JP2008196776A - Heat exchange apparatus for water - Google Patents

Heat exchange apparatus for water Download PDF

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Publication number
JP2008196776A
JP2008196776A JP2007032567A JP2007032567A JP2008196776A JP 2008196776 A JP2008196776 A JP 2008196776A JP 2007032567 A JP2007032567 A JP 2007032567A JP 2007032567 A JP2007032567 A JP 2007032567A JP 2008196776 A JP2008196776 A JP 2008196776A
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heat exchanger
refrigerant
water
holding case
insulating material
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JP4782034B2 (en
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Tetsushi Uchiyama
哲志 内山
Itsutaro Akiyama
逸太郎 秋山
Masaaki Miwa
雅明 三輪
Hideki Yoshii
秀樹 吉井
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2007032567A priority Critical patent/JP4782034B2/en
Priority to EP20080000874 priority patent/EP1959204B1/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat exchange apparatus for water capable of facilitating assembly workability, and capable of providing a suppressing effect of stress applied to a connection piping for fluid circulation by absorbing excessive transmitted vibration from a reciprocating apparatus such as a compressor or a pump in a distributed state while holding a plate type heat exchanger by certain force. <P>SOLUTION: The heat exchange apparatus for water is characterized by that an outdoor unit is partitioned into a machine chamber and a blower chamber by a separator, an air-coolant heat exchanger carrying out heat exchange between air and coolant, and a fan blowing air onto the air-coolant heat exchanger are arranged in the blower chamber, a compressor compressing a coolant, the plate type heat exchanger 1 carrying out heat exchange between the coolant and water, an electronic expansion valve, and an accumulator storing the coolant are arranged in the machine chamber, the plate type heat exchanger 1 is covered by a heat insulating material 2 having restoring force, and holding cases 3a, 3b are provided for surrounding the heat insulating material 2 while retaining a compressed state. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、冷凍サイクルを用いて温水又は冷水をつくる水用熱交換装置に関する。   The present invention relates to a heat exchanger for water that produces hot water or cold water using a refrigeration cycle.

プレート式熱交換器の背面にネジ穴を有する取付金具を取付け、貯湯タンクにスポット溶接で取り付けた板金のプレート式熱交換器受けに取付金具をネジ止めなどにより取り付けるプレート式熱交換器の取付方法が提案されている(例えば、特許文献1参照)。
特開2005−147583号公報(第1図乃至第3図)
Mounting method of plate type heat exchanger by attaching a mounting bracket with screw holes on the back of the plate type heat exchanger and mounting the mounting bracket to the plate type heat exchanger receiver of the sheet metal attached to the hot water storage tank by spot welding. Has been proposed (see, for example, Patent Document 1).
Japanese Patent Laying-Open No. 2005-147583 (FIGS. 1 to 3)

しかしながら、前記特許文献1のプレート式熱交換器の取付方法は、プレート式熱交換器を貯湯タンクや筐体などの重量物にネジ、ボルトなどで強固に締結固定するものであるが、圧縮機やポンプ等の揺動機器からの伝達振動を流体循環用の接続配管の変形のみにて吸収することとなり、流体循環用の接続配管にかかる応力が大きくなり折損の可能性が高くなるという課題があった。   However, the mounting method of the plate heat exchanger of Patent Document 1 is to firmly fasten and fix the plate heat exchanger to a heavy object such as a hot water storage tank or a case with screws, bolts, etc. The vibration that is transmitted from the oscillating device such as a pump is absorbed only by the deformation of the connection pipe for fluid circulation, and the stress applied to the connection pipe for fluid circulation becomes large and the possibility of breakage increases. there were.

また、前記特許文献1以外に、プレート式熱交換器を断熱材で覆い筐体などに設けた支柱に細い樹脂製のバンドにて結束し取り付けるものもあるが、プレート式熱交換器の保持力が弱く、輸送時の振動や運転時の圧縮機やポンプ等の揺動機器からの伝達振動によりプレート式熱交換器の配置位置が安定せず、プレート式熱交換器に接続される流体循環用の接続配管にストレスがかかるという課題があった。   In addition to Patent Document 1, there is also a plate type heat exchanger that is covered with a heat insulating material and bound to a support provided on a housing or the like with a thin resin band and attached, but the holding power of the plate type heat exchanger is For the fluid circulation connected to the plate heat exchanger, the position of the plate heat exchanger is not stable due to vibration during transportation and vibration transmitted from the oscillating devices such as compressors and pumps during operation. There was a problem that stress was applied to the connecting piping.

この発明は上記のような課題を解決するためになされたもので、プレート式熱交換器を一定の力で保持しながら、圧縮機やポンプ等の揺動機器からの過大な伝達振動を分散吸収し、流体循環用の接続配管にかかるストレスの抑制効果を得られるとともに、組立作業性を容易にすることができる水用熱交換装置を提供することを目的とする。   The present invention has been made to solve the above-described problems. While holding the plate heat exchanger with a constant force, it disperses and absorbs excessive transmission vibration from a oscillating device such as a compressor or a pump. In addition, an object of the present invention is to provide a water heat exchange device that can obtain an effect of suppressing stress applied to a connection pipe for fluid circulation and can facilitate assembly workability.

この発明に係る水用熱交換装置は、セパレータにより機械室と送風機室とに仕切られた室外機と、送風機室に、空気と冷媒とが熱交換を行う空気−冷媒熱交換器と、この空気−冷媒熱交換器に送風を行うファンとを配置し、機械室に、冷媒を圧縮する圧縮機と、冷媒の流れを切替える四方弁と、冷媒と水とが熱交換を行うプレート式熱交換器と、電子膨張弁と、冷媒を貯留するアキュームレータとを配置し、圧縮機、四方弁、プレート式熱交換器、電子膨張弁、空気−冷媒熱交換器、アキュームレータを有する冷媒回路が、室外機内で完結し、プレート式熱交換器を復元力を有する断熱材にて覆い、断熱材を圧縮した状態を保って囲う保持ケースを備えたことを特徴とする。   The water heat exchange device according to the present invention includes an outdoor unit partitioned into a machine room and a blower room by a separator, an air-refrigerant heat exchanger in which air and refrigerant exchange heat with the blower room, and the air -A fan that blows air in the refrigerant heat exchanger, a compressor that compresses the refrigerant, a four-way valve that switches the flow of refrigerant, and a plate heat exchanger that exchanges heat between the refrigerant and water And an electronic expansion valve and an accumulator for storing refrigerant, and a refrigerant circuit having a compressor, a four-way valve, a plate heat exchanger, an electronic expansion valve, an air-refrigerant heat exchanger, and an accumulator is provided in the outdoor unit. It is completed, The plate-type heat exchanger is covered with a heat insulating material having a restoring force, and a holding case that surrounds the heat insulating material in a compressed state is provided.

この発明に係る水用熱交換装置は、復元力のある断熱材でプレート式熱交換器の全周を覆い、保持ケースにて断熱材を圧縮した状態で収納し、接触面の面圧にてプレート式熱交換器を保持することにより、圧縮機やポンプ等の運転時にプレート式熱交換器に接続された流体循環用の配管を介しプレート式熱交換器に伝達する振動を断熱材が緩衝材となり吸収、分散することにより、流体循環用の配管への応力を抑制でき配管の折損を回避するとともに、共振などによる異常音振動を抑制する効果が得られる。また、輸送中の落下や転倒などで衝撃が加わった場合もプレート式熱交換器の配置が安定しているため、プレート式熱交換器を一定位置に保持可能で配置が大きく変化することがないことから、プレート式熱交換器に接続された配管に発生する応力を抑制でき配管の折損を回避する効果が有る。   The water heat exchange device according to the present invention covers the entire circumference of the plate heat exchanger with a heat-insulating material having a restoring force, and stores the heat-insulating material in a compressed state in a holding case. By holding the plate heat exchanger, the heat insulating material cushions the vibration transmitted to the plate heat exchanger via the fluid circulation pipe connected to the plate heat exchanger during operation of the compressor, pump, etc. By absorbing and dispersing, the stress to the fluid circulation pipe can be suppressed, the pipe can be prevented from being broken, and the effect of suppressing abnormal sound vibration due to resonance or the like can be obtained. In addition, even when an impact is applied due to dropping or falling during transportation, the arrangement of the plate heat exchanger is stable, so the plate heat exchanger can be held in a fixed position and the arrangement does not change significantly. Therefore, it is possible to suppress the stress generated in the pipe connected to the plate heat exchanger and to prevent the pipe from being broken.

実施の形態1.
図1乃至図6は実施の形態1を示す図で、図1は室外機20の外形図、図2は室外機20内部の上面図、図3は室外機20内部の要部を示す図で、プレート式熱交換器1の取付方法を示す分解斜視図、図4は室外機20内部の要部斜視図、図5は冷媒回路図、図6はプレート式熱交換器1の分解斜視図である。
Embodiment 1 FIG.
1 to 6 are diagrams showing Embodiment 1, FIG. 1 is an external view of the outdoor unit 20, FIG. 2 is a top view of the inside of the outdoor unit 20, and FIG. 3 is a view showing a main part inside the outdoor unit 20. FIG. 4 is an exploded perspective view showing a mounting method of the plate heat exchanger 1, FIG. 4 is a perspective view of a main part inside the outdoor unit 20, FIG. 5 is a refrigerant circuit diagram, and FIG. 6 is an exploded perspective view of the plate heat exchanger 1. is there.

図1に示すように、室外機20は、セパレート式空気調和機の室外機に酷似している。前面側に空気が吹出される前面グリル20aを備える。室外機20は、冷凍サイクルにより、例えば水を加熱して温水をつくる、又は水を冷却して冷水をつくる装置で、冷凍空調装置の一種の水用熱交換装置である。そして、冷媒回路が室外機20内で完結しているのが特徴である。現地では、水配管工事だけが行われる。そして、既存の空気調和機の室外機を流用できる点に特徴がある。   As shown in FIG. 1, the outdoor unit 20 is very similar to the outdoor unit of a separate air conditioner. A front grill 20a is provided on the front side to blow out air. The outdoor unit 20 is a device that heats water to produce hot water or cools water to produce cold water by a refrigeration cycle, and is a kind of water heat exchange device for a refrigeration air conditioner. The feature is that the refrigerant circuit is completed in the outdoor unit 20. Only water piping work will be carried out locally. And it has the characteristics in the point which can divert the outdoor unit of the existing air conditioner.

図2において、室外機20は、送風機室15と機械室16とを備え、送風機室15と機械室16とはセパレータ13で仕切られている。送風機室15には、空気と冷媒とが熱交換を行う空気−冷媒熱交換器10、この空気−冷媒熱交換器10に送風を行うファン14等が配置される。図示はしないが、室外機20は、機械室16の上に電気部品を収納する電気品箱を備える。   In FIG. 2, the outdoor unit 20 includes a blower chamber 15 and a machine chamber 16, and the blower chamber 15 and the machine chamber 16 are partitioned by a separator 13. An air-refrigerant heat exchanger 10 that exchanges heat between air and refrigerant, a fan 14 that blows air to the air-refrigerant heat exchanger 10, and the like are disposed in the blower chamber 15. Although not shown, the outdoor unit 20 includes an electrical component box that houses electrical components on the machine room 16.

また、機械室16には、冷媒の圧縮を行う圧縮機6、冷媒を貯留するアキュームレータ11、冷媒の流れを切替える四方弁(図示せず)、冷媒と水とが熱交換を行うプレート式熱交換器1、冷媒の減圧装置として使用される電子膨張弁(図示せず)等が配置される。圧縮機6は、吸入側に吸入マフラー6aを備える。また、この実施の形態では、R410A冷媒を用いるとともに、インバータ駆動の圧縮機6によるヒートポンプ運転により、省エネ及びCO削減に貢献できる。 The machine room 16 includes a compressor 6 that compresses the refrigerant, an accumulator 11 that stores the refrigerant, a four-way valve (not shown) that switches the flow of the refrigerant, and a plate-type heat exchange that exchanges heat between the refrigerant and water. The electronic expansion valve (not shown) etc. which are used as a decompression device 1 and a refrigerant decompression device are arranged. The compressor 6 includes a suction muffler 6a on the suction side. In this embodiment, the R410A refrigerant is used, and the heat pump operation by the inverter-driven compressor 6 can contribute to energy saving and CO 2 reduction.

プレート式熱交換器1は、正面側に冷媒配管接続口1aを、背面側に水配管接続口1bを有する。プレート式熱交換器1は、その周囲を囲む保持ケースで覆われているが、図2では保持ケースを省略している。   The plate heat exchanger 1 has a refrigerant pipe connection port 1a on the front side and a water pipe connection port 1b on the back side. The plate heat exchanger 1 is covered with a holding case that surrounds the plate heat exchanger 1, but the holding case is omitted in FIG.

図3、図4において、プレート式熱交換器1は、復元力を有する断熱材2にて冷媒配管接続口1a、水配管接続口1bを除き全周が覆われる。復元力を有する断熱材2にてプレート式熱交換器1を覆った状態の外形より一回り小さい形状で、断熱材2の復元力にて変形しない強度を有するそれぞれ3面からなる保持ケース3a(第1の保持ケースと呼ぶ)、保持ケース3b(第2の保持ケースと呼ぶ)にて、復元力を有する断熱材2を圧縮した状態を保ち囲う。保持ケース3aと保持ケース3bとをネジにて固定しプレート式熱交換器組立3を形成する。   3 and 4, the plate-type heat exchanger 1 is covered with the heat insulating material 2 having a restoring force except for the refrigerant pipe connection port 1a and the water pipe connection port 1b. A holding case 3a having three surfaces each having a shape that is slightly smaller than the outer shape of the plate heat exchanger 1 covered with the heat insulating material 2 having a restoring force and has a strength that does not deform due to the restoring force of the heat insulating material 2. The heat insulating material 2 having a restoring force is compressed and surrounded by a holding case 3b (called a second holding case) and a holding case 3b (called a first holding case). The holding case 3a and the holding case 3b are fixed with screws to form the plate heat exchanger assembly 3.

また、プレート式熱交換器組立3は、保持ケース3aに設けた爪3cをベース5にスポット溶接にて固定してあるベース台座5aに設けた嵌合穴5bにスライド挿入させ、取り付けやすいように仮固定し、ネジにてベース台座5aにネジ固定する。プレート式熱交換器1に圧縮機6にて冷媒が循環する冷媒配管8、ポンプ7にて水が循環する水配管7aをそれぞれ接続する。   The plate heat exchanger assembly 3 is slidably inserted into the fitting hole 5b provided in the base pedestal 5a fixed to the base 5 by spot welding with the claw 3c provided in the holding case 3a so that it can be easily attached. Temporarily fix and screw to the base pedestal 5a with screws. The plate heat exchanger 1 is connected to a refrigerant pipe 8 through which refrigerant circulates in the compressor 6 and a water pipe 7a through which water circulates through a pump 7.

断熱材2は、一例としてこの実施の形態では、材質がフェルト製の平板状のものを使用する。プレート式熱交換器1が、外形が略直方体であり、外周面が6面ある。6面のそれぞれの面に、分割された6枚の断熱材2を使用する。断熱材2の厚さは、約20mmである。そして、断熱材2を圧縮する場合の圧縮率は、約60%である。断熱材2が、6枚の平板状に分割されているので、組合わせた場合の精度が出る。また、組立がしやすい。   As an example, in this embodiment, the heat insulating material 2 is a flat plate made of felt. The plate heat exchanger 1 has a substantially rectangular parallelepiped shape and six outer peripheral surfaces. The six divided heat insulating materials 2 are used for each of the six surfaces. The thickness of the heat insulating material 2 is about 20 mm. And the compression rate in the case of compressing the heat insulating material 2 is about 60%. Since the heat insulating material 2 is divided into six flat plates, the accuracy when combined is obtained. Moreover, it is easy to assemble.

保持ケース3aは、前面壁、天面壁、側面壁からなる。保持ケース3aの前面壁には、冷媒配管8の逃げ用のU字状切欠き部3dが上下の2箇所に形成されている。U字状切欠き部3dは、組付け方向に開口している(図2では右方向)。これにより、プレート式熱交換器1に冷媒配管8を溶接後も保持ケース3aの組立が可能である。   The holding case 3a includes a front wall, a top wall, and a side wall. On the front wall of the holding case 3a, U-shaped cutout portions 3d for escaping the refrigerant pipe 8 are formed at two upper and lower portions. The U-shaped notch 3d opens in the assembling direction (right direction in FIG. 2). Thereby, the holding case 3a can be assembled even after the refrigerant pipe 8 is welded to the plate heat exchanger 1.

また、保持ケース3bは、背面壁、底面壁、側面壁からなる。保持ケース3bの背面壁には、水配管接続口1b貫通用の丸穴3eが上下の2箇所に形成されている。   The holding case 3b includes a back wall, a bottom wall, and a side wall. On the rear wall of the holding case 3b, round holes 3e for penetrating the water pipe connection port 1b are formed at two locations on the top and bottom.

冷媒配管8、水配管7aを介しプレート式熱交換器1に伝達する圧縮機6、ポンプ7の駆動時の振動や、発停により発生するウォーターハンマーの衝撃が配管を伝播してプレート式熱交換器1に振動が加わった際に、プレート式熱交換器1を覆う復元力を有する断熱材2が振動を吸収し、冷媒配管8、水配管7aに生じる応力を緩和させる。   Plate-type heat exchange is caused by the vibration of the compressor 6 and the pump 7 that are transmitted to the plate-type heat exchanger 1 through the refrigerant pipe 8 and the water pipe 7a, and the impact of the water hammer generated by starting and stopping the pipe. When vibration is applied to the vessel 1, the heat insulating material 2 having a restoring force that covers the plate heat exchanger 1 absorbs the vibration and relieves stress generated in the refrigerant pipe 8 and the water pipe 7 a.

また、上記プレート式熱交換器1の取付方法により製作された室外機20が、輸送時などに転倒、落下した場合、復元力を有する断熱材2がプレート式熱交換器1を面圧にて支持する。そのため、大きく配置が変位することがないことから冷媒配管8、水配管7aに生じる配管応力を抑制する効果がある。   Further, when the outdoor unit 20 manufactured by the mounting method of the plate heat exchanger 1 falls or falls during transportation or the like, the heat insulating material 2 having a restoring force causes the plate heat exchanger 1 to have a surface pressure. To support. Therefore, since the arrangement is not greatly displaced, there is an effect of suppressing the pipe stress generated in the refrigerant pipe 8 and the water pipe 7a.

室外機20の冷媒回路は、図5のような構成である。図5はプレート式熱交換器1に高圧・高温のガス冷媒を圧縮機6から供給し、プレート式熱交換器1の水回路に入る水を加熱する場合を示している。圧縮機6で冷媒(例えば、R410A)を圧縮して高圧・高温のガス冷媒とし、四方弁9を介してプレート式熱交換器1に供給する。プレート式熱交換器1では、冷媒と水とが対向流となり、冷媒と水との間で熱交換が行われて、水が加熱される。プレート式熱交換器1を出た液冷媒は、電子膨張弁12bで過冷却(サブクールをつける)されてアキュームレータ11に入る。さらに、電子膨張弁12aで減圧されて二相冷媒となり、空気−冷媒熱交換器10で蒸発し低圧のガス冷媒となり、四方弁9を介して吸入マフラー6aから圧縮機6に戻る。プレート式熱交換器1で加熱された高温の水は、図示しない給湯タンク、ファンコイルユニット等に供給される。   The refrigerant circuit of the outdoor unit 20 is configured as shown in FIG. FIG. 5 shows a case where high-pressure and high-temperature gas refrigerant is supplied to the plate heat exchanger 1 from the compressor 6 to heat water entering the water circuit of the plate heat exchanger 1. A refrigerant (for example, R410A) is compressed by the compressor 6 to be a high-pressure and high-temperature gas refrigerant, and is supplied to the plate heat exchanger 1 through the four-way valve 9. In the plate heat exchanger 1, the refrigerant and water are opposed to each other, heat is exchanged between the refrigerant and water, and the water is heated. The liquid refrigerant that exits the plate heat exchanger 1 is supercooled (subcooled) by the electronic expansion valve 12 b and enters the accumulator 11. Further, the pressure is reduced by the electronic expansion valve 12 a to become a two-phase refrigerant, evaporated by the air-refrigerant heat exchanger 10 to become a low-pressure gas refrigerant, and returns to the compressor 6 from the suction muffler 6 a through the four-way valve 9. The high-temperature water heated by the plate heat exchanger 1 is supplied to a hot water supply tank, a fan coil unit, etc. (not shown).

また、プレート式熱交換器1で水を冷却する場合は、冷媒の流れは上記と逆方向になる。圧縮機6で冷媒(例えば、R410A)を圧縮して高圧・高温のガス冷媒とし、四方弁9を介して空気−冷媒熱交換器10に供給する。空気−冷媒熱交換器10を出た液冷媒は、電子膨張弁12aで過冷却されてアキュームレータ11に入る。さらに、電子膨張弁12bで減圧されて二相冷媒となり、プレート式熱交換器1で蒸発し低圧のガス冷媒となる。プレート式熱交換器1では、冷媒と水とが並行流となり、冷媒と水との間で熱交換が行われて、水が冷却される。プレート式熱交換器1から出た低圧のガス冷媒は、四方弁9を介して吸入マフラー6aから圧縮機6に戻る。プレート式熱交換器1で冷却された水は、例えばファンコイルユニットに供給され冷房等に利用される。   Moreover, when cooling water with the plate-type heat exchanger 1, the flow of the refrigerant is in the reverse direction. The refrigerant (for example, R410A) is compressed by the compressor 6 to be a high-pressure / high-temperature gas refrigerant, and is supplied to the air-refrigerant heat exchanger 10 through the four-way valve 9. The liquid refrigerant exiting the air-refrigerant heat exchanger 10 is supercooled by the electronic expansion valve 12 a and enters the accumulator 11. Further, the pressure is reduced by the electronic expansion valve 12b to become a two-phase refrigerant, and evaporated by the plate heat exchanger 1 to become a low-pressure gas refrigerant. In the plate heat exchanger 1, the refrigerant and water are in parallel flow, heat exchange is performed between the refrigerant and water, and the water is cooled. The low-pressure gas refrigerant discharged from the plate heat exchanger 1 returns to the compressor 6 from the suction muffler 6a via the four-way valve 9. The water cooled by the plate heat exchanger 1 is supplied to, for example, a fan coil unit and used for cooling or the like.

冷媒に、R410Aを使用するので、欧州のエネルギー政策におけるCO排出量削減対策に対しても、受け入れられるものである。 Since R410A is used as the refrigerant, it is also acceptable for measures for reducing CO 2 emissions in the European energy policy.

プレート式熱交換器1の構成であるが、公知のものを使用するので、図6により、簡単に内部構成を説明する。図6では、外周カバーを構成する筒状体は省略している。プレート式熱交換器1は、一方の最外端のプレート1dに、冷媒配管接続口1aが設けられる。また、他方の最外端のプレート1dに、水配管接続口1bが設けられる。最外端のプレート1dの間に、複数の波形状の伝熱プレート1cが並べて配置される。伝熱プレート1cの間に、交互に冷媒流路1eと、水流路1fとが形成される。そして、伝熱プレート1cに、各冷媒流路1eと冷媒配管接続口1aとを接続する冷媒連通穴1gが設けられる。また、伝熱プレート1cに、各水流路1fと水配管接続口1bとを接続する水連通穴1hが設けられる。   Although it is a structure of the plate type heat exchanger 1, since a well-known thing is used, an internal structure is easily demonstrated with FIG. In FIG. 6, the cylindrical body which comprises an outer periphery cover is abbreviate | omitted. In the plate heat exchanger 1, a refrigerant pipe connection port 1a is provided on one outermost plate 1d. Further, a water pipe connection port 1b is provided on the other outermost plate 1d. A plurality of corrugated heat transfer plates 1c are arranged side by side between the outermost plates 1d. Between the heat transfer plates 1c, refrigerant flow paths 1e and water flow paths 1f are alternately formed. And the refrigerant | coolant communication hole 1g which connects each refrigerant flow path 1e and the refrigerant | coolant piping connection port 1a is provided in the heat-transfer plate 1c. Moreover, the water transfer hole 1h which connects each water flow path 1f and the water piping connection port 1b is provided in the heat-transfer plate 1c.

実施の形態2.
図7、図8は実施の形態2を示す図で、図7は補助支持部材4と保持ケース3aとプレート式熱交換器1との配置関係を示した断面図、図8は補助支持部材4の斜視図である。
Embodiment 2. FIG.
7 and 8 are diagrams showing the second embodiment. FIG. 7 is a cross-sectional view showing the positional relationship among the auxiliary support member 4, the holding case 3a, and the plate heat exchanger 1, and FIG. FIG.

図7に示すように、断熱材2の一部を切り欠き、この切り欠きに補助支持部材4を配置する。補助支持部材4は、保持ケース3aの内壁側に接し、プレート式熱交換器組立3の状態で断熱材2が圧縮されている厚さより高さ(図7では左右方向の寸法)が狭く、プレート式熱交換器1との間に隙間Aを設ける。断熱材2にある一定以上の力が加わり補助支持部材4の高さまで圧縮された際に、補助支持部材4がプレート式熱交換器1を支持する。   As shown in FIG. 7, a part of the heat insulating material 2 is cut out, and the auxiliary support member 4 is arranged in the cutout. The auxiliary support member 4 is in contact with the inner wall side of the holding case 3a and has a smaller height (dimension in the left-right direction in FIG. 7) than the thickness of the heat insulating material 2 compressed in the state of the plate heat exchanger assembly 3. A gap A is provided between the heat exchanger 1 and the heat exchanger 1. The auxiliary support member 4 supports the plate heat exchanger 1 when a certain force or more is applied to the heat insulating material 2 and is compressed to the height of the auxiliary support member 4.

プレート式熱交換器1と補助支持部材4との隙間Aの寸法を1〜4mm程度とする。隙間Aの寸法が1mm以下では、寸法のバラツキによりプレート式熱交換器1と補助支持部材4とが干渉する恐れがある。隙間Aの寸法が4mm以上では、補助支持部材4が機能しない(断熱材2にある一定以上の力が加わり補助支持部材4の高さまで圧縮された際に、補助支持部材4がプレート式熱交換器1を支持できない)。   The dimension of the gap A between the plate heat exchanger 1 and the auxiliary support member 4 is set to about 1 to 4 mm. If the size of the gap A is 1 mm or less, the plate heat exchanger 1 and the auxiliary support member 4 may interfere with each other due to the variation in size. When the dimension of the gap A is 4 mm or more, the auxiliary support member 4 does not function (when the heat of the heat insulating material 2 is applied with a certain level of force and compressed to the height of the auxiliary support member 4, the auxiliary support member 4 is subjected to plate type heat exchange. Cannot support vessel 1).

図7では、プレート式熱交換器1と保持ケース3aとの間の断熱材2の切り欠きに補助支持部材4を設ける例を説明したが、プレート式熱交換器1と保持ケース3bとの間の断熱材2の切り欠きにも同様に補助支持部材4を設ける。   In FIG. 7, the example in which the auxiliary support member 4 is provided in the notch of the heat insulating material 2 between the plate heat exchanger 1 and the holding case 3 a has been described, but between the plate heat exchanger 1 and the holding case 3 b. Similarly, the auxiliary support member 4 is provided in the notch of the heat insulating material 2.

補助支持部材4は、図8に示すように、クランク形状の板金部品である。そして、プレート式熱交換器1側の面に切欠き部4aを有する。   As shown in FIG. 8, the auxiliary support member 4 is a crank-shaped sheet metal part. And it has the notch part 4a in the surface at the side of the plate type heat exchanger 1.

室外機20が、輸送時などに転倒、落下した場合に、プレート式熱交換器1が補助支持部材4に突き当たることにより、配置の変位量を衝撃の大きさに関わらず一定量以下に抑えることから、配管の接続位置の変位量を制限する効果がある。   When the outdoor unit 20 falls or falls during transportation or the like, the plate heat exchanger 1 hits the auxiliary support member 4 so that the amount of displacement of the arrangement is suppressed to a certain amount or less regardless of the magnitude of the impact. Therefore, there is an effect of limiting the displacement amount of the connection position of the pipe.

実施の形態3.
図9は実施の形態3を示す図で、補助支持部材4と保持ケース3aとプレート式熱交換器1との配置関係を示した断面図である。
Embodiment 3 FIG.
FIG. 9 is a diagram showing the third embodiment, and is a cross-sectional view showing the positional relationship among the auxiliary support member 4, the holding case 3 a, and the plate heat exchanger 1.

図9に示すように、補助支持部材4と保持ケース3aの内壁側との間に、断熱材2を圧縮挿入して挟み込むことにより、保持ケース3aに断熱材2が保持され、プレート式熱交換器組立3の製造組立時やメンテナンスサービス時の作業性が向上する。補助支持部材4には、図8で示したように、プレート式熱交換器1側の面に切欠き部4aを有するので、補助支持部材4と保持ケース3aの内壁側との間に断熱材2を圧縮挿入する際の作業がやりやすい。   As shown in FIG. 9, the heat insulating material 2 is compressed and inserted between the auxiliary support member 4 and the inner wall side of the holding case 3a so that the heat insulating material 2 is held in the holding case 3a, and plate type heat exchange is performed. The workability at the time of manufacturing and assembling the device assembly 3 and maintenance service is improved. As shown in FIG. 8, the auxiliary support member 4 has a notch 4a on the surface of the plate heat exchanger 1 side, so that a heat insulating material is provided between the auxiliary support member 4 and the inner wall side of the holding case 3a. The work when inserting and compressing 2 is easy.

図9では、補助支持部材4と保持ケース3aの内壁側との間に、断熱材2を圧縮挿入して挟み込む例を説明したが、補助支持部材4と保持ケース3bの内壁側との間にも同様に断熱材2を圧縮挿入して挟み込む。   In FIG. 9, an example in which the heat insulating material 2 is compressed and inserted between the auxiliary support member 4 and the inner wall side of the holding case 3 a has been described, but between the auxiliary support member 4 and the inner wall side of the holding case 3 b. Similarly, the heat insulating material 2 is compressed and inserted.

復元力を有する断熱材2をプレート式熱交換器1と保持ケース3a、保持ケース3bに挟み込み保持することにより、復元力を有する断熱材2をプレート式熱交換器1あるいは保持ケース3a,3bに貼り付ける必要がなくなり、組立作業性を容易にする効果がある。   The heat insulating material 2 having a restoring force is sandwiched and held between the plate heat exchanger 1, the holding case 3a, and the holding case 3b, so that the heat insulating material 2 having the restoring force is attached to the plate heat exchanger 1 or the holding cases 3a and 3b. This eliminates the need for sticking, and has the effect of facilitating assembly workability.

実施の形態4.
保持ケース3a、保持ケース3bの材料を板金にする。それにより、プレート式熱交換器1の冷媒配管接続口1aに冷媒配管8を、又は水配管接続口1bに水配管7aをロウ付けする場合に、プレート式熱交換器1の周囲に設けた断熱材2等の可燃物に直接炎が当たることがなくなる。従って、可燃物への延焼を抑制することができ、製品製造、メンテナンスサービス時の作業性が向上する。
Embodiment 4 FIG.
The material of the holding case 3a and the holding case 3b is a sheet metal. Accordingly, when the refrigerant pipe 8 is brazed to the refrigerant pipe connection port 1a of the plate heat exchanger 1 or the water pipe 7a is brazed to the water pipe connection port 1b, heat insulation provided around the plate heat exchanger 1 is provided. There is no direct flame hitting combustibles such as material 2. Therefore, it is possible to suppress the spread of fire to combustible materials, and workability during product manufacturing and maintenance services is improved.

上記実施の形態では、四方弁9を設けて冷媒の流れを切り替え、温水と冷水とを作る例を示しているが、四方弁9を省略して、温水のみまたは冷水のみを作るようにしてもよい。   In the above embodiment, an example is shown in which the four-way valve 9 is provided to switch the refrigerant flow to produce hot water and cold water. However, the four-way valve 9 is omitted and only hot water or cold water is produced. Good.

また、上記実施の形態で、断熱材2の材質、厚さ及び圧縮率は好適な一例を示したもので、他の材質のものを使用することも可能である。   Moreover, in the said embodiment, the material, thickness, and compression rate of the heat insulating material 2 showed a suitable example, and the thing of another material can also be used.

この発明に係る水用熱交換装置は、セパレータにより機械室と送風機室とに仕切られた室外機と、送風機室に、空気と冷媒とが熱交換を行う空気−冷媒熱交換器と、この空気−冷媒熱交換器に送風を行うファンとを配置し、機械室に、冷媒を圧縮する圧縮機と、冷媒の流れを切替える四方弁と、冷媒と水とが熱交換を行うプレート式熱交換器と、電子膨張弁と、冷媒を貯留するアキュームレータとを配置し、圧縮機、四方弁、プレート式熱交換器、電子膨張弁、空気−冷媒熱交換器、アキュームレータを有する冷媒回路が、室外機内で完結し、プレート式熱交換器を復元力を有する断熱材にて覆い、断熱材を圧縮した状態を保って囲う保持ケースを備えたことにより、圧縮機やポンプ等の運転時にプレート式熱交換器に接続された流体循環用の配管を介しプレート式熱交換器に伝達する振動を断熱材が緩衝材となり吸収、分散することにより、流体循環用の配管への応力を抑制でき配管の折損を回避するとともに、共振などによる異常音振動を抑制する効果が得られる。また、輸送中の落下や転倒などで衝撃が加わった場合もプレート式熱交換器の配置が安定しているため、プレート式熱交換器を一定位置に保持可能で配置が大きく変化することがないことから、プレート式熱交換器に接続された配管に発生する応力を抑制でき配管の折損を回避する効果が有る。   The water heat exchange device according to the present invention includes an outdoor unit partitioned into a machine room and a blower room by a separator, an air-refrigerant heat exchanger in which air and refrigerant exchange heat with the blower room, and the air -A fan that blows air in the refrigerant heat exchanger, a compressor that compresses the refrigerant, a four-way valve that switches the flow of refrigerant, and a plate heat exchanger that exchanges heat between the refrigerant and water And an electronic expansion valve and an accumulator for storing refrigerant, and a refrigerant circuit having a compressor, a four-way valve, a plate heat exchanger, an electronic expansion valve, an air-refrigerant heat exchanger, and an accumulator is provided in the outdoor unit. Completed and covered the plate heat exchanger with a heat-insulating material with resilience, and equipped with a holding case that kept the heat-insulating material in a compressed state, so that the plate-type heat exchanger was operated when operating a compressor, pump, etc. For fluid circulation connected to Absorbing and dispersing the vibration transmitted to the plate heat exchanger through the piping as a heat insulating material, the stress to the piping for fluid circulation can be suppressed, and the piping can be prevented from being broken and abnormal noise due to resonance etc. An effect of suppressing vibration is obtained. In addition, even when an impact is applied due to dropping or falling during transportation, the arrangement of the plate heat exchanger is stable, so the plate heat exchanger can be held in a fixed position and the arrangement does not change significantly. Therefore, it is possible to suppress the stress generated in the pipe connected to the plate heat exchanger and to prevent the pipe from being broken.

また、この発明に係る水用熱交換装置は、プレート式熱交換器は水配管接続口を備え、保持ケースは、前面壁、天面壁、側面壁からなり、前面壁に冷媒回路の冷媒配管の逃げ用のU字状切欠き部を有する第1の保持ケースと、背面壁、底面壁、側面壁からなり、背面壁に水配管接続口の貫通用の丸穴を有する第2の保持ケースとを備えたことにより、保持ケースの組立作業を容易に行うことができる。   In the water heat exchange device according to the present invention, the plate heat exchanger includes a water pipe connection port, the holding case includes a front wall, a top wall, and a side wall, and the refrigerant pipe of the refrigerant circuit is formed on the front wall. A first holding case having a U-shaped cutout for escaping; a second holding case comprising a back wall, a bottom wall, and a side wall, and having a round hole for penetrating a water pipe connection port on the back wall; Since the holding case is provided, the assembling work of the holding case can be easily performed.

また、この発明に係る水用熱交換装置は、U字状切欠き部は、組付け方向に開口していることにより、プレート式熱交換器に冷媒配管を溶接後も保持ケースの組立が可能である。   Further, in the water heat exchange device according to the present invention, the U-shaped notch is open in the assembly direction, so that the holding case can be assembled even after the refrigerant pipe is welded to the plate heat exchanger. It is.

また、この発明に係る水用熱交換装置は、プレート式熱交換器は、外形が略直方体であり、プレート式熱交換器の外周面の6面のそれぞれの面に、分割された6枚の断熱材を使用することにより、断熱材を組合せた場合の精度が出る。また、組立がしやすい。   Further, in the water heat exchange device according to the present invention, the plate heat exchanger has a substantially rectangular parallelepiped shape, and is divided into six divided outer surfaces on each of the six surfaces of the plate heat exchanger. By using the heat insulating material, the accuracy when the heat insulating materials are combined is obtained. Moreover, it is easy to assemble.

また、この発明に係る水用熱交換装置は、プレート式熱交換器から断熱材に一定以上の力が加わり圧縮された際に、プレート式熱交換器を補助的に支持する補助支持部材を保持ケースに配置したことにより、室外機が、輸送時などに転倒、落下した場合に、プレート式熱交換器が補助支持部材に突き当たることにより、配置の変位量を衝撃の大きさに関わらず一定量以下に抑えることから、配管の接続位置の変位量を制限する効果がある。   In addition, the water heat exchanger according to the present invention holds an auxiliary support member that supports the plate heat exchanger as an auxiliary when the plate heat exchanger is compressed by applying a certain level of force to the heat insulating material. By arranging in the case, when the outdoor unit falls or falls during transportation etc., the plate heat exchanger hits the auxiliary support member, so that the amount of displacement of the arrangement is constant regardless of the magnitude of the impact Since it suppresses below, there exists an effect which restrict | limits the displacement amount of the connection position of piping.

また、この発明に係る水用熱交換装置は、補助支持部材と、第1の保持ケース又は第2の保持ケースとの間に断熱材を圧縮挿入して挟み込むことにより、保持ケースに断熱材が保持され、プレート式熱交換器組立の製造組立時やメンテナンスサービス時の作業性が向上する。   Moreover, the water heat exchanger according to the present invention compresses and inserts the heat insulating material between the auxiliary support member and the first holding case or the second holding case, so that the heat insulating material is inserted into the holding case. This improves the workability at the time of manufacturing assembly and maintenance service of the plate heat exchanger assembly.

また、この発明に係る水用熱交換装置は、保持ケースの材料に板金を用いたことにより、プレート式熱交換器の冷媒配管接続口に冷媒配管を、又は水配管接続口に水配管をロウ付けする場合に、プレート式熱交換器の周囲に設けた断熱材等の可燃物に直接炎が当たることがなくなる。従って、可燃物への延焼を抑制することができ、製品製造、メンテナンスサービス時の作業性が向上する。   Further, the water heat exchange device according to the present invention uses sheet metal as the material of the holding case, so that the refrigerant pipe is connected to the refrigerant pipe connection port of the plate heat exchanger or the water pipe is connected to the water pipe connection port. When attached, the flame does not directly hit a combustible material such as a heat insulating material provided around the plate heat exchanger. Therefore, it is possible to suppress the spread of fire to combustible materials, and workability during product manufacturing and maintenance services is improved.

また、この発明に係る水用熱交換装置は、冷媒にR410Aを用いることにより、CO排出量削減に貢献する。 Moreover, the water heat exchange apparatus according to the present invention contributes to CO 2 emission reduction by using R410A as a refrigerant.

また、この発明に係る水用熱交換装置は、冷媒回路に、冷媒の流れを切り替える四方弁を備えたことにより、温水または冷水を作ることができる。   Moreover, the water heat exchanger according to the present invention can produce hot water or cold water by providing the refrigerant circuit with a four-way valve for switching the flow of the refrigerant.

実施の形態1を示す図で、室外機20の外形図。FIG. 3 shows the first embodiment and is an external view of the outdoor unit 20. 実施の形態1を示す図で、室外機20の内部上面図。FIG. 5 shows the first embodiment, and is an internal top view of the outdoor unit 20. 実施の形態1を示す図で、室外機20内部の要部を示す図で、プレート式熱交換器1の取付方法を示す分解斜視図。FIG. 3 is a diagram showing the first embodiment, and is a diagram showing a main part inside the outdoor unit 20, and is an exploded perspective view showing a mounting method of the plate heat exchanger 1. 実施の形態1を示す図で、室外機20内部の要部斜視図。FIG. 3 is a diagram showing the first embodiment, and is a perspective view of a main part inside the outdoor unit 20. 実施の形態1を示す図で、冷媒回路図。FIG. 3 is a diagram showing the first embodiment and is a refrigerant circuit diagram. 実施の形態1を示す図で、プレート式熱交換器1の分解斜視図。FIG. 3 is a diagram showing the first embodiment, and is an exploded perspective view of the plate heat exchanger 1. 実施の形態2を示す図で、補助支持部材4と保持ケース3aとプレート式熱交換器1との配置関係を示した断面図。FIG. 9 is a diagram illustrating the second embodiment, and is a cross-sectional view illustrating the arrangement relationship among the auxiliary support member 4, the holding case 3a, and the plate heat exchanger 1. 実施の形態2を示す図で、補助支持部材4の斜視図。FIG. 6 is a diagram illustrating the second embodiment, and is a perspective view of an auxiliary support member 4. 実施の形態3を示す図で、補助支持部材4と保持ケース3aとプレート式熱交換器1との配置関係を示した断面図。FIG. 9 is a diagram showing the third embodiment, and is a cross-sectional view showing the arrangement relationship among the auxiliary support member 4, the holding case 3a, and the plate heat exchanger 1.

符号の説明Explanation of symbols

1 プレート式熱交換器、1a 冷媒配管接続口、1b 水配管接続口、1c 伝熱プレート、1d 最外端のプレート、1e 冷媒流路、1f 水流路、1g 冷媒連通穴、1h 水連通穴、2 断熱材、3 プレート式熱交換器組立、3a 保持ケース、3b 保持ケース、3c 爪、3d U字状切欠き部、3e 丸穴、4 補助支持部材、4a 切欠き部、5 ベース、5a ベース台座、5b 嵌合穴、6 圧縮機、6a 吸入マフラー、7 ポンプ、7a 水配管、8 冷媒配管、9 四方弁、10 空気−冷媒熱交換器、11 アキュームレータ、12a 電子膨張弁、12b 電子膨張弁、13 セパレータ、14 ファン、15 送風機室、16 機械室、20 室外機。   1 plate type heat exchanger, 1a refrigerant pipe connection port, 1b water pipe connection port, 1c heat transfer plate, 1d outermost plate, 1e refrigerant flow path, 1f water flow path, 1g refrigerant communication hole, 1h water communication hole, 2 Insulation, 3 plate heat exchanger assembly, 3a holding case, 3b holding case, 3c claw, 3d U-shaped notch, 3e round hole, 4 auxiliary support member, 4a notch, 5 base, 5a base Base, 5b Mating hole, 6 Compressor, 6a Suction muffler, 7 Pump, 7a Water piping, 8 Refrigerant piping, 9 Four-way valve, 10 Air-refrigerant heat exchanger, 11 Accumulator, 12a Electronic expansion valve, 12b Electronic expansion valve , 13 Separator, 14 Fan, 15 Blower room, 16 Machine room, 20 Outdoor unit.

Claims (9)

セパレータにより機械室と送風機室とに仕切られた室外機と、
前記送風機室に、空気と冷媒とが熱交換を行う空気−冷媒熱交換器と、この空気−冷媒熱交換器に送風を行うファンとを配置し、
前記機械室に、冷媒を圧縮する圧縮機と、冷媒と水とが熱交換を行うプレート式熱交換器と、電子膨張弁と、冷媒を貯留するアキュームレータとを配置し、
前記圧縮機、前記プレート式熱交換器、前記電子膨張弁、前記空気−冷媒熱交換器、前記アキュームレータを有する冷媒回路が、前記室外機内で完結し、
前記プレート式熱交換器を復元力を有する断熱材にて覆い、前記断熱材を圧縮した状態を保って囲う保持ケースを備えたことを特徴とする水用熱交換装置。
An outdoor unit partitioned into a machine room and a blower room by a separator;
In the blower chamber, an air-refrigerant heat exchanger that exchanges heat between air and refrigerant, and a fan that blows air to the air-refrigerant heat exchanger are arranged,
In the machine room, a compressor that compresses the refrigerant, a plate heat exchanger that exchanges heat between the refrigerant and water, an electronic expansion valve, and an accumulator that stores the refrigerant are disposed.
A refrigerant circuit having the compressor, the plate heat exchanger, the electronic expansion valve, the air-refrigerant heat exchanger, and the accumulator is completed in the outdoor unit,
A water heat exchange apparatus comprising a holding case that covers the plate heat exchanger with a heat insulating material having a restoring force and surrounds the heat insulating material in a compressed state.
前記プレート式熱交換器は水配管接続口を備え、
前記保持ケースは、
前面壁、天面壁、側面壁からなり、前記前面壁に前記冷媒回路の冷媒配管の逃げ用のU字状切欠き部を有する第1の保持ケースと、
背面壁、底面壁、側面壁からなり、前記背面壁に前記水配管接続口の貫通用の丸穴を有する第2の保持ケースとを備えたことを特徴とする請求項1記載の水用熱交換装置。
The plate heat exchanger includes a water pipe connection port,
The holding case is
A first holding case comprising a front wall, a top wall, a side wall, and having a U-shaped notch for escaping refrigerant piping of the refrigerant circuit on the front wall;
2. The water heat according to claim 1, further comprising: a second holding case including a back wall, a bottom wall, and a side wall, and having a round hole for penetrating the water pipe connection port in the back wall. Exchange equipment.
前記U字状切欠き部は、組付け方向に開口していることを特徴とする請求項2記載の水用熱交換装置。   The water heat exchange device according to claim 2, wherein the U-shaped notch is open in an assembling direction. 前記プレート式熱交換器は、外形が略直方体であり、
前記プレート式熱交換器の外周面の6面のそれぞれの面に、分割された6枚の前記断熱材を使用することを特徴とする請求項1乃至請求項3のいずれかに記載の水用熱交換装置。
The plate heat exchanger has a substantially rectangular parallelepiped shape,
The water insulation according to any one of claims 1 to 3, wherein the six divided heat insulating materials are used on each of the six outer peripheral surfaces of the plate heat exchanger. Heat exchange device.
前記プレート式熱交換器から前記断熱材に一定以上の力が加わり圧縮された際に、前記プレート式熱交換器を補助的に支持する補助支持部材を前記保持ケースに配置したことを特徴とする請求項1乃至請求項4のいずれかに記載の水用熱交換装置。   An auxiliary support member that supports the plate heat exchanger in an auxiliary manner is disposed in the holding case when a certain force or more is applied to the heat insulating material from the plate heat exchanger and is compressed. The heat exchanger for water according to any one of claims 1 to 4. 前記補助支持部材と、前記第1の保持ケース又は前記第2の保持ケースとの間に前記断熱材を圧縮挿入して挟み込むことを特徴とする請求項5記載の水用熱交換装置。   6. The water heat exchanger according to claim 5, wherein the heat insulating material is compressed and inserted between the auxiliary support member and the first holding case or the second holding case. 前記保持ケースの材料に板金を用いたことを特徴とする請求項1乃至請求項6のいずれかに記載の水用熱交換装置。   The water heat exchanger according to any one of claims 1 to 6, wherein a sheet metal is used as a material of the holding case. 前記冷媒にR410Aを用いることを特徴とする請求項1乃至請求項7のいずれかに記載の水用熱交換装置。   The water heat exchange device according to any one of claims 1 to 7, wherein R410A is used as the refrigerant. 前記冷媒回路に、冷媒の流れを切り替える四方弁を備えたことを特徴とする請求項1乃至請求項8のいずれかに記載の水用熱交換装置。   The water heat exchange device according to any one of claims 1 to 8, wherein the refrigerant circuit includes a four-way valve for switching a refrigerant flow.
JP2007032567A 2007-02-13 2007-02-13 Water heat exchanger Expired - Fee Related JP4782034B2 (en)

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EP4177546A1 (en) * 2021-11-08 2023-05-10 Ariston S.P.A. Housing chamber for the refrigerant circuit of a heat pump, equipped with anti-surge means

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