JP2008133699A - Heat insulation panel, fiber based heat insulator for heat insulation panel, and execution method of heat insulation panel - Google Patents

Heat insulation panel, fiber based heat insulator for heat insulation panel, and execution method of heat insulation panel Download PDF

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JP2008133699A
JP2008133699A JP2006322255A JP2006322255A JP2008133699A JP 2008133699 A JP2008133699 A JP 2008133699A JP 2006322255 A JP2006322255 A JP 2006322255A JP 2006322255 A JP2006322255 A JP 2006322255A JP 2008133699 A JP2008133699 A JP 2008133699A
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heat insulating
fiber
insulating material
insulation panel
panel
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JP5000994B2 (en
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Ryuta Takeuchi
龍太 竹内
Youji Nunoi
洋二 布井
Yoichi Oshima
洋一 大島
Tomoyoshi Shiba
知良 柴
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SHIBA SANGYO KK
Asahi Fiber Glass Co Ltd
Sumitomo Forestry Co Ltd
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SHIBA SANGYO KK
Asahi Fiber Glass Co Ltd
Sumitomo Forestry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat insulation panel which prevents the occurrence of curling or the like of the heat insulation panel, which is resistant to accumulation of water between a heat insulator and a surface material for structure, which has little necessity to notch the end of the heat insulator at the time of manufacturing and execution of the heat insulation panel, which can execute the heat insulator without any clearance, which is relatively lightweight, and which has favorable workability. <P>SOLUTION: The heat insulation panel 1 is provided with the surface material 2 for structure and a fiber based heat insulator 3. The surface material 2 for structure is applied to a floor or a wall of a building, and the fiber based heat insulator 3 is attached to one side of the surface material 2 for structure by a plurality of fasteners 6. The fastener 6 has a retaining part and an axle. The retaining part has a maximum diameter of 10 to 100 mm, and a screw part is formed at least on the tip side of the axle extended from the retaining part. Then the retaining part is brought into contact with the surface of the fiber based heat insulator, and the axle penetrates the fiber based heat insulator. Thus, the axle is fixed to the surface material for structure by being inserted in the depth of 25 to 75% of the thickness of the surface material for structure. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、断熱材と建物の床や壁に適用される構造用面材とが一体となった断熱パネル及びそれに用いられる繊維系断熱材、並びに、断熱パネルの施工方法に関する。   The present invention relates to a heat insulating panel in which a heat insulating material and a structural surface material applied to a floor or a wall of a building are integrated, a fiber heat insulating material used therefor, and a method for constructing the heat insulating panel.

住宅等の建物の建設においては、省エネルギー及び居住の快適性の観点から、断熱施工が行われており、建物の床、壁、天井、屋根下地部に断熱材が敷設されている。例えば、住宅等の床下の断熱施工においては、土台、大引き、根太等の床構造体の間に、断熱材を配置し、その上に構造用面材(床下地板)などを敷設している。   In the construction of a building such as a house, heat insulation is performed from the viewpoint of energy saving and living comfort, and a heat insulating material is laid on the floor, wall, ceiling, and roof base of the building. For example, in the heat insulation construction under the floor of a house, etc., a heat insulating material is arranged between the floor structures such as the base, the large pull, and the joist, and a structural surface material (floor base plate) is laid on the heat insulating material. .

床構造体の間に、断熱材を配置する方法としては、例えば、床構造体のそれぞれ向かい合った側面に受け具を取付けて、該受け具の受け面に断熱材の端部をそれぞれ保持させて床構造体間に断熱材を配置する方法などがある。   As a method of disposing the heat insulating material between the floor structures, for example, attaching a receiving device to each of the opposite side surfaces of the floor structure and holding the end portions of the heat insulating material on the receiving surface of the receiving device, respectively. There is a method of arranging a heat insulating material between floor structures.

ここで、断熱材は、グラスウールやロックウール等の繊維系断熱材、ポリエチレンやポリスチレン等の発泡系断熱材が現在主流として使用されている。   Here, as the heat insulating material, fiber-based heat insulating materials such as glass wool and rock wool, and foamed heat insulating materials such as polyethylene and polystyrene are currently mainly used.

ところで、構造用面材と断熱材とを予め一体化して断熱パネルとし、この断熱パネルを床や壁にそのまま取付けることにより、構造用面材と断熱材とを同時に施工できるようにしたものが提案されている。例えば下記特許文献1には、合板等からなる長方形状の面材の片面に、樹脂発泡体からなる断熱材を接着剤や両面テープ等で接着したものが開示されている。また、下記特許文献2には、住宅の床面又は壁面に配する断熱パネルであって、少なくとも、基板と該基板の片面に配した所定肉厚の発泡スチロール等からなる断熱材とからなり、該断熱材が所定の非接着領域を設けて、基板に接着されたものが開示されている。更に、下記特許文献3には、パネル本体に発泡樹脂からなる断熱ボードが接着剤により貼り合わされてなる断熱パネルであって、断熱ボードの厚さ方向に杭が所定間隔で挿入されたものが開示されている。   By the way, a structural surface material and a heat insulating material are integrated in advance to form a heat insulating panel, and this heat insulating panel is directly attached to a floor or a wall so that the structural surface material and the heat insulating material can be installed simultaneously. ing. For example, Patent Document 1 below discloses a material in which a heat insulating material made of a resin foam is bonded to one side of a rectangular face material made of plywood or the like with an adhesive or a double-sided tape. Patent Document 2 below is a heat insulating panel disposed on a floor surface or a wall surface of a house, and includes at least a substrate and a heat insulating material made of foamed polystyrene having a predetermined thickness disposed on one surface of the substrate, A heat insulating material provided with a predetermined non-adhesive region and bonded to a substrate is disclosed. Furthermore, Patent Document 3 below discloses a heat insulating panel in which a heat insulating board made of foamed resin is bonded to the panel body with an adhesive, and a pile is inserted at a predetermined interval in the thickness direction of the heat insulating board. Has been.

一方、木造住宅用の断熱パネルとして、グラスウールなどの繊維系断熱材を使用する場合には、下記特許文献4,5に示されるように、構造用面材の少なくとも二周に枠材を配し、その枠内に上記断熱材を配置し、内側を合板などの構造用面材や防湿フィルムなどで覆い、上記断熱材を保持したものが用いられていた。
特開平10−140696号公報 特開2004−44177号公報 特開2005−54511号公報 特開平10−245933号公報 特開平9−228492号公報
On the other hand, when a fiber-based heat insulating material such as glass wool is used as a heat insulating panel for a wooden house, as shown in the following Patent Documents 4 and 5, a frame material is arranged at least twice around the structural face material. In the frame, the heat insulating material is disposed, and the inner surface is covered with a structural surface material such as plywood or a moisture-proof film, and the heat insulating material is held.
Japanese Patent Laid-Open No. 10-140696 JP 2004-44177 A JP 2005-54511 A JP-A-10-245933 JP-A-9-228492

上記特許文献1〜3に示されるように、構造用面材に断熱材を接着してなる断熱パネルにおいては、断熱材として、樹脂発泡体からなるものが用いられていた。しかし、そのような断熱パネルでは、断熱材と構造用面材との吸湿膨張や、乾燥収縮や、熱膨張率の違いによって反りが発生しやすいという問題点があった。また、断熱材と構造用面材との間に雨水などの水分が浸入したり、結露が発生した場合、水分が透過できず滞留してしまい、構造用面材にカビやシミが発生したり、構造用面材が膨張したりすることがあった。また、樹脂発泡体からなる断熱材は、その材質が硬いため、該断熱パネルの取付け時において、床構造体などの取付け部位にぶつけた場合、端部を欠損したり、破損したりしやすいという問題があった。このため、断熱パネルを作製したり、取付け施工する際においては、その端部を切り欠いたりする工程を要し、該断熱パネルの作製時や、施工時の作業性が悪いものであった。更には、発泡系断熱材は伸縮性が乏しいため、建物の断熱材を取付ける部分の寸法に対し、若干小さくする必要があった。このため、隙間が生じて断熱欠損が発生しやすかった。   As shown in Patent Documents 1 to 3, in a heat insulating panel formed by adhering a heat insulating material to a structural surface material, a heat insulating material made of a resin foam has been used. However, such a heat insulating panel has a problem that warpage is likely to occur due to hygroscopic expansion, drying shrinkage, and a difference in thermal expansion coefficient between the heat insulating material and the structural surface material. In addition, when moisture such as rainwater enters between the heat insulating material and the structural surface material, or condensation occurs, the water cannot permeate and stay, and mold and stains are generated on the structural surface material. The structural face material sometimes expanded. In addition, since the heat insulating material made of resin foam is hard, when the heat insulating panel is attached, if it hits an attachment site such as a floor structure, the end portion is easily lost or damaged. There was a problem. For this reason, when producing a heat insulation panel or mounting construction, the process of notching the edge part was required, and workability at the time of production of this heat insulation panel and construction was bad. Furthermore, since the foam-based heat insulating material has poor stretchability, it is necessary to make it slightly smaller than the size of the portion where the heat insulating material of the building is attached. For this reason, gaps were generated and heat insulation defects were likely to occur.

一方、上記特許文献4,5に示されるように、構造用面材の少なくとも二周に枠材を配し、その枠内に繊維系断熱材を保持させた断熱パネルにおいては、現場施工の軸組み工事では本来不要な箇所にも材木が必要になったり、パネル自体の重量が重くなって作業性が悪くなったり、パネルの枠材によって柱頭、柱脚のホールダウン金物の取付けに支障を来たしたりするという問題があった。   On the other hand, as shown in Patent Documents 4 and 5, in the heat insulation panel in which the frame material is arranged on at least two rounds of the structural face material and the fiber-based heat insulating material is held in the frame, the shaft for on-site construction is used. In assembly work, timber is also required in places that are not needed, the panel itself is heavy and workability is deteriorated, and the frame material of the panel hinders the installation of hole-down hardware on the capital and column base. There was a problem that.

したがって、本発明の目的は、断熱パネルの反り等が発生せず、断熱材と構造用面材との間に水分が滞留しにくく、断熱パネルの作製時や施工時に、断熱材の端部を切り欠いたりする必要性が少なく、断熱材を隙間なく施工でき、比較的軽量で作業性も良好な断熱パネル及びそれに用いられる繊維系断熱材、並びに、断熱パネルの施工方法を提供することにある。   Therefore, the object of the present invention is that the heat insulation panel is not warped and moisture is not easily retained between the heat insulating material and the structural surface material. An object of the present invention is to provide a heat-insulating panel which can be constructed without any gaps and can be installed without any gaps, is relatively light and has good workability, a fiber-based heat insulating material used therefor, and a method for constructing the heat-insulating panel. .

上記目的を達成するため、本発明の断熱パネルは、建物の床や壁に適用される構造用面材と、この構造用面材の片面に複数の固定具によって取付けられた繊維系断熱材とを備えた断熱パネルにおいて、前記固定具は、最大径が10〜100mmの押え部と、この押え部から延出され、少なくとも先端部側にネジ部が形成された軸部とを有し、前記押え部が前記繊維系断熱材の表面に当接し、前記軸部が前記繊維系断熱材を貫通して、前記構造用面材に、該構造用面材の厚さの25〜75%の深さで挿入されて固定されていることを特徴とする。   In order to achieve the above object, a heat insulating panel of the present invention includes a structural face material applied to a floor or wall of a building, and a fiber-based heat insulating material attached to one side of the structural face material by a plurality of fixtures. In the heat insulating panel provided, the fixture includes a presser portion having a maximum diameter of 10 to 100 mm, and a shaft portion extending from the presser portion and having a screw portion formed at least on the tip end side. The portion abuts against the surface of the fiber-based heat insulating material, the shaft portion penetrates the fiber-based heat insulating material, and the structural surface material has a depth of 25 to 75% of the thickness of the structural surface material. It is characterized by being inserted and fixed by.

本発明の断熱パネルによれば、構造用面材に、枠材等を設けることなく、特定の固定具によって、繊維系断熱材を固定したので、比較的軽く、取り扱いが容易である。また、構造用面材が吸湿膨張や、乾燥収縮や、熱膨張を起こしても、繊維系断熱材がそれに追随するので、反り等が発生しない。更に、断熱材と構造用面材との間に水分が侵入しても、繊維系断熱材を通過して排出されるので、構造用面材にカビやしみが発生することがない。また、断熱パネルの断熱材の形状や大きさが、取付け箇所の形状や大きさと正確に一致しなくても、繊維系断熱材が伸縮して挿入できるので、作業性が良好となり、断熱材を隙間なく施工することができる。
また、固定具により、最大径が10〜100mmの押え部が繊維系断熱材の表面に当接して支持するので、繊維系断熱材に局所荷重がかかりにくく、繊維系断熱材の繊維が折損して押え部が埋没してしまうことがない。また、少なくとも先端部側にネジ部を有する軸部が構造用面材の厚さの25〜75%の深さで挿入されて固定されているので、構造用面材にしっかりと固定できると共に、断熱パネルが倒れたりして固定具の頭部に強い押込力が作用しても、固定具の軸部が構造用面材の表面側に突き抜けることを防止できる。
According to the heat insulating panel of the present invention, since the fiber-based heat insulating material is fixed to the structural surface material by a specific fixture without providing a frame material or the like, it is relatively light and easy to handle. Further, even if the structural face material undergoes hygroscopic expansion, drying shrinkage, or thermal expansion, since the fiber-based heat insulating material follows it, no warp or the like occurs. Furthermore, even if moisture enters between the heat insulating material and the structural surface material, it passes through the fiber-based heat insulating material and is discharged, so that mold and stains are not generated on the structural surface material. In addition, even if the shape and size of the heat insulating material of the heat insulating panel do not exactly match the shape and size of the mounting location, the fiber heat insulating material can be expanded and inserted, so that workability is improved and the heat insulating material is Can be installed without gaps.
In addition, since the presser with a maximum diameter of 10 to 100 mm is in contact with and supported by the surface of the fiber-based heat insulating material by the fixing tool, the local load is not easily applied to the fiber-based heat insulating material, and the fiber of the fiber-based heat insulating material breaks. The presser part will not be buried. In addition, since the shaft portion having a screw portion at least at the tip end side is inserted and fixed at a depth of 25 to 75% of the thickness of the structural face material, it can be firmly fixed to the structural face material, Even if the heat insulation panel falls and a strong pushing force acts on the head of the fixture, the shaft portion of the fixture can be prevented from penetrating to the surface side of the structural face material.

本発明の断熱パネルは、前記固定具が、少なくとも軸部の先端部側にネジ部を有する釘又はネジであって、その頭部に最大径10〜100mmのワッシャが装着されたものであることが好ましい。これによれば、ワッシャが押え部をなし、釘又はネジの軸部が構造用面材に挿入固定されることによって、繊維系断熱材を構造用面材に固定することができる。また、ワッシャを押え部とすることにより、軸部として通常の釘又はネジを用いることができる。   In the heat insulation panel of the present invention, the fixture is a nail or a screw having a screw portion at least on the tip end side of the shaft portion, and a washer having a maximum diameter of 10 to 100 mm is mounted on the head. Is preferred. According to this, the washer forms a pressing portion, and the shaft portion of the nail or screw is inserted and fixed to the structural surface material, whereby the fiber-based heat insulating material can be fixed to the structural surface material. Moreover, a normal nail or a screw can be used as the shaft portion by using the washer as a pressing portion.

本発明の断熱パネルは、前記固定具が、少なくとも軸部の先端部側にネジ部を有する釘又はネジであって、その頭部が最大径10〜100mmとされているものであることが好ましい。これによれば、頭部が押え部をなし、釘又はネジの軸部が構造用面材に挿入固定されることによって、繊維系断熱材を構造用面材に固定することができる。   In the heat insulating panel of the present invention, it is preferable that the fixing tool is a nail or a screw having a screw portion at least on a tip portion side of the shaft portion, and the head portion has a maximum diameter of 10 to 100 mm. . According to this, the fiber-type heat insulating material can be fixed to the structural surface material by the head portion forming the pressing portion and the shaft portion of the nail or screw being inserted and fixed to the structural surface material.

本発明の断熱パネルにおいて、前記押え部は、前記軸部方向の面が、中心部に向かうほど軸部方向に突出する凸面をなし、該凸面が、前記繊維系断熱材の表面に当接していることが好ましい。これによれば、押え部の凸面が前記繊維系断熱材の表面に当接することにより、押え部の周縁部において繊維系断熱材に局所荷重が加わりにくくなり、繊維系断熱材の繊維が折損されにくく、固定具の押え部が埋没されにくい。   In the heat insulation panel of the present invention, the pressing portion has a convex surface that protrudes in the axial direction as the surface in the axial direction approaches the central portion, and the convex surface is in contact with the surface of the fibrous heat insulating material. Preferably it is. According to this, since the convex surface of the presser part comes into contact with the surface of the fiber-based heat insulating material, it becomes difficult to apply a local load to the fiber-based heat insulating material at the peripheral part of the presser part, and the fibers of the fiber-based heat insulating material are broken. It is difficult, and the presser part of the fixture is not easily buried.

本発明の断熱パネルは、前記固定具の押え部の外周が、前記繊維系断熱材の端部から3mm以上離れるように、前記固定具が配置されていることが好ましい。これによれば、前記固定具の押え部の外周が、繊維系断熱材の端部から3mm以上離れるように、固定具を配置することにより、断熱パネルを建物の床や壁に取付ける際、若干の寸法誤差が生じても繊維系断熱材を伸縮させることによって対応することができる。   In the heat insulating panel of the present invention, it is preferable that the fixing tool is arranged so that the outer periphery of the holding part of the fixing tool is separated by 3 mm or more from the end of the fibrous heat insulating material. According to this, when the heat insulating panel is attached to the floor or wall of the building by arranging the fixing device so that the outer periphery of the pressing portion of the fixing device is 3 mm or more away from the end of the fiber-based heat insulating material, Even if a dimensional error occurs, it can be dealt with by expanding and contracting the fiber heat insulating material.

本発明の断熱パネルにおいて、前記繊維系断熱材は、建物の該繊維系断熱材を取付ける部分の寸法に対し、0〜10mm大きくされていることが好ましい。これによれば、建物の該繊維系断熱材を取付ける部分の内周に、繊維系断熱材を圧縮させて密着するように取付けることができ、断熱性を高めることができる。   In the heat insulating panel of the present invention, it is preferable that the fiber-based heat insulating material is larger by 0 to 10 mm than the dimension of the portion of the building where the fiber heat insulating material is attached. According to this, it can attach so that a fiber type heat insulating material may be compressed and closely_contact | adhered to the inner periphery of the part which attaches this fiber type heat insulating material of a building, and heat insulation can be improved.

本発明の断熱パネルは、床用断熱パネルであることが好ましい。床断熱パネルの施工時においては、施工条件などによっては、構造用面材(床下地板)と繊維系断熱材との間に水が入り込んでしまうことがある。しかしながら、繊維系断熱材は、通水性が良好であることから、構造用面材と繊維系断熱材との間に入り込んだ水を速やかに除去できるので、構造用面材が吸水しにくくなり、カビやシミの発生や床下地板の膨張を抑制できる。   The heat insulating panel of the present invention is preferably a floor heat insulating panel. During construction of the floor insulation panel, depending on the construction conditions, water may enter between the structural surface material (floor base plate) and the fiber insulation. However, since the fiber-based heat insulating material has good water permeability, water that has entered between the structural surface material and the fiber-based heat insulating material can be quickly removed, so the structural surface material is less likely to absorb water, Generation of mold and stains and expansion of the floor base plate can be suppressed.

一方、本発明の断熱パネル用の繊維系断熱材は、上記断熱パネルに用いられる繊維系断熱材であって、該断熱材の密度が10〜100kg/mであることを特徴とする。本発明の断熱パネル用の繊維系断熱材によれば、上記本発明の断熱パネルに特に好ましく用いられる。 On the other hand, the fiber-based heat insulating material for a heat insulating panel according to the present invention is a fiber heat insulating material used for the heat insulating panel, and the density of the heat insulating material is 10 to 100 kg / m 3 . The fiber-based heat insulating material for a heat insulating panel of the present invention is particularly preferably used for the heat insulating panel of the present invention.

また、本発明の断熱パネルの施工方法は、建物の床や壁に適用される構造用面材の片面に繊維系断熱材を配置し、最大径が10〜100mmの押え部と、この押え部から延出され、少なくとも先端部側にネジ部が形成された軸部とを有する固定具を用い、前記押え部を前記繊維系断熱材の表面に当接させ、前記軸部を繊維系断熱材を貫通させて、前記構造用面材に該構造用面材の厚さの25〜75%の深さで挿入することにより、前記繊維系断熱材を前記構造用面材に取付けて断熱パネルを形成し、この断熱パネルの繊維系断熱材の部分を建物の枠体部内側に挿入し、この枠体部の上部に前記構造用面材の周縁を載せることを特徴とする。本発明の断熱パネルの施工方法によれば、構造用面材と繊維系断熱材とが固定具で固定されて一体となった断熱パネルの繊維系断熱材の部分を、建物の枠体部内側に挿入し、この枠体部の上部に構造用面材の周縁を載せて施工するので、構造用面材と繊維系断熱材とを同時に施工でき、工期を短縮できる。そして、この断熱パネルは、上述したように、特定の固定具によって、繊維系断熱材を固定したので、比較的軽く、取り扱いが容易である。更には、断熱パネルの断熱材の形状や大きさが、取付け箇所の形状や大きさと正確に一致しなくても、繊維系断熱材が伸縮して挿入できるので、作業性が良好で、断熱材を隙間なく施工することができる。   Moreover, the construction method of the heat insulation panel of this invention arrange | positions a fiber-type heat insulating material on the single side | surface of the structural surface material applied to the floor and wall of a building, and the maximum diameter is 10-100 mm from the press part, and this press part. A fixture having a shaft portion that is extended and at least a screw portion is formed on the tip end side, the pressing portion is brought into contact with the surface of the fiber-based heat insulating material, and the shaft portion is made of a fiber-based heat insulating material. The fiber-based heat insulating material is attached to the structural surface material to form a heat insulating panel by being inserted into the structural surface material at a depth of 25 to 75% of the thickness of the structural surface material. And the part of the fiber-type heat insulating material of this heat insulation panel is inserted inside the frame part of a building, and the periphery of the said structural face material is mounted on the upper part of this frame part. According to the construction method of the heat insulation panel of the present invention, the part of the fiber insulation material of the heat insulation panel in which the structural surface material and the fiber insulation material are fixed and integrated with the fixture inside the frame part of the building Since the construction surface material and the fiber-based heat insulating material can be constructed at the same time, the construction period can be shortened. And as above-mentioned, since this heat insulation panel fixed the fiber type heat insulating material with the specific fixing tool, it is comparatively light and easy to handle. Furthermore, even if the shape and size of the heat insulating material of the heat insulating panel do not exactly match the shape and size of the mounting location, the fiber-based heat insulating material can be extended and inserted, so the workability is good and the heat insulating material Can be installed without gaps.

本発明の断熱パネルによれば、構造用面材に柔軟性のある繊維系断熱材を固定具によって取付けてなるので、断熱パネルの反り等が発生せず、断熱材と構造用面材との間に水分が滞留しにくく、施工時に端部を切り欠いたりする必要性が少なく、断熱材を隙間なく施工でき、比較的軽量で作業性も良好となる。
また、最大径が10〜100mmの押え部が繊維系断熱材の表面に当接して支持するので、繊維系断熱材に局所荷重がかかりにくく、繊維系断熱材の繊維が折損して押え部が埋没してしまうことがない。また、少なくとも先端部側にネジ部を有する軸部が構造用面材の厚さの25〜75%の深さで挿入されて固定されているので、構造用面材にしっかりと固定できると共に、断熱パネルが倒れたりして固定具の頭部に強い押込力が作用しても、固定具の軸部が構造用面材の表面側に突き抜けることを防止できる。
そして、構造用面材と繊維系断熱材とが固定具で固定されて一体となった断熱パネルの繊維系断熱材の部分を、建物の枠体部内側に挿入し、この枠体部の上部に構造用面材の周縁を載せて施工するので、構造用面材と繊維系断熱材とを同時に施工でき、工期を短縮できる。
According to the heat insulating panel of the present invention, since a flexible fiber-based heat insulating material is attached to the structural surface material by the fixture, the heat insulating panel is not warped, and the heat insulating material and the structural surface material Moisture does not easily stay between them, and there is little need to cut out the end portion during construction, the heat insulating material can be constructed without any gaps, and it is relatively light and has good workability.
In addition, since the presser portion having a maximum diameter of 10 to 100 mm is in contact with and supported by the surface of the fiber-based heat insulating material, local load is hardly applied to the fiber-based heat insulating material, and the fiber of the fiber-based heat insulating material is broken and the presser portion is It will not be buried. In addition, since the shaft portion having a screw portion at least at the tip end side is inserted and fixed at a depth of 25 to 75% of the thickness of the structural face material, it can be firmly fixed to the structural face material, Even if the heat insulation panel falls and a strong pushing force acts on the head of the fixture, the shaft portion of the fixture can be prevented from penetrating to the surface side of the structural face material.
And, the part of the heat insulating panel of the heat insulating panel in which the structural surface material and the fiber heat insulating material are fixed and fixed together with a fixing tool is inserted into the inside of the frame part of the building, and the upper part of the frame part Since the construction surface material and the peripheral edge of the structural surface material are placed on the surface, the structural surface material and the fiber-based heat insulating material can be constructed at the same time, and the construction period can be shortened.

以下、本発明の断熱パネルについて、図面を参照して説明する。図1は、本発明による断熱パネルの第1の実施形態を示す分解斜視図である。図2は、同断熱パネルの側断面図である。図3は、本発明の断熱パネルに用いることのできる固定具の好ましい一例を示す説明図である。図4は、同固定具を用いた断熱パネルの要部拡大断面図である。図5は、本発明に係る断熱パネルの施工時の状態を示す説明図である。   Hereinafter, the heat insulation panel of this invention is demonstrated with reference to drawings. FIG. 1 is an exploded perspective view showing a first embodiment of a heat insulating panel according to the present invention. FIG. 2 is a side sectional view of the heat insulation panel. FIG. 3 is an explanatory view showing a preferred example of a fixture that can be used in the heat insulating panel of the present invention. FIG. 4 is an enlarged cross-sectional view of a main part of a heat insulating panel using the fixture. FIG. 5 is an explanatory view showing a state during construction of the heat insulating panel according to the present invention.

図1、2に示すように、この断熱パネル1は、構造用面材2の片面に、ワッシャ4が装着された釘又はネジ(以下、「ネジ釘5」と記す)からなる固定具6で、繊維系断熱材3が固定されている。   As shown in FIGS. 1 and 2, this heat insulating panel 1 is a fixture 6 made of a nail or a screw (hereinafter referred to as “screw nail 5”) having a washer 4 attached to one side of a structural face material 2. The fiber-based heat insulating material 3 is fixed.

本発明において、構造用面材2としては、建物の床や壁に適用される面材であれば特に限定は無く、例えば合板、オリエンテッド・ストランド・ボ−ド(OSB)、中比重繊維板(MDF)等が好ましく挙げられる。また、構造用面材2の厚さは、用途に応じて適宜変更でき、例えば床用断熱パネルの場合は、9〜50mmが好ましく、20〜35mmがより好ましい。   In the present invention, the structural face material 2 is not particularly limited as long as it is a face material applied to a floor or a wall of a building. For example, plywood, oriented strand board (OSB), medium specific gravity fiber board ( MDF) and the like are preferable. Moreover, the thickness of the structural face material 2 can be appropriately changed according to the application. For example, in the case of a heat insulating panel for floor, 9 to 50 mm is preferable, and 20 to 35 mm is more preferable.

本発明において、繊維系断熱材3としては、密度が10〜100kg/mのものが好ましく用いられる。繊維系断熱材の密度が10kg/m未満の場合には、固定具のワッシャから断熱材が外れやすくなり、100kg/mを超える場合には、断熱性能を充分に発揮することができないため好ましくない。 In the present invention, as the fiber-based heat insulating material 3, one having a density of 10 to 100 kg / m 3 is preferably used. When the density of the fiber-based heat insulating material is less than 10 kg / m 3 , the heat insulating material is easily detached from the washer of the fixture, and when it exceeds 100 kg / m 3 , the heat insulating performance cannot be sufficiently exhibited. It is not preferable.

繊維系断熱材3の種類は、特に限定されず、例えば、グラスウールやロックウール等の無機繊維系断熱材、ポリエステルウール(PETウール)やセルロースマットなどの有機繊維系断熱材、羊毛等の天然繊維系断熱材などが挙げられ、材料コストや難燃性等の点から、特に無機繊維系断熱材が好ましく使用できる。   The type of the fiber-based heat insulating material 3 is not particularly limited. For example, inorganic fiber-based heat insulating materials such as glass wool and rock wool, organic fiber-based heat insulating materials such as polyester wool (PET wool) and cellulose mat, and natural fibers such as wool. In particular, inorganic fiber-based heat insulating materials can be preferably used from the viewpoint of material cost and flame retardancy.

繊維系断熱材3の厚さは、25〜150mmが好ましく、30〜120mmがより好ましい。厚さが薄過ぎると断熱性能を充分に発揮することができず、厚過ぎると枠体部内側への施工がしにくくなるので好ましくない。   The thickness of the fiber-based heat insulating material 3 is preferably 25 to 150 mm, and more preferably 30 to 120 mm. If the thickness is too thin, the heat insulation performance cannot be sufficiently exerted, and if it is too thick, it is difficult to perform the construction on the inner side of the frame part, which is not preferable.

より具体的には、繊維系断熱材3としてグラスウールを使用する場合においては、厚さ30〜80mm、密度32〜48kg/mが好ましい。また、繊維系断熱材3としてロックウールを使用する場合においては、厚さ30〜80mm、密度40〜100kg/mが好ましい。 More specifically, when glass wool is used as the fiber-based heat insulating material 3, a thickness of 30 to 80 mm and a density of 32 to 48 kg / m 3 are preferable. When rock wool is used as the fiber-based heat insulating material 3, a thickness of 30 to 80 mm and a density of 40 to 100 kg / m 3 are preferable.

繊維系断熱材3の寸法は、建物の繊維系断熱材を取付ける部分(図5参照、以下「取付け部7」と記す)の寸法に対し、0〜10mm大きいことが好ましく、3〜5mm大きいことがより好ましい。繊維系断熱材3の寸法を、取付け部7の寸法に対して上記範囲に設定することで、取付け部7の内周に、繊維系断熱材3を圧縮させて密着するように取付けることができ、断熱性を高めることができる。更には、隙間を無くすことができるので、取付け部7内に断熱パネル1を取付けた後、降雨が発生したとしても、構造用面材2と繊維系断熱材3との間に水が入り込みにくく、水が溜まりにくい。   The size of the fiber-based heat insulating material 3 is preferably 0 to 10 mm larger than the size of the portion (see FIG. 5, hereinafter referred to as “mounting portion 7”) to which the fiber heat insulating material of the building is attached, and 3 to 5 mm larger. Is more preferable. By setting the size of the fiber-based heat insulating material 3 within the above range with respect to the size of the mounting portion 7, the fiber-based heat insulating material 3 can be compressed and attached to the inner periphery of the mounting portion 7. , Can improve the heat insulation. Further, since the gap can be eliminated, even if rain occurs after the heat insulating panel 1 is mounted in the mounting portion 7, it is difficult for water to enter between the structural face material 2 and the fiber heat insulating material 3. , Water does not collect easily.

なお、取付け部7は、例えば床用断熱パネルの場合、コンクリート基礎9の上に配置された土台、大引き等からなる枠体部8で構成されている。そして、構造用面材2の周縁部が取付け部7の枠体部8上に載るように、繊維系断熱材3の外径は、構造用面材2の外径よりも若干小さく形成されている。   In addition, the attachment part 7 is comprised by the frame part 8 which consists of a base, a large drawing, etc. which are arrange | positioned on the concrete foundation 9, for example in the case of the heat insulation panel for floors. The outer diameter of the fiber-based heat insulating material 3 is slightly smaller than the outer diameter of the structural face material 2 so that the peripheral edge of the structural face material 2 is placed on the frame body portion 8 of the attachment portion 7. Yes.

また、繊維系断熱材3は、従来公知の撥水剤で撥水処理されたものであってもよい。撥水処理を施すことで、繊維系断熱材3の内部に水がたまりにくくなり、断熱材としての性能を長期にわたって発揮できる。上記撥水剤としては、例えばシリコーン系撥水剤、フッ素系撥水剤、ワックス系撥水剤等が好ましく挙げられる。   The fiber-based heat insulating material 3 may be water-repellent treated with a conventionally known water repellent. By performing the water repellent treatment, water does not easily accumulate inside the fiber-based heat insulating material 3, and the performance as the heat insulating material can be exhibited over a long period of time. Preferred examples of the water repellent include a silicone water repellent, a fluorine water repellent, and a wax water repellent.

図3に示すように、この実施形態においては、固定具6は、ワッシャ4にネジ釘5を挿通させて、ネジ釘5の頭部5bをワッシャ4に係合させて構成されている。そして、ワッシャ4が固定具6の押え部をなし、ネジ釘5の軸部が固定具6の軸部をなす。   As shown in FIG. 3, in this embodiment, the fixture 6 is configured by inserting a screw nail 5 through a washer 4 and engaging a head 5 b of the screw nail 5 with the washer 4. The washer 4 forms a pressing part of the fixing tool 6, and the shaft part of the screw nail 5 forms the shaft part of the fixing tool 6.

本発明において使用するワッシャ4は、その最大径が10〜100mmであることが必要であり、15〜40mmがより好ましい。ワッシャ4の最大径が上記範囲内であれば、繊維系断熱材3に局所荷重がかかりにくくなり、ネジ釘5が繊維系断熱材3に埋没することを防止できる。ワッシャ4は、金属、樹脂、紙などで構成することができる。   The washer 4 used in the present invention needs to have a maximum diameter of 10 to 100 mm, and more preferably 15 to 40 mm. If the maximum diameter of the washer 4 is within the above range, it is difficult to apply a local load to the fiber heat insulating material 3, and the screw nail 5 can be prevented from being buried in the fiber heat insulating material 3. The washer 4 can be made of metal, resin, paper, or the like.

また、ワッシャ4は、この実施形態の場合、中心を通る断面がいずれも円弧状で、全体として椀状をなし、一面が湾曲した凹面で、反対面が湾曲した凸面4aをなしている。上記ネジ釘5は、ワッシャ4の凹面側から挿入され、凸面4aが、ネジ釘5の軸部方向を向くように配置されている。なお、ワッシャ4は、図8に示すように、円筒状に湾曲していて、その中央に孔が設けられたものであってもよい。   Further, in the case of this embodiment, the washer 4 has an arc-shaped cross section passing through the center, has a bowl shape as a whole, and has a convex surface 4a with a curved surface on one side and a curved surface on the opposite surface. The screw nail 5 is inserted from the concave side of the washer 4, and the convex surface 4 a is arranged so as to face the axial direction of the screw nail 5. As shown in FIG. 8, the washer 4 may be cylindrically curved and provided with a hole in the center thereof.

本発明において使用するネジ釘5は、少なくとも軸部の先端部側にネジ部5aを有するものであればよく、例えばスクリュー釘、コーススレッド、木ネジ等が好ましく挙げられる。ネジ釘5の材質は、特に限定されないが、材料費や強度の点から金属製のものが好ましく採用される。   The screw nail 5 used in the present invention only needs to have a screw portion 5a at least on the tip end side of the shaft portion, and preferably includes a screw nail, a coarse thread, a wood screw, and the like. Although the material of the screw nail 5 is not specifically limited, A metal thing is preferably employ | adopted from the point of material cost or intensity | strength.

なお、固定具としては、図7に示すように、ワッシャ4を用いず、ネジ釘5の頭部が、最大径10〜100mm、より好ましくは15〜40mmとされたものを用いることもできる。図7(a)に示す固定具6aでは、ネジ釘5の頭部5bがフランジ状に大きく広がり、その最大径が上記範囲とされ、頭部5bが本発明における押え部をなしている。同図(b)に示す固定具6bでは、ネジ釘5の頭部5bに、合成樹脂からなるフランジ状の押え部10を、インサート成形によって一体化して形成している。なお、上記いずれの固定具6a、6bにおいても、押え部の軸部方向の面は、中心部に向かうほど軸部方向に突出した凸面をなしている。このように、本発明の凸面は、球面のような湾曲した凸面であってもよく、テーパ状の凸面であってもよい。   In addition, as shown in FIG. 7, as a fixing tool, the washer 4 is not used, but the head of the screw nail 5 can have a maximum diameter of 10 to 100 mm, more preferably 15 to 40 mm. In the fixing tool 6a shown in FIG. 7 (a), the head 5b of the screw nail 5 widens in a flange shape, the maximum diameter is in the above range, and the head 5b forms the presser part in the present invention. In the fixture 6b shown in FIG. 5B, a flange-like presser portion 10 made of synthetic resin is integrally formed on the head portion 5b of the screw nail 5 by insert molding. In any of the fixing tools 6a and 6b, the surface in the axial direction of the presser portion is a convex surface that protrudes in the axial direction toward the center. Thus, the convex surface of the present invention may be a curved convex surface such as a spherical surface or a tapered convex surface.

図4に示すように、上記固定具6のネジ釘5を、繊維系断熱材3に挿通し、その先端のネジ部5aを構造用面材2に挿入固定することによって、繊維系断熱材3は、構造用面材2に固定されている。ネジ釘5は、ハンマー等で頭部5bを打ち付けて挿入することもできるが、頭部5bに形成された図示しない+又は−溝に、ドリルドライバ等の先端を当てて回転させることにより、ねじ込むこともできる。   As shown in FIG. 4, the threaded nail 5 of the fixture 6 is inserted into the fiber-based heat insulating material 3, and the threaded portion 5 a at the tip thereof is inserted and fixed to the structural surface material 2, whereby the fiber-based heat insulating material 3. Is fixed to the structural face material 2. The screw nail 5 can be inserted by hitting the head 5b with a hammer or the like, but screwed by rotating the tip of a drill driver or the like against a + or-groove (not shown) formed in the head 5b. You can also

このとき、ワッシャ4の凸面4aが繊維系断熱材3の表面に押圧されて、繊維系断熱材3を押える役割をなす。この場合、ワッシャ4は最大径10〜100mmとされているので、繊維系断熱材3を広い面積で押えることになり、繊維系断熱材3に局所荷重が作用しにくくなるので、繊維系断熱材3の繊維が折損してワッシャ4が繊維系断熱材3中に埋設されてしまうことが防止される。また、この実施形態の場合は、ワッシャ4の凸面4aが、繊維系断熱材3の表面に当接して押圧しているので、ワッシャ4の外周部4bにおける繊維系断熱材3への荷重がより小さくなり、繊維系断熱材3の繊維がより折損されにくくなる。   At this time, the convex surface 4 a of the washer 4 is pressed against the surface of the fiber-based heat insulating material 3 to play a role of pressing the fiber-based heat insulating material 3. In this case, since the washer 4 has a maximum diameter of 10 to 100 mm, the fiber-based heat insulating material 3 is pressed over a wide area, and a local load is less likely to act on the fiber-based heat insulating material 3. 3 is broken and the washer 4 is prevented from being embedded in the fiber heat insulating material 3. In the case of this embodiment, since the convex surface 4a of the washer 4 is pressed against the surface of the fiber heat insulating material 3, the load on the fiber heat insulating material 3 in the outer peripheral portion 4b of the washer 4 is more increased. It becomes small and it becomes difficult to break the fiber of the fiber type heat insulating material 3 more.

本発明において、ネジ釘5からなる軸部の構造用面材2への挿入深さDは、構造用面材2の厚さTの25〜75%とされ、より好ましくは40〜60%とされる。ネジ釘5の軸部を構造用面材2に上記範囲内の深さで挿入固定することで、繊維系断熱材3を構造用面材2にしっかりと固定できると共に、断熱パネル1が倒れたりしてネジ釘5の頭部5bに強い押込力が作用しても、ネジ釘5の軸部が構造用面材2の表面側2aに突き抜けることを防止できる。   In the present invention, the insertion depth D of the shaft portion composed of the screw nails 5 into the structural face material 2 is 25 to 75% of the thickness T of the structural face material 2, and more preferably 40 to 60%. Is done. By inserting and fixing the shaft portion of the screw nail 5 to the structural surface material 2 at a depth within the above range, the fiber-based heat insulating material 3 can be firmly fixed to the structural surface material 2 and the heat insulating panel 1 may fall down. Even if a strong pushing force acts on the head 5 b of the screw nail 5, it is possible to prevent the shaft portion of the screw nail 5 from penetrating into the surface side 2 a of the structural face material 2.

また、固定具6の押え部、すなわちこの実施形態では、ワッシャ4の外周と、繊維系断熱材3の端部との距離(例えば図5におけるS1、S2)は、3mm以上であることが好ましく、20〜100mmであることがより好ましい。固定具6の押え部(ワッシャ4)の外周を繊維系断熱材3の端部から3mm以上離れるように配置させることで、断熱パネル1を、取付け部7に取付ける際、若干の寸法誤差が生じても繊維系断熱材3を伸縮させることによって対応することができる。   Moreover, it is preferable that the distance (for example, S1, S2 in FIG. 5) of the holding | maintenance part of the fixing tool 6, ie, the outer periphery of the washer 4, and the edge part of the fiber-type heat insulating material 3 is 3 mm or more. More preferably, it is 20-100 mm. By arranging the outer periphery of the holding part (washer 4) of the fixture 6 so as to be 3 mm or more away from the end of the fiber-based heat insulating material 3, a slight dimensional error occurs when the heat insulation panel 1 is attached to the attachment part 7. However, this can be dealt with by expanding and contracting the fiber-based heat insulating material 3.

なお、固定具6の配列間隔(例えば図5におけるS3、S4、S5)は、繊維系断熱材3の重量や剛性によって適宜定めればよいが、通常200〜1200mmとされることが好ましく、500〜1000mmとされることがより好ましい。   In addition, although the arrangement | sequence space | interval (For example, S3, S4, S5 in FIG. 5) of the fixing tool 6 should just be suitably determined with the weight and rigidity of the fiber-type heat insulating material 3, it is preferable normally to be 200-1200 mm, 500 It is more preferable to be set to ˜1000 mm.

上記構成からなる本発明の断熱パネル1は、図5に示すように、取付け部7の枠体部8の内側に、繊維系断熱材3が挿入され、枠体部8の上に構造用面材2の周縁が載るようにして設置される。このように、繊維系断熱材3と構造用面材2との施工を同時に行うことができるので、作業工数を減らして工期を短縮することができる。こうして施工された断熱パネル1は、面積の広い押え部を有する固定具6によって、構造用面材2に繊維系断熱材3がしっかりと固定されているので、繊維系断熱材3の自重によって構造用面材2から剥落したり、構造用面材2と繊維系断熱材3との間に空隙が生じにくく、優れた断熱性を発揮できる。このため、この断熱パネル1は、床用、内壁用、外壁用、屋根用など幅広く使用できるが、繊維系断熱材は、通水性が良好であり、構造用面材と繊維系断熱材との間に入り込んだ水が入り込んでしまった場合であっても、速やかに除去できるので、構造用面材が吸水しにくくなり、カビやシミの発生や構造用面材の膨張等を抑制できことから、特に床用断熱パネルとして好適である。   As shown in FIG. 5, the heat insulation panel 1 of the present invention having the above-described configuration has the fiber-based heat insulating material 3 inserted inside the frame body portion 8 of the attachment portion 7, and the structural surface on the frame body portion 8. It is installed so that the periphery of the material 2 is placed. Thus, since the construction of the fiber-based heat insulating material 3 and the structural face material 2 can be performed simultaneously, the work man-hours can be reduced and the construction period can be shortened. The heat insulation panel 1 thus constructed is structured by the weight of the fiber heat insulating material 3 because the fiber heat insulating material 3 is firmly fixed to the structural surface material 2 by the fixing tool 6 having a large area pressing part. It peels off from the surface material 2 for a construction | assembly, or a space | gap is not easily produced between the structural surface material 2 and the fiber-type heat insulating material 3, and can exhibit the outstanding heat insulation. For this reason, although this heat insulation panel 1 can be widely used for floors, inner walls, outer walls, roofs, etc., the fiber-based heat insulating material has good water permeability, and the structural surface material and the fiber-based heat insulating material Even if the water that has entered between them gets in, it can be removed quickly, making it difficult for the structural face material to absorb water and suppressing the occurrence of mold and stains and the expansion of the structural face material. Especially, it is suitable as a heat insulation panel for floors.

図6には、本発明による断熱パネルの第2の実施形態が示されている。この断熱パネル1は、基本的な構成は上記第1の実施形態と同一であるが、一枚の構造用面材2上に、複数(図中では8個)の繊維系断熱材3が所定配置で、固定具6によってそれぞれ固定されている点が、上記第1の実施形態と相違している。各繊維系断熱材3の周囲には、所定のスペースが設けられ、このスペースには、取付け部7の、太引きや根太等からなる枠体部8が挿入されるようになっている。言い換えると、各繊維系断熱材3が、枠体部8で区画された対応する取付け部7にそれぞれ挿入されるようになっている。   FIG. 6 shows a second embodiment of the thermal insulation panel according to the present invention. The heat insulating panel 1 has the same basic configuration as that of the first embodiment, but a plurality of (8 in the figure) fiber-based heat insulating materials 3 are predetermined on one structural surface material 2. The arrangement is different from the first embodiment in that it is fixed by the fixing tool 6. A predetermined space is provided around each fiber-based heat insulating material 3, and a frame body portion 8 made of thickening or joist of the attachment portion 7 is inserted into this space. In other words, each fiber-based heat insulating material 3 is inserted into the corresponding mounting portion 7 partitioned by the frame body portion 8.

この実施形態によれば、一枚の断熱パネル1で複数の取付け部7内に繊維系断熱材3を設置できるので、断熱パネルの設置に要する労力を更に軽減できる。   According to this embodiment, since the fiber-based heat insulating material 3 can be installed in the plurality of attachment portions 7 with a single heat insulating panel 1, the labor required for installing the heat insulating panel can be further reduced.

(実施例1)
910×1820×28mmの構造用面材2(合板)に、808×1718×30mmの繊維系断熱材3(グラスウール、密度32kg/m)を載せ、直径20mmのワッシャ4を装着した軸部の長さ45mm(ネジ部の長さ45mm)のネジ釘5からなる固定具6を、繊維系断熱材3側からねじ込み、ネジ釘5の軸部を構造用面材2に15mm挿入させて、図1、2に示す断熱パネル1を得た。なお、固定具6の取付け間隔は、断熱パネルの幅方向において700mm、長さ方向において760mmとして、合計8本の固定具6を使用した。
Example 1
The shaft part on which the fiber-type heat insulating material 3 (glass wool, density 32 kg / m 3 ) of 808 × 1718 × 30 mm is mounted on the structural surface material 2 (plywood) of 910 × 1820 × 28 mm and the washer 4 having a diameter of 20 mm is mounted. A fixing tool 6 made of a screw nail 5 having a length of 45 mm (screw part length 45 mm) is screwed from the fiber-based heat insulating material 3 side, and the shaft part of the screw nail 5 is inserted into the structural face material 2 by 15 mm. The heat insulation panel 1 shown to 1 and 2 was obtained. In addition, the attachment interval of the fixture 6 was 700 mm in the width direction of the heat insulation panel and 760 mm in the length direction, and a total of 8 fixtures 6 were used.

この断熱パネルを床用断熱パネルとして、住宅の床構造体に取付けたところ、繊維系断熱材3の垂れ下がりや剥落は認められなかった。また、コンクリート面上で、断熱パネル1を繊維系断熱材3側から故意に倒して、固定具6を床の枠材に殴打させたが、ネジ釘5が構造用面材2の表面に突き抜けることはなかった。   When this heat insulating panel was attached to a floor structure of a house as a floor heat insulating panel, no drooping or peeling of the fiber-based heat insulating material 3 was observed. Further, on the concrete surface, the heat insulating panel 1 was intentionally tilted from the fiber-based heat insulating material 3 side, and the fixture 6 was beaten on the floor frame material, but the screw nails 5 penetrated to the surface of the structural surface material 2. It never happened.

(比較例1)
実施例1において、固定具6として、ワッシャ4を用いず、ネジ釘5(頭部の直径7mmm)だけで、繊維系断熱材3を構造用面材2に固定して断熱パネルを製造した。
(Comparative Example 1)
In Example 1, the heat insulating panel was manufactured by fixing the fibrous heat insulating material 3 to the structural face material 2 using only the screw nail 5 (diameter of the head 7 mm) without using the washer 4 as the fixing tool 6.

この断熱パネルを床用断熱パネルとして、住宅の床構造体に取付けたところ、一部のネジ釘5の頭部が繊維系断熱材3に埋設されて、繊維系断熱材3が部分的に垂れ下がってしまった。   When this heat insulation panel was used as a floor heat insulation panel and attached to the floor structure of a house, the heads of some screw nails 5 were embedded in the fiber insulation 3 and the fiber insulation 3 partially hung down. I have.

(比較例2)
実施例1において、固定具6として、ワッシャ4を有するものの、ネジを有しないストレートな釘を軸部として用いて、繊維系断熱材3を構造用面材2に固定して断熱パネルを製造した。
(Comparative Example 2)
In Example 1, a heat insulating panel was manufactured by fixing the fiber-based heat insulating material 3 to the structural surface material 2 using a straight nail having no washer as a shaft portion as the fixing tool 6 but having a washer 4. .

この断熱パネルを、コンクリート面上で、繊維系断熱材3側から故意に倒して、固定具を床の枠材に殴打させたところ、一部の釘が構造用面材2の表面に突き抜けてしまった。   When this insulation panel was deliberately tilted from the fiber insulation 3 side on the concrete surface and the fixture was beaten against the floor frame, some nails penetrated the surface of the structural face 2 Oops.

(実施例2)
910×1820×12mmの構造用面材2(合板)に、808×1718×30mmの繊維系断熱材3(グラスウール、密度32kg/m)を接合させ、直径20mmのワッシャ4を装着した軸部の長さ38mm(ネジ部の長さ38mm)のネジ釘5を、繊維系断熱材3側からねじ込み、ネジ釘5の軸部を構造用面材2に6mm挿入させて、図1、2に示す断熱パネル1を得た。なお、固定具6の取付け間隔は、断熱パネルの幅方向において700mm、長さ方向において760mmとして、合計6本の固定具6を使用した。
(Example 2)
A shaft portion in which a fiber insulating material 3 (glass wool, density 32 kg / m 3 ) of 808 × 1718 × 30 mm is joined to a structural face material 2 (plywood) of 910 × 1820 × 12 mm, and a washer 4 having a diameter of 20 mm is mounted. The screw nail 5 having a length of 38 mm (screw portion length 38 mm) is screwed from the fiber-based heat insulating material 3 side, and the shaft portion of the screw nail 5 is inserted 6 mm into the structural face material 2, as shown in FIGS. The insulation panel 1 shown was obtained. In addition, the attachment interval of the fixing tool 6 was 700 mm in the width direction of the heat insulating panel and 760 mm in the length direction, and a total of six fixing tools 6 were used.

この断熱パネルを床用断熱パネルとして、住宅の床構造体に取付けたところ、繊維系断熱材3の垂れ下がりや剥落は認められなかった。また、コンクリート面上で、断熱パネル1を繊維系断熱材3側から故意に倒して、固定具6を床の枠材に殴打させたが、ネジ釘5が構造用面材2の表面に突き抜けることはなかった。   When this heat insulating panel was attached to a floor structure of a house as a floor heat insulating panel, no drooping or peeling of the fiber-based heat insulating material 3 was observed. Further, on the concrete surface, the heat insulating panel 1 was intentionally tilted from the fiber-based heat insulating material 3 side, and the fixture 6 was beaten on the floor frame material, but the screw nails 5 penetrated to the surface of the structural surface material 2. It never happened.

本発明の断熱パネルの第1の実施形態を示す分解斜視図である。It is a disassembled perspective view which shows 1st Embodiment of the heat insulation panel of this invention. 同断熱パネルの側断面図である。It is a sectional side view of the heat insulation panel. 本発明の断熱パネルに用いることのできる固定具の好ましい一例を示す説明図あり、(a)は分解斜視図、(b)はワッシャ部分を断面にして示す側面図である。It is explanatory drawing which shows a preferable example of the fixing tool which can be used for the heat insulation panel of this invention, (a) is a disassembled perspective view, (b) is a side view which makes a washer part a cross section. 同固定具を用いた断熱パネルの要部拡大断面図である。It is a principal part expanded sectional view of the heat insulation panel using the fixing tool. 本発明に係る断熱パネルの施工時の状態を示す説明図である。It is explanatory drawing which shows the state at the time of construction of the heat insulation panel which concerns on this invention. 本発明の断熱パネルの第2の実施形態を示す斜視図である。It is a perspective view which shows 2nd Embodiment of the heat insulation panel of this invention. 本発明において用いる固定具の他の例を示す説明図である。It is explanatory drawing which shows the other example of the fixing tool used in this invention. 本発明において用いることのできる固定具の他の例を示す説明図であり、(a)は分解斜視図、(b)はワッシャ部分を断面にして示すの断面側面図である。It is explanatory drawing which shows the other example of the fixing tool which can be used in this invention, (a) is a disassembled perspective view, (b) is a cross-sectional side view which shows a washer part in cross section.

符号の説明Explanation of symbols

1:断熱パネル
2:構造用面材
3:繊維系断熱材
4:ワッシャ
4a:凸面
4b:端部
5:ネジ釘
5a:ネジ部
5b:頭部
6、6a、6b:固定具
7:取付け部
8:枠体部
10:押え部
1: heat insulating panel 2: structural surface material 3: fiber heat insulating material 4: washer 4a: convex surface 4b: end portion 5: screw nail 5a: screw portion 5b: heads 6, 6a, 6b: fixture 7: mounting portion 8: Frame part 10: Presser part

Claims (9)

建物の床や壁に適用される構造用面材と、この構造用面材の片面に複数の固定具によって取付けられた繊維系断熱材とを備えた断熱パネルにおいて、
前記固定具は、最大径が10〜100mmの押え部と、この押え部から延出され、少なくとも先端部側にネジ部が形成された軸部とを有し、
前記押え部が前記繊維系断熱材の表面に当接し、前記軸部が前記繊維系断熱材を貫通して、前記構造用面材に、該構造用面材の厚さの25〜75%の深さで挿入されて固定されていることを特徴とする断熱パネル。
In a thermal insulation panel comprising a structural surface material applied to a floor or wall of a building, and a fiber-based heat insulating material attached to one side of the structural surface material by a plurality of fixtures,
The fixture has a holding portion having a maximum diameter of 10 to 100 mm, and a shaft portion extending from the holding portion and having a screw portion formed on at least the tip portion side,
The pressing portion abuts on the surface of the fiber-based heat insulating material, the shaft portion penetrates the fiber-based heat insulating material, and the structural face material has a thickness of 25 to 75% of the thickness of the structural face material. A heat insulating panel characterized by being inserted and fixed at a depth.
前記固定具が、少なくとも軸部の先端部側にネジ部を有する釘又はネジであって、その頭部に最大径10〜100mmのワッシャが装着されたものである請求項1に記載の断熱パネル。   2. The heat insulating panel according to claim 1, wherein the fixing tool is a nail or a screw having a screw portion at least on a tip end side of the shaft portion, and a washer having a maximum diameter of 10 to 100 mm is attached to a head portion thereof. . 前記固定具が、少なくとも軸部の先端部側にネジ部を有する釘又はネジであって、その頭部が最大径10〜100mmとされているものである請求項1に記載の断熱パネル。   The heat insulating panel according to claim 1, wherein the fixing tool is a nail or a screw having a screw portion at least on a tip portion side of the shaft portion, and the head portion has a maximum diameter of 10 to 100 mm. 前記押え部は、前記軸部方向の面が、中心部に向かうほど軸部方向に突出する凸面をなし、該凸面が、前記繊維系断熱材の表面に当接している請求項1〜3のいずれか1つに記載の断熱パネル。   The presser part has a convex surface that protrudes in the axial direction as the surface in the axial direction approaches the central portion, and the convex surface is in contact with the surface of the fiber-based heat insulating material. The heat insulation panel as described in any one. 前記固定具の押え部の外周が、前記繊維系断熱材の端部から3mm以上離れるように、前記固定具が配置されている請求項1〜4のいずれか一つに記載の断熱パネル。   The heat insulation panel as described in any one of Claims 1-4 with which the said fixture is arrange | positioned so that the outer periphery of the pressing part of the said fixture may be 3 mm or more away from the edge part of the said fiber type heat insulating material. 前記繊維系断熱材は、建物の該繊維系断熱材を取付ける部分の寸法に対し、0〜10mm大きくされている請求項1〜5のいずれか一つに記載の断熱パネル。   The heat insulation panel according to any one of claims 1 to 5, wherein the fiber-based heat insulating material is enlarged by 0 to 10 mm with respect to a size of a portion of the building to which the fiber heat insulating material is attached. 床用断熱パネルである、請求項1〜6のいずれか一つに記載の断熱パネル。   The heat insulation panel as described in any one of Claims 1-6 which is a heat insulation panel for floors. 請求項1〜7のいずれか1つに記載の断熱パネルに用いられる繊維系断熱材であって、該断熱材の密度が10〜100kg/mであることを特徴とする断熱パネル用の繊維系断熱材。 It is a fiber type heat insulating material used for the heat insulating panel as described in any one of Claims 1-7, Comprising: The density of this heat insulating material is 10-100 kg / m < 3 >, The fiber for heat insulating panels characterized by the above-mentioned. System insulation. 建物の床や壁に適用される構造用面材の片面に繊維系断熱材を配置し、最大径が10〜100mmの押え部と、この押え部から延出され、少なくとも先端部側にネジ部が形成された軸部とを有する固定具を用い、前記押え部を前記繊維系断熱材の表面に当接させ、前記軸部を繊維系断熱材を貫通させて、前記構造用面材に該構造用面材の厚さの25〜75%の深さで挿入することにより、前記繊維系断熱材を前記構造用面材に取付けて断熱パネルを形成し、この断熱パネルの繊維系断熱材の部分を建物の枠体部内側に挿入し、この枠体部の上部に前記構造用面材の周縁を載せることを特徴とする断熱パネルの施工方法。   A fiber-based heat insulating material is arranged on one side of a structural surface material applied to a floor or a wall of a building, a press part having a maximum diameter of 10 to 100 mm, and a screw part extending at least from the press part. A fixing tool having a formed shaft portion, the pressing portion is brought into contact with the surface of the fiber-based heat insulating material, the shaft portion is made to penetrate the fiber-based heat insulating material, and the structure surface material has the structure. Inserting at a depth of 25 to 75% of the thickness of the face material for mounting, the fiber-based heat insulating material is attached to the structural surface material to form a heat-insulating panel, and the fiber-based heat insulating material part of this heat-insulating panel Is inserted into the inside of the frame part of the building, and the periphery of the structural face material is placed on the upper part of the frame part.
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KR101342077B1 (en) 2013-05-15 2013-12-18 현대산업개발 주식회사 Manufacturing method of exterior insulated precast concrete wall
JP2015517042A (en) * 2012-04-20 2015-06-18 ロックウール インターナショナル アー/エス Insulation system to cover the facade of the building
JP2021092091A (en) * 2019-12-11 2021-06-17 積水ハウス株式会社 Heat insulation panel
JP2021092052A (en) * 2019-12-09 2021-06-17 有限会社福島型枠研究所 Form panel connector

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JP2010189889A (en) * 2009-02-17 2010-09-02 Afm Japan Kk Face material for composite heat-insulating structure
JP2015517042A (en) * 2012-04-20 2015-06-18 ロックウール インターナショナル アー/エス Insulation system to cover the facade of the building
KR101342077B1 (en) 2013-05-15 2013-12-18 현대산업개발 주식회사 Manufacturing method of exterior insulated precast concrete wall
JP2021092052A (en) * 2019-12-09 2021-06-17 有限会社福島型枠研究所 Form panel connector
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