JP2008221060A - Control method and control apparatus for constant cake water content in screw press - Google Patents

Control method and control apparatus for constant cake water content in screw press Download PDF

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JP2008221060A
JP2008221060A JP2007059733A JP2007059733A JP2008221060A JP 2008221060 A JP2008221060 A JP 2008221060A JP 2007059733 A JP2007059733 A JP 2007059733A JP 2007059733 A JP2007059733 A JP 2007059733A JP 2008221060 A JP2008221060 A JP 2008221060A
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cake
moisture content
water content
screw shaft
outer cylinder
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JP4849380B2 (en
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Manabu Yamashita
学 山下
Masayoshi Katayama
雅義 片山
Hiroichi Kawasaki
博一 河崎
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Ishigaki Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/125Control arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a control method and a control apparatus for a constant cake water content in a screw press where the water content in a dehydrated cake is made constant. <P>SOLUTION: The standard water content (WO) of a dehydrated cake, the frequency (N) of a screw shaft (7), the chemical feed rate (α) of a flocculant or the like are beforehand set, and, in the case the water content (W) of the dehydrated cake measured with a water content gauge (16) arranged at the cake exhaust part (12) of a screw press (1) is deviated from the standard water content (WO), the reduction of the chemical feed rate (α) is preferentially considered, and the frequency (N) of the screw shaft (7) and the chemical feed rate (α) are controlled, thus the cake water content can be constantly controlled while reducing the amount of the chemical to be used corresponding to the variation in sludge properties on real time, and further, the management of a treatment process after the dehydration is made easy. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、スクリュープレスの運転制御方法に関し、特に外筒スクリーンの終端側から排出されるケーキの含水率を一定に制御するために、スクリュー軸を回転制御すると共に、汚泥を凝集させる高分子凝集剤の薬注率を調整するスクリュープレスの運転制御方法並びに運転制御装置に関する。   The present invention relates to an operation control method for a screw press, and in particular, to control the water content of a cake discharged from the terminal side of an outer cylinder screen at a constant level, the rotation of a screw shaft is controlled and polymer agglomeration that agglomerates sludge. The present invention relates to an operation control method and an operation control device for a screw press that adjusts a drug injection rate of the agent.

従来、多くの処理場における下水汚泥の脱水処理は、ベルトプレス、遠心脱水機、スクリュープレスなど、汚泥を高分子凝集剤で調質して脱水する脱水機を使用している。これらの脱水機を運転するにあたって、汚泥処理量とともに、高分子凝集剤の注入率、ケーキの含水率が主要管理項目となるが、ケーキ含水率は汚泥性状の変動や高分子凝集剤の調質状態により影響を受ける。また、脱水ケーキは焼却やコンポストとして処理されるが、これらの設備の運転管理上、脱水ケーキの含水率を一定にすることが望まれる。焼却処分においては、燃料の使用量、埋立て処分では運搬費や埋立地の容量に影響する。そのために、脱水ケーキはできる限り低い含水率で、均一な所定の含水率で排出されることが望まれる。   Conventionally, dewatering treatment of sewage sludge at many treatment plants uses a dehydrator such as a belt press, a centrifugal dehydrator, a screw press, etc., that dehydrates sludge by conditioning with a polymer flocculant. When operating these dehydrators, the amount of sludge treated, the polymer flocculant injection rate, and the moisture content of the cake are the main control items. The cake moisture content depends on the sludge properties and the tempering of the polymer flocculant. Affected by the condition. In addition, the dehydrated cake is processed as incineration or compost, but it is desirable to keep the water content of the dehydrated cake constant for the operation management of these facilities. Incineration disposal affects fuel consumption, and landfill disposal affects transportation costs and landfill capacity. Therefore, it is desired that the dehydrated cake is discharged at a uniform predetermined moisture content with a moisture content as low as possible.

この種のスクリュープレスの運転制御方法としては、例えば特許文献1に示されているように、排出された脱水ケーキの一部を平板状の測定用ダイスに圧送し、測定用ダイスを通過する脱水ケーキの含水率をマイクロ波透過型水分計で計測し、あらかじめ設定しているデータと比較演算して、汚泥の凝集剤添加率の調整や、スクリュー軸の回転制御を行うケーキ含水率を一定とする脱水機の運転制御方法が記載されている。
特開2003−177105号公報
As an operation control method for this type of screw press, for example, as shown in Patent Document 1, a part of the discharged dewatered cake is pumped to a flat plate-shaped measuring die, and dewatered through the measuring die. The moisture content of the cake is measured with a microwave transmission moisture meter, and compared with the preset data, and the cake moisture content is adjusted to adjust the sludge flocculant addition rate and to control the rotation of the screw shaft. A method for controlling the operation of the dehydrator is described.
JP 2003-177105 A

特許文献1に記載されているマイクロ波を用いた脱水ケーキの含水率測定方法として、マイクロ波は自由に空間を直進するが、金属面では反射し、誘電体中ではそのエネルギーが減衰しながら伝播するという特性を利用したものである。そして、誘電体中でも水は特に高い誘電率を示す物質であり、脱水ケーキ中の水分量によってマイクロ波の送信と受信の位相差が明確に示されるという原理を利用したものであり、リアルタイムで脱水ケーキの含水率が測定できるものである。   As a method for measuring the moisture content of a dehydrated cake using a microwave described in Patent Document 1, the microwave freely travels straight through space, but reflects on a metal surface and propagates while being attenuated in the dielectric. It uses the characteristic of doing. And even among dielectrics, water is a substance that exhibits a particularly high dielectric constant, and utilizes the principle that the phase difference between microwave transmission and reception is clearly indicated by the amount of moisture in the dehydrated cake, and dehydrated in real time. The moisture content of the cake can be measured.

しかし、特許文献1に記載の構成においては、脱水機から排出される脱水ケーキの一部をサンプリングして、圧送ポンプで測定装置に移送する必要がある。このため、別途圧送ポンプが必要であり、余分なランニングコストが必要である。また、開口面積が小さい測定装置では、長時間停止時には脱水ケーキが詰まる恐れがあり、脱水ケーキの除去作業が必要であるという課題がある。   However, in the configuration described in Patent Document 1, it is necessary to sample a part of the dewatered cake discharged from the dehydrator and transfer it to the measuring device with a pressure pump. For this reason, a separate pump is required, and extra running costs are required. Moreover, in a measuring apparatus with a small opening area, there exists a possibility that a dewatering cake may be clogged when it stops for a long time, and there exists a subject that the removal work of a dewatering cake is required.

この発明に係るケーキ含水率一定制御方法は、周部にろ過面を有する外筒スクリーンにスクリュー羽根を巻き掛けたスクリュー軸を内設し、外筒スクリーンの始端部に供給した汚泥を、スクリュー軸を回転させながら外筒スクリーンからろ液を分離して、外筒スクリーンの終端部から脱水ケーキを取出す際に、前記外筒スクリーンの始端部に供給される汚泥の圧入圧力を一定に制御するスクリュープレスにおいて、脱水ケーキの含水率を測定し、この測定された脱水ケーキの含水率が予め設定した基準含水率の範囲から外れた場合、スクリュー軸の回転数あるいは凝集剤の薬注率を増減することで脱水ケーキの含水率を基準含水率の範囲に戻すように制御するものである。具体的には、前記脱水ケーキの含水率が基準含水率より大きい場合、スクリュー軸の回転数を減少させ、脱水ケーキの含水率が基準含水率より小さい場合、凝集剤の薬注率を減少させて脱水ケーキの含水率を基準含水率の範囲に戻すように制御するので、リアルタイムに汚泥性状の変動に対応して、薬品使用量を減らすことを優先に脱水ケーキの含水率を一定に保つことができる。   The cake moisture content constant control method according to the present invention includes a screw shaft in which screw blades are wound around an outer cylinder screen having a filtration surface on the periphery, and the sludge supplied to the start end portion of the outer cylinder screen is supplied to the screw shaft. The screw that separates the filtrate from the outer cylinder screen while rotating and removes the dehydrated cake from the terminal part of the outer cylinder screen, and controls the pressure of sludge supplied to the starting end of the outer cylinder screen to be constant. In the press, measure the moisture content of the dehydrated cake, and if the measured moisture content of the dehydrated cake falls outside the preset standard moisture content range, increase or decrease the rotational speed of the screw shaft or the chemical injection rate of the flocculant. Thus, the moisture content of the dehydrated cake is controlled to return to the range of the standard moisture content. Specifically, when the moisture content of the dehydrated cake is larger than the reference moisture content, the screw shaft rotation number is decreased, and when the moisture content of the dehydrated cake is smaller than the reference moisture content, the chemical injection rate of the flocculant is decreased. The moisture content of the dehydrated cake is controlled to return to the standard moisture content range, so that the moisture content of the dehydrated cake should be kept constant with priority given to reducing the amount of chemicals used in response to changes in sludge properties in real time. Can do.

また、前記スクリュー軸の回転数の下限値を予め設定し、スクリュー軸の回転数の制御でケーキ含水率が基準含水率まで回復せず下限値に達した場合、凝集剤の薬注率を増加させて脱水ケーキの含水率を基準含水率の範囲に戻すように制御するので、通常運転に支障が出るスクリュー軸の回転数で運転することがない。また、前記薬注率の上限値を予め設定し、薬注率の制御でケーキ含水率が基準含水率まで回復せず上限値に達した場合、警報を出すとともに、凝集剤の薬注率の再設定を行い、脱水ケーキの含水率を基準含水率の範囲に戻すように制御するので、汚泥性状が大きく変動しても異常を検知でき、適正な薬品使用量で、脱水ケーキ含水率を一定に保持する運転を行うことができる。   Also, when the lower limit value of the screw shaft rotation speed is set in advance and the cake moisture content does not recover to the reference moisture content by controlling the screw shaft rotation speed, the flocculant drug injection rate is increased. Thus, the moisture content of the dehydrated cake is controlled so as to return to the range of the reference moisture content, so that the operation is not performed at the rotational speed of the screw shaft that hinders normal operation. In addition, when the upper limit value of the chemical injection rate is set in advance and the cake moisture content does not recover to the reference moisture content and reaches the upper limit value by controlling the chemical injection rate, an alarm is given and the chemical injection rate of the flocculant is set. Resetting and controlling the moisture content of the dehydrated cake to return to the range of the standard moisture content, so even if the sludge properties fluctuate significantly, abnormalities can be detected, and the moisture content of the dehydrated cake is kept constant with an appropriate amount of chemical used Can be maintained.

また、前記凝集剤の薬注率の下限値を予め設定し、凝集剤の薬注率の制御でケーキ含水率が基準含水率まで回復せず下限値に達した場合、スクリュー軸の回転数を増加させて脱水ケーキの含水率を基準含水率の範囲に戻すように制御するので、薬品使用量を減らすことを優先に、2つのパラメータの組み合わせ制御で脱水ケーキの含水率を一定に保つことができる。また、前記スクリュー軸の回転数の上限値を予め設定し、スクリュー軸の回転数の制御でケーキ含水率が基準含水率まで回復せず上限値に達した場合、警報を出すとともに、スクリュー軸の回転数の再設定を行い、脱水ケーキの含水率を基準含水率の範囲に戻すように制御するので、汚泥性状が大きく変動しても異常を検知でき、適正な薬品使用量で、脱水ケーキ含水率を一定に保持する運転を行うことができる。   In addition, when the lower limit value of the flocculant chemical injection rate is set in advance and the cake moisture content does not recover to the reference moisture content by controlling the flocculant chemical injection rate, the rotational speed of the screw shaft is reduced. Since the moisture content of the dehydrated cake is controlled so that it returns to the standard moisture content range, the moisture content of the dehydrated cake can be kept constant by controlling the combination of the two parameters with priority given to reducing the amount of chemicals used. it can. In addition, when the upper limit value of the rotational speed of the screw shaft is set in advance and the cake moisture content does not recover to the reference moisture content by controlling the rotational speed of the screw shaft, an alarm is given and the screw shaft Since the rotation speed is reset and the moisture content of the dehydrated cake is controlled to return to the standard moisture content range, abnormalities can be detected even if the sludge properties fluctuate significantly, and the dehydrated cake can be The driving | running which keeps a rate constant can be performed.

上記のケーキ含水率の一定制御を実施する装置は、周部にろ過面を有する外筒スクリーンにスクリュー羽根を巻き掛けたスクリュー軸を内設し、外筒スクリーンの始端部に供給した汚泥を、スクリュー軸を回転させながら外筒スクリーンからろ液を分離して、外筒スクリーンの終端部から脱水ケーキを取出す際に、前記外筒スクリーンの始端部に供給される汚泥の圧入圧力を一定に制御するスクリュープレスにおいて、スクリュープレスのケーキ排出部に脱水ケーキの含水率を測定する含水率計と、含水率計が検出したデータを受信して予め設定した脱水ケーキの基準含水率と比較演算して判別する判別器と、判別器の指令信号を受信してスクリュー軸の回転数を増減させる回転指示器と、判別器の指令信号を受信して凝集剤の薬注率を増減させる薬液注入制御器と、判別器の指令信号を受信して警報を出す警報指示器を配設したものであって、ケーキ含水率を常時基準含水率の範囲内にさせるものであり、脱水ケーキが安定して脱水後の処理工程の管理が容易となる。   The apparatus for carrying out constant control of the moisture content of the cake is provided with a screw shaft in which screw blades are wound around an outer cylinder screen having a filtration surface on the periphery, and the sludge supplied to the starting end of the outer cylinder screen, When the screw shaft is rotated, the filtrate is separated from the outer cylinder screen, and when the dewatered cake is taken out from the terminal part of the outer cylinder screen, the pressure of the sludge supplied to the starting end of the outer cylinder screen is controlled to be constant. In the screw press, the moisture content meter that measures the moisture content of the dehydrated cake at the cake discharge part of the screw press, and the data detected by the moisture content meter are received and compared with the preset reference moisture content of the dehydrated cake. A discriminator for discriminating, a rotation indicator that receives a command signal from the discriminator and increases or decreases the number of rotations of the screw shaft, and a command signal from the discriminator to increase or decrease the drug injection rate of the coagulant The chemical liquid injection controller and the alarm indicator that receives the command signal of the discriminator and issues an alarm are provided, and the cake moisture content is always within the range of the reference moisture content. Therefore, it becomes easy to manage the treatment process after dehydration.

上記スクリュープレスのケーキ排出部にマイクロ波含水率計を配設し、マイクロ波含水率計に対向して備えた一対の送受信アンテナの間を、ケーキ排出部内の圧密されたケーキの一部を連続的に通過させ、ケーキ含水率を直接的かつ連続的に測定すると、別途脱水ケーキを抜き出して測定するための配管、設備、動力等が不要になると共に、リアルタイムに脱水状況に応じたケーキ含水率の制御ができる。   A microwave moisture meter is arranged in the cake discharge part of the screw press, and a part of the compacted cake in the cake discharge part is continuously connected between a pair of transmitting and receiving antennas provided facing the microwave moisture meter. If the cake moisture content is directly and continuously measured, piping, equipment, power, etc. for extracting and measuring the dehydrated cake separately become unnecessary, and the cake moisture content according to the dehydration situation in real time Can be controlled.

この発明は上記のように構成してあり、脱水ケーキの含水率の変動に対し、スクリュー軸回転数と薬注率の2つのパラメータについて、薬注率を減少させることを優先に制御するので、脱水ケーキの含水率を一定に保つことができるとともに、汚泥性状の変動に対応して薬品使用量も減らすことができる。そして、脱水後の焼却やコンポストとして処理を行う際に、焼却燃料の使用量の削減や管理、又はコンポスト時間や製品の品質管理が容易となる。また、マイクロ波含水率計をスクリュープレスの排出部に配設して、スクリュープレス内を排出側に移送される脱水ケーキの含水率を直接的かつ連続的に測定しているので、別途脱水ケーキを抜き出して測定するための配管、設備、動力等が不要になるだけでなく、リアルタイムに脱水状況に応じたケーキ含水率の制御ができるものである。   The present invention is configured as described above, and with respect to the fluctuation of the moisture content of the dehydrated cake, for the two parameters of the screw shaft rotation speed and the drug injection rate, it is preferentially controlled to reduce the drug injection rate. The moisture content of the dehydrated cake can be kept constant, and the amount of chemicals used can be reduced in response to fluctuations in sludge properties. Then, when processing as incineration or composting after dehydration, the amount of incinerated fuel used can be reduced and managed, or composting time and product quality control can be facilitated. In addition, a microwave moisture meter is installed in the discharge part of the screw press, and the moisture content of the dehydrated cake transferred to the discharge side in the screw press is measured directly and continuously. In addition to eliminating the need for piping, equipment, power, etc. for extracting and measuring the cake, it is possible to control the moisture content of the cake according to the dewatering situation in real time.

この発明の実施例を図面に基づき詳述すると、先ず、図1において、符号1はスクリュープレスであって、架台2の前後のフレーム3、4に設置されている。このスクリュープレス1は、周部にろ過面を有する外筒スクリーン5にスクリュー羽根6を巻き掛けたスクリュー軸7が内設してある。外筒スクリーン5の内部に配設したスクリュー軸7は始端側から終端側に向かってテーパー状にその径を増大させ、外筒スクリーン5とスクリュー軸7を延伸方向に向かって相対的な間隔を減少させるようにしてある。そして、スクリュー軸7の前端部には汚泥の供給管8が連結してあり、供給管8は外筒スクリーン5の始端側に開孔したスクリュー軸7の供給孔9に連通させてある。スクリュー軸7の後端部にはスクリュー駆動軸10が連結してあり、スクリュー駆動軸10には駆動用のスプロケット11が嵌着してある。このスプロケット11をスクリュー駆動機38(図示せず)で駆動させ、スクリュー軸7を回転させる。供給孔9から供給された汚泥は、スクリュー羽根6によって始端側から終端側に向かって移送され、外筒スクリーン5からろ液を分離させながら濃縮・脱水するようになっている。必要に応じて外筒スクリーン5は回動自在としても良い。   The embodiment of the present invention will be described in detail with reference to the drawings. First, in FIG. 1, reference numeral 1 denotes a screw press, which is installed on frames 3 and 4 before and after a gantry 2. The screw press 1 is provided with a screw shaft 7 in which a screw blade 6 is wound around an outer cylinder screen 5 having a filtration surface on the periphery. The screw shaft 7 disposed inside the outer cylinder screen 5 increases in diameter in a tapered manner from the start end side to the end end side, and the outer cylinder screen 5 and the screw shaft 7 are spaced relative to each other in the extending direction. It is trying to decrease. A sludge supply pipe 8 is connected to the front end portion of the screw shaft 7, and the supply pipe 8 communicates with a supply hole 9 of the screw shaft 7 opened on the start end side of the outer cylinder screen 5. A screw drive shaft 10 is connected to the rear end of the screw shaft 7, and a drive sprocket 11 is fitted to the screw drive shaft 10. The sprocket 11 is driven by a screw driver 38 (not shown) to rotate the screw shaft 7. The sludge supplied from the supply hole 9 is transferred from the start end side to the end end side by the screw blade 6 and is concentrated and dehydrated while separating the filtrate from the outer cylinder screen 5. The outer cylinder screen 5 may be rotatable as required.

そして、上記スクリュープレス1において脱水処理を行った直後の汚泥(脱水ケーキ)を外部へ排出する脱水ケーキ排出部12には、排出される脱水ケーキに背圧を作用させるためのテーパーコーン状のプレッサー(押圧板)13が備えられている。このプレッサー13は、エアーシリンダあるいは油圧シリンダ等のごとき流体圧シリンダ14によって軸方向(図1において左右方向)へ往復動自在に設けられている。したがって、前記流体圧シリンダ14によって前記プレッサー13を押圧し、前記脱水ケーキ排出部12から排出される脱水ケーキに作用する背圧を調整することにより、脱水ケーキの脱水性に応じた加圧圧力に調整することができる。   The dehydrated cake discharge section 12 for discharging sludge (dehydrated cake) immediately after the dehydration process in the screw press 1 to the outside is a tapered cone-shaped presser for applying a back pressure to the discharged dehydrated cake. (Pressing plate) 13 is provided. The presser 13 is provided so as to reciprocate in the axial direction (left and right direction in FIG. 1) by a fluid pressure cylinder 14 such as an air cylinder or a hydraulic cylinder. Therefore, by pressing the presser 13 by the fluid pressure cylinder 14 and adjusting the back pressure acting on the dehydrated cake discharged from the dehydrated cake discharge section 12, the pressure is adjusted according to the dewaterability of the dehydrated cake. Can be adjusted.

上記スクリュープレス1において、脱水ケーキ排出部12には、外筒スクリーン5の端部に着脱可能な接続管15が設けられている。そして、この接続管15には、脱水ケーキ排出部12から排出される脱水ケーキの含水率を測定するための含水率測定手段としてのマイクロ波含水率計16が備えられている。より詳細には、前記接続管15は、前記外筒スクリーン5とはフランジを介して着脱可能に接続してあり、この接続管15に対する前記マイクロ波含水率計16の取付部には、図2のように当該接続管15の軸心に対して直交する放射方向に長い円筒形状の取付管17が一体的に取付けてある。   In the screw press 1, the dewatered cake discharge unit 12 is provided with a connecting pipe 15 that can be attached to and detached from the end of the outer cylinder screen 5. The connecting pipe 15 is provided with a microwave moisture meter 16 as a moisture content measuring means for measuring the moisture content of the dehydrated cake discharged from the dehydrated cake discharge unit 12. More specifically, the connection pipe 15 is detachably connected to the outer cylinder screen 5 via a flange, and the attachment portion of the microwave moisture meter 16 with respect to the connection pipe 15 is connected to FIG. In this way, a cylindrical mounting tube 17 that is long in the radial direction perpendicular to the axis of the connection tube 15 is integrally mounted.

上記マイクロ波含水率計16は、発信器から発信されたマイクロ波が受信器で受信されるとき、前記発信器と受信器との間に水分が存在すると、マイクロ波の送信と受信との間に位相差が生じ、この位相差と含水率とが相関関係にあることを利用して脱水ケーキの含水率を測定するものである。   When the microwave transmitted from the transmitter is received by the receiver, the microwave moisture content meter 16 is between the transmission and reception of the microwave if moisture exists between the transmitter and the receiver. A phase difference is generated in the sample, and the moisture content of the dehydrated cake is measured by utilizing the fact that the phase difference and the moisture content are correlated.

図2に示すように、上記マイクロ波含水率計16は、取付管17内へ挿入自在な円柱形状の本体18を備えており、この本体18の先端部には、一対の送受信アンテナ19A,19Bを対向して備えたアンテナ支持部20A,20Bが突出して備えられている。アンテナ支持部20A,20Bは、本体18を前記取付管17内へ取付けたときに、接続管15内へ突出するように設けられている。そして、送受信アンテナ19A,19Bの対向方向は、接続管15内を移動(流動)する脱水ケーキの移動方向に対してほぼ直交する方向となるように設けられている。換言すれば、対向した一対の送受信アンテナ19A,19Bの間を、この一対の送受信アンテナ19A,19Bの対向面に沿う方向へ脱水ケーキが移動するように設けられている。   As shown in FIG. 2, the microwave moisture meter 16 includes a cylindrical main body 18 that can be inserted into a mounting tube 17, and a pair of transmission / reception antennas 19 </ b> A and 19 </ b> B is provided at the tip of the main body 18. Antenna support portions 20A and 20B provided so as to face each other are provided so as to protrude. The antenna support portions 20 </ b> A and 20 </ b> B are provided so as to protrude into the connecting tube 15 when the main body 18 is mounted in the mounting tube 17. The opposing directions of the transmitting and receiving antennas 19A and 19B are provided so as to be substantially orthogonal to the moving direction of the dehydrated cake that moves (flows) in the connecting pipe 15. In other words, the dewatering cake is provided so as to move between the pair of transmitting / receiving antennas 19A and 19B facing each other in a direction along the facing surface of the pair of transmitting / receiving antennas 19A and 19B.

上記マイクロ波含水率計16における本体18の上部には、取付管17の先端部に備えた取付フランジ21と接合自在なフランジ22が一体的に備えられており、このフランジ22の上部には、測定部23が備えられている。取付フランジ21とフランジ22は、ボルト、ナット等のごとき複数の取付固定具24によって一体的に固定可能である。   An upper portion of the main body 18 in the microwave moisture meter 16 is integrally provided with a flange 22 that can be joined to a mounting flange 21 provided at the distal end portion of the mounting tube 17. A measurement unit 23 is provided. The mounting flange 21 and the flange 22 can be integrally fixed by a plurality of mounting fixtures 24 such as bolts and nuts.

図3はスクリュープレスのケーキ含水率一定制御装置の概略構成図であって、汚泥貯留槽25の汚泥を抜出す原液供給管26に定流量の原液供給ポンプSPと濃度計D及び原液流量計Fsが配設してあり、汚泥の濃度と原汚泥流量Qsを測定するようにしてある。汚泥貯留槽25に併設した高分子溶解槽27に薬液供給管28が連結してあり、薬液供給管28には汚泥に凝集剤を供給する流量調整可能な高分子供給ポンプPPと凝集剤の添加量を測定する薬液流量計Fpを配設してある。薬液供給管28は原液流量計Fsを配設した原液供給管26の後方に接続してある。原液供給管26に配設した濃度計D及び原液流量計Fsと、薬液供給管28に配設した薬液流量計Fpが薬液注入制御器29に接続してあり、検出した汚泥の原液濃度と原汚泥流量Qsの検知信号を薬液注入制御器29に送信して、汚泥貯留槽25から定流量で抜出す原汚泥流量Qsの固形物量を算出し、高分子凝集剤の添加量の検知信号を薬液注入制御器29に送信して、予め設定してある汚泥の固形物量に応じて添加する高分子凝集剤の供給量と比較演算し、所定の凝集剤の添加率になるように高分子供給ポンプPPの回転数を制御して、原液供給管26の原汚泥流量Qsに適切な添加率αの高分子流量Qpを供給する。   FIG. 3 is a schematic configuration diagram of a cake press constant moisture content control device of a screw press, and a stock solution supply pipe 26 for extracting sludge from the sludge storage tank 25 is supplied with a constant flow stock solution supply pump SP, a concentration meter D, and a stock solution flow meter Fs. Is arranged to measure the sludge concentration and the raw sludge flow rate Qs. A chemical solution supply pipe 28 is connected to a polymer dissolution tank 27 provided in the sludge storage tank 25, and a flow rate adjustable polymer supply pump PP for supplying the flocculant to the sludge and addition of the flocculant are added to the chemical solution supply pipe 28. A chemical flow meter Fp for measuring the amount is provided. The chemical liquid supply pipe 28 is connected to the rear of the raw liquid supply pipe 26 provided with the raw liquid flow meter Fs. A concentration meter D and a raw solution flow meter Fs arranged in the raw solution supply pipe 26 and a chemical flow meter Fp arranged in the chemical solution supply pipe 28 are connected to the chemical solution injection controller 29, and the detected concentration of raw sludge and raw solution are detected. The detection signal of the sludge flow rate Qs is transmitted to the chemical solution injection controller 29, the amount of solid matter of the raw sludge flow rate Qs withdrawn from the sludge storage tank 25 at a constant flow rate is calculated, and the detection signal of the addition amount of the polymer flocculant is calculated. The polymer supply pump is sent to the injection controller 29 and compared with the supply amount of the polymer flocculant to be added according to the solid amount of sludge set in advance, so that the addition rate of the predetermined flocculant is obtained. The number of rotations of PP is controlled to supply a polymer flow rate Qp having an addition rate α suitable for the raw sludge flow rate Qs of the stock solution supply pipe 26.

図3に示すように、原液供給管26の後端が密閉状の凝集混和槽30の槽底に連結してあり、高分子凝集剤を添加した汚泥を凝集混和槽30に底部から圧入し、撹拌機31で撹拌混合して凝集スラリーを生成させる。凝集混和槽30にタンク圧で凝集スラリーを抜出すスラリー供給管32がスクリュープレス1に接続してあり、図1に示すスクリュープレス1の供給管8に凝集スラリーを供給する。   As shown in FIG. 3, the rear end of the stock solution supply pipe 26 is connected to the tank bottom of the sealed coagulation mixing tank 30, and the sludge to which the polymer flocculant is added is pressed into the coagulation mixing tank 30 from the bottom, Agitation slurry is produced by stirring and mixing with the agitator 31. A slurry supply pipe 32 for extracting the agglomerated slurry to the agglomeration mixing tank 30 with tank pressure is connected to the screw press 1, and the agglomerated slurry is supplied to the supply pipe 8 of the screw press 1 shown in FIG.

上記凝集混和槽30から凝集スラリーを抜出すスラリー供給管32に圧力計PSoが配設してあり、供給圧力の検知信号を送信する圧力制御器35が圧力計PSoに接続してある。圧力制御器35で受信した凝集スラリーの供給圧PSと予め設定してある基準圧POと比較演算して、修正する回転数の指令信号を原液供給ポンプSPに伝達し、汚泥の性状変化に対応して変動する供給圧PSが基準圧POとなるように、原液供給ポンプSPの回転数を制御し、原液流量Qを調整する。   A pressure gauge PSo is provided in the slurry supply pipe 32 for extracting the aggregated slurry from the aggregation mixing tank 30, and a pressure controller 35 for transmitting a supply pressure detection signal is connected to the pressure gauge PSo. Comparing the supply pressure PS of the agglomerated slurry received by the pressure controller 35 with a preset reference pressure PO and transmitting a command signal for the number of revolutions to be corrected to the stock solution supply pump SP to cope with changes in the sludge properties Then, the number of revolutions of the stock solution supply pump SP is controlled so that the stock solution flow rate Q is adjusted so that the supply pressure PS that fluctuates becomes the reference pressure PO.

上記スクリュープレス1のケーキ排出部12に配設した接続管15に備えたマイクロ波含水率計16で測定された含水率Wの電気信号は判別器36に送信され、判別器36でそのデータと予め設定した基準含水率WOを演算して判別する。基準含水率WOは設定基準値WO’に許容値δを加味した値(WO=WO’±δ)であり、上限値と下限値を定めて幅を持たせている。測定された含水率Wが基準含水率WOを外れた場合、含水率Wが基準含水率WOより大きい時は、判別器36の判別結果の指令信号を回転指示器37に送信し、スクリュー駆動機38を介してスクリュー軸7の回転数Nを減速制御してケーキ含水率Wが基準含水率WOの範囲内に収まるように調整する。また、含水率Wが基準含水率WOより小さい時は、判別器36の判別結果の指令信号を薬液注入制御器29に送信し、凝集剤の薬注率αを減少させるように高分子供給ポンプPPの回転数を制御してケーキ含水率Wが基準含水率WOの範囲内に収まるように調整する。   The electrical signal of the moisture content W measured by the microwave moisture meter 16 provided in the connecting pipe 15 disposed in the cake discharge section 12 of the screw press 1 is transmitted to the discriminator 36, and the discriminator 36 receives the data and It is determined by calculating a preset reference moisture content WO. The reference moisture content WO is a value (WO = WO ′ ± δ) obtained by adding an allowable value δ to the set reference value WO ′, and has an upper limit value and a lower limit value to give a width. When the measured moisture content W deviates from the reference moisture content WO, when the moisture content W is larger than the reference moisture content WO, the command signal of the discrimination result of the discriminator 36 is transmitted to the rotation indicator 37, and the screw driver The rotational speed N of the screw shaft 7 is decelerated and controlled via 38 so that the cake moisture content W falls within the range of the reference moisture content WO. Further, when the water content W is smaller than the reference water content WO, a command signal of the discrimination result of the discriminator 36 is transmitted to the chemical liquid injection controller 29, and the polymer supply pump is used so as to reduce the chemical injection rate α of the flocculant. The rotational speed of PP is controlled to adjust the cake moisture content W to be within the range of the reference moisture content WO.

上記スクリュー軸7の回転数Nの減速制御のみでケーキ含水率Wが目標値内に達しない場合は、判別器36から凝集剤の薬注率αを制御する薬液注入制御器29に信号を送信して、薬注率αを増加させるように高分子供給ポンプPPの回転数を制御してケーキ含水率Wが基準含水率WOの範囲内に収まるように調整する。また、上記薬注率αの減少制御のみでケーキ含水率Wが目標値内に達しない場合は、判別器36からスクリュー軸7の回転数Nを制御する回転指示器37に信号を送信して、スクリュー軸7の回転数Nを増加させるようにスクリュー駆動機38の回転数を制御してケーキ含水率Wが基準含水率WOの範囲内に収まるように調整する。   When the cake water content W does not reach the target value only by the deceleration control of the rotational speed N of the screw shaft 7, a signal is transmitted from the discriminator 36 to the chemical liquid injection controller 29 that controls the chemical injection rate α of the flocculant. Then, the rotational speed of the polymer supply pump PP is controlled so as to increase the chemical injection rate α, and the cake moisture content W is adjusted so as to be within the range of the reference moisture content WO. If the cake moisture content W does not reach the target value only by the above-described reduction control of the chemical injection rate α, a signal is transmitted from the discriminator 36 to the rotation indicator 37 that controls the rotational speed N of the screw shaft 7. Then, the rotational speed of the screw driver 38 is controlled so as to increase the rotational speed N of the screw shaft 7 so as to adjust the cake moisture content W to be within the range of the reference moisture content WO.

図4はスクリュープレスのケーキ含水率一定制御方法のフローチャートであって、先ず、
1:スクリュープレス1の運転を開始する。
2:基準含水率WO、スクリュー軸7の回転数Nの上限値Nmaxと下限値Nmin、凝集剤の薬注率αの上限値αmaxと下限値αminを設定し、定量の原汚泥流量Qsに、所定の高分子流量Qpを添加して(Q=Qs+Qp)、凝集混和槽30で撹拌混合し、凝集スラリーをスクリュープレス1に基準圧POで供給する。
3:設定時間ごとに、マイクロ波含水率計16でケーキ排出部12の脱水ケーキの含水率Wを計測し、その検知信号を判別器36に送信する。
4:判別器36で脱水ケーキの含水率Wと予め設定してある基準含水率WOと比較演算する。
5:含水率Wが基準含水率WOの上限値{WO’+δ}より大きい(W−WO’>δ)時は、スクリュー軸7の回転数Nと予め設定してある下限値Nminを比較する。
6:スクリュー軸7の回転数Nが下限値Nminより大きい時(N>Nmin)は、スクリュー軸7の回転数Nを減少させる指令信号をスクリュー駆動機38に送信し、設定時間ごとに、マイクロ波含水率計16でケーキ排出部12の脱水ケーキの含水率Wを計測する。
7:スクリュー軸7の回転数Nが下限値Nmin以下の時(N≦Nmin)は、薬注率αと予め設定してある上限値αmaxを比較する。
8:薬注率αが上限値αmaxより小さい時(α<αmax)は、薬注率αを増加させる指令信号を高分子供給ポンプPPに送信し、設定時間ごとに、マイクロ波含水率計16でケーキ排出部12の脱水ケーキの含水率Wを計測する。
9:含水率Wが基準含水率WOの下限値{WO’−δ}より小さい(WO’−W>δ)時は、薬注率αと予め設定してある下限値αminを比較する。
10:薬注率αが下限値αminより大きい時(α>αmin)は、薬注率αを減少させる指令信号を高分子供給ポンプPPに送信し、設定時間ごとに、マイクロ波含水率計16でケーキ排出部12の脱水ケーキの含水率Wを計測する。
11:薬注率αが下限値αmin以下の時(α≦αmin)は、スクリュー軸7の回転数Nと予め設定してある上限値Nmaxを比較する。
12:スクリュー軸7の回転数Nが上限値Nmaxより小さい(N<Nmax)時は、スクリュー軸7の回転数Nを増加させる指令信号をスクリュー駆動機38に送信し、設定時間ごとに、マイクロ波含水率計16でケーキ排出部12の脱水ケーキの含水率Wを計測する。
常時設定基準値内(−δ≦W−WO’≦δ)になるように、スクリュープレス1のスクリュー軸7の回転数N及び高分子供給ポンプPPの回転数を制御する。薬注率αが上限値αmaxあるいはスクリュー軸7の回転数Nが上限値Nmaxに達しても脱水ケーキの含水率Wが基準含水率WOの範囲に戻らない時は、警報指示器39に指令信号を送信して音あるいは光(ランプやパネル上の表示)で確認できる警報を発生させ、運転管理者が汚泥性状の大きな変動を検知できる。そして、予め設定した初期設定の各パラメータ値を見直して、手動でも警報指示器からの指令信号による自動でも再設定して、適正な薬品使用量で、脱水ケーキ含水率を一定に保持する運転を行うことができる。
FIG. 4 is a flowchart of a screw press cake moisture content constant control method,
1: The operation of the screw press 1 is started.
2: Set the reference moisture content WO, the upper limit value Nmax and the lower limit value Nmin of the rotational speed N of the screw shaft 7 and the upper limit value αmax and the lower limit value αmin of the chemical injection rate α of the flocculant. A predetermined polymer flow rate Qp is added (Q = Qs + Qp), and the mixture is stirred and mixed in the agglomeration mixing tank 30, and the agglomerated slurry is supplied to the screw press 1 at the reference pressure PO.
3: The moisture content W of the dehydrated cake of the cake discharger 12 is measured by the microwave moisture meter 16 at each set time, and the detection signal is transmitted to the discriminator 36.
4: The discriminator 36 performs a comparison operation with the moisture content W of the dewatered cake and the preset reference moisture content WO.
5: When the moisture content W is larger than the upper limit value {WO ′ + δ} of the reference moisture content WO (W−WO ′> δ), the rotational speed N of the screw shaft 7 is compared with a preset lower limit value Nmin. .
6: When the rotational speed N of the screw shaft 7 is larger than the lower limit value Nmin (N> Nmin), a command signal for decreasing the rotational speed N of the screw shaft 7 is transmitted to the screw driver 38, and at each set time, the micro A water content meter 16 measures the water content W of the dehydrated cake in the cake discharger 12.
7: When the rotational speed N of the screw shaft 7 is equal to or lower than the lower limit value Nmin (N ≦ Nmin), the drug injection rate α is compared with the preset upper limit value αmax.
8: When the drug injection rate α is smaller than the upper limit αmax (α <αmax), a command signal for increasing the drug injection rate α is transmitted to the polymer supply pump PP, and the microwave moisture content meter 16 is set every set time. Then, the moisture content W of the dehydrated cake in the cake discharger 12 is measured.
9: When the moisture content W is smaller than the lower limit value {WO′−δ} of the reference moisture content WO (WO′−W> δ), the chemical injection rate α is compared with the preset lower limit value αmin.
10: When the chemical injection rate α is larger than the lower limit αmin (α> αmin), a command signal for decreasing the chemical injection rate α is transmitted to the polymer supply pump PP, and the microwave moisture content meter 16 is set every set time. Then, the moisture content W of the dehydrated cake in the cake discharger 12 is measured.
11: When the drug injection rate α is equal to or lower than the lower limit value αmin (α ≦ αmin), the rotational speed N of the screw shaft 7 is compared with the preset upper limit value Nmax.
12: When the rotational speed N of the screw shaft 7 is smaller than the upper limit value Nmax (N <Nmax), a command signal for increasing the rotational speed N of the screw shaft 7 is transmitted to the screw driver 38, and at each set time, micro A water content meter 16 measures the water content W of the dehydrated cake in the cake discharger 12.
The rotational speed N of the screw shaft 7 of the screw press 1 and the rotational speed of the polymer supply pump PP are controlled so that they are always within the set reference value (−δ ≦ W−WO ′ ≦ δ). If the moisture content W of the dehydrated cake does not return to the range of the reference moisture content WO even when the chemical injection rate α reaches the upper limit value αmax or the rotational speed N of the screw shaft 7 reaches the upper limit value Nmax, a command signal is sent to the alarm indicator 39. Is transmitted to generate an alarm that can be confirmed by sound or light (indicator on the lamp or panel), and the operation manager can detect a large variation in sludge properties. Then, review each parameter value of the initial setting that was set in advance and reset it either manually or automatically by the command signal from the alarm indicator, and keep the dehydrated cake moisture content constant at an appropriate chemical usage. It can be carried out.

この発明に係わるスクリュープレスのケーキ含水率一定制御方法とケーキ含水率一定制御装置は、脱水ケーキの含水率変動に対応して、スクリュー軸の回転数及び薬注率の2つのパラメータを組み合わせて制御するので、スクリュープレスの脱水ケーキの含水率を均一にすることができる。即ち、汚泥の性状変化により、脱水ケーキの含水率に差異が生じることを防止し、連続で供給される原液の汚泥性状の変動に対応して、脱水ケーキの含水率を一定に保つことができ、薬品使用量も減らすことができる。脱水ケーキが安定するので、脱水後の焼却やコンポストとして処理を行う際に、焼却燃料の使用量の削減や管理、又はコンポスト時間や製品の品質管理が容易となる。   The screw press constant moisture content control method and the cake moisture content constant control device according to the present invention are controlled by combining two parameters of the screw shaft rotation speed and the chemical injection rate in response to fluctuations in the moisture content of the dehydrated cake. Therefore, the water content of the dewatering cake of the screw press can be made uniform. That is, it is possible to prevent the moisture content of the dehydrated cake from being changed due to changes in the properties of the sludge, and to keep the moisture content of the dehydrated cake constant in response to fluctuations in the sludge properties of the continuously supplied stock solution. The amount of chemicals used can also be reduced. Since the dehydrated cake is stabilized, the amount of incinerated fuel used can be reduced and managed, or the compost time and product quality can be easily controlled when incineration or composting after dehydration.

この発明に係るケーキ含水率一定制御装置に使用するスクリュープレスの縦断側面図である。It is a vertical side view of the screw press used for the cake moisture content constant control apparatus which concerns on this invention. 同じく、マイクロ波含水率計の取付状態を示す断面説明図である。Similarly, it is sectional explanatory drawing which shows the attachment state of a microwave moisture meter. スクリュープレスのケーキ含水率一定制御装置の概略構成図である。It is a schematic block diagram of the cake moisture content constant control apparatus of a screw press. 同じく、ケーキ含水率一定制御方法のフローチャートである。Similarly, it is a flowchart of the cake moisture content constant control method.

符号の説明Explanation of symbols

1 スクリュープレス
5 外筒スクリーン
6 スクリュー羽根
7 スクリュー軸
12 ケーキ排出部
16 マイクロ波含水率計
19A 送信アンテナ
19B 受信アンテナ
29 薬液注入制御器
36 判別器
37 回転指示器
39 警報指示器
SP 原液供給ポンプ
PP 高分子供給ポンプ
W ケーキ含水率
WO 基準含水率
N スクリュー軸の回転数
Nmax スクリュー軸の回転数の上限値
Nmin スクリュー軸の回転数の下限値
α 薬注率
αmax 薬注率の上限値
αmin 薬注率の下限値
DESCRIPTION OF SYMBOLS 1 Screw press 5 Outer cylinder screen 6 Screw blade 7 Screw shaft 12 Cake discharge part 16 Microwave moisture content meter 19A Transmission antenna 19B Reception antenna 29 Chemical solution injection controller 36 Discriminator 37 Rotation indicator 39 Alarm indicator SP Stock solution supply pump PP Polymer feed pump W Cake moisture content WO Standard moisture content N Screw shaft rotation speed Nmax Screw shaft rotation speed upper limit value Nmin Screw shaft rotation speed lower limit value α Injection rate αmax Injection rate upper limit value αmin Lower limit of rate

Claims (8)

周部にろ過面を有する外筒スクリーン(5)にスクリュー羽根(6)を巻き掛けたスクリュー軸(7)を内設し、外筒スクリーン(5)の始端部に供給した汚泥を、スクリュー軸(7)を回転させながら外筒スクリーン(5)からろ液を分離して、外筒スクリーン(5)の終端部から脱水ケーキを取出す際に、前記外筒スクリーン(5)の始端部に供給される汚泥の圧入圧力を一定に制御するスクリュープレス(1)において、脱水ケーキの含水率(W)を測定し、この測定された脱水ケーキの含水率(W)が予め設定した基準含水率(WO)の範囲から外れた場合、スクリュー軸(7)の回転数(N)あるいは凝集剤の薬注率(α)を増減することで脱水ケーキの含水率(W)を基準含水率(WO)の範囲に戻すように制御することを特徴とするケーキ含水率一定制御方法。   A screw shaft (7) in which a screw blade (6) is wound around an outer cylinder screen (5) having a filtration surface on the periphery is provided, and sludge supplied to the starting end of the outer cylinder screen (5) When the filtrate is separated from the outer cylinder screen (5) while rotating (7) and the dehydrated cake is taken out from the terminal end of the outer cylinder screen (5), the filtrate is supplied to the starting end of the outer cylinder screen (5). In the screw press (1) for controlling the pressure of the sludge to be constant, the moisture content (W) of the dewatered cake is measured, and the measured moisture content (W) of the dewatered cake is set to a reference moisture content ( When it is out of the range of (WO), the water content (W) of the dehydrated cake is determined as the reference water content (WO) by increasing or decreasing the rotational speed (N) of the screw shaft (7) or the chemical injection rate (α) of the flocculant. It is controlled to return to the range of Cake moisture content constant control how to. 前記脱水ケーキの含水率(W)が基準含水率(WO)より大きい場合、スクリュー軸(7)の回転数(N)を減少させ、脱水ケーキの含水率(W)が基準含水率(WO)より小さい場合、凝集剤の薬注率(α)を減少させて脱水ケーキの含水率(W)を基準含水率(WO)の範囲に戻すように制御することを特徴とする請求項1記載のケーキ含水率一定制御方法。   When the moisture content (W) of the dehydrated cake is larger than the standard moisture content (WO), the rotational speed (N) of the screw shaft (7) is decreased, and the moisture content (W) of the dehydrated cake is the standard moisture content (WO). 2. The method according to claim 1, wherein if smaller, the chemical injection rate (α) of the flocculant is decreased and the water content (W) of the dehydrated cake is controlled to return to the range of the standard water content (WO). Cake moisture content constant control method. 前記スクリュー軸(7)の回転数(N)の下限値(Nmin)を予め設定し、スクリュー軸(7)の回転数(N)の制御でケーキ含水率(W)が基準含水率(WO)まで回復せず下限値(Nmin)に達した場合、凝集剤の薬注率(α)を増加させて脱水ケーキの含水率(W)を基準含水率(WO)の範囲に戻すように制御することを特徴とする請求項2記載のケーキ含水率一定制御方法。   The lower limit (Nmin) of the rotational speed (N) of the screw shaft (7) is set in advance, and the cake water content (W) is set to the reference water content (WO) by controlling the rotational speed (N) of the screw shaft (7). When the lower limit value (Nmin) is reached without recovering until it reaches the lower limit value (Nmin), control is performed to increase the chemical injection rate (α) of the flocculant and return the moisture content (W) of the dehydrated cake to the range of the reference moisture content (WO). The cake water content constant control method according to claim 2, wherein 前記凝集剤の薬注率(α)の下限値(αmin)を予め設定し、凝集剤の薬注率(α)の制御でケーキ含水率(W)が基準含水率(WO)まで回復せず下限値(αmin)に達した場合、スクリュー軸(7)の回転数(N)を増加させて脱水ケーキの含水率(W)を基準含水率(WO)の範囲に戻すように制御することを特徴とする請求項2記載のケーキ含水率一定制御方法。   The lower limit (αmin) of the chemical injection rate (α) of the flocculant is set in advance, and the cake water content (W) does not recover to the reference water content (WO) by controlling the chemical injection rate (α) of the flocculant. When the lower limit (αmin) is reached, the rotational speed (N) of the screw shaft (7) is increased to control the water content (W) of the dehydrated cake to return to the range of the standard water content (WO). The cake moisture content constant control method according to claim 2, wherein the cake moisture content is constant. 前記薬注率(α)の上限値(αmax)を予め設定し、薬注率(α)の制御でケーキ含水率(W)が基準含水率(WO)まで回復せず上限値(αmax)に達した場合、警報を出すとともに、凝集剤の薬注率(α)の再設定を行い、脱水ケーキの含水率(W)を基準含水率(WO)の範囲に戻すように制御することを特徴とする請求項3記載のケーキ含水率一定制御方法。   The upper limit (αmax) of the chemical injection rate (α) is set in advance, and the cake moisture content (W) does not recover to the reference moisture content (WO) by the control of the chemical injection rate (α), and reaches the upper limit value (αmax). If reached, an alarm is issued and the chemical injection rate (α) of the flocculant is reset, and the moisture content (W) of the dehydrated cake is controlled to return to the range of the standard moisture content (WO). The cake water content constant control method according to claim 3. 前記スクリュー軸(7)の回転数(N)の上限値(Nmax)を予め設定し、スクリュー軸(7)の回転数(N)の制御でケーキ含水率(W)が基準含水率(WO)まで回復せず上限値(Nmax)に達した場合、警報を出すとともに、スクリュー軸(7)の回転数(N)の再設定を行い、脱水ケーキの含水率(W)を基準含水率(WO)の範囲に戻すように制御することを特徴とする請求項4記載のケーキ含水率一定制御方法。   An upper limit (Nmax) of the rotational speed (N) of the screw shaft (7) is set in advance, and the cake water content (W) is set to a reference water content (WO) by controlling the rotational speed (N) of the screw shaft (7). When the upper limit value (Nmax) is reached without recovery, the alarm is issued and the rotation speed (N) of the screw shaft (7) is reset, and the moisture content (W) of the dewatered cake is determined as the reference moisture content (WO The cake water content constant control method according to claim 4, wherein control is performed so as to return to a range of 周部にろ過面を有する外筒スクリーン(5)にスクリュー羽根(6)を巻き掛けたスクリュー軸(7)を内設し、外筒スクリーン(5)の始端部に供給した汚泥を、スクリュー軸(7)を回転させながら外筒スクリーン(5)からろ液を分離して、外筒スクリーン(5)の終端部から脱水ケーキを取出す際に、前記外筒スクリーン(5)の始端部に供給される汚泥の圧入圧力を一定に制御するスクリュープレス(1)において、スクリュープレス(1)のケーキ排出部(12)に脱水ケーキの含水率(W)を測定する含水率計(16)と、含水率計(16)が検出したデータを受信して予め設定した脱水ケーキの基準含水率(WO)と比較演算して判別する判別器(36)と、判別器(36)の指令信号を受信してスクリュー軸(7)の回転数(N)を増減させる回転指示器(37)と、判別器(36)の指令信号を受信して凝集剤の薬注率(α)を増減させる薬液注入制御器(29)と、判別器(36)の指令信号を受信して警報を出す警報指示器(39)を配設したことを特徴とするケーキ含水率一定制御装置。   A screw shaft (7) in which a screw blade (6) is wound around an outer cylinder screen (5) having a filtration surface on the periphery is provided, and sludge supplied to the starting end of the outer cylinder screen (5) When the filtrate is separated from the outer cylinder screen (5) while rotating (7) and the dehydrated cake is taken out from the terminal end of the outer cylinder screen (5), the filtrate is supplied to the starting end of the outer cylinder screen (5). In the screw press (1) for controlling the pressure of the sludge to be made constant, a moisture content meter (16) for measuring the moisture content (W) of the dehydrated cake in the cake discharge section (12) of the screw press (1), A discriminator (36) that receives data detected by the moisture content meter (16) and compares it with a preset reference moisture content (WO) of the dehydrated cake and receives a command signal from the discriminator (36). The rotation of the screw shaft (7) A rotation indicator (37) for increasing / decreasing (N), a chemical liquid injection controller (29) for receiving a command signal from the discriminator (36) and increasing / decreasing the drug injection rate (α) of the coagulant, and a discriminator ( 36) A cake moisture content constant control device comprising an alarm indicator (39) which receives the command signal of 36) and issues an alarm. 上記スクリュープレス(1)のケーキ排出部(12)にマイクロ波含水率計(16)を配設し、マイクロ波含水率計(16)に対向して備えた一対の送受信アンテナ(19A、19B)の間を、ケーキ排出部(12)内の圧密されたケーキの一部を連続的に通過させて、ケーキ含水率(W)を直接的かつ連続的に測定することを特徴とする請求項7記載のケーキ含水率一定制御装置。   A microwave moisture meter (16) is disposed in the cake discharge section (12) of the screw press (1), and a pair of transmission / reception antennas (19A, 19B) provided facing the microwave moisture meter (16) The cake moisture content (W) is directly and continuously measured by passing a part of the compacted cake in the cake discharge section (12) continuously between the cakes. The cake moisture content constant control device described.
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