JP2007269186A - Seal structure of vehicular air-conditioner - Google Patents

Seal structure of vehicular air-conditioner Download PDF

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JP2007269186A
JP2007269186A JP2006097581A JP2006097581A JP2007269186A JP 2007269186 A JP2007269186 A JP 2007269186A JP 2006097581 A JP2006097581 A JP 2006097581A JP 2006097581 A JP2006097581 A JP 2006097581A JP 2007269186 A JP2007269186 A JP 2007269186A
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seal
case
outside air
air
air inlet
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JP4871625B2 (en
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Akira Yuno
晃 油野
Tadashi Okamoto
忠 岡本
Takao Morimoto
隆雄 森本
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Japan Climate Systems Corp
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Japan Climate Systems Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To reduce the rubbing noise of a seal part as a damper is oscillated without any increase of the cost or any defective seal caused by the aging degradation when a space to a seal surface S on a case side by winding a part of an outer seal member 75b around a pivot part 73 out of a seal member 75 of an inside/outside air changing damper 70 in a vehicular air-conditioner 1. <P>SOLUTION: The range s2 in which an outer circumferential surface of the outer seal member 75b provided around the periphery of the pivot part 73 is brought into slidable contact with the seal surface S while the inside/outside air changing damper 70 is oscillated between the inside air introducing position and an outside air introducing position is set to be a strip-like range of ≤5 mm in its oscillating direction. A recessed part s1 is formed in the seal surface S, and only the strip-like ranges s2, s2 continuous to both ends thereof are brought into slidable contact with an outer circumferential surface of the outer seal member 75. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、車両用空調装置のケースに設けられた空気取入口とロータリダンパとの間をシールする構造に関し、特に該ロータリダンパの揺動支軸周辺のシール構造に係る。   The present invention relates to a structure for sealing between an air intake provided in a case of an air conditioner for a vehicle and a rotary damper, and particularly relates to a seal structure around a swinging support shaft of the rotary damper.

従来より、車両用空調装置において内気と外気とを切換えて導入するために、そのケースに開口する内気取入口と外気取入口とをロータリダンパによって択一的に閉じるようにしたものがある。例えば特許文献1に記載のロータリダンパは、同文献の符号を参照して説明すると、ロータリドア13(ロータリダンパ)の揺動軸心から半径方向外方に離間して、内外気切替箱10(ケース)の内気導入口11や外気導入口12に臨む円周壁13aと、この円周壁13aにおける軸心方向の両側端からそれぞれ内周側の揺動軸心に向かって延びる扇形の側板部13bと、この両側壁部13bの内周端からそれぞれ揺動軸心に沿って延びる回転軸13cと、を備えている。   2. Description of the Related Art Conventionally, in order to switch between introduction of inside air and outside air in a vehicle air conditioner, an inside air intake opening and an outside air intake opening that open to the case are alternatively closed by a rotary damper. For example, the rotary damper described in Patent Document 1 will be described with reference to the reference numerals of the same document. The rotary damper is separated radially outward from the pivot axis of the rotary door 13 (rotary damper), and the inside / outside air switching box 10 ( A circumferential wall 13a facing the inside air introduction port 11 and the outside air introduction port 12 of the case), and a fan-shaped side plate portion 13b extending from both side ends of the circumferential wall 13a in the axial direction toward the inner oscillation axis. , And a rotation shaft 13c extending along the swing axis from the inner peripheral end of the both side wall portions 13b.

また、前記のロータリドア13は、その円周壁13aから両側板部13bに亘って外面の周縁付近を周回するように鍔状の突出壁部13d,13eが設けられ、この突出壁部13d,13eの両面にそれぞれ弾性体からなるパッキン材14,15(シール部材)が配設されている。そして、ロータリドア13が外気導入位置又は内気導入位置にあるときには、鍔状突出壁部13d,13eのいずれか一方の面がパッキン材14,15を介してケース側のシール面10b〜10fに押し当てられ、これによりパッキン材14,15が適度に圧縮された状態になって、空気の漏れを防止するようになっている。   The rotary door 13 is provided with bowl-shaped projecting wall portions 13d and 13e so as to circulate around the periphery of the outer surface from the circumferential wall 13a to both side plate portions 13b, and the projecting wall portions 13d and 13e. Packing materials 14 and 15 (seal members) made of an elastic material are disposed on both sides of the plate. When the rotary door 13 is at the outside air introduction position or the inside air introduction position, either one of the flange-like protruding wall portions 13d and 13e pushes against the case-side seal surfaces 10b to 10f via the packing materials 14 and 15. As a result, the packing materials 14 and 15 are appropriately compressed to prevent air leakage.

そのような従来例の構造では、ロータリドア13の側板部13bの鍔状突出壁部13eに取り付けるパッキン材14,15の側方端を、ケース側壁の内面から離間させることで、それらがロータリドア13の揺動途中に擦れ合うことがなくなり、摺動抵抗によってロータリドア13の操作力が増大することを防止できる。
特開平9−188124号公報
In such a structure of the conventional example, the side ends of the packing materials 14 and 15 attached to the flange-like protruding wall portion 13e of the side plate portion 13b of the rotary door 13 are separated from the inner surface of the case side wall so that they are the rotary door. 13 is prevented from rubbing in the middle of swinging, and an increase in operating force of the rotary door 13 due to sliding resistance can be prevented.
JP 9-188124 A

ところで、前記従来例のものでは、同文献の図3等に明らかなように、パッキン材14,15が、鍔状突出壁部13eとの連繋部位を除いてロータリドア13の回転軸13cの概略全周に亘って設けられており、下側のパッキン材15の回転軸13cを周回する部位が、ケース側のシール面10c,10eの連繋部位と比較的広い範囲で接していることから、ロータリドア13の揺動に際してそれらが擦れ合い、異音を発生することがあった。   By the way, in the said prior art example, as FIG. 3 etc. of the said literature clearly shows, the packing materials 14 and 15 are the outlines of the rotating shaft 13c of the rotary door 13 except for the connection part with the bowl-shaped protrusion wall part 13e. Since it is provided over the entire circumference and the part of the lower packing material 15 that circulates the rotating shaft 13c is in contact with the connecting part of the case-side seal surfaces 10c and 10e in a relatively wide range, When the door 13 swings, they may rub against each other and generate abnormal noise.

そのため、従来は、そうして回転軸13cを周回するパッキン材15がケース側のシール面10c,10eと擦れ合う部位にグリスを塗布しなくてはならず、コストの増大を招いていた。   For this reason, conventionally, grease has to be applied to the portion where the packing material 15 that circulates around the rotary shaft 13c rubs against the case-side seal surfaces 10c and 10e, which increases the cost.

これに対し、そうして擦れ合う部分のパッキン材15を切除することも考えられるが、こうするとパッキン材15が2つの部材に分割されることになり、部品点数及び組付工数の増加によってコストの増大を招く上に、パッキン材14,15を発泡樹脂等により形成した場合は経年劣化による縮み変形によって切除部分が広がってしまい、その付近でシール性が損なわれる虞れもある。   On the other hand, it is conceivable to cut off the packing material 15 in such a rubbing portion, but in this way, the packing material 15 is divided into two members, which increases the number of parts and assembly man-hours. In addition to the increase, when the packing materials 14 and 15 are formed of a foamed resin or the like, the cut portion is expanded due to shrinkage deformation due to deterioration over time, and the sealing performance may be impaired in the vicinity thereof.

本発明は斯かる諸点に鑑みてなされたものであり、その目的とするところは、車両用空調装置において内外気を切換えて取り入れるためのロータリダンパの揺動支軸周辺のシール構造に工夫を凝らして、コストの増大や経年劣化によるシール不良を招来することなく、擦れ音を低減することにある。   The present invention has been made in view of such various points, and the object of the present invention is to devise a seal structure around the rotary support shaft of a rotary damper for switching and taking in the inside and outside air in a vehicle air conditioner. Thus, the rubbing noise is reduced without causing a seal failure due to an increase in cost or aging.

前記の目的を達成するために、本発明では、ロータリダンパの揺動支軸にその揺動範囲に対応する所定の範囲に亘ってシール部材を周設する一方、このシール部材の外周面に接するケース側のシール面は、前記ロータリダンパの揺動に伴う両者の摺接範囲が、その揺動方向にできるだけ狭い帯状の範囲となるように形成したものである。   In order to achieve the above object, according to the present invention, a seal member is provided around a predetermined range corresponding to the swing range on the swing support shaft of the rotary damper, and is in contact with the outer peripheral surface of the seal member. The seal surface on the case side is formed so that the sliding contact range of the rotary damper accompanying the swing of the rotary damper is as narrow as possible in the swing direction.

すなわち、請求項1の発明は、車両用空調装置のケースに開口する内気取入口と外気取入口とを択一的に閉じるようにロータリダンパが設けられている場合に、このロータリダンパが前記内気取入口を閉じる外気導入位置にあるときに該内気取入口との隙間をシールする一方、前記外気取入口を閉じる内気導入位置にあるときには該外気取入口との隙間をシールするように構成されたシール構造を対象とする。   That is, when the rotary damper is provided so as to selectively close the inside air inlet and the outside air inlet that open to the case of the vehicle air conditioner, the rotary damper is provided with the inside air. It is configured to seal a gap with the inside air inlet when the outside air introduction position closes the intake port, while sealing a gap with the outside air inlet when the inside air introduction position closes the outside air inlet. Target seal structure.

そして、前記ロータリダンパの揺動支軸が枢支されているケース側壁には、その枢支部位の下方で上面のシール面が前記揺動支軸に臨むようケース内方に突出するシール部を設け、一方、前記揺動支軸には、ロータリダンパが前記外気導入位置及び内気導入位置の間で揺動するときに、外周面が前記ケース側のシール面と摺接するよう所定範囲に亘って、シール部材を周設する。その上で、前記ケース側のシール面を、前記シール部材外周面との摺接範囲が揺動支軸の軸心方向よりも周方向に狭い帯状の範囲となるように形成する。   The case side wall on which the swing support shaft of the rotary damper is pivotally provided has a seal portion that protrudes inward from the case so that the seal surface of the upper surface faces the swing support shaft below the pivot support portion. On the other hand, when the rotary damper swings between the outside air introduction position and the inside air introduction position, the swing support shaft covers a predetermined range so that the outer peripheral surface is in sliding contact with the seal surface on the case side. The seal member is provided around. Then, the seal surface on the case side is formed so that the sliding contact range with the outer peripheral surface of the seal member is a band-shaped range narrower in the circumferential direction than the axial direction of the swing support shaft.

前記の構成により、ロータリダンパが外気導入位置及び内気導入位置の間で揺動するときには、その揺動範囲に対応するように揺動支軸に周接されたシール部材の外周面がケース側のシール面と摺接することになるが、この摺接範囲が揺動支軸の軸心方向よりも周方向(ロータリダンパ及び支軸の揺動する方向)に狭い帯状の範囲とされており、従来までと比べて狭いことから、それらの擦れ音が低減される。   With the above configuration, when the rotary damper swings between the outside air introduction position and the inside air introduction position, the outer peripheral surface of the seal member that is in circumferential contact with the swing support shaft so as to correspond to the swing range is on the case side. Although it comes into sliding contact with the seal surface, this sliding contact range is a narrow band-like range in the circumferential direction (direction in which the rotary damper and the support shaft swing) than the axial direction of the swing support shaft. Since these are narrower than the above, their rubbing noise is reduced.

また、例えば樹脂等により形成されるケース側のシール面の形状を工夫して、シール部材との摺接範囲を狭くすれば、発泡樹脂等により形成されるシール部材を切除したりする必要がないので、組み付け部品点数の増加によるコスト増大を招くことがなく、経年劣化によってシール部材全体が縮み変形することはあっても、これにより切除部分が広がってシール性が損なわれる心配もない。   Further, for example, if the shape of the sealing surface on the case side formed of resin or the like is devised to narrow the sliding contact range with the sealing member, it is not necessary to cut off the sealing member formed of foamed resin or the like Therefore, there is no risk of an increase in cost due to an increase in the number of parts to be assembled, and even though the entire seal member shrinks and deforms due to aging, there is no concern that the cut portion will spread and the sealing performance will be impaired.

好ましいのは、前記ケース側のシール面とシール部材外周面との摺接範囲を、周方向について3mm以下の線状の範囲とすることであり(請求項2の発明)、こうすれば、シール部材を例えば発泡ウレタンによって形成した場合に、その外周面とケース側シール面との擦れ音を車両の乗員が全く気がつかない程度まで低減することができる。但し、シール部材の量産ばらつきや経年劣化によるシール性の低下を考慮すれば、摺接範囲の周方向長さは長い方が好ましく、この点も勘案すれば5m以下とするのがよい。   Preferably, the sliding contact range between the seal surface on the case side and the outer peripheral surface of the seal member is a linear range of 3 mm or less in the circumferential direction (invention of claim 2). When the member is made of, for example, urethane foam, the rubbing sound between the outer peripheral surface and the case-side sealing surface can be reduced to the extent that the vehicle occupant is not aware of it. However, considering the mass production variation of seal members and the decrease in sealing performance due to aging, the circumferential length of the slidable contact range is preferably long. Considering this point, it is preferable to set it to 5 m or less.

また、好ましいのは、前記ケース側のシール面には、帯状(若しくは線状)の摺接範囲が周方向に離間して2つ以上となるように、それらの摺接範囲の間に凹陥部を設けることである(請求項3の発明)。こうすれば、前記したようにロータリダンパの揺動に伴う擦れ音を低減しながら、その揺動支軸周辺のシール性を安定的に確保する上で有利になる。   Preferably, the seal surface on the case side has a recessed portion between the sliding contact ranges so that there are two or more belt-shaped (or linear) sliding contact ranges spaced apart in the circumferential direction. (Invention of claim 3). In this way, as described above, it is advantageous in stably securing the sealing performance around the swinging support shaft while reducing the rubbing sound accompanying the swinging of the rotary damper.

より好ましいのは、前記ケース側のシール面を、各摺接範囲から凹陥部にかけて曲率が周方向に略一定か或いは連続的に変化する曲面により形成することである(請求項4の発明)。こうして滑らかに連続する曲面によりシール面を形成すれば、シール部材との擦れ音の低減に有利であり、また、そのシール部材の劣化を抑える上でも有利になる。   More preferably, the case-side sealing surface is formed by a curved surface whose curvature is substantially constant or continuously changed in the circumferential direction from each sliding contact range to the recessed portion (invention of claim 4). If the sealing surface is formed by a smoothly continuous curved surface in this manner, it is advantageous for reducing the rubbing noise with the sealing member and also for suppressing the deterioration of the sealing member.

以上のように、本発明によれば、車両用空調装置に内外気切換え用のロータリダンパが設けられている場合に、その揺動支軸の所定範囲に亘ってシール部材を周設する一方、このシール部材の外周面に接するケース側のシール面を、ロータリダンパの揺動に伴う両者の摺接範囲がその揺動方向にできるだけ狭い帯状の範囲となるように形成したから、発泡樹脂等により形成されるシール部材を切除したりせずに、両者の擦れ音を低減することができ、コストの増大や経年劣化によるシール不良を招来することもない。   As described above, according to the present invention, when a rotary damper for switching between inside and outside air is provided in the vehicle air conditioner, the seal member is provided around a predetermined range of the swing support shaft, The case-side seal surface that is in contact with the outer peripheral surface of the seal member is formed so that the sliding contact range of both of them accompanying the swing of the rotary damper is as narrow as possible in the swing direction. Without rubbing the formed seal member, it is possible to reduce the rubbing noise between the two, without causing an increase in cost and a sealing failure due to aging.

特に、前記ケース側のシール面に凹陥部を設けて、帯状(若しくは線状)の摺接範囲が2つ以上となるようにすれば、前記の如く擦れ音の低減を図りつつ、シール性を安定的に確保する上で有利になり、さらに、前記摺接範囲から凹陥部にかけてを滑らかな曲面により形成すれば、擦れ音をさらに低減し、シール部材の劣化も抑えることができる。
In particular, if a concave portion is provided on the sealing surface on the case side so that there are two or more belt-shaped (or linear) sliding contact ranges, the sealing performance can be improved while reducing the rubbing noise as described above. It is advantageous for ensuring the stability, and further, if a smooth curved surface is formed from the sliding contact range to the recessed portion, it is possible to further reduce the rubbing noise and to suppress the deterioration of the seal member.

図1及び図2は、それぞれ、本発明の実施形態に係る車両用空調装置1を車両前後方向の後側及び前側から見た斜視図である。尚、以下の説明では特に説明しない場合、「前」及び「後」はそれぞれ「車両前後方向前」及び「車両前後方向後」を意味しており、「左」及び「右」は、それぞれ車体を基準とした「車幅方向左」(図1の左)及び「車幅方向右」(同図の右)を意味している。   FIG.1 and FIG.2 is the perspective view which respectively looked at the vehicle air conditioner 1 which concerns on embodiment of this invention from the rear side and front side of the vehicle front-back direction. Unless otherwise specified in the following description, “front” and “rear” mean “front in the vehicle front-rear direction” and “rear in the vehicle front-rear direction”, respectively, and “left” and “right” Means “left in the vehicle width direction” (left in FIG. 1) and “right in the vehicle width direction” (right in the same figure).

この実施形態の空調装置1は、図示は省略するが、左ハンドル車においてエンジンルームと車室とを区画するダッシュパネルと、乗員の前方に対向するインストルメントパネルとの間に配置されるものであり、車幅方向の概略中央部に配置される空調ユニット2と、その右側(助手席側)に配置される送風ユニット6と、を備えている。   Although not shown, the air conditioner 1 of this embodiment is disposed between a dash panel that partitions an engine room and a passenger compartment in a left-hand drive vehicle and an instrument panel that faces the front of the occupant. Yes, it includes an air conditioning unit 2 disposed at a substantially central portion in the vehicle width direction, and a blower unit 6 disposed on the right side (passenger seat side).

−空調ユニット−
前記空調ユニット2は、送風ユニット6から送られてくる空調用空気を冷却乃至加熱して、温度乃至湿度を調整した調和空気として車室に供給するものであり、図3にも示すように、送風ユニット6からの空気が流通する中間ダクト21が一体となった樹脂製のケース20(以下、空調ケースという)を備えている。この空調ケース20は、下側部分を形成する下側ケース部材20aと、残りの上側部分のうちの右半分を形成する右側ケース部材20bと、左半分を形成する左側ケース部材20cとが、互いに組み合わされてなる。
-Air conditioning unit-
The air conditioning unit 2 cools or heats the air-conditioning air sent from the blower unit 6 and supplies it to the passenger compartment as conditioned air whose temperature or humidity is adjusted. As shown in FIG. A resin case 20 (hereinafter referred to as an air conditioning case) in which an intermediate duct 21 through which air from the blower unit 6 circulates is integrated. The air conditioning case 20 includes a lower case member 20a that forms a lower portion, a right case member 20b that forms a right half of the remaining upper portion, and a left case member 20c that forms a left half. Combined.

図4にも示すように、前記空調ケース20の右側壁における前側の部位には、下側ケース部材20aと右側ケース部材20bとに跨って中間ダクト21が形成されている。また、図3に示すように、空調ケース20の上面部前側には左右のケース部材20b,20cに跨って、複数の領域に区分されたデフロスト口22が開口しており、一方、上面部の後側には同様にベント口23が開口している。   As shown in FIG. 4, an intermediate duct 21 is formed at the front portion of the right side wall of the air conditioning case 20 so as to straddle the lower case member 20 a and the right case member 20 b. Further, as shown in FIG. 3, a defrost port 22 divided into a plurality of regions is opened across the left and right case members 20b and 20c on the front side of the upper surface portion of the air conditioning case 20, while Similarly, a vent port 23 is opened on the rear side.

さらに、空調ケース20の後側には下方に向かって開口するようにリヤフット用ダクト24が形成されていて、図示しないが、その下端に連結されるダクトが後席の足下空間にまで延びている。また、前記リヤフット用ダクト24の上端付近におけるケース20の左右両側壁には、それぞれ下方に向かって延びるようにフロントフット用ダクト25(左側のみ図示する)が配設されている。   Further, a rear foot duct 24 is formed on the rear side of the air conditioning case 20 so as to open downward. Although not shown, a duct connected to the lower end of the duct 24 extends to the foot space of the rear seat. . Also, front foot ducts 25 (only the left side are shown) are disposed on the left and right side walls of the case 20 near the upper end of the rear foot duct 24 so as to extend downward.

図5にケース20の内部を示すように、前記デフロスト口22及びベント口23には、それぞれの開口を開閉するためのデフロストダンパ26、ベントダンパ27が配置されており、同様に、ケース20内には、フロント及びリヤのフット用ダクト24,25への連通部を開閉するためのフットダンパ28が配置されている。該各ダンパ26〜28は、それぞれ車幅方向に延びる支軸を有し、この支軸の両端が空調ケース20の左右両側壁に回動可能に支持されている。   As shown in FIG. 5, the defrost port 22 and the vent port 23 are provided with a defrost damper 26 and a vent damper 27 for opening and closing the openings, respectively. The foot dampers 28 for opening and closing the communicating portions to the front and rear foot ducts 24 and 25 are arranged. Each of the dampers 26 to 28 has a support shaft extending in the vehicle width direction, and both ends of the support shaft are rotatably supported on the left and right side walls of the air conditioning case 20.

また、前記各ダンパ26〜28の支軸の一方の端部(この例では右側の端部)は、それぞれ空調ケース20の右側壁を貫通して外方に突出しており、図1、3、4に示すように当該ケース20の右側壁外側に取り付けられたアクチュエータモータ29に対して、リンク機構30を介して接続されている。このアクチュエータモータ29は、リンク機構30との干渉を避けるようにケース右側壁に突設された3つのボス部31,31,…(図6参照)に対し、一側(図4の右側)ではブラケットを介して、また、他側(同左側)では直接、ねじ32,32,…により締結されている。   Further, one end portion (in this example, the right end portion) of each of the support shafts of the dampers 26 to 28 protrudes outward through the right side wall of the air conditioning case 20, respectively. 4, the actuator motor 29 is attached to the outside of the right side wall of the case 20 via a link mechanism 30. This actuator motor 29 is on one side (right side in FIG. 4) with respect to the three boss portions 31, 31,... (See FIG. 6) projecting on the right side wall of the case so as to avoid interference with the link mechanism 30. It is fastened by screws 32, 32,... Directly through the bracket and on the other side (the left side).

前記リンク機構30は、図6に拡大して示すように、アクチュエータモータ29(仮想線で示す)の出力軸29aにより回転駆動される駆動側リンク部材33と、この駆動側リンク部材33からそれぞれ駆動力を伝達されて動作する3つの従動側リンク部材34〜36と、各ダンパ26〜28の支軸に各々固定されて、前記各従動側リンク部材34〜36によりそれぞれ回動されるクランク部材37〜39と、からなる。   As shown in an enlarged view in FIG. 6, the link mechanism 30 is driven by a drive side link member 33 that is rotationally driven by an output shaft 29 a of an actuator motor 29 (shown by a virtual line), and is driven from the drive side link member 33. Three driven side link members 34 to 36 that operate by transmitting force, and crank members 37 that are respectively fixed to the support shafts of the dampers 26 to 28 and rotated by the driven side link members 34 to 36, respectively. ~ 39.

前記駆動側リンク部材33は、前記図6とは反対側から見て図7に示すように、樹脂材を射出成形してなる略真円形状の板部材であり、その略中央部を厚み方向に貫通する丸穴33aに図示しないピン部材等が一側(同図の奥側、図6の手前側)から挿入されて、空調ケース20の右側壁に回動可能に取り付けられている。また、中心から所定距離、径方向外方に離れて、モータ出力軸29a(図6に仮想線で示す)に取り付けられるレバー部材先端のピンが回動可能に挿入される丸穴33bも貫通形成されている。   The drive side link member 33 is a substantially circular plate member formed by injection molding of a resin material as shown in FIG. 7 when viewed from the opposite side to FIG. A pin member or the like (not shown) is inserted from one side (the rear side in the figure, the front side in FIG. 6) into the round hole 33 a that penetrates the air hole 20 and is rotatably attached to the right side wall of the air conditioning case 20. In addition, a round hole 33b is formed in a penetrating manner so that a pin at the tip of a lever member attached to the motor output shaft 29a (shown in phantom line in FIG. 6) is pivotally inserted at a predetermined distance from the center and radially outward. Has been.

また、図7の手前側に示す面には、駆動側リンク部材33の相対的に外周寄りの部位においてそれぞれ周方向に延びるとともに、半径方向に屈曲する所定形状の3本のカム溝33c,33d,33eが形成されており、それぞれに、前記図6に破線で示すように従動側リンク部材34〜36のピン34a〜36aが摺動可能に嵌合(係合)している。尚、図示の符号33fは、ケース20側のボス部31との干渉を避けるように形成された貫通穴である。   In addition, on the surface shown on the near side in FIG. 7, three cam grooves 33c and 33d having a predetermined shape that extend in the circumferential direction and bend in the radial direction at a portion closer to the outer periphery of the drive side link member 33. 33e, and the pins 34a to 36a of the driven side link members 34 to 36 are slidably fitted (engaged) to each other, as indicated by broken lines in FIG. In addition, the code | symbol 33f of illustration is a through-hole formed so that interference with the boss | hub part 31 by the side of the case 20 may be avoided.

前記従動側リンク部材34〜36は、それぞれ樹脂材を射出成形してなる一方向に長い板部材であり、その長手方向の一方の端部が他方に比べて大きめに形成されるとともに、それらの中間部位から厚み方向の一側に突出して、前記駆動側リンク部材33の各カム溝33c〜33eに各々係合するピン34a〜36a(係合突部)が形成されている。各従動側リンク部材34〜36の相対的に大きな端部(大端部)には、それぞれ厚み方向に貫通する丸穴34b〜36bが形成され、ピン部材等によって空調ケース20の右側壁に回動可能に取り付けられる一方、相対的に小さな端部(小端部)には、それぞれ前記中間部位のピン34a〜36aとは反対側にピン34c〜36cが突設されている。   Each of the driven side link members 34 to 36 is a plate member that is long in one direction formed by injection molding a resin material, and one end portion in the longitudinal direction is formed larger than the other, and Pins 34a to 36a (engaging protrusions) that protrude from the intermediate portion to one side in the thickness direction and engage with the cam grooves 33c to 33e of the drive side link member 33 are formed. The relatively large end portions (large end portions) of the driven side link members 34 to 36 are respectively formed with round holes 34b to 36b penetrating in the thickness direction, and are rotated on the right side wall of the air conditioning case 20 by a pin member or the like. While being movably attached, pins 34c to 36c project from the relatively small end portions (small end portions) on the side opposite to the pins 34a to 36a of the intermediate portion, respectively.

そして、前記各従動側リンク部材34〜36の小端部が、それぞれピン34c〜36cによって各ダンパ26〜28のクランク部材37〜39に対し回動可能に、且つ該各クランク部材37〜39の長手方向に摺動可能に連結されている。すなわち、各クランク部材37〜39は、それぞれ樹脂材を射出成形してなる一方向に長い板部材であり、その長手方向の一方の端部が各々ダンパ26〜28の支軸に回動不能に固定されるとともに、その固定部位を除く長手方向の略全体に亘って長穴37a〜39aが形成されていて、そこに前記各従動側リンク部材34〜36の小端部のピン34c〜36cが各々回動可能に、且つ該各長穴37a〜39aに沿って摺動可能に嵌合している。   And the small end part of each said driven side link member 34-36 can be rotated with respect to the crank members 37-39 of each damper 26-28 by the pins 34c-36c, respectively, and each of these crank members 37-39 is provided. It is slidably connected in the longitudinal direction. That is, each of the crank members 37 to 39 is a plate member that is long in one direction formed by injection molding of a resin material, and one end portion in the longitudinal direction thereof cannot be rotated on the support shafts of the dampers 26 to 28, respectively. In addition to being fixed, elongated holes 37a to 39a are formed over substantially the entire length in the longitudinal direction excluding the fixing portion, and pins 34c to 36c at the small ends of the driven side link members 34 to 36 are formed there. Each is fitted so as to be rotatable and slidable along the long holes 37a to 39a.

そのような構成により、アクチュエータモータ29によって駆動側リンク部材33が回動されると、その各カム溝33c〜33eに係合するピン34a〜36aの変位に応じて各従動側リンク部材34〜36が大端部の周りに揺動し、その小端部に各々ピン34c〜36cにより連結されたクランク部材37〜39が、ダンパ26〜28の各支軸と一体に揺動する。これにより、3つのダンパ26〜28が互いに同期してそれぞれ揺動することになる。   With such a configuration, when the drive-side link member 33 is rotated by the actuator motor 29, the driven-side link members 34 to 36 correspond to the displacement of the pins 34a to 36a that engage with the cam grooves 33c to 33e. Oscillates around the large end, and crank members 37 to 39 coupled to the small end by pins 34c to 36c respectively oscillate integrally with the respective support shafts of the dampers 26 to 28. As a result, the three dampers 26 to 28 swing in synchronization with each other.

さらに、空調ケース20の内部には、前記図5に矢印で示すように、中間ダクト21から導入された空気が前記デフロスト口22、ベント口23並びにフロント及びリヤのフット用ダクト24,25へと至る経路を、その途中で加熱通路と非加熱通路とに分けるように温調ダンパ40が配置されている。この温調ダンパ40は、図示しないが、空調ケース20内を左右に概略半分に仕切る仕切壁を挟んで、その左右両側に1つずつ配置され、それぞれが前記デフロストダンパ26等と同じく車幅方向の支軸を有し、その一方の端部がケース外に突出して、図1、3、4に右側のものについて示すように、リンク部材41等を介してアクチュエータモータ42に接続されている。   Further, inside the air conditioning case 20, as shown by the arrows in FIG. 5, air introduced from the intermediate duct 21 flows into the defrost port 22, vent port 23, and front and rear foot ducts 24 and 25. The temperature control damper 40 is arranged so that the route to reach is divided into a heating passage and a non-heating passage on the way. Although not shown, the temperature control damper 40 is arranged on each of the left and right sides of a partition wall that divides the interior of the air conditioning case 20 into left and right sides, and each is in the vehicle width direction, like the defrost damper 26 and the like. , One end of which protrudes out of the case, and is connected to the actuator motor 42 via a link member 41 and the like, as shown on the right side in FIGS.

再び図5に示すように、空調ケース20内の前部には、中間ダクト21内を流通した空気が最初に導入される導入空間部が形成され、この導入空間部と前記温調ダンパ40との間に、空気を冷却するための熱交換器としてエバポレータ44が配置されている。エバポレータ44は、詳細は図示しないが、例えばアルミ合金製のチューブと伝熱フィンとが交互に並べられて一体化された所謂チューブアンドフィンタイプのものであり、この例では縦置きに配置されて、その前面が導入空間部に臨んでいる。   As shown in FIG. 5 again, an introduction space portion into which the air circulated in the intermediate duct 21 is first introduced is formed in the front portion of the air conditioning case 20, and this introduction space portion and the temperature control damper 40 are In between, the evaporator 44 is arrange | positioned as a heat exchanger for cooling air. Although not shown in detail, the evaporator 44 is of a so-called tube and fin type in which, for example, aluminum alloy tubes and heat transfer fins are alternately arranged and integrated. In this example, the evaporator 44 is arranged vertically. The front faces the introduction space.

前記エバポレータ44の右側には、冷媒の流入タンク及び流出タンクが設けられていて、それぞれに対し冷媒の入口側配管45及び出口側配管46が接続されている。図1、3、4に示すように、それらの配管45,46は、空調ケース20の右側壁を貫通し、中間ダクト21の上方からその前方に引き回された後に、空調ケース20の前端から右側に延出するシールブロック47を貫通して、エンジンルーム側に延びている。この配管45,46を介して図示しないエンジンルーム内の冷媒回路から低温低圧の液冷媒が流入するようになっており、この液冷媒がチューブ内を流通しつつ蒸発することで周囲の熱を奪い、これにより、伝熱フィンの間を通過する空気が冷却される。   A refrigerant inflow tank and an outflow tank are provided on the right side of the evaporator 44, and a refrigerant inlet side pipe 45 and an outlet side pipe 46 are connected to each of them. As shown in FIGS. 1, 3, and 4, the pipes 45 and 46 penetrate the right side wall of the air conditioning case 20, are routed forward from above the intermediate duct 21, and then from the front end of the air conditioning case 20. It extends through the seal block 47 extending to the right side and extends to the engine room side. A low-temperature and low-pressure liquid refrigerant flows from a refrigerant circuit in an engine room (not shown) through the pipes 45 and 46, and the liquid refrigerant evaporates while circulating in the tube, thereby taking away ambient heat. Thus, the air passing between the heat transfer fins is cooled.

そうしてエバポレータ44を通過した空気の流れは温調ダンパ40によって、下方の加熱通路と上方の非加熱通路とのいずれかに振り分けられる。すなわち、温調ダンパ40の後方斜め下方には、空気を加熱するための熱交換器であるヒータコア48が若干後傾した状態で縦置きに配置されており、温調ダンパ40により下側に振り分けられた空気の流れが伝熱フィンの間を通過する間に、チューブ内を流通する高温のエンジン冷却水と熱交換して、加熱されるようになっている。   Thus, the air flow that has passed through the evaporator 44 is distributed by the temperature control damper 40 to either the lower heating passage or the upper non-heating passage. In other words, a heater core 48 that is a heat exchanger for heating air is disposed vertically and obliquely downward and rearwardly of the temperature control damper 40, and is distributed downward by the temperature control damper 40. During the passage of the air flow between the heat transfer fins, the air is heated by exchanging heat with the high-temperature engine cooling water flowing through the tubes.

前記ヒータコア48は、エバポレータ44と同じくチューブアンドフィンタイプのものであり、エンジン側から高温の冷却液を導入するための導入管49と、ヒータコア48内の冷却液をエンジン側に戻す導出管50とが接続されている(図2参照)。これら導入管49及び導出管50は、空調ケース20の左側壁を貫通してその前面を中間ダクト21の前方まで引き回された後、エバポレータ44の配管45,46と同様にシールブロック47を貫通して、エンジンルーム側に延びている。   The heater core 48 is of the tube-and-fin type, like the evaporator 44, and includes an introduction pipe 49 for introducing a high-temperature coolant from the engine side, and a lead-out pipe 50 for returning the coolant in the heater core 48 to the engine side. Are connected (see FIG. 2). These inlet pipe 49 and outlet pipe 50 penetrate the left side wall of the air conditioning case 20 and the front surface thereof is routed to the front of the intermediate duct 21, and then penetrate the seal block 47 in the same manner as the pipes 45 and 46 of the evaporator 44. And it extends to the engine room side.

そして、前記温調ダンパ40が図5に実線で示す最大加熱位置にあるときには、エバポレータ44を通過した空気が全て加熱通路に向かうことになり、一方、図に仮想線で示す最大冷気位置にあるときには空気が全て非加熱通路に向かうことになる。温調ダンパ40はアクチュエータモータ42により駆動されて、前記最大冷気位置と最大加熱位置との間の複数の開度位置に位置付けられるようになっており、この開度位置に応じて、加熱通路及び非加熱通路を流通する空気の配分が変化することになる。   When the temperature control damper 40 is at the maximum heating position indicated by the solid line in FIG. 5, all the air that has passed through the evaporator 44 is directed to the heating passage, while at the maximum cold air position indicated by the phantom line in the figure. Sometimes all the air goes to the unheated passage. The temperature control damper 40 is driven by an actuator motor 42 so as to be positioned at a plurality of opening positions between the maximum cold air position and the maximum heating position. The distribution of the air flowing through the non-heating passage will change.

そうして温調ダンパ40により一旦、加熱通路及び非加熱通路に振り分けられた空気の流れは当該温調ダンパ40の上方で合流し、温度乃至湿度の調整された調和空気となる。すなわち、温調ダンパ40の上方で、デフロストダンパ26やベントダンパ27の下方の空間は、冷気と加熱空気とが混ざり合うエアミックス空間部であり、ここで生成された調和空気がデフロスト口22、ベント口23並びにフロント及びリヤのフット用ダクト24,25へと送り出されて、所定カ所から車室内へ供給されるようになっている。   Thus, the air flow once distributed to the heating passage and the non-heating passage by the temperature adjustment damper 40 merges above the temperature adjustment damper 40 to become conditioned air whose temperature or humidity is adjusted. That is, the space above the temperature control damper 40 and below the defrost damper 26 and the vent damper 27 is an air mix space portion in which cold air and heated air are mixed, and the conditioned air generated here is the defrost port 22, vent. It is sent out to the mouth 23 and the front and rear foot ducts 24 and 25 and is supplied from a predetermined place into the vehicle interior.

尚、この実施形態では、前記図1〜4に示すように、空調ユニット2のエバポレータ44にて発生する凝縮水を外部に排出するための排水ダクト51が、空調ユニット2のケース20から中間ダクト21の下縁に沿って送風ユニット6の側に延びるように設けられている。この排水ダクト51には、空調ユニット2をダッシュパネルに固定するための板状の取付プレート52が一体に形成され、それに設けられた貫通孔52aに、図示しないがダッシュパネルに設けられているスタッドボルトが挿通されて、ナットにより締結されるようになっている。   In this embodiment, as shown in FIGS. 1 to 4, the drainage duct 51 for discharging the condensed water generated in the evaporator 44 of the air conditioning unit 2 to the outside is provided from the case 20 of the air conditioning unit 2 to the intermediate duct. 21 is provided so as to extend toward the blower unit 6 along the lower edge. The drainage duct 51 is integrally formed with a plate-like mounting plate 52 for fixing the air conditioning unit 2 to the dash panel, and a stud provided in the dash panel (not shown) is provided in a through hole 52a provided in the drainage duct 51. Bolts are inserted and fastened by nuts.

また、前記図1〜4に示すように、空調ケース20の左右両側壁には、それぞれの上端付近において左右外方に延びる板状の取付プレート53,54が一体に形成されている。この各取付プレート53,54は、それぞれ、図示しないインストルメントパネルのフレーム部材(以下、インパネメンバという)に上下方向から重ね合わされて、締結されるものであり、その上面である締結面には、インパネメンバに設けられているスタッドボルト(図示せず)が挿通される貫通孔53a,54aが開口している。   As shown in FIGS. 1 to 4, plate-like mounting plates 53 and 54 that extend outward in the left and right directions near the respective upper ends are integrally formed on the left and right side walls of the air conditioning case 20. Each of the mounting plates 53 and 54 is superposed on a frame member (hereinafter referred to as an instrument panel member) of an instrument panel (not shown) from above and below and fastened. Through holes 53a and 54a through which stud bolts (not shown) provided in the instrument panel member are inserted are opened.

−送風ユニット−
次に、前記空調ユニット2へ空調用空気を送給する送風ユニット6について説明する。この実施形態の送風ユニット6は、空調ケース20側の中間ダクト21に接続される接続枠部61(図8参照)が一体に形成された樹脂製のケース60(以下、送風ケースという)を備えており、送風ケース60は、車幅方向に分割された右側ケース部材60a及び左側ケース部材60bの2つの分割体が互いに組み合わされてなる。
-Blower unit-
Next, the air blowing unit 6 that supplies air for air conditioning to the air conditioning unit 2 will be described. The blower unit 6 of this embodiment includes a resin case 60 (hereinafter referred to as a blower case) integrally formed with a connection frame portion 61 (see FIG. 8) connected to the intermediate duct 21 on the air conditioning case 20 side. The blower case 60 is formed by combining two divided bodies of a right case member 60a and a left case member 60b that are divided in the vehicle width direction.

図8、図9及び図11にも示すように、送風ケース60の上部は車幅方向(左右方向)に延びる蒲鉾形状を基本とし、その後半部が後側ほど下方に傾斜する円弧面とされていて、そこには車内の空気を取り入れるための格子状の内気取入口62が形成されている。一方、ケース上部の前半部には、前方斜め上方に向かって延びる略矩形断面の外気取入ダクト63が形成されており、このダクト63内の通路に連通する送風ケース60内の上部空間が、車室内又は車室外のいずれかから空気を取り入れる空気取入空間部とされている。   As shown in FIGS. 8, 9, and 11, the upper portion of the blower case 60 basically has a bowl shape extending in the vehicle width direction (left-right direction), and the rear half thereof is an arcuate surface that is inclined downward toward the rear side. In addition, a lattice-shaped inside air inlet 62 for taking in air in the vehicle is formed there. On the other hand, an outer air intake duct 63 having a substantially rectangular cross section extending obliquely upward and forward is formed in the front half of the upper part of the case, and an upper space in the air blowing case 60 communicating with a passage in the duct 63 is formed. It is an air intake space portion for taking in air from either the vehicle interior or the vehicle exterior.

また、図8、9に示すように送風ケース60の下部は、その外周側の部位が上下方向の軸心を中心とする渦巻き状に形成され、その内部の渦状通路の内周側には、図示しないが、前記空気取り入れ空間部に取り入れられた空気を吸い込んで、外周側に送り出す遠心式多翼ファンが収容されている。一方、前記渦状通路の終端は、送風ケース60の左側壁の前側下部に開口して空調ユニット2への送風口を構成しており、この開口の周縁から外方(左側)に延びて、空調ケース20の中間ダクト21に接続される接続枠部61が形成されている。   Moreover, as shown in FIGS. 8 and 9, the lower part of the blower case 60 is formed in a spiral shape with its outer peripheral side centering on the vertical axis, and on the inner peripheral side of the spiral path inside thereof, Although not shown, a centrifugal multiblade fan that sucks in air taken into the air intake space and sends it out to the outer peripheral side is housed. On the other hand, the end of the spiral passage opens to the lower front side of the left side wall of the blower case 60 to form a blower opening to the air conditioning unit 2, and extends outward (left side) from the periphery of the opening to A connection frame portion 61 connected to the intermediate duct 21 of the case 20 is formed.

また、前記のように蒲鉾状に形成されたケース上部と渦巻き状に形成されたケース下部との中間部位は、前後左右を囲む矩形状に形成され、そこには、空気取り入れ空間部に取り入れられた空気を濾過するためのエアフィルタが配置されるようになっている。このケース中間部位の後部には、図示しないがエアフィルタを交換するための矩形状の開口部が形成されていて、この開口部を開閉する蓋部材64が設けられている。   In addition, the intermediate part between the upper part of the case formed in a bowl shape and the lower part of the case formed in a spiral shape as described above is formed in a rectangular shape surrounding the front, rear, left and right, and is taken into the air intake space portion there. An air filter for filtering the air is arranged. Although not shown, a rectangular opening for exchanging the air filter is formed at the rear of the case intermediate portion, and a lid member 64 for opening and closing the opening is provided.

さらに、前記送風ケース60には、図8、9の他、図1、2にも示すように、送風ユニット6をダッシュパネルに固定するための取付プレート65,66,67が一体に形成されている。すなわち、取付プレート65は、送風ケース60の上部左側壁から外方に延びるように設けられ、略水平な取付面に上下方向の貫通孔65aが開口する横板部と、その後端から垂下する縦板部とからなる断面L字状とされており、図1に示すように、空調ケース20の右側壁に形成された取付プレート54と重ね合わされて、図外のインパネメンバに共締めされるようになっている。   Further, as shown in FIGS. 1 and 2 in addition to FIGS. 8 and 9, the blower case 60 is integrally formed with mounting plates 65, 66 and 67 for fixing the blower unit 6 to the dash panel. Yes. That is, the mounting plate 65 is provided so as to extend outward from the upper left side wall of the blower case 60, and has a horizontal plate portion in which a vertical through-hole 65a is opened on a substantially horizontal mounting surface, and a vertical plate hanging from the rear end. As shown in FIG. 1, it is overlapped with a mounting plate 54 formed on the right side wall of the air conditioning case 20, and is fastened together with an instrument panel member outside the figure. It has become.

また、取付プレート66,67は、それぞれ、送風ケース60の上部及び下部の右側壁の後端付近から後方斜め右側に延出した後に、折れ曲がってさらに右側に延びていて、前後方向の貫通孔66a,67aが形成された板部材からなる。この上下の各取付プレート66,67は、それぞれ図示しないインパネメンバに前後方向から重ね合わされ、そこに設けられているスタッドボルトが貫通孔66a,67aを挿通し、これにナットが螺合することで、インパネメンバに締結される。   The mounting plates 66 and 67 extend from the vicinity of the rear end of the upper and lower right side walls of the blower case 60 to the rear oblique right side, and then bend and extend further to the right side. , 67a are formed of plate members. The upper and lower mounting plates 66 and 67 are superimposed on an instrument panel member (not shown) in the front-rear direction, and stud bolts provided on the upper and lower mounting plates 66 and 67 are inserted through the through holes 66a and 67a. To the instrument panel member.

前記のような送風ケース60内上部の空気取入空間部には、内気取入口62と、外気取入ダクト63内の通路への連通部63a(図11を参照。以下、外気取入口という)とを択一的に閉じるように、内外気切換ダンパ70が配置されている。この内外気切換ダンパ70は、車幅方向の軸心回りに揺動するロータリダンパであり、図10に示すように、揺動軸心Yに略直交して径方向外方に向かい拡幅しつつ延びる概略楔形状の一対の側壁部71,71と、その外周縁同士を繋ぐように一体に形成されて、内気取入口62及び外気取入口63aに択一的に臨む外周壁部72と、前記両側壁部71,71の内周端からそれぞれ揺動軸心Yに沿って外方に突出する支軸部73,73(揺動支軸)と、を備えている。   In the air intake space portion in the upper part of the blower case 60 as described above, an internal air intake port 62 and a communication portion 63a to the passage in the external air intake duct 63 (see FIG. 11; hereinafter referred to as an external air intake port). The inside / outside air switching damper 70 is disposed so as to be closed alternatively. The inside / outside air switching damper 70 is a rotary damper that swings about an axis in the vehicle width direction, and as shown in FIG. A pair of substantially wedge-shaped side walls 71, 71 that extend, and an outer peripheral wall 72 that is integrally formed so as to connect the outer peripheral edges thereof and alternatively faces the inner air inlet 62 and the outer air inlet 63 a, Support shaft portions 73 and 73 (oscillation support shafts) projecting outward along the swing axis Y from the inner peripheral ends of the side wall portions 71 and 71, respectively.

また、前記内外気切換ダンパ70の両側板部71,71から外周壁部72に亘って、それらの外面の周縁付近を周回するようにフランジ74が形成され、このフランジ74の両面にそれぞれ弾性体からなるシール部材75が配設されており、詳しくは以下に述べるが、内外気切換ダンパ70が前記内気取入口62を閉じる外気導入位置にあるときには、該内気取入口62との隙間をシールする一方、外気取入口63aを閉じる内気導入位置にあるときには、該外気取入口63aとの隙間をシールするようになっている。   Further, flanges 74 are formed so as to circulate around the peripheral edges of the outer surfaces of the inner and outer air switching damper 70 from both side plate portions 71 and 71 to the outer peripheral wall portion 72. As will be described in detail below, when the inside / outside air switching damper 70 is at the outside air introduction position for closing the inside air inlet 62, the gap with the inside air inlet 62 is sealed. On the other hand, when the outside air inlet 63a is at the inside air introduction position where the outside air inlet 63a is closed, the gap with the outside air inlet 63a is sealed.

すなわち、内外気切換ダンパ70の両支軸部73,73は、それぞれ、送風ケース60に回動可能に支持(枢支)されていて、そのうちの一方(この例では左側の支軸部)の先端はがケース左側壁を貫通して外方に突出し、前記図8に示すようにリンク部材76を介してアクチュエータモータ77に接続されている。そして、そのアクチュエータモータ77により駆動されて、内外気切換ダンパ70は前記内気導入位置と外気導入位置との間で揺動され、これにより内気と外気とを切換えて空気取入空間部に取り入れる。   That is, both the support shaft portions 73 and 73 of the inside / outside air switching damper 70 are rotatably supported (pivotally supported) by the blower case 60, and one of them (the left support shaft portion in this example) is supported. The tip protrudes outward through the left side wall of the case, and is connected to the actuator motor 77 via the link member 76 as shown in FIG. Driven by the actuator motor 77, the inside / outside air switching damper 70 is swung between the inside air introduction position and the outside air introduction position, whereby the inside air and the outside air are switched and taken into the air intake space.

そうして車室内外のいずれかから送風ケース60内の空気取入空間部に取り入れられた空気は、その下方のエアフィルタを通過して濾過された後に遠心式多翼ファンに吸い込まれ、その外周を囲むケース下部の渦状通路に吐き出される。この渦状通路で向きを変えた空気の流れは、送風ケース60の左側壁に開口する渦状通路の終端から中間ダクト21を介して、空調ユニット2へと送り出される。   Then, the air taken into the air intake space portion in the blower case 60 from either the inside or outside of the vehicle interior is filtered through the air filter below and then sucked into the centrifugal multiblade fan. It is discharged into a spiral passage at the bottom of the case surrounding the outer periphery. The air flow whose direction is changed in the spiral path is sent out to the air conditioning unit 2 from the end of the spiral path that opens in the left side wall of the blower case 60 through the intermediate duct 21.

ここで、前記内外気切換ダンパ70と内気取入口62又は外気取入口63aとの隙間をシールするシール構造について詳しく説明する。前記図10に示すように、内外気切換ダンパ70の両側壁部71,71外面における揺動方向(周方向)の両側縁には、それぞれ揺動軸心Y方向外方に突出するフランジ74a,74aが、支軸部73近傍から径方向外方に向かって延びるように形成されている。また、外周壁部72の外面にも、揺動方向の両側縁においてそれぞれ径方向外方に突出するフランジ74b,74bが、揺動軸心Y方向に延びるように形成されており、それらのフランジ74a,74bが側壁部71及び外周壁部72の連なる角部を回り込んで互いに繋がっていて、内外気切換ダンパ70の全体を周回するようにフランジ74が構成されている。   Here, the seal structure for sealing the gap between the inside / outside air switching damper 70 and the inside air inlet 62 or the outside air inlet 63a will be described in detail. As shown in FIG. 10, flanges 74a projecting outward in the swing axis Y direction are respectively formed on both side edges in the swing direction (circumferential direction) on the outer surfaces of both side walls 71, 71 of the inside / outside air switching damper 70. 74a is formed so as to extend radially outward from the vicinity of the support shaft portion 73. Further, flanges 74b and 74b projecting radially outward at both side edges in the swing direction are formed on the outer surface of the outer peripheral wall portion 72 so as to extend in the swing axis Y direction. The flanges 74 are configured so that 74 a and 74 b wrap around the continuous corners of the side wall 71 and the outer peripheral wall 72 and are connected to each other, and circulate around the entire inside / outside air switching damper 70.

そして、そのフランジ74には、それを内外気切換ダンパ70の揺動方向の両側から挟むように発泡樹脂製のシール部材75が取り付けられている。このシール部材75は、それぞれコ字状に成形されて、フランジ74のダンパ揺動方向一側(図10の上側)の部位には揺動方向他側に、また、揺動方向他側縁(同図の下縁)の部位には揺動方向一側に、つまり、フランジ74の内側にそれぞれ接着される一対の内側シール部材75a,75aと、その反対の外側に接着される1つの外側シール部材75bとからなる。   A sealing member 75 made of foamed resin is attached to the flange 74 so as to sandwich the flange 74 from both sides of the swinging direction of the inside / outside air switching damper 70. Each of the seal members 75 is formed in a U-shape, and a portion of the flange 74 on one side of the damper swinging direction (upper side in FIG. 10) is on the other side of the swinging direction, and the other side edge on the swinging direction ( The lower edge portion of the figure has a pair of inner seal members 75a and 75a bonded to one side of the swinging direction, that is, to the inside of the flange 74, and one outer seal bonded to the opposite outer side. It consists of member 75b.

前記外側シール部材75bは、内側シール部材75aと同様のコ字状の部材が互いの端部において連繋し、くの字に折れ曲がった枠状に成形されたもので、2つのコ字状部の連繋する部位が、内外気切換ダンパ70の両支軸部73,73の基端側をそれぞれ概略120°の範囲に亘って周回している(図11、12を照)。それら両支軸部73,73の先端側は、上述したが、それぞれ送風ケース60の左右両側壁に枢支されており、その各枢支部位の下方から送風ケース60の前後両端までそれぞれ延びるように、送風ケース60の左右両側壁の内面に、各々段差部80が突設されている。   The outer seal member 75b is formed in a frame shape in which U-shaped members similar to the inner seal member 75a are connected to each other at the end portions and bent into a U-shape. The connected portions circulate around the proximal end sides of both the support shaft portions 73 and 73 of the inside / outside air switching damper 70 over a range of approximately 120 ° (see FIGS. 11 and 12). As described above, the front end sides of both the support shaft portions 73 and 73 are pivotally supported on the left and right side walls of the blower case 60, respectively, and extend from below the pivotal support portions to the front and rear ends of the blower case 60. Further, step portions 80 are respectively provided on the inner surfaces of the left and right side walls of the blower case 60.

図11は、送風ケース60の右側ケース部材60aを取り外して、前記内外気切換ダンパ70を収容する左側ケース部材60bについて示したもので、送風ケース60の左側壁内面に突設された前記段差部80の上面は、前記支軸部73の枢支部位の下方で最も低くなっており、そこから前方の外気取入口63aの下縁付近及び後方の内気取入口62の下縁付近まで、それぞれ徐々に高くなるように傾斜して延びている。   FIG. 11 shows the left case member 60b which accommodates the inside / outside air switching damper 70 by removing the right case member 60a of the blower case 60. The stepped portion projecting from the inner surface of the left side wall of the blower case 60 is shown in FIG. The upper surface of 80 is lowest below the pivotal support portion of the support shaft 73, and gradually increases from there to the vicinity of the lower edge of the front outside air inlet 63a and the vicinity of the lower edge of the rear inner air inlet 62. Inclined so as to be higher.

そうして前方に延びる左右両側の段差部80,80の前端上部が、それぞれ、外気取入口63aの下縁に沿って延びるようにケース内方に突設された前側リブ81の左右端に連繋し、段差部80の前側上面80aと前側リブ81の上面とによってコ字状のシール面が形成されている。同様に、左右両側の段差部80,80の後端上部は、それぞれ、内気取入口62の下縁に沿って延びるようにケース内方に突設された後側リブ82の左右端に連繋し、段差部80の後側上面80bと後側リブ82の上面とによってもコ字状のシール面が形成されている。   Thus, the front end upper portions of the left and right step portions 80, 80 extending forward are connected to the left and right ends of the front rib 81 projecting inward from the case so as to extend along the lower edge of the outside air inlet 63a. A U-shaped sealing surface is formed by the front upper surface 80 a of the stepped portion 80 and the upper surface of the front rib 81. Similarly, the rear end upper portions of the step portions 80 on both the left and right sides are connected to the left and right ends of the rear rib 82 projecting inward from the case so as to extend along the lower edge of the inside air inlet 62, respectively. A U-shaped sealing surface is also formed by the rear upper surface 80 b of the stepped portion 80 and the upper surface of the rear rib 82.

また、送風ケース60の左右両側壁の内面には、それぞれ、ダンパ支軸部73の枢支部位の上方から外気取入口63aの上縁付近まで延びる側方リブ83が突設され、この左右両側方リブ83,83の上端が、それぞれ、外気取入口63aの上縁に沿って延びるようにケース内方に突設された上側リブ84の左右端に連繋している。そして、左右両側方リブ83,83の前面と上側リブ84の前面とによってコ字状のシール面が構成され、同様にそれらの後面によってコ字状のシール面が構成されている。   Further, on the inner surfaces of the left and right side walls of the blower case 60, side ribs 83 project from the upper portion of the pivot support portion of the damper support shaft portion 73 to the vicinity of the upper edge of the outside air intake port 63a. The upper ends of the side ribs 83 and 83 are connected to the left and right ends of the upper rib 84 projecting inward from the case so as to extend along the upper edge of the outside air inlet 63a. The front surfaces of the left and right side ribs 83 and 83 and the front surface of the upper rib 84 constitute a U-shaped seal surface, and similarly, the rear surfaces thereof constitute a U-shaped seal surface.

図11に示すように、内外気切換ダンパ70が外気取入口63aを閉じ且つ内気取入口62を全開とする内気導入位置にあるときには、該内外気切換ダンパ70のフランジ74の揺動方向一側(図の左側)の部位が左右の側方リブ83,83及び上側リブ84の後面に内側シール部材75aを介して押し当てられるとともに、フランジ74の揺動方向他側(図の右側)の部位が左右両段差部80の前側上面80a及び前側リブ81の上面に外側シール部材75bを介して押し当てられる。こうして内外気切換ダンパ70と外気取入口63aとの隙間がシールされる。   As shown in FIG. 11, when the inside / outside air switching damper 70 is in the inside air introduction position where the outside air inlet 63a is closed and the inside air inlet 62 is fully opened, one side in the swing direction of the flange 74 of the inside / outside air switching damper 70 The part (left side in the figure) is pressed against the rear surfaces of the left and right side ribs 83 and 83 and the upper rib 84 via the inner seal member 75a, and the part on the other side in the swing direction of the flange 74 (right side in the figure) Is pressed against the front upper surface 80a of the left and right step portions 80 and the upper surface of the front rib 81 via the outer seal member 75b. Thus, the gap between the inside / outside air switching damper 70 and the outside air intake 63a is sealed.

反対に、内外気切換ダンパ70が内気取入口62を閉じ且つ外気取入口63aを全開とする外気導入位置にあるときには、図示は省略するが、フランジ74のダンパ揺動方向一側の部位が左右両段差部80の後側上面80b及び後側リブ82の上面に外側シール部材75bを介して押し当てられるとともに、揺動方向他側の部位が左右の側方リブ83,83及び上方リブ84の前面に内側シール部材75aを介して押し当てられて、内外気切換ダンパ70と内気取入口62との隙間がシールされるようになっている。   On the other hand, when the inside / outside air switching damper 70 is in the outside air introduction position where the inside air inlet 62 is closed and the outside air inlet 63a is fully opened, the portion of the flange 74 on one side in the damper swinging direction is not shown. While being pressed against the upper surfaces of the rear upper surface 80b and the rear rib 82 of both stepped portions 80 via the outer seal member 75b, the other side of the swinging direction is formed by the left and right side ribs 83, 83 and the upper rib 84. The gap between the inside / outside air switching damper 70 and the inside air inlet 62 is sealed by being pressed against the front surface via the inner seal member 75a.

さらに、本発明の特徴部分として、この実施形態では、前記送風ケース60の左右両側壁の段差部80,80において、それぞれ、内外気切換ダンパ70の支軸部73の下方に臨む前後方向略中央位置の上面にも、シール面Sが設けられている。このシール面Sは、ダンパ支軸部73に周設された外側シール部材75bの外周面が所定の範囲にて摺接し、所要のシール性が得られるとともに、内外気切換ダンパ70の揺動に際して大きな擦れ音が発生しないような態様で設けられている。   Further, as a characteristic part of the present invention, in this embodiment, in the step portions 80, 80 on the left and right side walls of the blower case 60, the center in the front-rear direction facing below the support shaft portion 73 of the inside / outside air switching damper 70, respectively. A seal surface S is also provided on the upper surface of the position. The seal surface S is slidably contacted within a predetermined range with the outer peripheral surface of the outer seal member 75 b provided around the damper support shaft portion 73 to obtain a required sealing property, and when the inside / outside air switching damper 70 is swung. It is provided in such a manner that no loud rubbing noise is generated.

すなわち、図12に斜線を入れて示すように、前記ダンパ支軸部73の下方に臨むシール面Sは、段差部80の前側上面80aの後端部から後側上面80bの前端部に亘って、全体としてはダンパ揺動方向に長い矩形状の範囲として形成されているが、その長手方向両端側を除く範囲には下方への凹陥部s1が形成されており、内外気切換ダンパ70が内気導入位置と外気導入位置との間で揺動するときにも、外側シール部材75bの外周面とは摺接しないようになっている。   That is, as shown by hatching in FIG. 12, the seal surface S facing the lower side of the damper support shaft portion 73 extends from the rear end portion of the front upper surface 80a of the stepped portion 80 to the front end portion of the rear upper surface 80b. As a whole, it is formed as a rectangular area that is long in the direction of swinging the damper. However, a recessed portion s1 is formed in the area excluding both ends in the longitudinal direction, and the inside / outside air switching damper 70 is connected to the inside air. Even when swinging between the introduction position and the outside air introduction position, the outer peripheral surface of the outer seal member 75b is not slidably contacted.

言い換えると、内外気切換ダンパ70が内気導入位置と外気導入位置との間で揺動する際に、これと共に揺動する支軸部73の外側シール部材75bが摺接するのは、前記シール面Sにおける長手方向(ダンパ揺動方向)両側においてそれぞれ凹陥部s1の両端に連なる一部の範囲s2,s2のみであり、この各摺接範囲s2は、図に模式的に示すようにダンパ揺動方向(周方向)についてその揺動軸心Y方向よりも狭い帯状の範囲とされている。   In other words, when the inside / outside air switching damper 70 swings between the inside air introduction position and the outside air introduction position, the outer seal member 75b of the supporting shaft portion 73 that swings together with the seal surface S Are only a part of the ranges s2 and s2 connected to both ends of the recessed portion s1 on both sides in the longitudinal direction (damper swinging direction), and each sliding contact range s2 is a damper swinging direction as schematically shown in the figure. The (circumferential direction) is a band-like range narrower than the swing axis Y direction.

こうしてダンパ支軸部73に周設された外側シール部材75bと接する範囲s2,s2が、凹陥部s1の設けられている分だけ狭くなることから、それらの擦れ音は自ずと低減される。擦れ音を効果的に低減するためには、前記シール部材75bとの摺接範囲s2をそれぞれダンパ揺動方向に3mm以下の線状の範囲とするのが特に好ましいが、外側シール部材75bを発泡ウレタンによって形成した場合、量産のばらつきや経年劣化によるシール性の低下も考慮して、摺接範囲s2のダンパ揺動方向の長さは5m以下とするのがよいと考えられる。   Thus, the ranges s2 and s2 in contact with the outer seal member 75b provided around the damper support shaft portion 73 are narrowed by the amount of the recessed portion s1, so that the frictional noise is naturally reduced. In order to effectively reduce the rubbing noise, it is particularly preferable that the sliding contact range s2 with the seal member 75b is a linear range of 3 mm or less in the damper swinging direction, but the outer seal member 75b is foamed. When formed of urethane, it is considered that the length of the sliding contact range s2 in the damper swinging direction is preferably 5 m or less in consideration of variations in mass production and deterioration of sealing performance due to aging.

また、この実施形態では、前記のようにシール面Sに凹陥部s1を設けていても、その両側の各摺接範囲s2から凹陥部s1にかけて曲率が周方向に略一定か或いは連続的に変化するように、シール面S全体を滑らかに連続する曲面により形成している。このことはシール面Sと外側シール部材75bとの擦れ音を低減する上で好ましく、また、その外側シール部材75bの劣化を抑える上でも好ましい。   Further, in this embodiment, even if the recessed portion s1 is provided on the seal surface S as described above, the curvature is substantially constant or continuously changed in the circumferential direction from the sliding contact ranges s2 on both sides to the recessed portion s1. Thus, the entire sealing surface S is formed by a smoothly continuous curved surface. This is preferable for reducing the friction noise between the seal surface S and the outer seal member 75b, and also preferable for suppressing the deterioration of the outer seal member 75b.

したがって、この実施形態に係る車両用空調装置1によると、送風ユニット6のケース60内に配設された内外気切換ダンパ70の支軸部73にシール部材75の一部を巻き付けて、ケース側のシール面Sとの間をシールするようにした場合に、その内外気切換ダンパ70の揺動に伴い支軸部73の外側シール部材75bが摺接するシール面Sの範囲s2を、その揺動方向に狭い帯状としたことで、両者の擦れ音を低減して、乗員が違和感を感じないようにすることができる。   Therefore, according to the vehicle air conditioner 1 according to this embodiment, a part of the seal member 75 is wound around the support shaft portion 73 of the inside / outside air switching damper 70 disposed in the case 60 of the blower unit 6, and the case side When the seal surface S is sealed, the range s2 of the seal surface S in which the outer seal member 75b of the support shaft portion 73 is in sliding contact with the swing of the inside / outside air switching damper 70 is swung. By forming a narrow band in the direction, it is possible to reduce the friction noise between the two and prevent the passenger from feeling uncomfortable.

その際、発泡樹脂等により形成される外側シール部材75bは切除せずに、送風ケース60に一体成形されるシール面Sの形状に工夫をして、外側シール部材75bとの摺接範囲s2を狭くしているので、シール部材75の部品点数及びその組付工数の増加によるコスト増大を招くことがなく、また、経年劣化によって外側シール部材75b全体が縮んでも、これによりシール性が大きく損なわれる心配もない。   At that time, the outer seal member 75b formed of foamed resin or the like is not cut off, and the shape of the seal surface S integrally formed with the blower case 60 is devised so that the sliding contact range s2 with the outer seal member 75b is increased. Since it is narrow, the cost is not increased due to an increase in the number of parts of the seal member 75 and the number of assembling steps thereof, and even if the entire outer seal member 75b is contracted due to deterioration over time, the sealing performance is greatly impaired thereby. No worries.

尚、この実施形態では、ケース側のシール面Sに凹陥部s1を1つ形成して、その両側に摺接範囲s2,s2が形成されるようにしているが、これに限らず、摺接範囲s2を1つだけ形成することも可能である。但し、ダンパ支軸部73周辺のシール性を安定的に確保する上では摺接範囲s2を2つ以上、形成するのが好ましい。   In this embodiment, one concave portion s1 is formed on the seal surface S on the case side so that the sliding contact ranges s2 and s2 are formed on both sides thereof. It is also possible to form only one range s2. However, it is preferable to form two or more sliding contact ranges s2 in order to stably secure the sealing performance around the damper support shaft portion 73.

また、前記の実施形態では一例として、空調ユニット2とは別体の送風ユニット6のケース60内に収容された内外気切換ダンパ70について説明したが、これに限るものではなく、本発明は、送風ユニット6が空調ユニット2と一体になった車両用空調装置にも適用できる。   Moreover, although the said embodiment demonstrated the internal / external air switching damper 70 accommodated in the case 60 of the ventilation unit 6 separate from the air conditioning unit 2 as an example, it is not restricted to this, The present invention, The present invention can also be applied to a vehicle air conditioner in which the air blowing unit 6 is integrated with the air conditioning unit 2.

以上、説明したように、本発明は、内外気切換えのために用いられるロータリダンパの揺動支軸周辺からの擦れ音を低減でき、しかも、コストの増大や経年劣化によるシール不良を招来することがないので、内外気切換えの頻度が高い自動車用の空調装置として特に好適である。   As described above, according to the present invention, it is possible to reduce the rubbing sound from the periphery of the swinging support shaft of the rotary damper used for switching between the inside and outside air, and to cause a seal failure due to an increase in cost and aged deterioration. Therefore, it is particularly suitable as an air conditioner for automobiles with high frequency of switching between inside and outside air.

実施形態に係る車両用空調装置の車両前後方向後側から見た斜視図である。It is the perspective view seen from the vehicles back-and-forth direction back side of the air-conditioner for vehicles concerning an embodiment. 同じく前側から見た斜視図である。It is the perspective view similarly seen from the front side. 車両用空調装置の空調ユニットを車両前後方向後側から見た斜視図である。It is the perspective view which looked at the air-conditioning unit of the vehicle air conditioner from the vehicle front-back direction rear side. 空調ユニットを車幅方向右側から見た側面図である。It is the side view which looked at the air-conditioning unit from the vehicle width direction right side. 空調ユニットの内部を車幅方向右側から見たレイアウト図である。It is the layout figure which looked at the inside of an air-conditioning unit from the vehicle width direction right side. 車幅方向右側から見たリンク機構の拡大図である。It is an enlarged view of the link mechanism seen from the vehicle width direction right side. 駆動側リンク部材の正面図である。It is a front view of a drive side link member. 送風ユニットを車両前後方向後側の斜め左側から見た斜視図である。It is the perspective view which looked at the ventilation unit from the diagonal left side of the vehicle front-back direction rear side. 同じく斜め右側からの斜視図である。It is a perspective view from the diagonal right side similarly. 内外気切換ダンパの斜視図である。It is a perspective view of an inside / outside air switching damper. 右側ケース部材を取り外して、送風ケースの左側ケース部材と内外気切換ダンパとのシール構造を示す説明図である。It is explanatory drawing which shows the seal structure of the left side case member of a ventilation case, and an internal / external air switching damper by removing a right side case member. 図11における支軸部周辺の拡大図である。FIG. 12 is an enlarged view of the periphery of the spindle portion in FIG. 11.

符号の説明Explanation of symbols

1 車両用空調装置
2 空調ユニット
6 送風ユニット
60 送風ケース(ケース)
62 内気取入口
63a 外気取入口
70 ロータリダンパ
73 支軸部(揺動支軸)
75b 外側シール部材(シール部材)
80 段差部(シール部)
S シール面
s1 凹陥部
s2 摺接範囲
Y ダンパ揺動軸心
DESCRIPTION OF SYMBOLS 1 Vehicle air conditioner 2 Air conditioning unit 6 Blower unit 60 Blower case (case)
62 Inside air inlet 63a Outside air inlet 70 Rotary damper 73 Support shaft (swinging support shaft)
75b Outer seal member (seal member)
80 Stepped part (seal part)
S Seal surface s1 Recessed part s2 Sliding contact range Y Damper swing axis

Claims (4)

車両用空調装置のケースに開口する内気取入口と外気取入口とを択一的に閉じるようにロータリダンパが設けられ、このロータリダンパが前記内気取入口を閉じる外気導入位置にあるときに、該内気取入口との隙間をシールする一方、前記外気取入口を閉じる内気導入位置にあるときには、該外気取入口との隙間をシールするように構成されたシール構造であって、
前記ロータリダンパの揺動支軸が枢支されているケース側壁には、その枢支部位の下方で上面のシール面が前記揺動支軸に臨むようケース内方に突出するシール部が設けられ、
前記揺動支軸には、ロータリダンパが前記外気導入位置及び内気導入位置の間で揺動するときに、外周面が前記ケース側のシール面と摺接するよう所定範囲に亘ってシール部材が周設され、
前記ケース側のシール面は、前記シール部材外周面との摺接範囲が揺動支軸の軸心方向よりも周方向に狭い帯状の範囲となるように形成されていることを特徴とする車両用空調装置のシール構造。
A rotary damper is provided so as to alternatively close the inside air inlet and the outside air inlet that open to the case of the vehicle air conditioner, and when the rotary damper is in the outside air introduction position that closes the inside air inlet, A seal structure configured to seal a gap with the outside air inlet when the gap between the outside air inlet and the outside air inlet is in a position where the outside air inlet is closed while sealing the gap with the inside air inlet;
The case side wall on which the swing support shaft of the rotary damper is pivotally provided is provided with a seal portion that projects inward from the case so that the upper seal surface faces the swing support shaft below the pivot support portion. ,
When the rotary damper oscillates between the outside air introduction position and the inside air introduction position, a seal member is provided around the swing support shaft over a predetermined range so that the outer peripheral surface is in sliding contact with the seal surface on the case side. Established,
The case-side seal surface is formed such that a sliding contact range with the outer peripheral surface of the seal member is a band-shaped range narrower in the circumferential direction than the axial center direction of the swing support shaft. Air conditioner seal structure.
ケース側のシール面は、シール部材外周面との摺接範囲が周方向について3mm以下の線状の範囲となるように形成されていることを特徴とする請求項1に記載の車両用空調装置のシール構造。   2. The vehicle air conditioner according to claim 1, wherein the seal surface on the case side is formed so that a sliding contact range with the outer peripheral surface of the seal member is a linear range of 3 mm or less in the circumferential direction. Seal structure. ケース側のシール面には、帯状の摺接範囲が周方向に離間して2つ以上となるように、それらの摺接範囲の間に凹陥部が設けられていることを特徴とする請求項1又は2のいずれかに記載の車両用空調装置のシール構造。   The case-side seal surface is provided with a recessed portion between the sliding contact ranges so that there are two or more strip-shaped sliding contact ranges spaced apart in the circumferential direction. The seal structure of the vehicle air conditioner according to either 1 or 2. ケース側のシール面は、各摺接範囲から凹陥部にかけて曲率が周方向に略一定か或いは連続的に変化する曲面により形成されていることを特徴とする請求項3に記載の車両用空調装置のシール構造。
4. The vehicle air conditioner according to claim 3, wherein the case-side sealing surface is formed by a curved surface whose curvature is substantially constant or continuously changed in the circumferential direction from each sliding contact range to the recessed portion. Seal structure.
JP2006097581A 2006-03-31 2006-03-31 Seal structure of vehicle air conditioner Expired - Fee Related JP4871625B2 (en)

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CN113993728A (en) * 2019-06-21 2022-01-28 三菱重工制冷空调系统株式会社 Air conditioner for vehicle

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US20110071722A1 (en) * 2008-06-11 2011-03-24 Mitsubishi Electric Corporation Air conditioner for vehicle, and system and method of vehicle air-conditioning management
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CN113993728B (en) * 2019-06-21 2023-06-30 三菱重工制冷空调系统株式会社 Air conditioner for vehicle

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