JP2008207916A - Method and device for detecting foreign matter adhered to bag article and detection and removal device - Google Patents

Method and device for detecting foreign matter adhered to bag article and detection and removal device Download PDF

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JP2008207916A
JP2008207916A JP2007045694A JP2007045694A JP2008207916A JP 2008207916 A JP2008207916 A JP 2008207916A JP 2007045694 A JP2007045694 A JP 2007045694A JP 2007045694 A JP2007045694 A JP 2007045694A JP 2008207916 A JP2008207916 A JP 2008207916A
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bag
foreign matter
product
thickness
roller
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Manabu Nakakawanishi
学 中川西
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and a device for detecting deposition of a foreign matter and a device for removing a bag article adhered with a foreign matter when the foreign matter such as a cut chip is adhered to the bag article. <P>SOLUTION: A conveying means 15 for feeding the bag article 6 to a thickness detection position; and a foreign matter detection means 16 for measuring thickness while conveying the bag article 6 fed by the conveying means by a drive roller 23 and thickness detection rollers 24A, 24B and comparing the obtained measurement value with a previously set reference value to discriminate existence of adhesion of the foreign matter are provided. The foreign matter detection means discriminates whether or not the foreign matter such as the cut chip 9 is adhered to the bag article 6, and in the case of adhesion of the foreign matter is found, the bag article adhered with the foreign matter is discharged to an inferior good reservoir 8 by a rejection device 36 downstream. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、プラスチックフィルムを製袋して形成した製袋品(プラスチック袋)に切りカスなどの異物が付着しているか否かを検知する方法及び装置、並びに製袋品付着異物を検知し、検知した異物を製袋品と共に除去する製袋品付着異物検知除去装置に関する。   The present invention is a method and apparatus for detecting whether or not foreign matter such as cutting residue is attached to a bag-making product (plastic bag) formed by making a plastic film, and detecting the foreign matter attached to the bag-making product, The present invention relates to a bag-made product foreign matter detection and removal device that removes detected foreign matter together with a bag-made product.

医薬品及びレトルト食品、液体洗剤の詰め替え用袋への使用を主にした、プラスチック袋(以下、製袋品)は、フィルムを互いに重ね合わせ、長手方向に間欠送りで搬送し、前記プラスチックフィルムの一部を間欠送り毎に加熱した熱板を用いて熱圧着(ヒートシール)させ、カッター等の切断機構により所定形状に断裁・打ち抜きを行う製袋機により製造される(例えば、特開平6−170989号公報参照)。また、ユーザーが開封等の取り扱いの際に、角部で指等を裂傷することがないように、製袋後に、製袋品の四隅に丸みを付ける角丸切断(コーナーカット)を行うこともある(例えば、特開昭62−160231号公報参照)。更に、角部を丸くする加工を製袋機内でインラインで行うこともある。   Plastic bags (hereinafter referred to as bag-making products) mainly used for pharmaceuticals, retort foods, and liquid detergent refill bags are stacked on top of each other and transported intermittently in the longitudinal direction. It is manufactured by a bag making machine that heats and compresses a part using a hot plate heated at every intermittent feed, and cuts and punches it into a predetermined shape by a cutting mechanism such as a cutter (for example, JP-A-6-170989). No. publication). In addition, after handling the bag, it is possible to perform round corner cutting (corner cut) that rounds the four corners of the bag-made product so that the fingers will not be torn at the corner when handling such as opening. (For example, refer to Japanese Patent Laid-Open No. 62-160231). Furthermore, the process which rounds a corner | angular part may be performed in-line within a bag making machine.

ところで、このようにして製造された製袋品には、切断工程などで発生した切りカス等の異物が付着することがあり、異物が付着した状態のままで束にまとめられて次工程に送られ、次工程でトラブルを起こすことがあった。特に、角部を丸くする加工を製袋機内でインラインで行う場合においては、かなり長い切りカスが発生するので、その切りカスが製袋品の幅内に混入して後工程に送られた場合には、後工程で大きいトラブルとなる恐れがある。この長い切りカスの発生理由を簡単に説明する。図5は、プラスチックフィルムを重ね合わせ、所定領域をヒートシールし、切断して製袋する状況を概略的に示す概略平面図である。重ねられたプラスチックフィルム1は間欠的に矢印A方向に搬送され、ハッチング2で示す領域2が熱圧着され、次いで、符号3で示す領域が打ち抜き、除去され、その後、切断刃(ギロチン刃)が切断線4の位置を切断し次いで少し移動して切断線5の位置を切断することで製袋品6が形成される。ここで、切断刃が切断線4、5の位置を切断する(ダブルカットという)のは、切断位置に多少の誤差が生じても支障を生じないようにするためである。すなわち、一度の切断(シングルカット)で製袋品6を切り離す場合には、拡大図に示すように、先に打ち抜きによって形成した角7を通る位置を正確に切断する必要があるが、実際には、切断位置Bが角7からずれることが多く、このため、一方の製袋品6に肩や角と呼ばれる突起8を生じて不良品となってしまう。そこで、角7のはさむ位置(切断線4、5で示す位置)を切断することで、切断線4、5の位置に多少誤差が生じても、肩や角と呼ばれる突起8を生じないようにしている。このようにダブルカットを行う結果、その切断線4、5で挟まれた領域が切りカス9となり、かなり長い切りカスが発生する。   By the way, the bag-making product manufactured in this way may have foreign matter such as cutting residue generated in the cutting process or the like, and it is collected in a bundle with the foreign matter attached and sent to the next process. Sometimes caused trouble in the next process. In particular, when the in-line processing is performed in the bag making machine to round the corners, a considerably long cut residue is generated, and the cut residue is mixed into the width of the bag product and sent to the subsequent process. May cause a big trouble in the subsequent process. The reason why this long cut residue is generated will be briefly described. FIG. 5 is a schematic plan view schematically showing a state in which plastic films are overlaid, a predetermined region is heat-sealed, cut and bag-formed. The overlapped plastic film 1 is intermittently conveyed in the direction of arrow A, the area 2 indicated by hatching 2 is thermocompression bonded, the area indicated by reference numeral 3 is then punched and removed, and then a cutting blade (guillotine blade) is formed. By cutting the position of the cutting line 4 and then moving a little to cut the position of the cutting line 5, the bag-made product 6 is formed. Here, the reason why the cutting blade cuts the positions of the cutting lines 4 and 5 (referred to as double cutting) is to prevent any trouble even if a slight error occurs in the cutting position. That is, when cutting the bag-making product 6 by single cutting (single cut), as shown in the enlarged view, it is necessary to accurately cut the position passing through the corner 7 formed by punching first. In many cases, the cutting position B deviates from the corner 7, and for this reason, a protrusion 8 called a shoulder or a corner is formed on one bag-made product 6, resulting in a defective product. Therefore, by cutting the position where the corner 7 is sandwiched (the position indicated by the cutting lines 4 and 5), even if a slight error occurs in the position of the cutting lines 4 and 5, the protrusions 8 called shoulders and corners are not generated. ing. As a result of performing the double cut in this way, the region sandwiched between the cutting lines 4 and 5 becomes the cut residue 9, and a considerably long cut residue is generated.

通常、切りカス9は、ギロチン刃下部に設置してある集塵機へと回収されるが、静電気、刃の劣化、ヒートシール部の冷却不足(蓄熱されたプラスチックフィルム)等の要因によってギロチン刃に付着して集塵に遅延することがあり、それが、次の切断時にプラスチックフィルムに付着し、間欠的に切断・排出される製袋品6に付着した状態で送り出され、袋束内へ混入してしまうことがあった。   Normally, the scrap 9 is collected in a dust collector installed at the lower part of the guillotine blade, but it adheres to the guillotine blade due to factors such as static electricity, blade deterioration, and insufficient cooling of the heat seal part (heat-stored plastic film). However, it may be delayed in dust collection, and it will be attached to the plastic film at the next cutting and sent out in a state of adhering to the bag-making product 6 that is intermittently cut and discharged, and mixed into the bag bundle. There was a case.

この対策としてギロチン刃近くに、多数の除電装置を設置することが行われているが、除電装置を設けても、プラスチックフィルム表裏内に帯電する静電気を確実に除電することは難しく、大掛かりな除電装置・器具の導入、設置スペース、コスト等の課題から切りカスの付着と排出阻止を確実に達成することは難しい。また、ヒートシール部の冷却に関しても、十分な冷却を得るには、冷却プレス板ユニットの増設等による設置スペースの確保及びコスト等の課題が生じ、除電同様に簡単に切りカスのギロチン刃への付着と排出を阻止することは難しい。刃の劣化要因に関しても、経時的な消耗のため切りカスの排出を根本から阻止することは難しい。   As a countermeasure, many static eliminators have been installed near the guillotine blade. However, even if a static eliminator is provided, it is difficult to reliably eliminate static electricity charged on the front and back of the plastic film. It is difficult to reliably achieve adhering of cut waste and prevention of discharge due to issues such as the introduction of equipment and instruments, installation space, and cost. In addition, with regard to the cooling of the heat seal part, in order to obtain sufficient cooling, problems such as securing of installation space and cost due to the addition of a cooling press plate unit, etc. occur. It is difficult to prevent adhesion and discharge. Regarding the blade deterioration factor, it is difficult to fundamentally prevent the cutting waste from being discharged due to wear over time.

また、ギロチン刃の刃下面に微小なエアー噴出孔を設けた断裁刃が提案されているが(例えば、特開2002−36183号公報参照)、この断裁刃においても、静電気等の要因から刃と切りカスとを確実には分離できず、切りカスの混入は生じていた。   Further, a cutting blade having a minute air ejection hole provided on the lower surface of the guillotine blade has been proposed (see, for example, Japanese Patent Application Laid-Open No. 2002-36183). The cut residue could not be separated reliably and mixing of the cut residue occurred.

このように、現在のところ2度切り断裁などによって発生した切りカスの混入を確実に防ぐ方法は確立されておらず、困難な課題となっている。よって、これらの断裁による切りカス等の異物が製袋品の束内に混入し、検査員の付帯作業や生産性の阻害要因となっている。
特開平6−170989号公報 特開昭62−160231号公報 特開2002−36183号公報
Thus, at present, a method for reliably preventing the mixing of cut waste generated by cutting twice is not established, which is a difficult problem. Therefore, foreign matters such as cutting waste due to these cuttings are mixed in the bundle of bag-made products, which is an obstructive factor for the inspector's incidental work and productivity.
Japanese Patent Laid-Open No. 6-170989 Japanese Patent Laid-Open No. 62-160231 JP 2002-36183 A

本発明はかかる状況に鑑みてなされたもので、製袋品に対して切りカス等の異物が付着していた場合に、その異物付着を検知する方法及び装置、並びに製袋品に付着している異物を検知すると共にその異物を製袋品と共に除去する製袋品付着異物検知除去装置を提供することを課題とする。   The present invention has been made in view of such a situation, and when a foreign matter such as a cutting residue is attached to a bag-made product, the method and apparatus for detecting the adhesion of the foreign material, and the bag-made product are attached. It is an object of the present invention to provide a bag-made product foreign matter detection / removal device that detects a foreign material and removes the foreign material together with the bag-made product.

本発明方法は、製袋品に異物が付着しているか否かを検知するため、製袋品が厚み検知位置を通るように搬送する工程と、搬送中の前記製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する異物検知工程を有する構成としたものである。   In the method of the present invention, in order to detect whether foreign matter has adhered to the bag-made product, the step of conveying the bag-made product through the thickness detection position, and the thickness of the bag-made product being conveyed are measured. The measurement value obtained by the measurement is compared with a reference value set in advance, and a foreign matter detection process for identifying whether or not foreign matter is attached is provided.

本発明装置は、上記した方法を実施するため、製袋品を厚み検知位置に送り込む搬送手段と、該搬送手段で送り込まれた製袋品を搬送しながらその製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する異物検知手段を備え、該異物検知手段が、定位置に設けられた駆動ローラと、その駆動ローラの上方に、該駆動ローラとの間に前記製袋品をはさんで搬送するように且つ昇降可能に配置された厚み検出ローラと、該厚み検出ローラの高さ方向の位置を計測する厚み検出ローラ高さ計測手段と、該厚み検出ローラ高さ計測手段からの信号から前記駆動ローラと厚み検出ローラとの間を通過する製袋品の厚みを計測し、得られた計測値を予め設定した基準値と比較して異物付着か否かを識別する識別手段を備えるという構成としたものである。   In order to carry out the above-described method, the present invention device measures the thickness of the bag-making product while conveying the bag-making product fed to the thickness detecting position, and the bag-making product fed by the transport means, Comparing a measured value obtained by measurement with a reference value set in advance, it is provided with a foreign matter detection means for identifying whether or not foreign matter is attached, the foreign matter detection means comprising a drive roller provided at a fixed position, and the drive roller A thickness detection roller disposed so as to be able to move up and down and to convey the bag-made product between the drive roller and a thickness detection unit that measures a height position of the thickness detection roller The thickness of the bag-making product passing between the driving roller and the thickness detection roller is measured from the signal from the roller height measurement means and the thickness detection roller height measurement means, and the obtained measurement value is set in advance. Identifies whether foreign matter is attached or not compared with the reference value It is obtained by a structure that comprises a separate unit.

ここで、前記駆動ローラを、前記製袋品の全幅を支持して搬送できるよう、前記製袋品の全幅以上の長さのものとし、前記厚み検出ローラは前記駆動ローラよりも短い長さのものを2個用い、その2個の厚み検出ローラを、前記駆動ローラの幅方向の異なる領域に接触するように設ける構成とすることが好ましい。   Here, the drive roller has a length equal to or longer than the full width of the bag making product so as to support and convey the full width of the bag making product, and the thickness detection roller has a shorter length than the drive roller. It is preferable that two are used and the two thickness detection rollers are provided so as to be in contact with different regions in the width direction of the drive roller.

その場合、前記駆動ローラと2個の厚み検出ローラの下流で且つ前記2個の厚み検出ローラの間の隙間をカバーしうる領域に配置された保障用駆動ローラと保障用厚み検出ローラを備え、製袋品を搬送しながらその製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する保障用異物検知手段を設けることが好ましい。   In that case, provided with a driving roller for security and a security thickness detecting roller arranged in a region that can cover the gap between the two thickness detecting rollers and downstream of the driving roller and the two thickness detecting rollers, Measure the thickness of the bag-making product while transporting the bag-making product, and compare the measured value with the reference value set in advance to provide a foreign object detection means for security. Is preferred.

また、前記駆動ローラと厚み検出ローラの上流に、製袋品にその搬送方向と平行に付着している細長い異物の向きを変えるようエアを吹き付ける除電ブロア器を設けることも好ましい。   It is also preferable to provide a neutralizing blower that blows air upstream of the drive roller and thickness detection roller so as to change the direction of the elongated foreign matter adhering to the bag-made product in parallel with the conveying direction.

更には、保障用駆動ローラと保障用厚み検出ローラを備えた保障用異物検知手段を設ける代わりに、駆動ローラと厚み検出ローラを、製袋品の搬送方向の異なる2箇所にそれぞれ設け、2箇所に設けられている厚み検出ローラを、幅方向には互いに重ならず、厚み検出ローラの端部が互いに接するように配置する構成としてもよい。   Furthermore, instead of providing the security foreign matter detection means including the security drive roller and the security thickness detection roller, the drive roller and the thickness detection roller are provided at two different locations in the carrying direction of the bag making product, respectively. The thickness detection rollers provided in the configuration may be arranged so that the end portions of the thickness detection rollers are not in contact with each other in the width direction and the end portions of the thickness detection rollers are in contact with each other.

本発明の製袋品付着異物検知除去装置は、前記した製袋品付着異物検知装置と、その下流に配置され、前記製袋品付着異物検知装置からの信号に基づき、異物付着製袋品を、異物付着のない製袋品から分離するリジェクト装置を有する構成としたものである。   The bag-made product foreign matter detection / removal device of the present invention is arranged on the downstream side of the above-described bag-made product foreign matter detection device and based on a signal from the bag-made product foreign matter detection device, The apparatus has a reject device for separating from a bag-made product without foreign matter adhesion.

上記構成の製袋品付着異物検知方法及び装置によれば、製袋品を搬送しながら、その厚みを計測し、それを基準値と比較することで、製袋品のみの厚みか、製袋品に切りカス等の異物が付着して厚くなっているかを識別でき、これによって異物が付着している製袋品を識別できる。そして、この製袋品付着異物検知装置にリジェクト装置を組み合わせることで、検出した異物付着製袋品を除去でき、異物の付着のない製袋品を得ることができる。   According to the bag product adhering foreign matter detection method and apparatus having the above configuration, the thickness of the bag product is measured while being transported and compared with a reference value. It can be identified whether or not a foreign material such as a cutting residue adheres to the product and is thick, and thereby a bag-made product to which the foreign material is attached can be identified. By combining a reject device with the bag-made product-attached foreign matter detection device, the detected foreign-material-attached bag-made product can be removed, and a bag-made product free from foreign matter can be obtained.

以下、本発明の好適な実施の形態を説明する。図1は本発明の実施の形態に係る製袋品付着異物検知装置を備えた製袋品付着異物検知除去装置の概略平面図、図2はその概略側面図、図3は図1のC−C矢視概略断面図である。図1〜3において、本実施の形態に係る製袋品付着異物検知除去装置は、製袋品付着異物検知装置(以下、異物検知装置と略称する)11と、その下流に配置されたリジェクト装置36で構成されており、製袋機12の切断部13の下流に配置されている。この製袋機12は、図5で説明したものと同様に、角に丸みを付与した製袋品6をインラインで製袋するものであり、切断部13に設けている切断刃14は、ヒートシール、打ち抜き等の所定の加工を施したプラスチックフィルム1を二度切りして製袋品6として切り離す機能を備えたものである。ただし、製袋機12は、製袋品6を1個ずつ排出する単列排出のものである。   Hereinafter, preferred embodiments of the present invention will be described. FIG. 1 is a schematic plan view of a bag-made product foreign matter detection / removal device equipped with a bag-made product foreign matter detection device according to an embodiment of the present invention, FIG. 2 is a schematic side view thereof, and FIG. It is C arrow schematic sectional drawing. 1 to 3, a bag-made product foreign matter detection / removal device according to the present embodiment includes a bag-made product foreign matter detection device (hereinafter abbreviated as a foreign matter detection device) 11 and a reject device arranged downstream thereof. 36 is arranged downstream of the cutting part 13 of the bag making machine 12. This bag-making machine 12 is for making in-line bag-making products 6 with rounded corners in the same way as described with reference to FIG. 5, and the cutting blade 14 provided in the cutting part 13 is heated. The plastic film 1 that has been subjected to predetermined processing such as sealing and punching is provided with a function of cutting it twice and separating it as a bag product 6. However, the bag making machine 12 is a single row discharge device that discharges the bag making products 6 one by one.

異物検知装置11は、前記切断部13で切り離された製袋品6を受け取り、その製袋品6を厚み検知位置に送り込む搬送手段15と、該搬送手段で送り込まれた製袋品を搬送しながらその製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する異物検知手段16を備えている。搬送手段15は、搬送ベルト18と、その搬送ベルト18を支持し走行させるローラ19と、駆動モータ20等を備えている。搬送ベルト18の上方には一対の案内板21が配置され、製袋機12から送り込まれた製袋品6の幅方向の位置決め及び案内を行う構成となっている。一対の案内板21は装置幅方向に対して位置調整可能に設けられており、製袋品の幅寸法に合わせることが可能となっている。なお、搬送手段15としては、図示のものに限らず、穴のあいた搬送ベルトの下に真空チャンバを備えることによる吸着搬送を行う構成のものでもよい。吸着搬送を行う構成とした場合には、搬送中の製袋品が幅方向に動くことがないので、一対の案内板21を省略してもよい。   The foreign object detection device 11 receives the bag-made product 6 cut by the cutting unit 13, and transports the bag-made product fed to the thickness detection position by the transport means 15 and the bag-made product fed by the transport means. On the other hand, there is provided a foreign matter detection means 16 for measuring the thickness of the bag-made product and comparing the measured value obtained by the measurement with a preset reference value to determine whether or not foreign matter is attached. The transport unit 15 includes a transport belt 18, a roller 19 that supports and travels the transport belt 18, and a drive motor 20. A pair of guide plates 21 is disposed above the conveyor belt 18 and is configured to position and guide the bag-made product 6 fed from the bag-making machine 12 in the width direction. The pair of guide plates 21 is provided so that the position thereof can be adjusted in the apparatus width direction, and can be adjusted to the width dimension of the bag-made product. The conveying means 15 is not limited to the illustrated one, and may be configured to perform suction conveyance by providing a vacuum chamber under a conveyance belt having a hole. In the case of a configuration in which suction conveyance is performed, the pair of guide plates 21 may be omitted because the bag-making product being conveyed does not move in the width direction.

異物検知手段16は、定位置に設けられた駆動ローラ23と、その駆動ローラ23の上方に、該駆動ローラとの間に製袋品6をはさんで搬送するように且つ昇降可能に配置された2個の厚み検出ローラ24A、24Bと、その厚み検出ローラ24A、24Bをそれぞれ保持して昇降可能な昇降軸25A、25Bと、厚み検出ローラ24A、24Bの高さ方向の位置をそれぞれ計測する厚み検出ローラ高さ計測手段(図示せず)等を備えている。厚み検出ローラ高さ計測手段としては、昇降軸25A、25Bの移動変化量を測定することのできる変位センサやマイクロメータヘッド等を用いることができ、昇降の移動量が高精度に計測できるものが好ましい。前記した厚み検出ローラ24A、24Bは昇降可能に設けられているので、駆動ローラ23との間を製袋品6が通過する際に、その製袋品6の厚みに応じて昇降し、また、その製袋品6に切りカス9等の異物が付着していた場合には、その異物の厚みも含めた全体の厚みに応じて昇降する。従って、厚み検出ローラ24A、24Bの高さ方向の位置を計測することで、製袋品6の厚さ(付着異物の厚さも含む)を計測できる。   The foreign matter detection means 16 is disposed so as to be movable up and down so as to convey the bag-made product 6 between the drive roller 23 provided at a fixed position and the drive roller 23 between the drive roller 23 and the drive roller 23. The two thickness detection rollers 24A and 24B, the lifting shafts 25A and 25B that can be moved up and down by holding the thickness detection rollers 24A and 24B, and the height detection positions of the thickness detection rollers 24A and 24B are measured. Thickness detection roller height measuring means (not shown) is provided. As the thickness detection roller height measuring means, a displacement sensor, a micrometer head or the like that can measure the movement change amount of the lifting shafts 25A and 25B can be used, and the lifting movement amount can be measured with high accuracy. preferable. Since the thickness detection rollers 24A and 24B described above are provided so as to be movable up and down, when the bag making product 6 passes between the drive rollers 23, the thickness detection rollers 24A and 24B are raised and lowered according to the thickness of the bag making product 6, If foreign matter such as cutting residue 9 adheres to the bag-made product 6, the bag is moved up and down according to the total thickness including the thickness of the foreign matter. Therefore, by measuring the position in the height direction of the thickness detection rollers 24A and 24B, the thickness of the bag-made product 6 (including the thickness of the adhered foreign matter) can be measured.

駆動ローラ23は、製袋品6を搬送するよう駆動モータ26で回転駆動される構成となっており、その長さは、検査対象とする最大寸法の製袋品の全幅を支持して搬送できるよう、その製袋品の全幅以上に定められている。2個の厚み検出ローラ24A、24Bは回転自在なローラで形成され、駆動ローラ23よりも短い長さに作られており、駆動ローラ23の、幅方向の異なる領域に接触するように設けられている。ここで、2個の厚み検出ローラ24A、24Bを用いたのは、検査対象の製袋品として、図4に示す、底材を備えたスタンドパウチ袋6Aにも適用しうるようにするためである。このスタンドパウチ袋6Aでは表裏のフィルム材1aのみを有する胴材部6aと表裏のフィルム材1a及び底材1bを有する底材部6bを備えており、両者の厚みが異なっている。そこで、一方の厚み検出ローラ24Aは、スタンドパウチ袋の胴材部6aが通過する領域に配置し、他方の厚み検出ローラ24Bは、スタンドパウチ袋の底材部6bが通過する領域に配置しており、これによって、厚みの異なる胴材部6aと底材部6bのそれぞれの厚みを計測可能となる。厚み検出ローラ24A、24Bはそれぞれ、幅方向(駆動ローラ23の軸線方向)に取り付け位置を調整可能としており、製袋品6のサイズに応じた適切な位置に取り付け可能としている。   The drive roller 23 is configured to be rotationally driven by a drive motor 26 so as to convey the bag-made product 6, and the length of the drive roller 23 can support and convey the full width of the maximum-sized bag-made product to be inspected. As such, it is determined to be more than the full width of the bag-making product. The two thickness detection rollers 24A and 24B are formed of rotatable rollers, are made shorter than the driving roller 23, and are provided so as to be in contact with different regions of the driving roller 23 in the width direction. Yes. Here, the two thickness detection rollers 24A and 24B are used in order to be applicable to a stand pouch bag 6A having a bottom material as shown in FIG. is there. The stand pouch bag 6A includes a body portion 6a having only the front and back film material 1a, and a bottom material portion 6b having the front and back film material 1a and the bottom material 1b, and the thicknesses thereof are different. Therefore, one thickness detection roller 24A is disposed in a region through which the body portion 6a of the stand pouch bag passes, and the other thickness detection roller 24B is disposed in a region through which the bottom material portion 6b of the stand pouch bag passes. Thus, it becomes possible to measure the thicknesses of the body part 6a and the bottom part 6b having different thicknesses. The thickness detection rollers 24 </ b> A and 24 </ b> B can each be adjusted in attachment position in the width direction (axial direction of the drive roller 23), and can be attached at an appropriate position according to the size of the bag making product 6.

異物検知手段16は、更に、厚み検出ローラ高さ計測手段(図示せず)からの信号から前記駆動ローラと厚み検出ローラとの間を通過する製袋品の厚みを計測し、得られた計測値を予め設定した基準値と比較して異物付着か否かを識別する識別手段を備えた制御モニター27を備えている。ここで、前記した基準値としては、異物が付着していない状態での製袋品6の厚み(仕様値)に、厚みむら等を考慮して定めた許容値を加えたものとしておく。これにより、計測値を基準値と比較することで、製袋品に異物が付着しているか否かを識別できる。なお、製袋品6として、スタンドパウチ袋6Aを用いる場合には、厚み検出ローラ24Aに対して設定する基準値は、スタンドパウチ袋の胴材部6aの厚みに対応して定めておき、また、厚み検出ローラ24Bに対して設定する基準値は、スタンドパウチ袋の底材部6bの厚みに対応して定めておく。   The foreign matter detection means 16 further measures the thickness of the bag-making product passing between the drive roller and the thickness detection roller from the signal from the thickness detection roller height measurement means (not shown). A control monitor 27 having an identification means for comparing whether the value is compared with a preset reference value and identifying whether or not foreign matter is attached is provided. Here, as the above-described reference value, an allowable value determined in consideration of thickness unevenness or the like is added to the thickness (specification value) of the bag-made product 6 in a state where no foreign matter is attached. Thereby, by comparing a measured value with a reference value, it is possible to identify whether or not foreign matter is attached to the bag-made product. When the stand pouch bag 6A is used as the bag-made product 6, the reference value set for the thickness detection roller 24A is determined according to the thickness of the trunk portion 6a of the stand pouch bag, The reference value set for the thickness detection roller 24B is determined in accordance with the thickness of the bottom material portion 6b of the stand pouch bag.

図1から良く分かるように、厚み検出ローラ24A、24Bを一直線上に配置した場合、昇降軸25A、25Bを配置するスペースを確保する上から、厚み検出ローラ24A、24Bの間には小さい隙間が生じてしまう。製袋品6に付着した切りカスが9が、2点鎖線9aで示すように、厚み検出ローラ24A、24B間の隙間に対応する位置で、搬送方向に平行となっていた場合、その隙間を通り抜けてしまい、厚み検出ローラ24A、24Bで検出できない場合がある。そこで、そのような検出ミスを保障するため、駆動ローラ23及び厚み検出ローラ24A、24Bの下流で且つ2個の厚み検出ローラ24A、24Bの間の隙間をカバーしうる領域に、保障用駆動ローラ31と保障用厚み検出ローラ32を備えた保障用異物検知手段30が設けられている。保障用厚み検出ローラ32も、上流に配置されている厚み検出ローラ24A、24Bと同様に、昇降可能な昇降軸33に保持されており、その昇降軸33の高さ位置を測定することで、保障用厚み検出ローラ32の高さ方向の位置を計測する保障用厚み検出ローラ高さ計測手段(図示せず)も設けられている。   As can be seen from FIG. 1, when the thickness detection rollers 24A and 24B are arranged in a straight line, a small gap is provided between the thickness detection rollers 24A and 24B in order to secure a space for arranging the lifting shafts 25A and 25B. It will occur. If the cutting residue adhering to the bag-making product 6 is parallel to the transport direction at a position corresponding to the gap between the thickness detection rollers 24A and 24B as indicated by a two-dot chain line 9a, It may pass through and cannot be detected by the thickness detection rollers 24A and 24B. Therefore, in order to ensure such a detection error, a security driving roller is provided in a region that can cover the gap between the two thickness detection rollers 24A and 24B downstream of the drive roller 23 and the thickness detection rollers 24A and 24B. A security foreign matter detection means 30 including a security thickness detection roller 32 and a security thickness detection roller 31 is provided. Similarly to the thickness detection rollers 24A and 24B arranged upstream, the security thickness detection roller 32 is also held by a lift shaft 33 that can be moved up and down, and by measuring the height position of the lift shaft 33, A security thickness detecting roller height measuring means (not shown) for measuring the position of the security thickness detecting roller 32 in the height direction is also provided.

保障用駆動ローラ31及び保障用厚み検出ローラ32の長さは、厚み検出ローラ24A、24Bの間の隙間をカバーしうる長さがあればよいが、保障用駆動ローラ31はその上流の駆動ローラ23と同様に製袋品6の全幅を支持して搬送しうる長さとすることが製袋品の搬送が安定するので好ましい。一方、保障用厚み検出ローラ32は、製袋品の一部領域のみに接触するように設けるものであるので、短くすることが好ましい。保障用厚み検出ローラ32は幅方向の取り付け位置を調整可能としており、使用する製袋品6のサイズに応じて適当な位置に位置決め可能としている。なお、保障用厚み検出ローラ32の取り付け位置は、厚み検出ローラ24A、24Bの間の隙間をカバーしうる位置とするが、製袋品6としてスタンドパウチ袋6Aを用いる場合、胴材部6aと底材部6bの両方に接触する位置では測定ミスが生じるので、一方のみに接触する位置としておく。図示した実施の形態では、上流側の厚み検出ローラ24Bを、底材部6bの全域に接触する位置とし、厚み検出ローラ24Aは、胴材部6aの一端から、底材部6bから少し離れた位置までの領域に接触する位置とし、下流の保障用厚み検出ローラ32は、厚み検出ローラ24A、24Bの間の隙間をカバーし且つ胴材部6aのみに接触する位置としている。   The lengths of the security driving roller 31 and the security thickness detection roller 32 may be long enough to cover the gap between the thickness detection rollers 24A and 24B. Similarly to 23, it is preferable to support the entire width of the bag-made product 6 so that the bag-made product can be conveyed because the conveyance of the bag-made product is stable. On the other hand, the security thickness detection roller 32 is provided so as to be in contact with only a partial region of the bag-made product. The security thickness detection roller 32 can be adjusted in the position in the width direction, and can be positioned at an appropriate position according to the size of the bag making product 6 to be used. The mounting position of the security thickness detection roller 32 is a position that can cover the gap between the thickness detection rollers 24A and 24B. However, when the stand pouch bag 6A is used as the bag product 6, the body portion 6a and Since a measurement error occurs at a position where both the bottom material portions 6b are in contact with each other, the position is set so as to be in contact with only one of them. In the illustrated embodiment, the upstream thickness detection roller 24B is positioned so as to be in contact with the entire area of the bottom material portion 6b, and the thickness detection roller 24A is slightly apart from the bottom material portion 6b from one end of the body portion 6a. The downstream security thickness detection roller 32 covers the gap between the thickness detection rollers 24A and 24B and is in contact with only the body portion 6a.

前記した制御モニター27は、保障用厚み検出ローラ高さ計測手段(図示せず)からの信号から保障用駆動ローラ31と保障用厚み検出ローラ32との間を通過する製袋品の厚みを計測し、得られた計測値を予め設定した基準値と比較して異物付着か否かを識別する識別手段も備えている。   The control monitor 27 measures the thickness of the bag-making product passing between the security driving roller 31 and the security thickness detection roller 32 from a signal from the security thickness detection roller height measuring means (not shown). In addition, an identification unit that compares the obtained measurement value with a reference value set in advance to identify whether or not foreign matter is attached is also provided.

なお、保障用異物検知手段30を設ける代わりに或いはこれと併用して、駆動ローラ23と厚み検出ローラ24A、24Bの上流に、図1に二点鎖線9aで示すように、製袋品6にその搬送方向と平行に細長い切りカス9が付着していた時に、その細長い切りカスの向きを変えるようエアを吹き付ける除電ブロア器35を設ける構成としてもよい。この除電ブロア器35を設けることで、細長い異物が直進して厚み検出ローラ24A、24Bの間の隙間を通り抜けるということを防止でき、異物の検出が確実となる。なお、切りカスが製袋品6の下側に付着している場合には除電ブロア器35が効果を発揮せず、また、短い切りカスの場合には厚み検出ローラ24A、24Bの間の隙間を通り抜けてしまうことがあるため、除電ブロア器35と共に保障用異物検知手段30を設けた方が、異物検知が確実で好ましい。   In addition to or in combination with the foreign matter detection means 30 for security, the bag-made product 6 is provided upstream of the drive roller 23 and the thickness detection rollers 24A and 24B, as indicated by a two-dot chain line 9a in FIG. It is also possible to provide a neutralizing blower 35 that blows air so as to change the direction of the elongated cut residue when the elongated cut residue 9 is attached in parallel to the conveying direction. By providing the static eliminating blower 35, it is possible to prevent the elongated foreign matter from going straight and passing through the gap between the thickness detection rollers 24A and 24B, and the foreign matter can be reliably detected. In addition, when the cutting waste adheres to the lower side of the bag-made product 6, the neutralizing blower 35 does not exhibit the effect, and when the cutting waste is short, the gap between the thickness detection rollers 24A and 24B. Therefore, it is preferable to provide the foreign object detection means 30 together with the static eliminating blower 35 because the foreign object detection is reliable.

制御モニター27は、前記したように、厚み検出ローラ24A、24B、保障用厚み検出ローラ32の下を通過した製袋品6の厚みを計測して得た値から異物付着か否かを識別する識別手段を備えているが、更に、フェールセーフの観点から、厚みが製袋品と同等である二度切りカスが単独で厚み検出ローラ24A、24Bや保障用厚み検出ローラ32の下を通過した時に、それが異物であると判断する機能も備えている。すなわち、制御モニター27には、あらかじめ製袋品6の搬送方向のサイズも入力されており、制御モニター27は、そのサイズから算出した製袋品6の厚み検出位置を通過する時間(送り速度に依存)と、実際に厚みを計測している時間とを比較し、その差が大きい場合には、切りカスが通過していると識別する機能を備えている。この機能を備えたことにより、切りカスが単独で厚み検出ローラ24A、24Bや保障用厚み検出ローラ32の下を通り抜けて、下流に集積されている製袋品の上に混入することを防止できる。   As described above, the control monitor 27 discriminates whether or not foreign matter is attached from the values obtained by measuring the thickness of the bag-making product 6 that has passed under the thickness detection rollers 24A and 24B and the security thickness detection roller 32. Although it has an identification means, in addition, from the viewpoint of fail-safety, the twice-cut residue having a thickness equivalent to that of a bag-made product has passed under the thickness detection rollers 24A and 24B and the security thickness detection roller 32 alone. Sometimes it also has the ability to determine that it is a foreign object. That is, the size in the transport direction of the bag-made product 6 is also input to the control monitor 27 in advance, and the control monitor 27 passes through the thickness detection position of the bag-made product 6 calculated from the size (the feed speed is set). Dependency) and the time when the thickness is actually measured are compared, and if the difference is large, a function for discriminating that the cut waste has passed is provided. By providing this function, it is possible to prevent the cutting waste from passing under the thickness detection rollers 24A and 24B and the security thickness detection roller 32 and mixing on the bag-making products accumulated downstream. .

厚み検出位置の下流には、開閉板37及びそれを開閉させる駆動装置(図示せず)を備えたリジェクト装置36が設けられ、開閉板37の下方に異物付着製袋品を排出する不良品溜38が形成され、開閉板37の下流に製品搬送用のコンベア39が設けられている。前記した制御モニター27は、製袋品6に異物が付着していることを検出した時に、リジェクト装置36の開閉板37をはね上げて、異物付着製袋品が不良品溜38に排出されるようにするが、その他の場合には開閉板37を、製袋品6をコンベア39に送り出す位置に保持するよう、リジェクト装置36を制御する機能も備えている。   A rejection device 36 having an opening / closing plate 37 and a driving device (not shown) for opening / closing the opening / closing plate 37 is provided downstream of the thickness detection position, and a defective product reservoir for discharging the foreign-material-bound bag-making product below the opening / closing plate 37. 38 is formed, and a conveyor 39 for product conveyance is provided downstream of the opening / closing plate 37. When the control monitor 27 detects that foreign matter has adhered to the bag-made product 6, the opening / closing plate 37 of the reject device 36 is flipped up so that the foreign-material-attached bag-made product is discharged to the defective product reservoir 38. However, in other cases, the opening / closing plate 37 is also provided with a function of controlling the reject device 36 so as to hold the bag-making product 6 at a position where the bag-made product 6 is sent to the conveyor 39.

上記構成の異物検知装置11では、製袋機12の切断刃14にて断裁された製袋品6が搬送ベルト18上に供給され、案内板21に沿って袋幅方向が整列した形で搬送され、異物検知手段16の駆動ローラ23と厚み検出ローラ24A、24Bの間に供給される。次いで、その製袋品6は駆動ローラ23と厚み検出ローラ24A、24Bの間を搬送され、その際に厚み検出ローラ24A、24Bが厚みに応じて上昇し、その位置を厚み検出ローラ高さ計測手段で計測することで、製袋品6の厚みが計測され、制御モニター27の識別手段がその計測値を基準値と比較することで、製袋品6に切りカス9等の異物が付着しているか否かを識別する。また、切りカス9が厚み検出ローラ24A、24Bの隙間を通り抜けたとしても、その下流に配置している保障用異物検知手段30によって製袋品6に切りカス9等の異物が付着しているか否かを識別する。そして、異物が付着していない製袋品6は、図2で実線で示す位置にある開閉板37を経てコンベア39上に集積され、コンベア39で下流に排出される。一方、製袋品6に異物が付着していると識別された場合には、制御モニター27がリジェクト装置36を制御して開閉板37をはね上げさせ、異物付着製袋品を不良品溜38に排出させる。また、切りカス9が単独で厚み検出ローラ24A、24Bや保障用厚み検出ローラ32の下を通り抜けた場合にも、制御モニター27がそれを識別し、開閉板37をはね上げさせ、異物付着製袋品を不良品溜38に排出させる。以上のようにして、異物が付着した製袋品や、単独の異物は不良品溜38に排出され、異物が付着していない製袋品6のみが、コンベア39上に送り出され、後工程に送られる。かくして、異物混入のない製袋品の束を得ることができ、後工程でのトラブルが回避される。   In the foreign matter detection device 11 having the above-described configuration, the bag-made product 6 cut by the cutting blade 14 of the bag-making machine 12 is supplied onto the conveyance belt 18 and conveyed in a form in which the bag width direction is aligned along the guide plate 21. Then, it is supplied between the drive roller 23 of the foreign matter detection means 16 and the thickness detection rollers 24A and 24B. Next, the bag-made product 6 is conveyed between the driving roller 23 and the thickness detection rollers 24A and 24B. At this time, the thickness detection rollers 24A and 24B rise according to the thickness, and the position of the thickness detection rollers 24A and 24B is measured. By measuring with the means, the thickness of the bag-made product 6 is measured, and the identification means of the control monitor 27 compares the measured value with the reference value, so that foreign matter such as the cut residue 9 adheres to the bag-made product 6. Identify whether or not Even if the cut residue 9 passes through the gap between the thickness detection rollers 24A and 24B, foreign matter such as the cut residue 9 is attached to the bag-made product 6 by the security foreign matter detection means 30 disposed downstream thereof. Identify whether or not. Then, the bag-made product 6 to which no foreign matter is attached is accumulated on the conveyor 39 through the opening / closing plate 37 at the position indicated by the solid line in FIG. 2 and discharged downstream by the conveyor 39. On the other hand, if it is identified that foreign matter is attached to the bag-made product 6, the control monitor 27 controls the reject device 36 to raise the open / close plate 37, so that the foreign-material-attached bag-made product is stored in the defective product reservoir 38. Let it drain. In addition, even when the cutting residue 9 passes under the thickness detection rollers 24A and 24B and the security thickness detection roller 32 alone, the control monitor 27 identifies it and causes the opening / closing plate 37 to be lifted up to make a bag with foreign matter attached. The product is discharged into the defective product reservoir 38. As described above, bag-made products with foreign matter attached or single foreign matters are discharged to the defective product reservoir 38, and only the bag-made product 6 with no foreign matter attached is sent out onto the conveyor 39 for subsequent processing. Sent. Thus, a bundle of bag-making products free from foreign matter can be obtained, and troubles in the subsequent process can be avoided.

上記した実施の形態では、製袋機における切断によって生じた切りカスを検出する場合を例に採って説明したが、この異物検知装置11は、切りカスに限らず、他の異物、例えば、つなぎテープやダスティング塊などの、或る程度の厚みのある異物であれば、検知可能であり、これらの異物単体或いは異物が付着した製袋品を分離、除去することができる。   In the above-described embodiment, the case where the cut residue generated by the cutting in the bag making machine is detected has been described as an example. However, the foreign object detection device 11 is not limited to the cut residue, and other foreign matters such as a connection piece. Any foreign matter having a certain thickness such as a tape or a dusting lump can be detected, and the bag-made product to which the foreign matter itself or the foreign matter adheres can be separated and removed.

上記した異物検知装置11は、検査対象とする製袋品6の厚みに応じて基準値を入力することで、種々な厚みの製袋品に適用でき、多層化された製袋品にも適用可能である。また、厚みが異なる二つの領域を備えたスタンドパウチ袋にも適用可能である。更に、異物検知装置11の機械速度を製袋機12と細かな同期をとらなくとも、製袋機12よりも早くしておくことで、製袋機12から排出される製袋品のすべてを検査することができ、製袋機12の下流に支障無く配置することができる。もちろん、同期をとり、連動した送り速度を取ることも望ましい。更に、本異物検知装置11を並列に並べて設けることで、複数列排出の製袋機にも対応できる。   The foreign matter detection device 11 described above can be applied to bag-making products of various thicknesses by inputting a reference value according to the thickness of the bag-making product 6 to be inspected, and is also applicable to multilayered bag-making products. Is possible. Moreover, it is applicable also to the stand pouch bag provided with two area | regions from which thickness differs. Further, by keeping the machine speed of the foreign matter detection device 11 faster than the bag making machine 12 without finely synchronizing with the bag making machine 12, all the bag making products discharged from the bag making machine 12 can be obtained. It can be inspected and can be arranged downstream of the bag making machine 12 without any trouble. Of course, it is also desirable to synchronize and take linked feed speeds. Furthermore, by providing the foreign object detection devices 11 arranged in parallel, it is possible to deal with a plurality of rows of bag making machines.

また、制御モニター27上で製袋品の枚数をカウントするアプリケーションを設けることで、製袋品の員数管理を行うこともできる。   Further, by providing an application for counting the number of bag-made products on the control monitor 27, the number of bag-made products can be managed.

なお、上記した実施の形態では、二つの厚み検出ローラ24A、24Bを一直線上に配置しており、両者の間の隙間を異物が通過して検出漏れを生じることがないようにするため、その下流に保障用駆動ローラ31と保障用厚み検出ローラ32を設けているが、本発明はこの構成に限らず、図6、図7に示すように、スタンドパウチ袋の胴材部の厚み検出のための厚み検出ローラ24Aと、底材部の厚み検出のための厚み検出ローラ24Bを製袋品の搬送方向の異なる位置に配置し、それぞれに対応して駆動ローラ23、31も配置し、厚み検出ローラ24A、24Bの端部が製袋品の幅方向には互いに接するように配置する構成としてもよい。ここで、厚み検出ローラ24A、24Bの、幅方向には互いに接する端部の位置は、処理するスタンドパウチ袋6Aの胴材部6aと底材部6bとの境界位置としておく。この構成とすることで、異物が製袋品のどの位置に付着していても厚み検出ローラ24A、24Bのいずれかで検知でき、保障用駆動ローラ31と保障用厚み検出ローラ32を省略できる。   In the above-described embodiment, the two thickness detection rollers 24A and 24B are arranged in a straight line, and in order to prevent foreign matter from passing through the gap between them and causing a detection leak, Although the security drive roller 31 and the security thickness detection roller 32 are provided downstream, the present invention is not limited to this configuration, and as shown in FIGS. 6 and 7, the thickness detection of the body portion of the stand pouch bag is performed. The thickness detection roller 24A for detecting the thickness of the bottom and the thickness detection roller 24B for detecting the thickness of the bottom material portion are arranged at different positions in the carrying direction of the bag making product, and the driving rollers 23 and 31 are also arranged corresponding to the thickness. It is good also as a structure arrange | positioned so that the edge part of detection roller 24A, 24B may mutually contact | connect in the width direction of a bag making product. Here, the positions of the end portions of the thickness detection rollers 24A and 24B that are in contact with each other in the width direction are set as boundary positions between the body portion 6a and the bottom portion 6b of the stand pouch bag 6A to be processed. By adopting this configuration, it is possible to detect any position of the bag making product by any of the thickness detection rollers 24A and 24B, and the security driving roller 31 and the security thickness detection roller 32 can be omitted.

更に、上記実施の形態では、厚みの異なる領域を持ったスタンドパウチ袋に対応可能とするため、幅方向の異なる領域に配置された二つの厚み検出ローラ24A、24Bを用いる構成としているが、厚みの一定な製袋品のみに対応できればよい場合には、二つの厚み検出ローラ24A、24Bを用いる必要はなく、駆動ローラ23と同じ長さの厚み検出ローラを1個用いればよい。その場合には、保障用駆動ローラ31と保障用厚み検出ローラ32も不要である。   Furthermore, in the above embodiment, in order to be able to deal with a stand pouch bag having regions with different thicknesses, the two thickness detection rollers 24A and 24B arranged in regions with different width directions are used. If it is only necessary to be able to handle only a certain bag-making product, it is not necessary to use the two thickness detection rollers 24A and 24B, and only one thickness detection roller having the same length as the drive roller 23 may be used. In that case, the security drive roller 31 and the security thickness detection roller 32 are also unnecessary.

更に、上記実施の形態では、製袋品付着異物検知除去装置を製袋機に直結する場合を説明したが、本発明の製袋品付着異物検知除去装置は、この場合に限らず、フィーダー部(集積した状態の製袋品をセットし、1枚ずつ送り出す機構)を設けることで、製袋機との同期を取らないオフライン機としても提供可能である。   Furthermore, in the above-described embodiment, the case where the bag-made product foreign matter detection / removal device is directly connected to the bag making machine has been described. However, the bag-made product foreign matter detection / removal device of the present invention is not limited to this case, and the feeder unit By providing a mechanism for setting the accumulated bag-making products and feeding them one by one, it can be provided as an off-line machine that does not synchronize with the bag-making machine.

以上に本発明の好適な実施の形態を説明したが、本発明はこれらの実施の形態に限らず、特許請求の範囲の記載範囲内で適宜変更可能であることは言うまでもない。   The preferred embodiments of the present invention have been described above, but it goes without saying that the present invention is not limited to these embodiments and can be appropriately changed within the scope of the claims.

本発明の実施の形態に係る製袋品付着異物検知除去装置の概略平面図Schematic plan view of a bag-made product foreign matter detection and removal apparatus according to an embodiment of the present invention 図1に示す製袋品付着異物検知除去装置の概略側面図Schematic side view of the bag-made product foreign matter detection and removal apparatus shown in FIG. 図1のC−C矢視概略断面図CC schematic cross-sectional view of FIG. (a)はスタンドパウチ袋の概略平面図、(b)はその概略断面図(A) is a schematic plan view of a stand pouch bag, (b) is a schematic cross-sectional view thereof. 製袋手順を説明する概略平面図Schematic plan view explaining the bag making procedure 本発明の他の実施の形態に係る製袋品付着異物検知除去装置の概略平面図Schematic plan view of a bag-formed product foreign matter detection and removal apparatus according to another embodiment of the present invention 図1に示す製袋品付着異物検知除去装置の概略側面図Schematic side view of the bag-made product foreign matter detection and removal apparatus shown in FIG.

符号の説明Explanation of symbols

1 プラスチックフィルム
6 製袋品
6A スタンドパウチ袋
9 切りカス
11 異物検知装置
12 製袋機
13 切断部
14 切断刃
15 搬送手段
16 異物検知手段
18 搬送ベルト
19 ローラ
20 駆動モータ
21 案内板
23 駆動ローラ
24A、24B 厚み検出ローラ
25A、25B 昇降軸
26 駆動モータ
27 制御モニター
30 保障用異物検知手段
31 保障用駆動ローラ
32 保障用厚み検出ローラ
33 昇降軸
35 除電ブロア器
36 リジェクト装置
37 開閉板
38 不良品溜
39 コンベア
DESCRIPTION OF SYMBOLS 1 Plastic film 6 Bag making product 6A Stand pouch bag 9 Cutting residue 11 Foreign material detection apparatus 12 Bag making machine 13 Cutting part 14 Cutting blade 15 Conveying means 16 Foreign object detecting means 18 Conveying belt 19 Roller 20 Drive motor 21 Guide plate 23 Driving roller 24A , 24B Thickness detection rollers 25A, 25B Lifting shaft 26 Drive motor 27 Control monitor 30 Security foreign matter detection means 31 Security drive roller 32 Security thickness detection roller 33 Lifting shaft 35 Static elimination blower 36 Rejecting device 37 Opening and closing plate 38 Defective product reservoir 39 Conveyor

Claims (7)

製袋品が厚み検知位置を通るように搬送する工程と、搬送中の前記製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する異物検知工程を有する、製袋品付着異物検知方法。   Whether the bag-making product is conveyed so as to pass through the thickness detection position, the thickness of the bag-made product being conveyed is measured, and the measured value is compared with a preset reference value to determine whether foreign matter is attached. A foreign matter detection method for bag-formed product having a foreign matter detection step for identifying whether or not 製袋品を厚み検知位置に送り込む搬送手段と、該搬送手段で送り込まれた製袋品を搬送しながらその製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する異物検知手段を備え、該異物検知手段が、定位置に設けられた駆動ローラと、その駆動ローラの上方に、該駆動ローラとの間に前記製袋品をはさんで搬送するように且つ昇降可能に配置された厚み検出ローラと、該厚み検出ローラの高さ方向の位置を計測する厚み検出ローラ高さ計測手段と、該厚み検出ローラ高さ計測手段からの信号から前記駆動ローラと厚み検出ローラとの間を通過する製袋品の厚みを計測し、得られた計測値を予め設定した基準値と比較して異物付着か否かを識別する識別手段を備えていることを特徴とする製袋品付着異物検知装置。   A conveying means for sending the bag-made product to the thickness detection position, and a standard value in which the measured value obtained by measuring the thickness of the bag-made product while conveying the bag-made product fed by the conveying means is set in advance. A foreign matter detection means for discriminating whether or not the foreign matter is attached, and the foreign matter detection means is disposed between the drive roller provided at a fixed position and the drive roller above the drive roller. A thickness detection roller arranged so as to be able to be moved up and down so as to convey the bag product, a thickness detection roller height measuring means for measuring the height direction position of the thickness detection roller, and the thickness detection roller height The thickness of the bag-making product passing between the drive roller and the thickness detection roller is measured from the signal from the measuring means, and the obtained measurement value is compared with a preset reference value to identify whether or not foreign matter is attached. A bag-making product comprising an identification means for Chakuibutsu sensing device. 前記駆動ローラが、前記製袋品の全幅を支持して搬送できるよう、前記製袋品の全幅以上の長さを有しており、前記厚み検出ローラは前記駆動ローラよりも短い長さのものが2個、前記駆動ローラの幅方向の異なる領域に接触するように設けられていることを特徴とする請求項2記載の製袋品付着異物検知装置。   The drive roller has a length equal to or greater than the full width of the bag making product so that the full width of the bag making product can be supported and conveyed, and the thickness detection roller is shorter than the drive roller. 3. The bag-formed product foreign matter detection device according to claim 2, wherein two are provided so as to be in contact with different regions in the width direction of the drive roller. 更に、前記駆動ローラと2個の厚み検出ローラの下流で且つ前記2個の厚み検出ローラの間の隙間をカバーしうる領域に配置された保障用駆動ローラと保障用厚み検出ローラを備え、製袋品を搬送しながらその製袋品の厚みを計測し、計測して得た計測値を予め設定した基準値と比較して異物付着か否かを識別する保障用異物検知手段が設けられていることを特徴とする請求項3記載の製袋品付着異物検知装置。   And a security driving roller and a security thickness detection roller disposed downstream of the drive roller and the two thickness detection rollers and in a region that can cover a gap between the two thickness detection rollers. Measures the thickness of the bag-making product while conveying the bag product, and compares the measured value obtained by the measurement with a preset reference value to provide a foreign matter detection means for security. The bag-attached product foreign matter detection device according to claim 3. 前記駆動ローラと厚み検出ローラの上流に、製袋品にその搬送方向と平行に付着している細長い異物の向きを変えるようエアを吹き付ける除電ブロア器が設けられていることを特徴とする請求項2から4のいずれか1項記載の製袋品付着異物検知装置。   The neutralizing blower for blowing air so as to change the direction of the elongated foreign matter adhering to the bag-made product in parallel with the conveying direction is provided upstream of the driving roller and the thickness detecting roller. The bag-formed product foreign matter detection device according to any one of 2 to 4. 前記駆動ローラと厚み検出ローラが、製袋品の搬送方向の異なる2箇所にそれぞれ設けられており、2箇所に設けられている厚み検出ローラは、幅方向には互いに重ならず、厚み検出ローラの端部が互いに接するように配置されていることを特徴とする請求項2記載の製袋品付着異物検知装置。   The drive roller and the thickness detection roller are respectively provided at two places where the bag-making product is conveyed in different directions, and the thickness detection rollers provided at the two positions do not overlap each other in the width direction. The bag-formed product foreign matter detection device according to claim 2, wherein the end portions of the bag are arranged so as to contact each other. 前記請求項2から6のいずれか1項記載の製袋品付着異物検知装置と、その下流に配置され、前記製袋品付着異物検知装置からの信号に基づき、異物付着製袋品を、異物付着のない製袋品から分離するリジェクト装置を有する製袋品付着異物検知除去装置。   The bag-made product foreign matter detection device according to any one of claims 2 to 6, and a foreign matter-attached bag product based on a signal from the bag-made product foreign matter detection device disposed downstream thereof, A bag-made product foreign matter detection / removal device having a reject device that separates a bag-made product without adhesion.
JP2007045694A 2007-02-26 2007-02-26 Method and device for detecting foreign matter adhered to bag article and detection and removal device Pending JP2008207916A (en)

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