on the head of the doll which concerns on embodiment of this invention.

Explanation of symbols

11 Doll 12 Head 13 Body 14 Ear 15 Arm 16 Leg 17 Tail 21 Core 22 Cloth 23 Thread 41 Eye 42 Mouth 46 Finger

Claims (2)

  While forming the core body with lightweight clay, the fabric is bonded to the core body, and then the surface of the fabric is embroidered with facial expressions and patterns through the core body to form the component parts. A method for manufacturing a doll, characterized in that the doll is joined.   The doll manufacturing method according to claim 1, wherein the component parts are joined together by sewing or adhesion.

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