JP2007332335A - Coke creating apparatus including fully automated, waste tire, and whole waste rubber liquefaction through extraction of oil component - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide such an apparatus for disposing of wastes such as waste rubbers and waste tires which can resolve the problems of the safety aspect, cost aspect and loading. <P>SOLUTION: The apparatus has a heat pyrolytic reaction chamber 1 in which the reaction and modification of the weak radiation generated by heating a mica rock, mica-containing rock or mica with the reaction auxiliary gas give the thermal decomposition of wastes such as waste rubbers and waste tires at a low temperature and succeedingly has a slow cooling chamber 2 in which an oil component is condensed, and furthermore has an earthquake-resistant automatic device built-in which is provided with various kinds of sensors to inspect automatically the changes of the whole machines, the temperature range, the flow range and the operation circumstances of the machines and which shows them on a display panel. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

0001-1

  This device uses a burner that uses petroleum, gas, etc. as a heat source, or a high frequency or microwave (single, plural) IH heater (single, plural) resistance heater (single, plural) for direct heating Is a device built to thermally decompose treated materials (waste tires, waste rubber, waste), etc. The principle of the device is a burner combustion chamber when using a gas, LPG, LNG, or oil burner Is used as a box-type combustion chamber, and heat is concentrated on the inside of the box-type combustion chamber.Therefore, an indeterminate refractory, or a refractory brick, a heat-resistant heat-resistant board, etc. are used on the side and bottom of the inner wall. The combustion box is formed by using stainless steel, heat-resistant, corrosion-resistant alloy, nickel base, heat-resistant, corrosion-resistant alloy, or the like as the material, or using hastelloy, nickel plate, etc. that are strong in an oxidation-reduction atmosphere. In some cases, a burner is set in the burner inlet of the combustion box, and a static pressure is applied to the box-shaped combustion chamber. Combustion is performed inside the box, and the upper part of the box is subject to processing radiant convection far red heat efficiently and may add a flat surface, a wavy surface, an uneven surface, etc. to be additionally heated. When using either mica-containing stones, mica stones, or mica on a flat plate, either use them under the same conditions, or take one of the methods as much as possible on the upper surface of the lower box combustion chamber. Arranged in consideration of heat exchange efficiency, alpha ray, heat ray, far infrared ray, convection heat, radiant heat, etc. generated by the heat from there are transferred to the upper part of the processing tray lower part and the atmosphere of the processed product in the tray If the processed material (the material to be processed) is heated evenly, and the amount of the processed material is not fixed by a chemical diaphragm pump or metering pump, etc., depending on the material to be treated with the catalyst (thermal decomposition accelerator) at multiple points, the pump Operating discharge volume Adjust according to the time, etc., and perform actions such as insertion and injection into the reaction chamber according to the treatment object. For this action, the injection and insertion nozzles contact, insert, or approach the target object at the time of injection. Other than that, it is raised to the standby position to prevent the nozzle from being worn out and clogged, and the intermediate part and maintainable part of the nozzle are sealed, that is, the non-return of the oil that has reacted in the internal reaction chamber A structure having a function to perform the above and a structure in which the nozzle is operated as necessary. When the treated product rises to a temperature close to the reaction temperature in order to promote thermal decomposition, a reaction accelerator is quickly inserted, and gasification, atomization and filling of the reaction chamber allows oil extraction and pyrolysis separation reaction. Create an atmosphere to promote. In this case, two methods may be used. One is that the injected and inserted catalyst is gasified or nano-misted by the heat of the reaction chamber to work uniformly on the molecular particles of the processed material, and heat is added to it, and the heat is uniformly distributed to every corner of the processed material. Oil content can be extracted by carrying it to The other is gasified or nano-misted catalyst, mica stone located in the atmosphere, or mica-containing stone, the catalyst itself is replaced by contacting the minute radiation area emitted by heating mica, and rubber In some cases, a method having a method and a structure that works in the direction of interference of the stitch structure of plastics and plastics and further improves the decomposition speed and decomposition temperature may be used.

0001-2

The temperature control of the pyrolysis reaction chamber is controlled by a temperature sensor installed in the pyrolysis reaction chamber and in the box heating furnace so that the burner is stopped, ignited and burned intermittently to maintain a constant temperature. To do. In addition, in order to efficiently and quickly guide oil smoke extracted by heating, reaction accelerators, etc. to the condensation layer inside the pyrolysis reaction chamber (open area), the heat source in the pyrolysis reactor, the box combustion chamber is It has a heat insulation structure. The heat insulation structure has as high a porosity as possible, low thermal conductivity and easy to apply ceramic wool, etc. A heat-resistant, corrosion-resistant stainless steel alloy plate, etc. is used to set a mounting plate that also has a heat insulating partition on the four sides and bottom, and an air layer may be provided. Although the jacket is not attached, the jacket is set on the four sides and the bottom, and the side and bottom temperatures are different.In particular, the bottom temperature is low so that the lower side where the jacket is set functions as a condensing layer. In order to prevent heat from leaking outside, the temperature of the four-sided jacket is set differently from that of the bottom jacket from the outside of the air layer, and automatic flow adjustment of water, brine solution, etc. passing through the jacket is installed at the entrance of each jacket In the case of an internal jacket, a temperature sensor may be installed at an arbitrary position of the jacket in order to perform appropriate temperature control. In most cases, a temperature sensor is set on the outlet side of the jacket, and the temperature sensor signal is used to operate the temperature controller to measure the automatic flow rate, that is, to adjust the flow rate so that a constant condition can be maintained at all times. The adjustment method is that the outer wall surface and bottom surface of the combustion chamber part and the outer wall surface and bottom surface of the condensing chamber also have a jacket structure. Depending on the sensor, the jacket has a structure that allows different temperature settings, and the gate temperature of each partition gate part of the present device of the present invention can also be controlled by different fully automatic flow control. Take. Similarly, the heating reaction side insertion gate, the heating reaction side exit gate, the cooling chamber side insertion gate, and the cooling chamber side exit gate are sliding surfaces, so that they can be compared with ductile iron with solid lubricity to improve sliding. It is best to use Hastelloy, Inconel, etc. for the flange jacket and sliding surface on the opposite side, but the same ductile cast iron with high hardness FC200 or FCD450 or more may be used, but in this case However, in order to emphasize sliding and confidentiality, spheroidizing annealing with a spheroidizing rate of 60% or more is performed before processing. Even in this case, since all the gates need to be cooled, a water-cooled jacket structure is used, and the structure is such that the water channel is plus and minus, and the gate plate is engraved in half on one side of the gate plate, and the other two are placed in the same position. Engrave the water channel, finish one end of the heat-resistant and waterproof packing with the same parabolic shape, place an object with two water cooling passages for the gate around the packing at an appropriate pitch, and evenly apply heat-resistant and waterproof adhesive to the packing A structure in which a single plate is wound and tightened so that two pieces can be joined uniformly with a heat-resistant and corrosion-resistant cap screw. This structure is installed at the pyrolysis reaction layer entrance, pyrolysis reaction layer exit, and decooling layer exit, and the temperature of the cooling medium flowing through them is different and may be constant. Concerning the control, it has a structure that can always be controlled at an appropriate temperature by an automatic flow control valve on the inlet side and a temperature sensor on the outlet side.

0001-3

In the opening and closing of the gate of the present invention, first of all, it moves in the order of the insertion port, the end of the pyrolysis reaction chamber, the cooling outlet, etc. In some cases, a mild inert atmosphere may be maintained during the reaction. Depending on the type of waste rubber, an inert atmosphere may not be used at all, and a reducing atmosphere may be formed and used by the oily decomposed gas of waste. At the time of insertion, the temperature of the thermal decomposition reaction chamber rises to the reaction temperature, and at the same time as the reaction is completed, the concentration of the inert gas is increased to create a completely inert atmosphere. When moving from the pyrolysis reaction chamber to the cooling and cooling chamber, the operation is often performed in the order of moving from the discharge port to the discharge position. That is, there must be a tray at each position temporarily in the order of the standby tray position, pyrolysis reaction tray position, cooling / cooling chamber position, and cooling / cooling end position. The operating time varies depending on the amount and shape processed by the timer etc. provided on the control panel, but the system, structure and principle can arbitrarily set the processing time.

0001-4

Like the thermal decomposition reaction chamber, the cooling chamber is surrounded by a water cooling jacket, and the residual oil below the upper ceiling, middle layer, and lower layers is collected and inclined to the condensing part at the bottom of the thermal decomposition chamber. A structure that can be jointed in the direction with a duct or oil-resistant hose, etc., completely condensed in the condensing layer, condensing semi-gasified oil, and condensed out of the condensing layer to be discharged as oil. In addition, an explosion-proof motor is installed outside the upper cooling cooling chamber, and the inside may be cooled by using a heat exchange promoting fan or a sirocco fan with circulation cooling explosion-proof measures. . Most of the oil in the pyrolysis reaction chamber condenses the remaining oil that can be extracted, so a finned tube, finned tube, plated copper tube, etc. are placed directly under the fan in consideration of heat exchange efficiency. A plurality of honeycombs and zigzags are installed, and a rotary heat exchanger and a variable rotation type are directly attached to the cooling room for easy maintenance, and the structure of the rotary heat exchanger is a plated copper tube. Workability can be achieved by attaching cylindrical blades such as stainless steel pipes to the flow of the medium, leaving both ends of the pipe and sirocco fan wings in a deformed shape of the pipe body, or wings for air stirring on the outer periphery of the rotary heat exchanger. Will also be easier. Thereby, the cooling air may be directly cooled by directly stirring the gas in the cooling chamber. In this case, it is easy to maintain and has a structure that can rotate the rotary sirocco fan for heat exchange in a variable manner. Kimono can be washed. In this case, there is no need to disassemble and wash like a fixed fan, so maintenance is good and the deposits adhered to the inner wall of the cooling / cooling chamber due to its centrifugal force by spraying cleaning liquid or cleaning oil at high speed rotation Can be cleaned at the same time. A structure in which the cooling room can be forcibly removed. As for the temperature adjustment and cooling medium at that time, an automatic flow control valve is installed on the inlet side, and a temperature sensor is installed on the outlet side as in the other parts. A temperature sensor is installed to detect the temperature inside the decooling / cooling chamber so that a signal can be entered and the state of processing of the workpiece can be changed arbitrarily, and cooling is performed by multiple, single, multiple signals, single signal. A temperature sensor is installed on the outlet side of the cooling medium to check the temperature condition in the cooling chamber, and to increase or decrease the rotation of the rotary sirocco fan or rotor with fins installed in the cooling cooling chamber and send it to the fully automatic flow control valve. , There is also a structure that automatically adjusts the flow rate of the cooling medium of the rotary heat exchanger, about the number of this rotary heat exchange sirocco method and finned method, Several established, when a plurality of alternating rotating, the same rotation, reverse rotation, forward and reverse rotation, for single several principles having a structure such as is movable left rotation, right rotation. Regarding this principle, a tray having a reaction oil extraction process and a remaining coke in the cooling cooling chamber enter the room and have a structure in which the heat is exchanged with the gate closed. The same applies to the combination of a fan and a fin tube.

0001-5

The feature of the present invention is that the condensing capacity becomes a problem in order to reduce the size and efficiency of the machine, and this problem is solved by this principle. In this principle, a fin-wound tube, fin tube, plated copper tube, stainless steel tube, etc. are passed through a pipe-shaped shaft, the center of the shaft is shielded, rotary joints are provided at both ends, fin-wound tube, fin tube, Install plated copper tubes, stainless steel tubes, etc. in the cylindrical area, install flanges with water channels at both ends, connect each heat exchange tube to the same thing on the opposite side, and rotate that part to rotate The exchange efficiency can be greatly improved, and the efficiency can be improved by installing one or more in the condensing chamber. In this case, the drive shaft that rotates the rotary heat exchanger penetrates to the outside, and rotary joints are installed on the entrance side and the exit side in the penetrated part to make the structure easy to maintain, and the rotary heat exchanger of the present invention has its structure. Because deposits such as oil sludge are rotated due to their function, they are unavoidably attached to the function of the rotary heat exchanger, high-pressure pipe outside the rotating area, and in this case, corrosion resistance is required. Without disassembling by rotating the rotary while spraying a high-pressure cleaning liquid or washing oil equivalent to the oil from the outside with a high-pressure pump. Structure and principle that can be cleaned. In addition, since the condensing speed differs depending on the processed product, a sprocket or the like is attached to the gear motor, and in the case of a plurality of cases, the rotation direction may be changed to an efficient direction. Variable and reverse speed increase / decrease speed can be freely controlled by an inverter, etc. This phenomenon occurs as a secondary phenomenon, but the heat exchanger is rotated and the ambient load heat atmosphere is agitated in the same manner, thereby improving efficiency and downsizing. The principle and structure that made it possible.

0001-6

Although the present invention has a part corresponding to the dry distillation furnace, when opening and closing the transfer gate, in order to prevent air from entering from both ends, the gate opening and closing part has a single or plural inert gas, non-combustible gas, and injection nozzle. May be installed. Inert gas and non-flammable gas injection timing shall be formed in advance before raising the gate, or a non-flammable inert gas jet outlet is provided at the bottom of each gate to inject air, The structure that prevents the inflow of combustible gas also serves as the same. In addition, when a stop signal of the entire device is activated due to a power failure or natural disaster, a mechanism that rapidly inserts gaseous nitrogen into each furnace for both cooling and explosion prevention by installing an emergency cooling valve from a compressed liquid nitrogen cylinder etc. . In this case, since there is a large amount of insertion, it may have a structure with a discharge valve installed on the outlet side.

0001-7

In the present invention, a burner or the like that obtains heat by burning petroleum or gas as a heat source is used, or a high frequency induction coil, microwave, IH heater, resistance heater or the like is used, among which a burner is used. In order to use the cheapest possible energy source, set a preheater heater in the fuel supply combustion path so that the fuel equivalent to A heavy oil or A heavy oil can be used, and preheat it so that the combustion conditions are adjusted The pre-heater is oil-resistant, and the temperature is controlled, and the temperature is set to a constant temperature and led to the burner nozzle. The protection measures were taken.

0001-8

The root of the cooling part of the present invention mainly uses a branchler, and in addition, there are cases where a combination of a direct expansion refrigerant cooling method, a cold water cooling method, or the like is used. Use the solution to pass the brine solution through the branchler and place the cooled solution in the lower part of the cooling brine solution tank to form a cooling pool. The cooling medium (brine water) cooled from the blownler requires a suction port inside the tank by sending it out from the collecting pipe (using a line pump) to the cooling part of the present invention. A guide pipe is provided so that the liquid cooled to a predetermined temperature is provided to the collecting pipe suction port in the solution tank and sucked into the intake port. A flow sensor and pressure switch are attached to the collecting pipe near the outlet of the secondary side line pump to detect the supply of the brine solution to the line when the brine solution is reduced. The temperature of the brine solution is detected in order to detect the operating state. Safety is increased by installing a mechanism that sends this signal to the control panel and senses the critical cooling temperature gradient in the device. In order to replenish the brine solution, after automatically mixing the pure water device and the brine solution, the level sensor provided in the tank may detect the decrease, and a structure may be installed to automatically replenish only the reduced amount. The shape of the solution tank is rectangular, square, cylindrical, and almost the same method is used. Collecting pipes and outtakes (returns) are gathered in the collecting pipe and gently placed above the brine solution tank. When returning and circulating, and when the return is at high temperature, heat may be collected through a heat exchanger and used for multiple purposes.

0001-9

When the burner of the present invention is used, an exhaust adjustment damper is installed at one or more exhaust ports so that combustion and exhaust heat from the heat source combustion chamber (box combustion chamber) can be adjusted correctly, and thereafter The exhaust heat is gathered and led to the oil fractionation device that can be recovered by this device. A part of the coolant (brine water) is attached with a fully automatic flow control valve, detected by the temperature sensor at the outlet, and the temperature controller Set a constant temperature at, and set a similar lower temperature in the condensing chamber provided in the fractionator to perform fractional distillation of oil.

0001-10

When the device of the present invention is small in size up to now, there may be a tilt depending on the earthquake-proof automatic stop device and installation location, which most devices have not been considered, and may be installed while tilting. As a precaution, the operation panel uses a large touch panel so that it can always be operated in a normal state, and the display shows the mechanical structure, etc. However, an easy-to-understand animation display etc. is displayed, and in addition to this, a sound element is built in, and this is also considered so that the operator can always grasp the state of the device, and this consideration also utilizes the main principle of the present invention, Since the cost has been greatly reduced, it can be established as a new waste disposal concept.

0001-11

The present invention is an invention that cleans the environment, i.e. suppresses the emission of odor, smoke, excess carbon dioxide, etc., and makes full use of energy savings. Considering taking a sufficient control method as a safety measure with a mechanism and structure that can be switched to a spare control circuit automatically or manually when an auxiliary circuit that is rarely seen, that is, the main circuit has failed, etc. The entire structure has been changed so as to overturn the common sense of waste disposal. The main circuit uses a simple sequencer, etc., and the spare circuit is controlled by an IC board circuit mainly composed of a microcomputer. A structure or circuit that can check the operating status of each other by adding a self-diagnostic function to this, and also the status of this device through the telephone line network, to manage the constantly operating information There may be cases where a system that notifies information to the monitoring, maintenance, sales company, manufacturer, etc. is used, and vice versa, and that each device can have a mechanism for changing parameters, temperature settings, processing conditions, etc. .

0001-12

Since the device of the present invention involves cooling, sufficient condensation measures and heat insulation measures are applied to the part, and in order to save energy, racking is usually performed on glass wool and heat insulating material with aluminum foil. Since the invention mainly causes condensation to occur in the gap between the heat insulating material and the cooling part of the main body, after the completion of spray coating or spraying, the urethane foam spraying process or the urethane coating is performed several times. Since this foamed urethane has a structure that completely prevents condensation, and the foamed urethane has no heat resistance, the surface is molded with a hand or the like immediately after spraying, and the act of adjusting the shape to increase the product value is performed almost simultaneously with the spraying, For the maintenance part, insert a sleeve or the like in advance to prevent urethane foam from adhering. After these operations are completed, heat-resistant paint or the like is sprayed directly on it several times, or a pre-scheduled cover mounting screw stay is provided, and a fire of sprayed urethane is fired from above. A cover is attached for the purpose of protection, etc., and a maintenance hatch or screw stop cover is provided for the maintenance part, a design suitable for an environmental improvement circulation processing device is formed, and paint for design is sprayed. Or apply. However, when using a material with excellent corrosion resistance such as stainless steel and aluminum, the paint may not be applied to the whole. This also applies to the base and rust prevention when foamed urethane is blown, and even if stainless steel is used for the main body, or the pipe or the like is made of stainless steel, the base is not made and spraying may be performed directly. However, in places where installation and removal are absolutely necessary, heat-resistant glass wool, anti-condensation paint, etc. may be used so that they can be opened relatively easily. As another method, there is a case in which a box-shaped cover is installed in advance for the dew condensation prevention heat insulation measure portion, and an already cured urethane foam piece or the like is inserted into the box cover and hermetically sealed.

0001-13

In the present invention, the mechanism for transporting from the standby location to the discharge completion standby location is an external drive geared motor with an inverter, a stepping driver, a stepping motor, a servo motor, a servo driver, an induction motor, an inverter, etc. The section from the standby position to the end of the pyrolysis reaction chamber is defined as one section, and the section is driven by using a double sprocket, timing gear, or the like outside the section. The action is to listen to the side of the foil from the standby position to the end of the reaction chamber, arrange the shape to prevent meandering, arrange the foil in the transport direction at appropriate intervals, and in the pyrolysis reaction chamber, radiant heat and convection heat In order to eliminate the viewing angle through the auxiliary agent for promoting decomposition, both the outside and inside of the drive shaft of the foil are supported, a shaft with a hollow portion is used inside the drive shaft that drives the foil, and a rotary joint for downflow is installed outside. Like the act of protecting the shaft from the heat of the pyrolysis reaction chamber, it has a structure that temporarily cools the already decomposed oil smoke etc. in the pyrolysis reaction chamber, and further, trays and running on both sides of the internal reaction chamber Two water-cooled jacket bearings are installed in parallel to the direction, and this bearing also serves as temporary cooling and promotes internal convection. In order to withstand the weight of the heat source, keep it at the viewing angle of the lower heat source box combustion chamber so that it can withstand even when heated, and place a number of foils horizontally in the transport direction. Since there is a possibility of slipping due to adhesion of condensed or condensed oil or the like, the finish of the contact surface of the tray with the foil is molded so as to increase the coefficient of friction. In addition, the friction coefficient of the foil contact surface is also increased by knurling so as to increase the friction coefficient, and a situation where slippage is suppressed even if oil adheres is constructed, and the transfer tray is moved from the thermal decomposition reaction chamber to the cooling cooling chamber. When moving, the rotation speed of the independent tray transfer foil on the side of the cooling chamber is the same as the peripheral speed of the pyrolysis reaction chamber and the reaction chamber foil is synchronized with the transfer foil of the receiving side cooling chamber. Conveyed to the cooling chamber, and after the delivery is finished, the partition water cooling gate of the pyrolysis reaction chamber and the cooling cooling chamber is configured to be closed, and has a structure that completely cuts both edges. Be. In addition, when discharged from the cooling cooling chamber, the tray transfer foil disposed for the cooling cooling chamber has a structure that can be discharged alone if cooling can be completed regardless of the thermal decomposition reaction chamber. The foil in the cooling / cooling chamber is provided with a water-cooling penetrating shaft at one end to transmit the drive shaft driven from the outside to the left and right, and this shaft is hollow inside and rotates to the opposite foil. A double sprocket is set at both ends of the main body of the shaft, and a rotary joint is set on the outside of the shaft to allow cooling water to flow through the device. It has a structure that suppresses expansion, sagging, sagging, material deterioration, and the like. Furthermore, this also has a similar mechanism on the left and right transmission shafts in the low temperature portion at the entrance of the pyrolysis reaction chamber, and forms the transfer transmission mechanism of this apparatus. In the external transmission mechanism, double sprockets are alternately chained, and the drive systems for the pyrolysis reaction chamber side and the cooling / cooling chamber side are configured to be separated separately. It shall be the thing which has the structure which can take the operating state. In addition, there is a possibility that variations in the height of the transfer foil between the pyrolysis reaction chamber and the cooling / cooling chamber can be made in the production state, so the foil can be adjusted to a certain level by adjusting the external bearing. The same is true. In both cases, a water-cooled jacket is penetrated and a power transmission part is constructed outside, so the jacket penetration part has a single-sided sleeve mechanism, and a shaft penetrated by heat-resistant, corrosion-resistant, chemical-resistant gland packing, etc. to leak through the gap in the jacket sleeve. In order to prevent it, it is a thing which has heat resistance, corrosion resistance, chemical-resistant gland packing, and a leak prevention mechanism by adjusting tightening.

Conventional tires are crushed and burned and used as a heat source, or pyrolyzed at a high temperature of 800 to 900 degrees to extract oil. Because the oil is so hot that the extracted oil contains a lot of carbides and most of the oil can only be secured, the heavy oil that is currently secured is not suitable for the fuel of internal combustion engines with high accuracy. Only a part of the internal combustion engine using heavy oil or C heavy oil can be used, and such a technology has not been established yet. In addition, as for the apparatus, a fully automatic apparatus itself has been developed, but at present, no such apparatus has been born. In other words, the current situation is that we have not been able to prove the technology and build the principle. In the present invention, in addition to solving the above-mentioned problems, oil can be extracted at an extremely low temperature, and high-quality coke can be produced.

Problems to be solved by the invention

The present invention intends to solve the problem of the development of waste rubber, waste tires, fully automatic generation equipment for recyclable fuel that is free of general secondary pollution and energy loss. The principle is being consolidated to re-energize waste, and if this issue is resolved, it will be possible to make a significant social contribution, and also from the environmental perspective, illegal dumping, odor pollution during incineration, or two It is used for asphalt of the next use, and the next use is impossible at present, but it has been temporarily used in this way until now, but such use will be used at the time of replacement work such as pavement in the future In the future, it is inevitable that these wastes will be a major issue as secondary pollution, and if you plan to automate them. Unreasonably, simply raising the temperature to a high temperature in a carbonization kettle will cause a great deal of energy loss. If these problems are not solved, resource reuse will accelerate depletion of fossil resources and atmospheric CO2 emissions. The current situation is that the concentration of carbon will increase and the natural phenomenon, that is, the global environment, may be shaken, and the problem is to solve them one by one.

Means for solving the problem

The present invention makes it possible to realize a structure and principle capable of efficiently converting oil that has been processed and oiled and separated at high temperatures up to now, and separating and processing the remaining portion as solid energy such as coke. First of all, although the temperature of the thermal reaction processing chamber differs depending on the processing object, it can be processed at an overwhelmingly low temperature, and this is made possible by, for example, mica stone, mica-containing stone, mica By heating the etc., weaker radiation is emitted, the reaction aid gas reacts with the radiation, transforms and enters into the granulation of the processed material, decomposes the processed material in a short time, and requires much heat. Therefore, the odor can be suppressed, the temperature of the extracted oil is low, it is difficult to become carbonized, the condensation cooling is not so much heat loss, the indirect energy consumption can be suppressed, and these principles are condensed. With the main principle Was able to achieve a reluctant automation is present principles, also by making the device by utilizing this principle, was to solve the problem of [0003] is an invention. (However, thermal decomposition alone takes time and the amount of extraction decreases. In addition, the decomposition temperature increases, and the quality of recovered oil and coke also decreases.)

The invention's effect

The object of the present invention is to enable an effective and automatic element of waste that is currently highlighted as a social problem, and waste tires, rubber, etc. that could not be widely used so far at a very low temperature originally waste itself It is possible to extract it as a high-quality light heavy oil that does not contain ash, and its use as a land-use internal combustion engine is not limited to civilian, industrial, In the future, it will be positioned as an important source of energy for industrial and agricultural use. In addition, the maintenance rate is excellent, the running cost is reduced, and since the cost can be drastically reduced so that it can be used up to the minute that has been difficult to use, the penetration rate is increased. Both cost, such as border industry holds become possible in the future. In that case, it was invented on the premise that it would be treated as resource waste that can be used as effective energy without having to consider throwing it away as garbage.

In the present invention, waste tires, waste rubbers, generalized oils, that is, waste rubbers, waste tires, etc., have different reaction accelerators or treatment temperatures, but in any case, the reaction accelerators are replaced with heat in a modified gas atmosphere at low temperature Because it is placed in a state close to heating and non-oxidation and undergoes reaction pyrolysis, it can produce high quality oil and high quality coke, and the equipment itself is small and the processing area has a simple structure. In order to make oily waste, etc., carefully consider the maintainability associated with it, invent new principles at each location, and fundamentally change the system to tackle environmental issues as a more convenient device in the future The operation method also displays pictures, animations, etc. on the touch panel, and does not require a specialized operator. Inclinometer is also built in to prevent malfunction due to natural tilt that is likely to occur when installed in the system, and when the device itself tilts more than necessary, the operation is automatically stopped and displayed on the display panel. thing. In addition, the movement of the entire machine, temperature range, flow range, machine operating status, etc. are automatically detected and displayed on the display panel so that anyone can use it. It is a product that is safe and accurate so that explanations, explanations of the detection status of abnormal parts, etc. can be conveyed to the operator by voice.

Viewed from the side of the waste rubber, waste tire and waste rubber device of the present invention, the position of the water cooling gate in each section, the driving power for the conveying foil, a simple drawing of the transmission path, and the arrangement. is there. The apparatus of the present invention, showing a cross section, and in particular, a rotary heat exchanger in the condensate liquefaction chamber, etc., is an example diagram, in addition to the movement of the upper reaction accelerator insertion nozzle, etc. There are cases where only the standard fan of the cooling / cooling room is used, and in the example shown, what is clearly described in the text in the explanation of the technology may be installed horizontally in the same position. The example described in the drawing of the present invention describes the foil on which the transfer processing tray is placed and an example of the mechanism around it, and is a partial cross-sectional view, that is, a drawing in which the transfer portion is viewed from above. . In the present invention, in the unlikely event that an explosion has occurred, the internal gas expands rapidly and attaches to the thermal decomposition reaction chamber as an escape route, and also includes a water cooling jacket channel. In fact, a reinforcing bar is installed vertically in a staggered position, but it is not shown in this figure, so if you read the technical explanation carefully, how much pressure will be applied to the surface, The description is intentionally avoided as it can be fully understood. The most important pyrolysis reaction chamber of the present invention is seen from directly above, and as fully described in the technical field of the present invention, the four sides of the jacket, the cooling cooling passage, the arrangement of the cooling pipe, the temperature It is the example figure by which positional relationships, such as a sensor, were described, and this is not all. In the present invention, it is an example diagram describing the entrance / exit gate of the cooling room and the thermal decomposition reaction chamber, the water cooling position, the injection nozzle, etc. in the present invention. This is just a simple example, and if you have any questions, you should look at the technical field. In the present invention, the water cooling jacket attached to the combustion chamber and its surroundings, or the installation of a plated copper pipe for condensation, examples of the positional relationship of the heat wave reflectors, etc. are easy to understand, and are represented by a cross section excluding the lower condensation chamber. Is. The structure of the cooling / cooling chamber is simply shown as an example. This figure shows an example of the drive transmission mechanism as a structural section of the standby place. The drive is transmitted from left to right, and its water cooling path, sealing state, and the like are shown as examples. The mounting state and load state of the transfer foil, and the driving and cooling system of the portion penetrating the pyrolysis reaction chamber are shown as examples. The most important aspect of the present invention is a system diagram that shows how the pyrolysis reaction chamber and the cooling elements around the heat source are controlled externally. This system diagram is not all.

Explanation of symbols

(1). The side surface of the pyrolysis reaction chamber is described as clearly as possible, and the pyrolysis reaction chamber is located inside the portion (1).
(2). I think that it can be explained enough in the field of cooling and cooling chambers and technology, but as shown in the standard style, there is a figure to install an explosion-proof fan on the fin tube, but this is only an example There is a rotary heat exchange fan explained in the technical field for cooling, but it can be cleaned without disassembling during maintenance and heat exchange efficiency is high, so the main principle of the present invention is explanation to incorporate in each part Please read carefully the technical field.

Claims (13)

A fully automatic flow control valve is installed near each designated jacket inlet, and one or more temperature sensors are installed at the outlet or at an arbitrary position. The temperature is set by the controller, and the signal is sent to the fully automatic flow control valve to maintain the temperature of each jacket as it is set to each section, and the inner jacket of the section, and the body jacket, reflection Set the temperature of the board, etc. In order to save energy, the brachinlers required for cooling each required part use inverter-controlled types, brine solutions, and those with good cooling efficiency. In order to improve the power factor, an appropriate phase advancer, etc. is added, energy saving is taken into consideration, and the brine storage cold water circulation tank is coated with foamed urethane several times on the outer surface of the tank, or a double tank, and has a vacuum insulation structure, etc. Sometimes things are used. Use a single or multiple rotary heat exchangers in the condensing chamber, which can be fixed or variable, forward / reverse, same direction, reverse direction, gear motor, sprocket, chain, inverter, etc. Considering that sludge and the like adhere to the exchange part or exchange fin, and to install a high pressure washing nozzle or a pipe with a hole on the parallel line with the rotary heat exchanger, as described above, The cleaning nozzle, cleaning oil, etc. are reliably cleaned against the heat exchanging rotary nozzle pipe for cleaning and perforated pipe, etc. by temporary (maintenance) outside and permanent external, high-pressure pump. It has a structure that can be rotated without any viewing angle while rotating the rotary heat exchanger at high speed, low speed, forward / reverse, and rotation at any time. Mica stones, mica-containing stones, mica, etc., may be used in combination with them, may be used in combination, heated, and the alpha rays emitted from them are gaseous or vaporous as a reaction accelerator (catalyst) Replaces the molecular structure of the reaction accelerator, increases the reaction force, promotes oil formation, and heat rays emitted directly from the upper part of the heat generating part, and heat rays emitted from mica, or mica-containing stones, mica, etc. By synergistic effects such as far-infrared rays and alpha rays, the processed material in the pyrolysis reaction chamber is efficiently separated into oil and separated, and the ability to extract oil efficiently at low temperatures is separated from the remaining high-quality coke. The principle, mechanism, and oil-separation can be performed in a short time together with normal pressure. In this reaction, the reaction is carried out in an inert atmosphere or a reducing atmosphere. (Reducing atmosphere is the replacement of a reaction accelerator as described above. , Oil decomposed by the conversion catalyst, Of say a reducing atmosphere of hydrogen) high quality that oil extraction is the principle and structure that can semi-continuously. The heat source of this principle has the same purpose of using heat. Based on electrical energy, an IH transmitter is attached directly below the heating plate, the upper heating plate is a multiple heating plate, and the top is corrosion resistant. There is also a case where heat is generated by using a nickel-based plate or the like that has strong properties and also shares heat resistance. In the case of high-frequency induction heating, is it possible to wind one or more heating coils, join super-heat-resistant steel, etc. to the upper heating plate at the center of the coil, and flow an induction high-frequency current for efficient local heating? In addition, by placing an insulator directly under the heating plate and installing a resistance heater and locally heating them using them as a heat source, heat transfer can be suppressed, and although power efficiency is good, power consumption is reduced. In order to suppress as much as possible, a part of the oil extracted by this principle is used for the heat source by the burner method invented as a part of the heat source used within this principle, and it is used as fuel for the burner to obtain heat from it. In addition, the fuel required for the pyrolysis reaction chamber is supplied and the fuel used in this burner is equivalent to A heavy oil or B heavy oil, so the fuel is preheated in advance with a preheater. Preheating with regulator When the burner is turned on and off with a three-way valve from the preheater to the burner main body injection pump or the preheating combustion circulation pump directly connected to the preheater, the circulation state and the injection state are automatically switched. It can be preheated according to the fuel to be used, and it is constructed to prevent air pollution and complete combustion. For safety reasons, use a highly conductive material, and have a structure where heat insulation, fireproof materials, etc. are safely installed in the piping part, so as not to cause human injury such as burns. As for preheating, the device of the present invention, operation, ignition, preheated immediately before, oil that is not sufficiently preheated is ejected from the burner nozzle, causing exhaust gas and non-ignition, so it can be preheated to an appropriate temperature in advance. It must be a structure. The processing steps of the apparatus used in the present invention include a standby place, and when each partition water cooling shield is opened from under the gate, an inert gas is injected from the nozzle below the gate, and there may be an inert gas curtain. There is also a case where an excretion opening for excreting inert gas is provided. Insert into the heating reaction chamber from the waiting area, close the partition water cooling gate, and keep the basket for treatment or box type carrier (conveyance tray) etc. in the reaction chamber until the end of the oil conversion reaction, and set a timer of your choice Open the water cooling partition door at the pyrolysis reaction chamber outlet at the set time up and move it to the cooling cooling chamber as above, open the water cooling partition gate from the cooling cooling chamber to the basket standby position, move as above, Although it has a structure that closes the gate after moving, it is necessary to adjust the atmosphere so that there is no danger of explosion by drastically reducing the oxygen concentration in the lower part of the inserted water cooling gate and the pyrolysis reaction chamber in the case of continuous operation. In order to reduce the cost of atmospheric gas, nitrogen, oxygen, separated nitrogen, and a production apparatus are installed, and low-cost nitrogen gas may be used. If pressure is required, nitrogen or nitrogen that has passed through a pre-selection device may be pressurized with a dedicated compressor and stored in the receiver and used in some cases. When passing through, the temperature of the nitrogen rises and the density rises, so the cooling mechanism is used to forcibly cool the connecting pipe with the compressor by using the same mechanism, the principle of the Blainchler, and the line to raise the nitrogen density. And have the principle of being compressed efficiently. In the present invention, the trays of the pyrolysis reaction chamber and the cooling / cooling chamber (which occupies a relatively important position in the apparatus of the present invention are structurally the heat generated from the heating portion at the bottom of the pyrolysis reaction chamber. The reaction accelerator inserted in the passage and pyrolysis reaction chamber in a timely and appropriate amount is suddenly gasified, and evenly contacts the work, that is, waste rubber, waste tires, etc. Reinforcing mesh and dust drop-preventing micron mesh, this mesh uses a heat-resistant stainless steel mesh, and when dust falls to the top of the pyrolysis reaction box or cools in the cooling room, it falls or scatters. This is extremely important because there is a case where a lid-like micromesh lid is also provided on the upper part of the box). When there are a plurality of water-cooling drive devices for movement (this may be singular) In Feed speed, inverter drive for performing synchronous operation, etc., it stepper drives, is obtained by allowing the synchronous operation using the servo drive and the like. The hollow part of the water-cooled jacket used in the apparatus of the present invention, a hole that passes through the hole at right angles to the material surface, and a corrosion-resistant steel, stainless steel, shaft, etc. are provided in a straight line or a staggered pattern at a constant interval. In the present principle of the object used as an apparatus in this apparatus, the temperature of the brine water layer portion is increased by heat generated by heat exchange inside the hot water jacket, and depending on the shape of the jacket, the fluid property is on one side. When the pressure is discharged from the other and discharged from the other, the flow velocity at the center of the fluid is fast, but the jacket used in the present invention reflects a heat wave etc. on the upper part, so a reflector is attached, A water-cooled jacket is located on both sleeves of the reflector so that the ambient temperature is lowered. In order to take a temperature gradient from both sleeves to the apex, the temperature of the reflector gradually decreases from the apex to both sleeves, and the temperature of the final load contact part is set so that the oil smoke can be semi-condensed, These jackets are reinforced from the beginning to prevent swelling due to water pressure, etc., and the purpose is to quickly drop the heat wave and gas convection into the complete liquefaction condensation chamber. In order to obtain the effects of the present invention sufficiently, the water cooling jacket installed in the sense of heat shielding the bottom around the combustion chamber may cause the same effect. In addition, it is in the temperature flow area and pressure flow area where breakage is likely to occur, and in the worst case, when brine water is no longer forcedly circulated, the occurrence of water hammer, etc. is fully taken into consideration as described above. Is obtained by a strong structure, the use of those principles and structure. This device has maintainability, control safety, information communication property, control spare circuit detection system, etc., and in order to prevent secondary disasters due to natural disasters, etc., vibration detectors, inclinometers, and protection circuits are cooled during power outages. The operation of this equipment is urgently stopped until it is possible to cool it down quickly, and in the pyrolysis reaction chamber, a normally open gas solenoid valve is installed to automatically produce a rapid cooling effect of nitrogen gas and creation of an inert atmosphere. The system shall have a structure and system that can be stopped in an emergency without any safety problems even during work, and it shall have a function that enables the movable state, movable change, etc. of this device to be performed remotely. thing. The present invention provides a heat source in a pyrolysis reactor, a box-shaped combustion chamber, in order to efficiently and quickly guide oil smoke extracted by heating, a reaction accelerator, and the like into a condensation layer inside a pyrolysis reaction chamber (open area). Is a heat insulating structure, and the heat insulating structure has as high a porosity as possible, low thermal conductivity and easy to apply ceramic wool, etc., one or more pieces, stacked to a certain thickness and fixed to fix them, heat and corrosion resistance Use a heat-resistant and corrosion-resistant stainless steel alloy plate, or a nickel-based alloy plate with excellent heat and corrosion resistance, etc., and set the mounting plates that also have heat insulation partitions on the four sides and bottom, and provide an air layer At the same time, a water-cooling jacket for heat insulation is provided on the four sides and bottom so that the cracked gas decomposed in the upper pyrolysis reaction part quickly passes through the condensation cooling passage and flows efficiently into the liquefaction cooling chamber. A temperature controller installed to create a signal to be sent to a fully automatic flow control valve that adjusts the flow rate of brine cooling water to control at a low temperature so as not to transfer heat directly to the liquefaction condensing unit, to the temperature controller Set the temperature sensor to be sent to the outlet or any position where maintenance is easy and highly accurate detection is possible, and brine water flow control is performed accurately. At the same time, among the four sheets located on the side, the longitudinal direction of the condensing passage and the cooling water flow control for cooling the two faces are set lower as well as the bottom, and the upper heating plate overlaps the main jacket, conducting heat wastefully. It is assumed that the upper heating plate has a structure in which a heat insulating material is inserted to prevent heat transfer to the jacket. In the opening and closing of the gate of the present invention, first of all, it moves in the order of the insertion port, the end of the pyrolysis reaction chamber, the cooling outlet, etc. In some cases, a mild inert atmosphere may be maintained during the reaction. Depending on the type of waste rubber, an inert atmosphere may not be used at all, and a reducing atmosphere may be formed and used by the oily decomposed gas of waste. At the time of insertion, the temperature of the thermal decomposition reaction chamber rises to the reaction temperature, and at the same time as the reaction is completed, the concentration of the inert gas is increased to create a completely inert atmosphere. When moving from the pyrolysis reaction chamber to the cooling and cooling chamber, the operation is often performed in the order of moving from the discharge port to the discharge position. That is, there must be a tray at each position temporarily in the order of the standby tray position, pyrolysis reaction tray position, cooling / cooling chamber position, and cooling / cooling end position. Although the operating time varies depending on the amount and shape processed by a timer or the like provided on the control panel, it must be a method, structure and principle that can arbitrarily set the processing time. An explosion-proof motor is installed outside in the upper part of the cooling cooling chamber of the present invention, and the inside is cooled by using a fan for promoting heat exchange, or a sirocco fan with explosion-proof measures for circulation cooling. is there. Most of the oil in the pyrolysis reaction chamber condenses the remaining oil that can be extracted, so a finned tube, finned tube, plated copper tube, etc. are placed directly under the fan in consideration of heat exchange efficiency. A plurality of honeycombs and zigzags are installed, and a rotary heat exchanger and a variable rotation type are directly attached to the cooling room for easy maintenance, and the structure of the rotary heat exchanger is a plated copper tube. Workability can be achieved by attaching cylindrical blades such as stainless steel pipes to the flow of the medium, leaving both ends of the pipe and sirocco fan wings in a deformed shape of the pipe body, or wings for air stirring on the outer periphery of the rotary heat exchanger. Will also be easier. Thereby, the cooling air may be directly cooled by directly stirring the gas in the cooling chamber. In this case, it is easy to maintain and has a structure that can rotate the rotary sirocco fan for heat exchange in a variable manner. Kimono can be washed. In this case, there is no need to disassemble and wash like a fixed fan, so maintenance is good and the deposits adhered to the inner wall of the cooling / cooling chamber due to its centrifugal force by spraying cleaning liquid or cleaning oil at high speed rotation Can be cleaned at the same time. In the present invention, the mechanism for transporting from the standby location to the discharge completion standby location is an external drive geared motor with an inverter, a stepping driver, a stepping motor, a servo motor, a servo driver, an induction motor, an inverter, etc. The section from the standby position to the end of the pyrolysis reaction chamber is defined as one section, and the section is driven by using a double sprocket, timing gear, or the like outside the section. The action is to listen to the side of the foil from the standby position to the end of the reaction chamber, arrange the shape to prevent meandering, arrange the foil in the transport direction at appropriate intervals, and in the pyrolysis reaction chamber, radiant heat and convection heat In order to eliminate the viewing angle through the auxiliary agent for promoting decomposition, both the outside and inside of the drive shaft of the foil are supported, a shaft with a hollow portion is used inside the drive shaft that drives the foil, and a rotary joint for downflow is installed outside. Like the act of protecting the shaft from the heat of the pyrolysis reaction chamber, it has a structure that temporarily cools the already decomposed oil smoke etc. in the pyrolysis reaction chamber, and further, trays and running on both sides of the internal reaction chamber Two water-cooled jacket bearings are installed in parallel to the direction, and this bearing also serves as temporary cooling and promotes internal convection. In order to withstand the weight of the heat source, keep it at the viewing angle of the lower heat source box combustion chamber so that it can withstand even when heated, and place a number of foils horizontally in the transport direction. Since there is a possibility of slipping due to adhesion of condensed or condensed oil or the like, the finish of the contact surface of the tray with the foil is molded so as to increase the coefficient of friction. In addition, the friction coefficient of the foil contact surface is also increased by knurling so as to increase the friction coefficient, and a situation where slippage is suppressed even if oil adheres is constructed, and the transfer tray is moved from the thermal decomposition reaction chamber to the cooling cooling chamber. When moving, the rotation speed of the independent tray transfer foil on the side of the cooling chamber is the same as the peripheral speed of the pyrolysis reaction chamber and the reaction chamber foil is synchronized with the transfer foil of the receiving side cooling chamber. Conveyed to the cooling chamber, and after the delivery is finished, the partition water cooling gate of the pyrolysis reaction chamber and the cooling cooling chamber is configured to be closed, and has a structure that completely cuts both edges. Be. In addition, when discharged from the cooling cooling chamber, the tray transfer foil disposed for the cooling cooling chamber has a structure that can be discharged alone if cooling can be completed regardless of the thermal decomposition reaction chamber. The foil in the cooling / cooling chamber is provided with a water-cooling penetrating shaft at one end to transmit the drive shaft driven from the outside to the left and right, and this shaft is hollow inside and rotates to the opposite foil. A double sprocket is set at both ends of the main body of the shaft, and a rotary joint is set on the outside of the shaft to allow cooling water to flow through the device. It has a structure that suppresses expansion, sagging, sagging, material deterioration, and the like. Furthermore, this also has a similar mechanism on the left and right transmission shafts in the low temperature portion at the entrance of the pyrolysis reaction chamber, and forms the transfer transmission mechanism of this apparatus. In the external transmission mechanism, double sprockets are alternately chained, and the drive systems for the pyrolysis reaction chamber side and the cooling / cooling chamber side are configured to be separated separately. It shall be the thing which has the structure which can take the operating state. In addition, there is a possibility that variations in the height of the transfer foil between the pyrolysis reaction chamber and the cooling / cooling chamber can be made in the production state, so the foil can be adjusted to a certain level by adjusting the external bearing. The same is true. In both cases, a water-cooled jacket is penetrated and a power transmission part is constructed outside, so the jacket penetration part has a single-sided sleeve mechanism, and a shaft penetrated by heat-resistant, corrosion-resistant, chemical-resistant gland packing, etc. to leak through the gap in the jacket sleeve. In order to prevent it, it must be equipped with heat resistance, corrosion resistance, chemical resistant gland packing, and leak prevention mechanism by adjusting tightening.

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