JP2007298060A - Rolling bearing - Google Patents
Rolling bearing Download PDFInfo
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- JP2007298060A JP2007298060A JP2006124172A JP2006124172A JP2007298060A JP 2007298060 A JP2007298060 A JP 2007298060A JP 2006124172 A JP2006124172 A JP 2006124172A JP 2006124172 A JP2006124172 A JP 2006124172A JP 2007298060 A JP2007298060 A JP 2007298060A
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- Prior art keywords
- rolling bearing
- outer ring
- ring
- insulating coating
- outer diameter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/62—Selection of substances
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/583—Details of specific parts of races
- F16C33/586—Details of specific parts of races outside the space between the races, e.g. end faces or bore of inner ring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
- F16C19/06—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/30—Electric properties; Magnetic properties
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
本発明は、軸受の内輪・外輪間に電位差を生じて電食の危険のある部位、例えば鉄道車両用のトラクションモーター、一般電動機および発電機のローター軸の支持軸受などに使用される絶縁被膜付きの転がり軸受に関する。 The present invention is provided with an insulating coating used in a portion where there is a risk of electric corrosion due to a potential difference between the inner ring and outer ring of the bearing, such as a traction motor for a railway vehicle, a support shaft for a rotor shaft of a general electric motor and a generator. The present invention relates to a rolling bearing.
電動機(若しくは発電機)の回転子(ローター)に使用される転がり軸受において、内輪と外輪の間に電位差が生じると、転動体と軌道面の間に潤滑油を通してスパークが生じ、表面に電食と呼ばれる損傷が発生することがありうる。 In a rolling bearing used for a rotor of an electric motor (or generator), if a potential difference is generated between the inner ring and the outer ring, a spark is generated between the rolling element and the raceway through lubricating oil, and electric corrosion occurs on the surface. The damage called can occur.
これを防止するためには、この部分に電気的な絶縁をとってやれば良いが、転がり軸受に、このような機能を付加する方法として、軌道輪の取付け面に絶縁体であるセラミックや樹脂による絶縁被膜を設ける方法が知られている。 In order to prevent this, it is only necessary to electrically insulate this part, but as a method of adding such a function to the rolling bearing, ceramic or resin as an insulator on the mounting surface of the bearing ring There is known a method of providing an insulating coating by the above.
絶縁被膜付きの転がり軸受の設置については、装置は、従来構造のままで、転がり軸受に絶縁処置を施したものに置き換えるだけで良く、別途に絶縁構造を設ける必要もないため、軽量かつ省スペースである。
モーターの制御においては、PWM(Pulse width modulation)制御のキャリア周波数が高くなる傾向にあるのと、IGBT(Insulated Gate. Bipolar Transistor)による、パルス波の高精度化も進んでおり、電食を防止するためには、従来よりも絶縁軸受を高インピーダンス化する必要がでてきている。 In motor control, the carrier frequency of PWM (Pulse width modulation) control tends to be higher, and IGBT (Insulated Gate Bipolar Transistor) is also improving the accuracy of pulse waves, preventing electric corrosion. In order to achieve this, it has become necessary to increase the impedance of the insulated bearing as compared with the prior art.
また、従来は、鉄道車両用のトラクションモーターに絶縁被膜付き軸受が使われるケースが多く、外径100〜250mm程度のものであったが、より大型の装置にも使用されるようになり、キャパシタンス特性の改善が課題となっている。 Conventionally, there are many cases in which a bearing with an insulating coating is used for a traction motor for a railway vehicle, which has an outer diameter of about 100 to 250 mm. Improvement of characteristics is an issue.
本発明は、上述したような事情に鑑みてなされたものであって、高インピーダンス化を図ることにより、電食を防止することができる、転がり軸受を提供することを目的とする。 This invention is made | formed in view of the above situations, Comprising: It aims at providing the rolling bearing which can prevent an electric corrosion by achieving high impedance.
上記の目的を達成するため、本発明に係る転がり軸受は、軌道輪に絶縁被膜を施した転がり軸受において、
前記軌道輪の取付け面に、窪み部又は突起部が設けてあることを特徴とする。
In order to achieve the above object, a rolling bearing according to the present invention is a rolling bearing in which an insulating film is applied to a bearing ring.
The mounting surface of the bearing ring is provided with a recess or a protrusion.
好適には、前記絶縁被膜が施される外輪の外径面又は内輪の内径面の軸方向の一部に、溝若しくは突起部が設けてある。 Preferably, a groove or a protrusion is provided in a part in the axial direction of the outer diameter surface of the outer ring or the inner diameter surface of the inner ring on which the insulating coating is applied.
また、好適には、前記絶縁被膜が施される外輪の外径面又は内輪の内径面に、部分的な窪み部若しくは突起部が設けてある。 Preferably, a partial recess or protrusion is provided on the outer diameter surface of the outer ring or the inner diameter surface of the inner ring on which the insulating coating is applied.
さらに、好適には、前記絶縁被膜が施される外輪の端面に段差を設ける構成として、嵌合される外輪の端面とハウジング部品との接触面積を小さくすると共に、ハウジング部品の接触部分と外輪の内径面の金属の露出部分との距離である沿面距離を長く設定することにより、沿面放電を抑える。 Further, preferably, as a configuration in which a step is provided on the end surface of the outer ring to which the insulating coating is applied, the contact area between the end surface of the outer ring to be fitted and the housing part is reduced, and the contact part of the housing part and the outer ring are Creeping discharge is suppressed by setting a long creepage distance, which is a distance from the exposed portion of the metal on the inner diameter surface.
さらに、好適には、前記絶縁被膜が施される内輪の端面に段差を設ける構成として、嵌合される内輪の端面と軸の端面との接触面積を小さくすると共に、軸の端面の接触部分と内輪の外径の金属の露出部分との距離である沿面距離を長く設定することにより、沿面放電を抑える。 Furthermore, preferably, as a configuration in which a step is provided on the end face of the inner ring to which the insulating coating is applied, the contact area between the end face of the inner ring to be fitted and the end face of the shaft is reduced, and the contact portion of the end face of the shaft is Creeping discharge is suppressed by setting a long creepage distance, which is a distance from the exposed metal portion of the outer diameter of the inner ring.
本発明によれば、絶縁被膜付きの転がり軸受の高インピーダンス化を図ることにより、電食を防止することができる。 According to the present invention, electrolytic corrosion can be prevented by increasing the impedance of a rolling bearing with an insulating coating.
以下、本発明の実施の形態に係る転がり軸受を図面を参照しつつ説明する。 Hereinafter, a rolling bearing according to an embodiment of the present invention will be described with reference to the drawings.
本発明の実施の形態の前提として、キャパシタンスCは、電極間の距離:d、対向する電極の面積:S、誘電率:ε0、絶縁被膜となる材料の比誘電率:εm、によって次式で示される。
また、被膜材料の変更により、εmを改善する方法も考えられる。絶縁被膜には、耐熱性、熱伝導率、絶縁抵抗、絶縁破壊電圧、機械的強度、加工性などの点から、アルミナ(A12O3)、チタニア(TiO2)、ジルコニア(ZrO2−Y2O3)等のセラミック素材や、PPS樹脂ベースの樹脂材料が用いられている。これら被膜材料の配合、セラミック溶射被膜の封孔処置のための樹脂材料等により、誘電率εmは、若干の変化はするが、εmの大幅な低減は望めない。 Further, by changing the coating material, a method of improving the epsilon m also conceivable. Insulating coatings include alumina (A1 2 O 3 ), titania (TiO 2 ), zirconia (ZrO 2 —Y) in terms of heat resistance, thermal conductivity, insulation resistance, breakdown voltage, mechanical strength, workability, and the like. Ceramic materials such as 2 O 3 ) and PPS resin-based resin materials are used. Although the dielectric constant ε m varies slightly depending on the blending of these coating materials and the resin material for sealing the ceramic sprayed coating, a significant reduction in ε m cannot be expected.
本実施の形態は、大略的には、絶縁被膜を施した軌道輪の取付け面積を減らすことにより、絶縁被膜付きの転がり軸受の絶縁特性を改善する。具体的には、はめあい面となる外輪外径、内輪内径、およびそれぞれの軌道輪の端面に、窪み部又は突起部を設けることで実現する。このように、本実施の形態によれば、絶縁被膜付き転がり軸受の高インピーダンス化が可能になる。また、端面外径側に突起部を設けた形状の場合、沿面距離が長くなるので、沿面放電の危険の回避にも役立つ。 In this embodiment, the insulating characteristics of the rolling bearing with the insulating coating are improved by reducing the mounting area of the bearing ring with the insulating coating. Specifically, it is realized by providing a recess or a protrusion on the outer ring outer diameter, the inner ring inner diameter, and the end faces of the respective race rings that serve as fitting surfaces. Thus, according to the present embodiment, it is possible to increase the impedance of a rolling bearing with an insulating coating. Further, in the case of a shape having a protrusion on the outer diameter side of the end surface, the creeping distance becomes longer, which helps to avoid the risk of creeping discharge.
(第1実施の形態)
図1(a)は、本発明の第1実施の形態に係る転がり軸受の断面図であり、(b)は、その変形例に係る転がり軸受の断面図である。
(First embodiment)
Fig.1 (a) is sectional drawing of the rolling bearing which concerns on 1st Embodiment of this invention, (b) is sectional drawing of the rolling bearing which concerns on the modification.
本実施の形態では、外輪1と内輪2との間に、転動体3(玉)が転動自在に介装してあり、転動体3を保持するための保持器4が設けてある。外輪1の外径面と両端面には、絶縁被膜5が施してある。
In the present embodiment, a rolling element 3 (ball) is interposed between the
本実施の形態は、外輪1の外径面の幅方向に、部分的に窪み部10(溝)を設けたものである。
In the present embodiment, a recess 10 (groove) is partially provided in the width direction of the outer diameter surface of the
図1(a)に示すように、外輪1の外径面の略中央部には、所定幅の窪み部10(溝)が円周方向に延在して形成してある。これにより、絶縁被膜付きの転がり軸受の高インピーダンス化を図ることにより、電食を防止することができる。
As shown in FIG. 1 (a), a recess 10 (groove) having a predetermined width is formed in a substantially central portion of the outer diameter surface of the
外径面の窪み部10(溝)とハウジング部品との間に、空隙がある方がより高インピーダンスとなるが、軸受据え付けの安定性や熱伝導性が低下するので、荷重条件や発熱量などの使用条件にも鑑み、最適な形状設計を行えばよい。 There is a higher impedance if there is a gap between the outer surface recess 10 (groove) and the housing part, but the stability of the bearing installation and thermal conductivity are reduced, so the load conditions, heat generation, etc. In view of the use conditions, an optimal shape design may be performed.
また、窪み部10(溝)は、図1(b)に示すように、複数列(二列)としてもよい。 Moreover, as shown in FIG.1 (b), the hollow part 10 (groove) is good also as multiple rows | lines (two rows).
さらに、絶縁被膜5は、図1(a)のように、厚さを均一に形成してもよいし、窪み部10(溝)を埋める形で、図1(b)のように、外径面を平らに仕上げてもよい。
Further, the
なお、平らな円筒面に絶縁被膜5を均一に形成する場合より、部分的に段部がある方が絶縁被膜5は、機械的にも安定する。
Note that the
(第2実施の形態)
図2(a)は、本発明の第2実施の形態に係る転がり軸受の外輪の斜視図であり、(b)は、その変形例に係る転がり軸受の外輪の斜視図である。
(Second Embodiment)
FIG. 2A is a perspective view of the outer ring of the rolling bearing according to the second embodiment of the present invention, and FIG. 2B is a perspective view of the outer ring of the rolling bearing according to the modification.
本実施の形態は、外輪1の外径面に、部分的な窪み部10を設けたものである。図2(a)では、窪み部10は、長円又は楕円形状などの曲線形状に形成した凹状部であり、図2(b)では、窪み部10は、略X形状などの曲線形状に形成した凹状部である。
In the present embodiment, a
窪み部10の形状は、どのようなものでも良いが、エッジがあると、そこに電荷が集中しやすくなるので、なるべく丸まっている方が望ましい。
The shape of the
また、軸受としての要求性能を維持できるように、使用条件にあわせて、窪み部10の数や形状を設計すればよい。
Moreover, what is necessary is just to design the number and shape of the
(第3実施の形態)
図3(a)は、本発明の第3実施の形態に係る転がり軸受の半断面図であり、(b)は、その変形例に係る転がり軸受の半断面図である。
(Third embodiment)
FIG. 3A is a half sectional view of a rolling bearing according to a third embodiment of the present invention, and FIG. 3B is a half sectional view of a rolling bearing according to the modification.
本実施の形態は、外輪1に、部分的な突起部20を設けたものである。図3(a)は、外輪1の外径面に、突起部20を設けたものであり、また、外輪1の両端面には、突起部21,21が設けてある。
In the present embodiment, a
この場合も、同様に、突起部20,21の数や形状は、使用条件に合せて設計すればよい。
In this case as well, the number and shape of the
被膜は、窪み部10(溝、図1)や窪み部10(図2)を設けた場合と同様に、均一な厚さで形成してもよいし、突起部20,21を埋没させる形で、表面を平らに仕上げてもよい。
The coating may be formed with a uniform thickness as in the case where the recess 10 (groove, FIG. 1) or the recess 10 (FIG. 2) is provided, or the
絶縁被膜5が施される外輪1の端面に突起部21を設けた場合は、図3(b)に示すように、外輪1の端面と内径面に段差ができ、嵌合される外輪1の端面とハウジング部品の接触面積を小さくすると共に、ハウジング部品の接触部分と外輪1の軌道面(内径面)の金属の露出部分との距離(即ち、沿面距離:L、図3(b)参照)を長く設定できるので、沿面放電の発生を抑制することができる効果もある。
When the
以上、転がり軸受の外輪1に絶縁被膜5を施した例を示したが、これが内輪2であっても、同様である。
Although the example in which the insulating
すなわち、特に図示しないが、絶縁被膜が施される内輪の端面と外径面に段差を設ける構成として、嵌合される内輪の端面と軸の端面の接触面積を小さくすると共に、軸の端面の接触部分と内輪の外径の金属の露出部分との距離である沿面距離を長く設定することにより、沿面放電を抑えることができる。 That is, although not particularly illustrated, as a configuration in which a step is provided between the end surface and the outer diameter surface of the inner ring to which the insulating coating is applied, the contact area between the end surface of the inner ring to be fitted and the end surface of the shaft is reduced, and the end surface of the shaft is By setting the creepage distance, which is the distance between the contact portion and the exposed metal portion of the outer diameter of the inner ring, to be long, creeping discharge can be suppressed.
なお、本発明は、上述した実施の形態に限定されず、種々変形可能である。例えば、本発明は、転がり軸受であれば、玉軸受に限らず、ころ軸受でも適用が可能である。 In addition, this invention is not limited to embodiment mentioned above, A various deformation | transformation is possible. For example, the present invention is applicable not only to ball bearings but also to roller bearings as long as it is a rolling bearing.
1 外輪
2 内輪
3 転動体
4 保持器
5 絶縁被膜
10 窪み部
20,21 突起部
DESCRIPTION OF
Claims (5)
前記軌道輪の取付け面に、窪み部又は突起部が設けてあることを特徴とする転がり軸受。 In rolling bearings with insulating coatings on bearing rings,
A rolling bearing, wherein a recess or a protrusion is provided on a mounting surface of the bearing ring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2006124172A JP2007298060A (en) | 2006-04-27 | 2006-04-27 | Rolling bearing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2006124172A JP2007298060A (en) | 2006-04-27 | 2006-04-27 | Rolling bearing |
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JP2006124172A Withdrawn JP2007298060A (en) | 2006-04-27 | 2006-04-27 | Rolling bearing |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10823229B2 (en) | 2017-03-24 | 2020-11-03 | Aktiebolaget Skf | Rolling-element bearing including an electrically insulating layer |
WO2022092070A1 (en) | 2020-10-29 | 2022-05-05 | Ntn株式会社 | Insulated bearing device |
JP7065739B2 (en) | 2018-09-21 | 2022-05-12 | Ntn株式会社 | Axle bearing equipment |
KR20240050370A (en) | 2021-08-24 | 2024-04-18 | 엔티엔 가부시키가이샤 | bearing device |
-
2006
- 2006-04-27 JP JP2006124172A patent/JP2007298060A/en not_active Withdrawn
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10823229B2 (en) | 2017-03-24 | 2020-11-03 | Aktiebolaget Skf | Rolling-element bearing including an electrically insulating layer |
JP7065739B2 (en) | 2018-09-21 | 2022-05-12 | Ntn株式会社 | Axle bearing equipment |
WO2022092070A1 (en) | 2020-10-29 | 2022-05-05 | Ntn株式会社 | Insulated bearing device |
KR20230118555A (en) | 2020-10-29 | 2023-08-11 | 엔티엔 가부시키가이샤 | insulated bearing device |
KR20240050370A (en) | 2021-08-24 | 2024-04-18 | 엔티엔 가부시키가이샤 | bearing device |
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