JP2008036954A - Manufacturing process of compressed single wood board - Google Patents

Manufacturing process of compressed single wood board Download PDF

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JP2008036954A
JP2008036954A JP2006213895A JP2006213895A JP2008036954A JP 2008036954 A JP2008036954 A JP 2008036954A JP 2006213895 A JP2006213895 A JP 2006213895A JP 2006213895 A JP2006213895 A JP 2006213895A JP 2008036954 A JP2008036954 A JP 2008036954A
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veneer
treatment
water
consolidated
moisture content
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JP4953726B2 (en
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Yoshihiko Inoue
嘉彦 井上
Yoshinori Tetsura
義徳 鉄羅
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Sumitomo Forestry Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a manufacturing process of a compressed single wood board by which compressive deformation of the board is firmly fixed by the use of high pressure steam and yet swelling or cracking on the surface of the board is avoided and a compressed wood board being excellent in properties relative to the surface and bending is efficiently and inexpensively manufactured. <P>SOLUTION: The manufacturing process of the compressed wood single board comprises holding the wood board in a hermetically sealable container, subjecting the wood board to a heat and compression treatment in the sealed container, to prepare a compressed wood board with a fixed compressive deformation. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、圧密化単板の製造方法に関する。   The present invention relates to a method for producing a consolidated veneer.

従来、曲げ強度の向上、表面性の改善等を目的として、木質材に圧密化処理を行うことが行われている。この圧密化処理を、平プレスやロールプレスを用いて開放系で行った場合には、圧密化後の木材に、水分や熱が作用すると元の形状に回復してしまう。これに対して、密閉系で圧密化処理を行うと、圧縮変形が永久固定化できる。   Conventionally, for the purpose of improving bending strength, improving surface properties, and the like, a wood material is subjected to consolidation treatment. When this consolidation treatment is performed in an open system using a flat press or a roll press, the original shape is restored when moisture or heat acts on the consolidated wood. On the other hand, when the consolidation process is performed in a closed system, the compression deformation can be permanently fixed.

密閉系での圧密化処理としては、例えば特許文献1には、密閉可能な耐圧・耐熱性容器の内部に処理すべき木質材を収容した後に、この剛性容器を密封状態として加熱することにより、木質材を圧密化した後、プレスを維持した状態で熱板に冷却水を供給して圧密化木材を冷却してから取り出す方法が記載されており、また、特許文献2には、上記と同様に木材を密閉空間内で圧縮しながら加熱することで圧密化を行った後、プレス状態を維持したまま密閉空間内を減圧させる方法が記載されている。これらの方法は、木材に含まれている水分を水蒸気化させ、密閉容器内を高温高圧状態とすることにより木材を水熱処理することで変形を永久固定化する方法であり、簡単な装置で短時間で圧密化を行うことができるため圧密処理には有効な方法である。その他、特許文献3及び4にも、密閉系で圧密化処理することが記載されている。   As a consolidation process in a closed system, for example, in Patent Document 1, after storing a wooden material to be processed inside a pressure-resistant and heat-resistant container that can be sealed, by heating the rigid container in a sealed state, After consolidation of the wood material, a method is described in which cooling water is supplied to the hot plate in a state where the press is maintained, and the consolidated wood is cooled and taken out, and Patent Document 2 is similar to the above. Describes a method for reducing the pressure in a sealed space while maintaining a pressed state after the wood is compressed while being compressed in the sealed space. These methods are methods for permanently fixing deformation by hydrothermally treating wood by steaming the moisture contained in the wood and bringing the inside of the sealed container into a high temperature and high pressure state. Since consolidation can be performed in time, this is an effective method for consolidation. In addition, Patent Documents 3 and 4 also describe a consolidation process in a closed system.

また、密閉系ではないが、非特許文献1には、通気性の金属板で挟んだ状態の木質材を、加熱しながら圧縮して、圧密化された単板を得る方法が記載されている。   Further, although not a closed system, Non-Patent Document 1 describes a method of obtaining a consolidated single plate by compressing a wood material sandwiched between breathable metal plates while heating. .

特開平7−47511号公報JP 7-47511 A 特開平8−90516号公報JP-A-8-90516 特開平6−238615号公報JP-A-6-238615 特開2000−238015号公報JP 2000-238015 A 宇高英二、吉野 毅,「スギ単板の加熱圧縮処理への通気性金属板の適用」,木材工業,社団法人日本木材加工技術協会,平成15年10月1日,第58巻,第10号,p452−456Eiji Udaka, Satoshi Yoshino, “Application of Breathable Metal Plate to Heat Compression Process of Cedar Single Plate”, Wood Industry, Japan Wood Processing Technology Association, October 1, 2003, Vol. 58, No. 10 , P452-456

従来の密閉系での圧密化処理においては、密閉加熱処理後直ちに密閉容器を開放すると、木材中に含まれていた高温高圧水蒸気が一瞬のうちに放出されることによりパンクと呼ばれる膨らみが発生しやすいという問題がある。特に、生単板を使った場合、厚みが薄く、高含水率のため、表面に多数の割れが発生してバラバラになってしまう。   In the consolidation process in the conventional closed system, if the sealed container is opened immediately after the sealed heat treatment, the high-temperature and high-pressure steam contained in the wood is released in an instant, and a bulge called puncture occurs. There is a problem that it is easy. In particular, when a raw veneer is used, the thickness is thin and the moisture content is high, so that many cracks are generated on the surface and become separated.

特許文献1には、高圧水蒸気の放出を防止するために、圧締状態のままで冷却することが記載されているが、それでは、生産性が極めて低くなり、コストを大幅に上昇させてしまう。
特許文献2には、密閉容器に排気管を設けて、プレスを維持した状態で排気管から高圧水蒸気を放出し密閉空間内を減圧することが記載されているが、その場合においても、単板内部に高圧水蒸気が残留し、それによる割れの発生を防止することができない。
非特許文献1の方法は、非密閉系での圧密化処理であるため、短時間では圧縮変形を充分に固定化することができない。
Patent Document 1 describes cooling in a pressed state in order to prevent the release of high-pressure water vapor, but this results in extremely low productivity and greatly increases costs.
Patent Document 2 describes that a closed vessel is provided with an exhaust pipe, and high-pressure steam is discharged from the exhaust pipe in a state where the press is maintained to reduce the pressure in the sealed space. High-pressure steam remains inside, and cracking due to this cannot be prevented.
Since the method of Non-Patent Document 1 is a consolidation process in an unsealed system, compression deformation cannot be sufficiently fixed in a short time.

ところで、近年、住宅建設においては、施工の合理化から根太を使用しない床パネル工法が増えており、床パネルには厚物の針葉樹構造用合板が使用されている。この構造用合板の製造にはロシアカラマツ等の強度の強い天然林から製造した単板が使用されているが、天然木質資源の枯渇が進む中、これらを使い続けることは環境や蓄積量の面で問題があり、蓄積量の豊富な造林木の利用が望まれている。また、この造林木のなかで、ファルカータ、ポプラ、スギ等の造林木は、低比重、軟質という材質から用途が限られてしまうため、用途開拓による利用拡大が望まれている。   By the way, in recent years, in the construction of houses, floor panel construction methods that do not use joists are increasing due to rationalization of construction, and thick coniferous plywood structures are used for floor panels. The veneer for structural use is made of veneer made from strong natural forests such as Russian larch. However, as natural wood resources are depleted, it is important to continue to use them in terms of environment and stock. Therefore, the use of planted trees with abundant accumulation is desired. Among these afforestation trees, afforestation trees such as Falcata, poplar, and cedar are limited in their applications because of their low specific gravity and softness, and therefore it is desired to expand their use by developing applications.

また、住宅のフローリングには、物を落とした時や家具を引きずった時に傷の付きにくい耐傷性フローリングを使用する場合が増加している。このフローリングは、天然木の堅木(硬質)単板で製造した合板に、表面硬度を上げるため中密度繊維板(MDF)やハードボード(HDF)を薄く切削した木質材料を貼り、仕上げ材として表面に突板を貼った構成のものが一般的である。このような耐傷性フローリングにおいても、構造用合板と同様に、基材である合板の強度を上げるため天然林の硬質木材を使用しているため、同様に造林木を使った代替材料が望まれている。   In addition, the use of scratch-resistant flooring, which is difficult to be damaged when objects are dropped or furniture is dragged, is increasing in residential flooring. This flooring is a plywood made of natural wood hardwood (hard) veneer, and a wood material made by thinly cutting medium density fiberboard (MDF) or hardboard (HDF) to increase the surface hardness. A structure having a veneer on the surface is common. In such scratch-resistant flooring as well as structural plywood, natural wood hardwood is used to increase the strength of the plywood substrate, so an alternative material using afforested wood is also desired. ing.

従って、本発明の目的は、密閉系の圧密化処理により単板の圧縮変形状態を充分に固定でき、しかも表面に凹凸や割れが生じることを防止して、表面状態の良好な圧密化単板を効率的且つ経済的に製造することのできる、圧密化単板の製造方法を提供することにある。   Accordingly, an object of the present invention is to provide a compacted veneer with a good surface state by which the compression deformation state of the veneer can be sufficiently fixed by the consolidation system of the closed system, and the surface is prevented from being uneven and cracked. It is an object of the present invention to provide a method for producing a consolidated veneer that can be produced efficiently and economically.

本発明は、密閉可能な容器内に単板を収容し、該容器を密閉した状態下に、該単板に対して加熱圧縮処理を行う圧密化単板の製造方法において、生単板に、含水率ムラの低減処理を行った後、前記加熱圧縮処理を行うことを特徴とする、圧密化単板の製造方法を提供することにより、上記目的を達成したものである(以下、第1発明というときは、この発明をいう)。   The present invention is a method for producing a consolidated veneer in which a veneer is housed in a sealable container and the veneer is heat-compressed in a state where the vessel is sealed. The object is achieved by providing a method for producing a compacted veneer characterized in that the heat compression treatment is performed after the moisture content non-uniformity reduction treatment (hereinafter referred to as the first invention). This refers to this invention).

また、本発明は、密閉可能な容器内に単板を収容し、該容器を密閉した状態下に、該単板に対して加熱圧縮処理を行う圧密化単板の製造方法において、生単板を、温風循環式の乾燥機で、含水率が50%以上100%以下となるまで乾燥させた後、前記加熱圧縮処理を行うことを特徴とする、圧密化単板の製造方法を提供することにより、上記目的を達成したものである(以下、第2発明というときは、この発明をいう)。   The present invention also relates to a method for producing a consolidated veneer in which a veneer is accommodated in a sealable container, and the veneer is heat-compressed in a state where the vessel is sealed. A method for producing a compacted veneer, characterized in that, after drying with a hot air circulation dryer until the water content is 50% or more and 100% or less, the heat compression treatment is performed. Thus, the above object has been achieved (hereinafter referred to as the second invention refers to this invention).

本発明の圧密化単板の製造方法によれば、密閉系の圧密化処理により単板の圧縮変形状態を充分に固定でき、しかも表面に凹凸や割れが生じることを防止して、表面状態の良好な圧密化単板を効率的且つ経済的に製造することができる。   According to the method for producing a consolidated veneer of the present invention, the compression deformation state of the veneer can be sufficiently fixed by the consolidation process of the closed system, and the surface state is prevented from being uneven and cracked. A good compacted veneer can be produced efficiently and economically.

以下、本発明をその好ましい実施形態に基づいて詳細に説明する。
本発明(第1、第2発明)では、単板を圧縮しながら加熱して圧密化単板を製造する。圧密化単板の製造に用いる原料としては、生単板を用いる。ここで、生単板とは、原木を濡れた状態でロータリーレース(ベニヤレース)によって数ミリから十数ミリの厚さに切削した単板をいう。
Hereinafter, the present invention will be described in detail based on preferred embodiments thereof.
In the present invention (first and second inventions), a single plate is heated while being compressed to produce a consolidated single plate. A raw veneer is used as a raw material used for manufacturing a consolidated veneer. Here, the raw veneer refers to a veneer that has been cut to a thickness of several millimeters to several tens of millimeters by a rotary lace (veneer lace) while the raw wood is wet.

第1発明においては、生単板に、含水率ムラの低減処理を行った後、処理後の単板に対して密閉系で加熱圧縮処理を行う。
生単板1枚中には含水率のムラ(バラツキ)がある場合が多いが、含水率ムラの低減処理を行うことで、圧密処理後の膨らみや反りが防止され、凹凸や割れのない表面状態の良好な圧密化単板が効率良く得られる。
In the first invention, the raw veneer is subjected to a treatment for reducing the moisture content unevenness, and then the heated veneer is subjected to a heat compression process in a closed system.
Although there are many cases where the moisture content is uneven (variation) in one green veneer, the surface that is free from unevenness and cracking can be prevented by reducing the moisture content unevenness to prevent swelling and warping after the compaction treatment. A consolidated veneer in good condition can be obtained efficiently.

含水率ムラの低減処理としては、含水率のムラを低減できる限り制限されないが、(a)水中浸漬処理、又は(b)乾燥及びその後の水中浸漬処理が好ましい。   The treatment for reducing the moisture content unevenness is not limited as long as the moisture content unevenness can be reduced, but (a) water immersion treatment or (b) drying and subsequent water immersion treatment is preferable.

(a)水中浸漬処理
水中浸漬処理は、生単板を、水中に浸漬する処理であるが、水中に浸漬するのと同視できる程度に、生単板の全体に十分に水を接触させる処理であっても良い。本明細書において、水には温水も含まれる。
水中浸漬処理に用いる水は、温度が10〜35℃程度の常温の水であっても良いし、温水であっても良い。
(A) Underwater immersion treatment The underwater immersion treatment is a treatment in which the raw veneer is immersed in water, but it is a treatment in which water is sufficiently brought into contact with the entire raw veneer to such an extent that it can be regarded as being immersed in water. There may be. In the present specification, water includes warm water.
The water used for the water immersion treatment may be room temperature water having a temperature of about 10 to 35 ° C. or warm water.

水中浸漬処理の処理時間は、温度が10〜35℃程度の常温の水を用いる場合、少なくとも10分以上であることが好ましく、より好ましくは30分以上であり、更に好ましくは3時間以上である。
水中浸漬処理には、温水を用いることが好ましい。温水の温度は、例えば40〜100℃とすることができるが、50℃以上の温水、特に60℃以上の温水、とりわけ70℃以上の温水を用いることが、処理時間の短縮や表面状態の良好な圧密化単板を得る観点から好ましい。温水の好ましい温度の上限は、好ましくは100℃程度であり、より好ましくは95℃未満である。100℃以下の温水を用いることで、簡易な設備で低コストに実施できる。
The treatment time of the water immersion treatment is preferably at least 10 minutes, more preferably 30 minutes or more, and even more preferably 3 hours or more when water at room temperature having a temperature of about 10 to 35 ° C. is used. .
It is preferable to use warm water for the underwater immersion treatment. The temperature of the hot water can be, for example, 40 to 100 ° C., but the use of hot water of 50 ° C. or higher, particularly hot water of 60 ° C. or higher, particularly hot water of 70 ° C. or higher shortens the treatment time and improves the surface condition. From the viewpoint of obtaining a compacted single plate. The upper limit of the preferable temperature of warm water becomes like this. Preferably it is about 100 degreeC, More preferably, it is less than 95 degreeC. By using hot water of 100 ° C. or less, it can be carried out at a low cost with simple equipment.

水中浸漬処理後の単板の含水率は、表面状態の良好な圧密化単板を得る観点から、50〜130%が好ましく、70〜120%がより好ましく、特に70〜100%であることが好ましい。
尚、単板の含水率は、下記の式で求められる。
含水率(%)=(W1−W2)/W2 ×100
(W1:乾燥前の重量(g)、W2:全乾重量(g)
全乾重量:乾燥機中で100〜105℃で乾燥し、恒量に達したと認められるときの重量)
The water content of the veneer after the immersion treatment in water is preferably 50 to 130%, more preferably 70 to 120%, and particularly preferably 70 to 100% from the viewpoint of obtaining a consolidated veneer having a good surface state. preferable.
In addition, the moisture content of a single board is calculated | required by the following formula.
Moisture content (%) = (W 1 −W 2 ) / W 2 × 100
(W 1 : Weight before drying (g), W 2 : Total dry weight (g)
Total dry weight: weight when dried at 100-105 ° C. in a dryer and found to have reached a constant weight)

(b)生単板の乾燥及びその後の水中浸漬処理
生単板の乾燥は、含水率を一旦低下させる処理である。
乾燥方法は、特に制限されないが、例えば、温度及び湿度を一定に維持可能な乾燥装置内に放置して乾燥させることができる。乾燥条件としては、温度が20〜40℃、相対湿度が60〜90%、及びその条件下での放置時間が12〜48時間が挙げられる。
この乾燥は、単板の含水率が50%以下、特に10〜20%となる程度まで行うことが好ましい。
(B) Drying of raw veneer and subsequent immersion in water Drying of raw veneer is a process for once reducing the moisture content.
The drying method is not particularly limited. For example, the drying method can be left in a drying apparatus capable of maintaining a constant temperature and humidity for drying. Examples of drying conditions include a temperature of 20 to 40 ° C., a relative humidity of 60 to 90%, and a standing time under the conditions of 12 to 48 hours.
This drying is preferably performed until the moisture content of the veneer is 50% or less, particularly 10 to 20%.

乾燥後の水中浸漬処理は、上述した「(a)水中浸漬処理」におけるのと同様に行うことができる。
乾燥後の水中浸漬処理の場合は、常温の水であっても、表面状態が十分に良好な圧密化単板が得られるので、温度が50℃未満の水、特に温度が10〜35℃程度の常温の水を用いることが、簡易な設備で低コストに実施する点から好ましい。
また、水中浸漬処理後の単板の含水率は、50〜120%、特に70〜100%であることが、表面状態の良好な圧密化単板を得る観点から好ましい。
The underwater immersion treatment after drying can be performed in the same manner as in the above-mentioned “(a) underwater immersion treatment”.
In the case of the water immersion treatment after drying, a compacted veneer with a sufficiently good surface state can be obtained even with room temperature water, so that the temperature is less than 50 ° C., especially the temperature is about 10 to 35 ° C. It is preferable to use water at room temperature from the point of carrying out with simple equipment at low cost.
Moreover, it is preferable from the viewpoint of obtaining a compacted veneer having a good surface condition that the moisture content of the veneer after the immersion treatment in water is 50 to 120%, particularly 70 to 100%.

第2発明においては、生単板を、温風循環式の乾燥機で、含水率が50%以上100%以下となるまで乾燥させた後、乾燥後の単板に対して密閉系で加熱圧縮処理を行う。第2発明においては、密閉系で加熱圧縮処理を行う前の単板を乾燥しておくことで、圧密処理後の膨らみや反りが防止され、凹凸や割れのない表面状態の良好な圧密化単板が効率良く得られる。   In the second invention, the raw veneer is dried with a hot air circulation dryer until the water content becomes 50% or more and 100% or less, and then heated and compressed in a closed system against the dried veneer. Process. In the second invention, the veneer and warpage after the consolidation treatment are prevented by drying the veneer before being subjected to the heat compression treatment in a closed system, and the compacted single unit having a good surface condition free from irregularities and cracks. A board is obtained efficiently.

第2発明において用いる温風循環式の乾燥機は、生単板の周囲を温風が流れ、該生単板の全面を略均一に加温できるものである。温風循環式の乾燥機としては、生単板の収容空間又は生単板が通過する空間と、ヒーターと、それにより過熱された温風を循環させ得るファンとを備え、その生単板の周囲を温風が循環して該生単板の全面を略均一に加温できるものが好ましく用いられる。
第2発明における温風の温度は、40〜180℃が好ましく、乾燥時間の短縮の観点から、100〜180℃が好ましく、140〜160℃がより好ましい。第2発明における乾燥時間は、温風の温度との関係で適宜に決定できるが、10〜60分、特に20〜40分であることが好ましい。
また、第2発明においては、生単板を、含水率が50%以上100%以下となるまで乾燥させる。好ましくは含水率が60以上80%以下となるまで乾燥させる。
含水率が50%以下まで乾燥すると、加熱圧縮処理の際に十分な量の水蒸気を発生させるためには、含水率を高める処理、例えば第1発明における水中浸漬処理と同様な処理が必要となる。第2発明においては、含水率が100%以下となるまで乾燥することで、高含水率部分がなくなり、それにより圧密化単板の表面不良が減少する。
The hot air circulation type dryer used in the second invention is one in which warm air flows around the green veneer and the entire surface of the green veneer can be heated substantially uniformly. The hot air circulation type dryer includes a raw veneer housing space or a space through which the raw veneer passes, a heater, and a fan that can circulate hot air heated thereby, Those that can warm the entire surface of the green veneer substantially uniformly by circulating warm air around them are preferably used.
The temperature of the warm air in the second invention is preferably 40 to 180 ° C, from the viewpoint of shortening the drying time, preferably 100 to 180 ° C, and more preferably 140 to 160 ° C. Although the drying time in 2nd invention can be suitably determined by relationship with the temperature of warm air, it is preferable that it is 10 to 60 minutes, especially 20 to 40 minutes.
In the second invention, the green veneer is dried until the moisture content becomes 50% or more and 100% or less. Preferably, it is dried until the water content becomes 60 to 80%.
When the moisture content is dried to 50% or less, in order to generate a sufficient amount of water vapor during the heat compression treatment, a treatment for increasing the moisture content, for example, a treatment similar to the underwater immersion treatment in the first invention is required. . In the second invention, by drying until the moisture content becomes 100% or less, the high moisture content portion disappears, thereby reducing the surface defects of the consolidated veneer.

本発明(第1、第2発明)においては、低比重軟質木から得た生単板を用いても、厚みが薄く、曲げ強度や曲げヤング係数が大きい圧密化単板を得ることができるため、低比重軟質木を、合板やLVL等の構造用木質材料や、フローリング材の表面材等の製造に利用することができる。
低比重軟質木の単板とは、比重が0.2〜0.5のものをいう。また、低比重軟質木の単板は、好ましくは比重0.25〜0.45のものであり、例えばファルカータ(albizzia falcataria)(比重0.30)、ラジアータパイン(pinus radiata)(比重0.43)、中国ポプラ(populus)(比重0.35)、スギ(cryptomeria japonica)(比重0.38)等を挙げることができる。
生単板としては、その厚みが、例えば1〜15mmのものを用いることができ、より好ましくは1〜7mmである。
In the present invention (first and second inventions), even if a raw veneer obtained from low specific gravity soft wood is used, a consolidated veneer having a small thickness and a large bending strength and bending Young's modulus can be obtained. The low specific gravity soft wood can be used for the production of structural wood materials such as plywood and LVL, and surface materials for flooring materials.
A low specific gravity soft wood veneer has a specific gravity of 0.2 to 0.5. Moreover, the low specific gravity soft wood veneer preferably has a specific gravity of 0.25 to 0.45, for example, Falcata (specific gravity 0.30), radiata pine (specific gravity 0.43). ), Chinese poplar (specific gravity 0.35), cedar (cryptomeria japonica) (specific gravity 0.38), and the like.
As a raw veneer, that whose thickness is 1-15 mm, for example can be used, More preferably, it is 1-7 mm.

上述した前処理を行った単板は、密閉可能な容器内に収容し、密閉状態下に加熱圧縮処理を施す。
単板は、圧縮率30〜70%程度、特に圧縮率30〜50%程度に圧縮することが好ましい。例えば、圧密化単板の用途を合板の表板及び裏板用単板、フロアー台板の表面単板として考えた場合には、圧密化単板の厚さは0.5〜2.0mmであることが好ましく、その圧縮率は30〜70%であることが好ましく、圧密前の厚さは1〜7mmであることが好ましい。
圧縮率は、下記式で求められる。
圧縮率(%)=(圧縮前厚さ(mm)−圧縮後厚さ(mm))/圧縮前厚さ(mm) ×100
(但し、圧縮後厚さは、加熱及び加圧後、容器から取り出し、冷却した後の厚みである。)
The veneer that has been subjected to the pretreatment described above is housed in a hermetically sealable container and subjected to a heat compression process in a sealed state.
The veneer is preferably compressed to a compression rate of about 30 to 70%, particularly to a compression rate of about 30 to 50%. For example, when the use of the consolidated veneer is considered as a surface veneer of a front plate and a back plate of a plywood and a floor base plate, the thickness of the consolidated veneer is 0.5 to 2.0 mm. The compression ratio is preferably 30 to 70%, and the thickness before consolidation is preferably 1 to 7 mm.
A compression rate is calculated | required by a following formula.
Compression rate (%) = (Thickness before compression (mm) −Thickness after compression (mm)) / Thickness before compression (mm) × 100
(However, the thickness after compression is the thickness after being taken out of the container and cooled after being heated and pressurized.)

密閉可能な容器としては、内部に単板を収容でき、且つその状態で密閉できるものを広く用いることができる。このような容器としては、各種公知のものを用いることができ、例えば、特許文献1で用いている容器を用いることもできる。   As a container that can be sealed, a container that can accommodate a single plate and can be sealed in that state can be widely used. As such a container, various well-known things can be used, for example, the container used by patent document 1 can also be used.

図1及び図2は、密閉可能な容器の好ましい一例としての圧密治具10を示す図である。図1及び2に示す圧密治具10は、平面視正方形状の直方体形状の凹部11aを有する下型11と、凹部11aの開口部を気密に封鎖可能な上型12とからなる。上型12の下面中央には、下型11の凹部11aの開口部形状と略一致する形状の凸部12aが形成されており、下型11には、凹部11aの周囲を囲むように、耐熱性のシリコン樹脂等からなるOリング13が設けられている。
そして、下型11と上型12とを、凸部12aを凹部11aの開口部に嵌合させるようにして組み合わせることにより、内部に密閉空間が形成される。
下型11の下部には、密閉空間内の高圧水蒸気を排出する排気弁(リークバルブ)14が設けられている。
FIG.1 and FIG.2 is a figure which shows the compacting jig | tool 10 as a preferable example of the container which can be sealed. A compacting jig 10 shown in FIGS. 1 and 2 includes a lower mold 11 having a rectangular parallelepiped concave portion 11a in plan view, and an upper mold 12 capable of hermetically sealing the opening of the concave portion 11a. At the center of the lower surface of the upper die 12, a convex portion 12a having a shape substantially coincident with the shape of the opening of the concave portion 11a of the lower die 11 is formed, and the lower die 11 is heat-resistant so as to surround the concave portion 11a. An O-ring 13 made of a conductive silicon resin or the like is provided.
And the sealed space is formed inside by combining the lower mold | type 11 and the upper mold | type 12 so that the convex part 12a may be fitted to the opening part of the recessed part 11a.
An exhaust valve (leak valve) 14 for discharging high-pressure steam in the sealed space is provided at the lower part of the lower mold 11.

本発明の好ましい実施形態にいては、図1に示すように、生単板に上述した前処理を施した後の単板1を、一対の畳織金網2,3間に挟んだ状態で、密閉可能な容器内に収容する。
畳織金網とは、縦線は太い線を使用し間隔を開けて、横線は細い線を使用しお互いが接するまで網目を詰めるようにして織った畳表状の織り方の金網であり、平織と綾織の2種類の織り方がある。
平畳織金網は、縦線と横線を交互に組み合わせて織り上げた金網であり、一般的に使用されている平織金網のような平面的な網目ではなく、縦線と横線によってつくられた空間を粒子が通過するため、液体や空気のろ過、脱水に適した金網である。また、太い線径を使用しているため金網の強度が強く、高圧力下での耐久性に優れている。
綾畳織金網は、縦線と横線がお互いに2本以上乗り越して織り上げた綾織式の畳織金網であり、平畳織金網に比べて太い線径を使用して細かく織ることができるため、緻密で強固な、分離用金網である。
平織金網(非畳織金網)では金網が単板にくい込んでしまうため金網を使う効果がない。そのため、本発明で使用する金網は、高温、高圧力状態で耐久性の高い畳織金網である。金網の網目が圧密単板に転写しにくくするためにメッシュが細かく耐久性の高い綾畳織金網を使用することが望ましい。
図3に、平畳織の金網の一例を示し、図4に、綾畳織の金網の一例を示した。
In a preferred embodiment of the present invention, as shown in FIG. 1, in a state where the veneer 1 is subjected to the above-described pretreatment on a raw veneer, and sandwiched between a pair of tatami woven wire meshes 2 and 3, Store in a sealable container.
A tatami weave wire mesh is a wire mesh with a tatami surface weaving that uses a thick line for the vertical lines and a gap between the horizontal lines until the lines touch each other. There are two types of weave, twill.
A flat woven wire mesh is a wire mesh woven by alternating vertical and horizontal lines, and is not a flat mesh like the commonly used plain weave wire mesh, but a space created by vertical and horizontal lines. Since the particles pass through, it is a wire mesh suitable for liquid and air filtration and dehydration. In addition, since a thick wire diameter is used, the strength of the wire mesh is high and the durability under high pressure is excellent.
The twill woven wire mesh is a twill weave woven wire mesh that weaves two or more vertical lines and horizontal lines, and can be finely woven using a thicker wire diameter than a plain woven wire mesh. It is a dense and strong wire mesh for separation.
Plain woven wire mesh (non-tatami woven wire mesh) has no effect of using the wire mesh because the wire mesh is difficult to insert on a single plate. Therefore, the wire mesh used in the present invention is a tatami-woven wire mesh that is highly durable at high temperature and high pressure. It is desirable to use a twilled woven wire mesh having a fine mesh and high durability in order to make it difficult to transfer the mesh of the wire mesh to the consolidated veneer.
FIG. 3 shows an example of a plain woven wire mesh, and FIG. 4 shows an example of a twill woven wire mesh.

畳織金網のメッシュは200〜500メッシュであることが好ましい。メッシュが少ない(目開きが大きい)場合は、圧密化単板の表面に網目が目立ち、メッシュが多い(目開きが小さい)場合は、金網表面が汚れやすくなる。
平織の金網を2枚重ねて使用した場合には、金網の耐久性が低く、また、圧密化単板表面に網目が付きやすい。
The mesh of the tatami woven wire mesh is preferably 200 to 500 mesh. When the mesh is small (the mesh opening is large), the mesh is conspicuous on the surface of the compacted single plate, and when the mesh is large (the mesh is small), the wire mesh surface is easily soiled.
When two plain woven wire meshes are used in an overlapping manner, the durability of the wire mesh is low and the surface of the consolidated single plate is likely to have a mesh.

上述した圧密治具10を用いて圧密化単板を製造する方法を、図1及び図2を参照して説明する。
(準備工程)
先ず、上述したような前処理を行った単板1を、図1に示すように、一対の畳織金網2,3間に挟んだ状態で、圧密治具10内にセットする。圧密治具10は、加熱手段を有する加圧装置、例えばホットプレス(図示せず)に取り付ける。具体的には、ホットプレスの上盤に上型12を固定し、下盤に下型11を固定する。圧密治具10は、ホットプレスにより加熱され、単板の加熱温度はホットプレスにより調節する。尚、圧密化単板の厚さ調整は、下型の凹部の底部にスペーサー(金属板)15を設置して行う。
A method of manufacturing a consolidated single plate using the above-described compacting jig 10 will be described with reference to FIGS.
(Preparation process)
First, the veneer 1 that has been subjected to the pretreatment as described above is set in a compacting jig 10 while being sandwiched between a pair of tatami wire meshes 2 and 3, as shown in FIG. The consolidation jig 10 is attached to a pressure device having a heating means, for example, a hot press (not shown). Specifically, the upper mold 12 is fixed to the upper board of the hot press, and the lower mold 11 is fixed to the lower board. The compacting jig 10 is heated by hot pressing, and the heating temperature of the single plate is adjusted by hot pressing. The thickness of the consolidated single plate is adjusted by installing a spacer (metal plate) 15 at the bottom of the lower mold recess.

(第1圧締工程)
圧密治具10の上型が、畳織金網2に接する程度までプレス上盤を下降させ5秒〜15秒、単板1を加熱する。この加熱により木材をある程度軟化させることができる。これは、単板内部の水分が水蒸気化し、圧密治具からわずかに漏れる程度が望ましい。時間が短いと軟化が不充分となり密閉が不充分となる場合や、単板が潰れた状態となる場合がある。また、時間が長いと単板内部の水分が蒸発し圧縮変形の固定化が不充分となる。
(First pressing process)
The upper plate of the press is lowered until the upper die of the compacting jig 10 is in contact with the tatami woven wire mesh 2, and the single plate 1 is heated for 5 to 15 seconds. This heating can soften the wood to some extent. It is desirable that the water inside the veneer is vaporized and slightly leaks from the compacting jig. If the time is short, softening may be insufficient and sealing may be insufficient, or the veneer may be crushed. In addition, if the time is long, the moisture inside the veneer evaporates, and the compression deformation is insufficiently fixed.

(第2圧締工程)
圧密治具10の上型と下型とを密着させてOリング13を圧縮することにより、圧密治具10内部が密閉された状態となる。この状態においては、単板1と畳織金網2,3との積層体に対して、ホットプレスによる圧力と熱が加わっており、また、木材中の水分が気化し水蒸気が発生することで、圧密治具10の内部圧力が上昇し水蒸気処理が行われる。これにより、単板1が圧縮されると共に、その圧縮変形状態が永久固定化される。
ホットプレス等の加圧機構によるプレス圧力は、2.9〜4.9N/mmであることが好ましく、加熱温度は180〜220℃、特に200〜220℃であることが好ましい。加熱時間は、加熱温度によるが、120秒から10分であることが好ましく、60秒から5分であることがより好ましい。
(Second pressing process)
By compressing the O-ring 13 by bringing the upper die and the lower die into close contact with each other, the inside of the consolidation jig 10 is sealed. In this state, pressure and heat from the hot press are applied to the laminate of the veneer 1 and the tatami woven wire meshes 2 and 3, and the moisture in the wood is vaporized to generate water vapor. The internal pressure of the compacting jig 10 is increased, and steam treatment is performed. Thereby, the veneer 1 is compressed, and the compression deformation state is permanently fixed.
The press pressure by a pressurizing mechanism such as a hot press is preferably 2.9 to 4.9 N / mm, and the heating temperature is preferably 180 to 220 ° C, particularly preferably 200 to 220 ° C. The heating time depends on the heating temperature, but is preferably 120 seconds to 10 minutes, and more preferably 60 seconds to 5 minutes.

(減圧工程)
加熱圧締状態でリークバルブ14を開き密閉治具内部の高圧水蒸気を排出し、密閉治具内部を大気圧に減圧する。
(乾燥工程)
加熱圧締状態を1分〜2分程度維持し圧密化単板を乾燥する。
(冷却工程)
密閉容器を開放し圧密化単板を取り出した後、圧密化単板をコールドプレスで冷却する。この冷却工程は、圧密化単板のあばれ、波打が減少するため、行うことが好ましい。
(Decompression step)
The leak valve 14 is opened in a heat-pressed state, high-pressure steam inside the sealing jig is discharged, and the inside of the sealing jig is reduced to atmospheric pressure.
(Drying process)
The heat-pressed state is maintained for about 1 to 2 minutes and the compacted veneer is dried.
(Cooling process)
After opening the sealed container and taking out the compacted veneer, the consolidated veneer is cooled with a cold press. This cooling step is preferably performed because the blown and wavy portions of the consolidated single plate are reduced.

このようにして、圧密化されることによって、厚みが薄くなる一方、曲げ強度やヤング係数が向上した圧密化単板を得ることができる。
尚、上述した方法においては、加圧装置の加熱手段により、圧密治具10(容器)を加熱したが、圧密治具10の下型や上型自体に加熱手段を設けても良く、また、圧密治具10の下型及び/又は上型は、加圧手段の上盤又は下盤と一体不可分とされていても良い。また、下型の凹部の底部にスペーサー15を設置するのに代えて、凹部の深さの異なる下型に交換して、圧縮率や圧密化単板の厚み等を調整することもできる。
In this way, by being consolidated, it is possible to obtain a consolidated single plate having a reduced thickness and an improved bending strength and Young's modulus.
In the above-described method, the compacting jig 10 (container) is heated by the heating means of the pressurizing device, but the lower mold or the upper mold itself may be provided with a heating means, The lower mold and / or the upper mold of the consolidation jig 10 may be made inseparable from the upper plate or the lower plate of the pressurizing means. Further, instead of installing the spacer 15 at the bottom of the concave portion of the lower mold, the compression ratio and the thickness of the consolidated single plate can be adjusted by replacing the lower mold with a different depth of the concave portion.

本発明で得られる圧密化単板は、例えば、合板やLVLを構成する単板等として用いることができる。合板やLVLを構成する単板として用いる場合、圧密化単板を、合板の表材、裏材、芯材及びそえ芯板の何れとしてもよく、全部の単板を圧密化単板で構成しても良いし、一部の単板を圧密化単板で構成しても良い。本発明で得られる圧密化単板は、表面性が良好であるため、合板やLVLの表材及び/又は裏材を構成する単板として用いることが好ましい。また、合板の表材及び裏材を構成する単板として用いると共に、他の層を構成する単板として圧密化単板派を用いることも好ましい。   The consolidated veneer obtained by the present invention can be used as, for example, a veneer or a veneer constituting an LVL. When used as a single plate constituting a plywood or LVL, the consolidated single plate may be any of the front material, the back material, the core material and the top core plate of the plywood, and all the single plates are constituted by the consolidated single plate. Alternatively, some of the single plates may be composed of consolidated single plates. Since the compacted single plate obtained in the present invention has good surface properties, it is preferably used as a single plate constituting a plywood or an LVL surface material and / or a backing material. Moreover, it is also preferable to use a consolidated single board group as a single board which comprises the surface material and backing material of a plywood, and a single board which comprises another layer.

本発明の圧密化単板の製造方法は、上述した実施形態に制限されず、適宜変更可能である。例えば、第1発明における含水率ムラの低減処理後の単板や、第2発明における乾燥処理後の単板は、一対の畳織金網に挟んで加熱圧縮処理を行うのに代えて、非特許文献1に記載の通気性の金属板や、水蒸気を逃がすための微細な溝が表面に多数形成された金属板等に挟んで加熱圧縮処理を行うこともできる。   The manufacturing method of the consolidated single plate of this invention is not restrict | limited to embodiment mentioned above, It can change suitably. For example, the veneer after the moisture content non-uniformity reduction process in the first invention and the veneer after the drying process in the second invention are not patented, instead of performing a heat compression process sandwiched between a pair of tatami woven wire meshes. The heat compression treatment can also be performed by sandwiching between a gas-permeable metal plate described in Document 1 or a metal plate on which many fine grooves for releasing water vapor are formed.

次に、実施例及び比較例に基づいて本発明を具体的に説明するが、本発明は、以下の実施例によって何ら限定されるものではない。
(実施例1)
ファルカータから得られた平面視正方形状の含水率未調整の生単板(350mm×350mm×2.65mm,含水率85%)に、含水率ムラの低減処理として水中浸漬処理を行った。具体的には、温度25℃の水に生単板を3時間浸漬させた。3時間の処理後に水中から取り出した単板は、壁に立て掛けて10分間程度放置し水を切った。この時点の単板の含水率は120%であった。
このようにして水中浸漬処理を行った後の単板を、綾畳織の金網(メッシュ250μ、開き目85μ、空隙率30%、平面視における形状及び寸法は単板と同じ,単板の両側で同じ金網を使用)間に挟んだ。
そして、その2枚の金網に挟んだ状態の単板を、上述した構成の圧密治具10における凹部11a(内寸500mm×500mm)内に配置し、上述した好ましい圧密化処理と同様にして、圧密治具10を密閉した状態で、単板と両畳織金網との積層体を圧縮しながら加熱した後、減圧、乾燥、冷却して、圧密化単板を得た。大気圧への減圧後には、直ちにプレスを解圧した。
第1圧締工程の加熱温度及び加熱時間は、200℃及び10秒とし、第2圧締工程の加熱温度及び加熱時間は、200℃及び180秒とした。また、第1圧締工程のプレス圧力は0.05N/mm2、第2圧締工程のプレス圧力は3.9N/mm2とした。
冷却工程は、温度は室温(10℃〜20℃)、プレス圧力1.0N/mm2で60秒間隔行った。尚、圧縮率は、50%とした。
Next, the present invention will be specifically described based on examples and comparative examples, but the present invention is not limited to the following examples.
(Example 1)
A raw veneer (350 mm × 350 mm × 2.65 mm, moisture content 85%) having a square shape in plan view obtained from Falcarta was subjected to a water immersion treatment as a treatment for reducing moisture content unevenness. Specifically, the green veneer was immersed in water at a temperature of 25 ° C. for 3 hours. The veneer taken out of the water after the treatment for 3 hours leaned against the wall and left for about 10 minutes to drain the water. The moisture content of the veneer at this time was 120%.
The veneer woven wire mesh (mesh 250μ, opening 85μ, porosity 30%, shape and dimensions in plan view are the same as the veneer, both sides of the veneer) Used the same wire mesh).
Then, the single plate sandwiched between the two metal meshes is disposed in the recess 11a (inner dimensions 500 mm × 500 mm) in the compacting jig 10 having the above-described configuration, and in the same manner as the preferable compacting process described above, In a state where the compacting jig 10 was sealed, the laminated body of the single plate and the tatami mat woven wire mesh was heated while being compressed, and then decompressed, dried and cooled to obtain a consolidated single plate. Immediately after the pressure was reduced to atmospheric pressure, the press was released.
The heating temperature and heating time in the first pressing process were 200 ° C. and 10 seconds, and the heating temperature and heating time in the second pressing process were 200 ° C. and 180 seconds. The pressing pressure in the first pressing step was 0.05 N / mm 2 and the pressing pressure in the second pressing step was 3.9 N / mm 2 .
The cooling step was performed at intervals of 60 seconds at a room temperature (10 ° C. to 20 ° C.) and a press pressure of 1.0 N / mm 2 . The compression rate was 50%.

(実施例2)
水中浸漬処理として、生単板を、温度70℃の温水に30分間浸漬させた以外は、実施例1と同様にして圧密化単板を得た。70℃の温水から取り出し、壁に立て掛けて2〜3分間程度放置し水を切った時点の単板の含水率は90%であった。
(Example 2)
A consolidated veneer was obtained in the same manner as in Example 1 except that the raw veneer was immersed in warm water at a temperature of 70 ° C. for 30 minutes as an immersion treatment in water. The water content of the veneer was 90% when it was taken out from hot water at 70 ° C., leaned on the wall and left for about 2 to 3 minutes to drain the water.

(実施例3)
含水率ムラの低減処理として、下記条件にて、生単板の乾燥及びその後の水中浸漬処理を行った以外は、実施例1と同様にして圧密化単板を得た。
乾燥:温度30℃、相対湿度90%に設定した恒温恒湿機(タバイエスペック社製恒温恒湿機)内に24時間放置、乾燥後の含水率10〜20%
水中浸漬処理:温度25℃の水中に3時間浸漬、浸漬処理後の含水率70%
(Example 3)
A compacted veneer was obtained in the same manner as in Example 1 except that the raw veneer was dried and then immersed in water under the following conditions as a treatment for reducing the moisture content unevenness.
Drying: standing in a constant temperature and humidity machine (Tabane Espec constant temperature and humidity machine) set at a temperature of 30 ° C. and a relative humidity of 90% for 24 hours, and the moisture content after drying is 10 to 20%.
Immersion treatment in water: immersion in water at a temperature of 25 ° C. for 3 hours, water content 70% after immersion treatment

(実施例4)
実施例1で用いたものと同じ生単板を、温風循環式の乾燥機(タバイエスペック社製パーフェクトオーブン)に収容し、温風温度40℃で、1時間乾燥させた。乾燥後の含水率は70%であった。
この乾燥処理後の単板を、実施例1と同様の綾畳織の金網に挟んで、実施例1と同様の条件にて加熱圧縮処理を行った。
Example 4
The same raw veneer used in Example 1 was housed in a hot air circulation dryer (Perfect Oven manufactured by Tabai Espec) and dried at a hot air temperature of 40 ° C. for 1 hour. The moisture content after drying was 70%.
The dried veneer was sandwiched between twilled woven wire nets similar to those in Example 1, and subjected to heat compression treatment under the same conditions as in Example 1.

(比較例1)
実施例1で用いたものと同じ生単板を、水中浸漬処理を行わない以外は、実施例1と同様にして加熱圧縮処理を行った。
(Comparative Example 1)
The same raw veneer as used in Example 1 was subjected to heat compression treatment in the same manner as in Example 1 except that the immersion in water was not performed.

〔評価〕
(永久固定化の確認)
得られた圧密化単板について、圧縮変形状態が固定化されているか否かを確認するため、下記方法により回復度した。その結果を表1に示した。
(回復度の算出方法)
圧密化単板から得た試験片(50mm×50mm)を105℃で24時間乾燥し、全乾後の試験片の厚さを測定し、その厚さを回復前の厚さLCとした。
試験片を70℃の温水に2時間浸漬した。
温水浸漬後の試験片を105℃で24時間乾燥し、全乾後の試験片の厚さを測定し、その厚さを回復後の厚さLRとした。
次式より回復度を求めた。
回復度(%)=(LR−LC)/(L0−LC)×100
0:圧密化前の厚さ(生単板の厚さと同じ)、LC :回復前の厚さ、LR :回復後の厚さ
[Evaluation]
(Confirmation of permanent fixation)
The obtained consolidated veneer was recovered by the following method in order to confirm whether the compression deformation state was fixed or not. The results are shown in Table 1.
(Recovery level calculation method)
A test piece (50 mm × 50 mm) obtained from the consolidated veneer was dried at 105 ° C. for 24 hours, the thickness of the test piece after complete drying was measured, and the thickness was defined as the thickness L C before recovery.
The test piece was immersed in warm water at 70 ° C. for 2 hours.
The test piece after immersion in warm water was dried at 105 ° C. for 24 hours, the thickness of the test piece after complete drying was measured, and the thickness was defined as the thickness L R after recovery.
The degree of recovery was calculated from the following equation.
Recovery degree (%) = (L R −L C ) / (L 0 −L C ) × 100
L 0 : thickness before consolidation (same as the thickness of raw veneer), L C : thickness before recovery, L R : thickness after recovery

Figure 2008036954
Figure 2008036954

(表面性の評価)
(評価)
実施例及び比較例の方法で表2に示す枚数の圧密化単板を製造し、それぞれの表面状態を目視にて観察した。それらの結果を表2に示した。
(Evaluation of surface properties)
(Evaluation)
The number of compacted single plates shown in Table 2 was manufactured by the methods of Examples and Comparative Examples, and the respective surface states were visually observed. The results are shown in Table 2.

表面状態の評価基準
○:欠点なし(軽微な凹凸及び使用上有害な凹凸の何れもなく、割れもない。)
△:軽微な凹凸による厚さ不良
×:割れ又は使用上有害な凹凸がある。
Evaluation criteria for surface condition ○: No defect (no minor irregularities and irregularities harmful to use, no cracks)
Δ: Thickness defect due to slight unevenness ×: Cracking or unevenness that is harmful in use.

Figure 2008036954
Figure 2008036954

表1に示す結果から、実施例の方法により得られた圧密化単板は、何れも回復度が5%未満であり、圧縮変形状態が十分に固定化されていることが判る。   From the results shown in Table 1, it can be seen that the consolidated veneer obtained by the method of the example has a degree of recovery of less than 5% and the compression deformation state is sufficiently fixed.

表2に示す結果から、密閉化の加熱圧縮処理前に、第1発明における含水率ムラの低減処理や、第2発明の予備乾燥処理を行うことで、得られる圧密化単板の表面状態を大幅に改善することができることが判る。   From the results shown in Table 2, the surface state of the consolidated veneer obtained by performing the moisture content non-uniformity reduction treatment in the first invention and the preliminary drying treatment in the second invention before the heat compression treatment for sealing is obtained. It can be seen that it can be greatly improved.

密閉可能な容器内に、単板を、一対の畳織金網間に挟んだ状態で収容する様子を示す断面図である。It is sectional drawing which shows a mode that a veneer is accommodated in the container which can be sealed in the state pinched | interposed between a pair of tatami mats. 密閉した容器内で、畳織金網に挟んだ状態の単板に対して加熱圧縮処理を行う様子を示す断面図であり、図1に対応する断面を示す図である。It is sectional drawing which shows a mode that a heat compression process is performed with respect to the single plate of the state pinched | interposed into the tatami-woven wire mesh in the airtight container, and is a figure which shows the cross section corresponding to FIG. 平畳織の金網の一例を示す図で、(a)は、一部を拡大して示す平面図であり、(b)は、(a)を側方から見た図であり、(c)は、(a)を下方から見た図である。It is a figure which shows an example of a flat woven wire mesh, (a) is a top view which expands and shows a part, (b) is the figure which looked at (a) from the side, (c) These are the figures which looked at (a) from the downward direction. 綾織の金網の一例を示す図で、(a)は、一部を拡大して示す平面図であり、(b)は、(a)を側方から見た図であり、(c)は、(a)を下方から見た図である。It is a figure which shows an example of a wire mesh of a twill weave, (a) is a top view which expands and shows a part, (b) is the figure which looked at (a) from the side, (c), It is the figure which looked at (a) from the lower part.

符号の説明Explanation of symbols

1 単板
2,3 畳織金網
10 圧密治具(密閉可能な容器)
11 下型
11 凹部
12 上型
20 合板

1 Single plate 2, 3 tatami woven wire mesh 10 Consolidation jig (containable container)
11 Lower mold 11 Recess 12 Upper mold 20 Plywood

Claims (5)

密閉可能な容器内に単板を収容し、該容器を密閉した状態下に、該単板に対して加熱圧縮処理を行う圧密化単板の製造方法において、
生単板に、含水率ムラの低減処理を行った後、前記加熱圧縮処理を行うことを特徴とする、圧密化単板の製造方法。
In a method for producing a compacted veneer that houses a veneer in a sealable container and performs heat compression treatment on the veneer in a state where the vessel is sealed,
A method for producing a consolidated veneer, wherein the green veneer is subjected to a treatment for reducing moisture content unevenness and then the heat compression treatment.
前記含水率ムラの低減処理が、水中浸漬処理である請求項1記載の圧密化単板の製造方法。   The method for producing a consolidated veneer according to claim 1, wherein the treatment for reducing the moisture content unevenness is an underwater immersion treatment. 前記水中浸漬処理が、生単板を、温度50℃以上の温水に浸漬する温水浸漬処理である請求項2記載の圧密化単板の製造方法。   The method for producing a consolidated veneer according to claim 2, wherein the water immersion treatment is a hot water immersion treatment in which a raw veneer is immersed in warm water having a temperature of 50 ° C or higher. 前記含水率ムラの低減処理が、乾燥及びその後の水中浸漬処理である請求項1記載の圧密化単板の製造方法。   The method for producing a consolidated veneer according to claim 1, wherein the treatment for reducing the moisture content unevenness is drying and a subsequent immersion in water. 密閉可能な容器内に単板を収容し、該容器を密閉した状態下に、該単板に対して加熱圧縮処理を行う圧密化単板の製造方法において、
生単板を、温風循環式の乾燥機で、含水率が50%以上100%以下となるまで乾燥させた後、前記加熱圧縮処理を行うことを特徴とする、圧密化単板の製造方法。

In a method for producing a compacted veneer that houses a veneer in a sealable container and performs heat compression treatment on the veneer in a state where the vessel is sealed,
A method for producing a compacted veneer, characterized in that the green veneer is dried with a hot air circulation dryer until the water content is 50% or more and 100% or less, and then the heat compression treatment is performed. .

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JP2010083096A (en) * 2008-10-02 2010-04-15 Makoto Kawabata Wood treating method
JP2011183631A (en) * 2010-03-08 2011-09-22 Mywood 2 Kk Consolidation molding wood board, method for manufacturing the same, method for shaping deformed wood board
JP2014162198A (en) * 2013-02-27 2014-09-08 Tendo Mokko:Kk Method for consolidating and molding needle-leaved tree and furniture manufactured by this method
KR20180127871A (en) * 2017-05-22 2018-11-30 경북대학교 산학협력단 Method for manufacturing color wood by hot pressing
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JP2019216638A (en) * 2018-06-19 2019-12-26 満久 清水 Drug solution penetration apparatus

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