JP2008057318A - Repair method in slab type track - Google Patents

Repair method in slab type track Download PDF

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JP2008057318A
JP2008057318A JP2007203106A JP2007203106A JP2008057318A JP 2008057318 A JP2008057318 A JP 2008057318A JP 2007203106 A JP2007203106 A JP 2007203106A JP 2007203106 A JP2007203106 A JP 2007203106A JP 2008057318 A JP2008057318 A JP 2008057318A
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track
slab
filler
repair
track slab
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JP4897607B2 (en
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Hajime Ozawa
元 小澤
Yoshitaka Murata
吉隆 村田
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AREN KK
Shinto Paint Co Ltd
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AREN KK
Shinto Paint Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve work efficiency by improving sticking property of a repairing filler to a filling layer, a base course and a drive slab, and preventing the filler which repaired, from jumping out to the outside to be suitable for environmental protection even if reducing the chipped amount of the degraded filler. <P>SOLUTION: Degraded cement asphalt mortar 32 is removed, and the side of a track slab 14 is surrounded by a form 36 through a releasable sheet 42. The releasable sheet 42 is stretched out to form an injection port 48 at an upward open cutout 40 provided in a surface which faces a track slab 14 of the form 36, and the repairing filler 50 prepared by mixing inorganic aggregate in synthetic resin with radical curing property used as a base material and adding a base material curing agent is injected from the injection port 48. After injection, an embedding plate 36B is inserted in the cutout 40 of the form 36 from above to carry out curing and hardening, and the form 36 and the releasable sheet 42 are removed. Injection work of the repairing filler 50 in rainy weather can be performed by using a primer. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、コンクリート構造物の路盤上にセメントアスファルトモルタルを挟んで軌道スラブを固定し、この軌道スラブに軌道レールを保持したスラブ式軌道において、セメントアスファルトモルタルが劣化によって割れ、剥離、脱落するのを補修するスラブ式軌道における補修方法に関するものである。   In this invention, a track slab is fixed on a roadbed of a concrete structure with a cement asphalt mortar sandwiched between the track slabs. It is related with the repair method in the slab type track | orbit which repairs.

コンクリートで構築した高架建造物とか、地下構造物や橋梁などを路盤とし、このコンクリート路盤上にセメントアスファルトモルタルを挟んでコンクリート製の軌道スラブを固定し、この軌道スラブに軌道レールを直結した構造のスラブ式軌道が広く採用されている。   The structure is such that an elevated structure constructed of concrete, an underground structure or a bridge is used as a roadbed, a concrete track slab is fixed on this concrete roadbed with cement asphalt mortar, and the track rail is directly connected to this track slab. Slab type track is widely adopted.

図11はスラブ式軌道の構造を一部断面して示す斜視図である。この図11において符号10はコンクリート路盤であり、この路盤10の上面には、レール敷設方向に沿って所定間隔(例えば5m間隔)ごとに円柱形の突起12が突出している。符号14は軌道スラブであり、これら軌道スラブ14の端部に形成した半円形の切欠き部16を前記突起12に位置合わせしながら順次並べられる。そしてこの軌道スラブ14を専用の器具で持ち上げ位置調整した後、路盤10と軌道スラブ14との間にセメントアスファルトモルタル(以下CAモルタルともいう)を注入充填し充填層18とするものである。   FIG. 11 is a perspective view showing a part of the structure of the slab type track. In FIG. 11, reference numeral 10 denotes a concrete roadbed, and cylindrical protrusions 12 protrude from the upper surface of the roadbed 10 at predetermined intervals (for example, intervals of 5 m) along the rail laying direction. Reference numeral 14 denotes a track slab. The semicircular cutout portions 16 formed at the ends of the track slabs 14 are sequentially arranged while being aligned with the protrusions 12. Then, after the position of the track slab 14 is lifted and adjusted with a dedicated instrument, cement asphalt mortar (hereinafter also referred to as CA mortar) is injected and filled between the roadbed 10 and the track slab 14 to form a packed bed 18.

CAモルタルは、セメントとアスファルト乳剤と、細骨材とを混合したものである。このCAモルタルは、路盤10の突起12と軌道スラブ14の切欠き部16との間にも充填されている。軌道スラブ14の上面には軌道レール20が締結具22により固定される。左右の軌道レール20は1つの軌道スラブ14に対しそれぞれ8個ずつの締結具22で固定される。   CA mortar is a mixture of cement, asphalt emulsion, and fine aggregate. The CA mortar is also filled between the protrusion 12 of the roadbed 10 and the notch 16 of the track slab 14. A track rail 20 is fixed to the upper surface of the track slab 14 by fasteners 22. The left and right track rails 20 are fixed to one track slab 14 by eight fasteners 22 each.

充填層18には、軌道レール20の温度変化による伸縮応力が軌道スラブ14を介して加わり、列車の通過や遠心力による外力が軌道スラブ14を介して加わる。このため充填層18の劣化・疲労が進む。また寒冷地では充填層18にしみ込んだ水が凍結・融解するため、その繰り返しにより充填層18は劣化が進み、その周辺の露出部分から割れや剥離や脱落が発生する。このため比較的短期間のうちに充填層18の補修が必要になる。   Stretching stress due to temperature change of the track rail 20 is applied to the packed bed 18 via the track slab 14, and external force due to passage of a train or centrifugal force is applied via the track slab 14. For this reason, deterioration / fatigue of the filling layer 18 proceeds. In cold regions, the water that has soaked into the packed bed 18 freezes and thaws, and as a result, the packed bed 18 deteriorates due to repeated repetition, and cracks, peeling, and dropping off from the surrounding exposed portions. For this reason, it is necessary to repair the filling layer 18 in a relatively short period of time.

従来より、充填層の劣化部分を削り取った後、ポリウレタン系樹脂補修材料を充填する補修方法が提案されている。例えば、財団法人鉄道総合研究所の編集・発行に係る「スラブ軌道各部補修の手引き」(平成10年5月1日第2版)、第II章(合成樹脂によるてん充層および突起周辺部補修の手引き)には、この従来方法が示されている。   Conventionally, a repair method has been proposed in which a deteriorated portion of a filling layer is scraped off and then a polyurethane resin repair material is filled. For example, "Guide for repairing each part of slab track" (May 1, 1998, 2nd edition), Chapter II (Repair of filling layers and protrusions with synthetic resin), edited and published by Railway Research Institute This conventional method is shown in the (Guide).

しかしこの方法で用いる補修材料は特に湿潤時に、路盤と軌道スラブの間に残っている充填層や、路盤および軌道スラブとの付着性が悪く、補修した充填材(以下補修充填材ともいう)が路盤と軌道スラブの間から外側へ飛び出してくるという問題があった。特に劣化した充填材を軌道スラブの外側から浅く削り取った(除去した)場合、例えば50mm程度の深さまで削り取った場合には、補修した充填材が外へ飛び出し易い。この補修充填材の飛び出しは確実に防止しなければならない。   However, the repair material used in this method, especially when wet, has poor adhesion between the filling layer remaining between the roadbed and the track slab and the roadbed and track slab, and the repaired filler (hereinafter also referred to as repair filler) There was a problem of jumping out from between the roadbed and the track slab. In particular, when the deteriorated filler is shaved off (removed) from the outside of the track slab, for example, when it is shaved to a depth of about 50 mm, the repaired filler is likely to jump out. This pop-out of the repair filler must be surely prevented.

このため充填層は劣化していない部分を含めて十分に深く(例えば100mm以上)削り取る必要が生じる。しかし削り取った充填材は産業廃棄物となるために、この廃棄物処理量が増えるばかりでなく、補修する充填材の使用量も増えることになり望ましくない。また充填層の削り取る量が増えるので削り取り(除去)の作業時間が長くなり、作業効率も低下する。   For this reason, it is necessary to scrape the packed layer sufficiently deeply (for example, 100 mm or more) including a portion that has not deteriorated. However, since the scraped filler becomes industrial waste, not only the amount of waste treated increases but also the amount of filler used for repair increases, which is undesirable. Further, since the amount of scraping of the packed bed increases, the working time for scraping (removing) becomes longer, and the working efficiency also decreases.

特開2002−129503JP2002-129503

特許文献1には、軌道スラブの側面から斜め下方に、軌道スラブと填充層を貫通し路盤コンクリートに至る孔(モルタル注入口、空気抜き口)を形成し、この孔から二液室温硬化型ラジカル重合性樹脂を注入する補修方法が示されている。この方法は軌道スラブ下方の填充層の全面に渡って補修材を流入させるものであり、硬化した補修材は孔に係合しているので軌道スラブの外側へ飛び出すのは防止できると思われる。   In Patent Document 1, a hole (mortar inlet, air vent) that penetrates the track slab and the filler layer and reaches the roadbed concrete is formed obliquely downward from the side surface of the track slab. A repair method for injecting a functional resin is shown. In this method, the repair material is caused to flow over the entire surface of the filling layer below the track slab, and since the hardened repair material is engaged with the hole, it is considered that it is possible to prevent the repair material from jumping out of the track slab.

しかしこの引用文献1に示された方法では軌道スラブ下にできる隙間と孔の位置とが必ずしも対応していないから、充填材を隙間に正確に注入できるわけではない。また軌道スラブに側面から斜め下方に孔を形成するため、軌道スラブの強度低下を招くおそれがあり、孔の加工作業が面倒でもある。   However, in the method shown in this cited document 1, the gap formed under the track slab does not necessarily correspond to the position of the hole, so that the filler cannot be accurately injected into the gap. Further, since the hole is formed in the track slab obliquely downward from the side surface, the strength of the track slab may be reduced, and the hole processing is troublesome.

この発明はこのような事情に鑑みなされたものであり、充填層や路盤や駆動スラブに対する補修充填材の付着性が良く、特に補修箇所が湿っている場合(湿潤時)にも付着性がよく、施工条件(雨天など)の影響を受けることなく安定した付着性を得ることができ、そのため劣化した充填材の削り取り量を少なくしても補修した充填材が外側へ飛び出さず、削り取り量を少なくすることにより産業廃棄物量を少なくし、補修充填材の使用量を少なくして環境保護に適するものにすると共に、作業能率を向上させることができ、また軌道スラブに孔を加工することによる軌道スラブの強度低下を招くおそれもない補修方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and the adhesiveness of the repair filler to the packed bed, the roadbed, and the driving slab is good, and particularly when the repaired part is wet (when wet), the adhesiveness is also good. Stable adhesion can be obtained without being affected by construction conditions (rainy weather, etc.), so that even if the amount of scraped deteriorated filler is reduced, the repaired filler does not pop out, reducing the amount of scraping. By reducing the amount of industrial waste, the amount of repair filler used is reduced, making it suitable for environmental protection, improving work efficiency, and the track by processing holes in the track slab. An object of the present invention is to provide a repair method that does not cause a decrease in strength of the slab.

この発明によればこの目的は、コンクリート路盤にセメントアスファルトモルタルを挟んで軌道スラブを固定し、前記軌道スラブに軌道レールを保持したスラブ式軌道における補修方法において、(a)劣化した前記セメントアスファルトモルタルを前記軌道スラブの周囲から水平方向の適宜深さまで除去することにより空隙を形成する:(b)前記空隙を側面から塞ぐように前記軌道スラブの側方を剥離シートを介して型枠で囲む;(c)前記型枠の前記軌道スラブに対向する面に設けた上方に開く切欠きに前記剥離シートを押し広げることにより剥離シートと軌道スラブ側面との間に上方に向かって開く注入口を形成する;(d)前記注入口から前記空隙に、ラジカル硬化性を有する合成樹脂を基材とし無機系骨材を混合し前記基材の硬化剤を添加した補修用充填材を注入し、注入後に前記型枠の切欠きに埋め板を上から挿入して養生硬化し、(e)前記補修用充填材の硬化後に前記型枠および剥離シートを取外す、以上の工程a〜eの工程を順に行うことを特徴とするスラブ式軌道における補修方法、により達成される。   According to the present invention, this object is to provide a repair method for a slab-type track in which a track slab is fixed to a concrete roadbed with a cement asphalt mortar and a track rail is held on the track slab. (A) The deteriorated cement asphalt mortar Is removed from the periphery of the track slab to an appropriate depth in the horizontal direction: (b) The side of the track slab is surrounded by a mold frame with a release sheet so as to close the space from the side surface; (C) An injection port that opens upward is formed between the release sheet and the side surface of the track slab by spreading the release sheet into a notch that opens upward on a surface of the mold that faces the track slab. (D) Mixing an inorganic aggregate with a synthetic resin having radical curability as a base material into the gap from the injection port to harden the base material. A filling material for repair with an agent added is poured, and after filling, a padding plate is inserted into the cutout of the mold from above, and cured and cured. (E) After the curing of the repair filler, the mold and release sheet It is achieved by a repair method for a slab type track characterized by sequentially performing the above steps a to e.

補修用の充填材として用いるラジカル硬化性を有する合成樹脂は流動性に富み、路盤と軌道スラブと、これらの間に挟まれたセメントアスファルトモルタルの充填層との接着力が非常に強く湿潤時の接着力も十分大きい。このため充填層(CAモルタル)の劣化した部分を周囲から削り取る(除去する)場合に、削り取り深さを浅くして削り取り量を少なくしても補修した充填材が外側へ飛び出すことがない。   The radical-curing synthetic resin used as a filling material for repair is rich in fluidity, and the adhesion between the roadbed and the track slab and the cement asphalt mortar packed layer sandwiched between them is very strong when wet. Adhesive strength is also large enough. For this reason, when the deteriorated portion of the filler layer (CA mortar) is scraped (removed) from the surroundings, the repaired filler does not jump out to the outside even if the scraping depth is reduced to reduce the scraping amount.

また削り取る量が少なくてすむので産業廃棄物量が少なくなり、補修に使う充填材の使用量も少なくなる。このため環境保護に適することになる。さらに削り取り量が少なく、補修する充填量も少なくなるので、作業能率の向上にも適することになる。   In addition, since less scraping is required, the amount of industrial waste is reduced, and the amount of filler used for repair is also reduced. Therefore, it is suitable for environmental protection. Further, since the amount of scraping is small and the filling amount to be repaired is small, it is also suitable for improving work efficiency.

この方法は削り取りによりできた空隙を側面から剥離シートを介して型枠で囲み、型枠の内面(軌道スラブに対向する面)に設けた上向きに開く切欠きに剥離シートを押し広げて注入口とし、この注入口から間隙内に補修用充填材を注入する。このため、軌道スラブに孔を加工する必要がなく、軌道スラブの加工による強度低下を招くおそれもない。   In this method, the void created by scraping is surrounded by a mold frame from the side via a release sheet, and the release sheet is spread out into a notch that opens upward on the inner surface of the mold (the surface facing the track slab). The repair filler is injected into the gap from the injection port. For this reason, it is not necessary to machine a hole in the track slab, and there is no possibility of incurring strength reduction due to the processing of the track slab.

請求項1において、工程(a)の次に以下の工程(a−1)、
(a−1)コンクリート路盤の軌道スラブ側面下方付近を削って凹部を形成する;
を加えることができる(請求項2)。この場合には補修用充填材の一部がこの凹部に流入して硬化するから、硬化した充填材とコンクリート路盤との機械的な結合強度が増大する。このため路盤および軌道スラブと充填材との接着力の増大と共にこの充填材と凹部の機械的結合力の増大とが図れることになり、補修した充填材の飛び出しを一層確実に防止することができる。
In Claim 1, following a process (a), the following processes (a-1),
(A-1) A concave portion is formed by cutting the vicinity of the track slab side lower part of the concrete roadbed;
(Claim 2). In this case, since a part of the repair filler flows into the recess and is cured, the mechanical bond strength between the cured filler and the concrete roadbed is increased. For this reason, the adhesive force between the roadbed and the track slab and the filler can be increased, and the mechanical coupling force between the filler and the concave portion can be increased, and the repaired filler can be prevented from popping out more reliably. .

請求項1において、工程(a)の次に以下の工程(a−2)、
(a−2)空隙の内面にプライマーを塗布する;
を加えることもできる(請求項3)。この場合に用いるプライマーとしては、ウレタン樹脂、エポキシ樹脂、ラジカル硬化性を有する合成樹脂のいずれかが適する(請求項10)。このプライマーにはセメント粉を混合したものであってもよいが、充填材との付着性が良好で、作業性の良い一液湿気硬化型ウレタン樹脂が最適である。このように充填材の注入前にプライマーを塗布することにより、この空隙を形成する路盤および軌道スラブの表面が雨水や夜露などで漏れている場合にも充填材との接着強度を十分に増大させることができる。
In Claim 1, following a process (a), the following processes (a-2),
(A-2) applying a primer to the inner surface of the gap;
(Claim 3). As a primer used in this case, either a urethane resin, an epoxy resin, or a synthetic resin having radical curability is suitable (claim 10). This primer may be a mixture of cement powder, but a one-component moisture-curing urethane resin that has good adhesion to the filler and good workability is optimal. Thus, by applying the primer before filling the filler, the adhesion strength with the filler is sufficiently increased even when the surface of the roadbed and the track slab that form the gap leaks due to rainwater or night dew. be able to.

このため例えば工程(a)で古い劣化したセメントアスファルトモルタルを削り取る作業中や削り取った作業後に雨が降り出したり、モルタルの削り取り作業日より後の充填材を流入する予定日に雨が降る場合にも、充填材の流入作業日を変更することなく予定通り施行することが可能になる。すなわち本発明に用いる補修用充填材は基本的に路盤および軌道スラブとの湿潤時の接着力が大きいものであるが、接着面に雨水が付着しているなどの場合には接着強度がある程度低下するのは止むを得ない。しかしプライマーを塗布することにより、この接着強度の低下を十分に抑制することができる。   For this reason, for example, when it starts to rain during or after scraping off old deteriorated cement asphalt mortar in step (a), or when it rains on the scheduled date of inflow of filler after the mortar scraping work day It becomes possible to implement as scheduled without changing the inflow work day of the filler. In other words, the repair filler used in the present invention basically has a high adhesive strength when wet with the roadbed and track slab, but the adhesive strength decreases to some extent when rainwater adheres to the adhesive surface. There is no choice but to do. However, by applying a primer, this decrease in adhesive strength can be sufficiently suppressed.

また請求項1において、工程(a)の次に以下の工程、
(a−1)コンクリート路盤の軌道スラブ側面下方付近を削って凹部を形成する;
(a−2′)前記空隙の内面および前記凹部にプライマーを塗布する;
を加えることもできる(請求項4)。この場合には、プライマーによって充填材と路盤および軌道スラブとの接合強度を増大すると共に、路盤に形成した凹部と充填材との物理的、機械的な係合を強くすることにより、充填材の飛び出しを一層確実に防ぐことができる。
Further, in claim 1, following the step (a), the following steps:
(A-1) A concave portion is formed by cutting the vicinity of the track slab side lower part of the concrete roadbed;
(A-2 ′) applying a primer to the inner surface of the gap and the recess;
(Claim 4). In this case, the primer increases the bonding strength between the filler and the roadbed and the track slab, and strengthens the physical and mechanical engagement between the recess formed in the roadbed and the filler, thereby Jumping out can be prevented more reliably.

請求項1における工程(d)のラジカル硬化性を有する合成樹脂は、ポリエステルアクリレートを主成分とする合成樹脂が適する(請求項5)。このポリエステルアクリレートは、より具体的には、無溶剤型ビニルエステル樹脂や変性MMA(メチルメタアクリレート)が最適である。接着力が強く耐久性も向上するからである。ポリエステルアクリレートを主成分とする合成樹脂としてポリエステルアクリレートのみを用いてもよい(請求項6)。   As the synthetic resin having radical curability in the step (d) in claim 1, a synthetic resin mainly composed of polyester acrylate is suitable (claim 5). More specifically, the polyester acrylate is most preferably a solvent-free vinyl ester resin or modified MMA (methyl methacrylate). This is because the adhesive strength is strong and the durability is improved. Only a polyester acrylate may be used as a synthetic resin containing polyester acrylate as a main component (claim 6).

補修用充填材は、ラジカル硬化性合成樹脂と無機骨材とを重量比で100:50〜200の比率で含むものがよい(請求項7)。この場合は圧縮強度およびばね特性を所定条件を満たすのに適し、しかも耐久性に優れ、比較的安価でもある。無機骨材は硅砂が望ましい。硅砂はラジカル硬化反応を阻害せず、入手し易く安価であるからである。なお無機系骨材としては、硅砂に代えてあるいは硅砂と共に混ぜて、ボーキサイト等の天然鉱産物、磁器やセラミックス等の焼成物、貝殻などを粉砕したもの、高炉スラッグなどを用いることができる。   The repair filler preferably includes a radical curable synthetic resin and an inorganic aggregate in a weight ratio of 100: 50 to 200 (Claim 7). In this case, the compression strength and the spring characteristics are suitable for satisfying predetermined conditions, and the durability is excellent and the cost is relatively low. The inorganic aggregate is preferably cinnabar. This is because cinnabar does not inhibit the radical curing reaction and is easily available and inexpensive. As the inorganic aggregate, natural mineral products such as bauxite, fired products such as porcelain and ceramics, crushed shells and the like, blast furnace slug, etc. can be used instead of or mixed with cinnabar.

型枠に設ける注入口の数は1つの軌道スラブの一側に対して3〜4個とするのがよい。例えば軌道スラブに対して各レールを6個以上の締結装置で締結する場合には、軌道スラブの長手方向の両端から2番目の締結装置付近にそれぞれ設けた注入口と、その間に設けた1〜2個の注入口とする(請求項8)。このようにすると軌道スラブの下に充填材が円滑かつ均一に注入することが解った。   The number of inlets provided in the mold is preferably 3 to 4 with respect to one side of one track slab. For example, when each rail is fastened to the track slab with six or more fastening devices, the inlets provided near the second fastening device from both ends in the longitudinal direction of the track slab, and 1 to 2 provided therebetween Two inlets are provided (claim 8). In this way, it has been found that the filler is smoothly and uniformly injected under the track slab.

なお補修用充填材粘度が、20℃において2000mPa・s以下とすれば注入時の流動性が良くスラブの下に円滑に流入する。またこの時の可使時間、すなわち硬化が始まるまでであって施工可能な時間を10分以上とすれば、施工に都合がよい(請求項9)。   If the viscosity of the filling material for repair is 2000 mPa · s or less at 20 ° C., the fluidity at the time of pouring is good and it flows smoothly under the slab. Moreover, if the pot life at this time, that is, the time until the start of the curing and the workable time is 10 minutes or more, it is convenient for the construction (claim 9).

軌道スラブの外周を型枠で囲む前に、充填層の劣化した部分を削り取った(除去した)空隙をガスバーナなどのバーナーによって加熱し、空隙内の除湿処理を行ってもよい。注入する補修用充填材と、空隙内の路盤、軌道スラブおよび充填層(CAモルタル)との接着強度を一層向上させ、また空隙内の加熱により注入した補修用充填材の硬化をさらに促進させることができるからである。   Before enclosing the outer periphery of the track slab with a mold, the void obtained by scraping (removing) the deteriorated portion of the packed bed may be heated by a burner such as a gas burner to perform dehumidification treatment in the void. To further improve the adhesive strength between the filling material for repairing and the roadbed, track slab and filling layer (CA mortar) in the gap, and further promoting the hardening of the filling material for repairing by heating in the gap. Because you can.

図1は補修方法の概念を示す平面図、図2は劣化した充填層の削り取り(除去)例を示す平面図、図3は削り取り作業例を示す図、図4の(A)〜(C)は型枠の配置と補修用充填材の注入工程の説明図、図5の(A)〜(B)は補修液の養生工程の説明図である。また図6は作業工程図である。   FIG. 1 is a plan view showing the concept of the repair method, FIG. 2 is a plan view showing an example of scraping (removing) a deteriorated packed bed, FIG. 3 is a diagram showing an example of scraping work, and FIGS. FIG. 5 is an explanatory view of the layout of the mold and the injection process of the repair filler, and FIGS. 5A to 5B are explanatory views of the repair liquid curing process. FIG. 6 is a work process diagram.

図1においては前記図11と同一部分に同一符号を付した。硬化したCAモルタルからなる充填層18は外周から劣化が進むので、軌道スラブ14の外側から劣化した充填材を削り取る。図1で斜線部分32がこの劣化した充填材の除去範囲である。   In FIG. 1, the same parts as those in FIG. Since the deterioration of the filling layer 18 made of the hardened CA mortar proceeds from the outer periphery, the deteriorated filler is scraped from the outside of the track slab 14. In FIG. 1, the hatched portion 32 is the removal range of the deteriorated filler.

図2(A)の斜線部分は基本的な除去範囲32Aを示し、図2(B)の斜線部分は部分的な除去範囲32Bを示す。除去範囲32(32A、32B)は軌道スラブ14の4隅付近で深く、隅以外で浅い。劣化充填材の削り取り(除去)作業は、図3に示すように行うことができる(図6のステップS100)。この図3は、作業者が先端に切削ビットを取付けた振動式削り機(ハツリ機)を用いて先端を充填層18を外側から削り取る(ハツリ)様子を示すものである。   The hatched portion in FIG. 2A indicates the basic removal range 32A, and the hatched portion in FIG. 2B indicates the partial removal range 32B. The removal range 32 (32A, 32B) is deep near the four corners of the track slab 14 and shallow outside the corner. The deteriorated filler is scraped (removed) as shown in FIG. 3 (step S100 in FIG. 6). FIG. 3 shows a state in which the worker scrapes off the filling layer 18 from the outside (chipping) using a vibration type shaving machine (sharpening machine) having a cutting bit attached to the tip.

削り量(ハツリ量)は、現場の劣化状況にあわせて決める。図2(A)は側面に沿って通常の深さ(100mm)に削り、隅付近をさらに深く削るものである。図2(B)は、4隅付近を通常より浅い深さ約50mmに削り、劣化の少ない側面を約10〜50mmの深さに削る。劣化した充填材(劣化CAモルタル)を削り取り除去した後にできる空隙34(図4のA参照)は補修用充填材の注入部となる。   The amount of shaving (the amount of chipping) is determined according to the on-site deterioration status. FIG. 2A shows a case where a normal depth (100 mm) is cut along the side surface, and a portion near the corner is cut deeper. In FIG. 2B, the vicinity of the four corners is cut to a depth of about 50 mm, which is shallower than usual, and the side surface with little deterioration is cut to a depth of about 10 to 50 mm. The void 34 (see A in FIG. 4) formed after scraping and removing the deteriorated filler (deteriorated CA mortar) serves as an injection portion for the repair filler.

次にこの空隙(注入部)34を清掃し、ガスバーナーを用いて乾燥させる(ステップS102)。そして軌道スラブ14の側面に型枠36を当てて固定する(ステップS104)。この型枠36の設置に先立って、軌道スラブ14の側面に養生ガムテープ38を貼り付け、後記する補修用充填材が付着するのを防ぐ。型枠36は2枚の木材の板36A、36Bを重ねて密着させたものであり(図4(A)参照)、内側の板36Bは図1に示すように3ヶ所が切欠かれ、これらの切欠き40が後記する注入口48となるものである。   Next, this space | gap (injection part) 34 is cleaned, and it is made to dry using a gas burner (step S102). Then, the mold 36 is fixed to the side surface of the track slab 14 (step S104). Prior to the installation of the mold 36, a curing gum tape 38 is affixed to the side surface of the track slab 14 to prevent a repair filler to be described later from adhering thereto. The formwork 36 is made of two wood plates 36A and 36B which are stacked and adhered (see FIG. 4A), and the inner plate 36B is cut out at three locations as shown in FIG. The notch 40 becomes an injection port 48 described later.

軌道レール20は軌道スラブ14の長さ範囲内で6個以上好ましくは8個の締結具22(図11参照)で締結されるが、この場合には、切欠き40は、軌道スラブ14の両端から2番目の締結具22付近と、これらの2つの締結具22の間に1または2ヶ所設けるのがよい。図1の実施例では片側の型枠36に対して3つの切欠き40を設ける。型枠36は剥離シート42を挟んで例えば軌道スラブ14や路盤10に固定された治具(図示せず)によって軌道スラブ14の側面に密着するように固定される。剥離シート42は、例えばポリエチレンシートであり、後記する補修用充填材50が型枠36に付着するのを防ぐ。   The track rail 20 is fastened by six or more, preferably eight fasteners 22 (see FIG. 11) within the length range of the track slab 14. In this case, the notches 40 are formed at both ends of the track slab 14. It is preferable to provide one or two places near the second fastener 22 and between these two fasteners 22. In the embodiment of FIG. 1, three notches 40 are provided for the mold 36 on one side. The mold 36 is fixed so as to be in close contact with the side surface of the track slab 14 by a jig (not shown) fixed to the track slab 14 or the roadbed 10 with the release sheet 42 interposed therebetween. The release sheet 42 is a polyethylene sheet, for example, and prevents the repair filler 50 described later from adhering to the mold 36.

型枠36の下縁にはウレタンスポンジ44が取付けられ、型枠36の設置によりこのウレタンスポンジ44が剥離シート42を路盤10の上面に強く押し付けられ、補修用充填材50が漏れ出るのを防いでいる。なお型枠36は、その内面が軌道スラブ14の側面に密着するように設置される。またレール20の長手方向に隣接する軌道スラブ14の間隙には、注入する補修用充填材50が流入して軌道スラブ14同士が固着されないようにエラスタイト(商品名)などの分離板46(図1)を挟んでおく。   A urethane sponge 44 is attached to the lower edge of the mold 36, and by installing the mold 36, the urethane sponge 44 strongly presses the release sheet 42 against the upper surface of the roadbed 10 and prevents the repair filler 50 from leaking out. It is out. The mold 36 is installed so that its inner surface is in close contact with the side surface of the track slab 14. Further, a separation plate 46 (e.g., elastite (trade name)) is provided so that the repair filler 50 to be injected flows into the gap between the track slabs 14 adjacent in the longitudinal direction of the rail 20 and the track slabs 14 are not fixed to each other (FIG. 1). )

このようにして型枠36の設置を行う一方、補修用の充填材50とするためにビニルエステル樹脂とその硬化剤と骨材とを混練し攪拌しておく(ステップS106)。ビニルエステル樹脂は、例えば出願人が販売する「アレンロックS」(商品名)が適する。この場合硬化剤としては、出願人が販売する「パーカドックスCH−50L」(商品名)が適する。骨材としては硅砂8号が適する。これらは重量比で、ビニルエステル樹脂と硬化剤と骨材の混合比が約100:3:100となるようにするのがよい。この場合には混練物である補修用充填材50は20℃で10〜15分で硬化する。この硬化時間(可使時間)を考慮して樹脂の準備と型枠36の設置とを併行して行う。   In this way, while the mold 36 is installed, the vinyl ester resin, its curing agent, and aggregate are kneaded and stirred in order to make the filler 50 for repair (step S106). As the vinyl ester resin, for example, “Allen Lock S” (trade name) sold by the applicant is suitable. In this case, “Parkadox CH-50L” (trade name) sold by the applicant is suitable as the curing agent. No. 8 is suitable as an aggregate. These are preferably in a weight ratio such that the mixing ratio of the vinyl ester resin, the curing agent, and the aggregate is about 100: 3: 100. In this case, the repair filler 50 which is a kneaded product is cured at 20 ° C. in 10 to 15 minutes. Taking this curing time (potential time) into consideration, resin preparation and installation of the mold 36 are performed in parallel.

一方型枠36の切欠き40には、離型シート42を外側へ引き上げて押し広げることによって、剥離シート42と軌道スラブ14との間に上方に向かって開く注入口48を形成する(図4の(B)参照)。このように上方に開いた注入口48に前記のように予めまたは併行して混練しておいた補修用充填材50を注入する(ステップS108)。この時注入口48付近の剥離シート42で流れ方向を案内しながら、補修用充填材50を空隙34に導く。また注入口48から、補修用充填材50が軌道スラブ14の外周全体に亘って注入されていることを確認する。図4(A)、(B)で50は注入した未硬化の補修用充填材を示す。   On the other hand, in the notch 40 of the mold 36, an injection port 48 that opens upward is formed between the release sheet 42 and the track slab 14 by lifting and releasing the release sheet 42 outward (FIG. 4). (See (B)). Thus, the repair filler 50 previously or concurrently kneaded as described above is injected into the injection port 48 opened upward (step S108). At this time, the repair filler 50 is guided to the gap 34 while the flow direction is guided by the release sheet 42 near the injection port 48. Further, it is confirmed that the repair filler 50 is injected from the injection port 48 over the entire outer periphery of the track slab 14. 4 (A) and 4 (B), 50 indicates the injected uncured repair filler.

補修用充填材50が軌道スラブ14の全周に亘って空隙34に流入したことを確認してから、剥離シート42の外側から注入口48に埋め板52を埋める(図5の(A)参照、ステップS110)。この埋め板52は型枠36の切欠き40に上方から挿入されて型枠36の内面(軌道スラブ14の側面に対向する面)を平滑にする。この状態で補修用充填材50が硬化するのを待つ(ステップS112)。図5(A)で50Aは硬化した補修用充填材50が空隙34(図4(A)参照)を埋めた状態を示している。この硬化した補修用充填材50Aは、図1、図2(A)、(B)に斜線で示した空隙32、32A、32Bを埋める。補修用充填材50の硬化を待って、型枠36を取外し(ステップS114)、周囲を清掃する(ステップS116)。   After confirming that the repair filler 50 has flowed into the gap 34 over the entire circumference of the track slab 14, the filling plate 52 is buried in the injection port 48 from the outside of the release sheet 42 (see FIG. 5A). Step S110). The buried plate 52 is inserted from above into the notch 40 of the mold 36 to smooth the inner surface of the mold 36 (the surface facing the side surface of the track slab 14). In this state, the process waits for the repair filler 50 to harden (step S112). In FIG. 5A, 50A shows a state in which the cured repair filler 50 fills the gap 34 (see FIG. 4A). The cured repair filler 50A fills the voids 32, 32A, and 32B indicated by hatching in FIGS. 1, 2A, and 2B. Waiting for the repair filler 50 to harden, the mold 36 is removed (step S114), and the surroundings are cleaned (step S116).

図7は本発明の他の実施例の作業工程図である。この実施例は、前記実施例1における工程S102とS104の間に次の工程、すなわち空隙(注入部)34の内面にプライマーを刷毛などで塗布する工程(S103)を加えたものである。   FIG. 7 is a work process diagram of another embodiment of the present invention. In this embodiment, the following step, that is, a step (S103) of applying a primer to the inner surface of the gap (injection portion) 34 with a brush or the like is added between steps S102 and S104 in the first embodiment.

ここに用いるプライマーとしてはウレタン樹脂、エポキシ樹脂、ラジカル硬化性を有する合成樹脂のいずれか、またはこれにセメント粉を混合したものが適する。なおこの場合補修用充填材は前記実施例1で用いたもの、すなわちビニルエステル樹脂とその硬化剤と骨材とを混練し攪拌したものである。以下の工程S104〜S116は前記実施例1と同じである。   As a primer used here, a urethane resin, an epoxy resin, a synthetic resin having radical curability, or a mixture of this with cement powder is suitable. In this case, the repair filler is the same as that used in Example 1, that is, the vinyl ester resin, its curing agent and aggregate are kneaded and stirred. The following steps S104 to S116 are the same as those in the first embodiment.

この実施例2によれば、補修用充填材50Aの接触面に予めプライマーが塗布されているので、充填材の注入後に雨が降ったり結露により空隙(注入部)34内面に水が付着していても、コンクリート路盤10および軌道スラブ14に塗布されたプライマーについた水は、比重の重い補修用充填材50Aで押しのけられてプライマーと一体化するため、補修用充填材50Aと空隙34の内面すなわちコンクリート路盤10および軌道スラブ14との結合強度が低下しない。このため補修した充填材が外側へ飛び出すおそれがない。   According to the second embodiment, since the primer is preliminarily applied to the contact surface of the repair filler 50A, water adheres to the inner surface of the gap (injection portion) 34 due to rain or condensation after the filler is injected. However, since the water applied to the primer applied to the concrete roadbed 10 and the track slab 14 is pushed away by the repair filler 50A having a high specific gravity and integrated with the primer, the inner surfaces of the repair filler 50A and the gap 34, that is, The bond strength between the concrete roadbed 10 and the track slab 14 does not decrease. For this reason, there is no possibility that the repaired filler will jump out.

図8は本発明の他の実施例を説明するための一部破断平面図、図9はそのIX-IX線断面位置での施工方法を示す図、図10は作業工程図である。この実施例は、前記実施例1における工程S100の次に次の工程、すなわちコンクリート路盤の軌道スラブ側面下方付近を削って凹部60を形成する工程S101と、工程S102の次に次の工程、すなわち前記空隙(注入部)34の内面および前記凹部60にプライマーを塗布する工程(S103A)とを追加したものである。   FIG. 8 is a partially broken plan view for explaining another embodiment of the present invention, FIG. 9 is a diagram showing a construction method at the cross-sectional position of the IX-IX line, and FIG. 10 is a work process diagram. In this embodiment, the next step after the step S100 in the first embodiment, that is, the step S101 for forming the recess 60 by cutting the vicinity of the lower side of the side surface of the track slab of the concrete roadbed, and the next step after the step S102, A step (S103A) of applying a primer to the inner surface of the void (injection portion) 34 and the concave portion 60 is added.

工程S101において凹部60は、図3に示すように、劣化CAモルタル(充填層)18の削り作業(S100)に続けて、先端に切削ビットを取付けた振動式削り機を用いて路盤10の表面を削ることにより形成する。凹部60は図8に示すように、軌道スラブ14の左右両側面下方付近にそれぞれ3箇所ずつ設ける。凹部60の数はもっと多くてもよく、左右両側に例えば4箇所ずつ設けてもよい。   In step S101, as shown in FIG. 3, the recess 60 is formed on the surface of the roadbed 10 using a vibration type shaving machine having a cutting bit attached to the tip, following the shaving operation (S100) of the deteriorated CA mortar (filled layer) 18. It is formed by shaving. As shown in FIG. 8, three recesses 60 are provided near the lower portions of the left and right side surfaces of the track slab 14. The number of the recesses 60 may be larger, and may be provided, for example, at four locations on the left and right sides.

工程S102では空隙(注入部)34の内面および凹部60に残る削りくずを清掃し、ここを乾燥する。そして工程S103Aではこの注入部34の内面および凹部60にプライマーを塗布する。ここで用いるプライマーは実施例2と同様にウレタン樹脂、エポキシ樹脂、ラジカル硬化性を有する合成樹脂のいずれか、またはこれにセメント粉を混合したものが適する。以下の工程S104〜S116は前記実施例1,2と同じである。   In step S102, the shavings remaining on the inner surface of the gap (injection portion) 34 and the recess 60 are cleaned and dried. In step S103A, a primer is applied to the inner surface of the injection portion 34 and the recess 60. The primer used here is a urethane resin, an epoxy resin, or a synthetic resin having radical curability as in Example 2, or a mixture of this with cement powder. The following steps S104 to S116 are the same as those in the first and second embodiments.

すなわち図9に示すように、養生ガムテープ38,剥離シート42,型枠36などを設け、図示しない注入口48(図4(B)参照)から補修用充填材50を注入する。この補修用充填材50は空隙34および凹部60に注入して硬化する。補修用充填材50が硬化してから型枠36などを除去する。   That is, as shown in FIG. 9, a curing gum tape 38, a release sheet 42, a mold 36, and the like are provided, and the repair filler 50 is injected from an injection port 48 (not shown) (see FIG. 4B). The repair filler 50 is injected into the gap 34 and the recess 60 and cured. After the repair filler 50 is cured, the mold 36 and the like are removed.

この実施例3によれば、空隙34および凹部60にプライマーを塗布してから補修用充填材50を注入するので、プライマーを塗布した状態で1日の工事を終わらせ、後日補修用充填材50を注入する時に雨が降っていたり、空隙34や凹部60に雨水や結露が付着していても、空隙34や凹部60に補修用充填材50が強い接合力で接合する。また硬化した補修用充填材50は凹部60に機械的に係合している。このため硬化した補修用充填材50は前記実施例1,2よりも一層強く空隙34内に保持され、一層外へ飛び出しにくくなる。   According to the third embodiment, since the repair filler 50 is injected after the primer is applied to the gap 34 and the recess 60, the construction for one day is finished with the primer applied, and the repair filler 50 is repaired at a later date. Even when it is raining when rain is poured or rainwater or condensation is attached to the gap 34 or the recess 60, the repair filler 50 is bonded to the gap 34 or the recess 60 with a strong bonding force. The cured repair filler 50 is mechanically engaged with the recess 60. For this reason, the hardened filling material 50 for repair is held in the gap 34 more strongly than in the first and second embodiments, and is more difficult to jump out.

実験例1Experimental example 1

次に接着面が濡れている場合にプライマを用いることによる接着力増大効果について説明する。コンクリート板の上に各種湿潤状態で補修用充填材を填充し、付着強度を測定した。試験体は表面の乾燥状態(湿潤状態)の違いによって次の4種類作成した。
a.表面が乾燥している状態
b.表面が濡れているが水は溜まっていない状態
c.表面に水浮きがある状態
d.表面に10mm程度水が溜まった状態
Next, the effect of increasing the adhesive force by using a primer when the adhesive surface is wet will be described. Repairing fillers were filled on the concrete plate in various wet states, and the adhesion strength was measured. The following four types of specimens were prepared according to the difference in the dry state (wet state) of the surface.
a. The surface is dry b. The surface is wet but no water is collected c. Surface with water floating d. About 10mm of water has accumulated on the surface

ここで用いる補修用充填材は例えば、ポリエステルアクリレートと、その硬化剤と、無機系骨材とを前記実施例1で示した混合比で混合したものを用いる。   The repair filler used here is, for example, a mixture of polyester acrylate, its curing agent, and inorganic aggregate in the mixing ratio shown in the first embodiment.

Figure 2008057318
Figure 2008057318

表1はプライマーを用いず、またコンクリート表面に凹部を形成しない場合(前記実施例1に対応する)の引張り強度の実測例を示す。破壊状態としては補修用充填材は乾燥状態aではコンクリートとの素地破壊となり表面から剥がれることはないが、湿潤状態(b〜d)ではコンクリート表面に水がしみこんでいるため表面からの界面破壊となっている。強度の低下については乾燥状態のaに比較してb、cの状態では85〜80%程度の付着強度を保持している。dの状態では水と置換して下地と付着しているが約55%の付着力保持となっている。   Table 1 shows an actual measurement example of the tensile strength when no primer is used and no concave portion is formed on the concrete surface (corresponding to Example 1). In the destroyed state, the repair filler does not peel off from the surface due to the destruction of the base material with the concrete in the dry state a, but in the wet state (b to d), since the water has soaked into the concrete surface, It has become. About the fall of intensity | strength, the adhesive strength of about 85 to 80% is hold | maintained in the state of b and c compared with a of a dry state. In the state d, it is replaced with water and adheres to the ground, but the adhesion is maintained at about 55%.

実験例2Experimental example 2

次に前記実験例1において、コンクリート板の表面にプライマーを塗布してから補修用充填材を填充した場合の付着強度を測定した。すなわちコンクリート板上に各種湿潤状態でプライマーを塗布し、硬化後に付着強度を測定した。   Next, in the experimental example 1, the adhesion strength was measured when a primer was applied to the surface of the concrete plate and then the repair filler was filled. That is, the primer was applied on the concrete plate in various wet states, and the adhesion strength was measured after curing.

Figure 2008057318
Figure 2008057318

この表2の実験では、コンクリート表面が湿潤状態でプライマーを塗布したものであり、この時には付着強度は小さく、特に補修用充填材をプライマーなしで直接施工したものとのメリットは得られない。そこで乾燥状態でプライマーを塗布し、湿潤状態で補修用充填材を填充した時の付着性を検討することとした。   In the experiment of Table 2, the concrete surface was applied with a primer in a wet state. At this time, the adhesion strength was small, and in particular, there was no merit with the case where the repair filler was directly applied without the primer. Therefore, it was decided to examine the adhesion when the primer was applied in a dry state and the repair filler was filled in a wet state.

乾燥状態のコンクリート表面に各種プライマーを塗布し、硬化後水を10mm溜めた状態で充填材を填充し付着強度を測定した。表3はその結果を示す。   Various primers were applied to the concrete surface in a dry state, and after hardening, the filler was filled with 10 mm of water, and the adhesion strength was measured. Table 3 shows the results.

Figure 2008057318
Figure 2008057318

以上の結果からプライマーの利点としては、事前にCAモルタルハツリ作業時に降雨がなければ、プライマーを塗布しておけば当日降雨によりコンクリート表面が濡れた状態でも下地との付着力を十分確保できる施工が可能と考えられる。この場合のプライマーとしては、下地破壊となり最も強い強度を示す特殊ウレタンプライマーが最適である。   Based on the above results, the primer has the advantage that if there is no rainfall during the CA mortar chipping work in advance, the primer can be applied to ensure sufficient adhesion to the ground even if the concrete surface is wet due to rain on the day. It seems possible. As the primer in this case, a special urethane primer that exhibits the strongest strength due to ground breaking is optimal.

空隙の深さおよび型枠の設置状態を示す平面図Plan view showing gap depth and formwork installation 劣化充填層の削り取り状況を示す平面図Plan view showing the state of scraping the deteriorated packed bed 劣化した充填層の削り取り作業例を示す図Diagram showing an example of scraping work of a deteriorated packed bed 型枠の配置と補修用充填材の注入工程の説明図Explanatory drawing of mold placement and repair filler injection process 補修液の養生工程の説明図Explanatory drawing of curing process of repair liquid 作業工程図Work process diagram 実施例2の作業工程図Working process diagram of Example 2 実施例3の凹部の位置を示す一部断面平面図The partial cross section top view which shows the position of the recessed part of Example 3 図8におけるIX-IX線位置での型枠配置説明図Explanatory diagram of formwork arrangement at IX-IX line position in Fig. 実施例3の作業工程図Working process diagram of Example 3 スラブ式軌道の構造を示す一部断面斜視図Partial cross-sectional perspective view showing structure of slab type track

符号の説明Explanation of symbols

10 路盤
14 軌道スラブ
18 充填層(セメントアスファルトモルタル)
20 軌道レール
22 締結具
32(32A、32B) 劣化した充填材の除去範囲
34 空隙
36 型枠
40 切欠き
42 剥離シート
48 注入口
50 補修用充填材
50A 硬化した補修用充填材
52 埋め板
60 凹部
10 Roadbed 14 Track slab 18 Packing layer (cement asphalt mortar)
20 Track rail 22 Fastener 32 (32A, 32B) Deteriorated filler removal range 34 Gap 36 Formwork 40 Notch 42 Release sheet 48 Inlet 50 Repair filler 50A Hardened repair filler 52 Filling plate 60 Recessed

Claims (10)

コンクリート路盤にセメントアスファルトモルタルを挟んで軌道スラブを固定し、前記軌道スラブに軌道レールを保持したスラブ式軌道における補修方法において、
(a)劣化した前記セメントアスファルトモルタルを前記軌道スラブの周囲から水平方向の適宜深さまで除去することにより空隙を形成する:
(b)前記空隙を側面から塞ぐように前記軌道スラブの側方を剥離シートを介して型枠で囲む;
(c)前記型枠の前記軌道スラブに対向する面に設けた上方に開く切欠きに前記剥離シートを押し広げることにより剥離シートと軌道スラブ側面との間に上方に向かって開く注入口を形成する;
(d)前記注入口から前記空隙に、ラジカル硬化性を有する合成樹脂を基材とし無機系骨材を混合し前記基材の硬化剤を添加した補修用充填材を注入し、注入後に前記型枠の切欠きに埋め板を上から挿入して養生硬化し、
(e)前記補修用充填材の硬化後に前記型枠および剥離シートを取外す、
以上の工程a〜eの工程を順に行うことを特徴とするスラブ式軌道における補修方法。
In the repair method in the slab type track where the track slab is fixed by sandwiching cement asphalt mortar on the concrete roadbed, and the track rail is held on the track slab,
(A) A void is formed by removing the deteriorated cement asphalt mortar from the periphery of the track slab to an appropriate depth in the horizontal direction:
(B) Surrounding the side of the track slab with a mold through a release sheet so as to close the gap from the side;
(C) An injection port that opens upward is formed between the release sheet and the side surface of the track slab by spreading the release sheet into a notch that opens upward on a surface of the mold that faces the track slab. Do;
(D) A filling material for repair in which an inorganic aggregate is mixed with a synthetic resin having radical curability as a base material and a curing agent for the base material is added is injected into the gap from the injection port. Insert the embedding board into the cutout of the frame from above, cure and cure,
(E) The mold and the release sheet are removed after the repair filler is cured.
The repair method in the slab type track | truck characterized by performing the process of the above processes ae sequentially.
請求項1の工程(a)の次に以下の工程(a−1)、
(a−1)コンクリート路盤の軌道スラブ側面下方付近を削って凹部を形成する;
を加えるスラブ式軌道における補修方法。
Following the step (a) of claim 1, the following step (a-1),
(A-1) A concave portion is formed by cutting the vicinity of the track slab side lower part of the concrete roadbed;
Repair method in slab type track that adds.
請求項1の工程(a)の次に以下の工程(a−2)、
(a−2)前記空隙の内面にプライマーを塗布する;
を加えるスラブ式軌道における補修方法。
Following the step (a) of claim 1, the following step (a-2),
(A-2) applying a primer to the inner surface of the gap;
Repair method in slab type track that adds.
請求項1の工程(a)の次に以下の工程(a−1)および(a−2′)、
(a−1)コンクリート路盤の軌道スラブ側面下方付近を削って凹部を形成する;
(a−2′)前記空隙の内面および前記凹部にプライマーを塗布する;
を加えるスラブ式軌道における補修方法。
Following the step (a) of claim 1, the following steps (a-1) and (a-2 '):
(A-1) A concave portion is formed by cutting the vicinity of the track slab side lower part of the concrete roadbed;
(A-2 ′) applying a primer to the inner surface of the gap and the recess;
Repair method in slab type track that adds.
請求項1において、工程(d)のラジカル硬化性を有する合成樹脂はポリエステルアクリレートを主成分とする合成樹脂であるスラブ式軌道における補修方法。   The method for repairing a slab type track according to claim 1, wherein the synthetic resin having radical curability in the step (d) is a synthetic resin mainly composed of polyester acrylate. 請求項1の工程(d)で用いる補修用充填材は、ポリエステルアクリレートと、その硬化剤と、無機系骨材とを混練したものであるスラブ式軌道における補修方法。   The repair filler used in the step (d) of claim 1 is a repair method in a slab type track in which polyester acrylate, its curing agent, and inorganic aggregate are kneaded. 補修用充填材は、ラジカル硬化性合成樹脂と無機骨材とを重量比で100:50〜200の比率で含む請求項1のスラブ式軌道における補修方法。   2. The repair method for a slab track according to claim 1, wherein the repair filler includes a radical curable synthetic resin and an inorganic aggregate in a weight ratio of 100: 50 to 200. 一対の軌道レールは1つの軌道スラブに対してそれぞれ少なくとも6個の締結具で締結され、請求項1の工程(b)で用いる型枠は前記軌道スラブの両端から2番目の締結具付近に設けた2つの注入口とこれらの間に設けた1〜2個の注入口とを有する請求項1のスラブ式軌道における補修方法。   The pair of track rails are fastened to each track slab with at least six fasteners, and the formwork used in step (b) of claim 1 is provided near the second fastener from both ends of the track slab. The repair method in the slab type | formula track | orbit of Claim 1 which has two injection ports and 1-2 injection ports provided among these. 補修用充填材は、その粘度が20℃において2000mPa・s以下で、可使時間が10分以上である請求項1のスラブ式軌道における補修方法。   The repair method for a slab type track according to claim 1, wherein the repair filler has a viscosity of 2000 mPa · s or less at 20 ° C and a pot life of 10 minutes or more. プライマーはウレタン樹脂、エポキシ樹脂、ラジカル硬化性を有する合成樹脂のいずれかである請求項3または4のスラブ式軌道における補修方法。   The repair method for a slab type track according to claim 3 or 4, wherein the primer is one of a urethane resin, an epoxy resin, and a synthetic resin having radical curability.
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JP2011069167A (en) * 2009-09-28 2011-04-07 Allen:Kk Method for repairing slab track
CN102051844A (en) * 2010-12-07 2011-05-11 中铁十七局集团第三工程有限公司 Method for grouting and sealing plate-type ballastless track
JP2011094452A (en) * 2009-11-02 2011-05-12 Allen:Kk Repairing method in slab type track
CN102518010A (en) * 2011-11-11 2012-06-27 中联重科股份有限公司 Combined device for laying and grouting ballastless track board
JP2012180634A (en) * 2011-02-28 2012-09-20 Allen:Kk Repair method of slab track, bag for repair, and resin injection device
JP2015168969A (en) * 2014-03-06 2015-09-28 株式会社アレン Form for repairing slab type track, and construction method for repairing filling layer of slab type track
JP2016029252A (en) * 2014-07-24 2016-03-03 中国塗料株式会社 Repair structure of slab-type track and repair method of slab-type track
JP2017036557A (en) * 2015-08-07 2017-02-16 中国塗料株式会社 Repair structure of slab-type track, adhesive sheet used with repair structure of slab-type track, and repair method for slab-type track
JP2018059301A (en) * 2016-10-04 2018-04-12 旭化成株式会社 Composition for repairing cement asphalt filling layer
JP2020041397A (en) * 2018-09-07 2020-03-19 株式会社アレン Repair molding box for slab track and method of repairing filling layer of slab track using the same
CN114457635A (en) * 2022-03-11 2022-05-10 中铁二十四局集团有限公司 Self-compacting concrete repairing process and device for ballastless track of high-speed rail

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011069167A (en) * 2009-09-28 2011-04-07 Allen:Kk Method for repairing slab track
JP2011094452A (en) * 2009-11-02 2011-05-12 Allen:Kk Repairing method in slab type track
CN102051844A (en) * 2010-12-07 2011-05-11 中铁十七局集团第三工程有限公司 Method for grouting and sealing plate-type ballastless track
JP2012180634A (en) * 2011-02-28 2012-09-20 Allen:Kk Repair method of slab track, bag for repair, and resin injection device
CN102518010A (en) * 2011-11-11 2012-06-27 中联重科股份有限公司 Combined device for laying and grouting ballastless track board
CN102518010B (en) * 2011-11-11 2014-03-12 中联重科股份有限公司 Combined device for laying and grouting ballastless track board
JP2015168969A (en) * 2014-03-06 2015-09-28 株式会社アレン Form for repairing slab type track, and construction method for repairing filling layer of slab type track
JP2016029252A (en) * 2014-07-24 2016-03-03 中国塗料株式会社 Repair structure of slab-type track and repair method of slab-type track
JP2017036557A (en) * 2015-08-07 2017-02-16 中国塗料株式会社 Repair structure of slab-type track, adhesive sheet used with repair structure of slab-type track, and repair method for slab-type track
JP2018059301A (en) * 2016-10-04 2018-04-12 旭化成株式会社 Composition for repairing cement asphalt filling layer
JP2020041397A (en) * 2018-09-07 2020-03-19 株式会社アレン Repair molding box for slab track and method of repairing filling layer of slab track using the same
JP7367953B2 (en) 2018-09-07 2023-10-24 株式会社アレン Repair formwork for slab type track and filling layer repair method for slab type track using the same
CN114457635A (en) * 2022-03-11 2022-05-10 中铁二十四局集团有限公司 Self-compacting concrete repairing process and device for ballastless track of high-speed rail
CN114457635B (en) * 2022-03-11 2023-06-27 中铁二十四局集团有限公司 Self-compacting concrete repairing process and device for high-speed rail ballastless track

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