JP2008188632A - Melting furnace, continuous casting apparatus, and casting method for continuous casting apparatus - Google Patents

Melting furnace, continuous casting apparatus, and casting method for continuous casting apparatus Download PDF

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JP2008188632A
JP2008188632A JP2007025666A JP2007025666A JP2008188632A JP 2008188632 A JP2008188632 A JP 2008188632A JP 2007025666 A JP2007025666 A JP 2007025666A JP 2007025666 A JP2007025666 A JP 2007025666A JP 2008188632 A JP2008188632 A JP 2008188632A
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melting furnace
induction heating
molten metal
heating coil
magnetic field
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JP4640349B2 (en
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Masanori Tsuda
正徳 津田
Yasuhiro Nakai
泰弘 中井
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Shinko Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enable unidirectional crystal growth of large size grains by making the recessed surface of a solid-liquid interface a horizontal surface. <P>SOLUTION: In a melting furnace 10A, a molten metal is prepared by heating a conductive material 13 to be melted while adding the material 13 from above. The melting furnace 10A is provided with an induction heating coil 18 for preparing a molten metal by inductively heating the material 13 to be melted. Further, there are provided a magnetic body 21 (magnetic poles 21N and 21S) for applying a DC magnetic field in a horizontal direction to a molten metal 14 from the outer peripheral region of the melting furnace, which is positioned in the side below the induction heating coil 18, and around which the induction heating coil 18 is not wound. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、一方向性の大粒径の結晶成長を可能にする、溶解炉、該溶解炉を備える連続鋳造装置、および該連続鋳造装置における鋳造方法に関する。   The present invention relates to a melting furnace, a continuous casting apparatus provided with the melting furnace, and a casting method in the continuous casting apparatus, which enable crystal growth with a unidirectional large grain size.

連続鋳造法は、被溶解材料を固形または他の溶解装置で溶解し液状で供給しながら溶解が連続して行われ、その間に、溶解された溶湯の一部は徐々に溶解域から離されて冷却され、溶解と凝固とが連続して行われ、これらの作業が継続されて溶解域の断面形状とほぼ同じ断面形状の長い棒状や厚板状のインゴットが連続して形成される方法である。この連続鋳造法を使用した連続鋳造装置にコールドクルーシブル誘導溶解連続鋳造装置がある(例えば、特許文献1を参照)。   In the continuous casting method, melting is continuously performed while the material to be melted is melted in a solid or other melting device and supplied in liquid form, and during that time, a part of the molten metal is gradually separated from the melting zone. This is a method in which cooling and melting and solidification are continuously performed, and these operations are continued to continuously form a long rod-like or thick plate-like ingot having a cross-sectional shape substantially the same as the cross-sectional shape of the dissolution zone. . As a continuous casting apparatus using this continuous casting method, there is a cold crucible induction melting continuous casting apparatus (see, for example, Patent Document 1).

図6は、コールドクルーシブル誘導溶解連続鋳造装置のルツボ(溶解炉)の部分の構成を示す断面図である。図中の符号10Aは誘導連続溶解鋳造装置のルツボ(例えば、内周面の直径が80mm程度の溶解炉)であり、溶解炉10Aは円形断面のインゴットを鋳造するため、内部に冷却水通路16aを有する複数のセグメント16が所定の寸法のスリット17を介して円周方向に分割され、交互に隣接して形成された側壁20と、この側壁20の外周側の上部に、この側壁20の半径方向外周に所定の間隔を有して螺旋状に巻回され、内部が冷却水通路18aになっている中空銅管製の誘導加熱コイル18と、前記の側壁20の内周面より水平方向の直径が僅かに小さく内周面に対し上下動可能に配置された水冷式の底板1と、この底板1を上下に移動する引抜シャフト12などにより構成されている。   FIG. 6 is a cross-sectional view showing the configuration of the crucible (melting furnace) portion of the cold crucible induction melting continuous casting apparatus. Reference numeral 10A in the figure denotes a crucible (for example, a melting furnace having an inner peripheral surface diameter of about 80 mm) of the induction continuous melting and casting apparatus, and the melting furnace 10A casts an ingot having a circular cross section. A plurality of segments 16 having a predetermined dimension are divided in the circumferential direction through slits 17 of a predetermined size, and the side walls 20 formed alternately adjacent to each other, and the radius of the side walls 20 are formed on the outer peripheral side of the side walls 20. An induction heating coil 18 made of a hollow copper tube wound in a spiral shape with a predetermined interval on the outer periphery in the direction and having a cooling water passage 18 a inside, and a horizontal direction from the inner peripheral surface of the side wall 20. A water-cooled bottom plate 1 that has a slightly small diameter and is arranged to be movable up and down with respect to the inner peripheral surface, and a drawing shaft 12 that moves the bottom plate 1 up and down, and the like.

また、底板1は、上部材2と下部材3とから成り、両部材は水平方向断面の外径が側壁20の内周面より僅かに小さい寸法で形成され、側壁20との間に溶湯14が漏れない程度の空間を有している。前記の上部材2は上下方向に短い底付きの中空円筒形であり、この中空円筒形の上部材2は倒立され、その底部2aが上方に、中空筒部(冷却水室)2dが下方になるように配置されている。上に配置される底部2aの半径方向中央部には、非貫通の凹部、この例では円錘台形の空間としての穴2bとして設けられているが、この穴を画定する側面2cはテーパ状、正確には逆テーパ状に形成されていて底板の上部材2の内部すなわち下方に行くほど広くなっている。一方、下部材3には、前記の上部材2の冷却水室2dに連通するように軸方向に延在する2つの貫通孔が設けられて、冷却水の流入口3aと流出口3bとになっている。また、下部材3の半径方向中央部には引抜シャフト12が固定されている。   The bottom plate 1 includes an upper member 2 and a lower member 3, and both members are formed so that the outer diameter of the horizontal cross section is slightly smaller than the inner peripheral surface of the side wall 20. Has enough space to prevent leakage. The upper member 2 has a hollow cylindrical shape with a bottom that is short in the vertical direction. The hollow cylindrical upper member 2 is turned upside down so that the bottom portion 2a is upward and the hollow cylinder portion (cooling water chamber) 2d is downward. It is arranged to be. In the central portion in the radial direction of the bottom portion 2a disposed above, a non-penetrating recess, in this example, a hole 2b as a frustum-shaped space is provided, but the side surface 2c that defines the hole is tapered. Precisely, it is formed in a reverse taper shape and becomes wider as it goes inside the upper member 2 of the bottom plate, that is, downward. On the other hand, the lower member 3 is provided with two through-holes extending in the axial direction so as to communicate with the cooling water chamber 2d of the upper member 2 so that the cooling water inlet 3a and the outlet 3b are connected to each other. It has become. In addition, a drawing shaft 12 is fixed to the central portion of the lower member 3 in the radial direction.

前記の底板の上部材2と下部材3とは、この例では外周側からシール溶接されて一体にされている。このシール溶接により前記の中空円筒部は、冷却水の流入口3a、流出口3bと連通された冷却水室2dとなり、底板1全体を冷却する。図6に示したように、底板1は水冷されているため溶解されずに被溶解材料(溶解対象物)13の凝固相15との境界が明瞭に残るが、溶解の当初には溶湯14は非貫通の穴2bに流れ込んで、この穴2bを埋めて溶湯下部の凝固相と一体に凝固する。この状態で引抜シャフト12を下方に下げると逆テーパの側面2cを介して凝固相15に引張り力が伝達され、凝固相15と溶湯14とは徐々に下降して、溶湯14の下部は時間の経過とともに凝固相15に変化し、鋳造品の長さは逐次大きくなってゆく。   In this example, the upper member 2 and the lower member 3 of the bottom plate are integrated by seal welding from the outer peripheral side. By this seal welding, the hollow cylindrical portion becomes a cooling water chamber 2d communicating with the cooling water inlet 3a and the outlet 3b, and cools the entire bottom plate 1. As shown in FIG. 6, since the bottom plate 1 is water-cooled, the boundary with the solidified phase 15 of the material to be melted (dissolved object) 13 remains clearly without being melted. It flows into the non-penetrating hole 2b, fills the hole 2b, and solidifies integrally with the solidified phase below the molten metal. When the pulling shaft 12 is lowered downward in this state, a tensile force is transmitted to the solidified phase 15 via the reverse tapered side surface 2c, and the solidified phase 15 and the molten metal 14 are gradually lowered. It changes to the solidification phase 15 with progress, and the length of a casting becomes large sequentially.

底板1は更に下降されて、このような溶解と凝固とが継続して行われ、凝固相15はその長さが下方に延長され棒状の鋳造品が形成される(例えば、300mm〜400mm程度の長さのインゴット)。この、誘導加熱による溶解炉10Aで、溶解炉10Aの初期溶融過程で炉床となる底板1が、側壁20とは相互に隙間を有して独立して上下に移動可能に設けられ、被溶解材料13の供給に合わせて溶湯14の量を一定に保持したまま徐々に下降し、溶湯14の下部が下降するにつれて誘導加熱コイル18が巻回された溶解域から離れて、セグメント16に誘導加熱コイル18が巻回されていない鋳造域に移動して冷却され、外周側から徐々に凝固され、更に下降すると中央部までが凝固して金属あるいは合金などの丸棒が形成される。   The bottom plate 1 is further lowered, and such melting and solidification are continuously performed, and the solidification phase 15 is extended downward to form a rod-shaped casting (for example, about 300 mm to 400 mm). Length ingot). In this melting furnace 10A by induction heating, a bottom plate 1 that becomes a hearth in the initial melting process of the melting furnace 10A is provided so as to be movable up and down independently from the side wall 20 with a gap therebetween. In accordance with the supply of the material 13, the amount of the molten metal 14 is gradually lowered while keeping the amount constant. As the lower part of the molten metal 14 is lowered, the induction heating coil 18 is separated from the wound melting region and the segment 16 is induction-heated. The coil 18 is moved to a casting region where the coil 18 is not wound and cooled, and gradually solidifies from the outer peripheral side. When the coil 18 is further lowered, the central portion is solidified to form a round bar made of metal or alloy.

ところで、図6に示す従来のコールドクルーシブル誘導溶解連続鋳造装置の溶解炉10Aにおいては、誘導加熱コイル18の電磁力により、溶湯内では矢印A、Bで示される溶湯の流れが固液界面(溶湯と凝固相との境界面)の方向に生じ、溶湯が攪拌し、溶湯内の温度分布を均一にしようと働く。この場合に、溶湯内中央部でぶつかった流れの内、矢印Bで示す下方へ向かう流れにより、中央部の固液界面が下方へ掘り下げられる。このため、引抜凝固塊が誘導加熱コイル18の加熱領域をはずれても、凝固塊内部は引抜き方向の深い部分まで溶融し、固液界面は凹面状となる。このように、固液界面が凹面状となることにより、側面からの初晶が生じ、一方向凝固性をもった結晶組織ができづらくなるという問題があった。これは、小粒径の結晶から大粒径の結晶となるためには、ある程度の結晶成長距離が必要なためである。従って、溶解炉内の固液界面をできるだけ水平面状にすることが望まれていた。   By the way, in the melting furnace 10A of the conventional cold crucible induction melting continuous casting apparatus shown in FIG. 6, the flow of the molten metal indicated by arrows A and B in the molten metal is caused by the electromagnetic force of the induction heating coil 18. It is generated in the direction of the interface between the solidified phase and the solidified phase, and the molten metal is stirred to work to make the temperature distribution in the molten metal uniform. In this case, the solid-liquid interface in the central portion is dug down by the downward flow indicated by the arrow B in the flow that hits the central portion in the molten metal. For this reason, even if the drawn solidified mass is separated from the heating region of the induction heating coil 18, the inside of the solidified mass is melted to a deep portion in the drawing direction, and the solid-liquid interface becomes concave. As described above, since the solid-liquid interface becomes concave, primary crystals are generated from the side surfaces, and there is a problem that it is difficult to form a crystal structure having unidirectional solidification. This is because a certain crystal growth distance is required to change from a crystal having a small particle size to a crystal having a large particle size. Therefore, it has been desired to make the solid-liquid interface in the melting furnace as horizontal as possible.

なお、従来技術の誘導加熱方式の溶解炉がある(例えば、特許文献2を参照)。この従来技術の溶解炉は、図7に示すように、溶湯を収容する収容室101と、その底に設けられた漏斗形状の通路体102とを有する溶解炉において、出湯流の流量をスカル層の溶融、凝固という間接的方法ではなく、溶解されて流出している溶解対象物自身に直接の力を作用させて流量を制御することを目的としている。このために、漏斗状の通路体102には、誘導加熱コイル103の他に、通路体102の外周の対向する位置にその両端104N、104Sが位置する磁性体104が設けられている。また、磁性体104を励磁するための励磁用コイル105と、図示してない出湯の流量を検出する流量計により検出された値に基づき、励磁用コイル105に流す電流を制御する直流電源制御部106とが設けられている。このような構成により、通路体102内の出湯流に磁場による力を直接作用させることで、出湯の流速を抑制している。しかしながら、特許文献2で開示された溶解炉では、上述したような溶解炉内で固液界面が凹面状となることにより、一方向凝固性をもった結晶組織ができづらくなるという問題を解決しようとするものではない。
特開平8−141705号公報 特開2001−74736号公報
There is a conventional induction heating type melting furnace (see, for example, Patent Document 2). As shown in FIG. 7, this prior art melting furnace is a melting furnace having a storage chamber 101 for storing molten metal and a funnel-shaped passage body 102 provided at the bottom thereof. It is not an indirect method of melting and solidifying, but is intended to control the flow rate by applying a direct force to the melted and dissolved object itself. For this purpose, in addition to the induction heating coil 103, the funnel-shaped passage body 102 is provided with a magnetic body 104 having both ends 104 </ b> N and 104 </ b> S positioned at opposing positions on the outer periphery of the passage body 102. In addition, an exciting coil 105 for exciting the magnetic body 104 and a DC power supply control unit that controls a current flowing through the exciting coil 105 based on a value detected by a flow meter that detects a flow rate of unloaded hot water (not shown). 106. With such a configuration, the flow rate of the hot water is suppressed by directly applying a force by a magnetic field to the hot water flow in the passage body 102. However, in the melting furnace disclosed in Patent Document 2, the problem that the solid-liquid interface becomes concave in the melting furnace as described above makes it difficult to form a crystal structure with unidirectional solidification. It is not something to do.
JP-A-8-141705 JP 2001-74736 A

上述したように、従来の溶解炉においては、溶解炉内の固液界面が凹面状となり、一方向凝固性をもった結晶組織ができづらくなるという問題があった。従って、溶解炉内の固液界面をできるだけ水平面状にすることが望まれていた。   As described above, the conventional melting furnace has a problem that the solid-liquid interface in the melting furnace becomes concave, making it difficult to form a crystal structure having unidirectional solidification. Therefore, it has been desired to make the solid-liquid interface in the melting furnace as horizontal as possible.

本発明は、このような問題を解決するためになされたものであり、本発明の目的は、溶解炉内において、溶湯の固液界面が凹面状から水平面状となるようにし、一方向性の大粒径の結晶成長を可能にする、溶解炉、該溶解炉を使用した連続鋳造装置、および該連続鋳造装置における鋳造方法を提供することにある。   The present invention has been made to solve such a problem, and the object of the present invention is to make the solid-liquid interface of the molten metal from a concave surface to a horizontal surface in a melting furnace, so that it is unidirectional. An object of the present invention is to provide a melting furnace, a continuous casting apparatus using the melting furnace, and a casting method in the continuous casting apparatus that enable crystal growth of a large grain size.

本発明は上記課題を解決するためになされたものであり、本発明の溶解炉は、上部より導電性の被溶解材料を添加しつつ、前記被溶解材料を加熱して溶湯を形成する溶解炉であって、前記溶解炉の外周に巻回されると共に、前記被溶解材料を誘導加熱して溶湯を形成する誘導加熱コイルと、前記誘導加熱コイルの下部側であって前記誘導加熱コイルが巻回されていない溶解炉の外周領域から、前記溶湯に対して水平方向の直流磁場を印加する直流磁場発生源と、を備えることを特徴とする。
上記構成からなる本発明の溶解炉では、被溶解材料を誘導加熱して溶湯を形成する誘導加熱コイルを設けると共に、前記誘導加熱コイルの下部側であって該誘導加熱コイルが巻回されていない外周領域から、溶湯に対して水平方向の直流磁場を印加する直流磁場発生源を設ける。
これにより、溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなる。これは、固液界面が凹面状から水平面状となることにより側面からの初晶がなくなり、大粒径の結晶が成長しやすくなるためである。すなわち、小粒径の結晶から大粒径の結晶となるためには、ある程度の結晶成長距離が必要であり、固液界面を水平面状にして結晶成長距離を確保することにより、一方向性の大粒径の結晶成長が可能となる。
The present invention has been made to solve the above problems, and the melting furnace of the present invention is a melting furnace in which a molten material is formed by heating the molten material while adding a conductive molten material from above. An induction heating coil that is wound around an outer periphery of the melting furnace and induction-heats the material to be melted to form a molten metal; and the induction heating coil is wound on a lower side of the induction heating coil. A direct-current magnetic field generating source for applying a horizontal direct-current magnetic field to the molten metal from an outer peripheral region of the melting furnace that is not rotated.
In the melting furnace of the present invention having the above-described configuration, an induction heating coil for forming a molten metal by induction heating of a material to be melted is provided, and the induction heating coil is not wound on the lower side of the induction heating coil. A direct-current magnetic field generation source for applying a horizontal direct-current magnetic field to the molten metal from the outer peripheral region is provided.
Thereby, in the melting furnace, the flow of the molten metal that digs down the solid-liquid interface is limited by the DC magnetic field, the solid-liquid interface becomes a horizontal plane, and a crystal structure with a large grain size is likely to grow. This is because when the solid-liquid interface is changed from a concave surface to a horizontal surface, the primary crystal from the side surface disappears, and a crystal having a large particle diameter easily grows. In other words, a certain crystal growth distance is required in order to change from a crystal having a small particle size to a crystal having a large particle size. Crystal growth with a large grain size is possible.

また、本発明の溶解炉は、前記直流磁場発生源は、前記溶解炉の外周の対向する位置にその両端が位置するように設けられた磁性体と、前記磁性体を励磁する励磁用コイルと、前記励磁用コイルに流す電流を可変に制御する直流電源制御部と、で構成されることを特徴とする。
上記構成からなる本発明の溶解炉では、溶解炉の外周の対向する位置にその両端(磁極)が位置する磁性体を設ける。そして、この磁性体を励磁する励磁用コイルに流す電流を直流電源制御部により制御することにより、磁極間の磁束密度の強さを調整する。
これにより、溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなるという効果に加えて、被溶解材料の溶湯の性質等に応じて、磁極間の磁束密度の強さを好適に調整することができる。
Further, in the melting furnace of the present invention, the DC magnetic field generating source includes a magnetic body provided such that both ends thereof are positioned at opposing positions on the outer periphery of the melting furnace, and an excitation coil for exciting the magnetic body. And a DC power supply control unit that variably controls the current flowing through the exciting coil.
In the melting furnace of the present invention having the above-described configuration, a magnetic body having both ends (magnetic poles) positioned at opposing positions on the outer periphery of the melting furnace is provided. And the intensity | strength of the magnetic flux density between magnetic poles is adjusted by controlling the electric current sent through the coil for excitation which excites this magnetic body by a DC power supply control part.
In this way, in the melting furnace, the flow of the molten metal that digs up the solid-liquid interface is limited by the DC magnetic field, the solid-liquid interface becomes a horizontal plane, and the crystal structure with a large grain size is easy to grow. The strength of the magnetic flux density between the magnetic poles can be suitably adjusted according to the property of the molten material.

また、本発明の溶解炉は、前記誘導加熱コイルの下部側に、前記誘導加熱コイルにより生成される磁場を遮蔽する磁気遮蔽板を備えることを特徴とする。
上記構成からなる本発明の溶解炉では、誘導加熱コイルにより生成される磁場を磁気遮蔽板により遮蔽する。
これにより、誘導加熱コイルにより生成される磁場が直流磁場に与える影響を少なくすることができる。
Moreover, the melting furnace of the present invention includes a magnetic shielding plate that shields a magnetic field generated by the induction heating coil on a lower side of the induction heating coil.
In the melting furnace of the present invention configured as described above, the magnetic field generated by the induction heating coil is shielded by the magnetic shielding plate.
Thereby, the influence which the magnetic field produced | generated by an induction heating coil has on a direct-current magnetic field can be decreased.

また、本発明の鋳造装置は、上部より導電性の被溶解材料を添加しつつ、前記被溶解材料を加熱して溶湯を形成する溶解炉を備えると共に、前記溶解炉の底板が昇降可能に構成され、前記底板を下降させることにより前記溶解炉内で溶解した金属を凝固させながら下方に引き抜き、金属鋳塊を得る連続鋳造装置であって、前記溶解炉は、前記溶解炉の外周に巻回されると共に、前記被溶解材料を誘導加熱して溶湯を形成する誘導加熱コイルと、前記誘導加熱コイルの下部側であって前記誘導加熱コイルが巻回されていない溶解炉の外周領域から、前記溶湯に対して水平方向の直流磁場を印加する直流磁場発生源と、を備えることを特徴とする。
上記構成からなる本発明の鋳造装置では、溶解炉の底板を下降させることにより、溶解炉内で溶解した金属を凝固させながら下方に引き抜き金属鋳塊を得る鋳造装置において、前記溶解炉に、被溶解材料を誘導加熱して溶湯を形成する誘導加熱コイルを設けると共に、前記誘導加熱コイルの下部側であって該誘導加熱コイルが巻回されていない外周領域から、溶湯に対して水平方向の直流磁場を印加する直流磁場発生源を設ける。
これにより、連続鋳造装置の溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなる。これは、固液界面が凹面状から水平面状となることにより側面からの初晶がなくなり、大粒径の結晶が成長しやすくなるためである。すなわち、小粒径の結晶から大粒径の結晶となるためには、ある程度の結晶成長距離が必要であり、固液界面を水平面状にして結晶成長距離を確保することにより、一方向性の大粒径の結晶成長が可能となる。
The casting apparatus of the present invention includes a melting furnace that forms a molten metal by heating the material to be melted while adding a conductive material to be melted from above, and the bottom plate of the melting furnace can be moved up and down. A continuous casting apparatus for obtaining a metal ingot by lowering the bottom plate while solidifying the molten metal in the melting furnace to solidify the molten metal, and the melting furnace is wound around the outer periphery of the melting furnace. In addition, an induction heating coil that forms a molten metal by induction heating the material to be melted, and a lower side of the induction heating coil from an outer peripheral region of the melting furnace in which the induction heating coil is not wound, And a DC magnetic field generation source for applying a horizontal DC magnetic field to the molten metal.
In the casting apparatus of the present invention having the above-described configuration, the bottom plate of the melting furnace is lowered to solidify the metal melted in the melting furnace and draw downward to obtain a metal ingot. An induction heating coil that forms a molten metal by induction heating of the melted material is provided, and a direct current in a horizontal direction with respect to the molten metal is provided from an outer peripheral region on the lower side of the induction heating coil where the induction heating coil is not wound A DC magnetic field source for applying a magnetic field is provided.
Thereby, in the melting furnace of the continuous casting apparatus, the flow of the molten metal that digs up the solid-liquid interface is limited by the DC magnetic field, the solid-liquid interface becomes a horizontal plane, and a crystal structure with a large grain size is likely to grow. This is because when the solid-liquid interface is changed from a concave surface to a horizontal surface, the primary crystal from the side surface disappears, and a crystal having a large particle diameter easily grows. In other words, a certain crystal growth distance is required in order to change from a crystal having a small particle size to a crystal having a large particle size. Crystal growth with a large grain size is possible.

また、本発明の鋳造装置は、前記直流磁場発生源は、前記溶解炉の外周の対向する位置にその両端が位置するように設けられた磁性体と、前記磁性体を励磁する励磁用コイルと、前記励磁用コイルに流す電流を可変に制御する直流電源制御部と、で構成されることを特徴とする。
上記構成からなる本発明の鋳造装置では、溶解炉の外周の対向する位置にその両端(磁極)が位置する磁性体を設ける。そして、この磁性体を励磁する励磁用コイルに流す電流を直流電源制御部により制御することにより、磁極間の磁束密度の強さを調整する。
これにより、溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなるという効果に加えて、被溶解材料の溶湯の性質等に応じて、磁極間の磁束密度の強さを好適に調整することができる。
Further, in the casting apparatus of the present invention, the DC magnetic field generation source includes a magnetic body provided so that both ends thereof are positioned at opposing positions on the outer periphery of the melting furnace, and an excitation coil for exciting the magnetic body. And a DC power supply control unit that variably controls the current flowing through the exciting coil.
In the casting apparatus of the present invention having the above-described configuration, a magnetic body having both ends (magnetic poles) positioned at opposing positions on the outer periphery of the melting furnace is provided. And the intensity | strength of the magnetic flux density between magnetic poles is adjusted by controlling the electric current sent through the coil for excitation which excites this magnetic body by a DC power supply control part.
In this way, in the melting furnace, the flow of the molten metal that digs up the solid-liquid interface is limited by the DC magnetic field, the solid-liquid interface becomes a horizontal plane, and the crystal structure with a large grain size is easy to grow. The strength of the magnetic flux density between the magnetic poles can be suitably adjusted according to the property of the molten material.

また、本発明の鋳造装置は、前記誘導加熱コイルの下部側に、前記誘導加熱コイルにより生成される磁場を遮蔽する磁気遮蔽板を備えることを特徴とする。
上記構成からなる本発明の鋳造装置では、溶解炉において、誘導加熱コイルにより生成される磁場を磁気遮蔽板により遮蔽する。
これにより、溶解炉において、誘導加熱コイルにより生成される磁場が直流磁場に与える影響を少なくすることができる。
Moreover, the casting apparatus of this invention is equipped with the magnetic shielding board which shields the magnetic field produced | generated by the said induction heating coil in the lower part side of the said induction heating coil.
In the casting apparatus of the present invention configured as described above, the magnetic field generated by the induction heating coil is shielded by the magnetic shielding plate in the melting furnace.
Thereby, in a melting furnace, the influence which the magnetic field generated by the induction heating coil has on the DC magnetic field can be reduced.

また、本発明の鋳造装置は、前記鋳造装置がコールドクルーシブル誘導溶解連続鋳造装置であることを特徴とする。
上記構成からなる本発明の鋳造装置では、コールドクルーシブル誘導溶解連続鋳造装置に本発明の溶解炉を使用するようにしたので、コールドクルーシブル誘導溶解連続鋳造装置の溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなる。
The casting apparatus of the present invention is characterized in that the casting apparatus is a cold crucible induction melting continuous casting apparatus.
In the casting apparatus of the present invention configured as described above, the melting furnace of the present invention is used for the cold crucible induction melting continuous casting apparatus. Therefore, the solid-liquid interface is dug down in the melting furnace of the cold crucible induction melting continuous casting apparatus. The flow of the molten metal is restricted by the direct-current magnetic field, the solid-liquid interface becomes a horizontal plane, and a crystal structure with a large grain size is likely to grow.

また、本発明の鋳造方法は、上部より導電性の被溶解材料を添加しつつ、前記被溶解材料を加熱して溶湯を形成する溶解炉を備えると共に、前記溶解炉の底板が昇降可能に構成され、前記底板を下降させることにより前記溶解炉内で溶解した金属を凝固させながら下方に引き抜き、金属鋳塊を得る連続鋳造装置における鋳造方法であって、前記溶解炉において、前記溶解炉の外周に巻回された誘導加熱コイルにより前記被溶解材料を誘導加熱して溶湯を形成する手順と、前記誘導加熱コイルの下部側であって前記誘導加熱コイルが巻回されていない溶解炉の外周領域から、前記溶湯に対して水平方向の直流磁場を印加する手順と、が行われることを特徴とする
上記手順を含む鋳造方法では、溶解炉内で溶解した金属を凝固させながら下方に引き抜き金属鋳塊を得る鋳造装置の溶解炉において、被溶解材料を誘導加熱コイルにより加熱して溶湯を形成すると共に、前記誘導加熱コイルの下部側の外周領域から、溶湯に対して水平方向の直流磁場を印加する。
これにより、溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなる。これは、固液界面が凹面状から水平面状となることにより側面からの初晶がなくなり、大粒径の結晶が成長しやすくなるためである。すなわち、小粒径の結晶から大粒径の結晶となるためには、ある程度の結晶成長距離が必要であり、固液界面を水平面状にして結晶成長距離を確保することにより、一方向性の大粒径の結晶成長が可能となる。
Further, the casting method of the present invention includes a melting furnace that forms a molten metal by heating the material to be melted while adding a conductive material to be melted from above, and the bottom plate of the melting furnace can be moved up and down. A casting method in a continuous casting apparatus for obtaining a metal ingot by solidifying the molten metal in the melting furnace by lowering the bottom plate and solidifying the molten metal in the melting furnace, the outer periphery of the melting furnace in the melting furnace A procedure for induction heating the material to be melted by the induction heating coil wound around the outer periphery of the melting furnace on the lower side of the induction heating coil and the induction heating coil is not wound. And a procedure of applying a horizontal direct current magnetic field to the molten metal, in the casting method including the above procedure, the metal melted in the melting furnace is drawn downward while solidifying. In a melting furnace of a casting apparatus for obtaining a punched metal ingot, a material to be melted is heated by an induction heating coil to form a molten metal, and from the outer peripheral region on the lower side of the induction heating coil, Apply a DC magnetic field.
Thereby, in the melting furnace, the flow of the molten metal that digs down the solid-liquid interface is limited by the DC magnetic field, the solid-liquid interface becomes a horizontal plane, and a crystal structure with a large grain size is likely to grow. This is because when the solid-liquid interface is changed from a concave surface to a horizontal surface, the primary crystal from the side surface disappears, and a crystal having a large particle diameter easily grows. In other words, a certain crystal growth distance is required in order to change from a crystal having a small particle size to a crystal having a large particle size. Crystal growth with a large grain size is possible.

本発明によれば、溶解炉内において、固液界面を掘り下げる溶湯の流れが直流磁場により制限され、固液界面が水平面状となり、大粒径の結晶組織が成長しやすくなる。これは、固液界面が凹面状から水平面状となることにより側面からの初晶がなくなり、大粒径の結晶となるやすくなるためである。すなわち、小粒径の結晶から大粒径の結晶となるためには、ある程度の結晶成長距離が必要であり、固液界面を水平面状にして結晶成長距離を確保することにより、一方向性の大粒径の結晶成長が可能となる。   According to the present invention, in the melting furnace, the flow of the molten metal that digs up the solid-liquid interface is limited by the DC magnetic field, the solid-liquid interface becomes a horizontal plane, and a crystal structure with a large grain size is likely to grow. This is because when the solid-liquid interface is changed from a concave surface to a horizontal surface, the primary crystal from the side surface disappears and a crystal having a large particle diameter is easily formed. In other words, a certain crystal growth distance is required in order to change from a crystal having a small particle size to a crystal having a large particle size. Crystal growth with a large grain size is possible.

以下、本発明の実施の形態を添付図面を参照して説明する。
図1は、本発明の実施の形態に係る溶解炉の構成を示す図である。図1に示す溶解炉10は、図6に示す従来技術の溶解炉10Aに対して、誘導加熱コイル18の下側に、磁気遮蔽板24と磁性体21とを追加したものである。この磁性体21は、溶解炉の外周の対向する位置に、その両端の磁極21N(N極)、21S(S極)が位置する。なお、磁気遮蔽板24は金属板であり、誘導加熱コイル18により生成される磁場を遮蔽し、磁性体21により生成される直流磁場に影響を与えないようにするものである。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a diagram showing a configuration of a melting furnace according to an embodiment of the present invention. The melting furnace 10 shown in FIG. 1 is obtained by adding a magnetic shielding plate 24 and a magnetic body 21 below the induction heating coil 18 to the conventional melting furnace 10A shown in FIG. The magnetic body 21 has magnetic poles 21N (N pole) and 21S (S pole) at both ends thereof located at opposing positions on the outer periphery of the melting furnace. The magnetic shielding plate 24 is a metal plate that shields the magnetic field generated by the induction heating coil 18 and does not affect the DC magnetic field generated by the magnetic body 21.

また、図2は、本発明の実施の形態に係る溶解炉の概観斜視図を示しており、図に示すように、磁性体21には、該磁性体21を励磁するための励磁用コイル22が設けられており、この励磁用コイル22に流す電流Iは直流電源制御部23により制御される。この直流電源制御部23により励磁用コイル22に流す電流Iの強さを制御することにより、磁極21N、21S間の直流磁場の強さを調整する。   FIG. 2 is a schematic perspective view of the melting furnace according to the embodiment of the present invention. As shown in the figure, the magnetic body 21 has an exciting coil 22 for exciting the magnetic body 21. The current I flowing through the exciting coil 22 is controlled by the DC power supply controller 23. By controlling the intensity of the current I flowing through the exciting coil 22 by the DC power source controller 23, the intensity of the DC magnetic field between the magnetic poles 21N and 21S is adjusted.

なお、前述した直流磁場発生源は、磁性体21と、励磁用コイル22と、直流電源制御部23とが相当する。   The DC magnetic field generation source described above corresponds to the magnetic body 21, the excitation coil 22, and the DC power supply control unit 23.

図3は、直流磁場による溶湯流の抑制作用について説明するための図である。図3に示されるように、溶解炉内に被溶解材料(溶解対象物)13が投入されると、溶解炉内の溶解対象物は、誘導加熱コイル18よって誘導加熱されて溶湯となる。溶湯は矢印A、Bで示す状態で流れようとし、溶解炉内の中心部における溶湯流が速度ベクトルVを持って下方向に流れようとする。   FIG. 3 is a view for explaining the action of suppressing the melt flow by the DC magnetic field. As shown in FIG. 3, when a material to be melted (melting target) 13 is charged into the melting furnace, the melting target in the melting furnace is induction-heated by the induction heating coil 18 to become a molten metal. The molten metal tends to flow in the state indicated by the arrows A and B, and the molten metal flow in the center of the melting furnace tends to flow downward with the velocity vector V.

この場合に、磁性体21は、その両端21N 、21S 間で、直流電源制御部23から励磁用コイル22に供給された電力に応じた直流磁場を発生させる。直流磁場は、速度ベクトルVを持った溶湯流の下方向の流れに対して垂直な方向に作用する。このため、速度ベクトルVを持つ溶湯流に対して、この流れを抑制する方向に電磁力ベクトルFが作用し、溶湯流の流れが抑制される。その結果、矢印Bで示す溶湯流の流れが制限されて、固液界面が水平面に近づくようになる。   In this case, the magnetic body 21 generates a DC magnetic field according to the electric power supplied from the DC power supply control unit 23 to the exciting coil 22 between both ends 21N and 21S. The DC magnetic field acts in a direction perpendicular to the downward flow of the molten metal flow having the velocity vector V. For this reason, the electromagnetic force vector F acts on the molten metal flow having the velocity vector V in the direction of suppressing the flow, and the flow of the molten metal flow is suppressed. As a result, the flow of the molten metal flow indicated by the arrow B is restricted, and the solid-liquid interface comes closer to the horizontal plane.

更に、詳しく、溶湯流の制限について図4を参照しつつ説明する。図4は、速度ベクトルVを持った溶湯流の直流磁場内のふるまいについて説明するための図である。
以下、図4を参照して、溶湯内を流れる金属液体に働く電磁力ベクトルFについて説明する。溶湯流の流速をベクトルV[m/S]、溶湯流と直交している磁束密度をベクトルBとすると、溶湯流は導電性流体だから磁場中では、
「電磁力ベクトルFo=ベクトルJo×ベクトルB」、
を受ける。厳密には、ベクトルJoの値は流体方程式と電磁場方程式を連成させて解かねばならないが、一次近似として下記の式の導出のようにおける。
Further, the restriction of the molten metal flow will be described in detail with reference to FIG. FIG. 4 is a diagram for explaining the behavior of the molten metal flow having the velocity vector V in the DC magnetic field.
Hereinafter, the electromagnetic force vector F acting on the metal liquid flowing in the molten metal will be described with reference to FIG. If the flow velocity of the molten metal is a vector V [m / S] and the magnetic flux density orthogonal to the molten metal flow is a vector B, the molten metal flow is a conductive fluid.
“Electromagnetic force vector Fo = vector Jo × vector B”,
Receive. Strictly speaking, the value of the vector Jo must be solved by coupling the fluid equation and the electromagnetic field equation, but as a first order approximation, the following equation is derived.

補足的に説明すると、図4に示す「コ」の字型の導線に直線状の導線Lが乗っているものとし、外部より、導線で囲まれた平面を垂直に鎖交する磁束密度Bを考える。直線状導線L内では、銅の金属結晶内の格子点に銅原子が配置され、その周囲に自由電子(伝導電子)が自由に動きまわっている。この場合、格子点の原子も電子も電荷を持っていて、速度Vと磁束密度Bにより、ローレンツ力(Jo×B)を受ける。しかし、電子のみが自由に動き回れることにより、電流Jとなる。   As a supplementary explanation, it is assumed that a linear conducting wire L is on the “U” -shaped conducting wire shown in FIG. 4, and the magnetic flux density B that vertically links the plane surrounded by the conducting wire is set from the outside. Think. In the straight conducting wire L, copper atoms are arranged at lattice points in the copper metal crystal, and free electrons (conducting electrons) freely move around the copper atoms. In this case, both the atoms at the lattice points and the electrons have electric charges, and receive Lorentz force (Jo × B) by the velocity V and the magnetic flux density B. However, only electrons can move freely, resulting in a current J.

一方、導電性の溶湯を対象としているので、溶湯も+電荷を持った原子核の周りに自由電子が動き回っていると考えられる。図4に当てはめると、直線状導線Lを溶湯流とおけて、+電荷の原子と自由電子の構成と考えられる。溶湯流の場合は、+電荷の原子は、格子点に束縛されていないが、質量がはるかに電子より重いので、ローレンツ力による電流Jには寄与せず、導線の場合と同様に電子のみを誘導電流Jとおくことができる。
よって、下記のような式の導出が可能となる。
On the other hand, since the target is a conductive molten metal, it is considered that free electrons are moving around the positively charged nucleus. When applied to FIG. 4, it can be considered that the straight conductive wire L is placed in a molten metal flow and is composed of positively charged atoms and free electrons. In the case of a molten metal flow, positively charged atoms are not bound to lattice points, but their mass is much heavier than electrons, so they do not contribute to the current J due to Lorentz force, and only electrons as in the case of conducting wires. It can be referred to as an induced current J.
Therefore, the following expression can be derived.

Figure 2008188632
Figure 2008188632

上式から分かるように、溶湯流は溶湯流の速度ベクトルに比例して、流れと反対方向に力を受ける、よって、溶湯流の流速は、減速されて磁場の大きさに応じた速度となる。   As can be seen from the above equation, the melt flow is proportional to the velocity vector of the melt flow and receives a force in the opposite direction to the flow. Therefore, the flow velocity of the melt flow is decelerated to a speed corresponding to the magnitude of the magnetic field. .

このように、誘導加熱コイル18の下方に磁極21N、21Sを置き、溶場内に水平方向の直流磁場を印加することにより、下方へ向かおうとする溶湯流を制動しようとする電磁力が働き、下方への流動が抑えられる。その結果、固液界面が掘り下げられることがなくなり、ほぼ水平面状の固液界面となる。   In this way, by placing the magnetic poles 21N and 21S below the induction heating coil 18 and applying a horizontal DC magnetic field in the melting field, an electromagnetic force that tries to brake the molten metal flow going downward works. The downward flow is suppressed. As a result, the solid-liquid interface is not dug down, resulting in a substantially horizontal solid-liquid interface.

なお、本発明は、上述したコールドクルーシブル誘導溶解連続鋳造装置の溶解炉だけを対象とせず、側壁が耐火物のルツボにも適用することができる。耐火物のルツボでも誘導加熱コイルの領域をはずれたら、投入電力が放熱より少なくなり、凝固が始まる。この場合でも、コールドクルーシブル誘導溶解連続鋳造装置の場合と同じように下方に向かう流れにより、固液界面が凹面状となる現象は生じるので、本発明を適用することができる。   The present invention is not limited to the melting furnace of the above-described cold-crucible induction melting continuous casting apparatus, and can be applied to a crucible whose side wall is refractory. Even with a refractory crucible, if the induction heating coil is disengaged, the input power will be less than the heat dissipation and solidification will begin. Even in this case, as in the case of the cold crucible induction melting continuous casting apparatus, the phenomenon in which the solid-liquid interface becomes concave due to the downward flow occurs, so that the present invention can be applied.

また、図5は、本発明による効果の例を示す図であり、インゴット(金属鋳塊)の右半分(中心軸に添って2分割した右半分)の断面図を示している。図5(A)に示す従来例の場合の固液界面M1は凹面状であるのに対して、図5(B)に示す本発明の場合の固液界面M2は、ほぼ水平面に近づいていることが分かる。   FIG. 5 is a diagram showing an example of the effect of the present invention, and shows a cross-sectional view of the right half of the ingot (metal ingot) (the right half divided into two along the central axis). The solid-liquid interface M1 in the case of the conventional example shown in FIG. 5A is concave, whereas the solid-liquid interface M2 in the case of the present invention shown in FIG. 5B is almost close to a horizontal plane. I understand that.

以上説明したように、本発明の溶解炉によれば、溶解炉内の溶湯に直流磁場を作用させて溶湯流を減速させることにより、固液界面を水平面に近づける。これにより、側面からの初晶が少なくなり、一方向性の大粒径の結晶を成長させることができる。すなわち、小粒径の結晶から大粒径の結晶となるためには、ある程度の結晶成長距離が必要であり、この結晶成長距離を確保することにより、一方向性の大粒径の結晶成長を可能としている。   As described above, according to the melting furnace of the present invention, the solid-liquid interface is brought close to a horizontal plane by applying a direct current magnetic field to the molten metal in the melting furnace to decelerate the molten metal flow. As a result, the number of primary crystals from the side surface is reduced, and a unidirectional crystal having a large grain size can be grown. That is, in order to change from a crystal having a small particle size to a crystal having a large particle size, a certain crystal growth distance is required. By securing this crystal growth distance, crystal growth of a unidirectional large particle size can be achieved. It is possible.

以上、本発明の実施の形態について説明したが、本発明の溶解炉および連続鋳造装置は、上述の図示例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   As mentioned above, although embodiment of this invention was described, the melting furnace and continuous casting apparatus of this invention are not limited only to the above-mentioned illustration example, In the range which does not deviate from the summary of this invention, various changes are carried out. Of course, it can be added.

本発明においては、溶湯の固液界面が凹面状から水平面状となるようにし、一方向性の大粒径の結晶成長を可能にする効果を奏するので、本発明は、溶解炉、連続鋳造装置等に有用である。   In the present invention, since the solid-liquid interface of the molten metal is changed from a concave surface to a horizontal surface, the effect of enabling crystal growth with a unidirectional large grain size is achieved. Etc. are useful.

本発明の実施の形態に係る溶解炉の構成を示す図である。It is a figure which shows the structure of the melting furnace which concerns on embodiment of this invention. 本発明の実施の形態に係る溶解炉の概観斜視図である。1 is a schematic perspective view of a melting furnace according to an embodiment of the present invention. 直流磁界による溶湯流の抑制作用について説明するための図である。It is a figure for demonstrating the suppression effect | action of the molten metal flow by a DC magnetic field. 速度ベクトルVを持った溶湯流の直流磁場内のふるまいについて説明するための図である。It is a figure for demonstrating the behavior in the direct current magnetic field of the molten metal flow with the velocity vector V. FIG. 本発明による効果の例を示す図である。It is a figure which shows the example of the effect by this invention. 従来のコールドクルーシブル誘導溶解連続鋳造装置の溶解炉の構成を示す図である。It is a figure which shows the structure of the melting furnace of the conventional cold crucible induction melting continuous casting apparatus. 従来の誘導加熱方式の溶解炉の他の例を示す図である。It is a figure which shows the other example of the melting furnace of the conventional induction heating system.

符号の説明Explanation of symbols

1・・・底板、10、10A・・・溶解炉、12・・・引抜シャフト、13・・・被溶解材料、14・・・溶湯、15・・・凝固相、16・・・セグメント、17・・・スリット、18・・・誘導加熱コイル、20・・・側壁、21・・・磁性体、21N、21S・・・磁極、22・・・励磁用コイル、23・・・直流電源制御部、24・・・磁気遮蔽板 DESCRIPTION OF SYMBOLS 1 ... Bottom plate 10, 10A ... Melting furnace, 12 ... Drawing shaft, 13 ... Material to be melted, 14 ... Molten metal, 15 ... Solidified phase, 16 ... Segment, 17 ... Slit, 18 ... Induction heating coil, 20 ... Side wall, 21 ... Magnetic material, 21N, 21S ... Magnetic pole, 22 ... Excitation coil, 23 ... DC power supply controller 24 ... Magnetic shielding plate

Claims (8)

上部より導電性の被溶解材料を添加しつつ、前記被溶解材料を加熱して溶湯を形成する溶解炉であって、
前記溶解炉の外周に巻回されると共に、前記被溶解材料を誘導加熱して溶湯を形成する誘導加熱コイルと、
前記誘導加熱コイルの下部側であって前記誘導加熱コイルが巻回されていない溶解炉の外周領域から、前記溶湯に対して水平方向の直流磁場を印加する直流磁場発生源と、
を備えることを特徴とする溶解炉。
A melting furnace that heats the material to be melted to form a molten metal while adding a conductive material to be melted from above,
An induction heating coil wound around the melting furnace and inductively heating the material to be melted to form a molten metal;
A direct current magnetic field generating source for applying a horizontal direct current magnetic field to the molten metal from the outer peripheral region of the melting furnace on the lower side of the induction heating coil and the induction heating coil is not wound;
A melting furnace comprising:
前記直流磁場発生源は、
前記溶解炉の外周の対向する位置にその両端が位置するように設けられた磁性体と、
前記磁性体を励磁する励磁用コイルと、
前記励磁用コイルに流す電流を可変に制御する直流電源制御部と、
で構成されることを特徴とする請求項1に記載の溶解炉。
The DC magnetic field source is
A magnetic body provided so that both ends thereof are positioned at opposing positions on the outer periphery of the melting furnace;
An exciting coil for exciting the magnetic material;
A DC power supply control unit that variably controls the current flowing through the excitation coil;
The melting furnace according to claim 1, comprising:
前記誘導加熱コイルの下部側に、
前記誘導加熱コイルにより生成される磁場を遮蔽する磁気遮蔽板を
備えることを特徴とする請求項1または請求項2に記載の溶解炉。
On the lower side of the induction heating coil,
The melting furnace according to claim 1, further comprising a magnetic shielding plate that shields a magnetic field generated by the induction heating coil.
上部より導電性の被溶解材料を添加しつつ、前記被溶解材料を加熱して溶湯を形成する溶解炉を備えると共に、前記溶解炉の底板が昇降可能に構成され、前記底板を下降させることにより前記溶解炉内で溶解した金属を凝固させながら下方に引き抜き、金属鋳塊を得る連続鋳造装置であって、
前記溶解炉は、
前記溶解炉の外周に巻回されると共に、前記被溶解材料を誘導加熱して溶湯を形成する誘導加熱コイルと、
前記誘導加熱コイルの下部側であって前記誘導加熱コイルが巻回されていない溶解炉の外周領域から、前記溶湯に対して水平方向の直流磁場を印加する直流磁場発生源と、
を備えることを特徴とする連続鋳造装置。
A melting furnace that heats the material to be melted to form a molten metal while adding a conductive material to be melted from above is configured such that a bottom plate of the melting furnace can be raised and lowered, and by lowering the bottom plate A continuous casting apparatus for drawing a metal ingot while solidifying the metal melted in the melting furnace to obtain a metal ingot,
The melting furnace is
An induction heating coil wound around the melting furnace and inductively heating the material to be melted to form a molten metal;
A direct current magnetic field generating source for applying a horizontal direct current magnetic field to the molten metal from the outer peripheral region of the melting furnace on the lower side of the induction heating coil and the induction heating coil is not wound;
A continuous casting apparatus comprising:
前記直流磁場発生源は、
前記溶解炉の外周の対向する位置にその両端が位置するように設けられた磁性体と、
前記磁性体を励磁する励磁用コイルと、
前記励磁用コイルに流す電流を可変に制御する直流電源制御部と、
で構成されることを特徴とする請求項4に記載の連続鋳造装置。
The DC magnetic field source is
A magnetic body provided so that both ends thereof are positioned at opposing positions on the outer periphery of the melting furnace;
An exciting coil for exciting the magnetic material;
A DC power supply control unit that variably controls the current flowing through the excitation coil;
The continuous casting apparatus according to claim 4, comprising:
前記誘導加熱コイルの下部側に、
前記誘導加熱コイルにより生成される磁場を遮蔽する磁気遮蔽板を
備えることを特徴とする請求項4または請求項5に記載の連続鋳造装置。
On the lower side of the induction heating coil,
The continuous casting apparatus according to claim 4, further comprising a magnetic shielding plate that shields a magnetic field generated by the induction heating coil.
前記鋳造装置がコールドクルーシブル誘導溶解連続鋳造装置であること
を特徴とする請求項4から6のいずれかに記載の連続鋳造装置。
The continuous casting apparatus according to any one of claims 4 to 6, wherein the casting apparatus is a cold crucible induction melting continuous casting apparatus.
上部より導電性の被溶解材料を添加しつつ、前記被溶解材料を加熱して溶湯を形成する溶解炉を備えると共に、前記溶解炉の底板が昇降可能に構成され、前記底板を下降させることにより前記溶解炉内で溶解した金属を凝固させながら下方に引き抜き、金属鋳塊を得る連続鋳造装置における鋳造方法であって、
前記溶解炉において、
前記溶解炉の外周に巻回された誘導加熱コイルにより前記被溶解材料を誘導加熱して溶湯を形成する手順と、
前記誘導加熱コイルの下部側であって前記誘導加熱コイルが巻回されていない溶解炉の外周領域から、前記溶湯に対して水平方向の直流磁場を印加する手順と、
が行われることを特徴とする鋳造方法。
A melting furnace that heats the material to be melted to form a molten metal while adding a conductive material to be melted from above is configured such that a bottom plate of the melting furnace can be raised and lowered, and by lowering the bottom plate A casting method in a continuous casting apparatus for drawing a metal ingot while solidifying the molten metal in the melting furnace to obtain a metal ingot,
In the melting furnace,
A procedure for forming the molten metal by induction heating the material to be melted by an induction heating coil wound around an outer periphery of the melting furnace;
From the outer peripheral region of the melting furnace on the lower side of the induction heating coil and around which the induction heating coil is not wound, a procedure for applying a horizontal DC magnetic field to the molten metal,
A casting method characterized in that is performed.
JP2007025666A 2007-02-05 2007-02-05 Continuous casting apparatus and casting method in continuous casting apparatus Expired - Fee Related JP4640349B2 (en)

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JP2011167715A (en) * 2010-02-17 2011-09-01 Sinfonia Technology Co Ltd Continuous casting apparatus, method for manufacturing the same, and frequency setting standard table
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