JP2008128450A - Wheel bearing device and its manufacturing method - Google Patents

Wheel bearing device and its manufacturing method Download PDF

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JP2008128450A
JP2008128450A JP2006317386A JP2006317386A JP2008128450A JP 2008128450 A JP2008128450 A JP 2008128450A JP 2006317386 A JP2006317386 A JP 2006317386A JP 2006317386 A JP2006317386 A JP 2006317386A JP 2008128450 A JP2008128450 A JP 2008128450A
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rolling
wheel
bearing device
double
row
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JP4693752B2 (en
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Hisashi Otsuki
寿志 大槻
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/64Special methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/70Diameters; Radii
    • F16C2240/80Pitch circle diameters [PCD]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a wheel bearing device whose bearing rigidity is increased to give a longer life to a bearing and whose bearing accuracy is improved, and to provide its manufacturing method. <P>SOLUTION: The method is provided for manufacturing the wheel bearing device comprising an outward member 2 having an integrated vehicle body mounting flange 2c formed on the outer periphery and mounted on a knuckle and having double row outside rolling surfaces 2a, 2b formed on the inner periphery, the double row outside rolling surfaces 2a, 2b being different in pitch circle diameter and thus being different in groove diameter. Herein, an end face Fb on the inner side of the outward member 2 is ground concurrently with an outer peripheral face 21 on the inner side to be the fitting face of the knuckle by a form grinding wheel 23, and its profile irregularity is restricted as predetermined. With the end face Fb as a reference face, the double row outside rolling surfaces 2a, 2b are ground at the same time by the form grinding wheel 25. Thus, the wheel bearing device is obtained in which the double row outside rolling surfaces 2a, 2b have improved circularity and run-out accuracy and whose bearing accuracy is improved. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

本発明は、自動車等の車輪を回転自在に支承する車輪用軸受装置に関し、特に、軸受剛性を増大させて軸受の長寿命化を図ると共に、軸受精度の向上を図った車輪用軸受装置およびその製造方法に関するものである。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wheel bearing device for rotatably supporting a wheel of an automobile or the like, and more particularly to a wheel bearing device for increasing the bearing rigidity to increase the bearing life and improving the bearing accuracy. It relates to a manufacturing method.

従来から自動車等の車輪を支持する車輪用軸受装置は、車輪を取り付けるためのハブ輪を転がり軸受を介して回転自在に支承するもので、駆動輪用と従動輪用とがある。構造上の理由から、駆動輪用では内輪回転方式が、従動輪用では内輪回転と外輪回転の両方式が一般的に採用されている。この車輪用軸受装置には、所望の軸受剛性を有し、ミスアライメントに対しても耐久性を発揮すると共に、燃費向上の観点から回転トルクが小さい複列アンギュラ玉軸受が多用されている。この複列アンギュラ玉軸受は、固定輪と回転輪との間に複数のボールを介在させ、このボールに所定の接触角を付与して固定輪および回転輪に接触させている。   2. Description of the Related Art Conventionally, a wheel bearing device for supporting a wheel of an automobile or the like is such that a hub wheel for mounting a wheel is rotatably supported via a rolling bearing, and there are a drive wheel and a driven wheel. For structural reasons, an inner ring rotation method is generally used for driving wheels, and an inner ring rotation method and an outer ring rotation method are generally used for driven wheels. As the wheel bearing device, a double-row angular ball bearing having a desired bearing rigidity, exhibiting durability against misalignment, and having a small rotational torque from the viewpoint of improving fuel efficiency is often used. In this double row angular contact ball bearing, a plurality of balls are interposed between a fixed ring and a rotating ring, and a predetermined contact angle is given to the balls so as to contact the fixed ring and the rotating ring.

また、車輪用軸受装置には、懸架装置を構成するナックルとハブ輪との間に複列アンギュラ玉軸受等からなる車輪用軸受を嵌合させた第1世代と称される構造から、外方部材の外周に直接車体取付フランジまたは車輪取付フランジが形成された第2世代構造、また、ハブ輪の外周に一方の内側転走面が直接形成された第3世代構造、あるいは、ハブ輪と等速自在継手の外側継手部材の外周にそれぞれ内側転走面が直接形成された第4世代構造とに大別されている。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図面左側)、中央寄り側をインナー側(図面右側)という。   Further, the wheel bearing device has a structure called a first generation in which a wheel bearing composed of a double row angular ball bearing or the like is fitted between a knuckle and a hub wheel constituting a suspension device. Second generation structure in which body mounting flange or wheel mounting flange is formed directly on the outer periphery of the member, third generation structure in which one inner rolling surface is directly formed on the outer periphery of the hub wheel, or hub wheel, etc. It is roughly classified into a fourth generation structure in which the inner rolling surface is directly formed on the outer periphery of the outer joint member of the speed universal joint. In the following description, the side closer to the outer side of the vehicle in a state assembled to the vehicle is referred to as the outer side (left side in the drawing), and the side closer to the center is referred to as the inner side (right side in the drawing).

こうした複列の転がり軸受で構成された車輪用軸受装置において、従来は左右両列の軸受が同一仕様のため、静止時には充分な剛性を有するが、車両の旋回時には必ずしも最適な剛性が得られていない。すなわち、静止時の車重は複列の転がり軸受の略中央に作用するように車輪との位置関係が決められているが、旋回時には、旋回方向の反対側(右旋回の場合は車両の左側)の車軸により大きなラジアル荷重やアキシアル荷重が負荷される。したがって、旋回時には、インナー側の軸受列よりもアウター側の軸受列の剛性を高めることが有効とされている。そこで、装置を大型化させることなく高剛性化を図った車輪用軸受装置として、図4に示すものが知られている。   In such a wheel bearing device composed of double-row rolling bearings, the left and right rows of bearings have the same specifications so far. Absent. That is, the position of the vehicle weight when stationary is determined so that it acts on the approximate center of the double row rolling bearing, but when turning, the opposite side of the turning direction (when turning right, the vehicle A large radial load or axial load is applied to the left axle. Therefore, at the time of turning, it is effective to increase the rigidity of the outer bearing row rather than the inner bearing row. Then, what is shown in FIG. 4 is known as a bearing device for wheels which achieved high rigidity without enlarging an apparatus.

この車輪用軸受装置50は、外周にナックル(図示せず)に取り付けられるための車体取付フランジ51cを一体に有し、内周に複列の外側転走面51a、51bが形成された外方部材51と、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ53を一体に有し、外周に複列の外側転走面51a、51bに対向する一方の内側転走面52aと、この内側転走面52aから軸方向に延びる小径段部52bが形成されたハブ輪52、およびこのハブ輪52の小径段部52bに外嵌され、複列の外側転走面51a、51bに対向する他方の内側転走面54aが形成された内輪54からなる内方部材55と、これら両転走面間に収容された複列のボール56、57群と、これらのボール56、57を転動自在に保持する保持器58、59とを備えた複列アンギュラ玉軸受で構成されている。   This wheel bearing device 50 has a vehicle body mounting flange 51c integrally attached to a knuckle (not shown) on the outer periphery, and an outer side in which double row outer rolling surfaces 51a and 51b are formed on the inner periphery. A member 51 and a wheel mounting flange 53 for mounting a wheel (not shown) at one end are integrally formed, and one inner rolling surface 52a facing the double row outer rolling surfaces 51a and 51b on the outer periphery. The hub wheel 52 formed with a small diameter step portion 52b extending in the axial direction from the inner rolling surface 52a and the small diameter step portion 52b of the hub wheel 52 are externally fitted to the double row outer rolling surface 51a, 51b. An inner member 55 composed of an inner ring 54 formed with the other inner rolling surface 54a facing each other, a double row of balls 56 and 57 accommodated between both the rolling surfaces, and these balls 56 and 57 Cages 58 and 5 that hold the roll freely. It is composed of a double row angular contact ball bearing with and.

内輪54は、ハブ輪52の小径段部52bを径方向外方に塑性変形させて形成した加締部52cによって軸方向に固定されている。そして、外方部材51と内方部材55との間に形成される環状空間の開口部にシール60、61が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The inner ring 54 is fixed in the axial direction by a caulking portion 52c formed by plastically deforming a small diameter step portion 52b of the hub wheel 52 radially outward. Seals 60 and 61 are attached to the opening of the annular space formed between the outer member 51 and the inner member 55, leakage of the lubricating grease sealed inside the bearing, and rainwater from the outside into the bearing. And dust are prevented from entering.

ここで、アウター側のボール56群のピッチ円直径D1が、インナー側のボール57群のピッチ円直径D2よりも大径に設定されている。これに伴い、ハブ輪52の内側転走面52aが内輪54の内側転走面54aよりも拡径され、あわせて外方部材51のアウター側の外側転走面51aがインナー側の外側転走面51bよりも拡径されている。そして、アウター側のボール56がインナー側のボール57よりも多数収容されている。このように、各ピッチ円直径D1、D2をD1>D2に設定することにより、車両の静止時だけでなく旋回時においても剛性が向上し、車輪用軸受装置50の長寿命化を図ることができる。
特開2004−108449号公報
Here, the pitch circle diameter D1 of the outer side balls 56 group is set larger than the pitch circle diameter D2 of the inner side balls 57 group. Along with this, the inner rolling surface 52a of the hub wheel 52 is expanded in diameter than the inner rolling surface 54a of the inner ring 54, and the outer rolling surface 51a on the outer side of the outer member 51 is also rolled on the inner side. The diameter is larger than that of the surface 51b. The outer side balls 56 are accommodated more than the inner side balls 57. As described above, by setting the pitch circle diameters D1 and D2 to D1> D2, the rigidity is improved not only when the vehicle is stationary but also when turning, and the life of the wheel bearing device 50 can be extended. it can.
JP 2004-108449 A

この種の従来の車輪用軸受装置50における外方部材51は炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、鍛造加工、旋削加工、そして、高周波熱処理後、図5(a)に示すように、外方部材51のアウター側の端面Faをマグネットチャック62に当接させ、支持部材(シュー)64で芯合せされた状態で、ナックル(図示せず)が嵌合するインナー側の外周面63が研削砥石65によって研削加工される。さらに、(b)に示すように、外方部材51のインナー側の端面Fbをマグネットチャック62に当接させた状態で、総型の研削砥石66により複列の外側転走面51a、51bが同時研削され、その後、超仕上げ加工が施されている。ここで、車体取付フランジ51cおよび端面Fa、Fbは旋削加工のままで後加工することがないのが一般的である。   The outer member 51 in this type of conventional wheel bearing device 50 is formed of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon, and after forging, turning, and induction heat treatment, FIG. ), The outer side end face Fa of the outer member 51 is brought into contact with the magnet chuck 62 and is aligned with a support member (shoe) 64 so that a knuckle (not shown) is fitted therein. The outer peripheral surface 63 on the side is ground by a grinding wheel 65. Furthermore, as shown in (b), in the state where the inner end face Fb of the outer member 51 is in contact with the magnet chuck 62, the double-row outer rolling surfaces 51a, 51b are It is simultaneously ground and then superfinished. Here, the body mounting flange 51c and the end faces Fa and Fb are generally not turned after being turned.

然しながら、ナックルの取付面となる車体取付フランジ51cや複列の外側転走面51a、51bの加工基準面となる端面Fa、Fbの精度が悪いと、ミスアライメントの増大やこれら外側転走面51a、51bの真円度や振れ精度が劣化する恐れがあるため、従来、熱処理による変形を避けるため、高周波熱処理後に車体取付フランジ51cおよび端面Fa、Fbが二次旋削加工される場合があるが、こうした後加工は加工工数が複雑になって加工コストが嵩むため改善が望まれていた。   However, if the accuracy of the end faces Fa and Fb serving as the processing reference surfaces of the vehicle body mounting flange 51c serving as the knuckle mounting surface and the double row outer rolling surfaces 51a and 51b is poor, misalignment increases and these outer rolling surfaces 51a. Since the roundness and runout accuracy of 51b may deteriorate, conventionally, in order to avoid deformation due to heat treatment, the vehicle body mounting flange 51c and the end faces Fa and Fb may be subjected to secondary turning after high frequency heat treatment. Such post-processing has been desired to be improved because the processing man-hours become complicated and processing costs increase.

本発明は、このような事情に鑑みてなされたもので、軸受剛性を増大させて軸受の長寿命化を図ると共に、軸受精度の向上を図った車輪用軸受装置およびその製造方法を提供することを目的としている。   The present invention has been made in view of such circumstances, and provides a wheel bearing device and a method of manufacturing the same that increase the bearing rigidity to extend the life of the bearing and improve the bearing accuracy. It is an object.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、外周に前記複列の外側転走面に対向する複列の内側転走面が設けられた内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体群とを備えた車輪用軸受装置において、前記外方部材の両端面のうち少なくともインナー側の端面が研削加工により所定の面精度に規制されている。   In order to achieve the object, the invention according to claim 1 of the present invention has a vehicle body mounting flange integrally attached to the knuckle on the outer periphery, and a double row outer rolling surface is formed on the inner periphery. An outer member, an inner member provided with a double row inner rolling surface facing the outer row rolling surface of the double row on the outer periphery, and between both rolling surfaces of the inner member and the outer member. In a wheel bearing device including a double row rolling element group accommodated in a freely rolling manner, at least an inner side end face of both end faces of the outer member is regulated to a predetermined surface accuracy by grinding. .

このように、外周に車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材を備えた車輪用軸受装置において、外方部材の両端面のうち少なくともインナー側の端面が研削加工により所定の面精度に規制されているので、この端面を基準面として複列の外側転走面を研削することができるので、複列の外側転走面の真円度や振れ精度を向上させることができ、軸受精度の向上を図った車輪用軸受装置を提供することができる。   Thus, in the wheel bearing device including the outer member integrally including the vehicle body mounting flange on the outer periphery and having the double row outer raceway formed on the inner periphery, at least of the both end surfaces of the outer member. Since the end surface on the inner side is regulated to a predetermined surface accuracy by grinding, it is possible to grind the outer surface of the double row with this end surface as a reference surface. Thus, the wheel bearing device can be provided which can improve the degree of accuracy and the run-out and improve the bearing accuracy.

好ましくは、請求項2に記載の発明のように、前記複列の転動体群のうちアウター側の転動体群のピッチ円直径がインナー側の転動体群のピッチ円直径よりも大径に設定されていれば、有効に軸受スペースを活用して軽量・コンパクト化を図ると共に、インナー側に比べアウター側部分の軸受剛性を増大させることができ、軸受の長寿命化を図ることができる。   Preferably, as in the invention according to claim 2, the pitch circle diameter of the outer side rolling element group in the double row rolling element group is set larger than the pitch circle diameter of the inner side rolling element group. If this is done, the bearing space can be effectively utilized to reduce the weight and size, and the bearing rigidity of the outer side portion can be increased compared to the inner side, so that the life of the bearing can be extended.

また、請求項3に記載の発明のように、前記ナックルの嵌合面となるインナー側の外周面が、総型の研削砥石により当該インナー側の端面と同時研削され、所定の面精度に規制されていれば、複列の外側転走面の真円度や振れ精度を一層向上させることができる。   According to a third aspect of the present invention, the outer peripheral surface on the inner side that becomes the fitting surface of the knuckle is simultaneously ground with the end surface on the inner side by a general grinding wheel, and is regulated to a predetermined surface accuracy. If so, the roundness and runout accuracy of the double row outer raceway can be further improved.

また、請求項4に記載の発明のように、前記車体取付フランジのインナー側の側面が、総型の研削砥石により当該インナー側の端面と同時研削され、所定の面精度に規制されていれば、車体取付フランジの面精度を格段に向上させ、ミスアライメントを抑制することができる。   Further, as in the invention described in claim 4, if the inner side surface of the vehicle body mounting flange is simultaneously ground with the end surface on the inner side by a general grinding wheel and is regulated to a predetermined surface accuracy. The surface accuracy of the vehicle body mounting flange can be greatly improved, and misalignment can be suppressed.

また、本発明のうち請求項5記載の方法発明は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、外周に前記複列の外側転走面に対向する複列の内側転走面が設けられた内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体群とを備えた車輪用軸受装置の製造方法において、前記外方部材の両端面のうち少なくともインナー側の端面と、ナックルの嵌合面となるインナー側の外周面が総型の研削砥石により所定の面精度に研削加工され、前記インナー側の端面を基準面として前記複列の外側転走面が総型の研削砥石により同時研削加工される。   According to a fifth aspect of the present invention, there is provided a method invention according to claim 5, wherein an outer member having a body mounting flange integrally attached to a knuckle on the outer periphery and a double row outer rolling surface formed on the inner periphery; An inner member having a double row inner raceway facing the outer raceway of the double row on the outer periphery, and freely rollable between both rolling surfaces of the inner member and the outer member. In the manufacturing method of the wheel bearing device including the accommodated double row rolling element group, at least an inner side end surface of both end surfaces of the outer member and an inner side outer peripheral surface serving as a fitting surface of the knuckle Is ground to a predetermined surface accuracy by a general grinding wheel, and the double row outer rolling surfaces are simultaneously ground by the general grinding wheel with the inner end face as a reference surface.

本発明に係る車輪用軸受装置は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、外周に前記複列の外側転走面に対向する複列の内側転走面が設けられた内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体群とを備えた車輪用軸受装置において、前記外方部材の両端面のうち少なくともインナー側の端面が研削加工により所定の面精度に規制されているので、この端面を基準面として複列の外側転走面を研削することができるので、複列の外側転走面の真円度や振れ精度を向上させることができ、軸受精度の向上を図った車輪用軸受装置を提供することができる。   A wheel bearing device according to the present invention has a body mounting flange integrally attached to a knuckle on an outer periphery, an outer member having a double row outer raceway formed on an inner periphery, and the compound member on an outer periphery. An inner member provided with a double row inner rolling surface facing the outer rolling surface of the row, and a double row accommodated in a freely rollable manner between both rolling surfaces of the inner member and the outer member In the wheel bearing device including the rolling element group, at least an inner side end surface of the both end surfaces of the outer member is regulated to a predetermined surface accuracy by grinding, so that this end surface is used as a reference surface. Provided is a wheel bearing device that can improve the roundness and runout accuracy of a double row outer rolling surface and can improve the bearing accuracy because the outer rolling surface of the row can be ground. Can do.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に転動自在に収容された複列のボール群とを備え、前記複列のボール群のうちアウター側のボール群のピッチ円直径がインナー側のボール群のピッチ円直径よりも大径に設定された車輪用軸受装置の製造方法において、前記外方部材のインナー側の端面が前記ナックルの嵌合面となるインナー側の外周面と総型の研削砥石により同時研削されて所定の面精度に規制されると共に、前記端面を基準面として前記複列の外側転走面が総型の研削砥石により同時研削される。   A body mounting flange for mounting to the knuckle on the outer periphery is integrated, an outer member with a double row outer raceway formed on the inner periphery, and a wheel mounting flange for mounting the wheel on one end is integrated. A hub wheel having one inner rolling surface facing the outer rolling surface of the double row on the outer periphery, a small diameter step portion extending in the axial direction from the inner rolling surface, and a small diameter of the hub wheel An inner member consisting of an inner ring that is press-fitted into a stepped portion and has the other inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and both rolling of the inner member and the outer member A double row ball group accommodated in a rollable manner between the surfaces, and the pitch circle diameter of the outer side ball group of the double row ball group is larger than the pitch circle diameter of the inner side ball group In the method of manufacturing a wheel bearing device set to The end surface on the-side is simultaneously ground by the outer peripheral surface on the inner side that becomes the mating surface of the knuckle and the grinding wheel of the total type, and is regulated to a predetermined surface accuracy. The rolling surface is simultaneously ground by a general grinding wheel.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の外方部材の研削工程を示す説明図、図3は、図2の変形例を示す説明図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a longitudinal sectional view showing an embodiment of a wheel bearing device according to the present invention, FIG. 2 is an explanatory view showing a grinding process of the outer member of FIG. 1, and FIG. 3 is a modification of FIG. It is explanatory drawing shown.

この車輪用軸受装置は第3世代と呼称される従動輪用であって、内方部材1と外方部材2、および両部材1、2間に転動自在に収容された複列の転動体(ボール)3、4群とを備えている。内方部材1は、ハブ輪5と、このハブ輪5に所定のシメシロを介して圧入された内輪6とからなる。   This wheel bearing device is for a driven wheel referred to as a third generation, and is a double row rolling element housed in a freely rollable manner between the inner member 1 and the outer member 2, and both members 1 and 2. (Ball) 3 and 4 groups. The inner member 1 includes a hub ring 5 and an inner ring 6 press-fitted into the hub ring 5 through a predetermined shimiro.

ハブ輪5は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ7を一体に有し、外周に一方(アウター側)の内側転走面5aと、この内側転走面5aから軸方向に延びる軸状部8を介して小径段部5bが形成されている。車輪取付フランジ7にはハブボルト7aが周方向等配に植設されると共に、これらハブボルト7a間には円孔7bが形成されている。この円孔7bは軽量化に寄与できるだけでなく、装置の組立・分解工程において、レンチ等の締結治具をこの円孔7bから挿入することができ作業を簡便化することができる。   The hub wheel 5 integrally has a wheel mounting flange 7 for attaching a wheel (not shown) to an end portion on the outer side, one (outer side) inner rolling surface 5a on the outer periphery, and this inner rolling. A small-diameter step portion 5b is formed through an axial portion 8 extending in the axial direction from the surface 5a. Hub bolts 7a are planted on the wheel mounting flange 7 in a circumferentially uniform manner, and circular holes 7b are formed between the hub bolts 7a. The circular hole 7b not only contributes to weight reduction, but also a fastening jig such as a wrench can be inserted from the circular hole 7b in the assembly / disassembly process of the apparatus, and the work can be simplified.

内輪6は、外周に他方(インナー側)の内側転走面6aが形成され、ハブ輪5の小径段部5bに圧入されて背面合せタイプの複列アンギュラ玉軸受を構成すると共に、小径段部5bの端部を塑性変形させて形成した加締部5cによって所定の軸受予圧が付与された状態で軸方向に固定され、所謂セルフリテイン構造を構成している。なお、内輪6および転動体3、4はSUJ2等の高炭素クロム鋼で形成され、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理されている。   The inner ring 6 is formed with the other (inner side) inner raceway surface 6a on the outer periphery and is press-fitted into the small-diameter stepped portion 5b of the hub wheel 5 to form a back-to-back type double row angular contact ball bearing. The end portion of 5b is fixed in the axial direction with a predetermined bearing preload applied by a caulking portion 5c formed by plastic deformation, thereby forming a so-called self-retain structure. The inner ring 6 and the rolling elements 3 and 4 are made of high carbon chrome steel such as SUJ2, and are hardened in the range of 58 to 64 HRC up to the core portion by quenching.

ハブ輪5はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、内側転走面5aをはじめ、車輪取付フランジ7のインナー側の基部7cから小径段部5bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に所定の硬化処理が施されている。なお、加締部5cは鍛造加工後の表面硬さのままとされている。これにより、車輪取付フランジ7に負荷される回転曲げ荷重に対して充分な機械的強度を有し、内輪6の嵌合部となる小径段部5bの耐フレッティング性が向上すると共に、微小なクラック等の発生がなく加締部5cの塑性加工をスムーズに行うことができる。   The hub wheel 5 is formed of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the inner raceway surface 5a and the base portion 7c on the inner side of the wheel mounting flange 7 to the small diameter step portion 5b. Thus, a predetermined curing treatment is applied to the surface hardness in the range of 58 to 64 HRC by induction hardening. The caulking portion 5c is kept in the surface hardness after forging. Thereby, it has sufficient mechanical strength with respect to the rotational bending load applied to the wheel mounting flange 7, the fretting resistance of the small-diameter step portion 5b serving as the fitting portion of the inner ring 6 is improved, and the minute There is no occurrence of cracks and the like, and the plastic working of the caulking portion 5c can be performed smoothly.

外方部材2は、外周にナックル9に取り付けられるための車体取付フランジ2cを一体に有し、内周にハブ輪5の内側転走面5aに対向するアウター側の外側転走面2aと、内輪6の内側転走面6aに対向するインナー側の外側転走面2bが一体に形成されている。これら両転走面間に複列の転動体3、4が収容され、保持器10、11によって転動自在に保持されている。そして、外方部材2と内方部材1との間に形成される環状空間の開口部にはシール12およびスリンガ13がそれぞれ装着され、軸受内部に封入されたグリースの外部への漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。   The outer member 2 integrally has a vehicle body mounting flange 2c to be attached to the knuckle 9 on the outer periphery, and an outer outer rolling surface 2a facing the inner rolling surface 5a of the hub wheel 5 on the inner periphery, An inner side outer rolling surface 2b facing the inner rolling surface 6a of the inner ring 6 is integrally formed. Double row rolling elements 3 and 4 are accommodated between these rolling surfaces and are held by the cages 10 and 11 so as to be freely rollable. A seal 12 and a slinger 13 are respectively attached to the opening of the annular space formed between the outer member 2 and the inner member 1, and leakage of grease sealed inside the bearing to the outside, Prevents rainwater and dust from entering the bearing.

外方部材2はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、複列の外側転走面2a、2bが、後述する高周波焼入れによって表面硬さを58〜64HRCの範囲に所定の硬化層14が形成されている(図中クロスハッチングにて示す)。なお、ここでは、転動体3、4にボールを用いた複列アンギュラ玉軸受で構成されたものを例示したが、これに限らず、転動体3、4に円錐ころを用いた複列円錐ころ軸受で構成されていても良い。また、従動輪側の第3世代構造を例示したが、従動輪側、駆動輪側に拘わらず、外周に車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材を備えた第2乃至第4世代構造であれば良い。   The outer member 2 is formed of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the double row outer rolling surfaces 2a and 2b have a surface hardness of 58 to 64HRC by induction hardening described later. A predetermined hardened layer 14 is formed in the range (indicated by cross hatching in the figure). In addition, although what was comprised by the double row angular contact ball bearing which used the ball for the rolling elements 3 and 4 was illustrated here, not only this but the double row tapered roller which used the tapered roller for the rolling elements 3 and 4 You may be comprised with the bearing. In addition, the third generation structure on the driven wheel side is illustrated, but regardless of the driven wheel side or the drive wheel side, a body mounting flange is integrally formed on the outer periphery, and a double row outer rolling surface is formed on the inner periphery. Any second- to fourth-generation structure having an outer member may be used.

本実施形態では、アウター側の転動体3群のピッチ円直径PCDoがインナー側の転動体4群のピッチ円直径PCDiよりも大径に設定されている。そして、複列の転動体3、4のサイズが同じであっても良いが、ここでは、アウター側の転動体3のサイズがインナー側の転動体4のサイズよりも小さく設定されると共に、アウター側の転動体3の個数がインナー側の転動体4の個数よりも多く設定されている。これにより、有効に軸受スペースを活用して軽量・コンパクト化を図ると共に、インナー側に比べアウター側部分の軸受剛性を増大させることができ、軸受の長寿命化を図ることができる。   In this embodiment, the pitch circle diameter PCDo of the outer side rolling element 3 group is set larger than the pitch circle diameter PCDi of the inner side rolling element 4 group. The sizes of the double-row rolling elements 3 and 4 may be the same, but here, the size of the outer-side rolling elements 3 is set smaller than the size of the inner-side rolling elements 4, and the outer The number of the rolling elements 3 on the side is set larger than the number of the rolling elements 4 on the inner side. As a result, the bearing space can be effectively utilized to reduce the weight and size, and the bearing rigidity of the outer side portion can be increased compared to the inner side, so that the life of the bearing can be extended.

ハブ輪5の外郭は、内側転走面5aの溝底部からカウンタ部15と、このカウンタ部15から軸状部8、およびテーパ状の段部8aを介して内輪6が突き合わされる肩部8bおよび小径段部5bに続く形状に形成されている。また、ハブ輪5のアウター側端部には軸方向に延びるすり鉢状の凹所16が形成されている。この凹所16は鍛造加工によって形成され、その深さは、少なくともアウター側の内側転走面5aの溝底付近までとされ、ハブ輪5の外郭形状に沿って凹所16が形成され、ハブ輪5のアウター側の肉厚が略均一となるように形成されている。   The outer ring of the hub wheel 5 has a counter part 15 from the groove bottom part of the inner rolling surface 5a, a shoulder part 8b against which the inner ring 6 is abutted from the counter part 15 via the shaft-like part 8 and the tapered step part 8a. And it is formed in the shape following the small diameter step part 5b. Further, a mortar-shaped recess 16 extending in the axial direction is formed at the outer side end of the hub wheel 5. The recess 16 is formed by forging, and the depth is at least near the groove bottom of the inner rolling surface 5a on the outer side. The recess 16 is formed along the outer shape of the hub wheel 5, and the hub The outer wall side of the ring 5 is formed to be substantially uniform.

一方、外方部材2において、ピッチ円直径PCDo、PCDiの違いに伴い、アウター側の外側転走面2aがインナー側の外側転走面2bよりも拡径して形成され、アウター側の外側転走面2aの肩部17と、小径側となるインナー側の外側転走面2bの肩部18との間には軽量化のための環状の凹所19が形成されている。   On the other hand, in the outer member 2, the outer side outer rolling surface 2a is formed with a larger diameter than the inner side outer rolling surface 2b due to the difference in pitch circle diameters PCDo and PCDi, and the outer side outer rolling surface 2b is formed. An annular recess 19 for weight reduction is formed between the shoulder portion 17 of the running surface 2a and the shoulder portion 18 of the outer side rolling surface 2b on the inner side which is the small diameter side.

ここで、本実施形態では、外方部材2は、素材となるバー材から鍛造加工されると共に、旋削加工、そして、複列の外側転走面2a、2bが高周波熱処理された後、端面Fbが研削加工され、複列の外側転走面2a、2bが研削および超仕上げ加工される。   Here, in the present embodiment, the outer member 2 is forged from a bar material as a raw material, turned, and the end surface Fb after the double-row outer rolling surfaces 2a and 2b are subjected to high-frequency heat treatment. Is ground, and the double row outer rolling surfaces 2a, 2b are ground and superfinished.

次に、図2を用いて、外方部材2の研削方法を詳細に説明する。
まず、(a)に示すように、アウター側の端面Faをマグネットチャック20aに当接させ、ナックル(図示せず)の嵌合面となるインナー側の外周面21をシュー22によって支持した状態でこの外周面21とインナー側の端面Fbが研削砥石23によって同時研削され。所定の精度に規制されている。ここで、研削砥石23は、インナー側の外周面21を研削する外周砥石23aと、端面Fbを研削する端面砥石23bが一体形成された総型砥石からなる。これにより、加工工数が複雑になることなく効率良く研削加工ができ、加工コストの高騰を抑制することができる。
Next, the grinding method of the outer member 2 will be described in detail with reference to FIG.
First, as shown in (a), the outer side end face Fa is brought into contact with the magnet chuck 20a, and the inner side outer peripheral surface 21 serving as the fitting surface of the knuckle (not shown) is supported by the shoe 22. The outer peripheral surface 21 and the inner end face Fb are simultaneously ground by the grinding wheel 23. It is regulated to a predetermined accuracy. Here, the grinding wheel 23 is composed of a general-purpose grindstone in which an outer peripheral grindstone 23a for grinding the outer peripheral surface 21 on the inner side and an end face grindstone 23b for grinding the end face Fb are integrally formed. Thereby, grinding can be performed efficiently without complicating the processing man-hours, and an increase in processing cost can be suppressed.

その後、(b)に示すように、研削加工されたインナー側の端面Fbをマグネットチャック20bに当接させ、インナー側の外周面21をシュー22によって支持した状態で複列の外側転走面2a、2bおよび端部内周面24a、24bが研削砥石25によって同時研削される。ここで、研削砥石25は、複列の外側転走面2a、2bに対応する溝部25a、25bと、端部内周面24a、24bに対応する内周砥石25c、25dが一体形成された総型砥石からなる。   Thereafter, as shown in (b), the grounded end surface Fb of the inner side is brought into contact with the magnet chuck 20b, and the outer peripheral surface 21 of the inner side is supported by the shoe 22 so that the double row outer rolling surface 2a is supported. 2b and the end inner peripheral surfaces 24a and 24b are simultaneously ground by the grinding wheel 25. Here, the grinding wheel 25 is a general type in which grooves 25a and 25b corresponding to the double row outer rolling surfaces 2a and 2b and inner peripheral wheels 25c and 25d corresponding to the end inner peripheral surfaces 24a and 24b are integrally formed. It consists of a grindstone.

このように、本実施形態では、インナー側の外周面21と端面Fbが総型の研削砥石23によって同時研削され、所定の精度に規制されていると共に、この端面Fbをマグネットチャック20bに当接させて基準面とし、複列の外側転走面2a、2bが総型の研削砥石25によって同時研削されているので、複列の外側転走面2a、2bの真円度や振れ精度を向上させることができ、軸受精度の向上を図った車輪用軸受装置を提供することができる。   Thus, in the present embodiment, the outer peripheral surface 21 and the end surface Fb on the inner side are simultaneously ground by the general grinding wheel 23 and regulated to a predetermined accuracy, and the end surface Fb is brought into contact with the magnet chuck 20b. Since the double-row outer rolling surfaces 2a and 2b are simultaneously ground by the overall grinding wheel 25, the roundness and runout accuracy of the double-row outer rolling surfaces 2a and 2b are improved. It is possible to provide a wheel bearing device that can improve the bearing accuracy.

なお、取り分け、この種の外方部材2のように、ピッチ円直径の違いに伴って溝径差を有する複列の外側転走面2a、2bにおいては、左右バランスの面から基準面となるインナー側の端面Fbの精度が真円度や振れ精度等に影響を及ぼすため、インナー側の外周面21と端面Fbが総型の研削砥石23によって同時研削されて精度の向上が図られることは効果的であると言える。   In particular, as in this type of outer member 2, the double row outer rolling surfaces 2 a and 2 b having a groove diameter difference with a difference in pitch circle diameter become the reference surface from the left and right balance surface. Since the accuracy of the inner side end face Fb affects the roundness, runout accuracy, etc., the inner side outer peripheral surface 21 and the end face Fb are simultaneously ground by the grinding wheel 23 of the total type to improve the accuracy. It can be said that it is effective.

図3に、前述した外方部材2の他の研削方法を示す。なお、前述した実施形態と同一部品同一部位あるいは同一機能を有する部位には同じ符号を付して詳細な説明を省略する。ここでは、インナー側の外周面21と端面Fbに加え、ナックル(図示せず)の取付面となる車体取付フランジ2cの側面26が同時研削されている。   FIG. 3 shows another grinding method for the outer member 2 described above. In addition, the same code | symbol is attached | subjected to the component same site | part or the site | part which has the same function as embodiment mentioned above, and detailed description is abbreviate | omitted. Here, in addition to the outer peripheral surface 21 and the end surface Fb on the inner side, the side surface 26 of the vehicle body mounting flange 2c serving as a mounting surface for a knuckle (not shown) is ground at the same time.

すなわち、(a)に示すように、アウター側の端面Faをマグネットチャック20aに当接させ、ナックルの嵌合面となるインナー側の外周面21をシュー22によって支持した状態で、この外周面21とインナー側の端面Fbおよび車体取付フランジ2cのインナー側の側面26が研削砥石27によって同時研削される。ここで、研削砥石27は、インナー側の外周面21を研削する外周砥石23aと、端面Fbを研削する端面砥石23bおよび側面26を研削する側面砥石27aが一体形成された総型砥石からなる。これにより、加工工数が複雑になることなく効率良く研削加工ができ、車体取付フランジ2cの面精度を格段に向上させ、ミスアライメントを抑制することができる。   That is, as shown in (a), the outer peripheral surface 21 is in a state where the outer end surface Fa is brought into contact with the magnet chuck 20a and the inner peripheral surface 21 serving as the fitting surface of the knuckle is supported by the shoe 22. The inner side end face Fb and the inner side face 26 of the vehicle body mounting flange 2 c are simultaneously ground by the grinding wheel 27. Here, the grinding wheel 27 is composed of a general-purpose grindstone in which an outer peripheral grindstone 23a for grinding the outer peripheral surface 21 on the inner side, an end face grindstone 23b for grinding the end face Fb, and a side face grindstone 27a for grinding the side face 26 are integrally formed. Thereby, grinding can be performed efficiently without complicating the processing man-hours, the surface accuracy of the vehicle body mounting flange 2c can be significantly improved, and misalignment can be suppressed.

その後、(b)に示すように、研削加工されたインナー側の端面Fbをマグネットチャック20bに当接させ、インナー側の外周面21をシュー22によって支持した状態で複列の外側転走面2a、2bおよび端部内周面24a、24bが研削砥石25によって同時研削される。ここで、研削砥石25は、複列の外側転走面2a、2bに対応する溝部25a、25bと、端部内周面24a、24bに対応する内周砥石25c、25dが一体形成された総型砥石からなる。   Thereafter, as shown in (b), the grounded end surface Fb of the inner side is brought into contact with the magnet chuck 20b, and the outer peripheral surface 21 of the inner side is supported by the shoe 22 so that the double row outer rolling surface 2a is supported. 2b and the end inner peripheral surfaces 24a and 24b are simultaneously ground by the grinding wheel 25. Here, the grinding wheel 25 is a general type in which grooves 25a and 25b corresponding to the double row outer rolling surfaces 2a and 2b and inner peripheral wheels 25c and 25d corresponding to the end inner peripheral surfaces 24a and 24b are integrally formed. It consists of a grindstone.

このように、本実施形態では、インナー側の外周面21と端面Fbおよび車体取付フランジ2cの側面26が総型の研削砥石27によって同時研削されると共に、この端面Fbをマグネットチャック20bに当接させて基準面とし、複列の外側転走面2a、2bが総型の研削砥石25によって同時研削されているので、ミスアライメントを抑制すると共に、複列の外側転走面2a、2bの真円度や振れ精度を向上させることができ、軸受精度の向上を図った車輪用軸受装置を提供することができる。   As described above, in the present embodiment, the outer peripheral surface 21 and the end surface Fb on the inner side and the side surface 26 of the vehicle body mounting flange 2c are simultaneously ground by the general grinding wheel 27, and the end surface Fb is brought into contact with the magnet chuck 20b. Since the double-row outer rolling surfaces 2a and 2b are simultaneously ground by the grinding wheel 25 of the total type, the misalignment is suppressed and the trueness of the double-row outer rolling surfaces 2a and 2b is reduced. It is possible to provide a wheel bearing device that can improve the circularity and runout accuracy and improve the bearing accuracy.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る車輪用軸受装置は、駆動輪用、従動輪用に拘わらず、外周に車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材を備えた第2乃至第4世代構造の車輪用軸受装置に適用することができる。   The wheel bearing device according to the present invention includes an outer member having a body mounting flange integrally formed on the outer periphery and having a double row outer rolling surface formed on the inner periphery, regardless of whether it is for driving wheels or driven wheels. The present invention can be applied to the wheel bearing device having the second to fourth generation structures provided.

本発明に係る車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal section showing one embodiment of a wheel bearing device concerning the present invention. 図1の外方部材の研削方法を示す説明図で、(a)は、インナー側の外周面と端面の研削方法を示し、(b)は複列の外側転走面の研削方法を示している。FIG. 2 is an explanatory view showing a grinding method of the outer member in FIG. 1, (a) shows a grinding method of an outer peripheral surface and an end surface on the inner side, and (b) shows a grinding method of a double row outer rolling surface. Yes. 図2の変形例を示す説明図で、(a)は、インナー側の外周面と端面および車体取付フランジの側面の研削方法を示し、(b)は複列の外側転走面の研削方法を示している。2A and 2B are explanatory views showing a modified example of FIG. 2, in which FIG. 2A shows a grinding method for the outer peripheral surface and end face of the inner side and a side surface of the vehicle body mounting flange, and FIG. Show. 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus. 図4の外方部材の研削方法を示す説明図で、(a)は、インナー側の外周面の研削方法を示し、(b)は複列の外側転走面の研削方法を示している。FIGS. 5A and 5B are explanatory views showing a grinding method of the outer member in FIG. 4, in which FIG. 4A shows a grinding method for the outer peripheral surface on the inner side, and FIG. 5B shows a grinding method for the double row outer rolling surface.

符号の説明Explanation of symbols

1・・・・・・・・・・・内方部材
2・・・・・・・・・・・外方部材
2a、2b・・・・・・・外側転走面
2c・・・・・・・・・・車体取付フランジ
3、4・・・・・・・・・転動体
5・・・・・・・・・・・ハブ輪
5a、6a・・・・・・・内側転走面
5b・・・・・・・・・・小径段部
5c・・・・・・・・・・加締部
6・・・・・・・・・・・内輪
7・・・・・・・・・・・車輪取付フランジ
7a・・・・・・・・・・ハブボルト
7b・・・・・・・・・・円孔
7c・・・・・・・・・・基部
8・・・・・・・・・・・軸状部
8a・・・・・・・・・・段部
8b、17、18・・・・肩部
9・・・・・・・・・・・ナックル
10、11・・・・・・・保持器
12・・・・・・・・・・シール
13・・・・・・・・・・スリンガ
14・・・・・・・・・・硬化層
15・・・・・・・・・・カウンタ部
16・・・・・・・・・・凹所
19・・・・・・・・・・凹所
20a、20b・・・・・マグネットチャック
21・・・・・・・・・・インナー側の外周面
22・・・・・・・・・・シュー
23、25、27・・・・研削砥石
23a・・・・・・・・・外周砥石
23b・・・・・・・・・端面砥石
24a、24b・・・・・端部内周
25a、25b・・・・・溝部
25c、25d・・・・・内周砥石
26・・・・・・・・・・車体取付フランジのインナー側の側面
27a・・・・・・・・・側面砥石
50・・・・・・・・・・車輪用軸受装置
51・・・・・・・・・・外方部材
51a・・・・・・・・・アウター側の外側転走面
51b・・・・・・・・・インナー側の外側転走面
51c・・・・・・・・・車体取付フランジ
52・・・・・・・・・・ハブ輪
52a、54a・・・・・内側転走面
52b・・・・・・・・・小径段部
52c・・・・・・・・・加締部
53・・・・・・・・・・車輪取付フランジ
54・・・・・・・・・・内輪
55・・・・・・・・・・内方部材
56、57・・・・・・・ボール
58、59・・・・・・・保持器
60、61・・・・・・・シール
62・・・・・・・・・・マグネットチャック
63・・・・・・・・・・インナー側の外周面
64・・・・・・・・・・支持部材
65、66・・・・・・・研削砥石
d1・・・・・・・・・・アウター側の外側転走面の溝径
d2・・・・・・・・・・インナー側の外側転走面の溝径
ds・・・・・・・・・・インナー側の肩部の内径
Dc1・・・・・・・・・アウター側の高周波加熱コイルの外径
Dc2・・・・・・・・・インナー側の高周波加熱コイルの外径
D1・・・・・・・・・・アウター側のボールのピッチ円直径
D2・・・・・・・・・・インナー側のボールのピッチ円直径
Fa・・・・・・・・・・外方部材のアウター側の端面
Fb・・・・・・・・・・外方部材のインナー側の端面
PCDo・・・・・・・・アウター側の転動体群のピッチ円直径
PCDi・・・・・・・・インナー側の転動体群のピッチ円直径
1 .... Inner member 2 ... Outer member 2a, 2b ... Outer rolling surface 2c ... ... Car body mounting flanges 3, 4 ... Rolling elements 5 ... Hub wheels 5a, 6a ... Inner rolling surface 5b ... Small diameter step 5c ... Clamping part 6 ... Inner ring 7 ... ... Wheel mounting flange 7a ... Hub bolt 7b ... Round hole 7c ... Base 8 ... ... Shaft 8a ... Steps 8b, 17, 18 ... Shoulder 9 ... Knuckle 10, 11, ...・ ・ ・ ・ ・ Retainer 12 ・ ・ ・ ・ ・ Seal 13 ・ ・ ・ ・ ・ Slinger 14 ············································································ 20a, 20b ... Magnet chuck 21 ... Outer peripheral surface 22 on the inner side ... Shoes 23, 25, 27 ... Grinding wheel 23a ········································································································・ Inner peripheral grindstone 26... Inner side surface 27 a of the vehicle body mounting flange... 51... Outer member 51 a... Outer rolling surface 51 b... Outer rolling on the inner side Surface 51c ········ Body mounting flange 52 ·················· Hub wheels 52a, 54a ··· Inner rolling surface 52b ······· Small diameter Stepped portion 52c ·················································· Wheel mounting flange 54 ··· .... Inner members 56, 57 ... Balls 58, 59 ... Retainer 60, 61 ... Seal 62 ... Magnet chuck 63 ... Outer peripheral surface 64 on the inner side ... Support members 65, 66 ... Grinding wheel d1 ...・ ・ ・ ・ Groove diameter d2 of outer rolling surface on the outer side ・ ・ ・ ・ ・ ・ ・ ・ Groove diameter ds of outer rolling surface on the inner side ・ ・ ・ ・ ・ ・ ・ ・ Shoulder on the inner side Inside diameter Dc1 .... Outer diameter high frequency heating coil outer diameter Dc2 ... Inner side high frequency heating coil outer diameter D1 ... Outer side ball Pitch circle diameter D2 of the inner side ball Pitch circle diameter Fa of the outer member End face Fb of the outer member ... End surface PCDo on the inner side of the outer member ... Pitch circle diameter PCDi of the outer rolling element group ... Pitch circle diameter of the inner rolling element group

Claims (5)

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、
外周に前記複列の外側転走面に対向する複列の内側転走面が設けられた内方部材と、
この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体群とを備えた車輪用軸受装置において、
前記外方部材の両端面のうち少なくともインナー側の端面が研削加工により所定の面精度に規制されていることを特徴とする車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange to be attached to the knuckle on the outer periphery, and a double row outer rolling surface formed on the inner periphery;
An inner member provided on the outer periphery with a double-row inner rolling surface facing the double-row outer rolling surface;
In the wheel bearing device including the inner member and a double row rolling element group accommodated in a freely rolling manner between both rolling surfaces of the outer member,
The wheel bearing device according to claim 1, wherein at least an inner end surface of the outer member is regulated to a predetermined surface accuracy by grinding.
前記複列の転動体群のうちアウター側の転動体群のピッチ円直径がインナー側の転動体群のピッチ円直径よりも大径に設定されている請求項1に記載の車輪用軸受装置。   2. The wheel bearing device according to claim 1, wherein a pitch circle diameter of an outer-side rolling element group in the double-row rolling element group is set larger than a pitch circle diameter of an inner-side rolling element group. 前記ナックルの嵌合面となるインナー側の外周面が、総型の研削砥石により当該インナー側の端面と同時研削され、所定の面精度に規制されている請求項1または2に記載の車輪用軸受装置。   3. The wheel according to claim 1, wherein an outer peripheral surface on the inner side that serves as a fitting surface of the knuckle is simultaneously ground with an end surface on the inner side by a general grinding wheel, and is regulated to a predetermined surface accuracy. Bearing device. 前記車体取付フランジのインナー側の側面が、総型の研削砥石により当該インナー側の端面と同時研削され、所定の面精度に規制されている請求項1乃至3いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 3, wherein a side surface on the inner side of the vehicle body mounting flange is simultaneously ground with an end surface on the inner side by a grinding wheel of a total type, and is regulated to a predetermined surface accuracy. . 外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、
外周に前記複列の外側転走面に対向する複列の内側転走面が設けられた内方部材と、
この内方部材と前記外方部材の両転走面間に転動自在に収容された複列の転動体群とを備えた車輪用軸受装置の製造方法において、
前記外方部材の両端面のうち少なくともインナー側の端面と、ナックルの嵌合面となるインナー側の外周面が総型の研削砥石により所定の面精度に研削加工され、前記インナー側の端面を基準面として前記複列の外側転走面が総型の研削砥石により同時研削加工されることを特徴とする車輪用軸受装置の製造方法。
An outer member integrally having a vehicle body mounting flange to be attached to the knuckle on the outer periphery, and a double row outer rolling surface formed on the inner periphery;
An inner member provided on the outer periphery with a double-row inner rolling surface facing the double-row outer rolling surface;
In the method of manufacturing a wheel bearing device comprising the inner member and a double row rolling element group accommodated in a freely rolling manner between both rolling surfaces of the outer member,
At least the inner end face of the outer member end faces and the outer peripheral face of the inner side that becomes the fitting surface of the knuckle are ground to a predetermined surface accuracy by a general grinding wheel, and the inner end face is A method for manufacturing a wheel bearing device, wherein the double-row outer rolling surfaces as a reference surface are simultaneously ground by a general grinding wheel.
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WO2011086982A1 (en) * 2010-01-13 2011-07-21 日本精工株式会社 Rolling bearing unit with combination seal ring, and method for manufacturing same
EP2514983A3 (en) * 2011-04-21 2013-11-06 Jtekt Corporation Double row ball bearing and pinion shaft support device
CN105234750A (en) * 2015-11-13 2016-01-13 中航工业哈尔滨轴承有限公司 Grinding method for bearings with lock points
JP2017015171A (en) * 2015-07-01 2017-01-19 株式会社ジェイテクト Hub unit and manufacturing method of hub unit
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JP2005140181A (en) * 2003-11-05 2005-06-02 Ntn Corp Bearing apparatus for wheel
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JP2010095062A (en) * 2008-10-14 2010-04-30 Ntn Corp Vehicle bearing device
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JP2017015171A (en) * 2015-07-01 2017-01-19 株式会社ジェイテクト Hub unit and manufacturing method of hub unit
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