JP2007288644A - Piezoelectric substrate, piezoelectric vibration element, surface mounted piezoelectric vibration element, method for manufacturing piezoelectric substrate, and surface mounted piezoelectric oscillator - Google Patents

Piezoelectric substrate, piezoelectric vibration element, surface mounted piezoelectric vibration element, method for manufacturing piezoelectric substrate, and surface mounted piezoelectric oscillator Download PDF

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Publication number
JP2007288644A
JP2007288644A JP2006115424A JP2006115424A JP2007288644A JP 2007288644 A JP2007288644 A JP 2007288644A JP 2006115424 A JP2006115424 A JP 2006115424A JP 2006115424 A JP2006115424 A JP 2006115424A JP 2007288644 A JP2007288644 A JP 2007288644A
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piezoelectric
adhesive
vibration element
region
package
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JP5061496B2 (en
Inventor
Takeshi Yamashita
剛 山下
Akinori Ishita
明徳 井下
Atsushi Nishide
淳 西出
Kazutoshi Fujita
和俊 藤田
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Miyazaki Epson Corp
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Miyazaki Epson Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent fluctuation of a resonance frequency or short circuiting between an element mounting pad and adjacent metal members which are caused by a conductive adhesive protruding to a vibration area of a piezoelectric vibration element by a pressurization power at bonding, when a cantilever support structure in which an under surface near one end of the piezoelectric vibration element is bonded by the conductive adhesive on the element mounting pad provided on a package is applied. <P>SOLUTION: A piezoelectric substrate comprises the vibration area 11a, and a connected area 11b which is continuously integrated with the vibration area 11a. In the connected area, a concave portion or a through-hole as an adhesive accommodating portion 20 is formed on one side of the connected area. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は表面実装用のパッケージ上に配置した素子搭載用パッド上に導電性接着剤によ
って片持ち状態で電気的機械的に接続される圧電基板、圧電振動素子、この圧電振動素子
を備えた圧電振動子、圧電基板の製造方法、及びこの圧電振動子を備えた圧電発振器に関
する。
The present invention relates to a piezoelectric substrate that is electrically and mechanically connected to a device mounting pad disposed on a surface mounting package by a conductive adhesive in a cantilever state, a piezoelectric vibration element, and a piezoelectric device including the piezoelectric vibration element. The present invention relates to a vibrator, a method for manufacturing a piezoelectric substrate, and a piezoelectric oscillator including the piezoelectric vibrator.

図11(a)(b)及び(c)は特許文献1に開示された従来の表面実装型の水晶振動
子等の縦断面図、要部平面図、及び要部縦断面図である。この水晶振動子101は、セラ
ミック等の絶縁材料から成るパッケージ102の上面に形成されたキャビティ103の内
底面に配置した内部端子(電極パッド)104上に導電性接着剤105を用いて水晶振動
素子110を片持ち状態で支持し、キャビティ103の開口を金属蓋115により気密封
止した構成を備えている。パッケージ外底面には、内部端子104と導通した実装端子1
06が配置されている。また、水晶振動素子110は、水晶基板111の表裏両面に夫々
励振電極112と、各励振電極112から基板端縁に延びるリード電極113と、を形成
した構成を備えている。
11A, 11B, and 11C are a longitudinal sectional view, a principal plan view, and a principal longitudinal sectional view of a conventional surface-mount type crystal resonator disclosed in Patent Document 1, for example. This crystal resonator 101 is formed by using a conductive adhesive 105 on an internal terminal (electrode pad) 104 disposed on the inner bottom surface of a cavity 103 formed on the upper surface of a package 102 made of an insulating material such as ceramic. 110 is supported in a cantilever state, and the opening of the cavity 103 is hermetically sealed with a metal lid 115. On the outer bottom surface of the package, the mounting terminal 1 connected to the internal terminal 104 is provided.
06 is arranged. The quartz resonator element 110 has a configuration in which excitation electrodes 112 and lead electrodes 113 extending from the excitation electrodes 112 to the substrate edge are formed on both the front and back surfaces of the quartz substrate 111.

この水晶振動子101は、水晶振動素子(水晶基板)の下面適所に凸部120を形成す
ることにより、キャビティ内底面と水晶振動素子下面との間に挟まれた導電性接着剤10
5の前部の量を多くしている。即ち、この水晶振動子101は、導電性接着剤105を介
して内部端子104と接続する際に、導電性接着剤の先端側厚さがその中間部、或いは/
及び、後方部の厚さよりも厚くなるように構成されている。
This crystal resonator 101 is formed by forming a convex portion 120 at an appropriate position on the lower surface of a crystal resonator element (crystal substrate), so that the conductive adhesive 10 sandwiched between the inner bottom surface of the cavity and the lower surface of the crystal resonator element.
The amount of the front part of 5 is increased. That is, when this crystal resonator 101 is connected to the internal terminal 104 via the conductive adhesive 105, the thickness of the tip side of the conductive adhesive is the middle part thereof, or /
And it is comprised so that it may become thicker than the thickness of a rear part.

この従来例では、水晶振動素子110のリード電極113に対応する位置に凸部120
を設けたので、内部端子104の上面と水晶振動素子(リード電極)の下面とを導電性接
着剤105により接続した場合に、凸部120よりも前方に位置する接着剤の厚さ、量が
増大することとなり、落下時の衝撃によって水晶振動素子に対して、接着剤による保持部
を中心として上下方向(厚さ方向)へモーメントが発生したとしても、その応力を十分に
吸収緩和することが可能となる。従って、接着剤の弾性変形による応力が残留することが
なくなり、接着剤による水晶振動素子の保持部に変形が発生することがない。即ち、接着
剤側での応力集中により水晶振動素子と接着剤との接着部に微小な剥離や応力緩和が発生
することがなくなり、接着剤による水晶振動素子端部の保持状態が変わることに起因した
、特性劣化(周波数変動、等価抵抗値の変化)が発生する虞がなくなる。
In this conventional example, the convex portion 120 is located at a position corresponding to the lead electrode 113 of the crystal resonator element 110.
Therefore, when the upper surface of the internal terminal 104 and the lower surface of the crystal resonator element (lead electrode) are connected by the conductive adhesive 105, the thickness and amount of the adhesive positioned in front of the convex portion 120 are reduced. Even if a moment occurs in the vertical direction (thickness direction) centering on the holding part by the adhesive, the stress can be absorbed and relaxed sufficiently due to the impact when dropping. It becomes possible. Therefore, no stress remains due to the elastic deformation of the adhesive, and no deformation occurs in the holding portion of the crystal vibration element by the adhesive. That is, due to stress concentration on the adhesive side, minute peeling or stress relaxation does not occur at the bonded portion between the crystal resonator element and the adhesive, and the holding state of the end portion of the crystal resonator element by the adhesive changes. Thus, there is no possibility of characteristic deterioration (frequency fluctuation, equivalent resistance change).

しかし、この従来例においては、水晶振動素子側に形成した凸部120の下面が全面的
に平坦面であるため、同様に平坦な上面を有する内部端子104との間で導電性接着剤1
05を加圧することにより該接着剤を押し潰して、水晶振動素子110の中心部にある振
動領域側にはみ出させて共振周波数を変動させる虞がある。
However, in this conventional example, since the lower surface of the convex portion 120 formed on the crystal resonator element side is entirely flat, the conductive adhesive 1 is similarly connected to the internal terminal 104 having a flat upper surface.
By pressing 05, the adhesive may be crushed and protrude to the vibration region side at the center of the crystal resonator element 110, thereby changing the resonance frequency.

また、特許文献2には、水晶片の端部に位置するリード電極上に導電性接着剤から成る
突起を形成することにより、パッケージ側の引出電極との接触面における導電性接着剤の
広がりを防止し、支持損失を抑制した表面実装型水晶振動子が開示されている。この突起
は、円弧状の突起であるため、常に最適な形状、寸法の突起が最適の位置に形成される場
合には、導電性接着剤が押し潰されることにより周辺に広がるという事態を回避すること
も不可能ではない。しかし、実際には水晶片の端部片面上にディスペンサ等によって導電
性接着剤を滴下することにより突起を形成するため、形成される突起の位置、形状、寸法
にバラツキが発生し易く、突起が水晶片の振動領域側に変位している場合においては、突
起によって接着用の導電性接着剤が振動領域側に押し出されて振動領域に付着する虞があ
る。
Patent Document 2 discloses that the conductive adhesive spreads on the contact surface with the lead electrode on the package side by forming a protrusion made of a conductive adhesive on the lead electrode located at the end of the crystal piece. A surface-mount crystal resonator that prevents the support loss and prevents the loss is disclosed. Since this protrusion is an arc-shaped protrusion, when the protrusion having the optimum shape and size is always formed at the optimum position, the situation where the conductive adhesive is crushed and spreads to the periphery is avoided. It is not impossible. However, in actuality, since the protrusion is formed by dropping a conductive adhesive onto one end surface of the crystal piece with a dispenser or the like, the position, shape and dimensions of the formed protrusion are likely to vary, and the protrusion is When the crystal piece is displaced to the vibration region side, there is a possibility that the conductive adhesive for bonding is pushed out to the vibration region side by the projection and adheres to the vibration region.

また、特許文献3には、図12に示したようにセラミックから成る平板状の底板130
の上面の周縁に沿って形成したメタライズ膜131上に環状のシールリング132を導電
性接着手段より立設固定すると共に、底板上に設けた内部端子104に対して導電性接着
剤105により水晶振動素子110の一端部下面を片持ち支持したタイプが開示されてい
る。
Patent Document 3 discloses a flat bottom plate 130 made of ceramic as shown in FIG.
An annular seal ring 132 is erected and fixed by a conductive adhesive means on a metallized film 131 formed along the periphery of the upper surface of the substrate, and crystal vibration is generated by the conductive adhesive 105 with respect to the internal terminal 104 provided on the bottom plate. A type in which the lower surface of one end of the element 110 is cantilevered is disclosed.

しかし、この従来例においてはパッケージの小型化が進行する程、シールリング132
と内部端子104との間の距離を近接せざるを得なくなるため、図11に示した水晶振動
素子のように凸部から導電性接着剤への加圧によって接着剤が四方へはみ出し易いタイプ
にあっては勿論、水晶振動素子や内部端子側に凸部が存在しない従来タイプにおいても、
接着剤が僅かでもシールリング側へはみ出すことによってシールリングと内部端子との短
絡が発生する虞がある。シールリングと内部端子とが短絡すると浮遊容量が変化する等、
電気的特性が変動する原因となる。
特開2004−222006公報 特開2004−363936公報 特開2002−26680公報
However, in this conventional example, the seal ring 132 becomes smaller as the package becomes smaller.
11 and the internal terminal 104 must be close to each other, so that the adhesive is likely to stick out in all directions by pressurization from the convex portion to the conductive adhesive as in the quartz crystal vibration element shown in FIG. Of course, even in the conventional type where there is no convex part on the quartz resonator element or internal terminal side,
There is a possibility that a short circuit between the seal ring and the internal terminal may occur due to the adhesive sticking out to the seal ring side. When the seal ring and the internal terminal are short-circuited, the stray capacitance changes.
It causes electric characteristics to fluctuate.
Japanese Patent Laid-Open No. 2004-222006 JP 2004-363936 A JP 2002-26680 A

従来の水晶振動子(圧電振動子)のように水晶振動素子の端部に設けた凸部とパッケー
ジ側に設けた内部端子との間を導電性接着剤により接着する際には、下面が平坦な凸部と
上面が平坦な内部端子との間で加圧される導電性接着剤の逃げ場が凸部の外周方向に極限
されるため、接着剤の一部がはみ出して、水晶振動素子の振動領域や直近位置にある導体
に付着し、水晶振動子の共振周波数を変動させる虞があった。
また、導電性接着剤によって水晶基板面に突起を形成し、この突起を利用してパッケー
ジ側の引出電極との間を導電性接着剤により接続固定する場合には、突起の位置、形状、
寸法精度を安定させることが困難であるため、接着用の導電性接着剤が周辺にはみ出して
上記と同様な不具合をもたらすという問題が起きる。
また、上面が平坦なセラミック製底板の上面に搭載した金属製シールリングの内側に形
成されるキャビティ内に配置された内部端子(素子搭載用パッド)上に、導電性接着剤を
用いて水晶振動素子を片持ち状態で支持した場合に、内部端子と水晶振動素子との間で加
圧された導電性接着剤の一部が外周へはみ出すことによってシールリングと内部端子とを
短絡させることにより圧電デバイスの電気的特性が変動する虞があった。
The bottom surface is flat when a convex adhesive provided at the end of a crystal resonator element and an internal terminal provided on the package side are bonded with a conductive adhesive like a conventional crystal resonator (piezoelectric resonator). Since the escape area of the conductive adhesive pressed between the convex part and the internal terminal with a flat upper surface is limited to the outer peripheral direction of the convex part, a part of the adhesive protrudes and the vibration of the crystal resonator element There is a possibility that the resonance frequency of the crystal unit may fluctuate due to adhesion to the conductor in the region or the nearest position.
In addition, when a projection is formed on the quartz substrate surface with a conductive adhesive, and the connection between the lead-out electrode on the package side using the projection is fixed with a conductive adhesive, the position, shape,
Since it is difficult to stabilize the dimensional accuracy, there arises a problem that the conductive adhesive for bonding protrudes to the periphery and causes the same problems as described above.
In addition, crystal vibration using a conductive adhesive on the internal terminals (element mounting pads) placed in the cavity formed inside the metal seal ring mounted on the top surface of the ceramic bottom plate with a flat top surface When the element is supported in a cantilever state, a part of the conductive adhesive pressurized between the internal terminal and the quartz crystal vibration element protrudes to the outer periphery, thereby causing a short circuit between the seal ring and the internal terminal. There is a possibility that the electrical characteristics of the device fluctuate.

本発明は上記に鑑みてなされたものであり、パッケージ側に設けた素子搭載用パッド上
に導電性接着剤を介して圧電振動素子の一端寄りの下面を接着して片持ち支持構造とした
場合に、接着時の加圧力によって導電性接着剤が圧電振動素子の振動領域側にはみ出して
その共振周波数を変動させたり、はみ出した導電性接着剤が素子搭載用パッドとその近傍
に位置する金属部材とを短絡させることを防止しつつ、落下時の衝撃等を導電性接着剤に
より充分に吸収緩和して耐衝撃性を高めることができる圧電基板、圧電振動素子、表面実
装型圧電振動子、圧電基板の製造方法、及び表面実装型圧電発振器を提供するものである
The present invention has been made in view of the above, and a cantilevered support structure in which a lower surface near one end of a piezoelectric vibration element is bonded to an element mounting pad provided on a package side via a conductive adhesive. In addition, the conductive adhesive protrudes to the vibration region side of the piezoelectric vibration element due to the pressure applied at the time of bonding, and the resonance frequency is changed, or the protruding conductive adhesive is a metal member positioned in the vicinity of the element mounting pad. Piezoelectric substrate, piezoelectric vibration element, surface mount piezoelectric vibrator, piezoelectric, which can improve impact resistance by fully absorbing and mitigating impact when dropped by conductive adhesive A substrate manufacturing method and a surface-mount piezoelectric oscillator are provided.

上記目的を達成するため、本発明に係る圧電基板は、振動領域と、該振動領域と連設一
体化された被接続領域と、を備えた圧電基板であって、前記被接続領域の一面には、凹部
、或いは貫通穴から成る接着剤収容部を形成したことを特徴とする。
振動領域から離間した基板端縁(被接続領域)の面に導電性接着剤の一部を受け入れる
ための接着剤収容部を形成したので、パッケージ側の素子搭載用パッドと圧電振動素子と
の間で導電性接着剤が加圧された時に、従来構造であれば加圧によって外周方向にはみ出
す筈の余剰接着剤が接着剤収容部内に充填された状態となる。このため、はみ出した接着
剤が圧電振動素子の振動領域に付着して共振周波数を変動させたり、或いは近傍に位置す
る導体に付着して素子搭載用パッドとの間を短絡させる不具合がなくなる。また、接着剤
の使用量を減らす必要がないため、パッケージによる圧電振動素子の支持強度を高めるこ
とができる。即ち、接着剤量が増大することにより、落下時の衝撃によって圧電振動素子
に対して、接着剤による保持部を中心として上下方向(厚さ方向)へモーメントが発生し
たとしても、その応力を十分に吸収緩和することが可能となる。
In order to achieve the above object, a piezoelectric substrate according to the present invention is a piezoelectric substrate comprising a vibration region and a connected region that is connected and integrated with the vibration region, and is provided on one surface of the connected region. Is characterized in that an adhesive accommodating portion comprising a recess or a through hole is formed.
Since an adhesive container for receiving a part of the conductive adhesive is formed on the surface of the substrate edge (connected area) that is separated from the vibration area, the element mounting pad on the package side and the piezoelectric vibration element When the conductive adhesive is pressed, if it is a conventional structure, the adhesive containing portion is filled with the excess adhesive that protrudes in the outer peripheral direction due to the pressurization. For this reason, there is no problem that the protruding adhesive adheres to the vibration region of the piezoelectric vibration element and fluctuates the resonance frequency, or adheres to a conductor located in the vicinity and short-circuits with the element mounting pad. In addition, since it is not necessary to reduce the amount of adhesive used, the support strength of the piezoelectric vibration element by the package can be increased. That is, if the amount of adhesive increases, even if a moment is generated in the vertical direction (thickness direction) about the holding part by the adhesive, the stress is sufficiently applied to the piezoelectric vibration element due to the impact when dropped. Can be absorbed and relaxed.

また、本発明に係る圧電振動素子は、圧電基板と、該圧電基板上に形成した励振電極と
、該励振電極から圧電基板の一端縁に延びるリード電極と、を備えた圧電振動素子であっ
て、前記リード電極の端部を含む前記圧電基板の一端縁に沿った面に、凹部、或いは貫通
穴から成る接着剤収容部を形成したことを特徴とする。
接着剤収容部を構成する凹部の形状、個数、配置等は種々選定可能である。貫通穴を形
成することにより減圧下でない雰囲気中で素子搭載用パッド上に圧電振動素子を接着する
際にも接着剤収容部内に気泡などが残ることがなくなる。このため、安定した接続強度を
維持することができる。
The piezoelectric vibration element according to the present invention is a piezoelectric vibration element including a piezoelectric substrate, an excitation electrode formed on the piezoelectric substrate, and a lead electrode extending from the excitation electrode to one end edge of the piezoelectric substrate. An adhesive container containing a recess or a through hole is formed on a surface along one edge of the piezoelectric substrate including the end of the lead electrode.
Various shapes, numbers, arrangements, and the like of the concave portions constituting the adhesive accommodating portion can be selected. By forming the through hole, bubbles or the like are not left in the adhesive accommodating portion even when the piezoelectric vibration element is bonded onto the element mounting pad in an atmosphere not under reduced pressure. For this reason, stable connection strength can be maintained.

また、本発明に係る圧電振動素子では、前記接着剤収容部は、前記リード電極の端部を
含む前記圧電基板の一端縁に形成した厚肉部の接着剤との接着面に形成されていることを
特徴とする。
圧電基板の被接続領域を予め振動領域よりも厚肉に構成しておき、この厚肉部の一面に
接着剤収容部を形成する。
In the piezoelectric vibration element according to the present invention, the adhesive accommodating portion is formed on an adhesive surface with a thick portion adhesive formed at one end edge of the piezoelectric substrate including an end portion of the lead electrode. It is characterized by that.
The connected region of the piezoelectric substrate is configured to be thicker than the vibration region in advance, and an adhesive accommodating portion is formed on one surface of the thick portion.

また、本発明に係る圧電振動素子は、前記接着剤収容部は、厚肉の環状部によって包囲
されていることを特徴とする。
凹部、或いは貫通穴から成る接着剤収容部の外周を環状部(環状凸部)により包囲する
ことにより、接着剤が外周方向へ流出することを防止し易くなる。
Moreover, the piezoelectric vibration element according to the present invention is characterized in that the adhesive accommodating portion is surrounded by a thick annular portion.
By enclosing the outer periphery of the adhesive accommodating portion formed of the concave portion or the through hole with the annular portion (annular convex portion), it becomes easy to prevent the adhesive from flowing out in the outer peripheral direction.

また、本発明に係る圧電振動素子では、前記接着剤収容部は、前記リード電極の端部を
含む前記圧電基板の一端縁に沿った面に形成した接着剤堰き止め用の凸部と隣接して形成
された非凸面であることを特徴とする。
接着剤収容部は必ずしも環状部によって包囲された凹部等でなくてもよい。例えば、素
子搭載用パッド上に塗布された接着剤が圧電振動素子の振動領域側に流出することを阻止
する凸部を形成することにより、反対側に形成される被凸面を接着剤収容部としてもよい
In the piezoelectric vibration element according to the present invention, the adhesive accommodating portion is adjacent to a convex portion for adhesive damming formed on a surface along one edge of the piezoelectric substrate including the end portion of the lead electrode. It is a non-convex surface formed.
The adhesive accommodating part does not necessarily have to be a recess surrounded by an annular part. For example, by forming a convex portion that prevents the adhesive applied on the element mounting pad from flowing out to the vibration region side of the piezoelectric vibration element, the convex surface formed on the opposite side is used as the adhesive accommodating portion. Also good.

また、本発明に係る表面実装型圧電振動子は、上面に圧電振動素子の各励振電極と電気
的に接続するための2つの素子搭載用パッドを備えると共に、底部に実装端子を備えたパ
ッケージと、何れかの前記実装端子と前記素子搭載用パッドとの間に所定の配線を施すた
めの接続導体と、前記素子搭載用パッド上に導電性接着剤によって各リード電極の端部を
電気的機械的に接続されることにより前記パッケージ上に片持ち支持される上記圧電振動
素子と、を備えたことを特徴とする。
上記構成を備えた圧電振動素子を使用することにより種々のタイプの圧電振動子を構築
することが可能となる。
The surface-mount piezoelectric vibrator according to the present invention includes a package having two element mounting pads for electrically connecting to each excitation electrode of the piezoelectric vibration element on the upper surface, and a mounting terminal on the bottom. A connection conductor for applying a predetermined wiring between any of the mounting terminals and the element mounting pad, and an end portion of each lead electrode on the element mounting pad by a conductive adhesive. And the piezoelectric vibration element that is cantilevered on the package by being connected to each other.
Various types of piezoelectric vibrators can be constructed by using the piezoelectric vibration element having the above configuration.

また、本発明に係る表面実装型圧電振動子は、少なくとも上面側キャビティを有すると
共に、底部に実装端子を備えたパッケージと、何れかの前記実装端子と前記素子搭載用パ
ッドとの間に所定の配線を施すための接続導体と、前記素子搭載用パッド上に導電性接着
剤によって各リード電極の端部を電気的機械的に接続されることにより前記パッケージ上
に片持ち支持される圧電振動素子と、を備えたことを特徴とする。
Further, the surface-mount type piezoelectric vibrator according to the present invention has a cavity having at least an upper surface side cavity and a mounting terminal at the bottom, and a predetermined gap between any of the mounting terminals and the element mounting pad. A connecting conductor for wiring and a piezoelectric vibration element that is cantilevered on the package by electrically and mechanically connecting the end of each lead electrode to the element mounting pad by a conductive adhesive And.

また、本発明に係る表面実装型圧電振動子は、上面に圧電振動素子の各励振電極と電気
的に接続するための2つの素子搭載用パッドを備えると共に、底部に実装端子を備えたパ
ッケージと、前記パッケージの上面の周縁に沿って立設された環状のシールリングと、何
れかの前記実装端子と前記素子搭載用パッドとの間に所定の配線を施すための接続導体と
、前記素子搭載用パッド上に導電性接着剤によって各リード電極の端部を電気的機械的に
接続されることにより前記パッケージ上に片持ち支持される上記圧電振動素子と、を備え
たことを特徴とする。
The surface-mount piezoelectric vibrator according to the present invention includes a package having two element mounting pads for electrically connecting to each excitation electrode of the piezoelectric vibration element on the upper surface, and a mounting terminal on the bottom. An annular seal ring erected along the peripheral edge of the upper surface of the package; a connection conductor for providing a predetermined wiring between any of the mounting terminals and the element mounting pad; and the element mounting The piezoelectric vibration element is cantilevered on the package by electrically and mechanically connecting the end portions of the lead electrodes on the pads with a conductive adhesive.

また、本発明に係る圧電基板の製造方法は、請求項1に記載の圧電基板をフォトリソグ
ラフィ技術により製造する方法であって、圧電原板を用意する工程と、前記圧電原板の前
記被接続領域となる領域の前記接着剤収容部となる領域を除いた部分にフォトレジストに
よりマスクを施す工程と、前記圧電原板の振動領域と、フォトレジストによりマスクされ
ていない被接続領域の一面を一括してエッチングする工程と、を順次実施することを特徴
とする。
A method for manufacturing a piezoelectric substrate according to the present invention is a method for manufacturing the piezoelectric substrate according to claim 1 by a photolithography technique, the step of preparing a piezoelectric original plate, and the connected region of the piezoelectric original plate; A step of masking a portion of the region excluding the region serving as the adhesive accommodating portion with a photoresist, and etching the vibration region of the piezoelectric original plate and one surface of the connected region not masked with the photoresist collectively And sequentially performing the steps.

また、本発明に係る圧電基板の製造方法は、前記圧電原板はATカット水晶板から成り
、ATカット水晶板の異方性を利用してエッチングすることにより前記被接続領域の一面
に深い接着剤収容部を形成したことを特徴とする。
In the piezoelectric substrate manufacturing method according to the present invention, the piezoelectric original plate is formed of an AT-cut quartz plate, and a deep adhesive is formed on one surface of the connected region by etching using the anisotropy of the AT-cut quartz plate. The housing portion is formed.

また、本発明に係る表面実装型圧電発振器は、上記圧電振動子と、発振回路部品と、を
備えたことを特徴とする。
A surface-mount piezoelectric oscillator according to the present invention includes the piezoelectric vibrator and an oscillation circuit component.

以下、本発明を図面に示した実施の形態により詳細に説明する。
図1(a)乃至(f)は本発明の一実施形態に係る圧電デバイスの一例としての水晶振
動子の外観斜視図、縦断面図、金属蓋を除去した状態の平面図、要部縦断面図、(d)の
A−A断面図、及び水晶振動素子単独の底面図である。
この水晶振動子(圧電振動子)1は、セラミック等の絶縁材料から成るパッケージ(絶
縁容器)2の上面に形成されたキャビティ3の内底面に配置した内部端子(素子搭載用パ
ッド)4上に導電性接着剤5を用いて水晶振動素子(圧電振動素子)10の一端部(被接
続領域11b)を片持ち状態で支持し、キャビティ3の外枠上面に金属蓋(蓋部材)15
を固定することによりキャビティ3を気密封止した構成を備えている。パッケージ外底面
には、内部端子4等と導通した実装端子6、及び接地された実装端子6が配置されている
。パッケージ2内には、実装端子6の何れかと内部端子4との間に所定の配線を施すため
の接続導体7、或いは何れかの実装端子6と接地部との間を接続する接続導体7が形成さ
れている。
Hereinafter, the present invention will be described in detail with reference to embodiments shown in the drawings.
1A to 1F are an external perspective view, a longitudinal sectional view, a plan view of a state in which a metal lid is removed, and a longitudinal sectional view of a main part, as an example of a piezoelectric device according to an embodiment of the present invention. It is AA sectional drawing of a figure, (d), and a bottom view of a quartz-crystal vibrating element alone.
This crystal resonator (piezoelectric resonator) 1 is placed on an internal terminal (element mounting pad) 4 disposed on the inner bottom surface of a cavity 3 formed on the upper surface of a package (insulating container) 2 made of an insulating material such as ceramic. One end portion (connected region 11 b) of the quartz crystal vibration element (piezoelectric vibration element) 10 is supported in a cantilever manner using the conductive adhesive 5, and a metal lid (lid member) 15 is provided on the upper surface of the outer frame of the cavity 3.
The cavity 3 is hermetically sealed by fixing. On the outer bottom surface of the package, there are disposed mounting terminals 6 that are electrically connected to the internal terminals 4 and the like, and grounded mounting terminals 6. In the package 2, there is a connection conductor 7 for providing a predetermined wiring between any of the mounting terminals 6 and the internal terminal 4, or a connection conductor 7 for connecting any of the mounting terminals 6 and the grounding portion. Is formed.

また、水晶振動素子10は、水晶基板(圧電基板)11の表裏両面に夫々励振電極12
と、各励振電極12から基板の一端縁に延びるリード電極13と、を形成した構成を備え
ている。リード電極13の端部には導電性接着剤5を介して内部端子4と接続されるパッ
ド13aが配置されている。
水晶振動素子10を構成する水晶基板11は、励振電極12が形成される振動領域11
aと、振動領域11aと連設一体化された厚肉の被接続領域(厚肉部)11bと、を備え
ている。この例では、被接続領域11bは水晶振動素子側の2つのパッド13aと対応し
た位置に夫々一対一で対応するように合計2個設けられている。被接続領域11bの下面
には、エッチングにより凹部、或いは貫通穴から成る接着剤収容部20が形成されている
。即ち、接着剤収容部20が形成された被接続領域11bの下面、及び接着剤収容部20
の内壁には、リード電極13の端部に位置するパッド13aを構成する金属膜が形成され
ている。
The quartz resonator element 10 has excitation electrodes 12 on both the front and back surfaces of a quartz substrate (piezoelectric substrate) 11.
And a lead electrode 13 extending from each excitation electrode 12 to one edge of the substrate. A pad 13 a connected to the internal terminal 4 via the conductive adhesive 5 is disposed at the end of the lead electrode 13.
A quartz substrate 11 constituting the quartz resonator element 10 has a vibrating region 11 in which an excitation electrode 12 is formed.
a and a thick connected region (thick portion) 11b integrated with the vibration region 11a. In this example, a total of two connected regions 11b are provided so as to correspond one-on-one to the positions corresponding to the two pads 13a on the crystal resonator element side. On the lower surface of the connected region 11b, an adhesive accommodating portion 20 consisting of a recess or a through hole is formed by etching. That is, the lower surface of the connected region 11b where the adhesive accommodating portion 20 is formed, and the adhesive accommodating portion 20
A metal film constituting the pad 13 a located at the end of the lead electrode 13 is formed on the inner wall.

上記の如き構成を備えた水晶基板11を使用した水晶振動素子10は、水晶基板11の
表裏両面に夫々形成した励振電極12から基板の一端縁に向けて夫々引き出されたリード
電極13の端部に位置するパッド13aを、厚肉の被接続領域11bの下面に形成すると
共に、被接続領域11bの下面には接着剤収容部20を形成した構成を備えている。パッ
ド13aを構成する金属膜は接着剤収容部20の内壁にまで延在していても差し支えない

なお、例えば、図1(f)中に示すように被接続領域11bの一辺の寸法を0.2mm
、他辺の寸法を0.3mmとした場合に、振動領域11aの厚みは60μm、被接続領域
11bの厚みは100μmとする一方、凹部としての接着剤収容部の深さは60μmか、
それよりも深くすることにより、より多くの接着剤を収容できるように構成する。
The quartz crystal resonator element 10 using the quartz substrate 11 having the above-described configuration has the end portions of the lead electrodes 13 respectively drawn from the excitation electrodes 12 formed on the front and back surfaces of the quartz substrate 11 toward one end edge of the substrate. The pad 13a located at the bottom is formed on the lower surface of the thick connected region 11b, and the adhesive accommodating portion 20 is formed on the lower surface of the connected region 11b. The metal film constituting the pad 13a may extend to the inner wall of the adhesive accommodating portion 20.
For example, as shown in FIG. 1F, the dimension of one side of the connected region 11b is 0.2 mm.
When the dimension of the other side is 0.3 mm, the thickness of the vibration region 11a is 60 μm and the thickness of the connected region 11b is 100 μm, while the depth of the adhesive accommodating portion as the recess is 60 μm,
By making it deeper than that, it is configured to accommodate more adhesive.

接着剤収容部20内に収容できる導電性接着剤量を多くすることにより、接着剤による
支持安定性を高めて耐衝撃性を高めると共に、接着剤の外周へのはみ出し量を低減して振
動領域への付着による共振周波数の変動という不具合や、近接配置された導体との短絡に
よる水晶振動子の電気的特性の低下という不具合を防止できる。
接着剤収容部20を凹部とした場合には導電性接着剤5が凹部の内奥部にまで入り込む
ことができずに凹部内奥部に空間(気泡)が形成される虞があるが、接着剤収容部20の
天井面に貫通穴を形成したり、側壁に貫通穴を形成することにより(つまり、接着剤収容
部20を貫通穴とすることにより)、接着剤を凹部の内奥部にまで浸透させることができ
る。なお、減圧下で導電性接着剤による接着を実施する場合には凹部の内奥部にまで接着
剤を浸透させることができる。接着剤収容部20の側壁に貫通穴を形成する場合には、貫
通穴を振動領域側や近接配置された導体側とは異なった位置に設けることにより、貫通穴
から流出した接着剤が問題を惹起することがないように配慮する。
By increasing the amount of the conductive adhesive that can be accommodated in the adhesive accommodating portion 20, the support stability by the adhesive is increased and the impact resistance is increased, and the amount of protrusion of the adhesive to the outer periphery is reduced and the vibration region It is possible to prevent inconveniences such as fluctuations in the resonance frequency due to adhesion to the surface and deterioration in electrical characteristics of the crystal resonator due to short-circuits with conductors arranged in close proximity.
If the adhesive container 20 is a recess, the conductive adhesive 5 cannot enter the inner part of the recess and a space (bubble) may be formed in the inner part of the recess. By forming a through hole in the ceiling surface of the agent accommodating part 20 or by forming a through hole in the side wall (that is, by using the adhesive accommodating part 20 as a through hole), the adhesive is placed inside the recess. Can penetrate. In addition, when the adhesion | attachment by a conductive adhesive is implemented under pressure reduction, an adhesive agent can be osmose | permeated to the inner back part of a recessed part. When a through hole is formed in the side wall of the adhesive accommodating portion 20, the adhesive that has flowed out of the through hole has a problem by providing the through hole at a position different from the vibration region side or the conductor side that is disposed in proximity. Be careful not to provoke it.

図1(e)に示すように、被接続領域11bを突起状(厚肉部)に構成し、非突起面を
介して離間配置することにより、一方の被接続領域11bの接着面とパッケージ側の内部
端子(素子搭載用パッド)4との間で加圧された導電性接着剤5がはみ出しを起こしたと
しても他方の被接続領域11bまで到達することがなくなる。
As shown in FIG. 1 (e), the connected region 11b is formed in a protruding shape (thick portion) and is spaced apart via a non-projecting surface, whereby the bonding surface of one connected region 11b and the package side Even if the conductive adhesive 5 pressurized with the internal terminal (element mounting pad) 4 protrudes, it does not reach the other connected region 11b.

以上のように本実施形態に係る水晶振動素子10(水晶基板11)においては、振動領
域11aよりも肉厚が厚い被接続領域11bの下面適所に凹部、或いは貫通穴から成る接
着剤収容部20を形成し、この接着剤収容部内に導電性接着剤5の一部を収容することに
より、キャビティ内底面と水晶振動素子下面との間に挟まれた導電性接着剤5の使用量を
多くしている。このため、落下時の衝撃によって水晶振動素子に対して、接着剤による保
持部を中心として上下方向(厚さ方向)へモーメントが発生したとしても、その応力を十
分に吸収緩和することが可能となる。従って、接着剤の弾性変形による応力が残留するこ
とがなくなり、接着剤による水晶振動素子の保持部に変形が発生することがない。即ち、
接着剤側での応力集中により水晶振動素子と導電性接着剤との接着部に微小な剥離や応力
緩和が発生することがなくなり、導電性接着剤による水晶振動素子端部の保持状態が変わ
ることに起因した、特性劣化(周波数変動、等価抵抗値の変化)が発生する虞がなくなる
As described above, in the crystal resonator element 10 (quartz substrate 11) according to the present embodiment, the adhesive accommodating portion 20 including a recess or a through hole at an appropriate position on the lower surface of the connected region 11b that is thicker than the vibration region 11a. And a part of the conductive adhesive 5 is accommodated in the adhesive accommodating portion, thereby increasing the amount of the conductive adhesive 5 sandwiched between the bottom surface of the cavity and the bottom surface of the crystal resonator element. ing. For this reason, even if a moment occurs in the vertical direction (thickness direction) centering on the adhesive holding part due to the impact when dropped, the stress can be sufficiently absorbed and relaxed. Become. Therefore, no stress remains due to the elastic deformation of the adhesive, and no deformation occurs in the holding portion of the crystal vibration element by the adhesive. That is,
Due to stress concentration on the adhesive side, minute peeling or stress relaxation does not occur at the bonded part between the crystal resonator element and the conductive adhesive, and the holding state of the end part of the crystal resonator element by the conductive adhesive changes. There is no possibility of characteristic deterioration (frequency fluctuation, change in equivalent resistance value) due to the occurrence of the above.

更に、図1に示した構成例では、被接続領域11bの凸面(下面)21と内部端子4と
の間で導電性接着剤5を加圧したとしてもさほど多くの導電性接着剤が外周方向へ漏出す
ることがない。特に、複数個(4個)の矩形の凹部から成る接着剤収容部20を環状部2
2が包囲しているので、外周方向への漏出量を低減することができ、導電性接着剤が振動
領域11aに付着したり、近傍に位置する他の導体との間で短絡を起こす虞がなくなる。
なお、上記実施形態では、接着剤収容部20を、4個の正方形の凹部、或いは貫通穴か
ら構成したがこれは一例に過ぎず、どのような形状の凹部、或いは貫通穴であってもよい
し、個数に制限はない。
Furthermore, in the configuration example shown in FIG. 1, even if the conductive adhesive 5 is pressed between the convex surface (lower surface) 21 of the connected region 11 b and the internal terminal 4, a large amount of the conductive adhesive is in the outer circumferential direction. No leakage. In particular, the adhesive accommodating portion 20 composed of a plurality (four) of rectangular recesses is formed as an annular portion 2.
Since 2 surrounds, the amount of leakage in the outer peripheral direction can be reduced, and there is a possibility that the conductive adhesive adheres to the vibration region 11a or causes a short circuit with other conductors located in the vicinity. Disappear.
In the above embodiment, the adhesive accommodating portion 20 is configured by four square recesses or through holes. However, this is only an example, and any shape of recesses or through holes may be used. However, there is no limit to the number.

次に、図2乃至図4は夫々接着剤収容部の変形例を示している。
まず、図2(a)及び(b)は厚肉の被接続領域11bの接着面(内部端子との対向面
)に形成する凹部、或いは貫通穴から成る接着剤収容部20の構成を示す底面図及び断面
図であり、この実施形態に係る接着剤収容部20は、幅の狭い長方形の凹部、或いは貫通
穴を2本(或いは2本以上)平行に配置した構成を備えている。この実施形態の接着剤収
容部によれば、図1の構成例の接着剤収容部よりも多い量の接着剤を収容することが可能
となる。
Next, FIGS. 2 to 4 show modifications of the adhesive accommodating portion.
First, FIGS. 2A and 2B are bottom views showing the configuration of the adhesive accommodating portion 20 formed of a concave portion or a through hole formed on the adhesive surface (surface facing the internal terminal) of the thick connected region 11b. It is a figure and sectional drawing, and the adhesive agent accommodating part 20 which concerns on this embodiment is equipped with the structure which has arrange | positioned the narrow rectangular recessed part or two through holes (or 2 or more) in parallel. According to the adhesive accommodating part of this embodiment, it becomes possible to accommodate a larger amount of adhesive than the adhesive accommodating part of the configuration example of FIG.

図3(a)及び(b)は本発明の他の実施形態に係る接着剤収容部20の構成を示す底
面図及び断面図である。この実施形態に係る接着剤収容部20は、円形の凹部、或いは貫
通穴から成るものである。接着剤収容部の構成がシンプルなのでエッチングによる加工が
容易化すると共に、より多くの接着剤を保持することが可能となる。
FIGS. 3A and 3B are a bottom view and a cross-sectional view showing a configuration of an adhesive accommodating portion 20 according to another embodiment of the present invention. The adhesive accommodating portion 20 according to this embodiment is a circular recess or a through hole. Since the configuration of the adhesive accommodating portion is simple, processing by etching is facilitated and more adhesive can be held.

図4(a)及び(b)は本発明の他の実施形態に係る接着剤収容部20の構成を示す底
面図、及び断面図である。この実施形態に係る接着剤収容部20は、水晶基板11として
ATカット水晶板を使用することを前提としており、ATカット水晶板の異方性を利用し
て他の実施形態に係る接着剤収容部よりも深くエッチングすることが可能となる。
水晶基板の面積が小さくなるとエッチング対象箇所となる被接続領域11bの面積も狭
くなる。そのような場合に、図4に示した如く水晶基板の異方性を利用して幅の狭い凹部
でありながら深いために接着剤収容量の多い接着剤収容部を形成することができる。
FIGS. 4A and 4B are a bottom view and a cross-sectional view showing a configuration of an adhesive accommodating portion 20 according to another embodiment of the present invention. The adhesive accommodating portion 20 according to this embodiment is based on the premise that an AT-cut quartz plate is used as the quartz substrate 11, and the adhesive accommodation according to another embodiment is performed using the anisotropy of the AT-cut quartz plate. It is possible to etch deeper than the portion.
When the area of the quartz substrate is reduced, the area of the connected region 11b that is a portion to be etched is also reduced. In such a case, as shown in FIG. 4, it is possible to form an adhesive container having a large amount of adhesive because the crystal substrate has anisotropy and is deep with a narrow recess.

次に、図5(a)(b)及び(c)は本発明に係る接着剤収容部を備えた水晶基板をフ
ォトリソグラフィ技術により製造する工程を示す図である。ここでは、図1に示した水晶
基板を製造する場合を一例として説明する。
図5(a)では厚さがtである平板状の水晶原板30を用意し、(b)では水晶原板3
0片面上の被接続領域11bに相当する範囲に、凹部となる領域を除いた凸面21(環状
部22を含む)となる部分に沿ってフォトレジスト膜31を塗布する。(c)ではこの状
態でフォトレジスト膜31によりマスクされていない水晶基板面をエッチングすることに
より振動領域11aとなる範囲と、凹部となる範囲を厚さt’となるまで加工する。
Next, FIGS. 5A, 5 </ b> B, and 5 </ b> C are diagrams illustrating a process of manufacturing a quartz substrate provided with an adhesive container according to the present invention by a photolithography technique. Here, the case where the quartz substrate shown in FIG. 1 is manufactured will be described as an example.
5A, a flat crystal original plate 30 having a thickness t is prepared, and in FIG. 5B, the crystal original plate 3 is prepared.
A photoresist film 31 is applied in a range corresponding to the connected region 11b on the one side along the portion that becomes the convex surface 21 (including the annular portion 22) excluding the region that becomes the concave portion. In (c), the quartz substrate surface not masked by the photoresist film 31 is etched in this state, thereby processing the range to be the vibration region 11a and the range to be the recess until the thickness t ′ is reached.

この製造方法によって製造された水晶基板11においては、振動領域11aとなる範囲
と、凹部となる範囲が同等の厚さt’となる。
なお、t’>t1とすれば、凹部としての接着剤収容部の深さが図5(c)の場合より
も深くなるので、より多くの接着剤を収容することができる。また、t’<t1とすれば
、被接続領域内の薄肉部が図5(c)の場合よりも厚くなるため、被接続領域の破損が生
じにくくなる。
接着剤収容部20を貫通穴とする場合には、振動領域、及び凸面21及び環状部22を
マスクした状態で、凹部の内底面が貫通するまでエッチングすればよい。もしくは被接続
領域11bの下面側にもフォトレジスト膜31を塗布して、表裏両面から同時にエッチン
グを行えば、より短時間で貫通穴を形成することができる。
In the quartz substrate 11 manufactured by this manufacturing method, the range to be the vibration region 11a and the range to be the recess have the same thickness t ′.
If t ′> t1, the depth of the adhesive accommodating portion as the recess becomes deeper than that in the case of FIG. 5C, so that more adhesive can be accommodated. Further, if t ′ <t1, the thinned portion in the connected region becomes thicker than in the case of FIG. 5C, so that the connected region is not easily damaged.
In the case where the adhesive accommodating portion 20 is a through hole, etching may be performed until the inner bottom surface of the concave portion penetrates in a state where the vibration region, the convex surface 21 and the annular portion 22 are masked. Alternatively, the through hole can be formed in a shorter time by applying the photoresist film 31 also to the lower surface side of the connected region 11b and simultaneously performing etching from both the front and back surfaces.

次に、図6(a)乃至(e)は本発明に係る接着剤収容部を備えた水晶基板をフォトリ
ソグラフィ技術により製造する他の工程を示す図である。ここでも、図1に示した水晶基
板を製造する場合を一例として説明する。
図6(a)では厚さがtである平板状の水晶原板30を用意し、(b)では水晶原板3
0の片面上の被接続領域11bに相当する範囲に全面的にフォトレジスト膜31を塗布す
る。(c)ではマスクされていない振動領域11aの片面を所要の厚さt’’となるまで
エッチングすることにより、振動領域11aだけを薄肉化した水晶原板30を形成する。
(d)では水晶原板30の被接続領域11bに対して、凹部20となる領域を除いた凸面
21(環状部22を含む)となる部分に沿ってフォトレジスト32を塗布する。(e)で
はこの状態でフォトレジスト32によりマスクされていない被接続領域11bの基板面を
エッチングすることにより振動領域11aが厚さt’となるまで加工する。
Next, FIGS. 6A to 6E are diagrams showing another process for manufacturing a quartz substrate provided with an adhesive container according to the present invention by a photolithography technique. Here, the case where the quartz substrate shown in FIG. 1 is manufactured will be described as an example.
6A, a flat crystal original plate 30 having a thickness t is prepared, and in FIG. 6B, the crystal original plate 3 is prepared.
A photoresist film 31 is applied over the entire surface in a range corresponding to the connected region 11b on one side of 0. In (c), one surface of the unmasked vibration region 11a is etched until the required thickness t ″ is obtained, thereby forming the quartz original plate 30 in which only the vibration region 11a is thinned.
In (d), a photoresist 32 is applied to the connected region 11 b of the crystal original plate 30 along the portion that becomes the convex surface 21 (including the annular portion 22) excluding the region that becomes the concave portion 20. In (e), the substrate surface of the connected region 11b that is not masked by the photoresist 32 is etched in this state until the vibration region 11a has a thickness t ′.

この製造方法によって製造された水晶基板11においては、振動領域11aとなる範囲
と、凹部となる範囲が異なった厚さとなる。従って、振動領域を所望の肉厚となるまで薄
く加工することができる一方で、被接続領域11bに形成する凹部の深さを適切にコント
ロールすることにより被接続領域全体としての強度を高めることができる。
接着剤収容部20を貫通穴とする場合には、振動領域、及び凸面21及び環状部22を
マスクした状態で、凹部の内底面が貫通するまでエッチングすればよい。もしくは被接続
領域11bの下面側にもフォトレジスト膜32を塗布して、表裏両面から同時にエッチン
グを行えば、より短時間で貫通穴を形成することができる。
なお、図2乃至図4に示した他の実施形態に係る水晶基板11についても、図5或いは
図6と同等の工程によって加工することができる。
上記工程によって製造された水晶基板11を用いて水晶振動素子10を製造する場合に
は、水晶基板11の両主面に励振電極12、リード電極13を形成する。
In the quartz substrate 11 manufactured by this manufacturing method, the range to be the vibration region 11a and the range to be the recess have different thicknesses. Therefore, while the vibration area can be thinned to a desired thickness, the overall strength of the connected area can be increased by appropriately controlling the depth of the recess formed in the connected area 11b. it can.
In the case where the adhesive accommodating portion 20 is a through hole, etching may be performed until the inner bottom surface of the concave portion penetrates in a state where the vibration region, the convex surface 21 and the annular portion 22 are masked. Alternatively, if the photoresist film 32 is applied also to the lower surface side of the connected region 11b and etching is performed simultaneously from both the front and back surfaces, the through hole can be formed in a shorter time.
Note that the quartz substrate 11 according to the other embodiment shown in FIGS. 2 to 4 can also be processed by the same process as in FIG. 5 or FIG.
When the crystal resonator element 10 is manufactured using the crystal substrate 11 manufactured by the above process, the excitation electrode 12 and the lead electrode 13 are formed on both main surfaces of the crystal substrate 11.

次に、図7は本発明に係る水晶振動素子をシームリングを使用したタイプのパッケージ
に適用した構成例を示す縦断面図である。
この水晶振動子は、セラミックから成る平板状の底板40の上面の周縁に沿って形成し
たメタライズ膜41上に環状のシールリング42を導電性接着手段より立設固定すると共
に、底板上に設けた内部端子43に対して導電性接着剤45により水晶振動素子10の一
端部(被接続領域11b)下面を接着することにより片持ち支持したものである。この水
晶振動子を構成するパッケージ2は、底板40と、メタライズ膜41と、シールリング4
2と、を備えている。
Next, FIG. 7 is a longitudinal sectional view showing a configuration example in which the crystal resonator element according to the present invention is applied to a package of a type using a seam ring.
In this quartz crystal resonator, an annular seal ring 42 is erected and fixed by a conductive bonding means on a metallized film 41 formed along the periphery of the upper surface of a flat plate 40 made of ceramic, and provided on the bottom plate. The inner terminal 43 is cantilevered by adhering the lower surface of one end (connected region 11b) of the crystal resonator element 10 to the internal terminal 43 with a conductive adhesive 45. The package 2 constituting the crystal resonator includes a bottom plate 40, a metallized film 41, and a seal ring 4
2 is provided.

水晶振動素子10として、図1、或いは図2乃至図4に示したタイプを使用することに
より、接着剤使用量の増大による耐衝撃効果、及び導電性接着剤の外部への流出による不
具合を解消できる。特に、この水晶振動子にあっては、内部端子43とシールリング42
との間の距離が近接しているため、パッケージの小型化が進行するに連れて内部端子43
とシールリング42との間の距離が更に接近するが、接着剤収容部20を備えた水晶振動
素子(水晶基板)を利用して導電性接着剤の流出を防止することにより、内部端子とシー
ルリングとの短絡による不具合(電気的特性の悪化)を解消することができる。
By using the type shown in FIG. 1 or FIG. 2 to FIG. 4 as the crystal vibrating element 10, the impact resistance effect due to the increase in the amount of adhesive used and the trouble due to the outflow of the conductive adhesive are eliminated. it can. In particular, in this crystal resonator, the internal terminal 43 and the seal ring 42 are provided.
Since the distance between the internal terminals 43 is close, the internal terminals 43 are reduced as the package size is reduced.
The distance between the seal ring 42 and the seal ring 42 is closer, but by using a crystal resonator element (crystal substrate) provided with the adhesive container 20 to prevent the conductive adhesive from flowing out, the internal terminal and the seal ring 42 are sealed. The trouble (deterioration of electrical characteristics) due to a short circuit with the ring can be solved.

次に、図8(a)及び(b)は本発明の他の実施形態に係る水晶振動子の構成を示す縦
断面図、及び要部平面図(蓋部材を取り外した状態の平面図)である。なお、上記各実施
形態と同一部分には同一符号を付して説明する。
この実施形態に係る水晶振動子は、水晶振動素子10(水晶基板11)の形状に特徴を
有している。即ち、この実施形態に係る水晶振動素子10(水晶基板11)は、パッケー
ジ2側に設けた内部端子(素子搭載用パッド)4上に水晶振動素子の被接続領域11bを
接着する際に内部端子上に塗布された導電性接着剤5が水晶振動素子の振動領域11a側
に流出することがないように接着剤堰き止め用の凸部50を形成することにより、凸部5
0の反対側に位置する非凸面51を接着剤収容部として利用した構成が特徴的である。
Next, FIGS. 8A and 8B are a longitudinal sectional view showing a configuration of a crystal resonator according to another embodiment of the present invention, and a plan view of a main part (a plan view with a cover member removed). is there. In addition, the same code | symbol is attached | subjected and demonstrated to the same part as said each embodiment.
The crystal resonator according to this embodiment is characterized by the shape of the crystal resonator element 10 (crystal substrate 11). That is, the crystal resonator element 10 (crystal substrate 11) according to this embodiment has an internal terminal when the connected region 11b of the crystal resonator element is bonded onto the internal terminal (element mounting pad) 4 provided on the package 2 side. By forming the convex portion 50 for damming the adhesive so that the conductive adhesive 5 applied thereon does not flow out to the vibration region 11a side of the crystal resonator element, the convex portion 5 is formed.
The structure using the non-convex surface 51 located on the opposite side of 0 as the adhesive accommodating portion is characteristic.

この実施形態に係る凸部50は、水晶基板11の下面から直交して突出した単一の板状
体であり、水晶基板の幅方向全長に沿って延在している。この凸部50は、各リード電極
13の端部に位置する各パッド13aを回避した位置(振動領域11a側)に形成されて
いる。従って、図示のように導電性接着剤5を用いて内部端子(素子搭載用パッド)4上
に水晶基板端縁を接着する際に、導電性接着剤5が凸部50よりもパッド13a側に溜ま
るように作業することにより、導電性接着剤5が凸部50を超えて振動領域側へ流動する
ことを防止できる。
The convex portion 50 according to this embodiment is a single plate-like body protruding orthogonally from the lower surface of the quartz substrate 11 and extends along the entire length in the width direction of the quartz substrate. The protrusion 50 is formed at a position (vibration region 11 a side) avoiding each pad 13 a located at the end of each lead electrode 13. Therefore, when the edge of the crystal substrate is bonded onto the internal terminal (element mounting pad) 4 using the conductive adhesive 5 as shown in the figure, the conductive adhesive 5 is closer to the pad 13a than the convex portion 50. By working so as to accumulate, it is possible to prevent the conductive adhesive 5 from flowing over the convex portion 50 to the vibration region side.

なお、この例では凸部50を水晶基板の幅方向全長に亘って延在する一本の長尺の板部
材としたが、各内部端子4と対応した位置に一個ずつ短尺の凸部50を分割して配置する
ようにしてもよい。このように凸部50を短尺に構成して各内部端子4と振動領域11a
との間の領域に極限して配置することにより、凸部50が振動領域11aに干渉してその
共振周波数に影響を与えることが少なくなる。
In this example, the convex portion 50 is a single long plate member extending over the entire length in the width direction of the quartz substrate, but one short convex portion 50 is provided at a position corresponding to each internal terminal 4. You may make it arrange | position and divide | segment. Thus, the convex part 50 is comprised shortly, and each internal terminal 4 and the vibration area | region 11a are comprised.
By limiting the arrangement to the region between the protrusions 50, it is less likely that the convex portion 50 interferes with the vibration region 11a and affects the resonance frequency.

次に図9は図8の変形実施形態の要部平面図であり、この実施形態に係る凸部50は短
尺の板部材であり、各内部端子4と対応した位置に一個ずつ配置されることにより、水晶
基板11により押し潰されて各内部端子4上から振動領域11a方向へ流動しようとする
導電性接着剤を堰き止めるように構成している。この実施形態に係る凸部50は、水晶基
板11の幅方向と平行ではなく、図示のように凸部50の内側端部がパッド13a側へ接
近するように傾斜している。このように構成することにより凸部50が振動領域11aに
干渉してその共振周波数を変動させる虞が更に低減されることとなる。
なお、上記実施形態では凸部50の直線状に構成したが、屈曲、或いは湾曲した形状と
して導電性接着剤の保持力を高めるようにしてもよい。
Next, FIG. 9 is a plan view of a principal part of the modified embodiment of FIG. 8, and the convex portions 50 according to this embodiment are short plate members, one at a time corresponding to each internal terminal 4. Thus, the conductive adhesive which is crushed by the quartz substrate 11 and tends to flow in the direction of the vibration region 11a from each internal terminal 4 is dammed. The convex portion 50 according to this embodiment is not parallel to the width direction of the quartz substrate 11 but is inclined so that the inner end portion of the convex portion 50 approaches the pad 13a side as shown in the figure. By configuring in this way, the possibility that the convex portion 50 interferes with the vibration region 11a and fluctuates its resonance frequency is further reduced.
In the above embodiment, the convex portion 50 is configured in a straight line, but the holding force of the conductive adhesive may be increased as a bent or curved shape.

次に、図10は本発明の一実施形態(図1の実施形態)に係る水晶振動子に対して発振
回路部品(IC部品)を組み付けることによって表面実装型の水晶発振器(圧電発振器)
とした構成例を示す縦断面図である。なお、水晶振動子を構成する各構成要素のうち図1
の実施形態と同一部分には同一符号を付して説明する。
この水晶発振器60は、断面がH型のパッケージ(絶縁容器)61の上部キャビティ6
2内に水晶振動素子10を搭載すると共に、下部キャビティ63内に発振回路、温度補償
回路等を構成するIC部品(ベアチップ)64を収容した構成を備えている。
水晶発振器60は厚肉の被接続領域11bの下面に接着剤収容部20を備えており、内
部端子(素子搭載用パッド)4に対して導電性接着剤5によって接着固定されている。上
部キャビティ62は金属蓋(蓋部材)15により気密封止されている。
下部キャビティ63を形成する外枠の下面には実装端子65が配置されている。下部キ
ャビティ63の天井面にはIC部品64をフリップチップ実装するためのIC搭載用パッ
ド66が形成されている。
Next, FIG. 10 shows a surface-mounted crystal oscillator (piezoelectric oscillator) by assembling an oscillation circuit component (IC component) to a crystal resonator according to an embodiment of the present invention (embodiment of FIG. 1).
FIG. Of the constituent elements constituting the crystal resonator, FIG.
The same parts as those in the embodiment will be described with the same reference numerals.
The crystal oscillator 60 includes an upper cavity 6 of a package (insulating container) 61 having an H-shaped cross section.
In addition, the quartz resonator element 10 is mounted in 2, and an IC component (bare chip) 64 that constitutes an oscillation circuit, a temperature compensation circuit, and the like is housed in the lower cavity 63.
The crystal oscillator 60 includes an adhesive accommodating portion 20 on the lower surface of the thick connected region 11 b and is bonded and fixed to the internal terminal (element mounting pad) 4 by the conductive adhesive 5. The upper cavity 62 is hermetically sealed by a metal lid (lid member) 15.
A mounting terminal 65 is disposed on the lower surface of the outer frame forming the lower cavity 63. An IC mounting pad 66 for flip-chip mounting the IC component 64 is formed on the ceiling surface of the lower cavity 63.

このように本発明の水晶振動素子10(水晶基板11)を備えた水晶振動子1は、IC
部品64を付加することにより表面実装型水晶発振器を構築することができる。
なお、上記構成例は一例に過ぎず、IC部品をパッケージに組み付ける際の組付け構造
は種々変形可能である。例えば、水晶振動子のキャビティ内にIC部品を収容することも
可能である。
圧電振動子の一例として水晶振動子を例示したが、本発明は水晶以外の圧電材料を用い
た圧電デバイス一般に適用することができる。
また、本発明に係る接着剤収容部を備えた圧電振動素子(圧電基板)の構造は、図示説
明した如き平板状(短冊状)のタイプのみならず、振動領域が二股に分岐した音叉型、或
いは厚肉の圧電基板の中央部に凹陥部を設けたタイプ等々、あらゆるタイプの圧電振動素
子に適用することができる。
As described above, the crystal resonator 1 including the crystal resonator element 10 (crystal substrate 11) according to the present invention includes an IC.
By adding the component 64, a surface-mount crystal oscillator can be constructed.
Note that the above configuration example is merely an example, and the assembly structure when the IC component is assembled to the package can be variously modified. For example, an IC component can be accommodated in a cavity of a crystal resonator.
Although a quartz crystal resonator is illustrated as an example of a piezoelectric resonator, the present invention can be applied to general piezoelectric devices using a piezoelectric material other than quartz.
The structure of the piezoelectric vibration element (piezoelectric substrate) provided with the adhesive container according to the present invention is not only a flat plate type (strip shape) as illustrated, but also a tuning fork type in which the vibration region is bifurcated. Alternatively, the present invention can be applied to all types of piezoelectric vibration elements such as a type in which a concave portion is provided at the center of a thick piezoelectric substrate.

(a)乃至(f)は本発明の一実施形態に係る圧電デバイスの一例としての水晶振動子の外観斜視図、縦断面図、金属蓋を除去した状態の平面図、要部縦断面図、(d)のA−A断面図、及び水晶振動素子単独の底面図である。(A) thru | or (f) are the external appearance perspective view of a crystal oscillator as an example of the piezoelectric device which concerns on one Embodiment of this invention, a longitudinal cross-sectional view, the top view in the state which removed the metal cover, a principal part longitudinal cross-sectional view, It is AA sectional drawing of (d), and a bottom view of a single crystal vibration element. (a)及び(b)は厚肉の被接続領域の接着面(内部端子との対向面)に形成する凹部、或いは貫通穴から成る接着剤収容部20の構成を示す底面図及びB−B断面図である。(A) And (b) is a bottom view and B-B which shows composition of adhesive storage part 20 which consists of a crevice formed in an adhesion surface (opposite surface to an internal terminal) of a thick connection area, or a penetration hole. It is sectional drawing. (a)及び(b)は本発明の他の実施形態に係る接着剤収容部の構成を示す底面図及びC−C断面図である。(A) And (b) is the bottom view and CC sectional drawing which show the structure of the adhesive agent accommodating part which concerns on other embodiment of this invention. (a)及び(b)は本発明の他の実施形態に係る接着剤収容部の構成を示す底面図、及びD−D断面図である。(A) And (b) is a bottom view which shows the structure of the adhesive agent accommodating part which concerns on other embodiment of this invention, and DD sectional drawing. (a)(b)及び(c)は本発明に係る接着剤収容部を備えた水晶基板をフォトリソグラフィ技術により製造する工程を示す図である。(A) (b) And (c) is a figure which shows the process of manufacturing the quartz substrate provided with the adhesive agent accommodating part which concerns on this invention by a photolithographic technique. (a)乃至(e)は本発明に係る接着剤収容部を備えた水晶基板をフォトリソグラフィ技術により製造する他の工程を示す図である。(A) thru | or (e) is a figure which shows the other process of manufacturing the quartz substrate provided with the adhesive agent accommodating part which concerns on this invention by a photolithographic technique. 本発明に係る水晶振動素子をシームリングを使用したタイプのパッケージに適用した構成例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the structural example which applied the crystal vibration element which concerns on this invention to the type package which uses a seam ring. (a)及び(b)は本発明の他の実施形態に係る水晶振動子の構成を示す縦断面図、及び要部平面図(蓋部材を取り外した状態の平面図)である。(A) And (b) is a longitudinal cross-sectional view which shows the structure of the crystal oscillator based on other embodiment of this invention, and a principal part top view (plan view of the state which removed the cover member). 図8の変形実施形態の要部平面図である。It is a principal part top view of deformation | transformation embodiment of FIG. 本発明の一実施形態に係る水晶振動子に対して発振回路部品を組み付けることによって表面実装型の水晶発振器とした構成例を示す縦断面図である。1 is a longitudinal sectional view showing a configuration example of a surface-mounted crystal oscillator by assembling an oscillation circuit component to a crystal resonator according to an embodiment of the present invention. (a)(b)及び(c)は特許文献1に開示された従来の表面実装型の水晶振動子等の縦断面図、要部平面図、及び要部縦断面図である。(A), (b), and (c) are the longitudinal cross-sectional view, the principal part top view, and the principal part longitudinal cross-sectional view of the conventional surface mount-type crystal resonator etc. which were disclosed by patent document 1. FIG. 特許文献3に開示された従来例の説明図である。It is explanatory drawing of the prior art example disclosed by patent document 3. FIG.

符号の説明Explanation of symbols

1…水晶振動子、2…パッケージ、3…キャビティ、4…内部端子、5…導電性接着剤
、6…実装端子、7…接続導体、10…水晶振動素子、11…水晶基板、11a…振動領
域、11b…被接続領域、12…励振電極、13…リード電極、13a…パッド、20…
接着剤収容部、21…凸面、22…環状部、30…水晶原板、31…フォトレジスト膜、
32…フォトレジスト、40…底板、41…メタライズ膜、42…シールリング、43…
内部端子、45…導電性接着剤、50…凸部、51…非凸面、60…水晶発振器、62…
上部キャビティ、63…下部キャビティ、64…IC部品、65…実装端子、66…IC
搭載用パッド。
DESCRIPTION OF SYMBOLS 1 ... Quartz crystal resonator, 2 ... Package, 3 ... Cavity, 4 ... Internal terminal, 5 ... Conductive adhesive, 6 ... Mounting terminal, 7 ... Connection conductor, 10 ... Quartz crystal vibration element, 11 ... Quartz substrate, 11a ... Vibration Area 11b ... connected area 12 excitation electrode 13 lead electrode 13a pad 20
Adhesive accommodating part, 21 ... convex surface, 22 ... annular part, 30 ... crystal original plate, 31 ... photoresist film,
32 ... Photoresist, 40 ... Bottom plate, 41 ... Metallized film, 42 ... Seal ring, 43 ...
Internal terminal 45 ... conductive adhesive 50 ... convex part 51 ... non-convex surface 60 ... crystal oscillator 62 ...
Upper cavity 63 ... Lower cavity 64 ... IC component 65 ... Mounting terminal 66 ... IC
Mounting pad.

Claims (11)

振動領域と、該振動領域と連設一体化された被接続領域と、を備えた圧電基板であって

前記被接続領域の一面には、凹部、或いは貫通穴から成る接着剤収容部を形成したこと
を特徴とする圧電基板。
A piezoelectric substrate comprising a vibration region and a connected region integrally connected to the vibration region,
1. A piezoelectric substrate according to claim 1, wherein an adhesive accommodating portion comprising a recess or a through hole is formed on one surface of the connected region.
圧電基板と、該圧電基板上に形成した励振電極と、該励振電極から圧電基板の一端縁に
延びるリード電極と、を備えた圧電振動素子であって、
前記リード電極の端部を含む前記圧電基板の一端縁に沿った面に、凹部、或いは貫通穴
から成る接着剤収容部を形成したことを特徴とする圧電振動素子。
A piezoelectric vibration element comprising: a piezoelectric substrate; an excitation electrode formed on the piezoelectric substrate; and a lead electrode extending from the excitation electrode to one end edge of the piezoelectric substrate,
A piezoelectric vibration element characterized in that an adhesive accommodating portion including a recess or a through hole is formed on a surface along one edge of the piezoelectric substrate including an end portion of the lead electrode.
前記接着剤収容部は、前記リード電極の端部を含む前記圧電基板の一端縁に形成した厚
肉部の接着剤との接着面に形成されていることを特徴とする請求項2に記載の圧電振動素
子。
The said adhesive agent accommodating part is formed in the adhesive surface with the adhesive agent of the thick part formed in the one end edge of the said piezoelectric substrate containing the edge part of the said lead electrode. Piezoelectric vibration element.
前記接着剤収容部は、厚肉の環状部によって包囲されていることを特徴とする請求項2
又は3に記載の圧電振動素子。
3. The adhesive accommodating portion is surrounded by a thick annular portion.
Or the piezoelectric vibration element of 3.
前記接着剤収容部は、前記リード電極の端部を含む前記圧電基板の一端縁に沿った面に
形成した接着剤堰き止め用の凸部と隣接した非凸面であることを特徴とする請求項2に記
載の圧電振動素子。
The adhesive accommodating portion is a non-convex surface adjacent to a convex portion for adhesive damming formed on a surface along one edge of the piezoelectric substrate including an end portion of the lead electrode. 2. The piezoelectric vibration element according to 2.
上面に圧電振動素子の各励振電極と電気的に接続するための2つの素子搭載用パッドを
備えると共に、底部に実装端子を備えたパッケージと、
何れかの前記実装端子と前記素子搭載用パッドとの間に所定の配線を施すための接続導
体と、
前記素子搭載用パッド上に導電性接着剤によって各リード電極の端部を電気的機械的に
接続されることにより前記パッケージ上に片持ち支持される請求項2乃至5の何れか一項
に記載の圧電振動素子と、を備えたことを特徴とする表面実装型圧電振動子。
A package having two element mounting pads for electrically connecting to each excitation electrode of the piezoelectric vibration element on the upper surface, and a mounting terminal on the bottom,
A connection conductor for applying a predetermined wiring between any of the mounting terminals and the element mounting pad;
The end of each lead electrode is electrically and mechanically connected to the element mounting pad by a conductive adhesive, and is cantilevered on the package. A surface-mount type piezoelectric vibrator comprising: a piezoelectric vibration element according to claim 1;
少なくとも上面側キャビティを有すると共に、底部に実装端子を備えたパッケージと、
何れかの前記実装端子と前記素子搭載用パッドとの間に所定の配線を施すための接続導
体と、
前記素子搭載用パッド上に導電性接着剤によって各リード電極の端部を電気的機械的に
接続されることにより前記パッケージ上に片持ち支持される請求項2乃至5の何れか一項
に記載の圧電振動素子と、を備えたことを特徴とする表面実装型圧電振動子。
A package having at least an upper surface side cavity and a mounting terminal at the bottom;
A connection conductor for applying a predetermined wiring between any of the mounting terminals and the element mounting pad;
The end of each lead electrode is electrically and mechanically connected to the element mounting pad by a conductive adhesive, and is cantilevered on the package. A surface-mount type piezoelectric vibrator comprising: a piezoelectric vibration element according to claim 1;
上面に圧電振動素子の各励振電極と電気的に接続するための2つの素子搭載用パッドを
備えると共に、底部に実装端子を備えたパッケージと、
前記パッケージの上面の周縁に沿って立設された環状のシールリングと、
何れかの前記実装端子と前記素子搭載用パッドとの間に所定の配線を施すための接続導
体と、
前記素子搭載用パッド上に導電性接着剤によって各リード電極の端部を電気的機械的に
接続されることにより前記パッケージ上に片持ち支持される請求項2乃至5の何れか一項
に記載の圧電振動素子と、を備えたことを特徴とする表面実装型圧電振動子。
A package having two element mounting pads for electrically connecting to each excitation electrode of the piezoelectric vibration element on the upper surface, and a mounting terminal on the bottom,
An annular seal ring erected along the periphery of the upper surface of the package;
A connection conductor for applying a predetermined wiring between any of the mounting terminals and the element mounting pad;
The end of each lead electrode is electrically and mechanically connected to the element mounting pad by a conductive adhesive, and is cantilevered on the package. A surface-mount type piezoelectric vibrator comprising: a piezoelectric vibration element according to claim 1;
請求項1に記載の圧電基板をフォトリソグラフィ技術により製造する方法であって、
圧電原板を用意する工程と、
前記圧電原板の前記被接続領域となる領域の前記接着剤収容部となる領域を除いた部分
にフォトレジストによりマスクを施す工程と、
前記圧電原板の振動領域と、フォトレジストによりマスクされていない被接続領域の一
面を一括してエッチングする工程と、
を順次実施することを特徴とする圧電基板の製造方法。
A method of manufacturing the piezoelectric substrate according to claim 1 by photolithography technology,
Preparing a piezoelectric master plate;
Applying a mask with a photoresist to a portion excluding the region to be the adhesive container of the region to be connected of the piezoelectric original plate; and
Etching the vibration region of the piezoelectric original plate and one surface of the connected region not masked by the photoresist in a batch;
Are sequentially carried out. A method for manufacturing a piezoelectric substrate, comprising:
前記圧電原板はATカット水晶板から成り、ATカット水晶板の異方性を利用してエッ
チングすることにより前記被接続領域の一面に深い接着剤収容部を形成したことを特徴と
する請求項9に記載の圧電基板の製造方法。
10. The piezoelectric original plate is formed of an AT-cut quartz plate, and a deep adhesive container is formed on one surface of the connected region by etching using the anisotropy of the AT-cut quartz plate. A method for producing a piezoelectric substrate as described in 1.
請求項6、7又は8に記載の表面実装型圧電振動子と、発振回路部品と、を備えたこと
を特徴とする表面実装型圧電発振器。
A surface-mount piezoelectric oscillator comprising the surface-mount piezoelectric vibrator according to claim 6, 7 or 8 and an oscillation circuit component.
JP2006115424A 2006-04-19 2006-04-19 Piezoelectric substrate, piezoelectric vibration element, piezoelectric vibrator and piezoelectric oscillator Expired - Fee Related JP5061496B2 (en)

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