JP2008224063A - Fire brick dismantling device inside of chimney - Google Patents

Fire brick dismantling device inside of chimney Download PDF

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JP2008224063A
JP2008224063A JP2007059409A JP2007059409A JP2008224063A JP 2008224063 A JP2008224063 A JP 2008224063A JP 2007059409 A JP2007059409 A JP 2007059409A JP 2007059409 A JP2007059409 A JP 2007059409A JP 2008224063 A JP2008224063 A JP 2008224063A
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dismantling
chimney
dismantling device
main body
refractory brick
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JP5117742B2 (en
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Tatsuhiro Furunaga
達廣 古長
Takanori Maeda
高徳 前田
Tatsuo Yabaneta
辰男 矢羽田
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Giken Co Ltd
Okumura Corp
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Giken Co Ltd
Okumura Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fire brick dismantling device inside of a chimney capable of smoothly mounting and demounting a dismantling device including an expansible and contractible rod member provided with a fire brick dismantling member at its tip, to a driving portion while exerting its dismantling function. <P>SOLUTION: This fire brick dismantling device 15 inside of the chimney, used by being detachably connected to a driving main body portion 22 used in a state of vertically-movably suspended from a lifting machine 21, is composed of a connection mount 23 and a dismantling device main body 24. The connection mount 23 is composed of a connection mount 25 connected to a rotary connection table 20, a dismantling device supporting mount 26 disposed at a lower part of the connection mount 25 and supporting the dismantling device main body 24, and a pedestal feature frame 27 connecting and integrating the mounts 25, 26 in a state of vertically holding them t a prescribed interval, and used as a leg portion in being installed on the ground. The dismantling device main body 24 is composed of at least a pair of expansible and contractible rod members 29 provided with the fire brick dismantling members 28 at their tips. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、煙突内部の耐火レンガ解体装置に関し、特に煙突の外筒の内側に形成された耐火レンガ造の内筒を解体するための煙突内部の耐火レンガ解体装置に関する。   The present invention relates to a refractory brick dismantling apparatus inside a chimney, and more particularly to a refractory brick dismantling apparatus inside a chimney for disassembling a refractory brick inner cylinder formed inside an outer cylinder of the chimney.

近年、例えば老朽化したゴミ焼却場を撤去する工事が盛んに行われており、これに伴って、高さの高い中空筒状の塔状構造物である煙突を解体する作業が発生する。煙突は、内部が非常に高温になるので、コンクリート造の外筒の劣化を防止するために、その内側に耐火レンガ造の内筒を形成した2重構造を備えているものが多い。また外筒と内筒との間に隙間を設けて空気層を形成することにより、断熱効果が得られるようにしたものもある。   In recent years, for example, work to remove an aging garbage incinerator has been actively carried out, and along with this, work to dismantle a chimney that is a hollow cylindrical tower-like structure with a high height occurs. Since the chimney is very hot inside, the chimney often has a double structure in which a refractory brick inner cylinder is formed inside to prevent deterioration of the concrete outer cylinder. In some cases, a heat insulating effect can be obtained by forming an air layer by providing a gap between the outer cylinder and the inner cylinder.

例えば煙突を解体した後に、耐火レンガとコンクリートを再資源化する場合、これらを混合した状態で解体すると、後に分別する必要を生じることになり、分別作業に多くの手間を要することから、耐火レンガとコンクリートを予め分別して解体する必要がある。分別解体の方法としては、例えば内筒を構成する耐火レンガを先行して上部から解体し、煙突内の下部に落として撤去した後に、コンクリート造の外筒を上部から解体して撤去するといった作業手順で行われることになる。   For example, when recycling refractory bricks and concrete after dismantling the chimney, disassembling them in a mixed state will result in the need to separate them later. It is necessary to separate and dismantle concrete in advance. As a method of separation and dismantling, for example, refractory bricks constituting the inner cylinder are dismantled from the top first, dropped into the lower part of the chimney and removed, and then the concrete outer cylinder is dismantled from the upper part and removed It will be done in the procedure.

また、このような耐火レンガ造の内筒の解体作業やコンクリート造の外筒の解体作業は、高所作業となると共に、作業中に粉塵が飛散し易く、ダイオキシンによる汚染の可能性もあることから、人力作業によって行うことは一般に困難である。したがって、機械を遠隔操作することによって耐火レンガやコンクリートを解体するための装置や方法が種々開発されている(例えば、特許文献1,特許文献2,特許文献3,特許文献4参照)。
特開2004−176996号公報 特開2005−265338号公報 特公平5−5021号公報 特開2006−68601号公報
In addition, the dismantling work of the refractory brick inner cylinder and the concrete outer cylinder is a work at a high place, dust is likely to be scattered during the work, and there is a possibility of contamination by dioxins. Therefore, it is generally difficult to perform by manual work. Therefore, various devices and methods for dismantling refractory bricks and concrete by remotely operating the machine have been developed (see, for example, Patent Document 1, Patent Document 2, Patent Document 3, and Patent Document 4).
JP 2004-176996 A JP 2005-265338 A Japanese Patent Publication No. 5-5021 JP 2006-68601 A

一方、耐火レンガ造の内筒の解体作業とコンクリート造の外筒の解体作業は、別々の解体装置を用いて各々行われていたが、これらの解体装置を駆動するための、例えば駆動用の電源装置、油圧ポンプ、遠隔操縦装置等を含む駆動部の構成は、共通する部分も多いことから、耐火レンガ解体装置やコンクリート解体装置を一台の駆動部に対して着脱交換可能とすることにより、駆動部を含む装置全体の簡略化によるコストダウンを図ることが可能になる。   On the other hand, the dismantling work of the refractory brick inner cylinder and the dismantling work of the concrete outer cylinder were each performed using separate dismantling devices. For example, for driving these dismantling devices, Since the structure of the drive unit including the power supply device, hydraulic pump, remote control device, etc. has many common parts, the fireproof brick demolition device and the concrete demolition device can be attached to and detached from a single drive unit. The cost can be reduced by simplifying the entire apparatus including the drive unit.

しかしながら、耐火レンガ解体装置やコンクリート解体装置を、煙突の解体現場で駆動部に着脱する作業に多くの手間がかかると、効率良い煙突の解体作業を行うことがかえって困難になることから、各解体装置を、これらの解体機能を効果的に発揮させることができる状態で、スムーズに駆動部に着脱交換できるようにするための特別な工夫が必要である。   However, if it takes a lot of work to attach and detach the firebrick demolition device and concrete demolition device to the drive unit at the chimney demolition site, it will be difficult to perform efficient chimney demolition work. A special device is required to enable the device to be smoothly attached to and detached from the drive unit in a state where these dismantling functions can be effectively exhibited.

また、本願出願人は、耐火レンガ解体装置として、耐火レンガを積み上げて構成される内筒の構造上弱い部分を利用すると共に、構造上の特性を利用して、耐火レンガを効率良くスムーズに解体してゆくことができるようにすることを目的とした、煙突の横断方向に沿って径方向に背向して伸縮すると共に、先端に耐火レンガの目地部に食い込ませて上下のレンガを分離させる楔状の解体部材を備える少なくとも一対の伸縮棒状部材からなる解体装置を提案しているが(特願2005−269480)、特に、このような一対の伸縮棒状部材による解体装置を、その解体機能を効果的に発揮させることのできる状態で駆動部にスムーズに着脱させる技術の開発が望まれている。   In addition, the applicant of the present application uses a weak part of the structure of the inner cylinder configured by stacking the refractory bricks as a refractory brick dismantling device, and uses the structural characteristics to efficiently and smoothly dismantle the refractory bricks. It is intended to be able to carry out, and it expands and contracts in the radial direction along the cross direction of the chimney, and at the tip, it bites into the joint part of the refractory brick and separates the upper and lower bricks A dismantling device comprising at least a pair of telescopic rod-like members provided with a wedge-shaped dismantling member has been proposed (Japanese Patent Application No. 2005-269480). In particular, the dismantling device using such a pair of telescopic rod-like members has an effect on the dismantling function. Development of a technique for smoothly attaching and detaching to / from the drive unit in a state where it can be exhibited in an automated manner is desired.

本発明は、このような技術的課題に着目してなされたものであり、煙突の横断方向に沿って背向して伸縮すると共に、先端に耐火レンガの解体部材が取り付けられた少なくとも一対の伸縮棒状部材を含む解体装置を、その解体機能を効果的に発揮させることのできる状態で駆動部にスムーズに着脱させることのできる煙突内部の耐火レンガ解体装置を提供することを目的とする。   The present invention has been made paying attention to such a technical problem, and expands and contracts backward along the cross direction of the chimney, and at least a pair of expansion and contraction with a firebrick demolition member attached to the tip. An object of the present invention is to provide a refractory brick dismantling device inside a chimney that allows a dismantling device including a rod-shaped member to be smoothly attached to and detached from a drive unit in a state where the disassembling function can be effectively exhibited.

本発明は、駆動用架台の上方に少なくとも駆動用の電源装置と油圧ポンプと遠隔操縦装置とを搭載すると共に、前記駆動用架台の下方に当該駆動用架台に対して回転可能に設けられた回転接続台を備え、揚重機から昇降可能に吊り下げられて用いられる駆動本体部に、着脱可能に連結して使用する煙突内部の耐火レンガ解体装置であって、該耐火レンガ解体装置は、連結架台と解体装置本体とからなり、前記連結架台は、前記回転接続台に接続連結される接続架台と、該接続架台の下方に設けられて前記解体装置本体を煙突の横断方向に沿って配置した状態で支持する解体装置支持架台と、該解体装置支持架台と前記接続架台とを上下に所定の間隔を保持した状態で連結一体化すると共に、地上に設置した際の脚部となる少なくとも3本の脚柱フレームとからなり、前記解体装置本体は、煙突の横断方向に沿って径方向に背向して伸縮すると共に、先端に耐火レンガの解体部材が取り付けられた少なくとも一対の伸縮棒状部材を含んでいる煙突内部の耐火レンガ解体装置を提供することにより、上記目的を達成したものである。   In the present invention, at least a driving power supply device, a hydraulic pump, and a remote control device are mounted above the driving base, and the rotation provided below the driving base is rotatable with respect to the driving base. A firebrick demolition device inside a chimney that is detachably coupled to a drive main body unit that is suspended from a lifting machine and is used so as to be lifted and lowered. And the dismantling device main body, the connecting gantry is connected to and connected to the rotary connecting pedestal, and the dismantling device main body is disposed along the crossing direction of the chimney provided below the connecting gantry The dismantling device support gantry supported by the above, the dismantling device support gantry and the connection gantry are connected and integrated in a state of maintaining a predetermined distance in the vertical direction, and at least three which become the legs when installed on the ground leg The dismantling device main body includes a frame, and includes at least a pair of telescopic rod-like members having a refractory brick dismantling member attached to the distal end thereof while extending and contracting in the radial direction along the transverse direction of the chimney. By providing a firebrick dismantling device inside the chimney, the above object is achieved.

そして、本発明の煙突内部の耐火レンガ解体装置は、前記解体部材が、先端部を耐火レンガの目地部に食い込ませて上下のレンガを分離させる楔状部材であることが好ましい。   And as for the firebrick dismantling apparatus inside the chimney of this invention, it is preferable that the said dismantling member is a wedge-shaped member which makes a front-end | tip part bite into the joint part of a refractory brick, and separates an upper and lower brick.

また、本発明の煙突内部の耐火レンガ解体装置は、前記解体部材が、コンクリート造の外筒と耐火レンガ造の内筒との間の隙間にフック部分を上方から挿入係止して前記耐火レンガを内側に引き倒す鍬状部材であることが好ましい。   Further, in the firebrick dismantling apparatus inside the chimney according to the present invention, the dismantling member inserts and locks a hook portion from above into a gap between the concrete outer cylinder and the firebrick inner cylinder, and the firebrick is disassembled. It is preferable that it is a bowl-shaped member which pulls down inside.

さらに、本発明の煙突内部の耐火レンガ解体装置は、前記楔状部材と前記鍬状部材が、前記少なくとも一対の伸縮棒状部材の先端に選択的に配設されることが好ましい。   Furthermore, in the firebrick dismantling apparatus inside the chimney of the present invention, it is preferable that the wedge-shaped member and the hook-shaped member are selectively disposed at the distal ends of the at least one pair of telescopic rod-shaped members.

さらにまた、本発明の煙突内部の耐火レンガ解体装置は、前記解体装置支持架台と前記接続架台との間に保持される所定の間隔が、前記伸縮棒状部材の各伸縮工程で解体される前記耐火レンガの想定される前記楔状部材を食い込ませる目地部から耐火レンガの上端までの距離に応じて設定されることが好ましい。   Furthermore, in the firebrick dismantling device inside the chimney according to the present invention, the predetermined interval held between the dismantling device support frame and the connection frame is dismantled in each expansion / contraction step of the expansion rod member. It is preferable that the distance is set according to the distance from the joint portion where the wedge-shaped member assumed of the brick is encroached to the upper end of the refractory brick.

また、本発明の煙突内部の耐火レンガ解体装置は、前記連結架台の接続架台に、前記解体装置本体による耐火レンガの解体作業状況を撮影するためのテレビカメラ及び照明器具が取付けられることが好ましい。   In the refractory brick dismantling apparatus in the chimney according to the present invention, it is preferable that a television camera and a lighting fixture for photographing a refractory work state of the refractory brick by the dismantling apparatus main body are attached to the connection base of the connection base.

本発明の煙突内部の耐火レンガ解体装置によれば、煙突の横断方向に沿って背向して伸縮すると共に、先端に耐火レンガの解体部材が取り付けられた少なくとも一対の伸縮棒状部材を含む解体装置を、その解体機能を効果的に発揮させることのできる状態で駆動部にスムーズに着脱させることができる。   According to the firebrick dismantling apparatus inside the chimney according to the present invention, the dismantling apparatus includes at least a pair of telescopic rod-like members that extend back and forth along the transverse direction of the chimney and have a firebrick demolition member attached to the tip. Can be smoothly attached to and detached from the drive unit in a state where the dismantling function can be effectively exhibited.

本発明の好ましい一実施形態に係る煙突内部の耐火レンガ解体装置は、例えば老朽化したゴミ焼却場において解体される煙突として、図1(a)に示すような例えば高さが45m程度の中空筒状の塔状構造物である煙突10を撤去する際に、当該煙突10の耐火レンガ11からなる内筒12を、効率良く分別解体できるようにするために採用されたものである。すなわち、煙突10は、図1(b),(c)にも示すように、鉄筋コンクリート造の外筒13の内側に、空気層を形成する隙間14を介在させて、耐火レンガ11を積み上げることにより構成される耐火レンガ造の内筒12を設けた二重構造を備えており、内筒12及び隙間14によって、煙突10の内部が高温になることによる外筒13の劣化を効果的に防止できるようになっている。また、本実施形態では、煙突10は、下部から上部に向かってその外径を僅かに減少させてゆく形状を有しており、例えばその下端部分の外径が5100mm、上端部分の外径が3680mm程度の大きさとなっている。これに伴なって、外筒13は、例えばその下端部分の厚さT1が350mm、上端部分の厚さT2が150mmとなっており、内筒12は、例えばその下端部分の厚さt1が230mm、上端部分の厚さt2が115mmとなっている。 A firebrick demolition apparatus inside a chimney according to a preferred embodiment of the present invention is a hollow cylinder having a height of, for example, about 45 m as shown in FIG. 1 (a), for example, as a chimney to be demolished in an aging garbage incinerator. When removing the chimney 10 which is a cylindrical tower-like structure, the inner cylinder 12 made of the refractory bricks 11 of the chimney 10 is employed so that it can be separated and disassembled efficiently. That is, as shown in FIGS. 1B and 1C, the chimney 10 is constructed by stacking the refractory bricks 11 with the gaps 14 forming an air layer interposed inside the outer cylinder 13 made of reinforced concrete. It has a double structure provided with a constructed refractory brick inner cylinder 12, and the inner cylinder 12 and the gap 14 can effectively prevent deterioration of the outer cylinder 13 due to the high temperature inside the chimney 10. It is like that. In the present embodiment, the chimney 10 has a shape in which the outer diameter is slightly reduced from the lower part toward the upper part. For example, the outer diameter of the lower end part is 5100 mm, and the outer diameter of the upper end part is The size is about 3680 mm. Accordingly, the outer cylinder 13 has, for example, a lower end portion thickness T 1 of 350 mm and an upper end portion thickness T 2 of 150 mm, and the inner cylinder 12 has, for example, a lower end portion thickness t thereof. 1 is 230 mm, and the thickness t 2 of the upper end portion is 115 mm.

このような煙突10は、鉄筋コンクリート造の外筒13と耐火レンガ造の内筒12とを同時に解体すると、これらを再資源化する際に、分別作業に多くの手間を要することから、本実施形態の耐火レンガ解体装置15は、図2(a)に示すように、煙突10の内部で内筒12を外筒13の解体作業に先行して撤去することにより、後の分別作業を不要とすると共に、耐火レンガ11を効率良く解体するために採用されたものである。   When such a chimney 10 simultaneously disassembles the outer cylinder 13 made of reinforced concrete and the inner cylinder 12 made of refractory bricks, it takes a lot of time for sorting work to recycle them. As shown in FIG. 2A, the refractory brick dismantling apparatus 15 removes the inner cylinder 12 in the chimney 10 prior to the dismantling work of the outer cylinder 13, thereby eliminating the need for subsequent separation work. At the same time, it is used to efficiently dismantle the refractory brick 11.

そして、本実施形態の煙突内部の耐火レンガ解体装置15は、図3(a),(b)に示すように、駆動用架台16の上方に少なくとも駆動用の電源装置17と油圧ポンプ18と無線操縦装置(遠隔操縦装置)19とを搭載すると共に、駆動用架台16の下方に当該駆動用架台16に対して回転可能に設けられた回転接続台20を備え、揚重機21(図2参照)から昇降可能に吊り下げられて用いられる駆動本体部22に、着脱可能に連結して使用する耐火レンガ解体装置であって、この耐火レンガ解体装置15は、連結架台23と解体装置本体24とからなる。また、連結架台23は、図4(a),(b)及び図5にも示すように、駆動本体部22の回転接続台20に接続連結される接続架台25と、この接続架台25の下方に設けられて解体装置本体24を煙突10の横断方向に沿って配置した状態で支持する解体装置支持架台26と、解体装置支持架台26と接続架台25とを上下に所定の間隔を保持した状態で連結一体化すると共に、地上に設置した際の脚部となる少なくとも3本(本実施形態では4本)の脚柱フレーム27とからなる。さらに、解体装置本体24は、図6及び図7(a),(b)にも示すように、煙突10の横断方向に沿って背向して伸縮すると共に、先端に耐火レンガ11の解体部材28が取り付けられた少なくとも一対(本実施形態では2対)の伸縮棒状部材29を含んでいる。なお、図3(a),(b)における連結架台23と、図4(a),(b)における連結架台23は、便宜上、45°ずれた側面方向から見た状態で描かれている。   And, as shown in FIGS. 3A and 3B, the firebrick dismantling device 15 inside the chimney of the present embodiment has at least a driving power supply device 17, a hydraulic pump 18, and a wireless device above the driving stand 16. A steering device (remote control device) 19 is mounted, and a rotary connection base 20 is provided below the driving base 16 so as to be rotatable with respect to the driving base 16, and a lifting machine 21 (see FIG. 2). A firebrick demolition device that is used detachably connected to a drive main body unit 22 that is suspended and used from above, and this firebrick demolition device 15 includes a connection base 23 and a demolition device main body 24. Become. Further, as shown in FIGS. 4A, 4 </ b> B, and 5, the connection base 23 includes a connection base 25 connected to the rotary connection base 20 of the drive main body 22, and a lower part of the connection base 25. The dismantling device support gantry 26 that supports the dismantling device main body 24 arranged in the transverse direction of the chimney 10, and the dismantling device support gantry 26 and the connection gantry 25 are vertically maintained at a predetermined interval. And at least three (four in the present embodiment) pedestal frame 27 that become the legs when installed on the ground. Further, as shown in FIG. 6 and FIGS. 7A and 7B, the dismantling device main body 24 expands and contracts along the transverse direction of the chimney 10 and disassembles the refractory brick 11 at the tip. It includes at least a pair (two pairs in this embodiment) of telescopic rod members 29 to which 28 is attached. 3 (a) and 3 (b) and the connection platform 23 in FIGS. 4 (a) and 4 (b) are depicted in a state viewed from the side direction shifted by 45 ° for convenience.

本実施形態では、駆動本体部22は、例えば特開2006−68601号公報に記載されるように、作業用重機として例えばバックフォーを改造して形成されたものであり、当該バックフォーの走行体を取り外した後の、旋回リングを含むこれの上方部分によって、その基本構造が構成されている。すなわち、バックフォーの旋回リングが駆動本体部22の回転接続台20として転用されると共に、旋回リングに対して相対回転する、駆動用の電源装置、エンジン、油圧ポンプ、操作室等を搭載した旋回台が、駆動本体部22の駆動用架台16として転用されることになる(図3(a),(b)参照)。旋回台は、駆動用の電源装置、油圧ポンプ等を残置したまま、例えば操作室や、ブーム、バケット等を取り外すと共に、無線操縦装置19や、吊り治具31等を取付けることにより、少なくとも駆動用の電源装置17と油圧ポンプ18と無線操縦装置19とを搭載する駆動用架台16に改造される。この駆動用架台16は、旋回リングによる回転接続台20と共に、吊り治具31を介してクローラクレーンやレッカー等の揚重機21から吊り下げ可能な駆動本体部22を構成する。なお、耐火レンガ11の解体は煙突10の内部での作業になるため、駆動本体部22の最大外径は煙突10の外筒13の内径よりも小さくなっている。また、駆動用架台16には、散水設備を取り付けておくこともできる。散水設備の液槽は着脱可能となっており、駆動用架台16に耐火レンガ解体装置15を取り付けて使用する場合には、装置をなるべく小さくするために、液槽を取り外して用いることが好ましい。   In the present embodiment, the drive main body 22 is formed by modifying, for example, a backhoe as a heavy work machine, as described in, for example, Japanese Patent Application Laid-Open No. 2006-68601. The basic structure is constituted by the upper part of this, including the swivel ring, after removal. In other words, a turning ring equipped with a driving power supply device, an engine, a hydraulic pump, an operation chamber, etc., which is diverted as the rotary connection base 20 of the drive main body 22 and is rotated relative to the turning ring. The platform is diverted as the drive platform 16 of the drive body 22 (see FIGS. 3A and 3B). The swivel base is at least for driving by removing the operation room, boom, bucket, etc., and attaching the radio control device 19, the hanging jig 31, etc. while leaving the driving power supply device, hydraulic pump, etc. The power supply device 17, the hydraulic pump 18, and the radio control device 19 are modified to a drive base 16. The drive base 16 together with the rotary connection base 20 using a swivel ring constitutes a drive main body 22 that can be suspended from a lifting machine 21 such as a crawler crane or a tow truck via a suspension jig 31. In addition, since the dismantling of the refractory brick 11 is performed in the chimney 10, the maximum outer diameter of the drive main body 22 is smaller than the inner diameter of the outer cylinder 13 of the chimney 10. In addition, a watering facility can be attached to the drive base 16. The liquid tank of the watering equipment is detachable, and when the firebrick demolition device 15 is attached to the drive base 16 and used, it is preferable to remove the liquid tank and use it in order to make the apparatus as small as possible.

また、本実施形態では、旋回リングによる回転接続台20は、当該回転接続台20を構成する短筒部20aの内周面に形成した内歯車に、駆動用架台16に設けた回転駆動モータ(図示せず)の回転軸に固着した歯車を内側から歯合させることにより、回転駆動モータの回転によって駆動用架台16に対して相対回転するようになっている(特開2006−68601号公報参照)。回転接続台20は、短筒部20aの下部外周面がリブ付き環状補強部材20bによって補強されると共に、短筒部20a及びリブ付き環状補強部材20bの下端面に溶接等により接合一体化されて、中央が開口部となった接合プレート20cが取り付けられている。   Further, in the present embodiment, the rotary connection base 20 by the swivel ring is a rotary drive motor (provided on the drive base 16 on the internal gear formed on the inner peripheral surface of the short cylindrical portion 20a constituting the rotary connection base 20). A gear fixed to a rotation shaft (not shown) is engaged from the inside to rotate relative to the drive base 16 by rotation of the rotary drive motor (see Japanese Patent Laid-Open No. 2006-68601). ). The rotary connection base 20 has a lower outer peripheral surface of the short cylindrical portion 20a reinforced by a ribbed annular reinforcing member 20b, and is joined and integrated to the lower end surfaces of the short cylindrical portion 20a and the ribbed annular reinforcing member 20b by welding or the like. A joining plate 20c having an opening at the center is attached.

なお、本実施形態では、回転接続台20には、回転中心を含む中央部分に、短筒部20aの内側中空部及び接合プレート20cの中央の開口部による挿通開口が形成されており、この挿通開口を介して、駆動用架台16の上方に搭載された機器と、駆動本体部22に取付けられる耐火レンガ解体装置15等とを接続する配管や配線が配設される。また、回転接続台20の接合プレート20cには、耐火レンガ解体装置15と交換して鉄筋コンクリート造の外筒13を解体するコンクリート解体装置32(図2(b)参照)を取付ける際に、当該コンクリート解体装置32を着脱可能に強固に支持固定するための、ピン孔が形成された厚板リブプレート状の吊下金物33(図3(a),(b)参照)が、下方に突出して設けられている。   In the present embodiment, the rotary connection base 20 is formed with an insertion opening formed by an inner hollow portion of the short tube portion 20a and a central opening portion of the joining plate 20c at a central portion including the rotation center. Via the opening, piping and wiring for connecting the device mounted above the drive base 16 to the firebrick demolition device 15 attached to the drive main body 22 are disposed. Further, when the concrete dismantling device 32 (see FIG. 2B) for disassembling the outer cylinder 13 made of reinforced concrete by exchanging with the refractory brick dismantling device 15 is attached to the joining plate 20c of the rotary connection base 20, the concrete A thick-plate rib-plate-like hanging hardware 33 (see FIGS. 3 (a) and 3 (b)) formed with pin holes for supporting and fixing the dismantling device 32 detachably and firmly is provided so as to protrude downward. It has been.

上述の構成を有する駆動本体部22は、図2(a)に示すように、耐火レンガ解体装置15と共に吊り治具31(図3参照)を介して揚重機21から吊り下げられた状態で、煙突10の上端開口の上方に搬送されると共に、上端開口からこれの内部に逐次挿入されて、耐火レンガ造の内筒12の解体作業に供される。また、内筒12を先行して解体したら、駆動本体部22は、地上においてコンクリート解体装置32を耐火レンガ解体装置15と着脱交換して取り付け直し、図2(b)に示すように、コンクリート解体装置32と共に吊り治具31を介して揚重機21から吊り下げられた状態で、煙突10の上方に搬送されると共に、煙突10の上端から鉄筋コンクリート造の外筒13をコンクリート解体装置32によって順次解体する作業に供される。   As shown in FIG. 2A, the drive main body 22 having the above-described configuration is suspended from the lifting machine 21 via the suspension jig 31 (see FIG. 3) together with the firebrick demolition device 15. While being conveyed above the upper end opening of the chimney 10, it is sequentially inserted into the inside from the upper end opening and used for the dismantling work of the inner cylinder 12 made of refractory bricks. When the inner cylinder 12 is disassembled in advance, the drive main body 22 reattaches the concrete dismantling device 32 with the refractory brick dismantling device 15 on the ground, and reattaches the concrete dismantling device as shown in FIG. While being hung from the lifting machine 21 via the lifting jig 31 together with the device 32, it is transported above the chimney 10, and the reinforced concrete outer cylinder 13 is sequentially dismantled from the upper end of the chimney 10 by the concrete demolition device 32. Served to work.

そして、本実施形態では、耐火レンガ解体装置15は、上述のように、連結架台23と解体装置本体24とによって構成される。また、連結架台23は、図4(a),(b)及び図5に示すように、駆動本体部22の回転接続台20に接続連結される接続架台25と、この接続架台25の下方に設けられる解体装置支持架台26と、解体装置支持架台26と接続架台25とを上下に所定の間隔を保持した状態で連結一体化する4本の脚柱フレーム27とからなる。   And in this embodiment, the firebrick demolition apparatus 15 is comprised by the connection mount frame 23 and the demolition apparatus main body 24 as mentioned above. Further, as shown in FIGS. 4A, 4 </ b> B, and 5, the connection base 23 is connected to the rotary connection base 20 of the drive main body 22, and below the connection base 25. The dismantling device support gantry 26 provided, and the four pedestal frames 27 that connect and disassemble the dismantling device support gantry 26 and the connection gantry 25 in a state of maintaining a predetermined distance in the vertical direction.

連結架台23の接続架台25は、脚柱フレーム27の上端部に接合一体化された、例えばH形鋼、山形鋼、溝形鋼等による接続架台フレーム25aと、接続架台フレーム25aの天端部に平坦な天面を形成するように接合された上部架台プレート25bとからなる。上部架台プレート25bには、その中央部分における回転接続台20の接合プレート20cの開口部と上下に重なって配置される位置に、配管、配線用の上部開口部25cが開口形成されている。また、上部架台プレート25bには、当該上部架台プレート25bを駆動本体部22の回転接続台20の下端面に重ね合わせるようにして連結架台23を駆動本体部22に連結接続する際に、回転接続台20の接合プレート20cから下方に突出するコンクリート解体装置32を支持固定するための吊下金物33を緩衝させることなく挿入配置するための、縦長矩形形状の挿入開口部25dが、吊下金物33と対応する位置に複数開口形成されている。   The connection frame 25 of the connection frame 23 is joined and integrated to the upper end of the pedestal frame 27, for example, a connection frame 25a made of H-shaped steel, angle steel, grooved steel, or the like, and the top end of the connection frame 25a. And an upper frame plate 25b joined to form a flat top surface. An upper opening 25c for piping and wiring is formed in the upper frame plate 25b at a position where it overlaps with the opening of the joining plate 20c of the rotary connection base 20 in the central portion. Further, the upper gantry plate 25b is connected to the upper gantry plate 25b when the linking gantry 23 is connected to the drive main body 22 so that the upper gantry plate 25b is superimposed on the lower end surface of the rotary connection pedestal 20 of the drive main body 22. An insertion opening 25d having a vertically long rectangular shape for inserting and arranging the hanging metal 33 for supporting and fixing the concrete dismantling device 32 protruding downward from the joining plate 20c of the table 20 without buffering is provided on the hanging metal 33. A plurality of openings are formed at positions corresponding to.

さらに、本実施形態では、接続架台25の接続架台フレーム25aには、4本の脚柱フレーム27のうちの対角方向に配置された一方の一対の脚柱フレーム27との接合部分に配置されて、ピン孔付きの各一対の連結リブプレート36が、外側に突出して2箇所に設けられている。連結架台23を介して耐火レンガ解体装置15を駆動本体部22に連結接続する際に、回転接続台20の接合プレート20cの周縁部における径方向に対向する位置に下方に突出して設けられたピン孔付きの駆動部連結リブプレート37を、各一対の連結リブプレート36の間に各々挿入配置してピン孔に連結ピンを挿通することにより、耐火レンガ解体装置15を駆動本体部22に着脱可能な状態で容易に連結することが可能になる。   Further, in the present embodiment, the connection frame 25a of the connection frame 25 is disposed at a joint portion between one of the four columnar frames 27 and one pair of columnar frames 27 disposed in a diagonal direction. Each pair of connecting rib plates 36 with pin holes protrudes outward and is provided at two locations. When the refractory brick dismantling device 15 is connected and connected to the drive main body portion 22 via the connection stand 23, a pin provided to protrude downward at a position facing the radial direction in the peripheral edge portion of the joining plate 20c of the rotary connection stand 20 The refractory brick dismantling device 15 can be attached to and detached from the drive main body 22 by inserting and arranging the drive portion connecting rib plates 37 with holes between the pair of connecting rib plates 36 and inserting the connecting pins through the pin holes. It becomes possible to connect easily in a state.

連結架台23の解体装置支持架台26は、脚柱フレーム27の上下方向中間部分に接合一体化された、例えばH形鋼、山形鋼、溝形鋼等による支持架台フレーム26aと、支持架台フレーム26aの下端部に平坦な底面を形成するように接合された中間支持プレート26bとからなる。中間支持プレート26bには、その中央部分における上部架台プレート25bの上部開口部25cと上下に重なって配置される位置に、配管、配線用の中間開口部26cが開口形成されている。また中間支持プレート26bに支持させて、これの上面に油圧ユニットカバー34が設けられており、この油圧ユニットカバー34の内側には、解体装置本体24の伸縮棒状部材29を伸縮駆動させるための油圧ユニットが収納される。   The dismantling device support frame 26 of the connection frame 23 is joined and integrated with an intermediate portion in the vertical direction of the pedestal frame 27, for example, a support frame 26a made of H-shaped steel, angle steel, channel steel, and the like, and the support frame 26a. And an intermediate support plate 26b joined to form a flat bottom surface at the lower end portion. An intermediate opening 26c for piping and wiring is formed in the intermediate support plate 26b at a position where it is disposed so as to overlap with the upper opening 25c of the upper frame plate 25b in the central portion. A hydraulic unit cover 34 is provided on the upper surface of the intermediate support plate 26b so as to be supported by the intermediate support plate 26b. A hydraulic pressure for driving the telescopic rod-like member 29 of the dismantling apparatus body 24 to extend and contract is provided inside the hydraulic unit cover 34. The unit is stored.

さらに、本実施形態では、解体装置支持架台26の支持架台フレーム26aは、例えば4本の脚柱フレーム27を連結するようにして正方形状に配置される外周フレーム部38と、脚柱フレーム27が接合される外周フレーム部38の角部を結ぶ一対の対角線方向に沿って配置される十字フレーム部39とからなる(図5参照)。また解体装置支持架台26の中間支持プレート26bから下方に突出して、突出長さが短い一対の第1本体吊下げ金具35aと、突出長さが長い一対の第2本体吊下げ金具35bとが、中間開口部26cを挟んだ径方向に対向する位置に各々設けられている。ここで、一対の第1本体吊下げ金具35aには、後述する2段で且つ十字形状に配置されるニ対の伸縮棒状部材29のうち、上段に配置される一方の一対の伸縮棒状部材29が連結支持され、一対の第2本体吊下げ金具35bには、下段に配置される他方の一対の伸縮棒状部材29が連結支持される。   Furthermore, in this embodiment, the support frame 26a of the dismantling device support frame 26 includes an outer peripheral frame portion 38 arranged in a square shape so as to connect, for example, four pedestal frames 27, and a pedestal frame 27. It comprises a pair of cross frame portions 39 arranged along a diagonal direction connecting the corner portions of the outer peripheral frame portions 38 to be joined (see FIG. 5). Further, a pair of first main body hanging brackets 35a projecting downward from the intermediate support plate 26b of the dismantling device support base 26 and having a short projecting length, and a pair of second main body hanging brackets 35b having a long projecting length, It is provided at a position facing each other in the radial direction across the intermediate opening 26c. Here, the pair of first main body hanging brackets 35a has one pair of telescopic rod-shaped members 29 arranged in the upper stage among two pairs of telescopic rod-shaped members 29 disposed in a cross shape in two stages to be described later. Are connected and supported by the pair of second main body hanging brackets 35b.

本実施形態では、支持架台フレーム26aは、接続架台25の接続架台フレーム25a及び解体装置支持架台26の支持架台フレーム26aと溶接等により連結一体化されて、連結架台23を構成する強固な骨組み構造を形成すると共に、解体装置支持架台26と接続架台25との間に上下に所定の間隔を保持する。ここで、解体装置支持架台26と接続架台25との間に保持すべき所定の間隔は、例えば解体装置支持架台26で支持した解体装置本体24の解体部材28によって内筒12の耐火レンガ11を解体する際に、解体した耐火レンガ11の解体片や破砕片等を、接続架台25に衝突させることなく下方に落下させることが可能な高さである。このような解体装置支持架台26と接続架台25との間に保持される所定の間隔は、伸縮棒状部材29の各伸縮工程で解体される耐火レンガ11の設計層数に応じて、例えば8〜10層分(56〜70cm)の間隔として設定することが好ましい。また、解体装置支持架台26と接続架台25との間に保持される所定の間隔は、伸縮棒状部材29の各伸縮工程で解体される耐火レンガ11の想定される楔状部材28aを食い込ませる目地部41aから耐火レンガ11の上端12aまでの距離に応じて設定されることが好ましい(図8参照)。なお、上記記載における伸縮棒状部材29の各伸縮工程は、例えば解体部材28として後述する楔状部材28aを用いた場合に、伸縮棒状部材29を収縮した状態から伸張させて、耐火レンガ11の目地部41(図8参照)に楔状部材28aを食い込ませることにより、当該楔状部材28aが食い込んだ目地部41よりも上方の耐火レンガ11を解体するまでの各工程を意味する。   In the present embodiment, the support frame 26a is connected and integrated with the connection frame 25a of the connection frame 25 and the support frame 26a of the dismantling device support frame 26 by welding or the like, so as to form a strong frame structure that constitutes the connection frame 23. And a predetermined distance is maintained between the dismantling apparatus support base 26 and the connection base 25 in the vertical direction. Here, the predetermined interval to be held between the dismantling device support gantry 26 and the connection gantry 25 is, for example, the refractory brick 11 of the inner cylinder 12 by the dismantling member 28 of the dismantling device body 24 supported by the dismantling device support gantry 26. At the time of dismantling, the dismantling pieces and the crushing pieces of the dismantling firebrick 11 can be dropped downward without colliding with the connection frame 25. The predetermined interval held between the dismantling device support gantry 26 and the connection gantry 25 is, for example, 8 to 8 depending on the number of design layers of the refractory brick 11 to be dismantled in each expansion and contraction process of the expansion rod member 29. It is preferable to set as an interval of 10 layers (56 to 70 cm). In addition, the predetermined interval held between the dismantling device support frame 26 and the connection frame 25 is a joint portion that bites in the assumed wedge-shaped member 28a of the refractory brick 11 disassembled in each expansion / contraction process of the expansion / contraction rod-shaped member 29. It is preferable to set according to the distance from 41a to the upper end 12a of the refractory brick 11 (refer FIG. 8). In addition, each expansion | extension process of the expansion-contraction rod-shaped member 29 in the said description is extended from the state which contracted the expansion-contraction rod-shaped member 29, for example, when the wedge-shaped member 28a mentioned later is used as the disassembly member 28, and the joint part of the firebrick 11 41 (refer FIG. 8) means each process until the wedge-shaped member 28a bites in and the fire brick 11 above the joint part 41 which the wedge-shaped member 28a bites in is dismantled.

解体装置支持架台26と接続架台25との間に、このような所定の間隔を保持することにより、接続架台25や駆動用架台16に取付けた機器を損傷させることなく、解体した耐火レンガ11の解体片や破砕片等を、煙突10内の下方にスムーズに落下させることが可能になる。またこれによって、連結架台23の接続架台25に、解体装置本体24による耐火レンガの解体作業の状況を撮影するためのテレビカメラ及び照明器具を安定した状態で取付けることが可能になり、解体作業を把握しやすい解体装置本体24の直上部分から、駆動本体部22によって遮られることなく、作業状況を効果的に撮影することが可能になる。   By maintaining such a predetermined distance between the dismantling device support base 26 and the connection base 25, the dismantling of the fireproof brick 11 that has been dismantled without damaging the equipment attached to the connection base 25 or the driving base 16. It is possible to smoothly drop the dismantled pieces, crushed pieces, and the like downward in the chimney 10. This also makes it possible to stably attach a TV camera and a lighting fixture for photographing the state of the dismantling work of the refractory bricks by the dismantling device main body 24 to the connecting stand 25 of the connecting stand 23. It is possible to effectively shoot the work situation without being obstructed by the drive main body 22 from the portion directly above the dismantling apparatus main body 24 that is easy to grasp.

連結架台23と共に耐火レンガ解体装置15を構成する解体装置本体24は、図6及び図7(a),(b)に示すように、先端に耐火レンガ11の解体部材28が取り付けられた少なくとも一対(本実施形態では2対)の伸縮棒状部材29からなる。伸縮棒状部材29は、例えば油圧シリンダ40を介してその伸縮が駆動制御されるようになっており、また伸縮棒状部材29は、その先端に、解体部材28として、耐火レンガ11の目地部41(図8参照)に食い込ませるための楔状部材28aを備えている。さらに、各一対の伸縮棒状部材29は、第1連結バンド部材42a及第2連結バンド部材42bを介して、楔状部材28aを反対側に配置しつつ各々平行に並べた状態で連結一体化されることにより、連結架台23と共に煙突10の内部に吊り下げられた際に、煙突10の横断方向に沿って略径方向に背向して伸縮することになる。   As shown in FIG. 6 and FIGS. 7A and 7B, the dismantling device main body 24 that constitutes the refractory brick disassembling device 15 together with the connecting frame 23 is at least a pair in which the dismantling member 28 of the refractory brick 11 is attached to the tip. It consists of two pairs of telescopic rod-like members 29 in this embodiment. The expansion / contraction rod-shaped member 29 is driven and controlled, for example, via a hydraulic cylinder 40, and the expansion / contraction rod-shaped member 29 is formed at the tip of the joint 41 (of the refractory brick 11 as a dismantling member 28). A wedge-shaped member 28a for biting into FIG. 8) is provided. Furthermore, each pair of telescopic rod-shaped members 29 is connected and integrated through the first connecting band member 42a and the second connecting band member 42b in a state where the wedge-shaped members 28a are arranged in parallel while being arranged on the opposite side. As a result, when suspended in the chimney 10 together with the connecting frame 23, it extends and contracts in the substantially radial direction along the transverse direction of the chimney 10.

また、各一対の伸縮棒状部材29は、互いに垂直に交差する十字形状に配置されると共に、2段に重ねて配置される。第1連結バンド部材42aにより連結一体化されて上段に配置される一方の一対の伸縮棒状部材29は、第1連結バンド部材42aの中央に立設配置された第1連結リブ43aを、解体装置支持架台26の中間支持プレート26bから下方に突出する第1本体吊下げ金具35a(図4参照)に連結することにより、解体装置支持架台26から吊り下げるようにして取り付けられる。第2連結バンド部材42bにより連結一体化されて下段に配置される他方の一対の伸縮棒状部材29は、第2連結バンド部材42bの中央に立設配置された第2連結リブ43bを、解体装置支持架台26の中間支持プレート26bから下方に突出する第2本体吊下げ金具35b(図4参照)に連結することにより、解体装置支持架台26から吊り下げるようにして取り付けられる。   Each pair of telescopic rod-shaped members 29 is arranged in a cross shape that intersects perpendicularly with each other, and is arranged in two stages. One pair of telescopic rod-like members 29 that are connected and integrated by the first connecting band member 42a and disposed in the upper stage are disassembled from the first connecting rib 43a that is erected and arranged at the center of the first connecting band member 42a. By attaching to the first main body suspension fitting 35a (see FIG. 4) protruding downward from the intermediate support plate 26b of the support base 26, the support base 26 is attached so as to be suspended from the dismantling apparatus support base 26. The other pair of telescopic rod-shaped members 29 that are connected and integrated by the second connection band member 42b and disposed at the lower stage are disassembled from the second connection rib 43b that is erected and arranged at the center of the second connection band member 42b. It is attached so as to be suspended from the dismantling device support frame 26 by being connected to a second main body suspension fitting 35b (see FIG. 4) protruding downward from the intermediate support plate 26b of the support frame 26.

さらに、本実施形態では、各伸縮棒状部材29の楔状部材28aとは反対側の端部には、各伸縮棒状部材29から下方に折れ曲がって、補助脚部44a,44bが設けられている。耐火レンガ解体装置15を地上に設置した際に、これらの補助脚部44a,44bを脚柱フレーム27の下端部と共に地表面に接地させることによって、より安定した状態で、耐火レンガ解体装置15を仮置き等しておくことが可能になる(図3参照)。また後述するように、解体部材28として、楔状部材28aと鍬状部材28bとを伸縮棒状部材29の先端に選択的に配設して用いる際に(図12参照)、このような交換作業をより安定した状態で行うことが可能になる。   Furthermore, in the present embodiment, auxiliary leg portions 44a and 44b are provided at the end of each telescopic rod-shaped member 29 opposite to the wedge-shaped member 28a and bent downward from each telescopic rod-shaped member 29. When the refractory brick dismantling device 15 is installed on the ground, the auxiliary leg portions 44a and 44b are grounded to the ground surface together with the lower ends of the pedestal frames 27, so that the refractory brick dismantling device 15 is more stable. It can be temporarily placed (see FIG. 3). As will be described later, when the wedge-shaped member 28a and the hook-shaped member 28b are selectively disposed at the tip of the telescopic rod-shaped member 29 as the dismantling member 28 (see FIG. 12), such replacement work is performed. It becomes possible to perform in a more stable state.

そして、上述の構成を備える本実施形態の耐火レンガ解体装置15は、駆動本体部22に連結されて、図2(a)に示すように、駆動本体部22と共に揚重機21から吊り下げられた状態で、煙突10の上端開口の上方に搬送され、上端開口からこれの内部に逐次挿入されて、以下のようにして、例えば地上からの遠隔操作によって耐火レンガ11の解体作業を行う。すなわち、耐火レンガ11は、図8(a),(b)に示すように、上下に隣接する層45間において各レンガ11の端面を周方向に半個分づつずらした状態で積み上げられており、先端に目地挿入用の楔状部材28aを備える伸縮可能な伸縮棒状部材29を、内筒12の上端12aから複数層挟んだ下方に配置すると共に、煙突10の横断方向に沿って略径方向に延設させる。しかる後に、この伸縮棒状部材29を伸張して、楔状部材28aを耐火レンガ11の目地部41に食い込ませることにより、楔状部材28aが食い込んだ目地部41a(以下、「食込み目地部」とする。)よりも上層の耐火レンガ11を、当該食込み目地部41aの両側部分の目地部41を介して階段状に分離させつつレンガ塊46として持ち上げながら、耐火レンガ11を解体する。   And the firebrick demolition apparatus 15 of this embodiment provided with the above-mentioned structure was connected with the drive main-body part 22, and was suspended from the lifting machine 21 with the drive main-body part 22, as shown to Fig.2 (a). In the state, it is conveyed above the upper end opening of the chimney 10, inserted into the inside from the upper end opening sequentially, and the dismantling work of the refractory brick 11 is performed, for example, by remote operation from the ground as follows. That is, as shown in FIGS. 8A and 8B, the refractory bricks 11 are stacked in a state where the end surfaces of the bricks 11 are shifted by half in the circumferential direction between the layers 45 adjacent to each other in the vertical direction. A telescopic rod-like member 29 having a wedge-like member 28a for inserting a joint at the tip is arranged below the upper end 12a of the inner cylinder 12 with a plurality of layers sandwiched therebetween, and substantially radially along the transverse direction of the chimney 10. Extend. Thereafter, the telescopic rod-shaped member 29 is extended to cause the wedge-shaped member 28a to bite into the joint portion 41 of the refractory brick 11, thereby forming the joint portion 41a (hereinafter referred to as "biting joint portion") into which the wedge-shaped member 28a has bitten. The refractory bricks 11 are disassembled while lifting the refractory bricks 11 in the upper layer from the above-mentioned bite joints 41a in a stepped manner through the joints 41 on both sides of the biting joints 41a.

より具体的には、図9(a)〜(e)に示すように、各伸縮棒状部材29が収縮している状態から(図9(a)参照)、各伸縮棒状部材29を伸張して、楔状部材28aを耐火レンガ11の内面に当接させる(図9(b)参照)。楔状部材28aの先端が耐火レンガ11の内面に当接している状態から、伸縮棒状部材29を、これらの伸び量が好ましくは耐火レンガ11の厚さに相当する長さとなるように、食込み目地部41aに向けて伸張させことにより、楔状部材28aを食込み目地部41aに貫入させるように食い込ませる(図9(c)参照)。これによって、食込み目地部41aよりも上層の耐火レンガ11を、図8(b)に示すように、食込み目地部41aの両側部分の目地部41を介して階段状に分離させつつレンガ塊46として持ち上げる。なお、楔状部材28aは、食込み目地部41aの位置から上下にずれて、先端が耐火レンガ11自体に当接している状態となっている場合があるが、楔状部材28aの先端が耐火レンガ11に貫入されるのに従って、楔状部材28aは上方或いは下方に位置する食込み目地部41aに食い込むように誘導されてゆくことになる。   More specifically, as shown in FIGS. 9A to 9E, from the state in which each telescopic bar member 29 is contracted (see FIG. 9A), each telescopic bar member 29 is extended. The wedge-shaped member 28a is brought into contact with the inner surface of the refractory brick 11 (see FIG. 9B). From the state in which the tip of the wedge-shaped member 28 a is in contact with the inner surface of the refractory brick 11, the stretchable rod-shaped member 29 is cut into a bite joint so that the extension amount thereof is preferably a length corresponding to the thickness of the refractory brick 11. By extending toward 41a, the wedge-shaped member 28a is bitten so as to penetrate the biting joint 41a (see FIG. 9C). As a result, as shown in FIG. 8 (b), the refractory bricks 11 above the biting joint 41a are separated into a stepped shape through the joints 41 on both sides of the biting joint 41a as a brick block 46. lift. The wedge-shaped member 28a may be shifted up and down from the position of the biting joint 41a and the tip may be in contact with the refractory brick 11 itself, but the tip of the wedge-shaped member 28a may be in contact with the refractory brick 11. As it penetrates, the wedge-shaped member 28a is guided to bite into the biting joint 41a located above or below.

このようにして、階段状に分離されたレンガ塊46は、押し上げられるように持ち上げられて多少上部に動いた状態となり、レンガ塊46の全体のバランスが崩れ、煙突10の内側へと転倒した場合には、レンガ塊46は個々の耐火レンガ11に分離されながら下方へ落下する。このように耐火レンガ11が下方に落下したときは、各一対の伸縮棒状部材29の楔状部材28aの先端間の距離がその位置での内筒12の内径よりも小さくなるまで油圧シリンダ40を縮ませた後に、食込み目地部41aに楔状部材28aを食い込ませる複数層挟んだ次ぎの位置まで、耐火レンガ解体装置15を駆動本体部22と共に下方に移動させる。   In this way, when the brick block 46 separated in a staircase shape is lifted so as to be pushed up and moved slightly upward, the entire balance of the brick block 46 is lost and falls down into the chimney 10 inside. The brick block 46 falls downward while being separated into the individual refractory bricks 11. When the refractory brick 11 falls in this way, the hydraulic cylinder 40 is contracted until the distance between the tips of the wedge-shaped members 28a of each pair of telescopic rod-shaped members 29 becomes smaller than the inner diameter of the inner cylinder 12 at that position. After that, the refractory brick dismantling device 15 is moved downward together with the drive main body portion 22 to the next position sandwiching a plurality of layers in which the wedge-shaped member 28a is bitten into the biting joint portion 41a.

また、レンガ塊46が多少上部に動いた状態でも全体のバランスがくずれない場合がある。レンガ塊46の全体のバランスがくずれても、レンガ塊46が外側に傾く場合には、外筒13にもたれかかってレンガ塊46は転倒しないことがある。このような場合には、レンガ塊46と共に耐火レンガ解体装置15とを上方に引き上げることで(図9(d)参照)、レンガ塊46のバランスがくずれて下方へ落下したら、各一対の伸縮棒状部材29の楔状部材28aの先端間の距離が内筒12の内径よりも小さくなるまで油圧シリンダ40を縮ませた後に、複数層挟んだ次ぎの食込み目地部41aの位置まで、耐火レンガ解体装置15を駆動本体部22と共に下方に移動させる。   Even if the brick block 46 moves slightly upward, the overall balance may not be lost. Even if the overall balance of the brick block 46 is lost, if the brick block 46 is inclined outward, the brick block 46 may not fall down due to leaning against the outer cylinder 13. In such a case, when the brick block 46 is pulled up together with the brick block 46 (see FIG. 9D) and the brick block 46 is out of balance and falls downward, each pair of telescopic rods After the hydraulic cylinder 40 is contracted until the distance between the tips of the wedge-shaped members 28a of the member 29 becomes smaller than the inner diameter of the inner cylinder 12, the fire brick demolition device 15 is moved to the position of the next biting joint 41a sandwiched between a plurality of layers. Is moved downward together with the drive main body 22.

さらに、耐火レンガ11のレンガ塊46を引き上げてもレンガ塊46が下方へ落下しないときは、引き上げたままの状態で、各一対の伸縮棒状部材29の楔状部材28aの先端間の距離が内筒12の内径よりも小さくなるまで油圧シリンダ40を縮ませる(図9(e)参照)。これによって、レンガ塊46は、下方に残置された内筒12の上端12aに衝突した後、個々の耐火レンガ11に分離されながら下方へ落下する。   Further, if the brick block 46 does not fall down even when the brick block 46 of the refractory brick 11 is pulled up, the distance between the tips of the wedge-shaped members 28a of each pair of telescopic rod-shaped members 29 is the inner cylinder. The hydraulic cylinder 40 is contracted until it becomes smaller than the inner diameter of 12 (see FIG. 9E). Thereby, the brick block 46 collides with the upper end 12a of the inner cylinder 12 left below, and then falls downward while being separated into the individual refractory bricks 11.

そして、本実施形態によれば、これらによって、耐火レンガ11を積み上げて構成される内筒12の構造上弱い部分である目地部41を利用すると共に、目地部41が階段状に分離してゆく構造上の特性を利用して、耐火レンガ11をブロック状のレンガ塊46として効率良くスムーズに解体してゆことができると共に、楔状部材28aによって耐火レンガ11を押し上げて目地部41を確実に切ることができるので、内筒12の厚さが厚い煙突10の下部においても、耐火レンガ11を効率良く解体してゆくことが可能になる。   And according to this embodiment, while using the joint part 41 which is a weak part on the structure of the inner cylinder 12 comprised by stacking the firebrick 11 by these, the joint part 41 isolate | separates in step shape. Utilizing the structural characteristics, the fire brick 11 can be efficiently and smoothly disassembled as a block-like brick block 46, and the fire brick 11 is pushed up by the wedge-shaped member 28a to reliably cut the joint portion 41. Therefore, the refractory bricks 11 can be efficiently disassembled even in the lower part of the chimney 10 where the inner cylinder 12 is thick.

また、本実施形態では、図10に示すように、解体部材28として、楔状部材28aに替えて、先端部分に下方に折れ曲がったフック部分45を備える鍬状部材28bを伸縮棒状部材29に取り付けて、解体装置本体24とすることもできる。このような解体装置本体24では、図11に示すように、コンクリート造の外筒13と耐火レンガ造の内筒12との間の隙間14にフック部分45を上方から挿入係止して、耐火レンガ11を内側に引き倒すことにより、内筒12を上部から下部に向けて順次解体してゆくことが可能になる。   Further, in this embodiment, as shown in FIG. 10, as the dismantling member 28, a hook-like member 28 b having a hook portion 45 bent downward at the tip portion is attached to the telescopic rod-like member 29 instead of the wedge-like member 28 a. The dismantling device main body 24 can also be used. In such a dismantling device main body 24, as shown in FIG. 11, a hook portion 45 is inserted and locked into the gap 14 between the concrete outer cylinder 13 and the refractory brick inner cylinder 12 from above, and the fire resistance By pulling the brick 11 inward, the inner cylinder 12 can be disassembled sequentially from the top to the bottom.

さらに、本実施形態では、楔状部材28aと鍬状部材28bとを、一対の伸縮棒状部材29の先端に選択的に配設して用いることもできる。楔状部材28aと鍬状部材28bとを選択的に配設する手段としては、例えば図12(a),(b)に示すように、楔状部材28aを覆うカバー体として、鍬状部材28bを伸縮棒状部材29の先端の接合フランジ部29aに接合する方法(図12(a)参照)や、伸縮棒状部材29の先端の接合フランジ部29aに、楔状部材28a及び鍬状部材28bの一方を取リ外して他方を接合する方法(図12(b)参照)等を採用することができる。   Furthermore, in this embodiment, the wedge-shaped member 28a and the hook-shaped member 28b can be selectively disposed at the distal ends of the pair of telescopic rod-shaped members 29. As means for selectively disposing the wedge-shaped member 28a and the hook-shaped member 28b, for example, as shown in FIGS. 12A and 12B, the hook-shaped member 28b is expanded and contracted as a cover body covering the wedge-shaped member 28a. One of the wedge-shaped member 28a and the flange-shaped member 28b is attached to the joining flange portion 29a at the distal end of the rod-shaped member 29 (see FIG. 12A) or the joining flange portion 29a at the distal end of the telescopic rod-shaped member 29. A method of removing and joining the other (see FIG. 12B) or the like can be employed.

楔状部材28aと鍬状部材28bとを、伸縮棒状部材29の先端に選択的に配設可能とすることにより、例えば図13(a),(b)に示すように、例えば楔状部材28aによって解体されたレンガ11が外筒13の外側にこぼれ落ち易い煙突10の上端部(図13(a)参照)や、外筒13の老朽化が激しく、楔状部材28aによってレンガ11を解体する勢いで、外筒13をも壊して外側に落下させ易い煙突10の上端部等においては、鍬状部材28bを用いて内筒12の解体作業を行ない、他の部分は鍬状部材28bを用いて内筒12の解体作業を行なうことにより、より安全で且つ効率の良い内筒の解体作業を行うことが可能になる。   By disposing the wedge-shaped member 28a and the hook-shaped member 28b selectively at the tip of the telescopic rod-shaped member 29, for example, as shown in FIGS. 13 (a) and 13 (b), the wedge-shaped member 28a is disassembled. The upper end of the chimney 10 (see FIG. 13 (a)) and the outer cylinder 13 are obsolete and the brick 11 is disassembled by the wedge-shaped member 28a. At the upper end of the chimney 10 that easily breaks the cylinder 13 and drops it to the outside, the inner cylinder 12 is disassembled using the hook-shaped member 28b, and the inner cylinder 12 is used for the other parts using the hook-shaped member 28b. By performing this disassembly work, it becomes possible to perform a safer and more efficient disassembly work of the inner cylinder.

そして、上述の構成を備える本実施形態の耐火レンガ解体装置15によれば、煙突10の横断方向に沿って背向して伸縮すると共に、先端に耐火レンガ11の解体部材18が取り付けられた少なくとも一対の伸縮棒状部材29を備える解体装置15を、その解体機能を効果的に発揮させることのできる状態で駆動本体部22にスムーズに着脱させることができる。   And according to the refractory brick dismantling apparatus 15 of this embodiment provided with the above-mentioned structure, while extending back and forth along the transverse direction of the chimney 10, at least the dismantling member 18 of the refractory brick 11 is attached to the tip. The disassembly device 15 including the pair of telescopic rod-like members 29 can be smoothly attached to and detached from the drive main body 22 in a state where the disassembly function can be effectively exhibited.

すなわち、本実施形態によれば、耐火レンガ解体装置15は、連結架台23と解体装置本体24とからなり、連結架台23は、駆動本体部22の回転接続台20に接続連結される接続架台25と、この接続架台25の下方に設けられて解体装置本体24を煙突10の横断方向に沿って配置した状態で支持する解体装置支持架台26と、解体装置支持架台26と接続架台25とを上下に所定の間隔を保持した状態で連結一体化すると共に、地上に設置した際の脚部となる少なくとも3本(本実施形態では4本)の脚柱フレーム27とからなるので、接続架台25を介して、耐火レンガ解体装置15を駆動本体部22の回転接続台20に交換可能な状態でスムーズに着脱させることが可能になる。また、解体装置本体24を支持する解体装置支持架台26と、接続架台25とは、脚柱フレーム27を介して上下に所定の間隔を保持した状態で連結一体化されているので、脚柱フレーム27の十分な剛性と耐力によって、解体によりのしかかってきたレンガ塊46等によって傾いたり、回転に支障を生じることなく当該レンガ塊46等を支持しつつ、且つ接続架台25や駆動用架台16に取付けた例えばテレビカメラや照明器具等の機器を耐火レンガ11の解体片や破砕片等によって損傷させることなく、解体装置本体24の機能を発揮させて、効率良く内筒の解体作業を行ってゆくことが可能になる。   That is, according to the present embodiment, the refractory brick dismantling device 15 includes the connecting gantry 23 and the dismantling device main body 24, and the connecting gantry 23 is connected and connected to the rotary connection base 20 of the drive main body 22. The dismantling device support gantry 26 that is provided below the connection gantry 25 and supports the dismantling device main body 24 in a state of being disposed along the transverse direction of the chimney 10, and the dismantling device support gantry 26 and the connection gantry 25 are moved up and down. And at least three (four in the present embodiment) pedestal frame 27 that serve as legs when installed on the ground. Thus, the firebrick demolition device 15 can be smoothly attached to and detached from the rotary connection base 20 of the drive main body 22 in a replaceable state. Further, the dismantling device support gantry 26 that supports the dismantling device main body 24 and the connection gantry 25 are connected and integrated in a state where a predetermined interval is maintained up and down via the pedestal frame 27, so that the pedestal frame 27 is attached to the connection stand 25 or the drive stand 16 while supporting the brick block 46 without tilting by the brick block 46 or the like that has been approached by dismantling or causing trouble in rotation. For example, the function of the dismantling device main body 24 is exhibited and the inner cylinder is efficiently dismantled without damaging equipment such as a TV camera or a lighting fixture with dismantling pieces or shattering pieces of the refractory brick 11. Is possible.

なお、本発明は上記実施形態に限定されることなく種々の変更が可能である。例えば、駆動本体部は、バックフォーを改造して形成したものである必要は必ずしもなく、解体装置本体は、ニ対の伸縮棒状部材を十字形状に2段に配置したものである必要は必ずしもない。   The present invention is not limited to the above-described embodiment, and various modifications can be made. For example, the drive main body portion does not necessarily need to be formed by modifying the back fork, and the dismantling device main body does not necessarily need to have two pairs of telescopic rod-like members arranged in a cross shape in two stages. .

(a)は、本発明の好ましい一実施形態に係る煙突内部の耐火レンガ解体装置によって耐火レンガが解体される煙突を例示する斜視図、(b)は(a)のA−Aに沿った上部断面図、(c)は(a)のB−Bに沿った下部断面図である。(A) is a perspective view which illustrates the chimney in which a refractory brick is demolished by the refractory brick dismantling apparatus inside the chimney according to a preferred embodiment of the present invention, and (b) is an upper portion along A-A in (a). Sectional drawing and (c) are lower sectional views along BB of (a). (a)は耐火レンガ解体装置を用いて内筒を解体してゆく状況を説明する略示断面図、(b)はコンクリート解体装置を用いて外筒を解体してゆく状況を説明する略示断面図である。(A) is a schematic cross-sectional view illustrating a situation in which an inner cylinder is dismantled using a refractory brick dismantling device, and (b) is an abbreviation describing a situation in which an outer cylinder is dismantled using a concrete dismantling device. It is sectional drawing. (a)は耐火レンガ解体装置を駆動本体部に連結した状態を示す側面図、(b)は(a)の状態から90°ずれた方向から見た側面図である。(A) is a side view which shows the state which connected the firebrick demolition apparatus to the drive main-body part, (b) is the side view seen from the direction which shifted | deviated 90 degrees from the state of (a). (a)は連結架台の構成を説明する側面図及び上面図、(b)は(a)の状態から90°ずれた方向から見た側面図及び上面図である。(A) is the side view and top view explaining the structure of a connection stand, (b) is the side view and top view seen from the direction which shifted | deviated 90 degrees from the state of (a). 図4(b)のC−Cに沿った上面図である。It is a top view along CC of FIG.4 (b). 解体装置本体の上面図である。It is a top view of a dismantling apparatus main body. 解体装置本体の構成を説明する側面図、(b)は(a)の状態から90°ずれた方向から見た側面図及び上面図である。The side view explaining the structure of a dismantling apparatus main body, (b) is the side view and top view seen from the direction which shifted | deviated 90 degrees from the state of (a). (a)は解体装置本体を用いて耐火レンガを解体してゆく状況を説明する要部断面図、(b)は耐火レンガを解体してゆく状況を説明する内筒を内側から見た正面図である。(A) is principal part sectional drawing explaining the condition which dismantles a refractory brick using a demolition apparatus main body, (b) is the front view which looked at the inner cylinder explaining the condition which dismantles a refractory brick from the inner side It is. (a)〜(e)は、耐火レンガを解体してゆく作業手順を説明する要部断面図である。(A)-(e) is principal part sectional drawing explaining the work procedure which dismantles a refractory brick. 解体部材として鍬状部材を取付けた解体装置本体の要部側面図である。It is a principal part side view of the dismantling apparatus main body which attached the bowl-shaped member as a dismantling member. 解体部材として鍬状部材を取付けた解体装置本体によって耐火レンガを解体してゆく作業手順を説明する要部断面図である。It is principal part sectional drawing explaining the operation | movement procedure which dismantles a refractory brick with the dismantling apparatus main body which attached the bowl-shaped member as a dismantling member. (a)、(b)は、解体部材として楔状部材と鍬状部材を選択的に配設する方法を説明する要部側面図である。(A), (b) is a principal part side view explaining the method of arrange | positioning a wedge-shaped member and a bowl-shaped member selectively as a dismantling member. (a)、(b)は、解体部材として楔状部材を用いた際の課題を説明する要部断面図である。(A), (b) is principal part sectional drawing explaining the subject at the time of using a wedge-shaped member as a dismantling member.

符号の説明Explanation of symbols

10 煙突
11 耐火レンガ
12 内筒
13 外筒
14 隙間(空気層)
15 耐火レンガ解体装置
16 駆動用架台
20 回転接続台
21 揚重機
22 駆動本体部
23 連結架台
24 解体装置本体
25 接続架台
25a 接続架台フレーム
25b 上部架台プレート
26 解体装置支持架台
26a 支持架台フレーム
26b 中間支持プレート
27 脚柱フレーム
28 解体部材
28a 楔状部材
28b 鍬状部材
29 伸縮棒状部材
32 コンクリート解体装置
36 連結リブプレート
37 駆動部連結リブプレート
40 油圧シリンダ
41 目地部
41a 食込み目地部
46 レンガ塊
10 Chimney 11 Refractory brick 12 Inner cylinder 13 Outer cylinder 14 Crevice (air layer)
15 Refractory brick demolishing device 16 Drive base 20 Rotating connection base 21 Lifting machine 22 Drive body part 23 Drive base part 23 Linking base 24 Demolition apparatus body 25 Connection base 25a Connection base frame 25b Upper base plate 26 Demolition device support base 26a Support base frame 26b Intermediate support Plate 27 Pillar frame 28 Demolition member 28a Wedge-like member 28b Cage-like member 29 Telescopic rod-like member 32 Concrete dismantling device 36 Connection rib plate 37 Drive part connection rib plate 40 Hydraulic cylinder 41 Joint part 41a Biting joint part 46 Brick block

Claims (6)

駆動用架台の上方に少なくとも駆動用の電源装置と油圧ポンプと遠隔操縦装置とを搭載すると共に、前記駆動用架台の下方に当該駆動用架台に対して回転可能に設けられた回転接続台を備え、揚重機から昇降可能に吊り下げられて用いられる駆動本体部に、着脱可能に連結して使用する煙突内部の耐火レンガ解体装置であって、
該耐火レンガ解体装置は、連結架台と解体装置本体とからなり、
前記連結架台は、前記回転接続台に接続連結される接続架台と、該接続架台の下方に設けられて前記解体装置本体を煙突の横断方向に沿って配置した状態で支持する解体装置支持架台と、該解体装置支持架台と前記接続架台とを上下に所定の間隔を保持した状態で連結一体化すると共に、地上に設置した際の脚部となる少なくとも3本の脚柱フレームとからなり、
前記解体装置本体は、煙突の横断方向に沿って背向して伸縮すると共に、先端に耐火レンガの解体部材が取り付けられた少なくとも一対の伸縮棒状部材を含んでいる煙突内部の耐火レンガ解体装置。
A power supply device for driving, a hydraulic pump, and a remote control device are mounted above the drive base, and a rotary connection base provided so as to be rotatable with respect to the drive base is provided below the drive base. , A firebrick demolition device inside a chimney that is detachably connected to a drive main body unit that is suspended and used from a lifting machine.
The refractory brick dismantling device is composed of a connecting gantry and a dismantling device main body,
The connecting stand includes a connecting stand connected to the rotary connecting stand, a dismantling device support stand provided below the connecting stand and supporting the dismantling device main body in a state of being arranged along a crossing direction of the chimney. The dismantling device support frame and the connection frame are connected and integrated in a state of maintaining a predetermined distance in the vertical direction, and includes at least three pedestal frames that serve as legs when installed on the ground.
The dismantling device main body is a refractory brick dismantling device inside a chimney, which includes at least a pair of telescopic rod-like members attached to the tip of the dismantling member of the refractory brick, while extending and contracting in the transverse direction of the chimney.
前記解体部材が、先端部を耐火レンガの目地部に食い込ませて上下のレンガを分離させる楔状部材である請求項1に記載の煙突内部の耐火レンガ解体装置。   The refractory brick dismantling apparatus inside a chimney according to claim 1, wherein the dismantling member is a wedge-shaped member that bites the tip portion into a joint portion of the refractory brick to separate the upper and lower bricks. 前記解体部材が、コンクリート造の外筒と耐火レンガ造の内筒との間の隙間にフック部分を上方から挿入係止して前記耐火レンガを内側に引き倒す鍬状部材である請求項1に記載の煙突内部の耐火レンガ解体装置。   The dismantling member is a bowl-shaped member that inserts and locks a hook portion from above into a gap between a concrete outer cylinder and a refractory brick inner cylinder and pulls the refractory brick inward. Refractory brick dismantling device inside the chimney described. 前記楔状部材と前記鍬状部材が、前記少なくとも一対の伸縮棒状部材の先端に選択的に配設される請求項1に記載の煙突内部の耐火レンガ解体装置。   The firebrick dismantling apparatus in a chimney according to claim 1, wherein the wedge-shaped member and the bowl-shaped member are selectively disposed at the tip ends of the at least one pair of telescopic rod-shaped members. 前記解体装置支持架台と前記接続架台との間に保持される所定の間隔が、前記伸縮棒状部材の各伸縮工程で解体される前記耐火レンガの想定される前記楔状部材を食い込ませる目地部から耐火レンガの上端までの距離に応じて設定される請求項1〜4のいずれかに記載の煙突内部の耐火レンガ解体装置。   The predetermined interval held between the dismantling device support frame and the connection frame is refractory from a joint portion that bites the assumed wedge-shaped member of the refractory brick disassembled in each expansion and contraction step of the expansion rod member. The firebrick dismantling apparatus inside a chimney according to any one of claims 1 to 4, which is set according to the distance to the upper end of the brick. 前記連結架台の接続架台に、前記解体装置本体による耐火レンガの解体作業状況を撮影するためのテレビカメラ及び照明器具が取付けられる請求項1〜5のいずれかに記載の煙突内部の耐火レンガ解体装置。   A firebrick dismantling device inside a chimney according to any one of claims 1 to 5, wherein a television camera and a lighting fixture for photographing the dismantling work status of the refractory brick by the dismantling device main body are attached to the connection stand of the connection stand. .
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Publication number Priority date Publication date Assignee Title
JP2015132052A (en) * 2014-01-09 2015-07-23 株式会社奥村組 Fireproof coating layer dismantling method inside chimney
JP2021155942A (en) * 2020-03-25 2021-10-07 株式会社奥村組 Brick demolition machine in chimney
CN115898076A (en) * 2022-11-04 2023-04-04 武汉理工大学 Wall dismounting device

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JPH09250249A (en) * 1996-03-15 1997-09-22 Mitsubishi Heavy Ind Ltd Chipping method for brick lining and its device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015132052A (en) * 2014-01-09 2015-07-23 株式会社奥村組 Fireproof coating layer dismantling method inside chimney
JP2021155942A (en) * 2020-03-25 2021-10-07 株式会社奥村組 Brick demolition machine in chimney
JP7393272B2 (en) 2020-03-25 2023-12-06 株式会社奥村組 Chimney brick demolition machine
CN115898076A (en) * 2022-11-04 2023-04-04 武汉理工大学 Wall dismounting device
CN115898076B (en) * 2022-11-04 2024-05-31 武汉理工大学 Wall disassembling device

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