JP2008114338A - Grinding wheel with inclined groove and manufacturing method therefor - Google Patents

Grinding wheel with inclined groove and manufacturing method therefor Download PDF

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JP2008114338A
JP2008114338A JP2006300396A JP2006300396A JP2008114338A JP 2008114338 A JP2008114338 A JP 2008114338A JP 2006300396 A JP2006300396 A JP 2006300396A JP 2006300396 A JP2006300396 A JP 2006300396A JP 2008114338 A JP2008114338 A JP 2008114338A
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grindstone
grinding
groove
layer
inclined groove
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Shinji Soma
伸司 相馬
Koji Morita
宏司 森田
Tomohiro Inagaki
朋宏 稲垣
Noboru Hiraiwa
昇 平岩
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Toyoda Van Moppes Ltd
JTEKT Corp
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Toyoda Van Moppes Ltd
JTEKT Corp
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Priority to JP2006300396A priority Critical patent/JP2008114338A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To easily carve inclined grooves inclined toward the axis of rotation on the abrasive grain layer of a grinding wheel by machining at a low cost. <P>SOLUTION: A plurality of inclined grooves are carved on the abrasive grain layer of the grinding wheel by repeating a groove-machining process in which the inclined grooves from the grinding surface to the underlayer of the grinding wheel are linearly carved on the abrasive grain layer by machining by moving a tool onto the grinding wheel in a straight line toward the inclined angle direction of the inclined grooves and an indexing process in which the grinding wheel is rotated in an indexing manner by an angle corresponding to the number of the inclined grooves. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、コアに貼付されたセグメントタイプの砥石チップに傾斜溝を形成した傾斜溝入り砥石の製造方法に関するものである。   The present invention relates to a method of manufacturing a grindstone with an inclined groove in which an inclined groove is formed on a segment type grindstone chip affixed to a core.

軸線回りに回転駆動される円盤状のコアの外周面に、ダイヤモンド又は立方晶窒化硼素等の超砥粒を含む砥粒層が形成され、該砥粒層外周の研削面に所定の幅、深さを有する傾斜溝がコアの軸線に対して25度乃至45度程度傾斜して刻設された溝付砥石が特許文献1に記載されている。このような溝付砥石によれば、研削液を傾斜溝に沿って研削点に効果的に導入することができ、傾斜溝のない砥石に比して研削による除去量を約1.5倍に増大させて研削効率を高めることができる。   An abrasive layer containing superabrasive grains such as diamond or cubic boron nitride is formed on the outer peripheral surface of a disk-shaped core that is driven to rotate about the axis, and a predetermined width and depth are formed on the outer peripheral surface of the abrasive layer. Patent Document 1 discloses a grooved grindstone in which an inclined groove having a thickness is engraved with an inclination of about 25 to 45 degrees with respect to the axis of the core. According to such a grooved grindstone, the grinding liquid can be effectively introduced to the grinding point along the inclined groove, and the removal amount by grinding is about 1.5 times that of the grindstone without the inclined groove. It is possible to increase the grinding efficiency.

また、研削点に供給される研削液によって工作物と砥石車との間に動圧が発生し、かかる動圧により工作物が砥石車に対して変位することによる加工精度や能率の低下を防止するために、砥石の研削面に溝を設けて動圧を開放させることが考えられている。
特開2000−354969(段落〔0007〕、〔0026〕、図1)
In addition, the grinding fluid supplied to the grinding point generates dynamic pressure between the workpiece and the grinding wheel, and this dynamic pressure prevents the workpiece from being displaced relative to the grinding wheel to prevent deterioration in machining accuracy and efficiency. In order to achieve this, it is considered to provide a groove on the grinding surface of the grindstone to release the dynamic pressure.
JP 2000-354969 (paragraphs [0007], [0026], FIG. 1)

砥石の研削面に傾斜溝を曲線状に機械加工によって刻設するためには、同時3軸制御する必要があり、溝加工に長時間を要しコスト高となる。   In order to engrave the inclined groove on the grinding surface of the grindstone in a curved shape by machining, it is necessary to perform simultaneous three-axis control, which requires a long time for the groove processing and increases the cost.

本発明は、回転軸線に対して傾斜する傾斜溝を砥石の砥粒層に機械加工によって低コストで容易に刻設することである。   An object of the present invention is to easily engrave an inclined groove inclined with respect to the rotation axis at a low cost by machining in an abrasive layer of a grindstone.

上記課題を解決するために、請求項1に係る発明の構成上の特徴は、研削盤の砥石台に軸線回りに回転駆動可能に軸承された砥石軸に装着されるコアに、超砥粒を含む砥粒層を有する複数の砥石チップが貼付され、前記砥粒層に形成された研削面が前記研削盤の工作物支持装置に回転駆動可能に支承された工作物を研削点で当接して研削加工する砥石において、前記砥石に対して傾斜溝の傾斜角度方向に直線送りされた工具よって前記砥粒層に直線状に刻設された傾斜溝が複数本、前記砥粒層に直線状に刻設されていることである。   In order to solve the above-mentioned problem, the structural feature of the invention according to claim 1 is that superabrasive grains are applied to a core mounted on a grindstone shaft that is rotatably supported around a grinding wheel base of a grinding machine. A plurality of grindstone chips having an abrasive grain layer are affixed, and a grinding surface formed on the abrasive grain layer abuts a workpiece supported by a workpiece support device of the grinder so as to be rotationally driven at a grinding point. In the grindstone to be ground, a plurality of inclined grooves linearly engraved in the abrasive layer by a tool that is linearly fed in the inclination angle direction of the inclined groove with respect to the grindstone, and linearly in the abrasive layer. It is engraved.

請求項2に係る発明の構成上の特徴は、請求項1において、前記砥粒層に前記傾斜溝が前記研削面から前記下地層に至るまで前記直線送りされた工具によって刻設されていることである。   The structural feature of the invention according to claim 2 is that, in claim 1, the inclined groove is engraved in the abrasive grain layer by the linearly fed tool from the grinding surface to the base layer. It is.

請求項3に係る発明の構成上の特徴は、請求項1又は2において、前記傾斜溝は、砥石周方向と平行な砥粒層の両側面の手前で終端することである。   The structural feature of the invention according to claim 3 is that in claim 1 or 2, the inclined groove is terminated before both side surfaces of the abrasive grain layer parallel to the circumferential direction of the grindstone.

請求項4に係る発明の構成上の特徴は、請求項3において、前記傾斜溝の前記砥石の回転軸線方向の長さが、前記研削点の軸線方向の長さより長いことである。   The structural feature of the invention according to claim 4 is that, in claim 3, the length of the inclined groove in the rotational axis direction of the grindstone is longer than the length of the grinding point in the axial direction.

請求項5に係る発明の構成上の特徴は、研削盤の砥石台に回転軸線回りに回転駆動可能に軸承された砥石軸に装着されるコアに、超砥粒を含む砥粒層と、超砥粒を含まない下地層からなる複数の砥石チップが貼付され、前記砥粒層に形成された研削面が前記研削盤の工作物支持装置に回転駆動可能に支承された工作物を研削点で当接して研削加工する砥石の製造方法において、工具を前記砥石に対して傾斜溝の傾斜角度方向に直線送りすることによって傾斜溝を前記砥粒層に機械加工によって直線状に刻設する溝加工工程と、前記砥石を前記傾斜溝の本数に応じた角度ずつ割出し回転させる割出し工程と、前記溝加工工程と前記割出し工程とを繰り返すことによって、前記傾斜溝を複数本、前記砥粒層に刻設することである。   A structural feature of the invention according to claim 5 is that: a core that is mounted on a grindstone shaft that is rotatably supported around a rotation axis on a grindstone base of a grinding machine; A grinding point is formed by attaching a plurality of grindstone chips made of a base layer not containing abrasive grains, and a grinding surface formed on the abrasive grain layer is rotatably supported by a workpiece support device of the grinding machine. In the manufacturing method of a grindstone that abuts and grinds, a groove is formed by linearly engraving an inclined groove in the abrasive layer by machining a tool in a straight line in the inclination angle direction of the inclined groove with respect to the grindstone. By repeating the step, the indexing step of indexing and rotating the grindstone by an angle corresponding to the number of the inclined grooves, the groove processing step and the indexing step, a plurality of the inclined grooves, the abrasive grains It is to engrave in the layer.

請求項6に係る発明の構成上の特徴は、請求項5において、前記砥粒層に前記傾斜溝を前記研削面から前記下地層に至るまで直線状に刻設することである。   The structural feature of the invention according to claim 6 is that, in claim 5, the inclined groove is engraved in a straight line from the grinding surface to the underlayer in the abrasive grain layer.

請求項1に係る発明によれば、砥石に対して傾斜溝の傾斜角度方向に直線送りされた工具よって傾斜溝が砥粒層に直線状に刻設され、該傾斜溝が複数本設けられているので、傾斜溝が曲線状に加工された砥石に比して加工時間が短縮し安価になり、加工精度や能率を高めるために、複数の傾斜溝を研削面に刻設した傾斜溝入り砥石を安価に短時間で提供することができる。   According to the first aspect of the present invention, the inclined grooves are linearly engraved in the abrasive layer by a tool that is linearly fed in the inclination angle direction of the inclined grooves with respect to the grindstone, and a plurality of the inclined grooves are provided. Therefore, compared to a grindstone with a slanted groove, the grindstone with a slanted groove with multiple slanted grooves engraved on the grinding surface in order to shorten the processing time and reduce the cost, and to improve the processing accuracy and efficiency. Can be provided at low cost in a short time.

請求項2に係る発明によれば、傾斜溝が砥粒層に研削面から下地層に至るまで直線状に刻設されるので、砥粒層の厚み全体を研削に有効に使用することができ、砥石寿命が長くなる。   According to the second aspect of the present invention, since the inclined grooves are linearly engraved in the abrasive grain layer from the ground surface to the base layer, the entire thickness of the abrasive grain layer can be effectively used for grinding. , The life of the wheel will be longer.

請求項3に係る発明によれば、傾斜溝は、砥石周方向と平行な砥粒層の両側面の手前で終端するので、傾斜溝と側面とに挟まれた砥粒層の鋭角部分を無くすことができ、該鋭角部分が研削負荷によって破損することを防止することができる。   According to the invention of claim 3, since the inclined groove terminates in front of both side surfaces of the abrasive grain layer parallel to the circumferential direction of the grindstone, the acute angle portion of the abrasive grain layer sandwiched between the inclined groove and the side surface is eliminated. It is possible to prevent the acute angle portion from being damaged by the grinding load.

請求項4に係る発明によれば、傾斜溝の砥石回転軸線方向の長さが、研削点の軸線方向の長さより長いので、工作物の全長を同様の研削条件で高精度に研削加工することができる。   According to the invention of claim 4, since the length of the inclined groove in the grinding wheel rotation axis direction is longer than the length of the grinding point in the axial direction, the entire length of the workpiece is ground with high precision under the same grinding conditions. Can do.

請求項5に係る発明によれば、工具を砥石に対して傾斜溝の傾斜角度方向に直線送りすることによって、砥石の砥粒層に傾斜溝を機械加工により直線状に刻設するので、傾斜溝を曲線状に加工する場合に比して加工時間を短縮して低コストで加工することができる。これにより、複数の傾斜溝が研削面に刻設された砥石を安価に提供することができる。   According to the fifth aspect of the present invention, since the tool is linearly fed in the direction of the inclination angle of the inclined groove with respect to the grindstone, the inclined groove is engraved linearly by machining in the abrasive layer of the grindstone. Compared with the case of processing the groove in a curved line, the processing time can be shortened and processing can be performed at low cost. Thereby, the grindstone by which the some inclined groove was engraved on the grinding surface can be provided at low cost.

請求項6に係る発明によれば、傾斜溝が砥粒層に研削面から下地層に至るまで直線状に刻設されるので、砥粒層の厚み全体を研削に有効に使用することができ、寿命の長い傾斜溝入り砥石を安価に提供することができる。   According to the sixth aspect of the invention, since the inclined groove is linearly engraved in the abrasive grain layer from the grinding surface to the base layer, the entire thickness of the abrasive grain layer can be effectively used for grinding. It is possible to provide an inclined grooved grindstone having a long lifetime at low cost.

以下、本発明の実施形態を図面に基づいて説明する。図1は、セグメントタイプの砥石チップ11を含む砥石10を示し、この砥石10の砥石チップ11は、超砥粒をビトリファイドボンドで結合した砥粒層12が外周側に形成され、超砥粒を含まない下地層13が砥粒層12の内側に重ねて一体的に形成されている。砥石10は、砥粒層12と下地層13からなる複数の円弧状の砥石チップ11が、鉄またはアルミニウム等の金属、或いは樹脂等で成形された円盤状のコア14の外周面に並べられ、下地層13の底面で接着剤によりコア14に貼付されて構成されている。砥石10は、図2に示す研削盤30の砥石台31に軸線O回りに回転駆動可能に軸承された砥石軸32にコア14で装着される。研削盤30の工作物支持装置33には工作物Wが回転駆動可能に支承され、砥石台31の前進により砥石10の砥粒層12に形成された研削面15が工作物Wに研削点Pで当接して工作物Wの外周面を研削加工するようになっている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a grindstone 10 including a segment type grindstone tip 11. The grindstone tip 11 of the grindstone 10 is formed with an abrasive grain layer 12 in which superabrasive grains are bonded by vitrified bonding on the outer peripheral side. A base layer 13 not included is integrally formed so as to overlap the inside of the abrasive grain layer 12. In the grindstone 10, a plurality of arc-shaped grindstone chips 11 composed of an abrasive grain layer 12 and an underlayer 13 are arranged on the outer peripheral surface of a disk-shaped core 14 formed of a metal such as iron or aluminum, or a resin. The base layer 13 is configured to be attached to the core 14 with an adhesive on the bottom surface. The grindstone 10 is attached by a core 14 to a grindstone shaft 32 that is supported on a grindstone base 31 of a grinder 30 shown in FIG. A workpiece W is rotatably supported on the workpiece support device 33 of the grinding machine 30, and the grinding surface 15 formed on the abrasive layer 12 of the grindstone 10 by the advance of the grindstone table 31 is applied to the workpiece W at a grinding point P. The outer peripheral surface of the workpiece W is ground by abutting with the above.

図3は、円弧状の砥石チップ11を示すもので、砥粒層12は、CBN、ダイヤモンド等の超砥粒16をビトリファイドボンド17で4〜6mmの厚さに結合したものであり、集中度調整用に超砥粒の代わりに酸化アルミニウム(Al2O3)等の粒子が骨材として混入されている場合もある。また、前記下地層13は、下地粒子19をビトリファイドボンド17で2〜4mmの厚さに結合したものである。ビトリファイドボンド17を採用すると、有気孔の特性から、切り屑の排出性に優れ、切れ味が良好となるため、砥石摩耗量を少なくして良好な表面あらさに研削加工することができる。しかしながら、結合剤としては、ビトリファイドボンド17の他に、レジンボンドまたはメタルボンド等を使用することもできる。 FIG. 3 shows an arc-shaped grindstone tip 11, and the abrasive grain layer 12 is obtained by bonding superabrasive grains 16 such as CBN and diamond to a thickness of 4 to 6 mm with vitrified bonds 17. For adjustment, particles such as aluminum oxide (Al 2 O 3 ) may be mixed as an aggregate instead of superabrasive grains. The underlayer 13 is obtained by bonding the underlayer particles 19 with a vitrified bond 17 to a thickness of 2 to 4 mm. When vitrified bond 17 is employed, the chip characteristics are excellent due to the characteristics of the pores, and the sharpness is improved, so that the amount of grinding wheel wear can be reduced and grinding can be performed to a good surface roughness. However, as the binder, in addition to the vitrified bond 17, a resin bond or a metal bond can be used.

図4に示すように、砥石10の研削面15には、砥石周方向に対して傾斜する幅bの傾斜溝20が複数本、砥石10の回転位相に拘らず少なくとも1本の傾斜溝20が研削点Pを上下に通過するように刻設されている。このように少なくとも1本の傾斜溝20が常に研削点Pを通過することにより、研削点Pに供給された研削液により研削面15と工作物Wとの間に発生する動圧が研削点の上方および下方の両方から開放され、工作物Wが砥石10から離間する方向に変位されて工作物寸法が大きくなることがなくなり、研削精度、特に真円度が向上する。少なくとも1本の傾斜溝20が常に研削点Pを通過していないと、研削点Pに対して傾斜溝20が上方にしか開口していないと研削点Pの下方では動圧が開放されず、同様に傾斜溝20が下方にしか開口していないと研削点Pの上方では研削液の動圧は開放されない。傾斜溝20は、砥石周方向と平行な砥粒層12の両側面21,22をつき抜けて研削面15に刻設されている。図5に示すように、複数の傾斜溝20の各々は、砥粒層12に研削面15から下地層13に至るまでの深さhに切削工具で機械加工されて直線状に刻設されている。   As shown in FIG. 4, the grinding surface 15 of the grindstone 10 has a plurality of inclined grooves 20 having a width b that is inclined with respect to the circumferential direction of the grindstone, and at least one inclined groove 20 regardless of the rotational phase of the grindstone 10. It is engraved so as to pass the grinding point P up and down. As described above, when at least one inclined groove 20 always passes through the grinding point P, the dynamic pressure generated between the grinding surface 15 and the workpiece W by the grinding liquid supplied to the grinding point P is reduced at the grinding point. The workpiece W is released from both above and below, and the workpiece W is not displaced in a direction away from the grindstone 10 to increase the workpiece size, so that the grinding accuracy, particularly roundness, is improved. If at least one inclined groove 20 does not always pass through the grinding point P, the dynamic pressure is not released below the grinding point P if the inclined groove 20 is opened only above the grinding point P. Similarly, if the inclined groove 20 is opened only downward, the dynamic pressure of the grinding fluid is not released above the grinding point P. The inclined groove 20 passes through both side surfaces 21 and 22 of the abrasive grain layer 12 parallel to the circumferential direction of the grindstone and is carved on the grinding surface 15. As shown in FIG. 5, each of the plurality of inclined grooves 20 is machined with a cutting tool to a depth h from the grinding surface 15 to the base layer 13 and is engraved in a straight line on the abrasive grain layer 12. Yes.

研削点Pに供給された研削液の動圧発生を効果的に防止するとともに、高い研削精度、長い砥石寿命を確保することができる傾斜溝20を容易に作成するための条件は、以下に述べる通りである。傾斜溝20は、砥石10の回転位相に拘わらず工作物Wの幅、即ち研削点Pの軸線方向の長さ内で少なくとも1本、好ましくは2本以上研削点Pを通過させるのが良い。傾斜溝20の砥石円周方向の幅である溝円周幅cは、研削面15に露出する超砥粒16の間隔が溝円周幅cだけ広くなるので短い方が良い。加工工数を低減するためには、溝本数は少ない方が良い。傾斜溝20の砥石円周方向のピッチは、傾斜溝20の間隔が狭いと加工しにくく、且つ砥石チップ11の強度が低下するので長い方が良い。傾斜溝20の総面積は、これを大きくすると研削に関与する超砥粒16の数が減少して砥石磨耗量が増加するのであまり大きくしない方が良い。   The conditions for easily creating the inclined groove 20 that can effectively prevent the generation of dynamic pressure of the grinding fluid supplied to the grinding point P and ensure high grinding accuracy and a long grinding wheel life will be described below. Street. Regardless of the rotational phase of the grindstone 10, the inclined groove 20 should pass at least one, preferably two or more grinding points P within the width of the workpiece W, that is, the length of the grinding point P in the axial direction. The groove circumferential width c, which is the width of the inclined groove 20 in the circumferential direction of the grindstone, is preferably shorter because the interval between the superabrasive grains 16 exposed on the grinding surface 15 is increased by the groove circumferential width c. In order to reduce the number of processing steps, it is better that the number of grooves is small. The pitch of the inclined grooves 20 in the circumferential direction of the grindstone is preferably longer because the pitch between the inclined grooves 20 is difficult to process and the strength of the grindstone tip 11 is reduced. It is better not to make the total area of the inclined grooves 20 too large since increasing the size will reduce the number of superabrasive grains 16 involved in grinding and increase the amount of grinding wheel wear.

これらの条件を勘案して、例えば外径350mmの砥石10によって幅15mmの工作物Wをプランジカット研削する場合に適切な傾斜溝20の本数n、傾斜角度αを決定する方法を以下に説明する。傾斜角度αは、傾斜溝20と砥粒層12の側面21、即ち砥石周方向とのなす角度であり、研削点Pの軸線方向の長さは工作物Wの幅と同じ15mmとなる。   In consideration of these conditions, for example, a method for determining the number n of the inclined grooves 20 and the inclination angle α, which are suitable when the workpiece W having a width of 15 mm is plunge cut ground with the grindstone 10 having an outer diameter of 350 mm, will be described below. . The inclination angle α is an angle formed between the inclined groove 20 and the side surface 21 of the abrasive layer 12, that is, the circumferential direction of the grindstone, and the length of the grinding point P in the axial direction is 15 mm, which is the same as the width of the workpiece W.

傾斜溝20の溝法線方向の幅bは、溝加工用砥石の強度を考慮し、且つ傾斜溝20の砥石円周方向の長さである溝円周幅cを短くするためにも1mm程度とするのが良い。溝円周幅cと傾斜溝20の傾斜角度αとの関係は図6に示すようになり、傾斜角度αを15度程度より大きくすると溝円周幅cは小さくなり、傾斜溝20による超砥粒16の間隔の広がりを小さく抑えることができる。   The width b in the groove normal direction of the inclined groove 20 is about 1 mm in order to reduce the groove circumferential width c, which is the length of the inclined groove 20 in the circumferential direction of the grindstone in consideration of the strength of the grindstone for grinding. It is good to do. The relationship between the groove circumferential width c and the inclination angle α of the inclined groove 20 is as shown in FIG. 6. When the inclination angle α is larger than about 15 degrees, the groove circumferential width c is reduced, and superabrasion by the inclined groove 20 is performed. The spread of the interval between the grains 16 can be kept small.

図7に示すように、例えば砥石10の外周研削面15(外径350mm)が工作物W(幅15mm)と接する範囲dにおいて、例えば2本の傾斜溝20が、砥石10の回転位相に拘わらず、工作物Wの幅と同じ軸線方向の長さを有する研削点Pを通過するようにした場合、傾斜溝20の傾斜角度αと本数nとの関係は図8、傾斜角度αと傾斜溝20の砥石円周方向のピッチpとの関係は図9、傾斜角度αと傾斜溝20による研削面15の面積の削減率との間係は図10のようになる。図9から明らかなように、傾斜角度αを15度程度より小さくすると、傾斜溝20の砥石円周方向のピッチpが十分大きくなり、傾斜溝20の加工に支障をきたさない。また、図10のように、傾斜角度αを15度程度より小さくすると、傾斜溝20による研削面15の面積の削減率を小さく抑えることができる。また、図8に示されるように、傾斜角度αを15度程度にすると、傾斜溝20の本数nを少なくすることができる。これらのことを勘案すると、傾斜角度αは15度近傍の値にすることが好ましい。   As shown in FIG. 7, for example, in the range d in which the outer peripheral grinding surface 15 (outer diameter 350 mm) of the grindstone 10 is in contact with the workpiece W (width 15 mm), for example, two inclined grooves 20 are related to the rotational phase of the grindstone 10. When the grinding point P having the same length in the axial direction as the width of the workpiece W is passed, the relationship between the inclination angle α and the number n of the inclined grooves 20 is shown in FIG. FIG. 9 shows the relationship between the pitch 20 in the circumferential direction of the grindstone 20 and FIG. 10 shows the relationship between the inclination angle α and the area reduction rate of the grinding surface 15 by the inclined grooves 20. As is apparent from FIG. 9, when the inclination angle α is smaller than about 15 degrees, the pitch p in the circumferential direction of the grindstone of the inclined groove 20 becomes sufficiently large, so that the processing of the inclined groove 20 is not hindered. Further, as shown in FIG. 10, when the inclination angle α is smaller than about 15 degrees, the reduction rate of the area of the grinding surface 15 by the inclined grooves 20 can be reduced. As shown in FIG. 8, when the inclination angle α is about 15 degrees, the number n of the inclined grooves 20 can be reduced. Considering these, it is preferable to set the inclination angle α to a value in the vicinity of 15 degrees.

このようにして外径350mmの砥石10で幅15mmの工作物Wをプランジカット研削する場合に、砥石10の回転位相に拘わらず工作物Wの幅、即ち研削点Pの軸線方向の長さ内で2本の傾斜溝20が研削点Pを通過するように決定した傾斜溝20の緒元の一例は、溝幅bが1mm、溝深さhが6mm、傾斜角度αが15度、本数nが39本である。   In this way, when the workpiece W having a width of 15 mm is subjected to plunge cut grinding with the grindstone 10 having an outer diameter of 350 mm, the width of the workpiece W, that is, within the length in the axial direction of the grinding point P, regardless of the rotational phase of the grindstone 10. In the example of the specifications of the inclined groove 20 determined so that the two inclined grooves 20 pass the grinding point P, the groove width b is 1 mm, the groove depth h is 6 mm, the inclination angle α is 15 degrees, the number n There are 39.

次に、傾斜溝入り砥石を製造する方法を図11に基づいて説明する。周知の方法で砥石チップ11を作成し、コア14に貼付して砥石10を作成する(工程41)。前述のように砥石10の外径、工作物Wの幅、砥石10の回転位相に拘わらず研削点Pの軸線方向の長さ内で常に研削点Pを通過する傾斜溝20の本数等に基づいて傾斜溝20の緒元を決定する(工程42)。決定した傾斜溝20の緒元通りに傾斜溝20を砥石10の外周研削面15に溝加工用砥石で機械加工する(工程43)。   Next, a method of manufacturing a grindstone with an inclined groove will be described with reference to FIG. The grindstone chip 11 is created by a known method and is affixed to the core 14 to create the grindstone 10 (step 41). As described above, based on the outer diameter of the grindstone 10, the width of the workpiece W, the number of the inclined grooves 20 that always pass through the grinding point P within the axial length of the grinding point P regardless of the rotational phase of the grindstone 10, and the like. Thus, the origin of the inclined groove 20 is determined (step 42). The inclined groove 20 is machined on the outer peripheral grinding surface 15 of the grindstone 10 with a grindstone for grooving in accordance with the determined specifications of the inclined groove 20 (step 43).

この機械加工は、図12に示す公知の溝加工装置50を用いて行うことができる。溝加工装置50は、例えば、溝加工用砥石51が装着された砥石軸52を水平面内でZ軸と平行な軸線回りに回転駆動可能に軸承する砥石台53がコラム54に上下のY軸方向に移動可能に装架され、該コラム54がベッド55上にZ軸方向に移動可能に載置され、ワークテーブル56がベッド上にコラム54と対向して水平面内でZ軸と直角なX軸方向に移動可能に載置されている。該ワークテーブル56上に回転テーブル57が垂直軸線回りに割出し回転可能に支承され、冶具58が設けられた主軸59を水平面内で回転位置決め可能に軸承する主軸台60が回転テーブル57上に固定されている。   This machining can be performed using a known groove processing apparatus 50 shown in FIG. In the grooving apparatus 50, for example, a grindstone base 53 that supports a grindstone shaft 52 on which a grindstone 51 for grooving is mounted in a horizontal plane so that the grindstone shaft 52 can be driven to rotate about an axis parallel to the Z axis is provided on a column 54 in the vertical Y-axis direction. The column 54 is placed on the bed 55 so as to be movable in the Z-axis direction, and the work table 56 is opposed to the column 54 on the bed and is perpendicular to the Z-axis in the horizontal plane. It is mounted so as to be movable in the direction. A rotary table 57 is supported on the work table 56 so as to be indexed and rotatable about a vertical axis, and a spindle base 60 that supports a spindle 59 provided with a jig 58 so as to be capable of rotational positioning in a horizontal plane is fixed on the rotary table 57. Has been.

傾斜溝20の加工は、砥石10が冶具58を介して主軸59に同軸線上に固定され、最初に加工される傾斜溝20が主軸59の回転軸線の上方に位置するように主軸59が回転位置決めされる。溝加工用砥石51の側面の方向が傾斜溝20の方向と一致するように、主軸59の軸線がZ軸に対して傾斜溝20の傾斜角度αだけ傾斜するように回転テーブル57が割出し回転される。溝加工用砥石51が最初に加工する傾斜溝20と整列するようにコラム54がZ軸方向に位置決めされ、溝加工用砥石51の下端面が傾斜溝20の底面と一致するように、砥石台53がY軸方向に下降されて位置決めされる。ワークテーブル56がX軸方向に研削送りされることにより、溝加工用砥石51が砥石10に対して傾斜溝20の傾斜角度α方向に直線送りされ、砥石10の砥粒層12に、砥石周方向に対して傾斜する傾斜溝20が研削面15から下地層13に至るまで機械加工によって直線状に刻設される(図5参照)。続いて、傾斜溝20の本数をnとすると、主軸59が360/nずつ回転位置決めされ、上述の作動が繰り返されてn本の傾斜溝20が刻設される。   The inclined groove 20 is processed by rotating and positioning the main shaft 59 so that the grindstone 10 is coaxially fixed to the main shaft 59 via the jig 58 and the inclined groove 20 to be processed first is positioned above the rotation axis of the main shaft 59. Is done. The rotary table 57 is indexed and rotated so that the axis of the main shaft 59 is inclined by the inclination angle α of the inclined groove 20 with respect to the Z axis so that the direction of the side surface of the grindstone 51 for grooving coincides with the direction of the inclined groove 20. Is done. The wheel base is positioned so that the column 54 is positioned in the Z-axis direction so that the grooving grindstone 51 is aligned with the inclined groove 20 to be machined first, and the lower end surface of the grooving grindstone 51 coincides with the bottom surface of the inclined groove 20. 53 is lowered and positioned in the Y-axis direction. When the work table 56 is ground and fed in the X-axis direction, the grooving grindstone 51 is linearly fed with respect to the grindstone 10 in the direction of the slant angle α of the slanted groove 20, and the grindstone circumference 12 of the grindstone 10 is moved around the grindstone. An inclined groove 20 inclined with respect to the direction is cut in a straight line by machining from the grinding surface 15 to the underlayer 13 (see FIG. 5). Subsequently, if the number of the inclined grooves 20 is n, the main shaft 59 is rotationally positioned by 360 / n, and the above operation is repeated to engrave n inclined grooves 20.

砥石10の研削面15に傾斜溝20を溝加工用砥石51で機械加工によって刻設すると、傾斜溝20の側壁23,24部分では研削面15に露出する超砥粒16の保持力が機械加工によって低下するとともに、傾斜溝20の砥石回転方向後方の側壁部24では、研削面15に露出する超砥粒16の間隔が傾斜溝20の溝円周幅cだけ広くなるので、超砥粒に作用する研削負荷が増大し脱落、欠けやすくなる。このような超砥粒16の脱落、欠けを防止するために、砥粒層12は、各傾斜溝20の砥石回転方向後方の側壁24が接着剤25によって補強されている。側壁24の接着剤25による補強は、エポキシ系樹脂、フェノール系樹脂等の接着剤を側壁24に含浸又は刷毛等で塗布することによって行われる(工程44)。なお、傾斜溝20の砥石回転方向後方の側壁23、砥粒層12の側面21,22を必要に応じて接着剤によって補強するようにしてもよい。   When the inclined groove 20 is engraved on the grinding surface 15 of the grindstone 10 by machining with the grooving grindstone 51, the holding force of the superabrasive grains 16 exposed on the grinding surface 15 is machined at the side walls 23 and 24 of the inclined groove 20. And the interval between the superabrasive grains 16 exposed on the grinding surface 15 is widened by the groove circumferential width c of the inclined grooves 20, so that the superabrasive grains The acting grinding load increases, and it is easy to drop off and chip. In order to prevent such superabrasive grains 16 from falling off and chipping, the abrasive grain layer 12 is reinforced with an adhesive 25 on the side walls 24 at the rear of each inclined groove 20 in the grinding wheel rotation direction. The side wall 24 is reinforced by the adhesive 25 by impregnating the side wall 24 with an adhesive such as an epoxy resin or a phenolic resin, or applying the brush 24 with a brush (step 44). In addition, you may make it reinforce the side wall 23 behind the grindstone rotation direction of the inclination groove | channel 20, and the side surfaces 21 and 22 of the abrasive grain layer 12 with an adhesive agent as needed.

次に、本実施形態の傾斜溝入り砥石の製造方法によって製造した砥石10の作動について説明する。砥石10は図2に示す研削盤30の砥石台31に軸承された砥石軸32にコア14で装着されて回転駆動され、工作物Wは主軸台及び心押台からなる工作物支持装置33に支承されて回転駆動される。砥石カバー34に取り付けられたクーラントノズル35から砥石10と工作物Wとの間の研削点Pにクーラントが供給され、砥石台31が工作物Wに向かって研削送りされ、砥石10により工作物Wが研削加工される。この場合、砥石周方向に対して傾斜する複数の傾斜溝20が、砥石10の回転位相に拘らず常に少なくとも2本研削点Pを通過するので、研削点Pに供給された研削液が研削面15と工作物Wとの間で発生する動圧を研削点Pの上方および下方から開放することができる。これにより、工作物Wが砥石10から離間する方向に変位されて工作物Wの寸法が大きくなることがなくなり、研削精度、特に真円度を高めることができる。   Next, the operation of the grindstone 10 produced by the method for producing the inclined grooved grindstone of this embodiment will be described. The grindstone 10 is mounted on a grindstone shaft 32 supported on a grindstone base 31 of a grinding machine 30 shown in FIG. 2 by a core 14 and is driven to rotate. It is supported and rotated. The coolant is supplied from the coolant nozzle 35 attached to the grindstone cover 34 to the grinding point P between the grindstone 10 and the workpiece W, and the grindstone base 31 is ground and fed toward the workpiece W. Is ground. In this case, since the plurality of inclined grooves 20 that are inclined with respect to the circumferential direction of the grindstone always pass at least two grinding points P regardless of the rotational phase of the grindstone 10, the grinding fluid supplied to the grinding point P is ground. The dynamic pressure generated between 15 and the workpiece W can be released from above and below the grinding point P. As a result, the workpiece W is not displaced in the direction away from the grindstone 10 to increase the size of the workpiece W, and the grinding accuracy, particularly roundness, can be increased.

研削加工の一例として、粒径が♯120のCBN砥粒が集中度150でビトリファイドボンド17によって結合されて砥粒層12が形成され、該砥粒層12の内側に超砥粒を含まない下地層13が重ねて一体的に形成された砥石チップ11がスチール製コア14に貼付された外径350mmの砥石により、幅15mmの焼入れ鋼製カム(工作物W)を研削加工した場合の法線方向の研削抵抗、プロフィル精度を夫々100とすると、同砥石の外周研削面15に溝幅bが1mm、溝深さhが6mm、傾斜角度αが15度の傾斜溝20を39本刻設した傾斜溝入り砥石10により、同一カムを研削加工した場合、法線方向の研削抵抗が77に減少し、プロフィル精度が20に向上した(図13参照)。   As an example of the grinding process, CBN abrasive grains having a grain size of # 120 are bonded by vitrified bond 17 with a concentration of 150 to form the abrasive grain layer 12, and the abrasive grain layer 12 does not contain superabrasive grains. Normal line when a hardened steel cam (workpiece W) having a width of 15 mm is ground by a grindstone having an outer diameter of 350 mm, on which a grindstone tip 11 formed integrally with the formation 13 is stuck to a steel core 14 Assuming that the grinding resistance in the direction and the profile accuracy are 100, 39 inclined grooves 20 having a groove width b of 1 mm, a groove depth h of 6 mm, and an inclination angle α of 15 degrees are formed on the outer peripheral grinding surface 15 of the grindstone. When the same cam was ground with the inclined grooved grindstone 10, the grinding resistance in the normal direction was reduced to 77 and the profile accuracy was improved to 20 (see FIG. 13).

上記実施の形態では、工作物Wの幅が砥石10の幅より小さい場合であり、研削点Pの軸線方向の長さが工作物Wの幅と等しいとして傾斜溝20の諸元を求めているが、工作物Wの幅が砥石10の幅より大きい場合は、研削点Pの軸線方向の長さが砥石の幅と等しいとして傾斜溝20の諸元を求める。   In the above-described embodiment, the width of the workpiece W is smaller than the width of the grindstone 10, and the specifications of the inclined groove 20 are obtained assuming that the length of the grinding point P in the axial direction is equal to the width of the workpiece W. However, when the width of the workpiece W is larger than the width of the grindstone 10, the specifications of the inclined groove 20 are obtained assuming that the length of the grinding point P in the axial direction is equal to the width of the grindstone.

上記実施の形態では、傾斜溝20を砥粒層12に研削面15から下地層13に至るまで機械加工によって刻設しているが、下地層13に至らないで深さで砥粒層12のみに刻設してもよい。   In the above embodiment, the inclined groove 20 is engraved in the abrasive grain layer 12 by machining from the grinding surface 15 to the underlayer 13, but only the abrasive layer 12 at a depth without reaching the underlayer 13. May be engraved.

また、上記実施の形態では、傾斜溝20は、砥石周方向と平行な砥粒層12の両側面21,22をつき抜けて研削面15に刻設されているが、図14に示すように、傾斜溝20が砥粒層12の両側面21,22の手前で終端するようにしてもよい。このようにすると、傾斜溝20と側面21,22とに挟まれた砥粒層12の鋭角部分を無くすことができるので、研削負荷によって該鋭角部分が破損することを防止することができる。この場合、傾斜溝20の砥石回転軸線方向の長さを、研削点Pの軸線方向の長さより長くすると、工作物Wを全長に亘って同様の研削条件で高精度に研削加工することができる。   Moreover, in the said embodiment, although the inclination groove | channel 20 penetrates the both side surfaces 21 and 22 of the abrasive grain layer 12 parallel to a grindstone circumferential direction, it is engraved in the grinding surface 15, as shown in FIG. The inclined groove 20 may be terminated before the both side surfaces 21 and 22 of the abrasive grain layer 12. In this way, since the acute angle portion of the abrasive grain layer 12 sandwiched between the inclined groove 20 and the side surfaces 21 and 22 can be eliminated, it is possible to prevent the acute angle portion from being damaged by a grinding load. In this case, when the length of the inclined groove 20 in the grinding wheel rotation axis direction is longer than the length of the grinding point P in the axial direction, the workpiece W can be ground with high precision under the same grinding conditions over the entire length. .

上記実施の形態では、焼成された複数の砥石チップを傾斜溝20が砥石10の回転位相に拘らず少なくとも2本研削点Pを通過するようにしているが、少なくとも1本研削点Pを通過するようにしてもよい。   In the above embodiment, at least two grinding points P are passed through the inclined grooves 20 regardless of the rotational phase of the grinding stone 10 in the fired grindstone chips, but at least one grinding point P is passed. You may do it.

また、本発明は、研削液を傾斜溝に沿って研削点に効果的に導入するための傾斜溝入り砥石及びその製造方法に使用することができる。   In addition, the present invention can be used in a grindstone with a slanted groove for effectively introducing a grinding fluid along a slanted groove to a grinding point and a manufacturing method thereof.

本発明の実施の形態を示すセグメントタイプの砥石チップからなる砥石の全体図。The whole figure of the grindstone which consists of a segment type grindstone tip which shows an embodiment of the invention. 傾斜溝入り砥石を装着した研削盤で工作物を研削する状態を示す図。The figure which shows the state which grinds a workpiece with the grinder equipped with the grindstone with an inclined groove. 砥石チップを示す図。The figure which shows a grindstone chip. 砥石の研削面に複数の傾斜溝を、少なくとも1本の傾斜溝が研削点を常に通過するように刻設した状態を示す図。The figure which shows the state which engraved the some inclined groove | channel on the grinding surface of the grindstone so that at least 1 inclined groove might always pass a grinding point. 砥粒層に傾斜溝が刻設された状態を示す図。The figure which shows the state by which the inclined groove | channel was engraved in the abrasive grain layer. 傾斜溝の溝円周幅と傾斜角度との関係を示す図。The figure which shows the relationship between the groove circumferential width of an inclination groove | channel, and an inclination angle. 2本の傾斜溝が常に工作物の幅と同じ軸線方向の長さを有する研削点を通過するように刻設する状態を示す図。The figure which shows the state engraved so that two inclined grooves may always pass the grinding point which has the length of the same axial direction as the width | variety of a workpiece. 傾斜溝の傾斜角度と本数との関係を示すグラフ。The graph which shows the relationship between the inclination angle of an inclination groove | channel, and the number. 傾斜溝の傾斜角度と砥石円周方向のピッチとの関係を示す図。The figure which shows the relationship between the inclination-angle of an inclination groove | channel, and the pitch of a grindstone circumferential direction. 傾斜溝の傾斜角度と研削面の面積の削減率との間係を示す図。The figure which shows the relationship between the inclination angle of an inclination groove | channel, and the reduction rate of the area of a grinding surface. 傾斜溝入り砥石を製造する工程を示す図。The figure which shows the process of manufacturing an inclined grooved grindstone. 溝加工装置を示す図。The figure which shows a groove processing apparatus. 傾斜溝入り砥石により法線方向の研削抵抗、プロフィル精度が向上する割合を示す図。The figure which shows the ratio which the grinding resistance and profile precision of a normal direction improve with a grindstone with an inclined groove | channel. 傾斜溝が砥粒層の両側面の手前で終端する状態を示す図。The figure which shows the state which an inclined groove | channel terminates before the both sides | surfaces of an abrasive grain layer.

符号の説明Explanation of symbols

10・・・砥石、11・・・砥石チップ、12・・・砥粒層、13・・・下地層、14・・・コア、15・・・研削面、16・・・超砥粒、17・・・ビトリファイドボンド、20・・・傾斜溝、21,22・・・側面、23,24・・・側壁、25・・・接着剤、30・・・研削盤、31・・・砥石台、32・・・砥石軸、33・・・工作物支持装置、35・・・クーラントノズル、50・・・溝加工装置、51・・・溝加工用砥石(工具)、58・・・冶具、59・・・主軸、P・・・研削点、W・・・工作物、α・・・傾斜角度。 DESCRIPTION OF SYMBOLS 10 ... Whetstone, 11 ... Whetstone tip, 12 ... Abrasive grain layer, 13 ... Underlayer, 14 ... Core, 15 ... Grinding surface, 16 ... Superabrasive grain, 17 ... Vitrified bond, 20 ... Inclined groove, 21, 22 ... Side, 23, 24 ... Side wall, 25 ... Adhesive, 30 ... Grinding machine, 31 ... Grinding head, 32 ... Grinding wheel shaft, 33 ... Workpiece support device, 35 ... Coolant nozzle, 50 ... Grooving device, 51 ... Grinding wheel (tool), 58 ... Jig, 59 ... spindle, P ... grinding point, W ... workpiece, α ... tilt angle.

Claims (6)

研削盤の砥石台に軸線回りに回転駆動可能に軸承された砥石軸に装着されるコアに、超砥粒を含む砥粒層を有する複数の砥石チップが貼付され、前記砥粒層に形成された研削面が前記研削盤の工作物支持装置に回転駆動可能に支承された工作物を研削点で当接して研削加工する砥石において、
前記砥石に対して傾斜溝の傾斜角度方向に直線送りされた工具よって前記砥粒層に直線状に刻設された傾斜溝が複数本、前記砥粒層に直線状に刻設されていることを特徴とする傾斜溝入り砥石。
A plurality of grindstone chips having an abrasive layer containing superabrasive grains are affixed to a core that is mounted on a grindstone shaft that is rotatably supported around an axis on a grinding wheel head of a grinding machine, and formed on the abrasive grain layer. In a grindstone that grinds a workpiece with a ground surface abutting at a grinding point on a workpiece supported so as to be rotationally driven by the workpiece support device of the grinding machine,
A plurality of inclined grooves, which are linearly engraved in the abrasive grain layer, are linearly engraved in the abrasive grain layer by a tool that is linearly fed with respect to the grindstone in the inclination angle direction of the inclined groove. A whetstone with inclined grooves.
請求項1において、前記砥粒層に前記傾斜溝が前記研削面から前記下地層に至るまで前記直線送りされた工具によって刻設されていることを特徴とする傾斜溝入り砥石。   2. The grindstone with an inclined groove according to claim 1, wherein the inclined groove is engraved in the abrasive layer by the linearly fed tool from the ground surface to the base layer. 請求項1又は2において、前記傾斜溝は、砥石周方向と平行な砥粒層の両側面の手前で終端することを特徴とする傾斜溝入り砥石。   The inclined grooved grindstone according to claim 1 or 2, wherein the inclined groove terminates in front of both side surfaces of the abrasive grain layer parallel to the circumferential direction of the grindstone. 請求項3において、前記傾斜溝の前記砥石の回転軸線方向の長さが、前記研削点の軸線方向の長さより長いことを特徴とする傾斜溝入り砥石。   4. The inclined grooved grindstone according to claim 3, wherein the length of the inclined groove in the rotation axis direction of the grindstone is longer than the length of the grinding point in the axial direction. 研削盤の砥石台に回転軸線回りに回転駆動可能に軸承された砥石軸に装着されるコアに、超砥粒を含む砥粒層と、超砥粒を含まない下地層からなる複数の砥石チップが貼付され、前記砥粒層に形成された研削面が前記研削盤の工作物支持装置に回転駆動可能に支承された工作物を研削点で当接して研削加工する砥石の製造方法において、
工具を前記砥石に対して傾斜溝の傾斜角度方向に直線送りすることによって傾斜溝を前記砥粒層に機械加工によって直線状に刻設する溝加工工程と、
前記砥石を前記傾斜溝の本数に応じた角度ずつ割出し回転させる割出し工程と、
前記溝加工工程と前記割出し工程とを繰り返すことによって、前記傾斜溝を複数本、前記砥粒層に刻設することを特徴とする傾斜溝入り砥石の製造方法。
A plurality of grindstone chips comprising an abrasive layer containing superabrasive grains and a base layer not containing superabrasive grains on a core mounted on a grindstone spindle supported so as to be rotationally driven around a rotational axis on a grinding wheel head of a grinding machine In the method of manufacturing a grindstone, wherein a grinding surface formed on the abrasive layer is abutted at a grinding point to grind a workpiece supported so as to be rotationally driven by a workpiece support device of the grinding machine.
A grooving step of linearly engraving the abrasive layer in the abrasive layer by linearly feeding a tool in the direction of the inclination angle of the inclined groove with respect to the grindstone;
An indexing step of indexing and rotating the grindstone by an angle corresponding to the number of the inclined grooves;
A method for manufacturing a grindstone with inclined grooves, wherein a plurality of the inclined grooves are formed in the abrasive layer by repeating the groove processing step and the indexing step.
請求項5において、前記砥粒層に前記傾斜溝を前記研削面から前記下地層に至るまで直線状に刻設することを特徴とする傾斜溝入り砥石の製造方法。   6. The method for producing a grindstone with a slanted groove according to claim 5, wherein the slanted groove is linearly engraved in the abrasive grain layer from the ground surface to the base layer.
JP2006300396A 2006-11-06 2006-11-06 Grinding wheel with inclined groove and manufacturing method therefor Pending JP2008114338A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58181446U (en) * 1982-05-27 1983-12-03 ノリタケダイヤ株式会社 General type grinding wheel
JPS6097254U (en) * 1983-12-12 1985-07-02 株式会社 深井研栄堂 Mainly used for cutting stone materials
JPH03281175A (en) * 1990-03-30 1991-12-11 Mitsubishi Materials Corp Sharp edged grinding stone with hub and manufacture thereof
JPH1058329A (en) * 1996-08-23 1998-03-03 Noritake Dia Kk Segment chip structure of diamond cutting grinding wheel
JP2003300165A (en) * 2002-04-03 2003-10-21 Toyoda Van Moppes Ltd Segment type grinding wheel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58181446U (en) * 1982-05-27 1983-12-03 ノリタケダイヤ株式会社 General type grinding wheel
JPS6097254U (en) * 1983-12-12 1985-07-02 株式会社 深井研栄堂 Mainly used for cutting stone materials
JPH03281175A (en) * 1990-03-30 1991-12-11 Mitsubishi Materials Corp Sharp edged grinding stone with hub and manufacture thereof
JPH1058329A (en) * 1996-08-23 1998-03-03 Noritake Dia Kk Segment chip structure of diamond cutting grinding wheel
JP2003300165A (en) * 2002-04-03 2003-10-21 Toyoda Van Moppes Ltd Segment type grinding wheel

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